Yaskawa DI-001 User Manual

120VAC Interface Option Card
Part Number: DI-001 Kit (UTC000120 or UTC000066 Card) Applicability: F7, G7 Introduction: The 120VAC Logic Interface option card mounts directly to the
control terminal block on the drive and allows the use of 120VAC control logic circuits as digital inputs to the drive (S1 - S8). Please check the note on Page 2 regarding power terminal strip interference.
To use all 12 inputs of the G7 (S1 - S12), this card must be used in conjunction with the DI-003 kit, which covers inputs (S9 - S12). Please refer to the installation guide IG.G7.68 for details.
Receiving: All equipment is tested against defect at the factory. Report any damages or shortages evident when the equipment is received to the commercial carrier who transported the equipment.
Warning: Hazardous voltage can cause severe injury or death. Lock all power sources feeding the drive and the option card’s wiring in the “OFF” position.
Important: Before installing this option, a technically qualified individual, who is familiar with this type of equipment and the hazards involved, should read this entire installation guide.
Installation and Wiring:
1. Disconnect all electrical power to the drive.
2. Remove the drive’s front cover.
3. Verify that the “CHARGE” indicator lamp inside the drive is off.
4. Use a voltmeter to verify that the voltage at the incoming power terminals (L1, L2, L3) has been disconnected.
5. Complete all main circuit terminal connections as the installation of this board may block wiring access.
6. Complete all field wiring to the option card BEFORE mounting the card to the drive. Follow this procedure to prevent damage to the finger terminals of the option card.
7. Connect the Neutral (common) of the command signals to terminal X2 of the option card.
8. Connect the command signals to the desired inputs of the option card. See example in Figure 1.
Important: Wires to the option card should be stripped 0.2” ± 20% for maximum system safety. Solder dipping or ferrules are also highly recommended.
Important: For monitoring the input command signals, optional pilot lights such as Neon modules can be connected to the option card’s input terminals. However, their Neutral MUST
be connected to the second (unused) X2 pin to avoid
erroneous operation in case of a wire break.
9. Insert the option card, with its terminal facing up, into the drive’s I/O terminals S1 thru S8 and tighten all 8 screws.
10. Insert the option card’s P1 wire into the drive’s I/O terminal SN.
11. Make sure there is a jumper between the drive’s
Terminal
I/O terminals SC and SP.
12. There are no adjustments to be made to this option card.
13. Reinstall and secure the drive’s front cover.
14. Place this instruction sheet with the drive’s technical manual.
PE
TB3
One channel shown as example, remaining channels are identical.
SN
SP
SC
S1 S2 S3 S4 S5 S6 S7 S8
Pilot Light
Table 2. Terminal and Wire Specifications Terminal
Symbol
Screw
J1 M3
Table 1. General Specifications
Inputs: 8 + 2 Neutrals Input Voltage: 120 VAC ± 15%, 57 - 63Hz Input Impedance: 19 Kohm Input Off Current: 4 mA ON Response Time: 9 ms OFF Response Time: 32 ms
Drive's I/O terminal
Switch/Control/PLC
AC Source, 120VAC
Clamping Torque
Lb-in (N-m)
4.2 to 5.3
(0.5 to 0.6)
Yaskawa Electric America, Inc. – www.drives.com
Date: 10/27/05, Rev: 05-10
DI-001
Wire Range
AWG (mm 2)
26 to 16
(Stranded: 0.14 to 1.5)
(Solid: 0.14 to 1.5)
IG.AFD.63, Page 1 of 2
120VAC Interface Option Card
Important: Some drive models manufactured prior to the release of this 120VAC Interface option card may have a power terminal strip label that will interfere with the installation of the option card. If you have one of the drive models listed in Table 3 with an interfering power terminal strip label part number, please contact your Yaskawa sales representative and order the corresponding replacement label listed.
Table 3. Power Terminal Strip Label Specifications
Drive Model:
CIMR-
F7Uxxxx
2022 2018
2030 2022
4022 4018
4030 4022
4037 4030
4045 4037
4055 4045
Drive Model:
CIMR-
G7Uxxxx
Interfering Labels Acceptable Labels
UNP00074-11 or
NPJT31282
UNP00075-11 or
NPJT31283
UNP00075-11 or
NPJT31283
UNP00075-11 or
NPJT31283
UNP00076-11 or
NPJT31284
UNP00076-11 or
NPJT31284
UNP00076-11 or
NPJT31284
UNP00141-1 or
NPJT31399
UNP00142-1 or
NPJT31400
UNP00142-1 or
NPJT31400
UNP00142-1 or
NPJT31400
UNP00143-1 or
NPJT31401
UNP00143-1 or
NPJT31401
UNP00143-1 or
NPJT31401
Replacement Label to Order
for Interfering Label
UNP00141-1
UNP00142-1
UNP00142-1
UNP00142-1
UNP00143-1
UNP00143-1
UNP00143-1
DI-001
Yaskawa Electric America, Inc. – www.drives.com
IG.AFD.63, Page 2 of 2
Date: 10/27/05, Rev: 05-10
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