Yaskawa D1000 User Manual

YASKAWA D1000 Series

Power Regenerative Converter

Instruction Manual

Type: CIMR-DU Models:

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

200 V Class, Three-Phase Input: 5 to 130 kW 400 V Class, Three-Phase Input: 5 to 630 kW

MANUAL NO. TOEP C710656 07C

Receiving

Mechanical Installation

Electrical Installation

Start-Up Programming &

Operation

Troubleshooting

Periodic Inspection &

Maintenance

Standard Configuration Devices,

Peripheral Devices, and Options

Specifications

Parameter List

MEMOBUS/Modbus

Communications

Standards Compliance

No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

2 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

i. PREFACE & GENERAL SAFETY .............................................................................. 9

i.1 Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Applicable Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Terms and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

i.2 General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Supplemental Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

General Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Precautions on Using Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Warning Label Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

1. RECEIVING............................................................................................................... 21

1.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

1.2 Model Numbers and Nameplates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

1.3 Converter Models and Enclosure Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

2. MECHANICAL INSTALLATION ............................................................................... 27

2.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

2.2 Mechanical Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Installation Orientation and Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Precautions and Instructions for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Digital Operator Remote Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Exterior and Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

2.3 Harmonic Filter Module Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Installation Orientation and Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Harmonic Filter Module Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

3. ELECTRICAL INSTALLATION ................................................................................ 45

3.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

3.2 Standard Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 3

3.3 Main Circuit Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

CIMR-D2A0005 to 2A0020, 4A0005 to 4A0020 . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

CIMR-D2A0030, 2A0050, 4A0030, 4A0040, 4A0060 . . . . . . . . . . . . . . . . . . . . . . . . 52

CIMR-D2A0065, 2A0090, 2A0130, 4A0100, 4A0130, 4A0185 . . . . . . . . . . . . . . . . . 53

CIMR-D4A0270, 4A0370 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

CIMR-D4A0630 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

3.4 Terminal Block Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

3.5 Terminal Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

Models 2A0005 to 2A0020, 4A0005 to 4A0020 (IP20/Open Type Enclosure) . . . . . . . 57

Models 2A0030 to 2A0130, 4A0030 to 4A0370 (IP00/Open Type enclosure) . . . . . . . 58

3.6 Digital Operator and Front Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Removing/Reattaching the Digital Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

Removing/Reattaching the Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

3.7 Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

Main Circuit Terminal Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

Protecting Main Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Wire Gauges and Tightening Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Ground Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

3.8 Harmonic Filter Module Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67

Terminal Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67

Terminal Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

Protecting Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

Wire Gauges and Tightening Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

3.9 Control Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

Control Circuit Terminal Block Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76

Terminal Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78

Wiring the Control Circuit Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

3.10 Control I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

Terminal A2 Input Signal Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Using the Contact Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Connect to a PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82

3.11 Wiring Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

4. START-UP PROGRAMMING & OPERATION ......................................................... 85

4.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86

4.2 Using the Digital Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87

LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87

ALARM (ALM) LED Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

LO/RE LED and RUN LED Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88

Menu Structure for Digital Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

4.3 The Drive and Programming Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90

Navigating the Drive and Programming Modes (Default Setting) . . . . . . . . . . . . . . . . . 90

Changing Parameter Settings or Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91

Verifying Parameter Changes: Verify Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92

Switching Between LOCAL and REMOTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93

4.4 Powering Up the Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .94

Powering Up the Converter and Operation Status Display . . . . . . . . . . . . . . . . . . . . .94

4 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

4.5 Operation with the Drive Connected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

A1000 Connection Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Varispeed G7 Connection Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Timing Chart for Turning the Power Supply On and Off . . . . . . . . . . . . . . . . . . . . . . . 97

Interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

4.6 Verifying Parameter Settings and Backing Up Changes . . . . . . . . . . . . . . . . . . . . 99

Backing Up Parameter Values: o2-03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Parameter Access Level: A1-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Password Settings: A1-04, A1-05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Copy Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

4.7 Test Run Checklist. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

5. TROUBLESHOOTING ............................................................................................ 103

5.1 Section Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

5.2 Alarms, Faults, and Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Types of Alarms, Faults, and Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

Alarm and Error Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

5.3 Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Fault Displays, Causes, and Possible Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

5.4 Alarm Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Alarm Codes, Causes, and Possible Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

5.5 Operator Programming Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

Operator Programming Error Codes, Causes, and Possible Solutions . . . . . . . . . . . 128

5.6 Copy Function Related Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

Tasks, Errors, and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

5.7 Diagnosing and Resetting Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

Fault Reset Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

6. PERIODIC INSPECTION & MAINTENANCE ......................................................... 133

6.1 Section Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

6.2 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Recommended Daily Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

Recommended Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

6.3 Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

6.4 Cooling Fans. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Number of Cooling Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Cooling Fan Component Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Cooling Fan Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

6.5 Converter Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

Serviceable Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

Terminal Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

Replacing the Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

7. STANDARD CONFIGURATION DEVICES, PERIPHERAL DEVICES,

AND OPTIONS........................................................................................................ 163

7.1 Section Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

7.2 Converter Options and Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

7.3 Connecting Standard Configuration Devices and Peripheral Devices . . . . . . . . 167

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 5

7.4 Standard Configuration Devices Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

Wire Gauges and Tightening Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

7.5 Installing Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171

Installing a Molded Case Circuit Breaker (MCCB) or Ground Fault Circuit Interrupter

(GFCI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171

Installing a Magnetic Contactor at the Power Supply Side . . . . . . . . . . . . . . . . . . . . . 172

Connecting a Surge Absorber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172

Attachment for External Heatsink Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .172

A. SPECIFICATIONS .................................................................................................. 173

A.1 Power Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174

A.2 Converter Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175

A.3 Heat Loss Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .177

A.4 Derating Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178

Temperature Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178

Altitude Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178

B. PARAMETER LIST ................................................................................................. 179

B.1 Parameter Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180

B.2 Parameter Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181

A: Initialization Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181

b: Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .182

C: Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .183

d: References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184

F: Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .184

H: Multi-Function Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .186

L: Protection Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190

o: Operator-Related Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .193

U: Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195

B.3 Defaults by Converter Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202

C. MEMOBUS/MODBUS COMMUNICATIONS .......................................................... 203

C.1 MEMOBUS/Modbus Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .204

C.2 Communication Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205

C.3 Connecting to a Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206

Network Cable Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206

Wiring Diagram for Multiple Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

Network Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209

C.4 MEMOBUS/Modbus Setup Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210

MEMOBUS/Modbus Serial Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .210

C.5 Converter Operations by MEMOBUS/Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213

Observing the Converter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213

Controlling the Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .213

C.6 Communications Timing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214

Command Messages from Master to Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214

Response Messages from Converter to Master . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214

6 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

C.7 Message Format. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

Message Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

Slave Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

Function Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

Error Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215

C.8 Message Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217

Reading Converter MEMOBUS/Modbus Register Contents . . . . . . . . . . . . . . . . . . . 217

Loopback Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217

Writing to Multiple Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218

C.9 MEMOBUS/Modbus Data Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219

Command Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219

Monitor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220

Fault Trace Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227

Alarm Register Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228

C.10 Enter Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229

Enter Command Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229

C.11 Communication Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230

MEMOBUS/Modbus Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230

Slave Not Responding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230

C.12 Self-Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231

D. STANDARDS COMPLIANCE ................................................................................. 233

D.1 Section Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234

D.2 European Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

CE Low Voltage Directive Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236

EMC Guidelines Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238

D.3 UL Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247

UL Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247

UL Standards Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247

Installing Standard Configuration Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254

Precautionary Notes on External Heatsink (IP00/Open Type enclosure) . . . . . . . . . 254

D.4 CSA Standards Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257

Conditions of Acceptability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257

Installing Standard Configuration Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257

Main Circuit Terminal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257

CSA for Industrial Control Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257

CSA for Elevator Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257

Revision History............................................................................................................. 258

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 7

8 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

Preface & General Safety

This section provides safety messages pertinent to this product that, if not heeded, may result in fatality, personal injury, or equipment damage. Yaskawa is not responsible for the consequences of ignoring these instructions.

i.1 PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

i.2 GENERAL SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 9

i.1 Preface

CIMR-AA2A0021FAA

200V 3Phase 5.5kW/3.7kW

S/N:

危険

据え付け、運転の前には必ず取扱説明書を読むこと。通電中および電源遮断後5分以内はフロントカバーを外さない事。 400V級インバータの場合は、電源の中性点が接地されていることを確認すること。(対応）保守・点検、配線を行う場合は、出力側開閉器を遮断後5分待って実施してください。

けが．感電のおそれがあります。

高温注意

インバータ上部、両側面は高温になります。触らないでください。

●

AVERTISSMENT

NPJT31470-1

Lire le manuel avant l'installation. Attendre 5 minutes après la coupure de l'alimentation, pour permettre la décharge des condensateurs. Pour répondre aux exigences , s assurer que le neutre soit relié à la terre, pour la série 400V. Après avoir déconnécte la protection entre le driver et le moteur, veuillez patienter 5 minutes avain d’effectuer une opération de montage ou de câblage du variateur.

Risque de décharge électrique.

Surfaces Chaudes

Dessus et cotés du boitier Peuvent devenir chaud. Ne Pas toucher.

WARNING

Read manual before installing. Wait 5 minutes for capacitor discharge after disconnecting power supply. To conform to requirements, make sure to ground the supply neutral for 400V class. After opening the manual switch between the drive and motor, please wait 5 minutes before inspecting, performing maintenance or wiring the drive.

Risk of electric shock.

Hot surfaces

Top and Side surfaces may become hot. Do not touch.

●

LO RE

F2F1

ESC

RUN STOP

ENTERRESET

ALM

DIGITAL OPERATOR JVOP-180

i.1 Preface

Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products. This manual is designed to ensure correct and suitable application of D1000-Series power regenerative converters. Read this manual before attempting to install, operate, maintain, or inspect a converter and keep it in a safe, convenient location for future reference. Be sure you understand all precautions and safety information before attempting application.

◆ Applicable Documentation

The following manuals are available for D1000 series:

YASKAWA D1000 Series Power Regenerative Converter Instruction Manual (TOEP C710656 07)

This guide is packaged together with the product and contains basic information required to install and wire the converter. It also gives an fault diagnostics, maintenance, and parameter settings. The purpose of this guide is to prepare the converter for a trial run with an application and for basic operation.

◆ Symbols

Note: Indicates a supplement or precaution that does not cause converter damage.

◆ Terms and Abbreviations

• Conveter: YASKAWA D1000 Series Power Regenerative Converter

• Drive: Yaskawa 1000-Series Drive

• BCD: Binary Coded Decimal

• H: Hexadecimal Number Format

• IGBT: Insulated Gate Bipolar Transistor

◆ Trademarks

• MECHATROLINK-I/MECHATROLINK-II are trademarks of MECHATROLINK Members Association (MMA).

• Other companies and product names mentioned in this manual are trademarks of those companies.

10 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

i.2 General Safety

W ARNING

DANGER

W ARNING

CAUTION

NOTICE

i.2 General Safety

◆ Supplemental Safety Information

General Precautions

• The diagrams in this manual may be indicated without covers or safety shields to show details. Replace the covers or shields before operating the converter and run the converter according to the instructions described in this manual.

• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.

• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office.

Read and understand this manual before installing, operating or servicing the converter. The converter must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or fatal injury or damage to the products or to related equipment and systems.

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

WARNING! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

CAUTION! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

Indicates a property damage message.

NOTICE: may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 11

i.2 General Safety

DANGER

W ARNING

◆ Safety Messages

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury.

The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual.

Electrical Shock Hazard

Do not install, wire, maintain, or inspect the product or replace parts while the power supply is turned on.

Failure to comply will result in death or serious injury.

Disconnect all power to the equipment. The internal capacitor remains charged even after the power supply is turned off. After shutting off the power, wait for at least the amount of time specified on the converter before touching any components.

Sudden Movement Hazard

System may start unexpectedly upon application of power, resulting in death or serious injury.

Clear all personnel from the converter, drive, motor and machine area before applying power to the converter. Secure covers, couplings, shaft keys and machine loads.

Electrical Shock Hazard

Do not attempt to modify or alter the converter in any way not explained in this manual.

Failure to comply could result in death or serious injury.

Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

Do not allow unqualified personnel to perform work on the converter.

Failure to comply could result in death or serious injury.

Installation, maintenance, inspection, and servicing must be performed only by authorized personnel familiar with installation, adjustment, and maintenance of converters.

Do not remove covers or touch circuit boards while the power is on.

Failure to comply could result in death or serious injury.

Always use a ground wire that complies with technical standards on electrical equipment and minimize the length of the ground wire.

Improper equipment grounding may cause dangerous electrical potentials on equipment chassis, which could result in death or serious injury.

Make sure the protective earthing conductor complies with technical standards and local safety regulations.

Because the leakage current exceeds 3.5 mA in model 4A0630, IEC/EN 61800-5-1 states that either the power supply must be automatically disconnected in case of discontinuity of the protective earthing conductor or a protective

earthing conductor with a cross-section of at least 10 mm result in death or serious injury.

(Cu) or 16 mm2 (Al) must be used. Failure to comply may

Always use a type B ground fault circuit interrupter GFCI according to IEC/EN 60755 when a protective residual current monitor/detection device is installed for indirect or direct shock hazard protection.

The converter can cause a residual current with a DC component in the protective earthing conductor.

12 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

i.2 General Safety

CAUTION

NOTICE

W ARNING

Do not operate equipment with covers removed.

Failure to comply could result in death or serious injury.

Fire Hazard

Do not use an improper voltage source.

Failure to comply could result in death or serious injury by fire.

Verify that the rated voltage of the converter matches the voltage of the incoming power supply before applying power.

Tighten all terminal screws to the specified tightening torque.

Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.

Do not use improper combustible materials.

Failure to comply could result in death or serious injury by fire.

Do not install the converter to a combustible surface. Never place combustible materials on the converter.

Crush Hazard

Only allow qualified personnel to operate a crane or hoist to transport the converter.

Failure to comply may result in serious injury or death from falling equipment.

Do not carry the converter by the front cover or the terminal cover.

Failure to comply may result in minor or moderate injury from the main body of the converter falling.

Do not disconnect the wiring to the converter and harmonic filter module while the converter is outputting a voltage.

Improper equipment sequencing could result in damage to the converter.

Connect a power supply with a capacity (kVA) that is larger than the rated input capacity (kW) of the converter.

Connecting a power supply with a capacity smaller than the rated input capacity may trigger an operating fault. If it is necessary to connect a power supply with a capacity smaller than the rated input capacity, consult your Yaskawa representative or the nearest Yaskawa sales office. Failure to comply may result in damage to the converter.

Observe proper electrostatic discharge procedures (ESD) when handling the converter, circuit boards, and CMOSIC.

Failure to comply may result in ESD damage to the converter circuitry.

Do not perform a withstand voltage test on any part of the converter.

Failure to comply could result in damage to the sensitive devices within the converter.

Do not operate damaged equipment.

Failure to comply could result in further damage to the equipment.

Do not connect or operate any equipment with visible damage or missing parts.

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 13

i.2 General Safety

NOTICE

Install adequate branch circuit short circuit protection per applicable codes.

Failure to comply could result in damage to the converter.

The converter is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical Amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400 V Class).

Prevent foreign matter such as metal shavings or wire clippings from falling into the converter during converter installation and project construction.

Failure to comply could result in damage to the converter. Place a temporary cover over the top during installation. Be sure to remove the temporary cover before start-up, as the cover will reduce ventilation and cause the converter to overheat.

Never lift the converter up while the cover is removed.

This can damage the terminal board and other components.

Do not perform signal checks during operation.

Failure to comply could result in damage to the converter.

Do not modify the circuitry of the converter and the harmonic filter module.

Failure to comply could result in damage to the converter and will void warranty.

Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

Connect the converters to power supply transformers on a 1:1 basis and use independent grounds.

If devices, such as office equipment, that are sensitive to noise are installed in the same location, connect them while observing the grounding standards for each device, separate the ground wires, and use independent grounds or noise filters to prevent noise from entering the devices though the ground wires.

Do not expose the converter to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the converter.

Do not pack the converter in wooden materials that have been fumigated or sterilized.

Do not sterilize the entire package after the product is packed.

◆ General Application Precautions

■ Total Load Capacity

Select a converter with a capacity (P

Selecting the Capacity

Use the following flowchart to select the converter capacity.

) greater than the value of P1, P2, or P3 shown in Figure i.1.

out

14 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

Figurei.1

Only one drive connected?

START

Select a capacity of P

or higher.

Are all of the motors in the

operating cycle ever in a driven or

regenerative state <1>

simultaneously?

Is P

the larger of P3 and P4?

Select a capacity of P1 or higher.

END

Yes (only one)

Yes (All of the motors are in either a driven or in a regenerative state <1> at any one time.)

Yes (P

is larger.)

No (more than one, “N” )

No (The driven and regenerative states <1> can occur simultaneously.)

No (P

is larger.)

END

Select a capacity of P2 or higher.

END

Select a capacity of P3 or higher.

END

D1000

i.2 General Safety

Motor 1 efficiency<2>

Motor 1 output (kW)

– (Motor 1 efficiency <2> × Drive 1 efficiency <2> × Motor 1 output (kW) + ... + Motor N efficiency <2> × Drive N efficiency <2> × Motor N output (kW))

= 1/3 of total drive capacity (kW)

<1> The drive capacity is the power capacity during a normal operating condition when energy is applied to the motor. The regenerative

capacity is the capacity that is generated when the flow of power is reversed, such as when the drive is decelerated.

Drive 1 efficiency<2>

Figure i.1 Selecting the Converter Capacity

Motor 2 efficiency<2>

Total drive capacity<1>(or regenerative capacity <1>) (kW)

Total regenerative capacity <1> (kW)

Motor 2 output (kW)

Drive 2 efficiency<2>

･･･

Motor N efficiency<2>

Motor N output (kW)

Drive N efficiency<2>

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 15

i.2 General Safety

Example:

Draw-out direction: Regeneration Winding direction: Drive

D1000

Interphase imbalance ratio（%） =

Maximum voltage − Minimum voltage

Three-phase average voltage

D1000

Power supply capacity ≥ 3 × Input power supply rated voltage × Rated AC input current ÷ 1000

D1000

<2> Use the efficiencies of the motors and drives when known. When they are not known, use a motor efficiency of 0.9 (0.85 for 7.5 kW or

less) and a drive efficiency of 0.95 (0.9 for 7.5 kW or less).

Note: When the interphase voltage imbalance ratio of the power source exceeds 2%, use a converter with a frame one size larger than is

otherwise necessary. Calculate the interphase voltage imbalance ratio of the power source using the following formula: (Conforms to IEC/EN 61800-3 (5.2.3).)

Selecting the Power Supply Capacity

Connect a power supply with a capacity (kVA) that is larger than the rated input capacity (kW) of the converter.

Installing an Input-side AC Reactor and Harmonic Filter Module

Each converter requires a corresponding input-side AC reactor and harmonic filter module that consider the saturation current and thermal factors. Always install the specified devices.

Regenerative Converter Power Losses and Harmonic Filter Installation

Sequence the power supply for the converter so the circuit opens after the operation is stopped.

Install the specified harmonic filter (harmonic filter module) to reduce the impact of voltage surges on other devices when the circuit opens for any unexpected reason during operation. Refer to Harmonic Filter Module Wiring on page 67 for detailed information on the harmonic filter (harmonic filter module).

Installing a Breaker or Contactor on the Converter Output (DC) Side

Take the following precautions when installing a breaker or contactor on the converter side for an emergency shutoff.

NOTICE: Damage to Equipment. Confirm that the breaker or contactor on the converter output (DC) side is closed and the CHARGE indicators on the drive and converter are OFF before applying power to the converter. An overcurrent condition will occur and the device may be damaged if the power supply is turned on while there is voltage present in the drive or converter.

16 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

i.2 General Safety

■ Installation

Enclosure Panels

Keep the converter in a clean environment by installing the converter in an enclosure panel or selecting an installation area free of airborne dust, lint, and oil mist. Be sure to leave the required space between converters to provide for cooling, and take proper measures so the ambient temperature remains within allowable limits and keep flammable materials away from the converter. Yaskawa offers protective designs for converters that must be used in areas subjected to oil mist and excessive vibration. Contact Yaskawa or your Yaskawa agent for details.

Installation Direction

NOTICE: Install the converter upright as specified in the manual. Refer to Mechanical Installation on page 27 for more information on

installation. Failure to comply may damage the converter due to improper cooling

Interlock

An interlock is required between the converter and drive to stop the drive if the converter fails or if a fault occurs in the converter. It is also necessary to provide a suitable time to restart the drive if it will be restarted for momentary power losses.

Restarting can be timed with the “During MC ON” signal output from the converter control circuit terminals. Create a sequence to turn off the output from the drive with an external baseblock input to the drive or by a similar means when the “During MC ON” signal opens. For details, refer to the Standard Connection Diagram on page 48.

Example 1: Not Restarting for Momentary Power Losses (Coasting to a Stop for Momentary Power Losses)

Connect the “During MC ON” output from the converter to the external fault input on the drive. Use an N.C. input for the external fault input on the drive and set the drive to detect external faults only during operation to prevent an external fault from being detected when the power supply is turned on.

Example 2: Restarting the System for Momentary Power Losses

Change the setting for the external baseblock input terminal S8 on the drive from the default setting of an N.O. contact to an N.C. contact. Connect the “During MC ON” output from the converter to the external baseblock input on the drive and set restarting for momentary power losses in the drive.

Note: An external baseblock is not set by default in V1000 or J1000. Set an external baseblock (N.C.) for one of the multi-function input

terminals.

Example 3: Inputting a Run Command to the drive

Always input Run commands to the drive while the converter is operating. Check converter operating status with a During Run 1 signal on a multi-function output. Refer to Figure 3.1 Standard Connection Diagram for an example of a drive sequence.

■

General Handling

Wiring Check

NOTICE: Do not connect power supply lines to output terminals. Failure to comply will destroy the converter or the harmonic filter

module. Be sure to perform a final check of all sequence wiring and other connections before turning on the power and also check for short circuits on the control terminals, which may damage the converter.

Inspection and Maintenance

WARNING! Electrical Shock Hazard. Capacitors in the converter do not immediately discharge after shutting off the power. Wait for at

least the amount of time specified on the converter before touching any components after shutting off the power. Failure to comply may cause injury to personnel from electrical shock.

WARNING! Burn Hazard. Because the heatsink can get very hot during operation, take proper precautions to prevent burns. When replacing the cooling fan, shut off the power and wait at least 15 minutes to be sure that the heatsink has cooled down. Failure to comply may cause burn injury to personnel.

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 17

i.2 General Safety

To connect or perform maintenance for the harmonic filter module, turn off the power supply to the converter, wait for the time that is given on the converter, and then confirm that the temperature of the reactor has sufficiently decreased before you proceed.

Wiring

Yaskawa recommends using ring terminals on all models. Converters require the use of ring terminals for UL/cUL compliance. Use only the tools recommended by the terminal manufacturer for crimping.

Transporting the Converter

NOTICE: Never steam clean the converter. During transport, keep the converter from coming into contact with salts, fluorine, bromine,

phthalate ester, and other such harmful chemicals.

CAUTION! Crush Hazard. Carry all standard configuration and peripheral devices in a method suitable for the weight of the device. Incorrectly handling devices could cause them to fall and result in injury or damage to the device.

CAUTION! Crush Hazard. When standing up and lifting model 4A0630, move the eye bolts to the top panel and lift the converter from the four eye bolts on the top panel. Failure to comply may cause the converter to fall and cause injury. Refer to Precautions and

Instructions for Installation on page 32 for details.

◆ Precautions on Using Peripheral Devices

Install a reactor-type noise filter without a capacitor such as a zero phase reactor after the MCCB on the power supply side when installing a noise filter on the power supply.

NOTICE: Do not install a filter with a built-in capacitor. The harmonic components may cause the capacitor to overheat or may damage the capacitor. Always install the specified harmonic noise filter.

Selecting a Circuit Breaker or Circuit Interrupter

• Yaskawa recommends installing a Ground Fault Circuit Interrupter (GFCI) to the power supply side. The GFCI should be designed for use with AC drives (e.g., Type B according to IEC/EN 60755).

• Select a Molded Case Circuit Breaker (MCCB) according to the power factor of the converter power supply. The power factor changes with the power supply voltage, output frequency, and load. When using a GFCI that is not recommended, be sure to choose a GFCI with harmonic countermeasures and one with a rated operating current of 30 mA minimum for each connected converter. High-frequency leakage current can cause malfunctions. When a GFCI without countermeasures malfunctions, replace the GFCI with a rated operating current of 200 mA minimum for each connected converter. Select a GFCI or MCCB with a rated trip capacity equal to or higher than the power supply short circuit current.

Magnetic Contactor Installation

Yaskawa recommends installing a magnetic contactor (MC) between the power supply and the converter to ensure that the power to the converter can be shut off. Create a sequence in which the MC is turned off by the fault output from the converter.

Wire Gauges and Wiring Distances

Use a motor cable gauge large enough to avoid unstable converter phase control from voltage drop caused by a long motor cable.

When using the digital operator remotely, always use the cable specified (option). When controlling the converter remotely using analog signals, limit the length of the control lines between the control signals and converter to 50 m or shorter and separate the control lines from power lines (main circuit and sequence circuits) to prevent induction from peripheral devices.

When using a multi-function analog input, connect the shield wire to the sheath ground terminal E (G) with shielded twisted-pair wires. Refer to Standard Connection Diagram on page 48 for details.

Generator Power Supplies

Select a generator with two times the capacity of the converter input power supply. Select the deceleration time, load, and other factors so that the regenerative power from the motor is 10% or less of the capacity of the generator. For details, consult with your Yaskawa representative or the nearest Yaskawa sales office.

18 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

i.2 General Safety

YAI

Connecting an Advanced-phase Capacitor or Thyristor-controlled Device to the Power Supply

An advanced-phase capacitor is not required for the converter. Installing an advanced-phase capacitor will reduce the power factor.

If an advanced-phase capacitor currently exists is in the same power supply system as the converter, install a series reactor on the advanced-phase capacitor to prevent resonance with the converter.

If a device that generates voltage surge or voltage distortion, such as a thyristor-controlled DC drive or electromagnetic mixer is installed in the same power supply system as the converter, consult with your Yaskawa representative or the nearest Yaskawa sales office.

Countermeasures for EMC and High-frequency (Harmonic) Leakage Current

Although countermeasures are not required for harmonic currents, the same countermeasures for electrical interference (EMC) and high-frequency (harmonic) leakage current are required as for a normal drive. If there are nearby devices that are easily affected by electrical interference, use a reactor-type noise filter (e.g., zero phase reactor).

When installing an MCCB or GFCI at the power supply, use an MCCB or GFCI that is designed for a drive (i.e., one that has countermeasures for high-frequency leakage current).

Compliance with Harmonic Suppression Guidelines

• Guidelines for harmonic suppression measures are applicable to consumers that receive power from a 6.6 kV or higher system. For details, refer to the Harmonics Suppression Technical Guideline JEAG 9702-1995.

• With respect to the harmonic suppression guidelines, the converter is equivalent to a three-phase bridge that does not generate harmonics (K

Impact of Power Supply Distortion

= 0), but the harmonic component is not completely zero.

Distorting the power supply voltage and connecting several devices in parallel to the same power supply will cause power supply system harmonics to flow into the converter and increase the harmonic content.

◆ Warning Label Example

Always heed the warning information in the position shown in Figure i.2.

Figurei.2

DIGITAL OPERATOR JVOP-180

WARNING

Risk of electric shock.

●

Read manual before installing.

●

Wait 5 minutes for capacitor discharge after disconnecting power supply.

●

To conform to CE requirements, make sure to ground the supply neutral for 400V class.

●

After disconnecting from power supply, please wait 5 minutes before inspecting, performing maintenance or wiring the converter.

Hot Surfaces

●

Top and side surfaces may become hot. Do not touch.

Figure i.2 Warning Information Position

CIMR-AA2A0021FAA

200V 3Phase 5.5kW/3.7kW

S/N:

WARNING

Risk of electric shock.

●

Read manual before installing.

●

Wait 5 minutes for capacitor discharge after disconnecting power supply.

●

To conform to requirements, make sure to ground the supply neutral for 400V class.

●

After opening the manual switch between the drive and motor, please wait 5 minutes before inspecting, performing maintenance or wiring the drive.

Hot surfaces

●

Top and Side surfaces may become hot. Do not touch.

●

ESC

RUN STOP

AVERTISSMENT

Risque de décharge électrique.

●

Lire le manuel avant l'installation.

●

Attendre 5 minutes après la coupure de l'alimentation, pour permettre la décharge des condensateurs.

●

Pour répondre aux exigences , s assurer que le neutre soit relié à la terre, pour la série 400V.

●

Après avoir déconnécte la protection entre le driver et le moteur, veuillez patienter 5 minutes avain d’effectuer une opération de montage ou de câblage du variateur.

Surfaces Chaudes

●

Dessus et cotés du boitier Peuvent devenir chaud. Ne Pas toucher.

危険

けが．感電のおそれがあります。

●

据え付け、運転の前には必ず取扱説明書を読むこと。

●

通電中および電源遮断後5分以内はフロントカバーを外さない事。

●

400V級インバータの場合は、電源の中性点が接地されていることを確認すること。(対応）

●

保守・点検、配線を行う場合は、出力側開閉器を遮断後5分待って実施してください。

高温注意

●

インバータ上部、両側面は高温になります。触らないでください。

F2F1

ENTERRESET

ALM

LO RE

NPJT31470-1

Warning Label

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 19

i.2 General Safety

◆ Warranty Information

■ Restrictions

The converter is not designed or manufactured for use in devices or systems that may directly affect or threaten human lives or health.

Customers who intend to use the product described in this manual for devices or systems relating to transportation, health care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa representatives or the nearest Yaskawa sales office.

WARNING! Injury to Personnel. This product has been manufactured under strict quality-control guidelines. However, if this product is to be installed in any location where failure of this product could involve or result in a life-and-death situation or loss of human life or in a facility where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the likelihood of any accident.

20 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

Receiving

This chapter explains how to inspect the converter upon receipt, and gives an overview of the different enclosure types and components.

1.1 SECTION SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

1.2 MODEL NUMBERS AND NAMEPLATES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

1.3 CONVERTER MODELS AND ENCLOSURE TYPES . . . . . . . . . . . . . . . . . . . . . . .25

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 21

1.1 Section Safety

CAUTION

NOTICE

1.1 Section Safety

Do not carry the converter by the front cover or the terminal cover.

Failure to comply may cause the main body of the converter to fall, resulting in minor or moderate injury.

Observe proper electrostatic discharge procedures (ESD) when handling the converter and circuit boards.

Failure to comply may result in ESD damage to circuitry.

22 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

1.2 Model Numbers and Nameplates

Receiving

D1000

PRG : 2000

YASKAWA ELECTRIC CORPORATION

2-1 Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyusyu 806-0004 Japan

MADE IN JAPAN

CIMR-DU4A0040AAA

REV : A

: CIMR-DU4A0040AAA

: AC3PH 380-480V 50/60Hz 58A : DC660V 61A : 21 kg : 6W3050-2-100 : J0073D207410100 IP00

PASS

MODEL C/C RATED OUTPUT CAPACITY : 40kW INPUT OUTPUT MASS O / N S / N

VAJ123456

FILE NO: E131457

Model

Rated output capacity Input specifications Output specifications MASS Lot number Serial number

Software version

<1>

YAI

D1000

Model

Input specifications Output specifications MASS Lot number Serial number

VAJ123456 IP00

EUJ710800

: AC3PH 200-240V 50/60Hz 15A : AC3PH 200-240V 50/60Hz 15A : 6.5 kg : 6W3050-2-100 : J0073D207410100

MODEL

INPUT OUTPUT MASS O / N S / N

YASKAWA ELECTRIC CORPORATION

MADE IN JAPAN

2-1 Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyushu 806-0004 Japan

PASS

FILE NO: E131457

1.2 Model Numbers and Nameplates

Perform the following tasks after receiving the converter and the harmonic filter module:

• Inspect the converter and the harmonic filter module for damage. If the converter or the harmonic filter module appear damaged upon receipt, contact the shipper immediately.

• Verify receipt of the correct model by checking the information on the nameplate.

• If you have received the wrong model or the converter or the harmonic filter module does not function properly, contact your supplier.

◆ Nameplate

Figure1.1

<1> The address of the head office of Yaskawa Electric Corporation (responsible for product liability) is shown on the nameplate.

Figure 1.1 Converter Nameplate Information Example

Figure 1.2 Harmonic Filter Module Nameplate Information Example

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 23

1.2 Model Numbers and Nameplates

<1>

CIMR- D A 2 A 0030 A A A

YASKAWA Power Regenerative Converter

No.

Region Code

Japan

China

Europe

India

Asia

USA

No. Voltage Class

3-phase, 380-480 Vac

3-phase, 200-240 Vac

No.

Customized

Specifications

Standard model

No. Enclosure Type

No.

Environmental Specification

Standard

Gas-resistant

Humidity- and dust-resistant

Oil-resistant

Vibration-resistant

D1000 Series

Design Revision Order

IP00/Open Type

IP20/Open Type

D1000

◆ Model Numbers

Three-Phase 200 V Class Three-Phase 400 V Class

Model

0005 6.7 0005 6.7

0010 13.4 0010 13.4

0020 26.8 0020 26.8

0030 40 0030 40

0050 67 0040 54.0

0065 87 0060 80.0

0090 120 0100 134.0

0130 174 0130 174.0

Rated Output Capacity

(HP)

Model

Rated Output Capacity

(HP)

0185 250

0270 360

0370 500

0630 850

<1> Converters with these specifications do not guarantee complete protection for the environmental conditions indicated.

24 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

1.3 Converter Models and Enclosure Types

Receiving

1.3 Converter Models and Enclosure Types

Two types of enclosures are offered for D1000 converters:

IP00 and IP20/Open Type enclosure models are designed for installation in an enclosure panel that serves to protect personnel from injury caused by accidentally touching live parts.

Table 1.1 describes converter enclosures and models.

Table 1.1 Models and Enclosure Types

Voltage Class

Three-Phase

200 V Class

Three-Phase

400 V Class

Enclosure Type

IP20/Open Type IP00/Open Type

2A0005 2A0030

2A0010 2A0050

2A0020 2A0065

– 2A0090

– 2A0130

4A0005 4A0030

4A0010 4A0040

4A0020 4A0060

– 4A0100

– 4A0130

– 4A0185

– 4A0270

– 4A0370

– 4A0630

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 25

1.3 Converter Models and Enclosure Types

26 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

Mechanical Installation

This chapter explains how to properly mount and install the converter and the harmonic filter module.

2.1 SECTION SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

2.2 MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

2.3 HARMONIC FILTER MODULE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 39

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 27

2.1 Section Safety

W ARNING

CAUTION

2.1 Section Safety

Fire Hazard

Ensure proper cooling when installing an IP00/IP20 converter in a closed panel or cabinet.

Ensure the air temperature entering the converter is 50 Failure to comply could result in overheating and fire.

Only allow qualified personnel to operate a crane or hoist to transport the converter.

Failure to comply may result in serious injury or death from falling equipment.

Use a dedicated lifter when transporting the converter by a lifter.

Failure to comply may result in serious injury or death from falling equipment.

Only use vertical suspension to temporarily lift the converter during installation to an enclosure panel.

Do not use vertical suspension to transport the converter.

Failure to comply may result in serious injury or death from falling equipment.

°C (122°F) or cooler by use of a cooling fan or air conditioner.

Crush Hazard

Use screws to securely affix the converter front cover, terminal blocks, and other converter components prior to vertical suspension.

Failure to comply may result in serious injury or death from falling equipment.

Do not subject the converter to vibration or impact greater than 1.96 m/s cables.

Failure to comply may result in serious injury or death from falling equipment.

Do not attempt to flip the converter over or leave the converter unattended while it is suspended by the wires.

Failure to comply may result in serious injury or death from falling equipment.

(0.2 G) while it is suspended by the

Crush Hazard

Do not carry the converter by the front cover or the terminal cover.

Failure to comply may result in minor or moderate injury from the main body of the converter falling.

28 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

2.2 Mechanical Installation

Mechanical Installation

2.2 Mechanical Installation

This section outlines specifications, procedures, and the environment for proper mechanical installation of the converter and the harmonic filter module.

◆ Installation Environment

Install the converter in an environment matching the specifications in Table 2.1 to help prolong the optimum performance life of the converter.

Table 2.1 Installation Environment

Environment Conditions

Installation Area Indoors

IP00/Open Type enclosure: -10°C to +50°C (14°F to 122°F) IP20/Open Type enclosure: -10°C to +40°C (14°F to 104°F)

Ambient Temperature

Humidity 95% RH or less and free of condensation Storage

Temperature

Surrounding Area

Altitude 1000 m (3281 ft) or lower, up to 3000 m (9843 ft) with derating. Refer to Derating Data on page 178 for details.

Vibration

Orientation Install the converter vertically to maintain maximum cooling effects.

Converter reliability improves in environments without wide temperature fluctuations. When using the converter in an enclosure panel, install a cooling fan or air conditioner in the area to ensure that the air temperature inside the enclosure does not exceed the specified levels. Do not allow ice to develop on the converter or the harmonic filter module.

-20°C to +60°C (-4°F to +140°F)

Install the converter and the harmonic filter module in an area free from:

• oil mist and dust

• metal shavings, oil, water, or other foreign materials

• radioactive materials

• combustible materials (e.g., wood)

• harmful gases and liquids

• excessive vibration

• chlorides

• direct sunlight.

10 to 20 Hz at 9.8 m/s 10 to 20 Hz at 9.8 m/s 10 to 20 Hz at 5.9 m/s

, 20 to 55 Hz at 5.9 m/s2 (2A0005 to 2A0050, 4A0005 to 4A0100)

, 20 to 55 Hz at 2.0 m/s2 (2A0065 to 2A0130, 4A0130 to 4A0370)

, 20 to 55 Hz at 2.0 m/s2 (4A0630)

NOTICE: Avoid placing converter peripheral devices, transformers, or other electronics near the converter as the noise created can lead to erroneous operation. If such devices must be used in close proximity to the converter, take proper steps to shield the converter from noise.

NOTICE: Prevent foreign matter such as metal shavings and wire clippings from falling into the converter during installation. Failure to comply could result in damage to the converter. Place a temporary cover over the top of the converter during installation. Remove the temporary cover before converter start-up, as the cover will reduce ventilation and cause the converter to overheat.

NOTICE: When installing an IP00/IP20 converter in a closed panel or cabinet, sufficiently cool the panel or cabinet with a cooling fan or air conditioner so that the air temperature entering the converter is 50 °C (122 °F) or cooler. Failure to comply could result in overheating and fire.

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 29

2.2 Mechanical Installation

◆ Installation Orientation and Spacing

Install the converter upright as illustrated in Figure 2.1 to maintain proper cooling.

Figure 2.1

Figure 2.1 Correct Installation Orientation

■ Single Converter Installation

Figure 2.2 shows the installation distance required to maintain sufficient space for airflow and wiring. Install the heatsink

against a closed surface to avoid diverting cooling air around the heatsink.

Figure 2.2

Side Clearance Top/Bottom Clearance

A – 50 mm minimum C – 120 mm minimum B – 30 mm minimum D – Airflow direction

Figure 2.2 Correct Installation Spacing (Single)

30 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

Mechanical Installation

■ Parallel Mounting with Drive

次回用

When installing the converter beside a drive, mount the devices according to Figure 2.3.

Figure2.3

Side Clearance

Line up the tops of the drive and converter.

Top/Bottom Clearance

2.2 Mechanical Installation

A A

DriveConverter

A – 50 mm minimum C – 60 mm minimum B – 30 mm minimum D – 120 mm minimum

Figure 2.3 Space Between Converter and Drive (Parallel Mounting)

■ Side-by-Side Installation with Drive

Models 2A0005 to 2A0020 and 4A0005 to 4A0020 can take advantage of Side-by-Side installation.

When installing the converter beside a drive, mount the devices according to Figure 2.4 and set L8-35, Installation Method Selection, to 1 (Side-by-Side Mounting).

When mounting converters with the minimum clearance of 2 mm according to Figure 2.5, set parameter L8-35 to 1 while considering derating. Refer to Parameter Tables on page 181 for details.

Figure2.4

Side Clearance

Line up the tops of the drive and converter.

Top/Bottom Clearance

DriveConverter

A – 50 mm minimum C – 2 mm minimum B – 30 mm minimum D – 120 mm minimum

Figure 2.4 Space Between Converter and Drive (Side-by-Side)

Note: Align the tops of the converter and the drives when installing the converter and the drives of different heights in the same

enclosure panel. Leave space between the tops and bottoms of stacked converter and drives for easier cooling fan replacement.

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 31

2.2 Mechanical Installation

■ Installation Screws

Refer to Exterior and Mounting Dimensions on page 35 for the sizes of the installation screws.

◆ Precautions and Instructions for Installation

Read the following precautions and instructions before installing models 4A0270 to 4A0630.

WARNING! Crush Hazard. Observe the following instructions and precautions. Failure to comply could result in serious injury or death from falling equipment.

• Only use vertical suspension to temporarily lift the converter during installation to an enclosure panel.

• Do not use vertical suspension to transport the converter.

• Use screws to securely affix the converter front cover, terminal blocks, and other converter components

prior to vertical suspension.

• Do not subject the converter to vibration or impact greater than 1.96 m/s2 (0.2 G) while it is suspended by the wires.

• Do not attempt to flip the converter over while it is suspended by the wires.

• Do not leave the converter unattended while it is suspended by the wires.

■ Horizontal Suspension of Models 2A0065 to 2A0130 and 4A0130 to 4A0370

To make a wire hanger or frame for use when lifting the converter with a crane, lay the converter in a horizontal position and pass a wire through the holes of the four eye bolts.

NOTICE: Damage to Equipment. When lifting the converter, confirm that the spring washer is fully closed. Failure to comply may deform or damage the converter when lifted.

Figure 2.5

A – No space between converter

and washer

B – Spring washer: Fully closed D – Spring washer: Open

Figure 2.5 Details of Spring Washers

C – Space between converter and

washer

■ Vertical Suspension of Models 2A0065 to 2A0130 and 4A0130 to 4A0630

Models 2A0065 to 2A0130 and 4A0130 to 4A0370

When vertical suspension of the converter is required in an enclosure panel, the orientation of the eye bolts for these converter models can be easily changed by turning the eye bolts counterclockwise 90 degrees.

Figure 2.6

Figure 2.6 Adjusting Angle of Eye Bolts

32 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

2.2 Mechanical Installation

Mechanical Installation

Eye bolt

次回用

Model 4A0630

When suspending model 4A0630 with wires, make sure to follow the procedure described below.

WARNING! Crush Hazard. Use an adequate length of wire to ensure a 50° or wider suspension angle as illustrated in Table 2.8. The maximum allowable load of the eye bolts cannot be guaranteed when the converter is suspended with the wires at angles less than 50°. Failure to comply may result in serious injury or death from falling equipment.

1. Remove the four eye bolts from the converter side panels and fix them securely on the top panel.

Figure2.7

Figure 2.7 Eye Bolt Repositioning

2. Pass wire through the holes of all four eye bolts.

Figure2.8

Eye bolt

Wire

Figure 2.8 Suspension Wire Angle Example

Suspending angle: 50° or greater

3. Gradually take up the slack in the wires and hoist the converter after the wires are stretched tight.

4. Lower the converter when ready to install in the enclosure panel. Stop lowering the converter when it is near the

floor then begin lowering the converter again very slowly until the converter is placed correctly.

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 33

2.2 Mechanical Installation

D1000

YAI

◆ Digital Operator Remote Usage

■ Remote Operation

The digital operator mounted on the converter can be removed and connected to the converter using an extension cable up to 3 m long to facilitate operation when the converter is installed in a location where it can not be easily accessed.

The digital operator can also be permanently mounted in remote locations such as panel doors using an extension cable and an installation support set (depending on the installation type).

Digital Operator Dimensions

■

Converter

Communication Cable Connector

12. 2

1. 6

Operator

S /N : J007XE273710001

Communication Cable Connector

Inst allat ion holes ( 2-M 3 sc rews , depth 5)

S /N : J007XE273710001

<1>

7. 9

minimum

Unit: m m

<1> If you install the digital operator in a control panel or other enclosure, use the optional connection cable.

Figure 2.9 Digital Operator Dimensions

34 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

Mechanical Installation

■ Installation Types and Required Materials

The digital operator mounts to an enclosure two different ways:

• External/face-mount installs the operator outside the enclosure panel

• Internal/flush-mount installs the operator inside the enclosure panel

Table 2.2 Digital Operator Installation Methods and Required Tools

2.2 Mechanical Installation

Installation

Method

External/ Face-Mount

Internal/ Flush-Mount

<1> If there are welding studs in the control panel, use the Installation Support Set B (for threaded studs).

NOTICE: Prevent foreign matter such as metal shavings or wire clippings from falling into the drive or converter during installation and project construction. Failure to comply could result in damage to the drive or converter. Place a temporary cover over the top of the drive and converter during installation. Remove the temporary cover before drive and converter start-up, as the cover will reduce ventilation and cause the drive or converter to overheat.

Description

Simplified installation with the digital operator is mounted on the outside of the panel with two screws.

Encloses the digital operator in the panel. The front of the digital operator is flush with the outside of the panel.

(for mounting with screws through

(for use with threaded studs that are

Installation

Support Sets

––

Installation Support Set A

holes in the panel)

Installation Support Set B

fixed to the panel) <1>

Model Required Tools

Phillips screwdriver

(#1)

EZZ020642A

EZZ020642B

Phillips screwdriver

(#1, #2)

Phillips screwdriver (#1)

Wrench (7 mm)

◆ Exterior and Mounting Dimensions

Use Ta bl e 2. 3 to find the converter dimension drawings.

Table 2.3 Models and Types

Protective

Design

IP20/Open Type Enclosure

IP00/Open Type Enclosure

Three-Phase

200 V Class

2A0005 2A0010 2A0020

2A0030 2A0050 2A0065 2A0090 2A0130

Converter Model

Three-Phase

400 V Class

4A0005 4A0010 4A0020

4A0030 4A0040 4A0060 4A0100 4A0130 4A0185 4A0270 4A0370 4A0630

Page

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 35

2.2 Mechanical Installation

Figure 1

4-d

次回用

■ IP20/Open Type Enclosure Models

Model Figure

2A0005 1

2A0010 1

2A0020 2

4-d

Figure 2

Table 2.4 Dimensions for IP20/Open Type Enclosure: 200 V Class

Dimensions mm (in)

W H D W1 H0 H1 H2 H3 D1 t1 d

180

(7.09)

180

(7.09)

220

(8.66)

300

(11.81)

300

(11.81)

365

(14.37)

187

(7.36)

187

(7.36)

197

(7.76)

160

(6.3)

160

(6.3)

192

(7.56)

–

350

(13.78)

284

(11.18)8(0.31)

284

(11.18)8(0.31)

–

(2.95)5(0.2)

335

(13.19)8(0.31)15(0.59)78(3.07)5(0.2)

Weight

kg (lb)

(11.02)

(17.64)

Model Figure

4A0005 1

4A0010 1

4A0020 2

Table 2.5 Dimensions for IP20/Open Type Enclosure: 400 V Class

Dimensions mm (in)

W H D W1 H0 H1 H2 H3 D1 t1 d

180

(7.09)

180

(7.09)

220

(8.66)

300

(11.81)

300

(11.81)

365

(14.37)

187

(7.36)

187

(7.36)

197

(7.76)

160

(6.3)

160

(6.3)

192

(7.56)

–

350

(13.78)

284

(11.18)8(0.31)

284

(11.18)8(0.31)

–

(2.95)5(0.2)

335

(13.19)8(0.31)15(0.59)78(3.07)5(0.2)

Weight

kg (lb)

(11.02)

(17.64)

36 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

Mechanical Installation

■ IP00/Open Type Enclosure Models

2.2 Mechanical Installation

Max 10

220 220

4-d

Max 10

Figure 1

6-d

330 330

440

4-d

Max 8Max 8

Figure 2

8-d

Model Figure

2A0030 1

2A0050 1

2A0065 2

2A0090 2

2A0130 2

Max 6Max 6

Figure 3

Max 6

Figure 4

Table 2.6 Dimensions for IP00/Open Type Enclosure: 200 V Class

Dimensions mm (in)

W H D W1 H1 H2 D1 t1 d

275

(10.83)

325

(12.8)

450

(17.72)

450

(17.72)

500

(19.69)

450

(17.72)

550

(21.65)

705

(27.76)

705

(27.76)

800

(31.5)

258

(10.16)

283

(11.14)

330

(12.99)

330

(12.99)

350

(13.78)

220

(8.66)

260

(10.24)

325

(12.8)

325

(12.8)

370

(14.57)

435

(17.13)

535

(21.06)

680

(26.77)

680

(26.77)

7.5

(0.3)

7.5

(0.3)

12.5

(0.49)

12.5

(0.49)

773

(30.43)13(0.51)

100

(3.94)

110

(4.33)

130

(5.12)

130

(5.12)

130

(5.12)

Max 6

2.3

(0.09)

2.3

(0.09)

3.2

(0.13)

3.2

(0.13)

4.5

(0.18)

M10

M12

Weight

kg (lb)

(44.09)

(70.55)

(125.66)

(134.48)

(187.39)

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 37

2.2 Mechanical Installation

Table 2.7 Dimensions for IP00/Open Type Enclosure: 400 V Class

Model Figure

4A0030 1

4A0040 1

4A0060 1

4A0100 1

4A0130 2

4A0185 2

4A0270 3

4A0370 3

4A0630 4

Dimensions mm (in)

W H D W1 H1 H2 D1 t1 d

275

(10.83)

275

(10.83)

325

(12.8)

325

(12.8)

500

(19.69)

500

(19.69)

670

(26.38)

670

(26.38)

1250

(49.21)

450

(17.72)

450

(17.72)

550

(21.65)

550

(21.65)

800

(31.5)

800

(31.5)

1140

(44.88)

1140

(44.88)

1380

(54.33)

258

(10.16)

258

(10.16)

283

(11.14)

283

(11.14)

350

(13.78)

350

(13.78)

370

(14.57)

370

(14.57)

370

(14.57)

220

(8.66)

220

(8.66)

260

(10.24)

260

(10.24)

370

(14.57)

370

(14.57)

440

(17.32)

440

(17.32)

1100

(43.31)

435

(17.13)

435

(17.13)

535

(21.06)

535

(21.06)

773

(30.43)13(0.51)

773

(30.43)13(0.51)

1110

(43.7)15(0.59)

1110

(43.7)15(0.59)

1345

(52.95)15(0.59)

7.5

(0.3)

7.5

(0.3)

7.5

(0.3)

7.5

(0.3)

100

(3.94)

100

(3.94)

110

(4.33)

110

(4.33)

130

(5.12)

130

(5.12)

150

(5.91)

150

(5.91)

150

(5.91)

2.3

(0.09)

2.3

(0.09)

2.3

(0.09)

2.3

(0.09)

4.5

(0.18)

4.5

(0.18)

4.5

(0.18)

4.5

(0.18)

4.5

(0.18)

M12

Weight

kg (lb)

(46.3)

(74.96)

(77.16)

(187.39)

183

(403.45)

194

(427.7)

413

(910.51)

38 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

2.3 Harmonic Filter Module Installation

Mechanical Installation

2.3 Harmonic Filter Module Installation

◆ Installation Environment

Install the harmonic filter module in an environment matching the specifications in Tab le 2 .8 to help prolong the optimum performance life of the harmonic filter module.

Table 2.8 Installation Environment

Environment Conditions

Installation Area

Ambient Temperature

Humidity 95% RH or less and free of condensation Storage

Temperature

Surrounding Area

Altitude 3000 m (9843 ft) or lower

Vibration

Indoors Install the converter in an environment that does not easily accessible such as control panel.

IP00/Open Type enclosure: -10°C to +50°C (14°F to 140°F) Harmonic filter module reliability improves in environments without wide temperature fluctuations. When using the harmonic filter module in an enclosure panel, install a cooling fan or air conditioner in the area to ensure that the air temperature inside the enclosure does not exceed the specified levels. Do not allow ice to develop on the harmonic filter module.

-20°C to +60°C (-4°F to +140°F)

Install the harmonic filter module in an area free from:

• oil mist and dust

• metal shavings, oil, water, or other foreign materials

• radioactive materials

• combustible materials (e.g., wood)

• harmful gases and liquids

• excessive vibration

• chlorides

• direct sunlight.

(20 to 55 Hz)

2.0 m/s

WARNING! Fire Hazard. When installing an IP00/IP20 converter in a closed panel or cabinet, sufficiently cool the panel or cabinet with a cooling fan or air conditioner so that the air temperature entering the converter is 50 °C (122 °F) or cooler. Failure to comply could result in overheating and fire.

NOTICE: Prevent foreign matter such as metal shavings and wire clippings from falling into the converter and harmonic filter module during installation. Failure to comply could result in damage to the converter and the harmonic filter module. Place a temporary cover over the top of the converter and the harmonic filter module during installation. Remove the temporary cover before converter and harmonic filter module start-up, as the cover will reduce ventilation and cause the converter and the harmonic filter module to overheat.

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 39

2.3 Harmonic Filter Module Installation

◆ Installation Orientation and Spacing

■ Installation Orientation

Install the harmonic filter module on the floor with the faceplate facing forward.

Figure 2.9

A – Faceplate B – Top cover

Figure 2.10 Correct Installation Orientation

■ Installation Spacing

Figure 2.11 shows the installation distance required to maintain sufficient space for airflow and wiring.

Figure 2.10

B B B

A – 50 mm minimum C – 120 mm minimum B – 30 mm minimum

Figure 2.11 Installation Spacing

40 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

2.3 Harmonic Filter Module Installation

Mechanical Installation

■ Precautions and Instructions for Installation of Harmonic Filter Module

Read the following precautions and instructions before installing a harmonic filter module.

WARNING! Always observe the following precautions. If handled incorrectly, the harmonic filter module may fall, possibly causing injury. Also, the harmonic filter module may be damaged.

• Suspend the harmonic filter module with wires only temporarily and only when installing them in a control panel. Do not suspend them when transporting them.

• Before you suspend the harmonic filter module, confirm that faceplate, top cover, and other configuration components are securely screwed in place.

• Do not place the harmonic filter module on its side.

• Do not leave the harmonic filter module suspended with wires for a long period of time.

CAUTION! Hold the specified locations when carrying a harmonic filter module by hand. Holding any other location when carrying the harmonic filter module could cause the module could fall and cause injury.

NOTICE: Do not disconnect the wiring to the converter and harmonic filter module while the converter is outputting a voltage. Improper equipment sequencing could result in damage to the converter.

Attach hooks to the specified locations when suspending the harmonic filter module with wires.

NOTICE: Do not apply excessive force to the top cover when suspending the harmonic filter. The top cover may be deformed. When lifting the module by hand, always use the holding frames and use two people. Failure to comply may damage the module.

Refer to Figure 2.12 and Figure 2.13 for details.

Figure2.11

A – Suspension Holes (Two on Each Side) B – Holding Frames (One on Each Side)

Figure 2.12 Suspension Locations for the Harmonic Filter Module

Figure2.12

Figure 2.13 Holding the Harmonic Filter Module

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 41

2.3 Harmonic Filter Module Installation

D1000

4-d

Figure 2

D1000

◆ Harmonic Filter Module Dimensions

Figure 1

4-d

W1 D1 4-dD2

Figure 3

42 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

2.3 Harmonic Filter Module Installation

Mechanical Installation

Table 2.9 Dimensions for IP00/Open Type enclosure: 200 V Class

Model Figure

EUJ71080 1

EUJ71081 1

EUJ71082 2

EUJ71083 2

EUJ71084 2

EUJ71085 3

EUJ71086 3

EUJ71087 3

Table 2.10 Dimensions for IP00/Open Type enclosure: 400 V Class

Model Figure

EUJ71088 1

EUJ71089 1

EUJ71090 2

EUJ71091 2

EUJ71092 2

EUJ71093 2

EUJ71094 2

EUJ71095 3

EUJ71096 3

Dimensions mm (in)

W H D W1 D1 D2 d

209

(8.23)

209

(8.23)

232

(9.13)

260

(10.24)

290

(11.42)

290

(11.42)

290

(11.42)

350

(13.78)

W H D W1 D1 D2 d

209

(8.23)

209

(8.23)

232

(9.13)

260

(10.24)

260

(10.24)

290

(11.42)

290

(11.42)

350

(13.78)

350

(13.78)

176

(6.93)

184

(7.24)

265

(10.43)

281

(11.06)

348

(13.7)

350

(13.78)

387

(15.24)

500

(19.69)

176

(6.93)

178

(7.01)

265

(10.43)

293

(11.54)

293

(11.54)

348

(13.7)

385

(15.16)

500

(19.69)

500

(19.69)

285

(11.22)

295

(11.61)

301

(11.85)

305

(12.01)

355

(13.98)

352

(13.86)

352

(13.86)

380

(14.96)

Dimensions mm (in)

285

(11.22)

295

(11.61)

301

(11.85)

305

(12.01)

305

(12.01)

355

(13.98)

355

(13.98)

380

(14.96)

380

(14.96)

160

(6.3)

160

(6.3)

203

(7.99)

220

(8.66)

250

(9.84)

254 (10)

290

(11.42)

160

(6.3)

160

(6.3)

203

(7.99)

220

(8.66)

220

(8.66)

250

(9.84)

250

(9.84)

290

(11.42)

290

(11.42)

240

(9.45)

250

(9.84)

247

(9.72)

256

(10.08)

314

(12.36)

314

(12.36)

314

(12.36)

350

(13.78)

240

(9.45)

250

(9.84)

247

(9.72)

256

(10.08)

256

(10.08)

314

(12.36)

314

(12.36)

350

(13.78)

344

(13.54)

(1.54)

(1.73)

(1.54)

(1.18)

(1.06)

(0.75)

(1.54)

(1.73)

(1.54)

(1.18)

(0.75)

(0.98)

M10

Weight

kg (lb)

6.5

(14.33)

(19.84)

(30.86)

(35.27)

(59.52)

(83.78)

(94.8)

(136.7)

Weight

kg (lb)

(15.43)

(19.84)

(33.07)

(37.48)

(41.89)

(59.52)

(85.98)

(141.1)

(160.94)

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 43

2.3 Harmonic Filter Module Installation

44 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

Electrical Installation

This chapter explains proper procedures for wiring the control circuit terminals, motor, and power supply.

3.1 SECTION SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

3.2 STANDARD CONNECTION DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

3.3 MAIN CIRCUIT CONNECTION DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

3.4 TERMINAL BLOCK CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

3.5 TERMINAL COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

3.6 DIGITAL OPERATOR AND FRONT COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

3.7 MAIN CIRCUIT WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

3.8 HARMONIC FILTER MODULE WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

3.9 CONTROL CIRCUIT WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

3.10 CONTROL I/O CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81

3.11 WIRING CHECKLIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 45

3.1 Section Safety

DANGER

W ARNING

3.1 Section Safety

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury.

Do not turn on the power supply or supply power to the input-side AC reactor or to the harmonic filter (harmonic filter module) only.

Voltage will remain in the internal capacitor and will result in death or serious injury. Always connect a converter as shown in the Standard Connection Diagram before you turn on the power supply.

Electrical Shock Hazard

Do not operate equipment with covers removed.

Failure to comply could result in death or serious injury.

The diagrams in this section may show converter without covers or safety shields to show details. Be sure to reinstall covers or shields before operating the converter and run the converter according to the instructions described in this manual.

The converter can cause a residual current with a DC component in the protective earthing conductor.

Do not perform work on the converter while wearing loose clothing, jewelry or without eye protection.

Failure to comply could result in death or serious injury.

Remove all metal objects such as watches and rings, secure loose clothing, and wear eye protection before beginning work on the converter.

Do not remove covers or touch circuit boards while the power is on.

Failure to comply could result in death or serious injury.

Do not allow unqualified personnel to perform work on the converter.

Failure to comply could result in death or serious injury.

Installation, maintenance, inspection, and servicing must be performed only by authorized personnel familiar with installation, adjustment, and maintenance of this equipment.

Do not touch any terminals before the capacitors have fully discharged.

Failure to comply could result in death or serious injury.

Before wiring terminals, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply is turned off. After shutting off the power, wait for at least the amount of time specified on the converter before touching any components.

Fire Hazard

Tighten all terminal screws to the specified tightening torque.

Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.

46 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

3.1 Section Safety

Electrical Installation

CAUTION

NOTICE

W ARNING

Do not use improper combustible materials.

Failure to comply could result in death or serious injury by fire.

Do not install the converter to a combustible surface. Never place combustible materials on the converter.

Do not use an improper voltage source.

Failure to comply could result in death or serious injury by fire.

Verify that the rated voltage of the converter matches the voltage of the incoming power supply before applying power.

When installing options, perform all wiring exactly as specified in the wiring diagrams provided.

Failure to do so can result in fire. Improper wiring may damage option components.

Crush Hazard

Do not carry the converter by the front cover or the terminal cover.

Failure to comply may result in minor or moderate injury from the main body of the converter falling.

Observe proper electrostatic discharge procedures (ESD) when handling the converter and circuit boards.

Failure to comply may result in ESD damage to the converter circuitry.

Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance. Use shielded, twisted-pair wires and ground the shield to the shield ground terminal E (G) of the converter.

Do not modify the converter circuitry.

Failure to comply could result in damage to the converter and will void warranty.

Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

Check all the wiring to ensure that all connections are correct after installing the converter and connecting any other devices.

Failure to comply could result in damage to the converter.

Check all the wiring to ensure that all connections are correct after installing the converter and connecting any other devices.

Failure to comply could result in damage to the converter.

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 47

3.2 Standard Connection Diagram

Connect the converter and peripheral devices as shown in Figure 3.1 and Figure 3.2. It is possible to set and run the converter via the digital operator without connecting digital I/O wiring. This section does not discuss converter operation; Refer to Start-Up Programming & Operation on page 85 for instructions on operating the converter. Refer to A1000

Connection Example on page 95 for connection with a drive.

WARNING! Sudden Movement Hazard. Ensure start/stop and safety circuits are wired properly and in the correct state before energizing the converter. Failure to comply could result in death or serious injury from moving equipment.

NOTICE: If unsuitable wiring is performed, the converter could be damaged. Implement protection for branches and short-circuits according to all national and local standards.

NOTICE: Do not connect AC control circuit ground to converter enclosure. Improper grounding can cause control circuit malfunction.

NOTICE: Route motor leads U/T1, V/T2, and W/T3 separate from all other leads to reduce possible interference related issues. Failure

to comply may result in abnormal operation of drive and nearby equipment.

NOTICE: The minimum load for the relay outputs M1-M2, M3-M4, M5-M6 and MA-MB-MC is 10 mA.

NOTICE: When installing a noise filter on the converter power supply, use a reactor-type noise filter (without a capacitor), such as a

zero phase reactor, and install it after the MCCB on the power supply side. Do not install a filter with a built-in capacitor as the harmonic components may cause the capacitor to overheat or may damage the capacitor.

NOTICE: When installing a breaker or contactor on the converter side for an emergency shutoff, confirm that the CHARGE indicators on the drive and converter are not lit before closing the breaker or contactor on the converter output (DC) side. If the power supply is turned on while there is a voltage charge, an overcurrent will flow and the device may be damaged. Always confirm that the breaker or contactor on the converter output (DC) side is turned on before applying power to the converter.

48 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

3.2 Standard Connection Diagram

Electrical Installation

YAI

Figure3.1

ThreePhase Power Supply

GFCI or MCCB

Harmonic filter module

R/L1

S/L2

T/L3

Multi-function digital inputs (default setting)

MEMOBUS/ Modbus Communication RS-422/RS-485 max. 115.2 kbps

<2>

RUN-SB

STOP

External fault

Fault reset

(Reserved)

External Baseblock

(Reserved)

Input-side AC reactor

Sink / Source mode selection wire link (default: Sink)

<6>

<1><2>

R/L1

S/L2

T/L3

r1/

t1/

Control Circuit

Sink

+24 V

E(G)

Shield ground terminal

Power supply

+10.5 Vdc, max. 20 mA

Analog Input 1

Analog Input 2

Analog Input 3

A3 AC

Power supply, -10.5 Vdc,

-V max. 20 mA

Termination resistor (120 Ω, 1/2 W)

DIP R+

R-

S+

S-

Switch S2

Converter

D1000

Option card connectors

CN5-C

CN5-B

CN5-A

Multi-function relay output (During Run 1) 250 Vac, max. 1 A 30 Vdc, max. 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (During MC on) 250 Vac, max. 1 A 30 Vdc, max. 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (Operation Ready) 250 Vac, max. 1 A 30 Vdc, max. 1 A (min. 5 Vdc, 10 mA)

Fault relay output 250 Vac, max. 1 A 30 Vdc, max. 1 A (min. 5 Vdc, 10 mA)

DIP Switch S1

Multi-function analog output 1 (Output frequency)

-10 to +10 Vdc (2 mA) or 4 to 20 mA

<7>

Multi-function analog output 2 (Output current)

-10 to +10 Vdc (2 mA) or 4 to 20 mA

<7>

<4>

<3>

Ground

<5>

Motor

Drive

0 V

E (G)

shielded line twisted-pair shielded line main circuit terminal control circuit terminal

Figure 3.1 Standard Connection Diagram (example: model 2A0030 to 2A0130, and 4A0030 to 4A0185)

<1> Do not use a line longer than 10 m (32.8 ft) to connect the input-side AC reactor and the converter. <2> Use the specified AC reactor and harmonic filter module. Non-specified devices may cause erroneous operation. <3> Do not use a DC bus line that is longer than 5 m (16.4 ft) to connect the converter and drive. <4> Sequence the operation so that the converter starts operation before the drive when power is applied. Sequence the stopping

operation to turn off the drive first, then the motor, and finally the converter. Operating the drive without operating the converter or

turning off the power supply unit during operation may trigger a converter fault. <5> Do not connect a power supply to the drive AC power supply terminals (R/L1, S/L2, and T/L3). <6> The connections are shown for sequence connections with no-voltage contacts or NPN transistors for the sequence input signals

(S1 to S8). Use jumper S3 to select between Sink mode and Source mode. The default setting is Sink mode. <7> Multi-function analog outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are

not intended for use as a feedback-type signal.

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 49

3.2 Standard Connection Diagram

YAI

Figure 3.2

ThreePhase Power Supply

GFCI or MCCB

Input-side AC reactor 2

Multi-function digital inputs (default setting)

<2>

UVW

XYZ

UVW

RUN-SB

STOP

External fault

Fault reset

(Reserved)

External Baseblock

Sink / Source mode selection wire link (default: Sink)

(Reserved)

MEMOBUS/ Modbus Communication RS-422/RS-485 max. 115.2 kbps

Input-side AC reactor 1

Reactor for harmonic filter

Capacitor for

harmonic filter

<6>

<1><2>

<2>

R/L1

S/L2

T/L3

r1/

t1/

Control Circuit

Sink

+24 V

E(G)

Shield ground terminal

Power supply

+10.5 Vdc, max. 20 mA

Analog Input 1

Analog Input 2

Analog Input 3

Power supply, -10.5 Vdc,

-V max. 20 mA

Termination resistor (120 Ω, 1/2 W)

DIP R+

R-

S+

S-

Switch S2

Converter

D1000

Option card connectors

CN5-C

CN5-B

CN5-A

DIP Switch S1

Multi-function relay output (During Run 1) 250 Vac, max. 1 A 30 Vdc, max. 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (During MC on) 250 Vac, max. 1 A 30 Vdc, max. 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (Operation Ready) 250 Vac, max. 1 A 30 Vdc, max. 1 A (min. 5 Vdc, 10 mA)

Fault relay output 250 Vac, max. 1 A 30 Vdc, max. 1 A (min. 5 Vdc, 10 mA)

Multi-function analog output 1 (Output frequency)

-10 to +10 Vdc (2 mA) or 4 to 20 mA

<7>

Multi-function analog output 2 (Output current)

-10 to +10 Vdc (2 mA) or 4 to 20 mA

<7>

<4>

<3>

Ground

<5>

Motor

Drive

0 V

E (G)

shielded line twisted-pair shielded line main circuit terminal control circuit terminal

Figure 3.2 Standard Connection Diagram (example: model 4A0270, 4A0370)

operation to turn off the drive first, then the motor, and finally the converter. Operating the drive without operating the converter or

not intended for use as a feedback-type signal.

50 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

3.2 Standard Connection Diagram

Electrical Installation

YAI

Figure3.3

ThreePhase Power Supply

GFCI or MCCB

Input-side AC reactor 2

Reactor for harmonic filter

Capacitor for

harmonic filter

Multi-function digital inputs (default setting)

<2>

UV W

RUN-SB

STOP

External fault

Fault reset

(Reserved)

External Baseblock

(Reserved)

Input-side AC reactor 1

Sink / Source mode selection wire link (default: Sink)

<6>

<1><2>

<2>

R/L1

S/L2

T/L3

R1/L11

S1/L21

T1/L31

r1/ 11

1/ 21

t1/ 31

Control Circuit

Sink

+24 V

E(G)

Shield ground terminal

Power supply +10.5 Vdc, max. 20 mA

Analog Input 1

Analog Input 2

Analog Input 3

Converter

D1000

Option card connectors

CN5-C

CN5-B

CN5-A

Multi-function relay output (During Run 1) 250 Vac, max. 1 A 30 Vdc, max. 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (During MC on) 250 Vac, max. 1 A 30 Vdc, max. 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (Operation Ready) 250 Vac, max. 1 A 30 Vdc, max. 1 A (min. 5 Vdc, 10 mA)

DIP Switch S1

Fault relay output 250 Vac, max. 1 A 30 Vdc, max. 1 A (min. 5 Vdc, 10 mA)

<4>

<3>

Ground

<5>

Motor

Drive

Multi-function analog output 1 (Output frequency)

-10 to +10 Vdc (2 mA) or 4 to 20 mA

<7>

Multi-function analog output 2 (Output current)

-10 to +10 Vdc (2 mA) or 4 to 20 mA

<7>

0 V

E (G)

MEMOBUS/ Modbus Communication RS-422/RS-485 max. 115.2 kbps

-V

Power supply, -10.5 Vdc, max. 20 mA

Termination resistor (120 Ω, 1/2 W)

DIP

R+

R-

S+

S-

shielded line twisted-pair shielded line main circuit terminal control circuit terminal

Switch S2

Figure 3.3 Standard Connection Diagram (example: model 4A0630)

<1> Do not use a line longer than 10 m (32.8 ft) to connect the input-side AC reactor and the converter.

<2> Use the specified AC reactor and harmonic filter module. Non-specified devices may cause erroneous operation.

<3> Do not use a DC bus line that is longer than 5 m (16.4 ft) to connect the converter and drive.

<4> Sequence the operation so that the converter starts operation before the drive when power is applied. Sequence the stopping

operation to turn off the drive first, then the motor, and finally the converter. Operating the drive without operating the converter or

not intended for use as a feedback-type signal.

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 51

3.3 Main Circuit Connection Diagram

YAI

–

Relay

Fuse

Gate

board

Control

board

Operator

Current

sensor

R/L1

S/L2

T/L3

r1/ 11

1/ 21

t1/ 31

YAI

3.3 Main Circuit Connection Diagram

Refer to diagrams in this section when wiring the main circuit of the converter. Connections may vary based on converter capacity. The DC power supply for the main circuit also provides power to the control circuit.

NOTICE: Do not use the negative DC bus terminal “ ” as a ground terminal. This terminal is at high DC voltage potential. Improper

–

wiring connections could damage the converter.

◆ CIMR-D2A0005 to 2A0020, 4A0005 to 4A0020

Figure 3.4

Relay

R/L1

S/L2

T/L3

r1/ 11

1/ 21

t1/ 31

Current

sensor

Operator

Control

board

Gate board

Fuse

Figure 3.4 Connecting Main Circuit Terminals

◆ CIMR-D2A0030, 2A0050, 4A0030, 4A0040, 4A0060

Figure 3.5

Figure 3.5 Connecting Main Circuit Terminals

52 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

3.3 Main Circuit Connection Diagram

Electrical Installation

Fuse

24 V

Power

Supply

Gate

board

Control

board

Operator

–

Relay

Current sensor

R/L1

S/L2

T/L3

r1/ 11

1/ 21

t1/ 31

YAI

◆ CIMR-D2A0065, 2A0090, 2A0130, 4A0100, 4A0130, 4A0185

Figure3.6

Figure 3.6 Connecting Main Circuit Terminals

◆ CIMR-D4A0270, 4A0370

Figure3.7

◆ CIMR-D4A0630

Figure3.8

Current

sensor

Operator

Fuse

Relay

Control

board

Gate

board

R/L1

S/L2

T/L3

r1/ 11

1/ 21

t1/ 31

Figure 3.7 Connecting Main Circuit Terminals

Fuse

Relay

Control

board

Power supply

detection board

Gate board

R/L1

S/L2

T/L3

R1/L11

S1/L21

T1/L31

Current sensor

r1/ 11

1/ 21

t1/ 31

Operator

Figure 3.8 Connecting Main Circuit Terminals

24 V

Power

Supply

24 V Power Supply

Fuse

–

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 53

3.4 Terminal Block Configuration

D1000

3.4 Terminal Block Configuration

Refer to the terminal block configuration diagrams in Tab le 3 .1 for the location of the main circuit terminal block.

Table 3.1 Terminal Block Configuration

Model Figure

2A0005 Figure 3.9

2A0010 Figure 3.9

2A0020 Figure 3.10

200 V Class

Models

400 V Class

Models

Figure 3.9

2A0030 Figure 3.11

2A0050 Figure 3.12

2A0065 Figure 3.13

2A0090 Figure 3.13

2A0130 Figure 3.14

4A0005 Figure 3.9

4A0010 Figure 3.9

4A0020 Figure 3.10

4A0030 Figure 3.11

4A0040 Figure 3.11

4A0060 Figure 3.12

4A0100 Figure 3.12

4A0130 Figure 3.14

4A0185 Figure 3.14

4A0270 Figure 3.15

4A0370 Figure 3.15

4A0630 Figure 3.16

Figure 3.9 Main Circuit Terminal Block Configuration (Models 2A0005, 2A0010, 4A0005, 4A0010)

54 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

Electrical Installation

Figure3.10

D1000

RL1 SL1 TL3

D1000

r1/ℓ11 t1/ℓ31 1/ℓ21

R/L1

S/L2

T/L3

r1/ℓ11 t1/ℓ31 1/ℓ21

D1000

Figure3.11

3.4 Terminal Block Configuration

Figure 3.10 Main Circuit Terminal Block Configuration (Models 2A0020, 4A0020)

Figure3.12

Figure 3.11 Main Circuit Terminal Block Configuration (Models 2A0030, 4A0030, 4A0040)

Figure 3.12 Main Circuit Terminal Block Configuration (Models 2A0050, 4A0060, 4A0100)

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 55

3.4 Terminal Block Configuration

R/L1

S/L2

T/L3

r1/ℓ11 t1/ℓ31 1/ℓ21

D1000

R/L1

S/L2

T/L3

D1000

R/L1

S/L2

T/L3

r1/ℓ11 t1/ℓ31 1/ℓ21

D1000

R/L1

S/L2

T/L3

R1/L11

S1/L21

T1/L31

r1/ℓ11 t1/ℓ31 1/ℓ21

D1000

Figure 3.13

Figure 3.13 Main Circuit Terminal Block Configuration (Models 2A0065, 2A0090)

Figure 3.14

r1/ℓ11 t1/ℓ31 1/ℓ21

Figure 3.15

Figure 3.16

Figure 3.14 Main Circuit Terminal Block Configuration (Models 2A0130, 4A0130 to 4A0185)

Figure 3.15 Main Circuit Terminal Block Configuration (Models 4A0270, 4A0370)

56 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

Figure 3.16 Main Circuit Terminal Block Configuration (Models 4A0630)

3.5 Terminal Cover

Electrical Installation

R1000

3.5 Terminal Cover

Follow the procedure below to remove the terminal cover for wiring and to reattach the terminal cover after wiring is complete.

◆ Models 2A0005 to 2A0020, 4A0005 to 4A0020 (IP20/Open Type Enclosure)

■ Removing the Terminal Cover

Loosen the terminal cover screw using a #2 Phillips screwdriver. Screw sizes vary by converter model. Then, push in on the tab located on the bottom of the terminal cover and gently pull forward to remove the terminal cover.

Figure3.17

Figure 3.17 Removing the Terminal Cover on an IP20/Open Type Enclosure Model

■ Reattaching the Terminal Cover

Power lines and signal wiring should pass through the opening provided. Refer to Wiring the Main Circuit Terminal on

page 66 and Wiring the Control Circuit Terminal on page 79 for details on wiring.

Reattach the terminal cover after completing the wiring to the converter and other devices.

Figure3.18

<1>

<1> Connect ground wiring first, followed by the main circuit, and then wire the control circuit. Power lines and signal wiring

exit through the opening provided.

Figure 3.18 Reattaching the Terminal Cover on an IP20/Open Type Enclosure Model

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 57

3.5 Terminal Cover

◆ Models 2A0030 to 2A0130, 4A0030 to 4A0370 (IP00/Open Type enclosure)

■ Removing the Terminal Cover

1. Loosen the screws on the terminal cover, then pull forward on the terminal cover to free it from the converter.

Note: Models 2A0065 to 2A0130 and 4A0130 to 4A0630 have three mounting screws above the terminal cover.

CAUTION! Do not completely remove the cover screws, just loosen them. If the cover screws are removed completely, the terminal cover may fall off causing an injury. Larger capacity converters have large and heavy terminal covers. Remove and attach these covers with care.

Figure 3.19

Figure 3.19 Removing the Terminal Cover on an IP00/Open Type enclosure Model

■ Reattaching the Terminal Cover

After wiring the terminal board and other devices, double-check connections and reattach the terminal cover. Refer to

Wiring the Main Circuit Terminal on page 66 and Wiring the Control Circuit Terminal on page 79 for details on

wiring.

Figure 3.20

<1>

<1> Connect ground wiring first, followed by the main circuit, and then wire the control circuit. Power lines and

signal wiring exit through the opening provided.

Figure 3.20 Reattaching the Terminal Cover on an IP00/Open Type enclosure Model

58 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

3.6 Digital Operator and Front Cover

Electrical Installation

Removing

Reattaching

3.6 Digital Operator and Front Cover

NOTICE: Be sure to remove the digital operator prior to opening or reattaching the front cover. Leaving the digital operator plugged into

the converter when removing the front cover can result in erroneous operation caused by a poor connection. Firmly fasten the front cover back into place before reattaching the digital operator.

Detach the digital operator from the converter for remote operation or when opening the front cover to install an option card.

◆ Removing/Reattaching the Digital Operator

While pressing on the tab located on the right side of the digital operator, pull the digital operator forward to remove it from the converter. Insert the digital operator into the opening in the top cover while aligning it with the notches on the left side of the opening. Next, press gently on the right side of the operator until it clicks into place.

Figure3.21

Figure 3.21 Removing/Reattaching the Digital Operator

◆ Removing/Reattaching the Front Cover

■ Removing the Front Cover

Models 2A0005 to 2A0020 and 4A0005 to 4A0020

After removing the terminal cover and the digital operator, loosen the screw that affixes the front cover (models 2A0005 to 2A0020, 4A0005 to 4A0040 do not use a screw to affix the front cover). Pinch in on the tabs found on each side of the front cover, then pull forward to remove it from the converter.

Figure3.22

Figure 3.22 Remove the Front Cover (2A0005 to 2A0020 and 4A0005 to 4A0020)

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 59

3.6 Digital Operator and Front Cover

Free hooks on both sides of the cover

Hook

Front cover installation screw

Models 2A0030 to 2A0130, and 4A0030 to 4A0370

Remove the terminal cover and the digital operator.

2. Loosen the installation screw on the front cover.

3. Use a straight-edge screwdriver to loosen the hooks on each side of the cover that hold it in place.

Figure 3.23

Figure 3.23 Remove the Front Cover (2A0030 to 2A0130, and 4A0030 to 4A0370)

4. Unhook the left side of the front cover then swing the left side towards you as shown in Figure 3.21 until the

Figure 3.24

cover comes off.

Figure 3.24 Remove the Front Cover (2A0030 to 2A0130, and 4A0030 to 4A0370)

■ Reattaching the Front Cover

Models 2A0005 to 2A0020 and 4A0005 to 4A0020

Reverse the instructions given in Models 2A0005 to 2A0020, 4A0005 to 4A0020 (IP20/Open Type Enclosure) on

page 57 to reattach the front cover. Pinch inwards on the hooks found on each side of the front cover while guiding it back

into the converter. Make sure it clicks firmly into place.

Models 2A0030 to 2A0130 and 4A0030 to 4A0370

Slide the front cover so the hooks on the top connect to the converter.

Figure 3.25

Figure 3.25 Reattach the Front Cover (2A0030 to 2A0130, and 4A0030 to 4A0370)

2. After connecting the hooks to the converter, press firmly on the cover to lock it into place.

60 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

3.7 Main Circuit Wiring

Electrical Installation

–

3.7 Main Circuit Wiring

This section describes the functions, specifications, and procedures required to safely and properly wire the main circuit in the converter.

NOTICE: Do not switch the converter input power supply on and off frequently. Frequently switching the converter on and off shortens the life of the DC bus capacitors, and can cause premature unit failure. For the full performance life, refrain from switching the converter on and off more than once every 30 minutes.

NOTICE: Do not solder the ends of wire connections to the converter. Soldered wiring connections can loosen over time. Improper wiring practices could result in converter malfunction due to loose terminal connections.

◆ Main Circuit Terminal Functions

Table 3.2 Main Circuit Terminal Functions

Terminal Type

2A0005 to 2A0130

Main circuit power supply input

R/L1

S/L2

T/L3

r1/ 11

1/ 21

t1/ 31

Model

Power supply voltage detection inputs

400 V Class 4A0005 to 4A0630

These are the power supply input terminals that connect to the input reactor.

These terminals are to detect the power supply voltage order and voltage levels.

Function Page200 V Class

DC voltage output These terminals output a DC voltage –

For 200 V class: 100 Ω or less

For 400 V class: 10 Ω or less

Grounding terminal 66

◆ Protecting Main Circuit Terminals

■ Insulation Caps or Sleeves

Use insulation caps or sleeves when wiring the converter with crimp terminals. Take particular care to ensure that the wiring does not touch nearby terminals or the surrounding case.

Insulation Barrier

■

Insulation barriers are packaged with models 4A0270 to 4A0630 to provide added protection between terminals.

Yaskawa recommends using the provided insulation barriers to ensure proper wiring. Refer to Figure 3.26 and

Figure 3.27 for instructions on placement of the insulation barriers.

Figure3.26

Insulation Barrier

Figure 3.26 Installing Insulation Barriers

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 61

3.7 Main Circuit Wiring

Figure 3.27

Figure 3.27 Locations of the Insulation Barriers

◆ Wire Gauges and Tightening Torque

Use the tables in this section to select the appropriate wires and crimp terminals.

Note: 1. Wire gauge recommendations based on continuous current ratings using 75°C 600 Vac vinyl-sheathed wire assuming ambient

temperature within 40°C.

2. Wire gauge recommendations for terminals R/L1, S/L2, T/L3 on 4A0270 to 4A0630 based on continuous current ratings using 105°C 600 Vac vinyl-sheathed wire assuming ambient temperature within 40°C.

3. Use terminals and when connecting the drive to the converter.

Consider the amount of voltage drop when selecting wire gauges. Increase the wire gauge when the voltage drop is greater than 2% of motor rated voltage. Ensure the wire gauge is suitable for the terminal block. Use the following formula to calculate the amount of voltage drop: Line drop voltage (V) = × wire resistance (Ω/km) × wire length (m) × current (A) × 10

+ –

-3

Refer to UL Standards Compliance on page 247 for information on UL compliance.

The wire gauges listed in Tab le 3 .3 and Ta bl e 3.4 are Yaskawa recommendations. Refer to local codes for proper wire gauge selections.

Three-Phase 200 V Class

■

Table 3.3 Wire Gauge and Torque Specifications (Three-Phase 200 V Class)

Model Ter min al

R/L1,S/L2,T/L3 2 2 to 14 12 12 to 6 4 4 to 16 M4

–

2A0005

r1/ 11, 1/ 21,t1/ 31

R/L1,S/L2,T/L3 5.5 5.5 to 14 8 8 to 6 4 4 to 16 M4

–

2A0010

r1/ 11, 1/ 21,t1/ 31

For Asia <1> For U.S.A. <2> For Europe and China <3>

Recomm.

Gauge

Applicable

Gauge

Recomm.

Gauge

AWG

Applicable

Gauge

AWG

Recomm.

Gauge

Applicable

Gauge

3.5 3.5 to 14 12 12 to 6 4 4 to 16 M4

2 2 14 14 2.5 2.5 M3.5

3.5 1.5 to 5.5 10 16 to 10 1.5 1.5 to 6 M6

14 14 8 8 to 6 6 4 to 16 M4

2 2 14 14 2.5 2.5 M3.5

3.5 3.5 to 5.5 10 12 to 10 4 4 to 6 M6

Screw

Size

Tightening

Tor qu e

Nm

(lbin.)

2.1 to 2.3

(18.6 to 20.4)

2.1 to 2.3

(18.6 to 20.4)

0.8 to 1.0

(7.1 to 8.9)

5.4 to 6.0

(47.8 to 53.1)

2.1 to 2.3

(18.6 to 20.4)

2.1 to 2.3

(18.6 to 20.4)

0.8 to 1.0

(7.1 to 8.9)

5.4 to 6.0

(47.8 to 53.1)

62 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

3.7 Main Circuit Wiring

Electrical Installation

–

–+–

Model Ter mina l

R/L1,S/L2,T/L3 14 14 to 38 4 4 to 1 16 16 to 35 M6

2A0020

r1/ 11, 1/ 21,t1/ 31

R/L1,S/L2,T/L3 38 38 to 70 2 2 to 2/0 25 25 to 70 M8

2A0030

r1/ 11, 1/ 21,t1/ 31

R/L1,S/L2,T/L3 60 60 to 70 3 × 2P 3 to 2/0 50 50 to 70 M8

2A0050

r1/ 11, 1/ 21,t1/ 31

R/L1,S/L2,T/L3 80 × 2P 80 to 150 3/0 × 2P 3/0 to 300 95 95 to 150 M12

2A0065

r1/ 11, 1/ 21,t1/ 31

R/L1,S/L2,T/L3 80 × 2P 80 to 150 3/0 × 2P 3/0 to 300 95 × 2P 95 to 150 M12

2A0090

r1/ 11, 1/ 21,t1/ 31

R/L1,S/L2,T/L3 100 × 2P 100 to 325 300 × 2P 300 to 600 95 × 2P 95 to 300 M12

2A0130

r1/ 11, 1/ 21,t1/ 31

For Asia <1> For U.S.A. <2> For Europe and China <3>

Recomm.

Gauge

Applicable

Gauge

Recomm.

Gauge

AWG

Applicable

Gauge

AWG

Recomm.

Gauge

Applicable

Gauge

Screw

Size

22 22 to 38 4 4 to 1 16 16 to 35 M6

2 2 14 14 2.5 2.5 M3.5

8 8 to 14 6 8 to 6 16 10 to 16 M6

38 38 to 70 2 2 to 2/0 25 25 to 70 M8

2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 M4

22 14 to 22 4 6 to 4 16 16 to 25 M8

60 × 2P 60 to 70 1/0 × 2P 1/0 to 2/0 70 70 M8

2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 M4

22 22 4 4 25 25 M10

100 100 to 150 3/0 × 2P 3/0 to 300 95 95 to 150 M12

2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 M4

38 38 to 50 1 1 to 1/0 50 35 to 50 M12

80 × 2P 80 to 150 3/0 × 2P 3/0 to 300 150 150 M12

2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 M4

60 60 to 100 1/0 1/0 to 4/0 95 70 to 95 M12

150 × 2P 150 to 325 300 × 2P 300 to 600 240 240 to 300 M12

2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 M4

60 60 to 100 2/0 2/0 to 4/0 95 70 to 95 M12

Tightening

Tor que

Nm

(lbin.)

3.6 to 4.0

(31.9 to 35.4)

3.6 to 4.0

(31.9 to 35.4)

0.8 to 1.0

(7.1 to 8.9)

5.4 to 6.0

(47.8 to 53.1)

5.4 to 6.0

(47.8 to 53.1)

5.4 to 6.0

(47.8 to 53.1)

1.1 to 1.2

(9.7 to 10.6)

9.0 to 11.0

(79.7 to 97.4)

5.4 to 6.0

(47.8 to 53.1)

5.4 to 6.0

(47.8 to 53.1)

1.1 to 1.2

(9.7 to 10.6)

18 to 23

(159 to 204)

32 to 40

(283 to 354)

32 to 40

(283 to 354)

1.1 to 1.2

(9.7 to 10.6)

32 to 40

(283 to 354)

32 to 40

(283 to 354)

32 to 40

(283 to 354)

1.1 to 1.2

(9.7 to 10.6)

32 to 40

(283 to 354)

32 to 40

(283 to 354)

32 to 40

(283 to 354)

1.1 to 1.2

(9.7 to 10.6)

32 to 40

(283 to 354)

<1> Gauges listed here are for use in Japan. <2> Gauges listed here are for use in the United States. <3> Gauges listed here are for use in Europe and China.

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 63

3.7 Main Circuit Wiring

Table 3.4 Three-Phase 400 V Class

Model Ter min al

R/L1,S/L2,T/L3 1.25 1.25 to 14 12 12 to 6 4 4 to 16 M4

–

4A0005

r1/ 11, 1/ 21,t1/ 31

R/L1,S/L2,T/L3 2 2 to 14 12 12 to 6 4 2.5 to 16 M4

–

4A0010

r1/ 11, 1/ 21,t1/ 31

R/L1,S/L2,T/L3 8 8 to 38 8 8 to 1 6 6 to 35 M6

–

4A0020

r1/ 11, 1/ 21,t1/ 31

R/L1,S/L2,T/L3 14 14 to 70 6 6 to 2/0 10 10 to 70 M8

–

4A0030

r1/ 11, 1/ 21,t1/ 31

R/L1,S/L2,T/L3 14 14 to 70 4 4 to 2/0 16 16 to 70 M8

–

4A0040

r1/ 11, 1/ 21,t1/ 31

R/L1,S/L2,T/L3 38 38 to 70 2 2 to 2/0 25 25 to 70 M8

–

4A0060

r1/ 11, 1/ 21,t1/ 31

For Asia <1> For U.S.A. <2> For Europe and China <3>

Recomm.

Gauge

Applicable

Gauge

Recomm.

Gauge

AWG

Applicable

Gauge

AWG

Recomm.

Gauge

Applicable

Gauge

3.5 3.5 to 14 12 12 to 6 4 4 to 16 M4

2 2 14 14 2.5 2.5 M3.5

2 2 to 3.5 12 14 to 12 0.75 0.75 to 4 M6

3.5 3.5 to 14 12 12 to 6 4 4 to 16 M4

2 2 14 14 2.5 2.5 M3.5

3.5 3.5 to 5.5 10 12 to 10 2.5 2.5 to 6 M6

14 14 to 38 8 8 to 1 6 6 to 35 M6

2 2 14 14 2.5 2.5 M3.5

5.5 5.5 to 8 8 10 to 8 6 6 to 10 M6

14 14 to 70 6 6 to 2/0 10 10 to 70 M8

2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 M4

14 8 to 14 6 8 to 6 10 10 to 16 M8

22 22 to 70 4 4 to 2/0 16 16 to 70 M8

2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 M4

14 14 6 6 16 16 M8

38 38 to 70 2 2 to 2/0 25 25 to 70 M8

2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 M4

14 14 6 6 16 16 M10

Screw

Size

Tightening

Tor qu e

Nm

(lbin.)

2.1 to 2.3

(18.6 to 20.4)

2.1 to 2.3

(18.6 to 20.4)

0.8 to 1.0

(7.1 to 8.9)

5.4 to 6.0

(47.8 to 53.1)

2.1 to 2.3

(18.6 to 20.4)

2.1 to 2.3

(18.6 to 20.4)

0.8 to 1.0

(7.1 to 8.9)

5.4 to 6

(47.8 to 53.1)

3.6 to 4.0

(31.9 to 35.4)

3.6 to 4.0

(31.9 to 35.4)

0.8 to 1.0

(7.1 to 8.9)

5.4 to 6.0

(47.8 to 53.1)

5.4 to 6.0

(47.8 to 53.1)

5.4 to 6.0

(47.8 to 53.1)

1.1 to 1.2

(9.7 to 10.6)

9.0 to 11.0

(79.7 to 97.4)

5.4 to 6.0

(47.8 to 53.1)

5.4 to 6.0

(47.8 to 53.1)

1.1 to 1.2

(9.7 to 10.6)

9.0 to 11.0

(79.7 to 97.4)

5.4 to 6.0

(47.8 to 53.1)

5.4 to 6.0

(47.8 to 53.1)

1.1 to 1.2

(9.7 to 10.6)

18 to 23

(159 to 204)

64 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

3.7 Main Circuit Wiring

Electrical Installation

–

–+–

Model Ter mina l

R/L1,S/L2,T/L3 60 60 to 70 3 × 2P 3 to 2/0 50 50 to 70 M8

4A0100

r1/ 11, 1/ 21,t1/ 31

R/L1,S/L2,T/L3 80 × 2P 80 to 325 3/0 × 2P 3/0 to 600 95 95 to 300 M10

4A0130

r1/ 11, 1/ 21,t1/ 31

R/L1,S/L2,T/L3 80 × 2P 80 to 325 3/0 × 2P 3/0 to 600 95 × 2P 95 to 300 M12

4A0185

r1/ 11, 1/ 21,t1/ 31

R/L1,S/L2,T/L3 60 × 2P 60 to 150 300 × 2P 300 95 × 2P 95 to 150 M12

4A0270

r1/ 11, 1/ 21,t1/ 31

R/L1,S/L2,T/L3 100 × 2P 100 to 150 4/0 × 4P 4/0 to 300 150 × 2P 150 M12

4A0370

r1/ 11, 1/ 21,t1/ 31

R/L1,S/L2,T/L3 100 × 4P 100 to 150 4/0 × 8P 4/0 to 300 150 × 4P 150 M12

4A0630

r1/ 11, 1/ 21,t1/ 31

For Asia <1> For U.S.A. <2> For Europe and China <3>

Recomm.

Gauge

Applicable

Gauge

Recomm.

Gauge

AWG

Applicable

Gauge

AWG

Recomm.

Gauge

Applicable

Gauge

Screw

Size

60 × 2P 60 to 70 1/0 × 2P 1/0 to 2/0 70 70 M8

2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 M4

22 22 3 3 25 25 M10

100 100 to 325 3/0 × 2P 3/0 to 600 95 95 to 300 M10

2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 M4

60 50 to 60 1/0 1/0 to 2/0 50 50 to 70 M10

200 200 to 325 3/0 × 2P 3/0 to 600 150 150 to 300 M12

2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 M4

60 50 to 100 1/0 1/0 to 4/0 95 50 to 95 M12

100 × 2P 100 to 150 300 × 2P 300 95 × 2P 95 to 150 M12

2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 M4

60 60 to 100 2/0 2/0 to 4/0 95 70 to 95 M12

100 × 4P 100 to 150 4/0 × 4P 4/0 to 300 150 × 2P 150 M12

2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 M4

60 × 2P 60 to 150 4/0 2/0 to 300 150 70 to 150 M12

150 × 4P 150 4/0 × 8P 4/0 to 300 120 × 4P 120 to 150 M12

2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 M4

60 × 2P 60 to 150 250 2/0 to 300 150 × 2P 70 to 150 M12

Tightening

Tor que

Nm

(lbin.)

5.4 to 6.0

(47.8 to 53.1)

5.4 to 6.0

(47.8 to 53.1)

1.1 to 1.2

(9.7 to 10.6)

18 to 23

(159 to 204)

18 to 23

(159 to 204)

18 to 23

(159 to 204)

1.1 to 1.2

(9.7 to 10.6)

18 to 23

(159 to 204)

32 to 40

(283 to 354)

32 to 40

(283 to 354)

1.1 to 1.2

(9.7 to 10.6)

32 to 40

(283 to 354)

32 to 40

(283 to 354)

32 to 40

(283 to 354)

1.1 to 1.2

(9.7 to 10.6)

32 to 40

(283 to 354)

32 to 40

(283 to 354)

32 to 40

(283 to 354)

1.1 to 1.2

(9.7 to 10.6)

32 to 40

(283 to 354)

32 to 40

(283 to 354)

32 to 40

(283 to 354)

1.1 to 1.2

(9.7 to 10.6)

32 to 40

(283 to 354)

<1> Gauges listed here are for use in Japan. <2> Gauges listed here are for use in the United States. <3> Gauges listed here are for use in Europe and China.

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 65

3.7 Main Circuit Wiring

D1000

◆ Ground Wiring

Follow the precautions below when wiring the ground for one converter or a series of converters.

WARNING! Electrical Shock Hazard. Always use a ground wire that complies with technical standards on electrical equipment and minimize the length of the ground wire. Improper equipment grounding may cause dangerous electrical potentials on equipment chassis, which could result in death or serious injury.

WARNING! Electrical Shock Hazard. Be sure to ground the converter ground terminal (200 V class: ground to 100 Ω or less; 400 V class: ground to 10 Ω or less). Improper equipment grounding could result in death or serious injury by contacting ungrounded electrical equipment.

NOTICE: Do not share the ground wire with other devices such as welding machines or large-current electrical equipment. Improper equipment grounding could result in converter or equipment malfunction due to electrical interference.

NOTICE: When using more than one converter, ground multiple converters according to instructions. Improper equipment grounding could result in abnormal operation of converter or equipment.

NOTICE: If devices, such as office equipment, that is sensitive to noise are installed in the same location, separate the ground wires and use independent grounds or noise filters to prevent noise from entering the devices through the ground wire. Otherwise, the office equipment may fail.

Note: If other devices are installed in the same location, connect them while observing the grounding standards for each device.

Otherwise the converters or the devices may fail to operate.

Refer to Figure 3.28 when using a converter with multiple drives. Do not loop the ground wire.

Figure 3.28

Figure 3.28 Installation Examples for a Converter and Several Drives

■ Wiring the Main Circuit Terminal

WARNING! Electrical Shock Hazard. Shut off the power supply to the converter before wiring the main circuit terminals. Failure to comply may result in death or serious injury.

Wire the main circuit terminals after the terminal board has been properly grounded.

Main Circuit Connection Diagram

■

Refer to Main Circuit Connection Diagram on page 52 when wiring terminals on the main power circuit of the converter.

66 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

3.8 Harmonic Filter Module Wiring

Electrical Installation

F E

To p

D1000

A B

E F

Front

EUJ71082, EUJ71083, EUJ71084, EUJ71090, EUJ71091, EUJ71092, EUJ71093, EUJ71094

To p

D1000

3.8 Harmonic Filter Module Wiring

This section describes the terminal functions, terminal specifications, and wiring methods to correctly and safely wire converters and harmonic filter modules.

NOTICE: To comply with the UL compliance, attach crimp terminals to the ends of the cables that connects to the harmonic filter module.

◆ Terminal Configuration

Refer to Figure 3.29 for the terminal arrangements. Refer to Wiring a Harmonic Filter Module on page 73 for the procedures to remove the faceplate and top cover.

Figure3.29

EUJ71080, EUJ71081, EUJ71088, EUJ71089

A B C

Figure3.30

Front

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 67

3.8 Harmonic Filter Module Wiring

To p

D1000

To p

D1000

Figure 3.31

EUJ71085, EUJ71086

A B C

E F G

Figure 3.32

Front

EUJ71087, EUJ71095, EUJ71096

Front

A–R/L1 F–Y B–S/L2 G–Z C – T/L3 H – r D – Ground Terminal I – E– X J–t

Figure 3.29 Harmonic Filter Module Terminal Configuration

68 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

3.8 Harmonic Filter Module Wiring

Electrical Installation

◆ Terminal Functions

Table 3.5 Terminal Functions

Terminal Type Function Page

R/L1

S/L2

T/L3

Main circuit power supply inputs These terminals are connected to the power supply. 48

Power supply voltage detection inputs

Harmonic filter module outputs These terminals connect to the input-side AC reactor. –Y

For 200 V class: 100 Ω or less

For 400 V class: 10 Ω or less

These terminals are to detect the power supply voltage order and voltage levels.

Grounding terminal 66

◆ Protecting Circuit Terminals

■ Insulation Caps or Sleeves

Use insulation caps or sleeves when wiring the module with crimp terminals. Take particular care to ensure that the wiring does not touch nearby terminals or the surrounding case.

◆ Wire Gauges and Tightening Torque

Use the tables in this section to select the appropriate wires and crimp terminals.

Note: 1. Wire gauge recommendations based on continuous current ratings using 75°C 600 Vac vinyl-sheathed wire assuming ambient

temperature within 40°C.

2. Wire gauge recommendations for models 4A0270 to 4A0630 based on continuous current ratings using 105°C 600 Vac vinyl-sheathed wire assuming ambient temperature within 40°C.

-3

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 69

3.8 Harmonic Filter Module Wiring

■ Three-Phase 200 V Class

Table 3.6 Wire Gauge and Torque Specifications (Three-Phase 200 V Class)

Model Termin al

R/L1, S/L2, T/L3

X, Y, Z 2 to 3.5 12 4 M4

EUJ71080

r, , t 2 2 14 14 2.5 2.5 M4

R/L1, S/L2, T/L3

X, Y, Z 5.5 to 8 8 4 to 10 M5

EUJ71081

r, , t 2 2 14 14 2.5 2.5 M4

R/L1, S/L2, T/L3

X, Y, Z 14 to 22 4 16 to 25 M6

EUJ71082

r, , t 2 2 14 14 2.5 2.5 M4

R/L1, S/L2, T/L3

X, Y, Z 38 2 to 1 25 to 35 M8

EUJ71083

r, , t 2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 M4

R/L1, S/L2, T/L3

X, Y, Z 60 to 80 3 to 3/0 50 to 70 M8

EUJ71084

r, , t 2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 M4

L1, S/L2, T/L3

X, Y, Z 80 3/0 95 M12

EUJ71085

r, , t 2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 M4

For Asia <1> For U.S.A. <2> For Europe and China <3>

Recomm.

Gauge

Applicable

Gauge

2 to 8

Recomm.

Gauge

AWG

Applicable

Gauge

AWG

12 to 8

Recomm.

Gauge

Applicable

Gauge

4 to 10 M4

3.5 1.5 to 5.5 10 16 to 10 1.5 1.5 to 6 M5

5.5

5.5 to 8 8

4 to 10 M5

3.5 3.5 to 5.5 10 12 to 10 4 4 to 6 M5

14 to 80

4 to 3/0

16 to 70 M6

8 8 to 14 6 8 to 6 16 10 to 16 M6

38 to 80

2 to 3/0

25 to 70 M8

22 14 to 22 4 6 to 4 16 16 to 25 M8

60 to 80

3 × 2P

3 to 3/0

50 to 70 M8

22 22 4 4 25 25 M8

80 × 2P

80 to 150

3/0 × 2P

3/0 to 300

95 to 150 M12

38 38 to 50 1 1 to 1/0 50 35 to 50 M12

Screw

Size

Tightening

Tor que

Nm

(lbin.)

1.1 to 1.2

(9.7 to 10.6)

1.1 to 1.2

(9.7 to 10.6)

1.1 to 1.2

(9.7 to 10.6)

2.2 to 2.4

(19.1 to 21.2)

2.2 to 2.4

(19.1 to 21.2)

2.2 to 2.4

(19.1 to 21.2)

1.1 to 1.2

(9.7 to 10.6)

2.2 to 2.4

(19.1 to 21.2)

4.0 to 4.9

(35.4 to 43.4)

4.0 to 4.9

(35.4 to 43.4)

1.1 to 1.2

(9.7 to 10.6)

4.0 to 4.9

(35.4 to 43.4)

8.9 to 10.7

(79.7 to 97.4)

8.9 to 10.7

(79.7 to 97.4)

1.1 to 1.2

(9.7 to 10.6)

8.9 to 10.7

(79.7 to 97.4)

8.9 to 10.7

(79.7 to 97.4)

8.9 to 10.7

(79.7 to 97.4)

1.1 to 1.2

(9.7 to 10.6)

8.9 to 10.7

(79.7 to 97.4)

32 to 40

(283 to 354)

32 to 40

(283 to 354)

1.1 to 1.2

(9.7 to 10.6)

32 to 40

(283 to 354)

70 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

3.8 Harmonic Filter Module Wiring

Electrical Installation

For Asia <1> For U.S.A. <2> For Europe and China <3>

Model Termi nal

Recomm.

Gauge

Applicable

R/L1, S/L2, T/L3

80 × 2P

X, Y, Z 80 3/0 95 M12

EUJ71086

r, , t 2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 M4

60 60 to 100 1/0 1/0 to 4/0 95 70 to 95 M12

R/L1, S/L2, T/L3

100 to 150

100 × 2P

X, Y, Z 100 to 150 300 95 to 150 M12

EUJ71087

r, , t 2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 M4

60 60 to 100 2/0 2/0 to 4/0 95 70 to 95 M12

<1> Gauges listed here are for use in Japan. <2> Gauges listed here are for use in the United States. <3> Gauges listed here are for use in Europe and China.

■ Three-Phase 400 V Class

Table 3.7 Wire Gauge and Torque Specifications (Three-Phase 400 V Class)

Gauge

80 to 150

Recomm.

Gauge

AWG

3/0 × 2P

300 × 2P

Applicable

Gauge

AWG

3/0 to 300

300

Recomm.

Gauge

95 × 2P

Applicable

Gauge

Screw

Size

95 to 150 M12

Tightening

Torque

Nm

(lbin.)

32 to 40

(283 to 354)

32 to 40

(283 to 354)

1.1 to 1.2

(9.7 to 10.6)

32 to 40

(283 to 354)

32 to 40

(283 to 354)

32 to 40

(283 to 354)

1.1 to 1.2

(9.7 to 10.6)

32 to 40

(283 to 354)

Model Termi nal

R/L1, S/L2, T/L3

X, Y, Z 1.25 to 3.5 12 4 M4

EUJ71088

r, , t 2 2 14 14 2.5 2.5 M4

R/L1, S/L2, T/L3

X, Y, Z 2 to 3.5 12 4 M4

EUJ71089

r, , t 2 2 14 14 2.5 2.5 M4

R/L1, S/L2, T/L3

X, Y, Z 8 to 22 8 to 4 6 to 25 M6

EUJ71090

r, , t 2 2 14 14 2.5 2.5 M4

For Asia <1> For U.S.A. <2> For Europe and China <3>

Recomm.

Gauge

1.25

Applicable

Gauge

1.25 to 8

Recomm.

Gauge

AWG

Applicable

Gauge

AWG

12 to 8

Recomm.

Gauge

Applicable

Gauge

4 to 10 M4

2 2 to 3.5 12 14 to 12 0.75 0.75 to 4 M5

2 to 8

12 to 8

4 to 10 M4

3.5 3.5 to 5.5 10 12 to 10 2.5 2.5 to 6 M5

8 to 80

8 to 3/0

6 to 70 M6

5.5 5.5 to 8 8 10 to 8 6 6 to 10 M6

Screw

Size

Tightening

Tor que

Nm

(lbin.)

1.1 to 1.2

(9.7 to 10.6)

1.1 to 1.2

(9.7 to 10.6)

1.1 to 1.2

(9.7 to 10.6)

2.2 to 2.4

(19.1 to 21.2)

1.1 to 1.2

(9.7 to 10.6)

1.1 to 1.2

(9.7 to 10.6)

1.1 to 1.2

(9.7 to 10.6)

2.2 to 2.4

(19.1 to 21.2)

4.0 to 4.9

(35.4 to 43.4)

4.0 to 4.9

(35.4 to 43.4)

1.1 to 1.2

(9.7 to 10.6)

4.0 to 4.9

(35.4 to 43.4)

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 71

3.8 Harmonic Filter Module Wiring

Model Termin al

R/L1, S/L2, T/L3

X, Y, Z 14 to 38 6 to 1 10 to 35 M8

EUJ71091

r, , t 2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 M4

R/L1, S/L2, T/L3

X, Y, Z 14 to 38 4 to 1 16 to 35 M8

EUJ71092

r, , t 2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 M4

R/L1, S/L2, T/L3

X, Y, Z 38 to 80 2 to 3/0 25 to 70 M8

EUJ71093

r, , t 2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 M4

R/L1, S/L2, T/L3

X, Y, Z 60 to 80 3 to 3/0 50 to 70 M8

EUJ71094

r, , t 2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 M4

R/L1, S/L2, T/L3

X, Y, Z 80 3/0 95 M12

EUJ71095

r, , t 2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 M4

R/L1, S/L2, T/L3

X, Y, Z 80 3/0 95 M12

EUJ71096

r, , t 2 2 to 5.5 14 14 to 10 2.5 2.5 to 6 M4

For Asia <1> For U.S.A. <2> For Europe and China <3>

Recomm.

Gauge

Applicable

Gauge

14 to 80

Recomm.

Gauge

AWG

Applicable

Gauge

AWG

6 to 3/0

Recomm.

Gauge

Applicable

Gauge

10 to 70 M8

14 8 to 14 6 8 to 6 10 10 to 16 M8

14 to 80

4 to 3/0

16 to 70 M8

14 14 6 6 16 16 M8

38 to 80

2 to 3/0

25 to 70 M8

14 14 6 6 16 16 M8

60 to 80

3 × 2P

3 to 3/0

50 to 70 M8

22 22 3 3 25 25 M8

80 × 2P

50 to 60

3/0 × 2P

1/0 1/0 to 2/0 50 50 to 70 M12

3/0 × 2P

3/0

95 M12

95 × 2P

60 50 to 100 1/0 1/0 to 4/0 95 50 to 95 M12

Screw

Size

Tightening

Tor que

Nm

(lbin.)

8.9 to 10.7

(79.7 to 97.4)

8.9 to 10.7

(79.7 to 97.4)

1.1 to 1.2

(9.7 to 10.6)

8.9 to 10.7

(79.7 to 97.4)

8.9 to 10.7

(79.7 to 97.4)

8.9 to 10.7

(79.7 to 97.4)

1.1 to 1.2

(9.7 to 10.6)

8.9 to 10.7

(79.7 to 97.4)

8.9 to 10.7

(79.7 to 97.4)

8.9 to 10.7

(79.7 to 97.4)

1.1 to 1.2

(9.7 to 10.6)

8.9 to 10.7

(79.7 to 97.4)

8.9 to 10.7

(79.7 to 97.4)

8.9 to 10.7

(79.7 to 97.4)

1.1 to 1.2

(9.7 to 10.6)

8.9 to 10.7

(79.7 to 97.4)

32 to 40

(283 to 354)

32 to 40

(283 to 354)

1.1 to 1.2

(9.7 to 10.6)

32 to 40

(283 to 354)

32 to 40

(283 to 354)

32 to 40

(283 to 354)

1.1 to 1.2

(9.7 to 10.6)

32 to 40

(283 to 354)

<1> Gauges listed here are for use in Japan. <2> Gauges listed here are for use in the United States. <3> Gauges listed here are for use in Europe and China.

72 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

3.8 Harmonic Filter Module Wiring

Electrical Installation

EUJ71080, EUJ71081, EUJ71088, EUJ71089

D1000

■ Wiring a Harmonic Filter Module

WARNING! Electrical Shock Hazard. Shut off the power supply to the converter before wiring the main circuit terminals. Failure to comply may result in death or serious injury.

1. Loosen the screws on the faceplate and top cover and remove the faceplate and top cover.

Note: 1. The face plate and top cover can be removed by loosening these screws; they do not need to be removed.

Figure3.33

2. EUJ71080, EUJ71081, EUJ71088, EUJ71089 have no screws on terminal covers.

EUJ71082 to EUJ71087, EUJ71090 to EUJ71096

2. Wire the r, , and t terminals.

Figure3.34

EUJ71080, EUJ71081, EUJ71088, EUJ71089

A – Faceplate C – Top cover B – Terminal cover

Figure 3.30 Removing the Covers

EUJ71082 to EUJ71087, EUJ71090 to EUJ71096

Figure 3.31 Wiring the r, , and t Terminals

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 73

3.8 Harmonic Filter Module Wiring

EUJ71082 to EUJ71087, EUJ71090 to EUJ71096

D1000

3. Wire the R/L1, S/L2, and T/L3 terminals and then wire the X, Y, and Z terminals. Bundle the cables that are

connected to the X, Y, and Z terminals and secure them with cable ties.

Note: Wire the ground terminal first and then wire the main circuit terminals.

Figure 3.35

EUJ71080, EUJ71081, EUJ71088, EUJ71089

4. Reverse the previous procedure and connect the faceplate and top cover.

Figure 3.32 Wiring a Harmonic Filter Module

74 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

3.9 Control Circuit Wiring

Electrical Installation

D1000

E(G)

RUN-SB

STOP

Converter

Control Circuit

-V

ＶＩ

CN5-A

CN5-B

CN5-C

Option card connectors

R+

R-

S+

S-

<3>

<2>

<4>

Termination resistor (120 Ω, 1/2 W)

DIP Switch S2

DIP Switch S1

Analog Input 1

Analog Input 2

Analog Input 3

Power supply +10.5 Vdc, max. 20 mA

Shield ground terminal

Power supply, -10.5 Vdc, max. 20 mA

Sink

Multi-function digital inputs (default setting)

External fault

Fault reset

(Reserved)

External Baseblock

(Reserved)

MEMOBUS/ Modbus Communication RS-422/RS-485 max. 115.2 kbps

Fault relay output 250 Vac, max. 1 A 30 Vdc, max. 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output 1 (During MC on) 250 Vac, max. 1A 30 Vdc, max. 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output

<1>

(Operation Ready) 250 Vac, max. 1 A 30 Vdc, max. 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (During Run) 250 Vac, max. 1 A 30 Vdc, max. 1 A (min. 5 Vdc, 10 mA)

M1 M2

M3 M4

M5 M6

+24 V

Sink / Source mode selection wire link (default: Sink)

0 V

E (G)

<5>

Multi-function analog output 1 (Output frequency)

-10 to +10 Vdc (2 mA) or 4 to 20 mA

Multi-function analog output 2 (Output current)

-10 to +10 Vdc (2 mA) or 4 to 20 mA

<5>

YAI

3.9 Control Circuit Wiring

NOTICE: Do not connect AC control circuit ground to converter enclosure. Improper converter grounding can cause control circuit

malfunction.

Figure3.36

<1> The default setting is for Sinking Mode. Control is possible with no-voltage contacts or NPN transistors. For details, refer to

Control I/O Connections on page 81.

<2> The maximum output current capacity for the +V and -V terminals on the control circuit is 20 mA. Never short terminals +V, -V,

and AC, as it can cause erroneous operation or damage the converter.

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 75

Figure 3.33 Control Circuit Wiring

3.9 Control Circuit Wiring

<3> Set DIP switch S1 to select between a voltage or current input signal to terminal A2. The default setting is for current input. For

details, refer to Terminal A2 Input Signal Selection on page 81. <4> Set DIP switch S2 to the ON position to enable the termination resistor in a MEMOBUS/Modbus network. <5> Monitor outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not intended

for use as a feedback-type signal.

◆ Control Circuit Terminal Block Functions

Parameters determine which functions apply to the multi-function digital inputs (S1 to S8), multi-function relay outputs (M1, M2, M3, M4, M5, M6), and multi-function analog monitor outputs (FM, AM). The default setting is listed next to each terminal name in Tab le 3 .8.

NOTICE: Install an MC on the power supply side of the converter when the drive should not automatically restart after power loss. To get the full performance life out of the electrolytic capacitors and circuit relays, refrain from switching the power supply off and on more than once every 30 minutes. Frequent use can damage the converter.

■ Input Terminals

Tab le 3 .8 lists the input terminals on the converter. Text in parenthesis indicates the default setting for each multi-function

input.

Table 3.8 Control Circuit Input Terminals

Typ e No. Terminal Name (Function)

S1 Multi-function input 1 (RUN-SB)

S2 Multi-function input 2 (STOP)

S3 Multi-function input 3 (External fault)

S4 Multi-function input 4 (Fault reset)

S5 Multi-function input 5 (Reserved)

S6 Multi-function input 6 (Reserved)

Multi-Function Digital Inputs

Analog Inputs

S7 Multi-function input 7 (Reserved)

S8 Multi-function input 8 (External Baseblock)

SC Multi-function input common

SP Digital input power supply +24 Vdc 24 Vdc power supply for digital inputs,

SN Digital input power supply 0 V

+V Analog reference input 10.5 Vdc (max allowable current 20 mA) –

-V Analog reference input -10.5 Vdc (max allowable current 20 mA) –

A1 Multi-function analog input 1 (Reserved)

A2 Multi-function analog input 2 (Reserved)

A3 Multi-function analog input 3 (Reserved)

AC Frequency reference common 0 V –

E (G) Ground for shielded lines and option cards – –

Function (Signal Level) Default

Setting

• Photocoupler

•24 Vdc, 8 mA

• Set the S3 jumper to select between sinking, sourcing mode, and the power supply. Refer to Control I/O

Connections on page 81.

150 mA max (only when not using digital input option DI-A3)

NOTICE: Do not jumper or short terminals SP and SN. Failure to comply will damage the converter.

-10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ)

• -10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ)

• 4 to 20 mA, 0 to 20 mA (input impedance: 250 Ω)

• Voltage or current input must be selected by DIP switch S1 and H3-09.

• -10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ)

• Use DIP switch S4 on the terminal board to select between analog and PTC input.

Page

186

188

189

76 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

3.9 Control Circuit Wiring

Electrical Installation

■ Output Terminals

Table 3.9 lists the output terminals on the converter. Text in parenthesis indicates the default setting for each

multi-function output.

Table 3.9 Control Circuit Output Terminals

Typ e

Fault Relay Output

Multi-Function Relay Output <1>

Monitor Output

<1> Refrain from assigning functions to digital relay outputs that involve frequent switching, as doing so may shorten relay performance life.

Switching life is estimated at 200,000 times (assumes 1 A, resistive load).

No. Terminal Name (Function)

MA N.O. output (Fault)

MC Fault output common

AC Monitor common 0 V –

Multi-function relay output (During Run 1)

Multi-function relay output (During MC on)

Multi-function relay output (Operation Ready)

Analog monitor output 1 (Power Supply Side Power)

Analog monitor output 2 (Power Supply Side Current)

Function (Signal Level) Default

Setting

30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A Minimum load: 5 Vdc, 10 mA

-10 to +10 Vdc, or 0 to +10 Vdc 190

Page

187MB N.C. output (Fault)

187

■ Serial Communication Terminals

Table 3.10 Control Circuit Terminals: Serial Communications

Typ e No. Signal Name Function (Signal Level) Page

Communications input (+)

MEMOBUS/

Modbus

Communication

<1>

R+

Communications input (-)

R-

Communications output (+)

S+

Communications output (-)

S-

Shield ground 0 V

MEMOBUS/Modbus communication: Use an RS-422 or RS-485 cable to connect the converter.

RS-422/RS-485 MEMOBUS/Modbus communication protocol

115.2 kbps (maximum)

206

<1> Enable the termination resistor in the last converter in a MEMOBUS/Modbus network by setting DIP switch S2 to the ON position.

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 77

3.9 Control Circuit Wiring

㪤㪘㪤㪙㪤㪚

㪤㪊㪤㪋㪤㪍

㪤㪈㪤㪉㪤㪌

㪛㪤㪄

㪠㪞㪩㪂㪩㪄㪪㪂㪪㪄㪟㪚㪟㪈㪟㪉

㪛㪤㪂

㪜㩿㪞㪀

㪘㪊㪝㪤㪘㪤㪘㪚㪤㪧㪩㪧㪘㪚㪘㪚㪭㪄㪘㪈㪘㪉㪭㪂

㪪㪈㪪㪉㪪㪊㪪㪋㪪㪌㪪㪍㪪㪎㪪㪥㪪㪚㪪㪧

㪪㪏

㪤㪘㪤㪙㪤㪚

㪤㪊㪤㪋㪤㪍

㪤㪈㪤㪉㪤㪌

㪘㪊㪝㪤㪘㪤㪘㪚㪤㪧㪩㪧㪘㪚㪘㪚㪭㪄㪘㪈㪘㪉㪭㪂

㪪㪈㪪㪉㪪㪊㪪㪋㪪㪌㪪㪍㪪㪎㪪㪥㪪㪚㪪㪧

㪪㪏

㪛㪤㪄

㪠㪞㪩㪂㪩㪄㪪㪂㪪㪄㪟㪚㪟㪈㪟㪉

㪛㪤㪂

㪜㩿㪞㪀

YAI

◆ Terminal Configuration

The control circuit terminals are arranged as shown in Figure 3.34.

Figure 3.37

Figure 3.34 Control Circuit Terminal Arrangement

■ Wire Size and Torque Specifications

Select appropriate wire type and gauges from Ta bl e 3. 11 .

For simpler and more reliable wiring, use crimp ferrules on the wire ends. Refer to Tabl e 3. 12 for ferrule terminal types and sizes.

Table 3.11 Wire Gauge and Torque Specifications

Bare Wire Terminal Ferrule-Type Terminal

Recomm.

Gauge

(AWG)

0.75 (18)

1.25 (12)

Applicable

Gauge

(AWG)

0.5 to 2

(20 to 14)

0.5 to 2

(20 to 14)

Recomm.

Gauge

Applicable

(AWG)

––

Stranded wire:

0.25 to 1.0

0.75 (18)

(24 to 17)

Solid wire:

0.5

(20)

0.25 to 0.5 (24 to 20)

0.25 to 1.5 (24 to 16)

Gauge

(AWG)

Wire Type

Shielded wire,

etc.

Terminal

FM, AC, AM, SC, SP, SN, A1,

A2, A3, +V, -V, S1 to S8, MA,

MB, MC, M1 to M6

E (G) M3.5

IG, R+, R-, S+, S- M2

Screw

Size

M3.5

Tightening

Torque

Nm

(lbin.)

0.8 to 1.0

(7.1 to 8.6)

0.8 to 1.0

(7.1 to 8.6)

0.22 to 0.25 (1.9 to 2.2)

78 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

3.9 Control Circuit Wiring

Electrical Installation

–

■ Ferrule-Type Wire Terminals

Yaskawa recommends using CRIMPFOX 6, a crimping tool manufactured by PHOENIX CONTACT, to prepare wire ends with insulated sleeves before connecting to the converter. See Table 3.12 for dimensions.

Figure3.38

Figure 3.35 Ferrule Dimensions

Table 3.12 Ferrule Terminal Types and Sizes

φd1

φd2

6 mm

Size

(AWG)

0.25 (24) AI 0.25–6YE 10.5 0.8 2

0.5 (20) AI 0.5–6WH 14 1.1 2.5

Typ e

(mm)

Manufacturer

PHOENIX CONTACT0.34 (22) AI 0.34–6TQ 10.5 0.8 2

◆ Wiring the Control Circuit Terminal

This section describes the proper procedures and preparations for wiring the control terminals.

WARNING! Electrical Shock Hazard. Do not remove covers or touch the circuit boards while the power is on. Failure to comply could result in death or serious injury.

NOTICE: Separate control circuit wiring from main circuit wiring (terminals R/L1, S/L2, T/L3, r1/ 11, 1/ 21, t1/ 31, , ) and other high-power lines. Improper wiring practices could result in converter malfunction due to electrical interference.

NOTICE: Separate wiring for digital output terminals MA, MB, MC, M1 to M6 from wiring to other control circuit lines. Improper wiring practices could result in converter or equipment malfunction or nuisance trips.

NOTICE: Use a class 2 power supply (UL standard) when connecting to the control terminals. Improper application of peripheral devices could result in converter performance degradation due to improper power supply.

NOTICE: Do not use unshielded cable for control wiring. Failure to comply may cause electrical interference resulting in poor system performance. Use shielded, twisted-pair wires and ground the shield to the ground terminal of the converter.

NOTICE: Insulate shields with tape or shrink tubing to prevent contact with other signal lines and equipment. Improper wiring practices could result in converter or equipment malfunction due to short circuit.

NOTICE: Connect the shield of shielded cable to the appropriate ground terminal. Improper equipment grounding could result in converter or equipment malfunction or nuisance trips.

Wire the control circuit only after terminals have been properly grounded and main circuit wiring is complete. Prepare the ends of the control circuit wiring as shown in Figure 3.36. Refer to Figure 3.38 for the treatment of the ends of the shield wire.

NOTICE: Do not tighten screws beyond the specified tightening torque. Failure to comply may result in erroneous operation, damage to the terminal block, or cause a fire.

NOTICE: Use shielded twisted-pair cables as indicated to prevent operating faults. Improper wiring practices could result in converter or equipment malfunction due to electrical interference.

Connect control wires as shown in Figure 3.36 and Figure 3.37.

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 79

3.9 Control Circuit Wiring

Preparing wire terminal ends

YAI

Figure 3.39

A – Loosen screw to insert wire. C – Avoid fraying wire strands when

B – Single wire or stranded wire D – Blade depth of 0.4 mm or less

Figure 3.40

stripping insulation from wire. Strip length 5.5 mm.

E – Blade width of 2.5 mm or less

Figure 3.36 Terminal Board Wiring Guide

Figure 3.37 Terminal Board Location Inside the Converter

For the control circuit wires, use shielded twisted-pair wires that have been prepared as shown in Figure 3.38.

Figure 3.41

A – Converter side D – Shield sheath (insulate with tape) B – Insulation E – Shield C – Control device side

Figure 3.38 Preparing the Ends of Shielded Cables

NOTICE: The analog signal wiring between the converter and the operator station or peripheral equipment should not exceed 50

meters when using an analog signal from a remote source. Failure to comply could result in poor system performance.

80 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

3.10 Control I/O Connections

Electrical Installation

YAI

24 Vdc

YAI

24 Vdc

External

24 Vdc

YAI

DIP switch S1

3.10 Control I/O Connections

Use the wire jumper between terminals SC and SP or SC and SN to select between Sink mode, Source mode or external power supply for the digital inputs S1 to S8 as shown in Tab le 3 .1 3 (Default: Sink mode, internal power supply).

Note: Never short terminals SP and SN as doing so will damage the converter.

Table 3.13 Digital Input Sink / Source / External Power Supply Selection

Sinking Mode (NPN)

Sourcing Mode (PNP)

Converter Internal Power Supply

(Terminal SN and SP)

24 Vdc

External 24 Vdc Power Supply

Vdc

External

Vdc

◆ Terminal A2 Input Signal Selection

Terminal A2 can be used to input either a voltage or a current signal. Select the signal type using switch S1 as explained in Tab le 3 .14 . Set parameter H3-09 accordingly as shown in Ta bl e 3 .1 5. Refer to Figure 3.39 for locating switch S1.

To set the DIP switch, use tweezers or a tool with a tip width of approximately 0.8 mm.

Figure3.42

Setting Description

V (left position) Voltage input (-10 to +10 V or 0 to 10 V)

I (right position) Current input (4 to 20 mA or 0 to 20 mA): default setting

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 81

Figure 3.39 DIP Switch S1

Table 3.14 DIP Switch S1 Settings

3.10 Control I/O Connections

YAI

Table 3.15 Parameter H3-09 Details

No. Parameter Name Description

Selects the signal level for terminal A2. 0: 0 to 10 Vdc

H3-09 Terminal A2 signal level selection

1: -10 to 10 Vdc 2: 4 to 20 mA 3: 0 to 20 mA

◆ Using the Contact Outputs

Figure 3.40 illustrates the use of multi-function relay outputs and the fault relay outputs.

Figure 3.43

Converter

Fault relay output <1> 250 Vac, max. 1 A 30 Vdc, max. 1 A

Multi-function relay output <1> 250 Vac, max. 1 A 30 Vdc, max 1 A

Fault

Through mode

Relay

Controller

Max 250 Vac

Relay

Setting

Range

Default Setting

0 to 3 2

<1> Minimum load: 5 Vdc, 10 mA

Figure 3.40 Contact Outputs

◆ Connect to a PC

This converter is equipped with a USB port (type-B). The converter can connect to a USB port on a PC using a USB 2.0, AB-type cable (sold separately). After connecting the converter to a PC, Yaskawa DriveWizard Industrial software can be used to monitor converter performance and manage parameter settings. Contact Yaskawa for more information on DriveWizard Industrial.

Figure 3.44

USB Cable

(Type-AB)

(Type-B) (Type-A)

Figure 3.41 Connecting to a PC (USB)

82 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

3.11 Wiring Checklist

Electrical Installation

3.11 Wiring Checklist

NOTICE: Check all the wiring to ensure that all connections are correct after installing the converter and connecting any other devices.

Failure to comply could result in damage to the converter. To get the full performance life out of the electrolytic capacitors and circuit relays, refrain from switching the converter power supply off and on more than once every 30 minutes.

No. Item Page

Converter, Peripherals, Option Cards

1 Check converter model number to ensure receipt of correct model. 23

2 Make sure you have the correct peripheral devices. –

3 Check the option card model number. –

Installation Area and Physical Setup

4 Ensure that the area surrounding the converter complies with specifications. 29

Power Supply Voltage, Output Voltage

The voltage from the power supply should be within the input voltage specification range of the

6 The total load must be within the output specifications of the converter. 24

8 The ratings must be correct. 24

Main Circuit Wiring

9 Confirm proper branch circuit protection as specified by national and local codes. –

10 Properly wire the converter. 54

converter.

A power supply with a capacity (kVA) that is larger than the rated input capacity of the converter must be used.

–

11 Suitable wires must be used to wire the power supply and converter. 62

12 Properly ground the converter. Review page 66. 66

Tighten control circuit and grounding terminal screws.

Refer to Wire Gauges and Tightening Torque on page 62

Control Circuit Wiring

14 Use twisted-pair line for all converter control circuit wiring. 79

Ground the shields of shielded wiring to the GND terminal.

16 Properly wire any option cards. –

17 Check for any other wiring mistakes. Only use a multimeter to check wiring. –

Properly fasten converter control circuit terminal screws. Refer to Wire Size and Torque Specifications

on page 78.

19 Pick up all wire clippings. –

20 Ensure that no frayed wires on the terminal block are touching other terminals or connections. –

21 Properly separate control circuit wiring and main circuit wiring. –

The line between the input-side AC reactor and converter must be 10 m or shorter and the DC bus line

between the converter and drive must be 5 m or shorter.

–

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 83

3.11 Wiring Checklist

84 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

Start-Up Programming & Operation

This chapter explains the functions of the digital operator and how to program the converter for initial operation.

4.1 SECTION SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

4.2 USING THE DIGITAL OPERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87

4.3 THE DRIVE AND PROGRAMMING MODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90

4.4 POWERING UP THE CONVERTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

4.5 OPERATION WITH THE DRIVE CONNECTED . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

4.6 VERIFYING PARAMETER SETTINGS AND BACKING UP CHANGES . . . . . . . . 99

4.7 TEST RUN CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 85

4.1 Section Safety

DANGER

W ARNING

4.1 Section Safety

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury.

Electrical Shock Hazard

Do not operate equipment with covers removed.

Failure to comply could result in death or serious injury.

Do not remove covers or touch circuit boards while the power is on.

Failure to comply could result in death or serious injury.

86 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

4.2 Using the Digital Operator

Start-Up Programming &

Operation

123

Volt Ref (OPR)

U1-51= 330V

U1-52= 330V U1-53= 0.00A

- MODE -

DRV

Rdy

RSEQ

LREF

YAI

4.2 Using the Digital Operator

Use the digital operator to enter Run and Stop commands, edit parameters, and display data including fault and alarm information.

◆ LCD Display

Figure4.1

Table 4.1 Display and Contents

No. Name Display Content

MODE Displayed when in Mode Selection.

MONITR Displayed when in Monitor Mode.

1 Operation Mode Menus

2 Mode Display Area

3 Ready Rdy Indicates the converter is ready to run.

4 Data Display – Displays specific data and operation data.

DC Bus Voltage

Reference

(F2)

<1>

Assignment

LO/RE

Display <2>

Function Key 1

VERIFY Indicates the Verify Menu.

PRMSET Displayed when in Parameter Setting Mode.

SETUP Displayed when in Setup Mode.

DRV Displayed when in Drive Mode.

PRG Displayed when in Programming Mode.

OPR Displayed when the DC Bus Voltage Reference is assigned to the LCD Operator Option.

AI Displayed when the DC Bus Voltage Reference is assigned to the Analog Input.

COM

OP Displayed when the DC Bus Voltage Reference is assigned to a Option converter.

RSEQ Displayed when the reference is supplied from a remote source.

LSEQ Displayed when the reference is supplied from the operator keypad.

RREF Displayed when the frequency reference is supplied from a remote source.

LREF Displayed when the frequency reference is supplied from the operator keypad.

HELP

←

HOME

ESC

Displayed when the DC Bus Voltage Reference is assigned to the MEMOBUS/Modbus Communication Inputs.

Pressing displays the Help menu.

Pressing scrolls the cursor to the left.

Pressing returns to the top menu (DC Bus Voltage Reference).

Pressing returns to the previous display.

Figure 4.1 LCD Display

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 87

4.2 Using the Digital Operator

No. Name Display Content

DATA

Function Key 2

(F1)

→

RESET

Pressing scrolls to the next display.

Pressing scrolls the cursor to the right.

Pressing resets the existing converter fault or error.

<1> Displayed when in DC Bus Voltage Reference Mode. <2> Displayed when in DC Bus Voltage Reference Mode and Monitor Mode.

◆ ALARM (ALM) LED Displays

Table 4.2 ALARM (ALM) LED Status and Contents

State Content Display

Illuminated When the converter detects a fault.

Flashing

• When an alarm occurs.

• When oPE is detected.

Off Normal operation (no fault or alarm).

◆ LO/RE LED and RUN LED Indications

Table 4.3 LO/RE LED and RUN LED Indications

LED Lit Flashing Off

When source of the Run command is assigned to the digital operator

–

(LOCAL)

RUN

During run Stopped for an operation interlock.

Examples

<1> The indicator flashes in the following cases:

 When REMOTE operation is restored after inputting a Run command from an external terminal during LOCAL operation.  A Run command was input from an external terminal in any mode other than Drive Mode.  The STOP key on the digital operator was pressed during REMOTE operation.

When a device other than the operator is selected for Run command control (REMOTE)

<1> During stop

88 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

Start-Up Programming &

Operation

◆ Menu Structure for Digital Operator

- MODE -

U1-51= 330V

U1-52= 330V U1-53= 0.00A

DRV

Volt Ref (OPR)

Rdy

-MONITR-

Volt Ref (d8-01)

U1-51= 0330V

<2>

<3>

<1>

(300 ~ 360)

“330V”

DRV

←→

Rdy

- MODE -

U1-51= 330V

U1-52= 330V U1-53= 0.00A

DRV

Monitor Menu

Rdy

- MODE - PRG

Modified Consts

HELP

DATA

- MODE - PRG

Quick Setting

DATA

HELP

- MODE - PRG

DATA

Programming

-MONITR-

U1 -51= 330V

U1-52= 330V U1-53= 0.00A

DRV

Monitor

Rdy -MONITR-

U1- 51 = 330V

U1-52= 330V U1-53= 0.00A

DRV

DC V Command

Rdy

-MONITR-

U1- 52 = 330V

U1-53= 0.00A U1-54= 200V

DRV

DC V Feedback

Rdy

-MONITR-

U2 -01= oC

U2-02= oPr U2-11=

00000000

DRV

Fault Trace

Rdy

Modified

X Parameters

RSEQ LREF

YASKAWA

D1000

XXXV, X.XkW

XX.XXA

Initial Display

<4>

<5>

4.2 Using the Digital Operator

<1> Pressing will start the converter operation. <2> Flashing characters are shown as . <3> “X” characters are used as examples in this manual. The LCD Operator will display the actual setting values. <4> The DC Bus Voltage Reference appears after the initial display that shows the product name. <5> The information that appears on the display will vary depending on the converter.

Figure 4.2 Digital Operator Menu and Screen Structure

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 89

4.3 The Drive and Programming Modes

ESC

←→

DC bus voltage reference

display at power up

Press to select LOCAL

Press until the DC bus voltage

reference changes to 700V

left right

- MODE -

U1-51= 600V

U1-52= 600V U1-53= 0.00A

DRV

Volt Ref (OPR)

Rdy

RSEQ LREF

- MODE -

U1-51= 700V

U1-52= 6000V U1-53= 0.00A

DRV

Volt Ref (OPR)

Rdy

RSEQ LREF

-MONITRVolt Ref (d8-01)

U1-51= 600V

(600㨪730)

660V

DRV Rdy

-MONITRVolt Ref (d8-01)

U1-51= 700V

㧔600㨪730㧕

660V

DRV Rdy

-MONITRVolt Ref (d8-01)

U1-51= 700V

㧔600㨪730㧕

660V

DRV Rdy

Entry Accepted

YAI

4.3 The Drive and Programming Modes

The converter has a Drive Mode and a Programming Mode.

Drive Mode: In Drive Mode the user can operate the converter, monitor operating status (DC bus voltage, DC current reference, etc.), and change the setting of d8-01. For details, refer to Parameter Tables on page 181.

Programming Mode: In Programming Mode the user can edit and verify parameter settings. When the converter is in Programming Mode it will not accept a Run command unless b1-08 is set to 1.

◆ Navigating the Drive and Programming Modes (Default Setting)

NOTICE: Check the following items before you turn on the power supply.

• Is the power supply voltage correct? 200 V Class: 200 to 240 Vac 50/60 Hz 400 V Class: 380 to 480 Vac 50/60 Hz

• Are the converter and the control devices connected properly (e.g., is the phase order correct)?

• Is the phase order correct between the main circuit terminals (R/L1, S/L2, and T/L3) on the converter and

the power supply voltage detection terminals (r1/ 11, 1/ 21, and t1/ 31).

• Are the control circuit terminals on the converter connected properly to the control devices?

• Are the Run Commands for the converter and the control devices turned off?

The converter is set to operate in Drive Mode when it is first powered up. Switch between display screens by using the

and keys.

Drive Mode Details

■

The following actions are possible in the Drive Mode:

• Run and stop the converter

• Monitor the operation status of the converter (DC bus voltage feedback, Power supply side voltage, Power supply side current, etc.)

• View information on an alarm

• View a history of alarms that have occurred

Note: The converter must be in Drive Mode to operate. Change to another mode when the converter is stopped.

Figure 4.3 illustrates how to change the Output Voltage Reference from 600 (600 V) to 700 (700 V) while in the Drive

Mode.

This example assumes the converter is set to LOCAL.

Figure 4.2

Figure 4.3 Setting the DC Bus Voltage Reference while in the Drive Mode

Note: The converter will not accept a change to the value of DC bus voltage reference until the ENTER key is pressed after the value of

DC bus voltage reference is entered. This feature prevents accidental setting of the value of DC bus voltage reference.

90 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

4.3 The Drive and Programming Modes

Start-Up Programming &

Operation

- MODE -

U1-51= 330V

U1-52= 330V U1-53= 0.00A

DRV

Volt Ref(OPR)

Rdy

RSEQ LREF

- MODE - PRG

Programming

←→

-PRMSET-

Sequence

Run Source 1

PRG

b1-02=1

-PRMSET-

b1-02=1 *1*

Digital Inputs

PRG

Run Source 1

←→

■ Programming Mode Details

The following actions are possible in the Programming Mode:

• Verify Mode: View a list of parameters that have been changed from the default values.

• Setup Mode: Access a list of commonly used parameters to simplify setup. Refer to Setup Group Parameters on

page 91.

• Parameter Setting Mode: Access and edit all parameter settings.

Setup Group Parameters

Parameters most likely to be changed are assigned to the group of User Parameters, A2-01 through A2-32. User Parameters are part of the Setup Group, which provides quicker access by eliminating the need to scroll through multiple menus.

Table 4.4 lists the default settings of the A2- parameters.

Note: Parameter b1-02 is displayed in Setup Mode regardless of A2- parameter settings.

Table 4.4 Setup Group Parameters

A2- Default Name

A2-01 b1-18 Voltage Reference Source

A2-02 b1-02 Run Command Selection

A2-03 d8-01 DC Bus Voltage Reference

◆ Changing Parameter Settings or Values

This example explains changing b1-02 (Run Command Selection) from 01 to 00.

Step Display/Result

1. Turn on the power to the converter. The initial display appears.

Press the or key until the Parameter Setting Mode screen appears.

Press the key to enter the parameter menu tree.

Press or key to select the B parameter group.

-PRMSET-

A1-00=0

PRG

Initialization

Select Language

←→

-PRMSET-

b1-02=1

PRG

Sequence

Run Source 1

←→

Press two times.

Press to view the current setting value (1). “1” Flashes.

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 91

-PRMSET-

PRG

Run Source 1

b1-02=1 *1* Digital Inputs

“1”

←→

4.3 The Drive and Programming Modes

Entry Accepted

←→

-PRMSET-

b1-02=0 *0*

Operator

PRG

Run Source 1

- MODE -

U1-51= 330V

U1-52= 330V U1-03= 0.00A

DRV

Volt Ref(OPR)

Rdy

RSEQ LREF

b1-02 = 0 *0*

Operator

- VERIFY -

PRG

Run Source 1

Rdy

Home DATA

b1-02 = 0 *0*

Operator

“1”

- VERIFY - PRG Run Source 1

Rdy

Home

DATA

Step Display/Result

Press the key and enter 0.

Press and the converter will confirm the change.

9. The display automatically returns to the screen shown in Step 4.

10.

Press the key until back at the initial display.

◆ Verifying Parameter Changes: Verify Mode

-PRMSETRun Source 1

b1-02=1 *1* Digital Inputs

“1”

PRG

←→

The Verify Mode lists edited parameters from the Programming Mode. The Verify Mode helps determine which settings have been changed, and is particularly useful when replacing a converter. If no settings have been changed, the Verify Mode will read “None”. The Verify Mode also allows users to quickly access and re-edit any parameter settings that have been changed.

Note: A1-, and A2-01 to A2-32 are not displayed even when those parameters have been changed from their default values.

Step Display/Result

1. Turn on the power to the converter. The initial display appears.

Press or until the display shows the top of the Verify Menu.

Press to enter the list of parameters that have been edited from their original

default settings.

If parameters other than b1-02 have been changed, use the or key to scroll

until b1-02 appears.

Press the key to access the setting value.

- MODE -

U1-51= 330V

U1-52= 330V U1-53= 0.00A

- MODE - PRG

DRV

Modified

Rdy

RSEQ LREF

Volt Ref (OPR)

Modified Consts

X Parameters

HELP DATA

92 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

4.3 The Drive and Programming Modes

Start-Up Programming &

Operation

- MODE -

U1-51= 330V

U1-52= 330V U1-53= 0.00A

DRV

Volt Ref (A1/A2)

Rdy

RSEQ RREF

YAI

◆ Switching Between LOCAL and REMOTE

LOCAL mode is when the converter is set to accept the Run command from the digital operator RUN key. REMOTE mode is when the converter is set to accept the Run command from an external device.

Switch the operation between LOCAL and REMOTE using the key on the digital operator or via a digital input.

Note: 1. After selecting LOCAL, the LO/RE light will remain lit.

2. The converter will not allow the user to switch between LOCAL and REMOTE during run.

■ Using the LO/RE Key on the Digital Operator

Step Display/Result

1 Turn on the power to the converter. The initial display appears.

DIGITAL OPERATOR JVOP-180

ALM

- MODE -

DRV

Rdy

Volt Ref (OPR)

U1-51= 330V

U1-52= 330V

LSEQ

U1-53= 0.00A

LREF

Press . The LO/RE light will light up. The converter is now in LOCAL.

To set the converter for REMOTE operation, press the key again.

ESC

RUN STOP

F2F1

LO RE

ENTERRESET

■ Using Input Terminals S1 through S8 to Switch between LOCAL and REMOTE

It is possible to switch between LOCAL and REMOTE modes using one of the digital input terminals S1 through S8 (set the corresponding parameter H1- to “1”).

Setting H1- to 1 disables the LO/RE key on the digital operator.

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 93

4.4 Powering Up the Converter

–

–+–

YAI

DIGITAL OPERATOR JVOP-180

ALARM

- MODE -

EF3

Ext Fault S3

DRV

RESET

YAI

4.4 Powering Up the Converter

◆ Powering Up the Converter and Operation Status Display

■ Powering Up the Converter

Review the following checklist before turning the power on.

NOTICE: Equipment Damage. Check the following items before you turn on the power supply. Failure to comply could result in damage to the converter and harmonic filter module.

Item to Check Description

Check the power supply voltage. 200 V class: Three-phase 200 to 240 Vac 50/60 Hz 400 V class: Three-phase 380 to 480 Vac 50/60 Hz

Power supply voltage

Converter output terminals and drive terminals

Control circuit terminals Properly connect the control circuit terminals on the converter to other control devices. Converter control terminal status Turn off the Run Commands for the converter and the peripheral control devices. Input-side AC reactor and harmonic

filter (harmonic filter module) connections to converter

Properly wire the power supply input terminals (R/L1, S/L2, and T/L3).

Properly wire the phase order of the power supply input terminals (R/L1, S/L2, and T/L3) and the power supply voltage detection terminals ( ).

r1/ 11, 1/ 21, and t1/ 31

Check for proper grounding of converter.

Properly connect the DC voltage output terminals ( / ) on the converter to the DC power supply input terminals ( / ) on the drive. Be particularly careful to correctly connect the and

terminals.

Properly connect the AC reactor and harmonic filter (harmonic filter module) to converter as shown in the Standard Connection Diagram.

■ Status Display

When the power supply to the converter is turned on, the digital operator lights will appear as follows:

Status Name Description

Normal

Operation

Fault

DIGITAL OPERATOR JVOP-180

- MODE -

U1-51= 330V

U1-52= 330V U1-53= 0.00A

Example: External Fault

DRV

Volt Ref (OPR)

RSEQ

LREF

Rdy

ALARM

The data display area displays the DC bus voltage reference DC voltage feedback. is lit.

Data displayed varies by the type of fault. Refer to Troubleshooting on page 103 for more information. and are lit.

94 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

4.5 Operation with the Drive Connected

Start-Up Programming &

Operation

YAI

4.5 Operation with the Drive Connected

NOTICE: When installing a noise filter on the converter power supply, use a reactor-type noise filter (without a capacitor), such as a

◆ A1000 Connection Example

Figure4.3

ThreePhase Power Supply

GFCI or MCCB

Harmonic Filter Module

R/L1

S/L2

T/L3

Multi-function

(default setting)

<2>

digital inputs

RUN-SB

STOP

External fault

Fault reset

(Reserved)

External Baseblock

Sink / Source mode selection wire link (default: Sink)

(Reserved)

Input-side AC

<1><2>

<6>

r1/

t1/

E(G)

R/L1

S/L2

T/L3

Control Circuit

+24 V

Shield ground terminal

Power supply +10.5 Vdc, max. 20 mA

Analog Input 1

Analog Input 2

Analog Input 3

Option card connectors

CN5-C

CN5-B

CN5-A

Converter

D1000

Multi-function relay output (During Run 1) 250 Vac, max. 1 A 30 Vdc, max. 1 A (min. 5 Vdc, 10 mA)

DIP Switch S1

<4>

Multi-function relay output (During MC on) 250 Vac, max. 1 A 30 Vdc, max. 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (Operation Ready) 250 Vac, max. 1 A 30 Vdc, max. 1 A (min. 5 Vdc, 10 mA)

Fault relay output 250 Vac, max. 1 A 30 Vdc, max. 1 A (min. 5 Vdc, 10 mA)

<3>

Ground

<7>

Drive

A1000

R/L1

<5>

S/L2

T/L3

S1 Forward Run / Stop

S2 Reverse Run / Stop

S3 External fault

S4 Fault reset

Multi-function

digital inputs

Sequence common

E(G)

Shield ground terminal

U/T1

V/T2

W/T3

Moto

Ground

Power supply, -10.5 Vdc,

MEMOBUS/ Modbus Communication RS-422/RS-485 max. 115.2 kbps

-V max. 20 mA

Termination resistor (120 Ω, 1/2 W) DIP Switch S2

R+

R-

S+

S-

shielded line twisted-pair shielded line main circuit terminal control circuit terminal

Multi-function analog output 1 (Output frequency)

-10 to +10 Vdc (2 mA) or 4 to 20 mA

Multi-function analog output 2 (Output current)

-10 to +10 Vdc (2 mA) or 4 to 20 mA

0 V

E (G)

Figure 4.4 Standard Connection Diagram with A1000 (Example for CIMR-D2A0030, 2A0130, and 4A0030 to 4A0185)

operation to turn off the drive first, then the motor, and finally the converter. Operating the drive without operating the converter or

(S1 to S8). Use jumper S3 to select between Sink mode and Source mode. The default setting is Sink mode. <7> For information on an interlock with the drive, refer to

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 95

Interlock with the Drive on page 97.

4.5 Operation with the Drive Connected

D1000

Ground

E(G)

(Reserved)

Shield ground terminal

Converter

Fault relay output 250 Vac, max. 1 A 30 Vdc, max. 1 A (min. 5 Vdc, 10 mA)

R+

R-

S+

S-

MEMOBUS/ Modbus Communication RS-422/RS-485 max. 115.2 kbps

-V

Power supply +10.5 Vdc, max. 20 mA

Power supply, -10.5 Vdc, max. 20 mA

Analog Input 1

Analog Input 2

Analog Input 3

DIP Switch S1

Termination resistor (120 Ω, 1/2 W) DIP Switch S2

R/L1

S/L2

T/L3

CN5-A

CN5-B

CN5-C

S1 Forward Run / Stop

S2 Reverse Run / Stop

S3 External fault

S4 Fault reset

Sequence common

Multi-function digital inputs

Shield wire connection terminal

E(G)

Varispeed G7

Drive

R/L1

S/L2

T/L3

U/T1

V/T2

W/T3

Ground

Motor

S10

S11

S12

r1/

t1/

ThreePhase Power Supply

Input-side AC reactor

Harmonic Filter Module

GFCI or MCCB

R/L1

S/L2

T/L3

<1><2>

<3>

<6>

<4>

<5>

r /

Multi-function relay output (During MC on) 250 Vac, max. 1 A 30 Vdc, max. 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (Operation Ready) 250 Vac, max. 1 A 30 Vdc, max. 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (During Run 1) 250 Vac, max. 1 A 30 Vdc, max. 1 A (min. 5 Vdc, 10 mA)

Option card connectors

Control Circuit

<7>

+24 V

RUN-SB

STOP

External fault

Fault reset

(Reserved)

External Baseblock

(Reserved)

Multi-function

digital inputs

(default setting)

Sink / Source mode selection wire link (default: Sink)

0 V

E (G)

Multi-function analog output 1 (Output frequency)

-10 to +10 Vdc (2 mA) or 4 to 20 mA

Multi-function analog output 2 (Output current)

-10 to +10 Vdc (2 mA) or 4 to 20 mA

shielded line twisted-pair shielded line main circuit terminal control circuit terminal

YAI

Note: For information on connecting other control circuit I/O terminals, refer to the Quick Start Guide for the drive that is connected to

the converter.

WARNING! Sudden Movement Hazard. Ensure all I/O circuits such as start/stop and safety circuits are set properly prior to application of main power to the converter. Failure to comply could result in sudden machine operation, which could result in death or serious injury.

◆ Varispeed G7 Connection Example

Figure 4.4

Interlock with the Drive on page 97.

Figure 4.5 Standard Connection Diagram with Varispeed G7 (Example for CIMR-D4A0185)

operation to turn off the drive first, then the motor, and finally the converter. Operating the drive without operating the converter or turning off the power supply unit during operation may trigger a converter fault.

<5> Do not connect a power supply to the drive AC power supply terminals (R/L1, S/L2, and T/L3). <6> For information on an interlock with the drive, refer to <7> This figure shows an example of a sequence input to S1 through S8 using a non-powered relay or an NPN transistor. Install the wire

link between terminals SC-SP for Sink mode and SC-SN for Source mode. Leave it out for external power supply. Never short terminals SP and SN as doing so will damage the converter.

WARNING!

of main power to the converter. Failure to comply could result in sudden machine operation, which could result in death or serious injury.

Sudden Movement Hazard. Ensure all I/O circuits such as start/stop and safety circuits are set properly prior to application

96 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

4.5 Operation with the Drive Connected

Start-Up Programming &

Operation

YAI

◆ Timing Chart for Turning the Power Supply On and Off

Figure 4.6 is a timing chart for turning the power supply on and off.

Figure4.5

Power Supply Voltage

ON OFF

M5-M6 (Operation Ready)

S2 (Stop Command)

S1 (Run Command)

DC Bus Voltage Reference

DC Bus Voltage

M1-M2 (During Run 1)

Drive Run Command

Motor Speed

Figure 4.6 Timing Chart for Power ON and Run Command Sequence

OFF

Observe the following precautions when you perform operation with the converter connected to the drive.

• After turning on the power supply to the converter, wait for the Operation Ready signal on the multi-function contact

output to turn on and then input the Run Command for the converter.

• Confirm that the converter is operating (i.e., confirm that During Run 1 is on) and then turn on the Run Command for

the drive.

• To stop the converter, turn off the Run Command to the drive, confirm that the motor has stopped, and then input the

Stop Command.

• Wait for the converter to stop and the During Run 1 multi-function contact output to turn off, then turn off the power

supply.

◆ Interlocks

■ Interlock with the Drive

An interlock is required between the converter and the drive to stop the drive with a fault signal from the converter. It is also necessary to provide a suitable time to restart the drive if it will be restarted for momentary power losses.

Restarting can be timed with the “During MC on” signal that is output from a control terminal of the converter. Create a sequence to turn off the output from the drive with an external base block input to the drive or by a similar means when the terminal that is set for the “During MC on” signal opens.

The drive should be operated only when the converter is operating. The M1-M2 terminals (During Run 1) will confirm that the converter is operating, and the drive should be operated only when the During Run 1 signal is on. Stop the drive if the During Run 1 signal turns off.

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 97

4.5 Operation with the Drive Connected

Not Restarting Operation for Momentary Power Loss (Stopping Operation When a Momentary Power Loss Is Detected)

Connect the “During MC on” signal from the converter to a multi-function contact input terminal on the drive that is assigned to an external fault.

Use an N.C. input for the external fault input on the drive and set the drive to detect external faults only during operation to prevent an external fault from being detected when the power supply is turned on.

Restarting the System for Momentary Power Losses

• A1000 Connect the “During MC on” signal from the converter to a multi-function contact input terminal on the drive that is assigned to a Baseblock Command (N.C.).

• Control Devices Other Than the A1000 Connect the “During MC on” signal from the converter to a multi-function contact input terminal on the drive that is

assigned to External Search Command 2. (Contact your Yaskawa representative if you are using Yaskawa drive that does not have External Search Command 2.)

Stopping the Converter for Faults in Peripheral Devices

■

If an external device fails or a fault occurs, the fault contact output on the converter is activated to stop operation. To use an external fault, set H1- (terminal S1 to S8 function selection) to one of the values from Ta bl e 4 .5 . When an external fault is input, EF is displayed on the digital operator. The  in EF is the number of the terminal where the external fault signal was input.

Example: If an external fault signal is input to the S3 terminal, EF3 is displayed.

Select the number to set for H1- according to the combination of the following three conditions:

• Use an input contact for a signal from the peripheral device.

• Use detection of an external fault.

• Stop operation (as the operation selection when an external fault is detected).

Tab le 4 .5 shows the relationship between the combination of conditions and the set value of H1-.

Table 4.5 Combination of Conditions

Input contact <1> Detection <2> Operation selection

Setting Value

25 –  –  – 26  –– –

27 –  –  –

2C  –  –– 2D –  ––

2E  –– – 

2F –  –  – 

<1> When using an input contact, set whether to detect a fault when the signal opens or closes. (N.O.: External fault when closed, N.C.: External

fault when open)

<2> When using detection of a fault, set whether to always detect faults or to detect them only during operation.

N.O. contact N.C. contact Always detect

 –  –  –

Detect only

during operation

Stop converter

(fault)

Continue

operation

(minor fault)

98 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

4.6 Verifying Parameter Settings and Backing Up Changes

Start-Up Programming &

Operation

4.6 Verifying Parameter Settings and Backing Up Changes

Use the Verify Mode to check all changes to parameter settings. Refer to Verifying Parameter Changes: Verify Mode on

page 92.

Save the verified parameter settings. Change the access level or set a password to the converter to prevent accidental modification of parameter settings.

◆ Backing Up Parameter Values: o2-03

Setting o2-03 to 1 saves all parameter settings to the converter internal memory. The converter can now recall all the saved parameters by performing a User Initialization (A1-03 = 1110).

No. Parameter Name Description

Lets the user create a set of default settings for a User Initialization. 0: Saved/Not Set 1: Set Defaults - Saves current parameter settings as the default

o2-03 User Defaults

A1-03 Initialize Parameters

values for a User Initialization. 2: Clear All - Clears the currently saved user settings. After saving the user parameter set value, the items of 1110 (User Initialization) are displayed in A1-03 (User Parameter Default Va l ue ) .

Selects a method to initialize the parameters. 0: No Initialize 1110: User Initialization (The user must first program and store desired settings using parameter o2-03) 2220: 2-Wire Initialization (parameter initialized prior to shipment) 5550: oPE4 Fault reset

Setting

Range

0 to 2 0

0, 0110, 2220,

5550

Default Setting

◆ Parameter Access Level: A1-01

Setting the Access Level for “Operation only” (A1-01 = 0) allows the user to access parameters A1- and U- only.

Other parameters are not displayed.

Setting the Access Level for “User Parameters” (A1-01 = 1) allows the user to access only the parameters that have been previously saved as User Parameters. This is helpful when displaying only the relevant parameters for a specific application.

No. Parameter Name Description

Selects which parameters are accessible via the digital operator. 0: Operation only. A1-01, A1-04, and A1-06 can be set and monitored, and U- parameters can also be viewed.

A1-01 Access Level Selection

YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual 99

1: User Parameters. Only recently changed parameters from application parameters A2-01 to A2-16 and A2-17 to A2 -32 can be set and monitored. 2: Advanced Access Level. All parameters can be set and monitored.

Setting

Range

0 to 2 2

Default Setting

4.6 Verifying Parameter Settings and Backing Up Changes

No. Parameter Name Description

Parameters selected by the user are saved as User Parameters, including recently viewed parameters and parameters specifically selected for quick access.

A2-01

A2-32

A2-33

User Parameters 1 to 32

User Parameter Automatic Selection

If parameter A2-33 is set to 1, recently viewed parameters will be listed between A2-17 and A2-32. Parameters A2-01 through A2-16 must be manually selected by the user. If A2-33 is set to 0, recently viewed parameters will not be saved to the group of User Parameters. A2- parameters are now available for manual programming.

0: Parameters A2-01 through A2-32 are reserved for the user to create a group of User Parameters. 1: Save history of recently viewed parameters. Recently edited parameters will be saved to A2-17 through A2-32 for quick access. The most recently changed parameter is saved to A2-17. The second most recently changed parameter is saved to A2-18, etc.

Setting

Range

A1-00 to

o4-19

0,1 0

Default Setting

–

◆ Password Settings: A1-04, A1-05

The user can set a password in parameter A1-05 to restrict access to the converter. The password must be entered to A1-04 to unlock parameter access (i.e., parameter setting A1-04 must match the value programmed into A1-05). The following parameters cannot be viewed or edited until the value entered to A1-04 correctly matches the value set to A1-05: A1-01, A1-03, and A2-01 through A2-33.

Note: Parameter A1-05 is hidden from view. To display A1-05, access parameter A1-04 and press and simultaneously.

◆ Copy Function

Parameter settings can be copied to another converter to simplify parameter restoration or multiple converter setup. The converter supports the following copy options:

• LCD Operator (standard in all models) The LCD operator used to operate the converter supports copying, importing, and verifying parameter settings. Refer to

o3: Copy Function on page 194 for details.

• LED Operator The optional LED operator also supports copying, importing, and verifying parameter settings. Refer to the manual

supplied with the LED operator for instructions.

• USB Copy Unit and CopyUnitManager The copy unit is an external option connected to the converter to copy parameter settings from one converter and save those settings to another converter. Refer to the manual supplied with the USB Copy Unit for instructions.

Note: Connect the USB Copy Unit to the RS-422/RS-485 communication port on the converter.

CopyUnitManager is a PC software tool. It allows the user to load parameter settings from the Copy Unit onto a PC, or from the PC onto a Copy Unit. This is useful when managing parameters for various converters or applications. Refer to the manual supplied with CopyUnitManager for instructions.

100 YASKAWA ELECTRIC TOEP C710656 07C YASKAWA Power Regenerative Converter - D1000 Instruction Manual

Yaskawa D1000 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

i.1 Preface

◆ Applicable Documentation

◆ Symbols

◆ Terms and Abbreviations

◆ Trademarks

i.2 General Safety

◆ Supplemental Safety Information

◆ Safety Messages

◆ General Application Precautions

◆ Precautions on Using Peripheral Devices

◆ Warning Label Example

◆ Warranty Information

Receiving

1.1 Section Safety

1.2 Model Numbers and Nameplates

◆ Nameplate

◆ Model Numbers

1.3 Converter Models and Enclosure Types

Mechanical Installation

2.1 Section Safety

2.2 Mechanical Installation

◆ Installation Environment

◆ Installation Orientation and Spacing

◆ Precautions and Instructions for Installation

◆ Digital Operator Remote Usage

◆ Exterior and Mounting Dimensions

2.3 Harmonic Filter Module Installation

◆ Installation Environment

◆ Installation Orientation and Spacing

◆ Harmonic Filter Module Dimensions

Electrical Installation

3.1 Section Safety

3.2 Standard Connection Diagram

3.3 Main Circuit Connection Diagram

3.4 Terminal Block Configuration

3.5 Terminal Cover

◆ Models 2A0005 to 2A0020, 4A0005 to 4A0020 (IP20/Open Type Enclosure)

◆ Models 2A0030 to 2A0130, 4A0030 to 4A0370 (IP00/Open Type enclosure)

3.6 Digital Operator and Front Cover

◆ Removing/Reattaching the Digital Operator

◆ Removing/Reattaching the Front Cover

3.7 Main Circuit Wiring

◆ Main Circuit Terminal Functions

◆ Protecting Main Circuit Terminals

◆ Wire Gauges and Tightening Torque

◆ Ground Wiring

3.8 Harmonic Filter Module Wiring

◆ Terminal Configuration

◆ Terminal Functions

◆ Protecting Circuit Terminals

◆ Wire Gauges and Tightening Torque

3.9 Control Circuit Wiring

◆ Control Circuit Terminal Block Functions

◆ Terminal Configuration

◆ Wiring the Control Circuit Terminal

3.10 Control I/O Connections

◆ Terminal A2 Input Signal Selection

◆ Using the Contact Outputs

◆ Connect to a PC

3.11 Wiring Checklist

Start-Up Programming & Operation

4.1 Section Safety

4.2 Using the Digital Operator

◆ LCD Display

◆ ALARM (ALM) LED Displays

◆ LO/RE LED and RUN LED Indications

◆ Menu Structure for Digital Operator

4.3 The Drive and Programming Modes

◆ Navigating the Drive and Programming Modes (Default Setting)

◆ Changing Parameter Settings or Values

◆ Verifying Parameter Changes: Verify Mode

◆ Switching Between LOCAL and REMOTE

4.4 Powering Up the Converter

◆ Powering Up the Converter and Operation Status Display

4.5 Operation with the Drive Connected