Yaskawa AC Drive-V1000 Quick Start Guide
YASKAWA AC Drive -V1000
Compact Vector Control Drive
Quick Start Guide
Type: CIMR-VU
Models:
To properly use the product, read this manual thoroughly
and retain for easy reference, inspection, and maintenance.
Ensure the end user receives this manual.
Contém manual suplementar em Português.
200 V Class, Three-Phase Input: 0.1 to 18.5 kW
200 V Class, Single-Phase Input: 0.1 to 3.7 kW
400 V Class, Three-Phase Input: 0.2 to 18.5 kW
MANUAL NO. TOEP C710606 14E
Receiving
Mechanical Installation
Electrical Installation
Start-Up Programming &
Operation
Troubleshooting
Specifications
Parameter List
Standards Compliance
1
2
3
4
5
6
7
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Copyright © 2008 YASKAWA ELECTRIC CORPORATION. All rights reserved.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system,
or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording,
or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed
with respect to the use of the information contained herein. Moreover, because Yaskawa is
constantly striving to improve its high-quality products, the information contained in this
manual is subject to change without notice. Every precaution has been taken in the preparation
of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any
liability assumed for damages resulting from the use of the information contained in this
publication.
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YASKAWA ELECTRIC TOEP C710606 14E YASKAWA AC Drive – V1000 Quick Start Guide
Table of Contents
i. PREFACE & GENERAL SAFETY ........................9
i.1 Preface .................................................................. 10
Applicable Documentation ..........................................10
Symbols..................................................................10
Terms and Abbreviations............................................11
i.2 General Safety .......................................................12
Supplemental Safety Information..................................12
Safety Messages ......................................................13
Drive Label Warnings ................................................17
i.3 Application Precautions ........................................18
General Application Precautions ..................................18
Installation Environment .............................................19
Settings ..................................................................19
General Handling......................................................20
Notes on Motor Operation...........................................21
1. RECEIVING .........................................................25
1.1 Model Number and Nameplate Check....................26
Nameplate...............................................................26
1.2 Component Names ................................................29
IP20/Open-Chassis ...................................................29
IP00/Open-Chassis ...................................................31
YASKAWA ELECTRIC
TOEP C710606 14E YASKAWA AC Drive – V1000 Quick Start Guide
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Table of Contents
IP20/NEMA Type 1 Enclosure ...............................................32
Front Views .......................................................................35
2. MECHANICAL INSTALLATION ..................................37
2.1 Mechanical Installation .................................................... 38
Installation Environment .......................................................38
Installation Orientation and Spacing........................................39
Exterior and Mounting Dimensions .........................................42
3. ELECTRICAL INSTALLATION....................................49
3.1 Standard Connection Diagram......................................... 50
3.2 Terminal Block Configuration.......................................... 53
3.3 Protective Covers ............................................................ 54
IP20/Open-Chassis Front and Bottom Cover Removal and
Installation .......................................................................54
IP20/NEMA Type 1 Front and Bottom Cover Removal and
Installation .......................................................................55
IP20/NEMA Type 1 Top Cover Removal and Installation.............57
3.4 Main Circuit Wiring .......................................................... 59
Main Circuit Terminal Functions.............................................59
Wire Gauges and Tightening Torque.......................................59
Main Circuit Terminal Power Supply and Motor Wiring................62
3.5 Control Circuit Wiring...................................................... 65
Control Circuit Terminal Block Functions..................................65
Terminal Configuration.........................................................68
Wiring Procedure................................................................70
3.6 I/O Connections............................................................... 72
Sinking/Sourcing Mode Switch...............................................72
3.7 Main Frequency Reference .............................................. 75
DIP Switch S1 Analog Input Signal Selection............................75
3.8 Wiring Checklist .............................................................. 77
4. START-UP PROGRAMMING & OPERATION ............79
4.1 Using the Digital LED Operator........................................ 80
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YASKAWA ELECTRIC TOEP C710606 14E YASKAWA AC Drive – V1000 Quick Start Guide
Table of Contents
Keys, Displays, and LEDs.....................................................80
LED Screen Displays...........................................................82
LO/RE LED and RUN LED Indications ....................................82
Menu Structure for Digital LED Operator..................................83
4.2 The Drive and Programming Modes ................................ 84
Changing Parameter Settings or Values ..................................84
Switching Between LOCAL and REMOTE................................85
Parameters Available in the Setup Group.................................85
4.3 Start-up Flowcharts ......................................................... 87
Flowchart A: Basic Start-up and Motor Tuning ..........................88
Subchart A1: Simple Motor Setup with Energy Savings or Speed
Search Using V/f Mode.......................................................89
Subchart A2: High Performance Operation Using Open Loop
Vector Motor Control ..........................................................90
Subchart A3: Operation with Permanent Magnet Motors .............91
4.4 Powering Up the Drive..................................................... 92
Powering Up the Drive and Operation Status Display .................92
4.5 Application Selection....................................................... 93
Setting 1: Water Supply Pump Application ...............................93
Setting 2: Conveyor Application .............................................94
Setting 3: Exhaust Fan Application .........................................95
Setting 4: HVAC Fan Application............................................96
Setting 5: Compressor Application..........................................96
Setting 6: Preset 6 ..............................................................97
Notes on Controlling the Brake when Using Application Preset
6 ....................................................................................98
Setting 7: Preset 7 ............................................................ 100
4.6 Basic Drive Setup Adjustments ......................................102
Control Mode Selection: A1-02 ............................................102
Initialize Parameter Values: A1-03........................................ 102
Frequency Reference Source: b1-01..................................... 103
Run Command Input Selection: b1-02................................... 105
Drive Duty Mode and Carrier Frequency Selection: C6-01 and
C6-02............................................................................ 107
Drive Input Voltage Setting: E1-01........................................ 108
4.7 Auto-Tuning....................................................................109
Types of Auto-Tuning ........................................................ 109
YASKAWA ELECTRIC TOEP C710606 14E YASKAWA AC Drive – V1000 Quick Start Guide
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Table of Contents
Before Auto-Tuning the Drive ..............................................109
Auto-Tuning Interruption and Fault Codes.............................. 110
Performing Auto-Tuning .....................................................111
Auto-Tuning Example ........................................................113
Input Data for Auto-Tuning.................................................. 115
4.8 No-Load Operation Test Run ..........................................118
No-Load Operation Test Run............................................... 118
4.9 Test Run with Load Connected.......................................120
Test Run with the Load Connected....................................... 120
4.10 Test Run Checklist .........................................................121
5. TROUBLESHOOTING ...............................................123
5.1 Drive Alarms, Faults, and Errors.....................................124
Types of Alarms, Faults, and Errors...................................... 124
5.2 Fault Detection ...............................................................125
Fault Displays, Causes, and Possible Solutions ...................... 125
5.3 Alarm Detection..............................................................140
Alarm Codes, Causes, and Possible Solutions........................ 140
5.4 Operator Programming Errors........................................143
oPE Codes, Causes, and Possible Solutions .......................... 143
5.5 Auto-Tuning Fault Detection...........................................144
Auto-Tuning Codes, Causes, and Possible Solutions ............... 144
5.6 Diagnosing and Resetting Faults....................................147
Fault Reset Methods ......................................................... 147
6. SPECIFICATIONS......................................................149
6.1 Heavy Duty and Normal Duty Ratings.............................150
6.2 Single/Three-Phase 200 V Class Drive............................151
6.3 Three-Phase 400 V Class Drives.....................................155
7. PARAMETER LIST ....................................................157
7.1 Parameter Table..............................................................158
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Table of Contents
8. STANDARDS COMPLIANCE .................................... 191
8.1 European Standards.......................................................192
CE Low Voltage Directive Compliance .................................. 192
EMC Guidelines Compliance............................................... 194
8.2 UL Standards..................................................................200
UL Standards Compliance .................................................. 200
Drive Motor Overload Protection ..........................................203
8.3 Safe Disable Input Precautions.......................................206
Safe Disable Function Description........................................ 206
Installation ...................................................................... 206
8.4 V1000 - ORIENTAÇÃO BÁSICA ......................................208
INVERSORES - V1000 TERMO DE GARANTIA .....................208
INVERSORES DE FREQUÊNCIA - V1000............................. 208
Revision History ............................................................... 213
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Table of Contents
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YASKAWA ELECTRIC TOEP C710606 14E YASKAWA AC Drive – V1000 Quick Start Guide
Preface & General
Safety
This section provides safety messages pertinent to this product
that, if not heeded, may result in fatality, personal injury, or
equipment damage. Yaskawa is not responsible for the
consequences of ignoring these instructions.
i.1 PREFACE.........................................................10
i.2 GENERAL SAFETY...........................................12
i.3 APPLICATION PRECAUTIONS..........................18
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YASKAWA ELECTRIC TOEP C710606 14E YASKAWA AC Drive – V1000 Quick Start Guide
9
TERMSTERMS
i.1 Preface
i.1 Preface
Yaskawa manufactures products used as components in a wide variety of industrial systems
and equipment. The selection and application of Yaskawa products remain the responsibility
of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its
products are incorporated into the final system design. Under no circumstances should any
Yaskawa product be incorporated into any product or design as the exclusive or sole safety
control. Without exception, all controls should be designed to detect faults dynamically and
fail safely under all circumstances. All systems or equipment designed to incorporate a product
manufactured by Yaskawa must be supplied to the end user with appropriate warnings and
instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa
must be promptly provided to the end user. Yaskawa offers an express warranty only as to the
quality of its products in conforming to standards and specifications published in the Yaskawa
manual. NO OTHER WARRANTY, EXPRESSED OR IMPLIED, IS OFFERED. Yaskawa
assumes no liability for any personal injury, property damage, losses, or claims arising from
misapplication of its products.
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Applicable Documentation
The following manuals are available for V1000 series drives:
V1000 Series AC Drive Quick Start Guide
Read this manual first. This guide is packaged together with the product. It
contains basic information required to install and wire the drive. This guide
provides basic programming and simple setup and adjustment. Refer to the
V1000 Technical Manual for complete descriptions of drive features and
functions.
V1000 Series AC Drive Technical Manual
This manual describes installation, wiring, operation procedures, functions,
troubleshooting, maintenance, and inspections to perform before operation.
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Symbols
Note: Indicates a supplement or precaution that does not cause drive damage.
Indicates a term or definition used in this manual.
10
YASKAWA ELECTRIC TOEP C710606 14E YASKAWA AC Drive – V1000 Quick Start Guide
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TERMSTERMS
Terms and Abbreviations
• Drive: Yaskawa V1000 Series Drive
• PM motor: Synchronous motor (an abbreviation for IPM motor or SPM
motor)
• IPM motor: SSR1 Series
• SPM motor: SMRA Series SPM Motor
• PG: Pulse Generator
i.1 Preface
YASKAWA ELECTRIC TOEP C710606 14E YASKAWA AC Drive – V1000 Quick Start Guide
11
i.2 General Safety
i.2 General Safety
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Supplemental Safety Information
General Precautions
• The diagrams in this manual may be indicated without covers or safety shields to show details. Restore
covers or shields before operating the drive and run the drive according to the instructions described
in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and
may not apply to all products to which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the manual
may be changed without notice to improve the product and/or the manual.
• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative
or the nearest Yaskawa sales office and provide the manual number shown on the front cover.
• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or
the nearest Yaskawa sales office.
WARNING
Read and understand this manual before installing, operating or servicing this drive. The
drive must be installed according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to
heed these messages could result in serious or possibly even fatal injury or damage to the
products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious
injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious
injury.
WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety
message.
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YASKAWA ELECTRIC TOEP C710606 14E YASKAWA AC Drive – V1000 Quick Start Guide
i.2 General Safety
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or
moderate injury.
CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety
message.
NOTICE
Indicates a property damage message.
NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety
message.
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Safety Messages
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from
failure to heed the warnings in this manual.
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Before servicing, disconnect all power to the equipment. The internal capacitor remains
charged even after the power supply is turned off. The charge indicator LED will extinguish
when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least five
minutes after all indicators are OFF and measure the DC bus voltage level to confirm safe
level.
YASKAWA ELECTRIC TOEP C710606 14E YASKAWA AC Drive – V1000 Quick Start Guide
13
i.2 General Safety
WARNING
Sudden Movement Hazard
System may start unexpectedly upon application of power, resulting in death or serious
injury.
Clear all personnel from the drive, motor and machine area before applying power. Secure
covers, couplings, shaft keys and machine loads before applying power to the drive.
When using DriveWorksEZ to create custom programming, the drive I/O terminal
functions change from factory settings and the drive will not perform as outlined in
this manual.
Unpredictable equipment operation may result in death or serious injury.
Take special note of custom I/O programming in the drive before attempting to operate
equipment.
Electrical Shock Hazard
Do not attempt to modify or alter the drive in any way not explained in this manual.
Failure to comply could result in death or serious injury.
Yaskawa is not responsible for any modification of the product made by the user. This
product must not be modified.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized
personnel familiar with installation, adjustment and maintenance of AC drives.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Fire Hazard
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply
before applying power.
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YASKAWA ELECTRIC TOEP C710606 14E YASKAWA AC Drive – V1000 Quick Start Guide
i.2 General Safety
WARNING
Crush Hazard
Do not use this drive in lifting applications without installing external safety circuitry
to prevent accidental dropping of the load.
The drive does not possess built-in load drop protection for lifting applications.
Failure to comply could result in death or serious injury from falling loads.
Install electrical and/or mechanical safety circuit mechanisms independent of drive circuitry.
CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive
falling.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and
circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting
voltage.
Improper equipment sequencing could result in damage to the drive.
Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
YASKAWA ELECTRIC TOEP C710606 14E YASKAWA AC Drive – V1000 Quick Start Guide
15
i.2 General Safety
NOTICE
Install adequate branch circuit short circuit protection per applicable codes.
Failure to comply could result in damage to the drive.
The drive is suitable for circuits capable of delivering not more than 30,000 RMS
symmetrical Amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400 V
Class).
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
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YASKAWA ELECTRIC TOEP C710606 14E YASKAWA AC Drive – V1000 Quick Start Guide
i.2 General Safety
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Drive Label Warnings
Always heed the warning information listed in Figure i.1 in the position shown in Figure i.
2 .
WARNING
Risk of electric shock.
Read manual before installing.
Wait 5 minutes for capacitor discharge after
disconnecting power supply.
To conform to requirements, make sure
to ground the supply neutral for 400V class.
Figure i.1 Warning Information
Warning
Label
Figure i.2 Warning Information Position
YASKAWA ELECTRIC TOEP C710606 14E YASKAWA AC Drive – V1000 Quick Start Guide
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i.3 Application Precautions
i.3 Application Precautions
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General Application Precautions
Selecting a Reactor
n
An AC or DC reactor can be used for the following:
• to suppress harmonic current.
• to smooth peak current that results from capacitor switching.
• when the power supply is above 600 kVA.
• when the drive is running from a power supply system with thyristor converters.
Note: A DC reactor is built in to 200 V and 400 V class models with a capacity of 22 kW and higher (HD rating).
4000
Power supply harmonics
reactor required
Power Supply
Capacity (kVA)
600
0
Figure i.3 Installing a Reactor
60 400
Drive Capacity (kVA)
Reactor
unnecessary
Drive Capacity
n
Make sure that the motor rated current is less than the rated nameplate output current of the
drive. When running more than one motor in parallel from a single drive, the drive rated current
should 1.1 times larger than the total motor rated current for all connected motors or nuisance
drive faults may occur.
Starting Torque
n
The overload rating of the drive determines the starting and accelerating characteristics of the
motor. Expect lower running torque than when running the motor from line power. To get
more starting torque, use a larger drive or increase both the motor and drive capacity.
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YASKAWA ELECTRIC TOEP C710606 14E YASKAWA AC Drive – V1000 Quick Start Guide
i.3 Application Precautions
Emergency/Fast Stop
n
During a drive fault condition, a protective circuit is activated and drive output is shut off.
The motor may coast to a stop or attempt to decelerate depending on parameter settings. If
the emergency/fast stop cannot stop the load as fast as desired, a customer-supplied
mechanical brake may be required. Test emergency stop circuitry before putting drive into
operation.
Options
n
The B1, B2, +1, +2, and +3 terminals are used to connect optional power devices. Connect
only devices compatible with the drive.
Repetitive Starting/Stopping
n
Applications with frequent starts and stops often exceed 150% of their rated current values.
Heat stress generated from repetitive high current can shorten the life span of the IGBTs. The
expected lifesaving for the IGBTs is about 8 million start and stop cycles with a 4 kHz carrier
frequency and a 150% peak current.
Yaskawa recommends lowering the carrier frequency, particularly when audible noise is not
a concern. The user can also choose to reduce the load, increase the acceleration and
deceleration times, or switch to a larger drive. This will help keep peak current levels under
150%. Be sure to check the peak current levels when starting and stopping repeatedly during
the initial test run, and make adjustments accordingly.
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Installation Environment
Enclosure Panels
n
Keep the drive in a clean environment by either selecting an area free of airborne dust, lint,
and oil mist, or install the drive in an enclosure panel. Be sure to leave the required space
between drives to provide for cooling, and that proper measures are taken so that the ambient
temperature remains within allowable limits. Keep flammable materials away from the drive.
If the drive must be used in an area where it is subjected to oil mist and excessive vibration,
protective designs are available. Contact Yaskawa or your Yaskawa agent for details.
Installation Direction
n
The drive should be installed upright as specified in the manual.
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Settings
Motor Code
n
If using OLV/PM designed for permanent magnet motors (A1-02 = 5), make sure that the
proper motor code is set in parameter E5-01 before performing a trial run.
YASKAWA ELECTRIC TOEP C710606 14E YASKAWA AC Drive – V1000 Quick Start Guide
19
i.3 Application Precautions
Upper Limits
n
The drive is capable of running the motor up to 400 Hz. Due to the danger of accidentally
operating the motor at high speed, be sure to set the upper frequency limit. The default setting
for the maximum output frequency is 60 Hz.
DC Injection Braking
n
Motor overheat can result if there is too much current used during DC Injection Braking, or
if the DC Injection Braking time is too long.
Acceleration/Deceleration Times
n
Acceleration and deceleration times are affected by how much torque the motor generates,
the load torque, and the inertia moment ((GD2)/4). Set a longer accel/decel time when Stall
Prevention is enabled. The accel/decel times are lengthened for as long as the Stall Prevention
function is operating. For faster acceleration and deceleration, install a braking option or
increase the capacity of the drive.
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General Handling
NOTICE: Wiring Check. Never connect the power supply lines to output terminals U/T1, V/T2, or W/T3. Doing
so will destroy the drive. Be sure to perform a final check of all control wiring and other connections before
applying line power. Make sure there are no short circuits on the control terminals (+V, AC, etc.), as this could
damage the drive.
Selecting a Molded Case Circuit Breaker (MCCB) or Ground Fault
n
Circuit Interrupter (GFCI)
Yaskawa recommends installing a GFCI on the line power supply to protect drive wiring and
prevent damage in the event of component failure. An MCCB may also be used if permitted
by the power system.
The GFCI should be designed for use with an AC drive (i.e., protected against harmonics)
MCCB selection depends on the power factor for the drive, determined by the power supply
voltage, output frequency, and load.
Refer to the Peripheral Devices & Options chapter of the Technical Manual for more
information on breaker installation. Note that a larger capacity breaker is needed when using
a fully electromagnetic MCCB, as operation characteristics vary with harmonic current.
Magnetic Contactor (MC) Installation
n
Use an MC to ensure that line power to the drive can be completely shut off when necessary.
The MC should be wired so that it opens when the drive fault output is triggered.
Avoid switching the MC on the power supply side more frequently than once every 30 minutes.
Frequent switching can cause damage to the drive.
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YASKAWA ELECTRIC TOEP C710606 14E YASKAWA AC Drive – V1000 Quick Start Guide
i.3 Application Precautions
Inspection and Maintenance
n
DANGER! Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on. Failure to
comply will result in death or serious injury. Disconnect all power to the drive, wait at least five minutes after
all indicators are OFF, measure the DC bus voltage to confirm safe level, and check for unsafe voltages before
servicing to prevent electrical shock. The internal capacitor remains charged even after the power supply is
turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc.
CAUTION! Burn Hazard. Do not touch a hot drive heatsink. Failure to comply could result in minor or moderate
injury. Shut off the power to the drive when replacing the cooling fan. To prevent burns, wait at least 15 minutes
and make sure the heatsink has cooled to a safe level.
WARNING! Electrical Shock Hazard. Wait for at least the time specified on the drive warning label after
opening the load switch on the output side before any inspection or maintenance of permanent magnet (PM)
motors. Failure to comply could result in death or serious injury.
WARNING! Sudden Movement Hazard. Install a switch disconnect between the motor and the drive in
applications where the machine can still rotate even though the drive has fully stopped. Unpredictable
equipment operation may result in death or serious injury.
WARNING! Sudden Movement Hazard. Do not attempt to move a load that could potentially rotate the motor
faster than the maximum allowable r/min when the drive has been shut off. Unpredictable equipment operation
may result in death or serious injury.
NOTICE: Do not open and close the motor disconnect switch while the motor is running, as this may damage
the drive.
NOTICE: If the motor is coasting, make sure the power to the drive is turned on and the drive output has
completely stopped before closing the load switch.
Wiring
n
All wire ends should use ring terminals for UL/cUL compliance. Use only the tools
recommended by the terminal manufacturer for crimping.
Transporting the Drive
n
NOTICE: Prevent the drive from contact with salts, fluorine, bromine, phthalate ester, and other such harmful
chemicals. Never steam clean the drive. Failure to comply may cause damage to the drive components.
u
Notes on Motor Operation
Using a Standard Motor
n
Low Speed Range
The cooling fan of a standard motor is usually designed to sufficiently cool the motor at the
rated speed. As the self-cooling capability of such a motor reduces with the speed, applying
full torque at low speed will possibly damage the motor. To prevent motor damage from
overheat, reduce the load torque as the motor slows. Figure i.4 shows the allowable load
characteristics for a Yaskawa standard motor. A motor designed specifically for operation
with a drive should be used when 100% continuous torque is needed at low speeds.
YASKAWA ELECTRIC TOEP C710606 14E YASKAWA AC Drive – V1000 Quick Start Guide
21
i.3 Application Precautions
100
Torque
(%)
25% ED (or 15 min)
40% ED (or 20 min)
60% ED (or 40 min)
90
80
70
60
50
Continuous operation
3 6
Figure i.4 Allowable Load Characteristics for a Yaskawa Motor
20
Frequency (Hz)
60
Insulation Tolerance
Consider motor voltage tolerance levels and motor insulation in applications with an input
voltage of over 440 V or particularly long wiring distances. Contact Yaskawa or your Yaskawa
agent for consultation.
High Speed Operation
Problems may occur with the motor bearings and dynamic balance of the machine when
operating a motor beyond its rated speed. Contact the motor or machine manufacturer.
Torque Characteristics
Torque characteristics differ compared to operating the motor directly from line power. The
user should have a full understanding of the load torque characteristics for the application.
Vibration and Shock
The drive settings allow the user to choose between high carrier PWM control and low carrier
PWM. Selecting high carrier PWM can help reduce motor oscillation.
Take particular caution when using a variable speed drive for an application that is
conventionally run from line power at a constant speed. If mechanical resonance occurs, install
shock-absorbing rubber around the base of the motor and enable the Jump frequency selection
parameter to prevent continuous operation in the resonant frequency range.
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YASKAWA ELECTRIC TOEP C710606 14E YASKAWA AC Drive – V1000 Quick Start Guide
i.3 Application Precautions
Audible Noise
Noise created during run varies by the carrier frequency setting. When using a high carrier
frequency, audible noise from the motor is comparable to the motor noise generated when
running from line power. Operating above the rated r/min, however, can create unpleasant
motor noise.
Using a Synchronous Motor
n
• Synchronous motors cannot be started directly from line power. Applications requiring line
power to start should use an induction motor with the drive.
• A single drive is not capable of running multiple synchronous motors at the same time. Use
a standard induction motor for such setups.
• At start, a synchronous motor may rotate slightly in the opposite direction of the Run
command depending on parameter settings and motor type.
• The amount of starting torque that can be generated differs by each control mode and by
the type of motor being used. Set up the motor with the drive after verifying the starting
torque, allowable load characteristics, impact load tolerance, and speed control range.
Contact Yaskawa or your Yaskawa agent if you plan to use a motor that does not fall within
these specifications.
• Braking Torque: In Open Loop Vector Control for PM motors, braking torque is less than
125% when running between 20% to 100% speed, even with a braking resistor. Braking
torque drops to less than half when running at less than 20% speed.
• Load Inertia: In Open Loop Vector Control for PM motors, the allowable load inertia
moment is approximately 50 times higher than the motor inertia moment or less. Contact
Yaskawa or your Yaskawa agent concerning applications with a larger inertia moment.
• Holding Brake: When using a holding brake in Open Loop Vector Control for PM motors,
release the brake prior to starting the motor. Failure to set the proper timing can result in
speed loss. Not for use with conveyor, transport, or hoist type applications.
• Restarting a Coasting Motor: To restart a coasting motor rotating at over 200 Hz while in
the V/f control mode, use the Short Circuit Braking function to first bring the motor to a
stop. Short Circuit Braking requires a special braking resistor. Contact Yaskawa or your
Yaskawa agent for details.
Speed Search can be used to restart a coasting motor rotating slower than 200 Hz. If the
motor cable is relatively long, however, the motor should instead be stopped using Short
Circuit Braking, which forces the motor to stop by creating a short-circuit in the motor
windings.
YASKAWA ELECTRIC TOEP C710606 14E YASKAWA AC Drive – V1000 Quick Start Guide
23
i.3 Application Precautions
Applications with Specialized Motors
n
Multi-Pole Motor
Because the rated current will differ from a standard motor, be sure to check the maximum
current when selecting a drive. Always stop the motor before switching between the number
of motor poles. If a regen overvoltage (oV) fault occurs or if overcurrent protection (oC) is
triggered, the motor will coast to stop.
Submersible Motor
Because motor rated current is greater than a standard motor, select the drive capacity
accordingly. Be sure to use a large enough gauge motor cable to avoid decreasing the
maximum torque level on account of voltage drop caused by a long motor cable.
Explosion-Proof Motor
Both the motor and drive need to be tested together to be certified as explosion-proof. The
drive is not designed for explosion proof areas.
Furthermore, if an encoder is attached to an explosion-proof motor make sure the encoder is
also explosion-proof. Use an insulating signal converter for connecting the encoder signal
lines to the drives speed feedback option card.
Geared Motor
To avoid gear damage when operating at low speeds or very high speeds, make sure that both
the gear and lubricant are rated for the desired speed range. Consult with the manufacturer for
applications that require operation outside the rated speed range of the motor or gear box.
Single-Phase Motor
Variable speed AC drives are not designed for operation with single phase motors. Using
capacitors to start the motor causes excessive current to flow and can damage drive
components. A split-phase start or a repulsion start can end up burning out the starter coils
because the internal centrifugal switch is not activated. The drive is for use with 3-phase
motors only.
Motor with Brake
Caution should be taken when using a drive to operate a motor with a built-in holding brake.
If the brake is connected to the output side of the drive, it may not release at start due to low
voltage levels. A separate power supply should be installed for the motor brake. Motors with
a built-in brake tend to generate a fair amount of noise when running at low speeds.
Power Driven Machinery (decelerators, belts, chains, etc.)
n
Continuous operation at low speeds wears on the lubricating material used in gear box type
systems to accelerate and decelerate power driven machinery. Caution should also be taken
when operating at speeds above the rated machine speed due to noise and shortened
performance life.
24
YASKAWA ELECTRIC TOEP C710606 14E YASKAWA AC Drive – V1000 Quick Start Guide
1
Receiving
This chapter describes the proper inspections to perform after
receiving the drive and illustrates the different enclosure types
and components.
1.1 MODEL NUMBER AND NAMEPLATE CHECK
.........................................................................26
1.2 COMPONENT NAMES.......................................29
YASKAWA ELECTRIC TOEP C710606 14E YASKAWA AC Drive – V1000 Quick Start Guide
25
1.1 Model Number and Nameplate Check
1.1 Model Number and Nameplate Check
Please perform the following tasks after receiving the drive:
• Inspect the drive for damage.
If the drive appears damaged upon receipt, contact the shipper immediately.
• Verify receipt of the correct model by checking the information on the nameplate.
• If you have received the wrong model or the drive does not function properly, contact your
supplier.
u
Nameplate
Normal Duty Amps/Heavy Duty Amps
AC drive model
Input specifications
Output specifications
Lot number
Serial number
CIMR-VU2A0001FAA REV:A
AC3PH 200-240V 50/60Hz
AC3PH 0-240V 0-400Hz 1.2A/0.8A
2.7/1.4A
1010
PASS
Assembled in USA
RoHSRoHS
Software version
Enclosure Type
Figure 1.1 Nameplate Information
26
YASKAWA ELECTRIC TOEP C710606 14E YASKAWA AC Drive – V1000 Quick Start Guide
1.1 Model Number and Nameplate Check
2
CIMR-
Drive
No.
U USA
A Japan
C Europe
Single-Phase 200 V
n
Normal Duty Heavy Duty
No.
0001 0.2 1.2 0001 0.1 0.8
0002 0.4 1.9 0002 0.2 1.6
0003 0.75 3.3 0003 0.4 3.0
0006 1.1 6.0 0006 0.75 5.0
0010 2.2 9.6 0010 1.5 8.0
0012 3.0 12.0 0012 2.2 11.0
— — — 0018 3.7 17.5
Note:
Max. Motor
Capacity kW
CIMR-VoBA0018 is available with a Heavy Duty rating only.
U
V
V1000
Series
Region
Code
No. Voltage Class
B
No.
1-phase, 200-240 Vac
3-phase, 200-240 Vac
2
3-phase, 380-480 Vac
4
Rated Output
Current A
Customized
Specifications
A Standard model
0001
A
Enclosure Type
No.
IP00/Open
A
B
IP20/Open
IP20/NEMA 1
F
No.
A
M
N
S
No.
B
Environmental
Specification <1>
Standard
Humidity- and
dust-resistant
Oil-resistant
Vibration-resistant
A
Max. Motor
Capacity kW
A
Design
Revision
Order
Rated Output
Current A
Receiving
1
YASKAWA ELECTRIC TOEP C710606 14E YASKAWA AC Drive – V1000 Quick Start Guide
27
1.1 Model Number and Nameplate Check
Three-Phase 200 V
n
Normal Duty Heavy Duty
No.
0001 0.2 1.2 0001 0.1 0.8
0002 0.4 1.9 0002 0.2 1.6
0004 0.75 3.5 0004 0.4 3.0
0006 1.1 6.0 0006 0.75 5.0
0010 2.2 9.6 0010 1.5 8.0
0012 3.0 12.0 0012 2.2 11.0
0020 5.5 19.6 0020 5.5 19.6
0030 7.5 30.0 0030 5.5 25.0
0040 11 40.0 0040 7.5 33.0
0056 15 56.0 0056 11 47.0
0069 18.5 69.0 0069 15 69.0
Three-Phase 400 V
n
No.
0001 0.4 1.2 0001 0.2 1.2
0002 0.75 2.1 0002 0.4 1.8
0004 1.5 4.1 0004 0.75 3.4
0005 2.2 5.4 0005 1.5 4.8
0007 3.0 6.9 0007 2.2 5.5
0009 3.7 8.8 0009 3.0 7.2
0011 5.5 11.1 0011 3.7 9.2
0018 7.5 17.5 0018 5.5 14.8
0023 11 23.0 0023 7.5 18.0
0031 15 31.0 0031 11 24.0
0038 18.5 38.0 0038 15 31.0
Max Motor
Capacity kW
Normal Duty Heavy Duty
Max. Motor
Capacity kW
Rated Output
Current A
Rated Output
Current A
No.
No.
Max Motor
Capacity kW
Max. Motor
Capacity kW
Rated Output
Current A
Rated Output
Current A
<1> Drives with these specifications do not guarantee complete protection for the specified
environmental condition.
28
YASKAWA ELECTRIC TOEP C710606 14E YASKAWA AC Drive – V1000 Quick Start Guide
1.2 Component Names
1.2 Component Names
This section illustrates the drive components as they are mentioned in this manual.
u
IP20/Open-Chassis
Single-Phase AC200 V CIMR-VoBA0001B ~ 0003B
n
Three-Phase AC200 V CIMR-Vo2A0001B ~ 0006B
A
L
K
J
H
I
E
G
A –
Fan cover
B – Mounting hole
C – Heatsink
D – Optional 24 V DC power
supply connector cover
E – Terminal board Refer to
Control Circuit Terminal
Block Functions on page
65
F – Terminal cover
Figure 1.2 Exploded View of IP20/Open-Chassis Type Components
<1> The drives CIMR-VoBA0001B ~ 0003B and CIMR-Vo2A0001B ~ 0004B do not have a
cooling fan or a cooling fan cover.
<1>
Three-Phase AC200 V CIMR-Vo2A0006B
F
G – Front cover screw
H – Front cover
I – Comm port
J – LED operator Refer to
Using the Digital LED
Operator on page 80
K – Case
L –
Cooling fan
B
C
D
<1>
Receiving
1
YASKAWA ELECTRIC TOEP C710606 14E YASKAWA AC Drive – V1000 Quick Start Guide
29
1.2 Component Names
Single-Phase AC200 V CIMR-VoBA0006B ~ 0018B
n
Three-Phase AC200 V CIMR-Vo2A0010B ~ 0020B
Three-Phase AC400 V CIMR-Vo4A0001B ~ 0011B
A
M
L
B
K
C
J
I
H
D
E
F
G
A –
Fan cover
B – Mounting hole
C – Heatsink
D – Optional 24 V DC power
supply connector cover
E – Comm port
F – Terminal board Refer to
Control Circuit Terminal
Block Functions on page
65
G – Front cover screw
Figure 1.3 Exploded view of IP20/Open-Chassis Type Components
<1> The drives CIMR-VoBA0006B and CIMR-Vo4A0001B ~ 0004B do not have a cooling fan
or a cooling fan cover. The drive CIMR-VoBA0018B has two cooling fans.
<1>
Three-Phase AC200 V CIMR-Vo2A0012B
H – Front cover
I – Terminal cover
J – Bottom cover
K – LED operator Refer to
Using the Digital LED
Operator on page 80
L – Case
M –
Cooling fan
<1>
30
YASKAWA ELECTRIC TOEP C710606 14E YASKAWA AC Drive – V1000 Quick Start Guide
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