Yaskawa AC Drive Transistion Guide

TM

YASKAWA AC Drive

F7 to A1000

Product Transition Guide

Type: CIMR-F7U

Models: 240 V Class, Three-Phase Input: 1/2 to 150 HP Heavy Duty* 1/2 to 175 HP Normal Duty 480 V Class, Three-Phase Input: 1/2 to 500 HP Heavy Duty* 1/2 to 600 HP Normal Duty

Type: CIMR-AU

Models: 240 V Class, Three-Phase Input: 3/4 to 150 HP Heavy Duty* 3/4 to 175 HP Normal Duty 480 V Class, Three-Phase Input: 3/4 to 900 HP Heavy Duty*

3/4 to 1000 HP Normal Duty

* Note: This guide lists only comparable models. Refer to the product catalog for a list of all available models. The Heavy Duty drive ratings (HD) are primarily used in this guide to facilitate data comparison.

DOCUMENT NO. PL.A1000.02

2	YASKAWA PL.A1000.02 F7 to A1000 - Product Transition Guide

Replacing F7 with A1000

1 FEATURE OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2 F7 TO A1000 FEATURE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 3 DIGITAL OPERATOR COMPARISON. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 4 FRONT COVER & COOLING FAN COMPARISON. . . . . . . . . . . . . . . . . . . . . . . 7 5 NAMEPLATE/LABELING DIFFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 6 MAIN CONTROL PCB COMPARISON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 7 A1000 DRIVE OPTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 8 DETAILS ON NEW A1000 FEATURES AND FUNCTIONS . . . . . . . . . . . . . . . 16 9 APPENDIX 1 RATINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 10 APPENDIX 2 PARAMETER CROSS REFERENCE . . . . . . . . . . . . . . . . . . . . . 30 11 APPENDIX 3 TERMINAL SIZE AND WIRE GAUGE . . . . . . . . . . . . . . . . . . . . . 56

YASKAWA PL.A1000.02 F7 to A1000 - Product Transition Guide

3

1 Feature Overview

1 Feature Overview

This document details differences between the F7 and A1000 product to assist in product transistion and new product introductions.

F7 Drive

A1000 Drive

The F7 drive is primarily used for general purpose industrial applications.

The A1000 drive is primarily used for general purpose and high performance industrial applications, including those that require precise torque and speed control as well as control of both induction and permanent magnet motors.

Table 1 Key A1000 Features and Functions

	Key A1000 Features and Functions	Key A1000 Features and Functions
	• Closed or open loop vector control for outstanding regulation, torque production, and	• Auxiliary Control Power Unit maximizes production time and efficiency by maintaining
	position control capability	network communication while main power is removed
	• Continuous Auto-tuning optimizes performance by compensating for changes in motor	• Embedded Safe Torque Off minimizes downtime for applications requiring occasional
	temperature	intervention (SIL CL2, PLd, Category 3)
	• High Frequency Injection enables high precision open loop control of Interior Permanent	• Embedded function blocks, programmable with DriveWorksEZ, provide additional
	Magnet Motors	application flexibility and the opportunity to eliminate separate controllers
	• Fast acting current and voltage limiters help achieve continuous drive operation during	• USB Copy Unit and Keypad configuration storage provide speed and convenience for
	periods of excessive demand	duplicate configuration of multiple drives
	• High Slip Braking reduces installation cost and the need for dynamic braking resistors	• Removable terminal board with configuration storage provides convenience of
		configuration backup
	• Communication options for all major industrial networks provides high speed control and	• Made with RoHS compliant materials
	monitoring, reducing installation cost
	• DriveWizard computer software and Application Sets for easy configuration	• Integrated DC Reactor (standard on 30 HP and larger) for input harmonic reduction

4	YASKAWA PL.A1000.02 F7 to A1000 - Product Transition Guide

2 F7 to A1000 Feature Specifications

2 F7 to A1000 Feature Specifications

Table 2 Feature Specifications

	Feature	Item	Yaskawa F7	Yaskawa A1000
		200 V	240V 0.5 to 150 HP (HD) 0.5 to 175 HP (ND) <1>	240 V 0.75 to 150 HP (HD) 0.75 to 175 HP (ND)
	HP Range	400 V	480V 0.5 to 500 HP (HD) 0.5 to 600 HP (ND)	480 V 0.75 to 900 HP (HD) 0.75 to 1000 HP (ND)
		600 V	—	600 V 2 to 250 HP (ND)
	Input Voltage	Rated Voltage	3-phase, 200-240 Vac	3-phase, 200-240 Vac
				3-phase, 380-480 Vac
			3-phase, 380-480 Vac
				3-phase, 500-600 Vac
	Motor types	—	Induction	Induction, Permanent Magnet
	PWM Carrier Frequency	Range	See Appendix 1	See Appendix 1
	Maximum Output Frequency	Hz	300 Hz (HD) 400 Hz (ND)	400 Hz (1000 Hz optional)
			1000 Hz optional
	Keypad Design	Display	5 Line X 16 Character LCD	5 Line X 16 Character LCD
		Copy Function	Yes	Yes
	Digital Input Terminal	NPN/PNP	Switchable NPN/PNP	Switchable NPN/PNP
	Digital output Terminal	Open Collector	0	0
		Relay Output	3 x Form A, 1 x Form C	3 x Form A, 1 x Form C
			2 channels	2 channels with independent level selections
	Analog Output	Output Level	with independent level selections
				0-10 V (10 bit plus sign) or
			0-10 V (10 bit plus sign) or
				–10-+10 V or 10 bit plus sign or 4-20 ma 10 bit
			–10-+10 V or 10 bit plus sign or 4-20 ma 10 bit
	Pulse Input	Qty:	1	1
		Input Frequency	1-32 kHz	1-32 kHz
	Pulse Output	Qty:	1	1
		Output Frequency	1-32 kHz	1-32 kHz
	Quick Disconnect Terminals	Type	Yes	Yes
	Auto Tuning	Methods	Rotating, Stationary	Rotating, Stationary, Continuous, Inertia /ASR
	Preset Speeds	Qty.	17	17
	Speed Search	Bi/Uni-Directional	Bi-Directional	Bi-Directional
		Method	Current/Speed	Current/Speed Estimation
	Auto Restart	Time Between Attemps	0.0 – 5.0 sec (selectable)	0.0 – 5.0 sec (selectable)
	Energy Savings Mode	Man/Auto	Man/Auto	Man/Auto
	DC Injection Function	At Start/At Stop	At Start/At Stop +HSB during stop	At Start/At Stop +HSB during stop
	Braking Function	DB Transistor	Built-in to 25 HP	Built-in to 40 HP (HD)
		Special	High Slip Braking	High Slip/Over-excitation Braking
	Cooling Fan On/Off Control	Power/Run	Run Based	Selectable Always Active/During Run
	Timer Function	On/Off Delay	On/Off Delay (0-3000 s)	On/Off Delay (0-3000 s)
	Fault Code Additions	—	10 additional	10 with elapsed time stamp
			Stall Prevention	Stall Prevention
	Torque Limit/Current Limit/	—	During Accel/Run/Decel (V/F)	During Accel/Run/Decel (V/F)
	Stall Prevention		Torque Limit in 4 Quadrants (Vector)	Torque Limit in 4 Quadrants (Vector)
			Software Current Limit (HD=150 %, ND=120 %)	Software Current Limit (HD=150 %, ND=120 %)
		—	12 Pulse: 30 HP and Above	Filters/Reactors (Options)
			Filters/Reactors (Options)
	Harmonic Counter Measures	Built-In DC Bus Reactor	240 Vac:30-150 HP (HD)	240 Vac: 30-175 HP (ND)
				480 Vac: 30-1000 HP (ND)
			480 Vac: 30-500 HP (HD)
				600 Vac: 30-250 HP (ND)
	Ambient Temperature	ºC	-10ºC ~ +40ºC (IP21)	-10 to +50°C (Open Chassis Installation)
			-10ºC ~ +45ºC (IP00)	-10 to +40°C (Chassis with zero side clearance, or Type 1)
	Storage Temperature	ºC	-20ºC ~ +60ºC	-20ºC ~ +60ºC
		Standard	Modbus RTU via terminal I/O RS485/422	Modbus RTU
				via terminal I/O RS485/422
	Network Communications
		Optional	DeviceNet, Profibus-DP, ControlNet, Ethernet	DeviceNet, Profibus-DP, ProfiNet, Ethernet,
				Modbus TCP/IP, Mechatrolink
	Unique Feature/Function	—	HSB – High Slip Braking	Over-excitation Braking

<1> HD = Heavy Duty, ND = Normal Duty

YASKAWA PL.A1000.02 F7 to A1000 - Product Transition Guide

5

3 Digital Operator Comparison

3 Digital Operator Comparison

•Enhanced LCD operator with built-in copy function and parameter verify for A1000

•Soft Keys simplify operation and programming

•Optional LED operator available for A1000

•LCD contrast adjustment

•Simplified parameter grouping for easier navigation and set-up

•The A1000 has a new layout for faster parameter selection

Table 3 Digital Operator

F7 Operator

LCD Backlit Display

5 Line x 16 Characters

New A1000 Operator

LCD Backlit Display

5 Line x 16 Characters

New Button Layout

Soft Keys (F1/F2)

Smaller

•A1000 copy keypad is capable of uploading all of the parameter settings from the A1000 drive memory.

•Upload of F7 parameters to the A1000 is not available.

•A1000 drives must have the same software version, model, and control mode to copy parameters between A1000 drives.

•A Quick Start menu is added to aid in simple start up.

•The Quick Start menu consists of 26 parameters. The advanced menu offers full parameter access.

•There is a new button layout for quicker drive navigation.

	Table 4 Menu Structure Comparison
F7		A1000
Operation “DRIVE”		Operation
Quick Setting “QUICK”		Auto-Tuning
Programming “ADV”		Programming
Modified Constants “VERIFY”		Quick Settings
Auto-Tuning “A.TUNE”		Modified Constants
—		Monitor Menu

6	YASKAWA PL.A1000.02 F7 to A1000 - Product Transition Guide

4 Front Cover & Cooling Fan Comparison

4 Front Cover & Cooling Fan Comparison

F7 - Split Front Cover	A1000 - Split Front Cover
	The A1000 is provided with a split cover to allow terminal only access. The split cover limits
	exposure to the control PCB and power structure during wiring.

F7 Modular Cooling

A1000 - New Modular Top-Mounted Cooling Fan

•The A1000 features an easy to remove top mounted heat sink fan.

•Fan operation is parameter controlled.

•Fan operation time can be monitored for preventative maintenance.

YASKAWA PL.A1000.02 F7 to A1000 - Product Transition Guide

7

5 Nameplate/Labeling Differences

5 Nameplate/Labeling Differences

Table 5 Nameplates and Front Labels

F7 Side Nameplate

A1000 Side Nameplate

F7 Front Label

A1000 Front Label

8	YASKAWA PL.A1000.02 F7 to A1000 - Product Transition Guide

6 Main Control PCB Comparison

6 Main Control PCB Comparison

F7 Control PCB

New A1000 Control PCB

A1000 Removable Terminal Board

YASKAWA PL.A1000.02 F7 to A1000 - Product Transition Guide

9

6Main Control PCB Comparison

Terminal Board Set-Up Comparison

Figure 1 F7 Terminal Board Configuration

Figure 2 A1000 Terminal Board Configuration

10	YASKAWA PL.A1000.02 F7 to A1000 - Product Transition Guide

6 Main Control PCB Comparison

F7 to A1000 Terminal Comparison

Table 6 Factory Default Terminal Functions 2-Wire Control

		F7 Terminal		A1000 Terminal (Designations similar to F7)
	Type	F7 Terminal	Default Function	A1000 Terminal	Default Function	A1000 Description
		S1	Forward run/stop command	S1	Forward run/stop
		S2	Reverse run/stop command	S2	Reverse run/stop	Multi-function inputs 1-8
		S3	External fault input	S3	External fault, N.O.
		S4	Fault reset	S4	Fault reset	Photocoupler
		S5	Multi-step speed reference 1	S5	Multi-step speed reference 1	24 Vdc, 8 mA
			(Master/auxiliary switch)			Set the S3 jumper to select
						between sinking, sourcing
		S6	Multi-step speed reference 2	S6	Multi-step speed reference 2
	Digital Input Signals					mode, and the power supply.
		S7	Jog frequency reference	S7	Jog reference
		S8	External baseblock N.O.	S8	External baseblock
		SC	Factory connected to SP	SC	Multi-function input	—
					common
		SN	Digital input common	SN	Digital input power supply	24 Vdc power supply for
					0 V	digital inputs, 150 mA max
		SP	Factory connected to SC	SP	Digital input power supply	(only when not using digital
					+24 Vdc	input option DI-A3)
				H1	Safe Disable input 1	• 24 Vdc, 8mA
						• One or both open: Output
				H2	Safe Disable input 2
						disabled
						• Both closed: Normal
						operation
						• Internal impedance: 3.3 kΩ
	Safe Disable Inputs	—	—			• Of time of at least 1 ms
					Safe Disable function	Disconnect the wire jumpers
				HC
						shorting terminals H1, H2,
					common
						and HC to use the Safe
						Disable inputs. Set the S5
						jumper to select between
						sinking, sourcing mode, and
						the power supply.
						Input frequency range: 0 to 32
						kHz
		RP	Pulse input	RP	Multi-function pulse train	Signal Duty Cycle: 30 to 70 %
					input (frequency reference)	High level: 3.5 to 13.2 Vdc,
						low level: 0.0 to 0.8 Vdc
						Input impedance: 3 kΩ
		+V	+15 Vdc power output	+V	Power supply for analog	10.5 Vdc (max allowable
					inputs	current 20 mA)
		-V	-15 Vdc power output	-V	Power supply for analog	-10.5 Vdc (max allowable
					inputs	current 20 mA)
		A1	Analog input or speed	A1	Multi-function analog input	-10 to 10 Vdc, 0 to 10 Vdc
			command		1 (Frequency reference bias)	(input impedance: 20 kΩ)
						-10 to 10 Vdc, 0 to 10 Vdc
	Analog Input Signals					(input impedance: 20 kΩ)
		A2	Add to terminal A1	A2	Multi-function analog input	4 to 20 mA, 0 to 20 mA (input
						impedance: 250 kΩ)
					2 (Frequency reference bias)
						Voltage or current input must
						be selected by DIP switch S1
						and H3-09.
						-10 to 10 Vdc, 0 to 10 Vdc
					Multi-function analog input	(input impedance: 20 kΩ)
						Use DIP switch S4 on the
		A3	Aux. frequency reference 1	A3	3 (Auxiliary frequency
						terminal board to select
					reference)/PTC input
						between analog and PTC
						input
		AC	Analog common	AC	Analog frequency reference	0 V
					common
		E(G)	Shield wire, optional ground	E(G)	Ground for shielded lines	—
			line connection point		and option cards
		M1	During run	M1	During run	• Multi-function digital
		M2	(N.O. contact)	M2	(closed at run)	outputs,
	Digital Output Signals	M3	Zero speed	M3	Zero speed	• N.O. contacts, 30 Vdc,
						10 mA to 1 A
		M4	(N.O. contact)	M4	(closed at zero speed)
						• 250 Vac, 10 mA to 1 A
		M5	Frequency agree	M5	Speed Agree 1	• Minimum load: 5 Vdc,
		M6	(N.O. contact)	M6	(closed at speed agree)	10 mA

YASKAWA PL.A1000.02 F7 to A1000 - Product Transition Guide

11

6 Main Control PCB Comparison

		F7 Terminal		A1000 Terminal (Designations similar to F7)
	Type	F7 Terminal	Default Function	A1000 Terminal	Default Function	A1000 Description
		MA	Fault output signal	MA	N.O.	30 Vdc, 10 mA to 1 A;
	Fault Relay	MB		MB	N.C. output
			(SPDT)			250 Vac, 10 mA to 1 A
		MC		MC	Fault output common
		FM	Output frequency	FM	Analog monitor output 1
					(Output frequency)	-10 to +10 Vdc, or
		AM	Output current	AM	Analog monitor output 2	0 to +10 Vdc
	Analog Output Signals				(Output current)
		AC	Analog common	AC	Monitor common	0 V
		MP	Pulse monitor	MP	Pulse train output (Output	32 kHz (max)
					frequency)
		R+	Modbus communication	R+	Communications input (+)	MEMOBUS/Modbus
			Differential input,
		R-		R-	Communications input (-)	communication: Use an RS-
			PHC isolation
						485 or RS-422 cable to
	RS-485/422	S+	Modbus communication	S+	Communications output (+)	connect the drive.
			Differential output,			RS-485/422 MEMOBUS/
		S-		S-	Communications output (-)
			PHC isolation			Modbus comm. protocol:
		IG	Signal common	IG	Shield ground	115.2 kbps (max.)
		—	—	DM+	Safety monitor output	Output status of Safe Disable
						function Closed when both
	Safety Monitor Output				Safety monitor output	Safe Disable channels are
		—	—	DM-		closed.
					common
						Open Collector: +48 Vdc 50
						mA maximum

12	YASKAWA PL.A1000.02 F7 to A1000 - Product Transition Guide

6 Main Control PCB Comparison

Digital Inputs 1-2

24Vdc, 8mA

2-Wire

External Fault

Fault Reset

Control

Multi-Step Ref 1

Multi-function

Digital Inputs 3-8

Multi-Step Ref 2

24Vdc, 8mA

Jog Reference

Baseblock

SN

3-Wire Control

Figure 3 F7 Connection Diagram

YASKAWA PL.A1000.02 F7 to A1000 - Product Transition Guide

13

6 Main Control PCB Comparison

Terminals -, +1, +2, B1, B2 are

DC link choke<1>Thermal relay

<15>

FU

for connection options. Never

(option)

(option) <2>

FV

connect power supply lines to

U

X

M

these terminals

Jumper

Braking resistor

FW

Cooling fan

Wiring sequence should shut off

(option)<3>

+2

+1

power to the drive when a fault

B1

B2

U

output is triggered.

Main Circuit

U/T1

Main

V

Three-Phase

Fuse

V/T2

M

S

Switch

S/L2

Drive

W

200 to 600 V

EMC

W/T3

Power Supply

R

R/L1

50/60 Hz

Filter

T/L3

(Depending on T

Control Circuit

<4>

model capacity)

Ground

Models CIMR-A

4A930 and

Forward Run / Stop

S1

Option board

PG X3 TB1

4A1200 are compatible with

connectors

(option)

A+

12-Phase Rectification.

Reverse Run / Stop

S2

CN5-C

<6>

A

PG

CN5-B

B+

External fault

S3

B

CN5-A

Z+

Fault reset

S4

Terminal board

Z

SD

Multi-function

Multi-speed step 1

S5

jumpers and switches

DIP Switch S1

FE

digtial inputs

V

I

(default setting)

Multi-speed step 2

S6

A2 Volt/Curr. Sel

TB2

Off

On

DIP Switch S2

Term. Res. On/Off

IP

Jog speed

S7

Jumper S3

IG

a+

External Baseblock

S8

H1, H2

A track monitor

Sink/Source Sel.

a-

SN

PTC

DIP Switch S4

b+

B track monitor

b-

A3 Analog/PTC

Sink / Source mode

SC

AI

Input Sel

z+

z-

selection wire link

SP

(default: Sink)

<5>

V

Jumper S5

+24 V <6>

AM/FM Volt./Curr.

I

Selection

FM AM

Shield ground terminal

MA

RP

Pulse Train Input (max 32 kHz)

Fault relay output

<7> +V

MB

250 Vac, max. 1 A

Power supply +10.5 Vdc, max. 20 mA

MC

30 Vdc, max 1 A

2 kΩ

(min. 5 Vdc, 10 mA)

A1 Analog Input 1 (Frequency Reference Bias)

M1

Multi-function relay output (During Run)

Multi-function

-10 to +10 Vdc (20 kΩ)

M2

250 Vac, max. 1 A

analog/pulse

A2 Analog Input 2 (Frequency Reference Bias)

30 Vdc, max 1 A

train inputs

-10 to +10 Vdc

(20 kΩ)

(min. 5 Vdc, 10 mA)

0 or 4 to 20 mA (250 Ω) <8>

M3

Multi-function relay output (Zero Speed)

A3

Analog Input 3 / PTC Input

(Aux. frequency

M4

250 Vac, max. 1 A

30 Vdc, max 1 A

reference)

AC

-10 to +10 Vdc (20 kΩ)

<9>

(min. 5 Vdc, 10 mA)

M5

Multi-function relay output (Speed Agree 1)

0 V

−V Power supply, -10.5 Vdc, max. 20 mA

M6

250 Vac, max. 1 A

<7>

30 Vdc, max 1 A

Termination resistor

(min. 5 Vdc, 10 mA)

MP

Multi-function pulse train output

(120 Ω, 1/2 W)

AC

(Output frequency)

DIP

0 to 32 kHz (2.2 kΩ)

R+

Switch S2

0 V

MEMOBUS/Modbus

R

<10>

FM

Multi-function analog output 1

S+

comm. RS485/422

S

FM

+ (Output frequency)

max. 115.2 kBps

-10 to +10 Vdc (2mA)

Safety

IG

<14>

or 4 to 20 mA <13>

switch

AM

Multi-function analog output 2

S2

AC

+

Safe Disable inputs

H1 <11>

AM

(Output current)

0 V

-10 to +10 Vdc (2mA)

S1

H2

or 4 to 20 mA <13>

E (G)

Open

Wire

EDM (Safety Electronic Device Monitor)

Safety relay /

jumper

DM+

<12>

controller

HC

DM

shielded line

twisted-pair shielded line

control circuit terminal

main circuit terminal

Figure 4 A1000 Connection Diagram

14	YASKAWA PL.A1000.02 F7 to A1000 - Product Transition Guide

				7 A1000 Drive Options
	7	A1000 Drive Options
		Category	Option Name	Model Number
	Network Communication		Profibus-DP	SI-P3
			DeviceNet	SI-N3
			Mechatrolink	SI-T3
			EtherNet/IP	SI-EN3
			Modbus TCP/IP	SI-EM3
			ProfiNET	SI-EP3
			Line Driver PG	PG-X3
	Motor Feedback		Open Collector PG	PG-B3
			Serial Absolute FB	FG-F3
			Resolver Feedback	PG-RT3
			Analog Input	AI-A3
			Analog Output	AO-A3
	Input/Output		Digital Input	DI-A3
			Digital Output	DO-A3
			120 Vac Interface Board	(Contact factory)
			LCD Keypad	JVOP-180
			LED Keypad	JVOP-182
	Keypad		Remote Mount Keypad Kit - Blank	UUX000526
			Remote Mount Keypad Kit - YEA	UUX000527
			LCD Operator Extension Cable, 1 m	UWR0051
			LCD Operator Extension Cable, 3 m	UWR0052
	Control Power Unit		24 V Control Power Unit	PS-A10H for 480 V and 600 V class
				PS-A10L for 240 V class
			Y-Stick USB Copy Unit	JVOP-181
	Parameter Management		Drive Wizard Pro PC Support Tool	DriveWizard Industrial
			PC Support Tool Cable	UWR0638 USB Cable, 10 ft, male A-type to male B-type
	DriveWorksEZ		DriveWorksEZ Std	(Contact factory)
			DriveWorksEZ Pro	(Contact factory)

YASKAWA PL.A1000.02 F7 to A1000 - Product Transition Guide

15

8 Details on New A1000 Features and Functions

8 Details on New A1000 Features and Functions

Note: This section details significant A1000 features.

Over-Excitation Braking

This braking method allows for faster stops without the addition of a dynamic braking resistor. While still not as fast or powerful as DB, it offers a very necessary middle ground for those applications that may not require the full power of dynamic braking, saving money in hardware.

DC Bus V

Output Frequency

Motor Speed

Output Current

Figure 5 Over-Excitation Braking

16	YASKAWA PL.A1000.02 F7 to A1000 - Product Transition Guide

8 Details on New A1000 Features and Functions

Self-Activated KEB

Internally activated Kinetic Energy Braking eliminates the need for external voltage sensing relays. Load inertia is used to decelerate the system in a controlled manner in the event of power loss. Extremely fast scan rates accommodate loads near 100 %.

DC Bus V

Output Frequency

Motor Speed

Output Current

Figure 6 Self-Activated KEB

YASKAWA PL.A1000.02 F7 to A1000 - Product Transition Guide

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8Details on New A1000 Features and Functions

Bidirectional Speed Search

Multiple speed search methods to accommodate nearly any application. Bumpless synchronization with reverse motor rotation is easily accomplished with Speed Estimation Speed Search.

DC Bus V

Motor Speed

Output Frequency		Output		Current

SPEED SEARCH 45 Hz

DC Bus V

Motor Speed

Output Current

Output Frequency

SPEED SEARCH 60 Hz

Figure 7 Bi-Directional Speed Search

Top Mounted Easily Removable Cooling Fan

The heatsink fan is located on the top of the drive which improves the ease of replacement. With a tooless removal process, faulty fans are easily replaced.

18	YASKAWA PL.A1000.02 F7 to A1000 - Product Transition Guide

8 Details on New A1000 Features and Functions

New “Heavy Duty” and “Normal Duty” Ratings for the A1000

The drive’s capacity is rated for two types of load characteristics, Heavy Duty (HD) and Normal Duty (ND). The table below explains the drive characteristics for HD and ND ratings. Parameter C6-01 affects the drives carrier frequency setting, and in certain models, the value of 100 % output current rating is also affected.

Table 7 Drive Selections

	C6-01 Setting	Carrier Frequency	Output Current Ratings	Overload Capacity	Maximum Output Frequency
		2 kHz (default)
	0: Heavy Duty	Can be increased w/o derate	HD nameplate rating	150 %	400 Hz
		(Refer to Appendix 1)
	1: Normal Duty	2 kHz (default)	ND nameplate rating
		Can be increased with derate		120 %	400 Hz
	(A1000 default)		ND rating > HD rating
		(Refer to Appendix 1)
			(On certain models, see ratings table)

	Table 8 C6-01 Heavy/Normal Duty Setting
Product	C6-01 Heavy/Normal Duty Setting
	C6-01 Drive Duty Selection Setting
	0: Heavy Duty
	• Rated output current is the HD (Heavy Duty) rating on drive nameplate.
	• Overload capacity is 150 % for 1 minute.
	• Carrier frequency is defaulted to 2 kHz but can be increased to 8 kHz or 5 kHz w/o derating on certain models (Refer to Appendix 1)
	• Carrier frequency is automatically reduced when:
	• output frequency is < 6.0 Hz and current is >100 %
	• output frequency is > 6.0 Hz and current is > 112 %
New A1000	• Maximum output frequency is 400 Hz (except on larger models)
	• L8-15: OL2 Characteristic selection@low speed (=1 Enabled) expedites OL2 at low output frequencies below 6 Hz.
	1: Normal Duty (default)
	• Output current is ND (Normal Duty) rating on drive nameplate.
	• Overload capacity is 120 % for 1 minute
	• Carrier frequency is defaulted to Swing PWM (2kHz) but can be increased with derating on most models (Refer to Appendix 1)
	• Carrier is automatically reduced when:
	• output frequency is < 6.0 Hz and current is >100 %
	• output frequency is > 6.0 Hz and current is > 112 %
	• Maximum output frequency is 400 Hz (except on certain larger models)
	• L8-15: OL2 Characteristic selection@low speed (=1 Enabled) expedites OL2 at low output frequencies below 6 Hz.
	0: Heavy Duty (default)
	• Rated output current is HD (Heavy Duty) rating on drive nameplate.
	• Overload Capacity is 150 % for 1 min.
	• Carrier frequency is fixed at 2 kHz
	• Maximum output frequency is 300 Hz.
	• L8-15: OL2 Characteristic selection@low speed (=1 Enabled) expedites OL2 at low output frequencies below 6 Hz.
F7	2: Normal Duty 2
	• Output current is ND (Normal Duty) rating on drive nameplate.
	• Overload capacity varies by model. (See Appendix 1)
	• Setting C6-02 Carrier Frequency greater than default is prohibited. (Default is highest possible setting)
	• Maximum output frequency is 400 Hz.
	• Fixed low speed protection method: Carrier is automatically lowered when output frequency is < 6.0 Hz and current is >100 %.
	• L8-15: OL2 Characteristic selection@low speed (=1 Enabled) expedites OL2 at low output frequencies below 6 Hz.

YASKAWA PL.A1000.02 F7 to A1000 - Product Transition Guide

19

9 Appendix 1 Ratings

9Appendix 1 Ratings

Output Amps, Carrier and Overload

Table 9 240 V Heavy Duty Ratings

240 V Heavy Duty

				A1000 (C6-01 = 0)				F7 Model (C6-01 = 0)
	NEC HP 230 V	NEC Amps	A1000	Output Amps	Fc	Overload %	F7	Output Amps	Fc	OL %
					kHz
			Model	Heavy Duty	Heavy	Heavy Duty	Model	Heavy Duty	kHz	Heavy Duty
			CIMR-AU2A				CIMR-F7U		Heavy Duty
					Duty <1>
	0.5	2.2	0004	3.2	2 (8)	150	20P41	3.2	2	150
	0.75	3.2
	1	4.2	0006	5	2 (8)	150	20P71	4.2	2	150
	1.5	6	0008	6.9	2 (8)	150	21P51	7.0	2	150
			0010	8
	2	6.8
	3	9.6	0012	11	2 (8)	150	22P21	9.6	2	150
			0018	14	2 (8)	150
	5	15.2	0021	17.5	2 (8)	150	23P71	15.2	2	150
	7.5	22	0030	25	2 (8)	150	25P51	23	2	150
	10	28	0040	33	2 (8)	150	27P51	31	2	150
	15	42	0056	47	2 (8)	150	20111	45	2	150
	20	54	0069	60	2 (8)	150	20151	58	2	150
	25	68	0081	75	2 (8)	150	20181	71	2	150
	30	80	0110	85	2 (8)	150	20221	85	2	150
	40	104	0138	115	2 (8)	150	20301	115	2	150
	50	130	0169	145	2 (5)	150	20371	145	2	150
	60	154	0211	180	2 (5)	150	20451	180	2	150
	75	192	0250	215	2 (5)	150	20551	215	2	150
	100	248	0312	283	2 (5)	150	20751	283	2	150
	125	312	0360	346	2 (5)	150	20900	346	2	150
	150	360	0415	415	2 (5)	150	21100	360	2	138

<1> Carrier setting in parenthesis indicates maximum value without derating (applies to HD rating only).

Table 10 240 V Normal Duty Ratings

240 V Normal Duty

				A1000 (C6-01 = 1)				F7 (C6-01 = 2)
	NEC HP 230 V	NEC Amps	A1000	Output Amps	Fc kHz	Overload %	F7	Output Amps	Fc kHz	Overload %
			Model	Normal Duty	NormalDuty	Normal Duty	Model	Normal Duty	Normal Duty	Normal Duty
			CIMR-AU2A				CIMR-F7U
	0.5	2.2	0004	3.5	2 (SPWM)	120	20P41	3.6	10	107
	0.75	3.2
	1	4.2	0006	6.0	2 (SPWM)	120	20P71	4.6	10	107
	1.5	6
	2	6.8	0008	8.0	2 (SPWM)	120	21P51	7.8	10	108
	3	9.6	0010	9.6	2 (SPWM)	120	22P21	10.8	8	107
			0012	12
	5	15.2	0018	17.5	2 (SPWM)	120	23P71	16.8	10	107
	7.5	22	0021	21	2 (SPWM)	120	25P51	23	15	120
	10	28	0030	30	2 (SPWM)	120	27P51	31	15	102
	15	42	0040	40	2 (SPWM)	120	20111	46.2	8	117
	20	54	0056	56	2 (SPWM)	120	20151	59.4	10	117

20	YASKAWA PL.A1000.02 F7 to A1000 - Product Transition Guide

9 Appendix 1 Ratings

240 V Normal Duty

				A1000 (C6-01 = 1)				F7 (C6-01 = 2)
	NEC HP 230 V	NEC Amps	A1000	Output Amps	Fc kHz	Overload %	F7	Output Amps	Fc kHz	Overload %
			Model	Normal Duty	NormalDuty	Normal Duty	Model	Normal Duty	Normal Duty	Normal Duty
			CIMR-AU2A				CIMR-F7U
	25	68	0069	69	2 (SPWM)	120	20181	74.8	10	114
	30	80	0081	81	2 (SPWM)	120	20221	88	10	116
	40	104	0110	110	2 (SPWM)	120	20301	115	10	120
	50	130	0138	138	2 (SPWM)	120	20370	162	5	107
	60	154	0169	169	2 (SPWM)	120
	75	192	0211	211	2 (SPWM)	120	20450	192	5	113
							20550	215	8	120
	100	248	0250	250	2 (SPWM)	120	20750	312	2	109
	125	312	0312	312	2 (SPWM)	120
	150	360	0360	360	2 (SPWM)	120	20900	360	2	115
	175	360	0415	415	2 (SPWM)	120	21100	415	2	120
				Table 11 480 V Heavy Duty Ratings
					480 V He avy Duty
				A1000 (C6-01 = 0)				F7 (C6-01 = 0)
	NEC HP 460 V	NEC Amps	A1000	Output Amps	Fc kHz	Overload %	F7	Output Amps	Fc kHz	Overload %
			Model	Heavy Duty	Heavy	Heavy Duty	Model	Heavy Duty	Heavy Duty	Heavy Duty
			CIMR-AU4A		Duty <1>		CIMR-F7U

0.51.1

			0002	1.8	2 (8)	150	40P41	1.8	2	150
0.75	1.6
1	2.1						40P71	2.1	2	150
1.5	3		0004	3.4	2 (8)	150	41P51	3.7	2	150
2	3.4
3	4.8		0005	4.8	2 (8)	150	42P21	5.3	2	150
			0007	5.5
5.0	7.6		0009	7.2	2 (8)	150	43P71	7.6	2	150
			0011	9.2	2 (8)	150	44P01	8.7	2	150
7.5	11		0018	14.8	2 (8)	150	45P51	12.5	2	150
10	14		0023	18	2 (8)	150	47P51	17	2	150
15	21		0031	24	2 (8)	150	40111	24	2	150
20	27		0038	31	2 (8)	150	40151	31	2	150
25	34		0044	39	2 (8)	150	40181	39	2	150
30	40		0058	45	2 (8)	150	40221	45	2	150
40	52		0072	60	2 (8)	150	40301	60	2	150
50	65		0088	75	2 (8)	150	40371	75	2	150
60	77		0103	91			40451	91
75	96		0139	112	2 (5)	150	40551	112	2	150
100	124		0165	150	2 (5)	150	40750	150	2	150
125	156		0208	180	2 (5)	150	40900	180	2	150
150	180		0250	216			41100	216
200	240		0296	260	2 (5)	150	41320	260	2	150
250	302		0362	304	2 (5)	150	41600	304	2	150
300	361		0414	370	2 (5)	150	41850	370	2	150
350	414		0515	450	2 (2)	150	42200	414	2	150 <2>
400	477		0675	605	2 (2)	150	43000	590	2	150 <2>
500	590

YASKAWA PL.A1000.02 F7 to A1000 - Product Transition Guide

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