Yaskawa AC Drives Sales Brochure

Page 1
1/8 - 500 HP
Page 2
Yaskawa AC Drives
Yaskawa Drives incorporate the latest technological advancements in AC induction motor speed control, made possible by experience and dedication to quality in design and manufacturing. The drives provide the benefits of network communications, support by software tools for parameter management, custom software options, and new ease of installation. Yaskawa is the world's largest manufacturer of AC drives and is celebrating over 90 years of service to industry. Yaskawa drives are manufactured in the United States, United Kingdom, Japan, China and other countries. Drive products are available in ratings fractional to 1500 HP.
The integral horsepower F7, G7, and P7 drives are available to 500 horsepower, and cover every automation application need in the industrial plant, from a simple fan drive to high
performance torque
control. The F7 drive is rated
for normal or heavy duty, from ½ to
500 HP. The G7 drive is the extreme performance drive with heavy duty rating and the 3-level inverter design from ½ to 500 HP. The P7 drive is rated normal duty for fans and pumps from 5 to 500 HP.
The Microdrive collection includes the J1000, V1000, and V74X drives. These compact drives range from 1/8 to 25 HP and are ideal for machine mounting. The V1000 is an open-loop current vector drive with a very flexible feature set, from 1/8 to 25 HP. The V74X is an open-loop vector drive in an integral enclosure that meets NEMA and UL type 4X/12 standards and the IP66 rating of IEC 529. The J1000 drive is a simple V/f drive from 1/8 to 7.5 HP.
Performance and Technology
Yaskawa offers a range of performance choices and innovative technologies. Control methods include V/f, open loop current vector, closed loop vector control, open looop PM, and closed loop PM for speed regulation choices of 1%,
0.1% or 0.01%. The new high­slip braking feature is available for high inertia loads, without the need for dynamic braking resistors. Options for higher output frequency and zero-servo control are available. The award-winning 3-Level inverter architecture is available for 480V G7 drives to simplify installation designs. Yaskawa Drives offer real choices and real benefits.
Quality, Reliability, Customer Satisfaction
Yaskawa is the world leader in quality and reliability. Quality Magazine ranked Yaskawa among the top five companies for quality out of 800. As noted by Quality Magazine, all phases of Yaskawa's business ­including research and development, supply chain management, production and quality control, sales and marketing as well as technical service and distribution - are committed to delivering top quality products and service.
With an ISO 9001:2000 system, a Supplier Rating Program, and rigorous testing, Yaskawa ensures that quality and reliability are designed in and built in. Field data confirms that calculated MTBF targets are exceeded in actual production units. Yaskawa is the only manufacturer in our field to receive the Deming Prize for quality.
22.
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Power Quality
Power quality is an issue of increasing significance. Yaskawa Drives up to 25 HP are available with optional 3% or 5% equivalent line impedance DC Bus Reactors. These optional DC Bus Reactors can reduce the total harmonic distortion.
At 30 HP and above, Yaskawa Drives include 3% line impedance as standard as well as a dual diode bridge rectifier which can be configured to accept 12-pulse (delta-delta and delta-wye secondary) transformer input. These transformers can be installed at our factory as an integral part of the drive package or purchased as a loose item, to eliminate power quality issues. Yaskawa Drives can also be factory configured with an integral 18-pulse transformer. These packages are typically used to meet the most strict harmonic requirements at both drive input terminals and the point of common coupling.
The data listed below was collected on a 75 HP, 480V drive and shows the different effects bus reactors, 12-pulse, and 18-pulse harmonic mitigation solutions have at the input terminals to the drive.
Easy To Use
Yaskawa Drives are factory-programmed and ready to run. For operational simplicity and clarity, the LCD operator in the F7, G7, P7 and V1000 drives has 5 lines x 16 characters. This display can be set to several international languages. The keypad is intuitive and includes parameter copying to move a chosen set of parameters from one drive to another. Parameters are grouped in two sets; Quick Start and Advanced. The USB Copy Unit allows the J1000 or V1000 drives to connect to the USB port on a PC. It can read, copy, and verify drive parameters from one drive to another like drive.
Current and Voltage Harmonic Distortion at Drive Input
(% of Fundamental)
LCD Operator for
F7, G7, and P7 drives
Remote LCD Operator
for V1000 drives (optional)
USB Copy Unit
(optional)
Remote LED Operator
for J1000 drives (optional)
3.
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Easy to Install and Service
All Yaskawa drives have a split cover for easy access to the power and control terminals. The power terminal compartment
easily accommodates bend radius for cable
connections. Control wires are connected to a detachable terminal board for ease of installation and maintenance.
Detachable cooling fans are easy to replace and on/off fan control can extend operating life. Accumulated operation time and cooling fan run time are recorded and can be displayed for preventive maintenance programs.
Start-up and configuration are simplified by the intuitive quick start programming menu and start-up guide in the user manual.
Distribution Channel
Yaskawa Distributors are trained by Yaskawa and continually improve drive expertise through monthly web-based training. Most distributors have a resident Certified Drive Specialist on staff, which assures you the highest level of local support. Yaskawa has decades of motion and drive experience. Backed by Yaskawa Sales Engineers, our distributors can provide the best solution for the toughest applications. Our distribution channel provides added value by offering an array of complementary products.
Technical Training
Yaskawa provides standard and customized courses on most product lines, with hands-on activities and demonstrations, through factory classes, traveling road show classes, customer site classes, live web classes and e-Learning Modules. Yaskawa provides training that suits our customers' business plans and budgets. Yaskawa trainers are degreed engineers with extensive experience in industry and are product experts in their own right.
DriveWizard
TM
and DriveWizard
TM
Plus are PC-based support tools for drive commissioning and maintenance. They allow the user to operate the drive, change parameters, upload and download parameters, monitor and graph parameters, provide status and troubleshooting data, and utilize a host of additional features with built-in help menus.
4.
Traveling Road Show Van
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Worldwide Services
Yaskawa offers worldwide support with application assistance, start-up, maintenance, troubleshooting and repair, as well as internet tools and telephone support. Sales and service offices are located around the world.
Through one website address, www.yaskawa.com, customers can access several Yaskawa global websites that best service their geographic area, in several languages. The websites have an extensive document and knowledge database. Customers can easily locate information, select products, as well as maintain
products. Our FAQs
cover many facets of
ownership and are derived
from our field and telephone
assistance with our
customers.
In the Americas, telephone
assistance is available
24/7/365 at 800-YASKAWA
(927-5292). Our phone
support group is product
certified to assist you with current
and legacy drive requirements.
Drive Packaging Options
Yaskawa customers can enjoy more than the highest quality drives in the industry - they can specify the drives in preconfigured or custom engineered packages with a broad array of optional items. Specify NEMA Type 1, 12, or 3R enclosures. Select circuit breakers, disconnects, bypass contactors, dynamic braking resistors, reactors, space heaters, operator devices and more. Yaskawa can also package drives with 12-pulse and 18-pulse input for applicable drives.
NEMA 3R (Bypass)
Yaskawa's Field Service personnel, and local Authorized Service Providers can provide on-site start-up assistance, troubleshooting and repair. Same day exchange units or fast turnaround repairs are available.
NEMA 12 FVFF (18-Pulse Input)
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Drive Name
and
Purpose
F7
Industrial Workhorse
General Purpose
HP
Range
1/2
to
500
1/2
3/4
Ratings Available
150HP @ 230/240V 3
500HP @ 480V 3
Overload
Speed Control Braking
V/f
Vector
Open Loop
Closed Loop
Vector
1:100
1:1000
Range
1:40
1:40
Braking
Dynamic
Power
Regeneration
G7
Ultimate Performance
Solution
P7
Industrial
Fan/Pump Drive
V1000
Compact
Vector Control
V74X
Washdown and
Dust-tight
J1000
Ultra Compact OEM
Drive
1/2
to
500
to
500
1/8
to
25
1/8
to
15
1/8
to
7.5
3/4
1/2
5
1/2
1/8
1/8
1/8
1/8
1/2
1/8
1/8
5
5
25HP @ 480V 3
25HP @ 240V 3
5HP @ 240V 1
15HP @ 460V 3
10HP @ 230V 3
7.5HP @ 480V 3
5HP @ 240V 3
3HP @ 240V 1
500HP @ 480V 3
150HP @ 240V 3
500HP @ 480V 3
150HP @ 230/240V 3
1:200
1:1000
*
Heavy Duty Overload Current: 150% for 60 seconds
Normal Duty Overload Current: 120% for 60 seconds
* P7: 110% for 60 seconds
1:40
1:40
1:100
1:40
1:100
1:40
Standard
Option
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Max Output
Frequency
Standard
(Optional)
400Hz
(1500Hz)
400Hz
Input
Analog
Inputs and Outputs
Input
Digital
Output
Analog
Digital
Output
4
6
Pulse Train
Input
Output
Pulse Train
(baud)
RS 422/485
19.2k328 11
19.2k3212 11
Standard
Construction
CASE Software
NEMA 1
and
Open Chassis
NEMA 1
and
Open Chassis
Features
For details see Flyer FL.F7.01
• Constant or variable torque operation (parameter selectable)
• Closed or open loop vector control (parameter selectable)
• Extensive set of hardware I/O and application software algorithms
• Removable control circuit terminals and cooling fan
• Auto-tuning function
For details see Flyer FL.G7.01
• 3-Level Inverter solves insulation and bearing failures (480V class)
• Increased speed response (60Hz) and torque response (300Hz)
• Systems-ready drive with networking and programming flexibility
• DriveWorksEZ PC programming tool for advanced applications
• Torque control with or without PG
120Hz 19.2k227
400Hz
(1167Hz)
400Hz 19.2k
400Hz
12
1
1
3
7
7
5
3
11
11
115.2k21
38.4k
Option
NEMA 1
and
Open Chassis
NEMA 13
NEMA 4X / 12
Open Chassis1
For details see Flyer FL.P7.01
• Application functions (PI control, energy-saving control, etc.)
• Removable control circuit terminals and cooling fan
• Auto-tuning function
For details see Flyer FL.V1000.01
• Compact, high-performance (vector control)
• High-starting torque of 200% or more at 1Hz (vector control)
• Possible to mount on DIN rail
For details see Flyer FL.V74X.01
• Compact, high-performance (vector control)
• High-starting torque of 150% or more at 1Hz (vector control)
• Perfect for harsh environments
For details see Flyer FL.J1000.01
• Ultra compact
• Simple operation
• Possible to mount on DIN rail
7.
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Every industrial manufacturing facility and processing plant is filled with opportunities for automation improvements, upgrades to modern drive technologies, cost savings and efficiency gains. Some applications are simple and obvious, handled by any one of the high quality drives on the market. Others are more challenging, requiring the right drive selection to guarantee the necessary performance and integration with plant communication and power distribution requirements. The Yaskawa Generation 7 Drives family makes it possible to cover every part of the complexity spectrum, with a single platform of drives, with the same proven reliability and quality, and with the same reputation for customer satisfaction.
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Textile
P-jump Winders
Extruders
Tufting Machines
Dye Pumps
Packaging
In-feed / Out-feed
Case Packing
Bottling & Canning
Carton Manufacturing
Plastics & Rubber
Extruders
Blow Molding
Thermoforming
Injection Molding
Pumping
Metering Irrigation
Chillers
Positive Displacement
Pulp & Paper
Paper Machines
Debarkers
Winders
Saw Mills
Converting
Coaters
Laminators
Slitters
Flying Cutters
Air Handling
Supply and Return Fans
Cooling Towers
Spray Booths
Dryers
Elevator
Construction Elevators
Geared Elevators
Gearless Elevators
Escalators
Oil & Gas
Top Drives Pumpjacks
Down-hole Pumping
Centrifuges
Laundry
Dryers
Extractors
Folders
Washers
Material Handling
Conveyors
Sortation
Palletizers
Coil Winding
Food & Beverage
Conveyors
Fillers
Mixers
Centrifuges
Metals
Stamping / Punch Press
Wind / Unwind
Cut-to-length
Wire Draw
Construction Materials
Kilns
Planers
Flying Cutoff
Mixers
Automotive
Stamping
Test Stands
Indexing
Metal Cutting
9.
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The F7 drive is the Industrial Workhorse of adjustable frequency drives. It is intended to handle every conventional drive application found in the typical industrial manufacturing plant from simple variable torque pumping to sophisticated networked material handling. With excellent performance and a wide array of configurations and options, the F7 can be the single drive platform for an entire facility. Network communications, plug-in I/O cards, custom software and power/packaging options are among the many choices. For new installations or retrofits, the F7 is truly the Industrial Workhorse, perfect for every conventional application…and even some unconventional ones.
Applications
Conveyors Mixers Machine Tools Cut-to-length PD and Centrifugal Pumps Centrifuges Extruders Packaging Machines
Features
Constant or variable torque operation for the flexibility to handle all
industrial applications
Rotational and static Auto-tuning for ease of motor configuration Closed or open loop vector can deliver outstanding starting torque and
performance
High speed current limiting to prevent nuisance trips High Slip Braking reduces installation cost and eliminates the need for
additional braking
Communication options that support all major industrial networks
1/2 - 500 HP
For new installations
or retrofits, the F7
is truly the Industrial
Workhorse, perfect
for every conventional
application.
Model CIMR-F7U
Max Applicable HD
Motor Output HP ND
Rated Output HD
Amps ND
Max Output Voltage
Model CIMR-F7U
Max Applicable HD
Motor Output HP ND
Rated Output HD
Amps ND
Max Output Voltage
10.
200-240V (Three Phase)
20P41 20P71 21P51 22P21 23P71 25P51 27P51 20111 20151 20181 20221 20301 20370 20450 20550 20750 20900 21100
0.5 0.75 1 2 3 5 10 N/A 15 20 25 40 50 60 75 100 125 150
0.75 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150
3.2 4.1 7 9.6 15 23 31 45 58 71 85 115 145 180 215 283 346 415
3.6 4.6 7.8 10.8 16.8 23 31 46.2 59.4 74.8 88 115 162 192 215 312 360 415
Three Phase 200-240V (proportional to input voltage)
380-480V (Three Phase)
40P41 40P71 41P51 42P21 43P71 45P51 47P51 40111 40151 40181 40221 40301 40371 40451 40551 40750 40900 41100 41320 41600 41850 42200 43000
0.75 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 150 N/A 200 250 300 400 500
0.75 1 2 3 5 7.5 10 20 25 30 N/A 50 60 75 100 125 150 200 N/A 250 350 450 500
1.8 2.1 3.7 5.3 7.6 12.5 17 24 31 39 45 60 75 91 112 150 180 216 260 304 370 506 675
1.8 2.1 3.7 5.3 7.6 12.5 17 24 34 40 50.4 67.2 77 96 125 156 180 240 260 304 414 515 675
Three Phase 380-480V (proportional to input voltage)
200-230V (Three Phase)
Three Phase 200-230V
(proportional to input voltage)
Page 11
1/2 - 500 HP
This amazing AC drive is the ultimate performance solution with increased speed and torque response to provide servo-like performance from an induction motor in speed, torque or position control applications. In addition, the G7 has the world's first 480V 3-level inverter architecture that eliminates or minimizes the installation problems associated with IGBT switching (very long cable lengths, bearing currents, and common mode currents) and protects the entire motor-drive system. For more detail on 3-level inverters, please refer to page 18 "G7 Three-Level Inverter." The G7 can be programmed using DriveWorksEZ™. This is a PC-based, object-oriented, graphical icon, programming tool that is friendly to the user.
Applications
Extrusion Converting Test Stands Winding Coordinated Systems Sectional Machine Control Long length motor cables Motors with bearing life issues
The G7 drive offers
performance, the best
and the most flexible
of any drive available.
Model CIMR-G7U
Max Applicable
Motor Output HP
Rated Output Amps
Max Output Voltage
Model CIMR-G7U
Features
the ultimate
system protection,
configurations
200-240V (Three Phase)
20P41 20P71 21P51 22P21 23P71 25P51 27P51 20111 20151 20181 20221 20301 20370 20450 20550 20750 20900 21100
0.75 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125 150
3.2 6 8 12 18 27 34 49 66 80 96 130 160 183 224 300 358 415
Three Phase 200-240V (proportional to input voltage)
40P41 40P71 41P51 42P21 43P71 45P51 47P51 40111 40151 40181 40221 40301 40370 40450 40550 40750 40900 41100 41320 41600 41850 42200 43000
3-Level inverter architecture for reduced motor-drive system issues Increased speed / torque response (60Hz / 300Hz) for servo-like
motor control
New open loop control method resulting in true torque control
without an encoder
Heavy duty overload capacity for demanding applications:
150% for 1 minute, 200% for 0.5 seconds
Full torque limiting capability with all 4 operation quadrants individually set Systems-ready drive with increased networking and programming flexibility Increased I/O count including 12 digital inputs and 6 digital outputs
TM
DriveWorksEZ
PC graphical drive programming tool for
application solutions
200-230V (Three Phase)
Three Phase 200-230V
(proportional to input voltage)
380-480V (Three Phase
Max Applicable
Motor Output HP
Rated Output Amps
Max Output Voltage
0.75 2 3 3 5 10 15 20 25 30 40 50 60 75 100 125 150 200 200 250 300 350 500
1.8 3.4 4.8 6.2 9 15 21 27 34 42 52 65 80 97 128 165 195 240 270 325 370 450 605
Three Phase 380-480V (proportional to input voltage)
11.
Page 12
The P7 is the Industrial Fan and Pump drive. It is the companion to the F7 drive in fit and form. Its functionality is designed for variable torque applications like fans and centrifugal pumps. It is supplied with V/f control and Normal Duty overload rating of 110% for one minute. Network communications, plug-in I/O cards, and power/packaging options are available. With an optional phase-shifting input transformer, the P7 dual-diode bridge can be operated in 12-pulse rectification mode, reducing input current harmonic distortion. The optional P7 Bypass package is a 3-contactor style bypass, allowing motor operation from the drive or across the line.
Applications
Centrifugal Pumps Fans Blowers Spray Booths Dryers Centrifuges Chillers Cooling Towers
Features
Variable torque, normal duty ratings Speed Search (bi-directional) reduces down time due to overload trips Enhanced energy-saving control shortens the payback period due to reduced
energy costs
PI function for process control without the need for additional hardware Copy keypad function for convenient parameter uploading and downloading Communication options that support all major industrial and commercial networks
5 - 500 HP
The P7 drive has
been designed
specifically for
fan and pump
applications.
Model CIMR-P7U
Max Applicable
Motor Output HP
Rated Output Amps
Max Output Voltage
Model CIMR-P7U
Max Applicable
Motor Output HP
Rated Output Amps
Max Output Voltage
12.
200-240V (Three Phase)
23P71 25P51 27P51 22011 20151 20181 20221 20301 20370 20450 20550 20750 20900 21100
5 7.5 10 15 20 25 30 40 60 75 75 100 125 150
16.8 23 31 46.2 59.4 74.8 88 115 162 192 215 312 360 415
Three Phase 200-240V (proportional to input voltage)
43P71 44P01 45P51 47P51 40111 40151 40181 40221 40301 40371 40451 40551 40750 40900 41100 41320 41600 41850 42200 43000
5 5 7.5 10 20 25 30 30 50 60 75 100 125 150 200 200 250 350 450 500
7.6 8.7 12.5 17 27 34 40 50.4 67.2 77 96 125 156 180 240 260 304 414 515 675
Three Phase 380-480V (proportional to input voltage)
200-230V (Three Phase)
Three Phase 200-230V
(proportional to input voltage)
380-480V (Three Phase)
Page 13
The J1000 drive is a general purpose AC drive; its PWM design provides low motor noise and high starting torque, with a heavy duty current overload rating of 150% for 60 seconds and a normal duty current overload rating of 120% for 60 seconds. V/f control makes this drive suitable for most general applications. The J1000 is feature-packed, low cost and compact. The digital operator includes a 5-digit LED status display. The J1000 has five multi-function digital inputs, 1 multi-function analog input, 1 multi-function digital output, and 1 multi-function analog output. An optional RS-422/485 Modbus RTU serial communication port is available. An ideal choice whenever low cost and small size are required.
1/8 - 7.5 HP
J1000 is the OEM's
choice whenever
low cost, simplicity,
and micro-size drives
are required.
Model CIMR-JU
Rated Output Amps
Three-Phase*
Single-Phase
Max Applicable
Motor Output HP
200-240V (Single/Three Phase)
2A0001 2A0002 2A0004 2A0006 2A0010 2A0012 2A0020
BA0001 BA0002 BA0003 BA0006 BA0010 BA0012 BA0018
ND
1/4 1/4 3/4 1 3 3 5
HD
1/8 1/4 1/2 1 2 3 5
ND
1.2 1.9 3.5** 6.0 9.6 12.0 19.6
HD
0.8 1.6 3.0 5.0 8.0 11.0 17.5
Applications
Conveyors Grinders Centrifuges Pumps Fans Blowers Mixers Commercial Laundry Automotive Assembly Packaging Equipment Material Handling Food Processing
Features
Copy function for convenient parameter storage and recall (requires
remote LED operator or copy unit/Y-stick)
Digital operator interface for easy and quick configuration Speed search function for automatic restart after power loss Compact space saving design with side-by-side mounting Dynamic braking transistor standard on all models RoHS compliant on all models Dual rating: Normal duty and heavy duty Swing PWM function to decrease noise at low carrier frequencies Ingenious pre-maintenance function
380-480V (Three Phase)
Model CIMR-JU
Max Applicable
Motor Output HP
Rated Output Amps
Three-Phase*
4A0001 4A0002 4A0004 4A0005 4A0007 4A0009 4A0011
ND
1/2 1 2 3 4 5 7.5
HD
1/2 3/4 2 3 3 4 5
ND
1.2 2.1 4.1 5.4 6.9 8.8 11.1
HD
1.2 1.8 3.4 4.8 5.5 7.2 9.2
Max Output Voltage
Three Phase 200-230V (proportional to input voltage)
Max Output Voltage
* For Single-phase applications, derate the three phase drive by 50%. ** 3.3 for single phase amps
Three Phase 380-480V (proportional to input voltage)
13.
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The V1000 Series is a high performance line of AC microdrives with low motor noise and high starting torque. It provides two control methods; V/f and open loop current vector control for precise speed regulation and higher torque at lower speeds. The V1000 is intended for either heavy duty applications (overload rating of 150% for 60 seconds) or normal duty applications (overload rating of 120% for 60 seconds). The V1000 Series is the perfect choice wherever high performance in a small size is required.
Applications
Conveyors Grinders Pumps Material Handling Mixers Food Processing Packaging Commercial Laundry Machine Tools Fans
1/8 - 25 HP
Features
Vector control without feedback can deliver excellent starting torque and performance PID function with loss of feedback for process control without additional hardware Copy keypad function for convenient parameter uploading and downloading Communication options that support all major industrial networks Compact space saving design with side-by-side mounting Dynamic braking transistor standard on all models RoHS compliant on all models Permanent magnet synchronous motor (PM) operation Application presets Removable terminal block with parameter backup function Super-fast 2ms scan rate with dual CPU EN954-1 Safety Category 3, Stop Category 0 Modbus Communication up to 115 kbps Swing PWM function to decrease noise at low carrier frequencies Ingenious pre-maintenance function
200-240V (Single/Three Phase)
Model CIMR-VU
Max Applicable
Motor Output HP
Rated Output Amps
Model CIMR-VU
Max Applicable
Motor Output HP
Rated Output Amps
Three-Phase*
Single-Phase
Max Output Voltage
Three-Phase*
Max Output Voltage
2A0001 2A0002 2A0004 2A0006 2A0010 2A0012 2A0020 2A0030 2A0040 2A0056 2A0069 BA0001 BA0002 BA0003 BA0006 BA0010 BA0012 BA0018 - - - -
ND
1/4 1/4 3/4 1 3 3 5 10 10 20 25
HD
1/8 1/4 1/2 1 2 3 5 7.5 10 15 20
ND
1.2 1.9 3.5** 6.0 9.6 12.0 19.6 30 40 56 69
HD
0.8 1.6 3.0 5.0 8.0 11.0 17.5 25 33 47 60
Three Phase 200-240V (proportional to input voltage)
380-480V (Three Phase)
4A0001 4A0002 4A0004 4A0005 4A0007 4A0009 4A0011 4A0018 4A0023 4A0031 4A0038
ND
1/2 1 2 3 4 5 7.5 10 15 20 25
HD
1/2 3/4 2 3 3 4 5 10 10 15 20
ND
1.2 2.1 4.1 5.4 6.9 8.8 11.1 17.5 24 31 38
HD
1.2 1.8 3.4 4.8 5.5 7.2 9.2 14.8 18 24 31
Three Phase 380-480V (proportional to input voltage)
* For Single-phase applications, derate the three phase drive by 50%.
** 3.3 for single phase amps
V1000 drives are the
best in class choice whenever excellent
performance,
flexibility and
compact size drives
are required.
The standard V1000 can accept CASE custom software to add functionality to the drive by reconfiguring drive defaults, establishing presets for OEM equipment, and by eliminating peripheral controls and PLCs. Plug-in interface option boards enable the V1000 to communicate with all the major industrial networks. The V1000 is available from 1/8 through 25 horsepower.
14.
Page 15
This AC drive enclosure meets NEMA type 4X/12 indoor use requirements, UL type 4X/12 standards, and the IP66 rating of IEC 529. This enclosure provides the protection required in tough washdown or dust-tight environments. The cast enclosure is powder-coated to protect against the harmful effects of sanitizing chemicals commonly used in food industries.
Applications
Food and Beverage Metal Machining Packaging Pumping Woodworking Printing Refrigeration
V74X drives have two
control methods, V/Hz
and open loop vector,
which allows
speed/torque
performance to suit
the application.
Model CIMR-V7CU
Three-Phase*
Max Applicable
Motor Output HP
Rated Output
Max Output Voltage
1/8 - 15 HP
Features
Meets NEMA Type 4X/12 indoor use requirements UL Type 4X/12 Standards IP66 rating of IEC529 Vector control without feedback can deliver excellent starting torque
and performance
High speed current limit function to eliminate nuisance trip PID function with loss of feedback for process control without additional
hardware
Copy keypad function for convenient parameter uploading and
downloading
Digital operator interface for easy and quick configuration Speed search function for automatic restart after power loss Communication options that support all major industrial networks Dynamic Braking Transistor is standard for low cost braking with
optional resistor
200-230V (Single/Three Phase)
20P14 20P24 20P44 20P74 21P54 22P24 23P74 25P54 27P54 40P24 40P44 40P74 41P54 42P24 43P04 43P74 45P54 47P14
0.125 0.25 0.5 1 2 3 5 7.5 10 0.5 0.75 2 3 3 3 5 10 15
0.8 1.6 3 5 8 11 17.5 27 36 1.2 1.8 3.4 4.8 5.5 7.2 9.2 14.8 21
Amps
Three Phase 200-230V (proportional to input voltage)
Three Phase 380-460V (proportional to input voltage)
380-460V (Three Phase)
* For Single-phase applications, derate the three phase drive by 50%.
15.
Page 16
Yaskawa Drives range in horsepower from 1/8 to 500 HP. These AC drives incorporate the latest technological advancements and award winning designs. Yaskawa Drives have capabilities for popular network communications, the ability to accept customer-specific or application-specific software, and are supported by software tools for parameter management. The following specifications are common to all Yaskawa Drives.
Performance Features
Adjustable S-curve accel/decel DC injection braking: at start or stop,
adjustable, current-limited
Power loss ride-thru Frequency resolution: 0.01 Hz with
digital reference, 0.06 / 60 Hz with analog reference
Frequency accuracy: 0.01% with
digital command, 0.5% with analog command
Volts / frequency ratio: fully
adjustable pattern
Drive efficiency: 96 to 98% Displacement power factor: 0.98 Output frequency (max): 400 Hz** Torque boost: full range and auto Speed search: selectable
auto restart
Critical frequency rejection settings
Protective Features
Torque limit Heat sink over-temperature Current-limiting DC bus fuse Electronic motor overload (UL 508C) Phase-to-phase and ground fault
short circuit protection
Current limit Over / Under torque protection Over / Under voltage protection Short circuit current rating: 30kA rms
symmetrical (J1000, V1000) and 100kA rms symmetrical (F7, G7, P7)
Input / output phase loss protection Optically-isolated controls DC bus charge indicator Motor thermistor input
Design Features
Copy keypad function Digital keypad operator RJ-45 Style digital
operator connector
24 VDC control logic for sourcing or
sinking outputs (PNP or NPN)
Multi-speed settings plus jog speed Carrier frequency: selectable Dynamic braking Flash RAM software memory
for update
Common DC bus capability DC link choke: 30 HP and above Split front cover for easy wiring Heat sink fan: Plug-in with
on-off control
Service Conditions
Ambient service temperatures:
-10° to 40°C (104°F) NEMA 1,
-10° to 45°C (113°F)
-10° to 50°C (113°F) protected chassis (V1000, J1000)
Ambient storage temperature:
-20° to 60°C (-4° to 140°F)
Input frequency: 50 / 60Hz ± 5% Input voltage: +10% / -15%, 3 phase,
200 to 240VAC, 380 to 480VAC, phase insensitive
Humidity: Non-condensing,
95% RH maximum
Altitude: 3300 feet (1000 meters)
higher by derate
Vibration: 1G (10 to 20Hz), 0.6G or
less (20 to 55Hz)
Inputs and Outputs
Analog inputs: programmable,
-10 to +10VDC or 4 to 20mA
Analog outputs: programmable,
0 to +10VDC
Digital inputs: programmable multi-
function, sinking or sourcing
Digital outputs: programmable Pulse train input: 1 programmable,
30 kHz max *
Pulse train output: 1 programmable,
30 kHz max *
Fault contact: 1 form C RS-232/422/485: Modbus RTU
protocol - 19.2 to 115 kbps (not J1000)
Standards & Reliability
UL, cUL and CE MTBF: Exceeds 28 years Tested on fully-loaded motors Surface mount technology Protective PCB Coating
Options
Remote digital operator kit Input circuit breaker / disconnect Input fuses 120VAC interface * NEMA 1, 12 or 3R enclosures Input/output reactors Dynamic braking resistors
and modules
EMC-compliant filters DC bus choke if not standard
* Does not apply to J1000
** P7 Output Frequency (max): 120 Hz
16.
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Option Type
Network
Communications
Analog Inputs
Digital Inputs
Analog Outputs
Digital Outputs
Encoder
(PG) Inputs
Remote Operators
Remote Operator
Cables
PC Interface Cables
DriveWizard
Option Description
DeviceNet Communication Kit SI-N3/V DeviceNet Communication Kit CM052 DeviceNet Communication Kit CM056 DeviceNet Communication Kit CM057 DeviceNet Communication Kit CM058 DeviceNet Communication Kit CM059 Modbus TCP/IP Communication Kit CM090 Modbus TC/IP Communication Kit SI-EM3/V EtherNet/IP Communication Kit CM092 EtherNet/IP Communication Kit SI-EN3/V LonWorks Communication Kit CM048 Modbus Plus Communication Kit CM071 Profibus DP Communication Kit CM061 Profibus DP Communication Kit SI-P3/V Profibus DP Communication Kit CM067 RS-232 Modbus RTU Communication Kit SI-232/J RS-485 Modbus RTU Communication Kit SI-485/J Analog Input 3-15 PSI Transducer Kit AI-010 Analog Input Kit (1 Input @ 0-10VDC, 1 Input @ 4-20mA) AI-14U Analog Input Kit (3 Selectable, +/-10VDC or 4-20mA) AI-14B Analog Input Trim Potentiometer Kit AI-001 Auxiliary Analog Input Cable AI-030 Analog Potentiometer Card AI-V3/J Isolated Analog Input Kit (3 Selectable, +/-10VDC or 0/4-20mA) AI-040 120VAC Logic Interface Kit (8 Inputs) DI-001 120VAC Logic Interface Kit (7 Inputs) DI-002 120VAC Logic Interface Kit (4 Inputs) DI-003 120VAC Logic Interface Kit (7 Inputs), Frames 1 & 3 DI-004 120VAC Logic Interface Kit (7 Inputs), Frame 2 DI-005 Digital Input Kit (12/16 Data Inputs, BCD or Binary) DI-16H2 Digital Input Kit (8 Data Inputs, BCD or Binary) DI-08 Analog Output Kit (2 Outputs, +/-10VDC) AO-12 Analog Output Kit (2 Outputs, 0-10VDC) AO-08 Isolated Analog Output Kit (2 Selectable, +/-10VDC or 0/4-20mA) AO-001 Terminal Board (2 Channels, 4-20mA) ETC618121 Digital Output Kit (2 Form A, 6 PHC) DO-08 Digital Output Kit (2 Form C) DO-02C Dual PG Feedback Kit (Differential Line Driver) PG-W2 PG Feedback Kit (Differential Line Driver) PG-X2 PG Feedback Kit (Differential Open Collector) PG-B2 PG Feedback Kit (Single Ended Line Driver) PG-D2 PG Feedback Kit (Single Ended Open Collector) PG-A2 Remote Operator Kit, NEMA 12 (3 & 10 Feet) UUX000444 Remote Operator, LCD JV0P-180 Remote Operator, LED JV0P-182 Remote Operator Cable (3 feet) UWR0051 Remote Operator Cable (10 feet) UWR0052 Computer Interface Cable (6 feet) UWR00468-2 DriveWizard Kit including Interface Cable DWST616-C1 DriveWizard Kit including Interface Cable DWST616-C2 DriveWizard Plus Software *
Part
Number
Applicable Drive
F7 G7 P7 V1000 V74X J1000
* Free download via yaskawa.com
17.
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G7 Three-Level Inverter
The 480V rated G7 drive, with its 3-level power section, can solve major installation and reliability problems found in today's industrial plants including:
Motor winding failures caused by high surge voltages in long
cable lengths between the motor and drive.
Motor bearing failures caused by bearing currents (shaft
voltage).
Instrument and measurement malfunction caused by
common mode current (noise). The 3-level inverter has a circuit configuration consisting of 12 IGBTs (instead of 6) that facilitates access to the DC bus mid point. This topology is referred to as a neutral point clamped architecture. This configuration has three DC bus levels compared to two in a conventional PWM drive.
2-Level Inverter 3-Level Inverter
Measurements made comparing the G7 to a conventional inverter confirm that the peak voltage seen in long motor cables is reduced by up to 33%. Bearing currents and common mode currents are reduced by over 50%, which leads to a four times increase in motor bearing life.
Thirteen patents were awarded to Yaskawa relative to this technology. Although the topology has been seen in large medium
Motor Bearing Vibration and Wear vs.
Hours of Operation
voltage inverters, Yaskawa is the first to offer it at 480V and across the entire integral horsepower range.
After 5000 hours of motor operation, bearing
vibration and wear are still normal with 3-level
inverter output, extending bearing life to 4 times
that of 2-level inverter operation.
Auto-tuning
The V1000, P7, F7 and G7 drives support several methods of Auto-tuning. Auto-tuning is the process in which, after the user enters basic motor nameplate data, the drive analyzes the motor and calculates several key parameter settings needed for maximum performance. This allows the drive to be used with virtually any motor without complicated setup. The 3 Auto-tuning methods are explained below.
Comparison of Inverter Output Circuits (1 Phase of 3 Shown)
and Line-to-Line Output Voltage Waveforms
The result is an output waveform that is more sinusoidal and that switches in steps of 325VDC instead of 650VDC. The reduced output voltage step significantly reduces the surge (peak) voltage seen at the motor and the common mode voltage produced by the inverter. Common mode voltage is the cause of bearing currents and common mode noise.
18.
Resistance Auto-tune
The motor's primary (or stator) resistance is important for several functions including vector control, DC injection braking, high-slip braking, speed search and torque compensation. The resistance Auto-tuning method is primarily used in V/f control where a more rigorous tune is not needed. The motor does not rotate.
Stationary Auto-tune
This method is designed primarily for use when the motor cannot be uncoupled from the load or machine. This method should give satisfactory results for most applications in all control methods. The motor does not rotate.
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Rotational Auto-tune
This is the preferred method for vector control performance and will yield the best data for all control modes. The motor must be uncoupled from the load for proper results. The motor will rotate with this method. The rotational Auto-tuning method must be used in the following cases: operation above the motor's rated speed, torque control, and the Open Loop Vector 2 control method in the G7 drive.
High Slip Braking (HSB)
The High Slip Braking function dissipates regenerative deceleration energy in the motor by creating a large slip condition. This function is ideal for high inertia rotating loads such as centrifuges, presses, and blowers; and requires no braking resistor. Braking times can be achieved that are approximately 50% less than the time required to decelerate a load normally. The exact stopping time, however, is machine and load inertia dependent. HSB has the following application considerations: HSB functions during motor stopping, not during
normal deceleration by reduced frequency reference. HSB is not available for continuous regenerative loads such
as elevators, winders, or test stands. HSB is not suitable for
positioning applications such as transfer machines. HSB can only be used in V/f control or V/f control w/ PG.
Custom Software
Custom software, sometimes referred to as CASE software, replaces the drive's standard software and adds new functionality or enhances existing standard functions. CASE (Custom Application Software Environment) allows for easy customization
by Yaskawa engineers to solve difficult applications
and eliminate peripheral equipment. For example,
within F7 CASE, the following additional items
can be enabled: 30 custom parameters, 8 digital input functions, 3 digital output functions, 2
analog input functions, 10 analog output functions,
5 faults, 5 alarms, custom sequencing (start/stop),
and a custom frequency reference.
Existing titles include 1000Hz High Frequency, 1500Hz High Frequency, Electronic Lineshaft, Spindle Orientation, Enhanced PID, Motion Control, and many others. CASE software is available for the F7, G7, P7, V1000 and V74X drives.
DriveWizard™ and DriveWizard™ Plus
These support tools are Windows-based PC programs designed to make commissioning and troubleshooting of Yaskawa drives as simple as possible. These user-friendly programs exchange data with any Yaskawa drive. Data can be retrieved, reviewed, changed, stored, and graphed.
Typical display showing drive monitor graphing function
Parameter Management
Easy-to-use spreadsheet format Parameters arranged in groups All parameter attributes displayed Parameter list is dynamic to respond to changes in operation
modes, options, etc.
Changes and errors shown in colors Mouse click help for each parameter Parameter files can be edited offline and used in other
applications such as Microsoft Excel
Graphing Function
Graph any of the drive monitors, up to 8 simultaneously Change colors, lines and graph display Expand or condense, vertically or horizontally Position marker can be added
With these software tools, maintenance personnel can easily maintain a large quantity and any combination of drives.
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