Yaskawa AC Drive P1000 Quick Start Guide

YASKAWA AC Drive P1000

Industrial Fan and Pump Drive

Quick Start Guide

Type: CIMR-PU

Models:

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

200 V Class: 3/4 to 175 HP ND 400 V Class: 3/4 to 500 HP ND 600 V Class: 2 to 250 HP ND

MANUAL NO. TOEP YAIP1U 01A

No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

Quick Reference

Easily Set Parameters for Specific Applications

Preset parameter defaults are available for setting up applications. Refer to Application Selection

page 84.

Perform Auto-Tuning

Automatic tuning sets motor parameters. Refer to Auto-Tuning on page 112.

Maintenance Check Using Drive Monitors

Use drive monitors to check if fans, capacitors, or other components require maintenance. Refer to Performance Life Monitors Maintenance

Monitors on page 153.

Fault Display and Troubleshooting

Refer to Drive Alarms, Faults, and Errors on page 128.

Standards Compliance

Refer to European Standards on page 232 and Refer to UL and CSA Standards on page 239

<1> CE marking applies to 200 V class and 400 V class models only.

<1>

YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide

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YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide

Table of Contents

QUICK REFERENCE ....................................................................................... 3

i. PREFACE & GENERAL SAFETY.................................................................. 11

i.1 Preface ....................................................................................................................... 12

Applicable Documentation....................................................................................................... 12

i.2 General Safety ........................................................................................................... 13

Supplemental Safety Information ............................................................................................ 13

Safety Messages..................................................................................................................... 14

General Application Precautions ............................................................................................. 16

Motor Application Precautions................................................................................................. 17

Drive Label Warning Example................................................................................................. 20

Warranty Information............................................................................................................... 20

1. RECEIVING .................................................................................................... 21

1.1 Model Number and Nameplate Check ..................................................................... 22

Nameplate ............................................................................................................................... 22

2. MECHANICAL INSTALLATION..................................................................... 25

2.1 Mechanical Installation ............................................................................................. 26

Installation Environment .......................................................................................................... 26

Installation Orientation and Spacing........................................................................................ 26

3. ELECTRICAL INSTALLATION ...................................................................... 37

3.1 Standard Connection Diagram................................................................................. 38

3.2 Main Circuit Connection Diagram............................................................................ 41

Three-Phase 200 V Class Models 2A0004 to 2A0081

Three-Phase 400 V Class Models 4A0002 to 4A0044

Three-Phase 600 V Class Models 5A0003 to 5A0032 .......................................................... 41

Three-Phase 200 V Class Models 2A0110, 2A0138

Three-Phase 400 V Class Models 4A0058, 4A0072

Three-Phase 600 V Class Models 5A0041, 5A0052 ............................................................. 41

Three-Phase 200 V Class Models 2A0169 to 2A0211

Three-Phase 400 V Class Models 4A0088 to 4A0139

Three-Phase 600 V Class Models 5A0062 to 5A0099 .......................................................... 42

Three-Phase 200 V Class Models 2A0250 to 2A0415

Three-Phase 400 V Class Models 4A0165 to 4A0675

Three-Phase 600 V Class Models 5A0125 to 5A0242 .......................................................... 42

3.3 Terminal Cover .......................................................................................................... 43

YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide

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Models 2A0004 to 2A0081, 4A0002 to 4A0044, 5A0003 to 5A0032

(IP20/NEMA Type 1 Enclosure)

Models 2A0110 to 2A0250, 4A0208 to 4A0675, and 5A0125 to 5A0242 (IP00/Open Type

Enclosure)........................................................................................................................................ 44

....................................................................................................... 43

3.4 Digital Operator and Front Cover.......................................................................................45

Removing/Reattaching the Digital Operator...................................................................................... 45

Removing/Reattaching the Front Cover ............................................................................................ 45

3.5 Top Protective Cover ..........................................................................................................48

Removing the Top Protective Cover ................................................................................................. 48

Reattaching the Top Protective Cover .............................................................................................. 48

3.6 Main Circuit Wiring..............................................................................................................49

Main Circuit Terminal Functions........................................................................................................ 49

Protecting Main Circuit Terminals ..................................................................................................... 50

Wire Gauges and Tightening Torque ................................................................................................ 51

Main Circuit Terminal and Motor Wiring ............................................................................................ 57

3.7 Control Circuit Wiring .........................................................................................................60

Control Circuit Terminal Block Functions .......................................................................................... 60

Terminal Configuration ...................................................................................................................... 62

Wiring the Control Circuit Terminal ................................................................................................... 63

3.8 Control I/O Connections .....................................................................................................65

Sinking/Sourcing Mode Switch for Digital Inputs............................................................................... 65

Using the Pulse Train Output ............................................................................................................ 66

Terminals A1, A2, and A3 Input Signal Selection.............................................................................. 67

Terminal AM/FM Signal Selection ..................................................................................................... 68

3.9 Connect to a PC...................................................................................................................69

3.10 Wiring Checklist ..................................................................................................................70

4. START-UP PROGRAMMING & OPERATION....................................................... 71

4.1 Using the Digital Operator..................................................................................................72

Keys and Displays............................................................................................................................. 72

LCD Display ...................................................................................................................................... 73

ALARM (ALM) LED Displays............................................................................................................. 74

LO/RE LED and RUN LED Indications.............................................................................................. 74

Menu Structure for Digital Operator .................................................................................................. 75

4.2 The Drive, Programming, and Clock Adjustment Modes ................................................76

Real-Time Clock (RTC) ..................................................................................................................... 76

Clock Adjustment .............................................................................................................................. 76

Changing Parameter Settings or Values ........................................................................................... 79

Switching Between LOCAL and REMOTE........................................................................................ 80

4.3 Start-Up Flowchart ..............................................................................................................82

4.4 Powering Up the Drive ........................................................................................................83

Powering Up the Drive and Operation Status Display....................................................................... 83

4.5 Application Selection..........................................................................................................84

4.6 Basic Drive Setup Adjustments .........................................................................................85

EZ Sleep/Wake-up Function ............................................................................................................. 90

4.7 Auto-Tuning .......................................................................................................................112

Types of Auto-Tuning ...................................................................................................................... 112

Auto-Tuning Interruption and Fault Codes ...................................................................................... 112

YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide

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Auto-Tuning Operation Example ..................................................................................................... 113

No-Load Operation Test Run............................................................................................115

4.8

No-Load Operation Test Run .......................................................................................................... 115

4.9 Test Run with Load Connected........................................................................................117

Test Run with the Load Connected ................................................................................................. 117

4.10 Test Run Checklist ............................................................................................................118

4.11 Fan and Pump Application Presets .................................................................................119

A1-03 = 8008: Pump ....................................................................................................................... 119

A1-03 = 8009: Pump w/ PI .............................................................................................................. 119

A1-03 = 8010: Fan .......................................................................................................................... 120

A1-03 = 8011: Fan w/ PI ................................................................................................................. 120

Default Values for Fan and Pump Applications............................................................................... 121

4.12 Fan and Pump Application Preset Details ......................................................................122

5. TROUBLESHOOTING.......................................................................................... 127

5.1 Drive Alarms, Faults, and Errors .....................................................................................128

Types of Alarms, Faults, and Errors................................................................................................ 128

5.2 Fault Detection ..................................................................................................................129

Fault Displays, Causes, and Possible Solutions ............................................................................. 129

5.3 Alarm Detection.................................................................................................................139

Alarm Codes, Causes, and Possible Solutions ............................................................................... 139

5.4 Operator Programming Errors .........................................................................................142

Operator Programming Error Codes, Causes, and Possible Solutions........................................... 142

5.5 Auto-Tuning Fault Detection ............................................................................................143

Auto-Tuning Codes, Causes, and Possible Solutions..................................................................... 143

5.6 Copy Function Related Displays .....................................................................................146

Tasks, Errors, and Troubleshooting ................................................................................................ 146

Fault Reset Methods ....................................................................................................................... 146

6. PERIODIC INSPECTION & MAINTENANCE ...................................................... 149

6.1 Inspection ..........................................................................................................................150

Recommended Daily Inspection...................................................................................................... 150

Recommended Periodic Inspection................................................................................................. 151

6.2 Periodic Maintenance .......................................................................................................153

Replacement Parts.......................................................................................................................... 153

6.3 Drive Replacement ............................................................................................................155

Replacing the Drive ......................................................................................................................... 155

7. PERIPHERAL DEVICES & OPTIONS ................................................................. 157

7.1 Option Card Installation....................................................................................................158

Prior to Installing the Option ............................................................................................................ 158

Communication Option Installation Example................................................................................... 159

A. SPECIFICATIONS ................................................................................................ 163

A.1 Power Ratings ...................................................................................................................164

Three-Phase 200 V Class Drive Models 2A0004 to 2A0030 .......................................................... 164

Three-Phase 200 V Class Drive Models 2A0040 to 2A0211 .......................................................... 165

YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide

Table of Contents

Three-Phase 200 V Class Drive Models 2A0250 to 2A0415 .......................................................... 166

Three-Phase 400 V Class Drive Models 4A0002 to 4A0031

Three-Phase 400 V Class Drive Models 4A0038 to 4A0165 .......................................................... 168

Three-Phase 400 V Class Drive Models 4A0208 to 4A0675 .......................................................... 169

Three-Phase 600 V Class Drive Models 5A0003 to 5A0032 .......................................................... 170

Three-Phase 600 V Class Drive Models 5A0041 to 5A0099 .......................................................... 171

Three-Phase 600 V Class Drive Models 5A0125 to 5A0242 .......................................................... 172

.......................................................... 167

A.2 Drive Specifications ..........................................................................................................173

A.3 Drive Watt Loss Data ........................................................................................................175

B. PARAMETER LIST............................................................................................... 177

B.1 A: Initialization Parameters ..............................................................................................178

A1: Initialization ............................................................................................................................... 178

A2: User Parameters....................................................................................................................... 178

B.2 b: Application.....................................................................................................................179

b1: Operation Mode Selection......................................................................................................... 179

b2: DC Injection Braking and Short Circuit Braking......................................................................... 179

b3: Speed Search............................................................................................................................ 180

b4: Timer Function .......................................................................................................................... 181

b5: PID Control................................................................................................................................ 181

b6: Dwell Function........................................................................................................................... 184

b8: Energy Saving ........................................................................................................................... 184

B.3 C: Tuning............................................................................................................................185

C1: Acceleration and Deceleration Times ....................................................................................... 185

C2: S-Curve Characteristics............................................................................................................ 185

C3: Slip Compensation.................................................................................................................... 186

C4: Torque Compensation .............................................................................................................. 186

C6: Carrier Frequency..................................................................................................................... 186

B.4 d: References.....................................................................................................................187

d1: Frequency Reference................................................................................................................ 187

d2: Frequency Upper/Lower Limits ................................................................................................. 188

d3: Jump Frequency........................................................................................................................ 188

d4: Frequency Reference Hold and Up/Down 2 Function............................................................... 188

d6: Field Weakening and Field Forcing........................................................................................... 189

B.5 E: Motor Parameters .........................................................................................................190

E1: V/f Pattern ................................................................................................................................. 190

E2: Motor 1 Parameters .................................................................................................................. 191

F4: Analog Monitor Card (AO-A3) ................................................................................................... 191

F6, F7: Communication Option Card............................................................................................... 192

B.6 H Parameters: Multi-Function Terminals ........................................................................196

H1: Multi-Function Digital Inputs ..................................................................................................... 196

H2: Multi-Function Digital Outputs................................................................................................... 199

H3: Multi-Function Analog Inputs .................................................................................................... 201

H4: Analog Outputs ......................................................................................................................... 202

H5: MEMOBUS/Modbus Serial Communication ............................................................................. 203

H6: Pulse Train Input....................................................................................................................... 204

B.7 L: Protection Function ......................................................................................................205

L1: Motor Protection ........................................................................................................................ 205

L2: Momentary Power Loss Ride-Thru............................................................................................ 205

L3: Stall Prevention ......................................................................................................................... 206

YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide

Table of Contents

L4: Speed Detection........................................................................................................................ 207

L5: Fault Restart

L6: Torque Detection....................................................................................................................... 208

L8: Drive Protection......................................................................................................................... 210

.............................................................................................................................. 208

B.8 n: Special Adjustment.......................................................................................................212

n1: Hunting Prevention.................................................................................................................... 212

n3: High Slip Braking (HSB) and Overexcitation Braking................................................................ 212

B.9 o: Operator-Related Settings ...........................................................................................213

o1: Digital Operator Display Selection............................................................................................. 213

o2: Digital Operator Keypad Functions ........................................................................................... 214

o3: Copy Function ........................................................................................................................... 214

o4: Maintenance Monitor Settings................................................................................................... 215

B.10 S: Special Application.......................................................................................................216

S1: Dynamic Noise Control Function .............................................................................................. 216

S2: Programmable Run Timers....................................................................................................... 216

S3: Secondary PI (PI2) Control ....................................................................................................... 219

S6: P1000 Protection ...................................................................................................................... 220

B.11 T: Motor Tuning .................................................................................................................221

T1: Induction Motor Auto-Tuning..................................................................................................... 221

B.12 U: Monitors.........................................................................................................................222

U1: Operation Status Monitors ........................................................................................................ 222

U2: Fault Trace................................................................................................................................ 224

U3: Fault History.............................................................................................................................. 225

U4: Maintenance Monitors .............................................................................................................. 226

U5: PID Monitors ............................................................................................................................. 228

U6: Operation Status Monitors ........................................................................................................ 229

C. STANDARDS COMPLIANCE .............................................................................. 231

C.1 European Standards .........................................................................................................232

CE Low Voltage Directive Compliance............................................................................................ 232

EMC Guidelines Compliance .......................................................................................................... 234

C.2 UL and CSA Standards .....................................................................................................239

UL Standards Compliance .............................................................................................................. 239

CSA Standards Compliance............................................................................................................ 245

Drive Motor Overload Protection ..................................................................................................... 245

Precautionary Notes on External Heatsink (IP00/Open Type Enclosure) ....................................... 247

YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide

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YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide

Preface & General Safety

This section provides safety messages pertinent to this product that, if not heeded, may result in fatality, personal these instructions.

i.1 PREFACE...............................................................................................................12

i.2 GENERAL SAFETY...............................................................................................13

injury, or equipment damage. Yaskawa is not responsible for the consequences of ignoring

YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide

i.1 Preface

Yaskawa

manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

This manual is designed to ensure correct and suitable application of drives. Read this manual before attempting to install, operate, maintain, or inspect a drive and keep it in a safe, convenient location for future reference. Be sure you understand all precautions and safety information before attempting application.

Applicable Documentation

The following manuals are available for P1000 series drives:

P1000 Series AC Drive Quick Start Guide (TOEPYAIP1U01)

Read this guide first. This guide is packaged together with the product and contains basic information required to install and wire the drive. It also gives an overview of fault diagnostics, maintenance, and parameter for basic operation. This manual is available for download on our documentation website, www.yaskawa.com.

P1000 Series AC Drive Technical Manual (SIEPYAIP1U01)

This manual provides detailed information on parameter settings, drive functions, and MEMOBUS/ Modbus specifications. Use this manual to expand drive functionality and to take advantage of higher performance features. This manual is available for download on our documentation website, www.yaskawa.com.

settings. The purpose of this guide is to prepare the drive for a trial run with an application and

YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide

i.2 General Safety

Supplemental Safety Information

General Precautions

• The diagrams in this manual may be indicated without covers or safety shields to show details. Replace the covers or shields before operating the drive and run the drive according to the instructions described in this manual.

•

Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.

• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office.

WARNING

Read and understand this manual before installing, operating or servicing this drive. The drive must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or fatal injury or damage to the products or to related equipment and systems.

DANGER

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

WARNING! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

CAUTION! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

NOTICE

Indicates a property damage message.

NOTICE: may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide

i.2 General Safety

Safety Messages

DANGER

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury. The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in

this manual.

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury. Before

is turned off. After shutting off the power, wait for at least the amount of time specified on the drive before touching any components.

servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply

WARNING

Sudden Movement Hazard

System may start unexpectedly upon application of power, resulting in death or serious injury.

all personnel from the drive, motor and machine area before applying power. Secure covers, couplings, shaft keys and

Clear machine loads before applying power to the drive.

Electrical Shock Hazard

Do not attempt to modify or alter the drive in any way not explained in this manual.

Failure to comply could result in death or serious injury. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury. Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation,

adjustment and maintenance of AC drives.

Do not remove covers or touch circuit boards while the power is on.

Failure to comply could result in death or serious injury.

Make sure the protective earthing conductor complies with technical standards and local safety regulations.

Because the leakage current exceeds 3.5 mA in models 4A0414 and larger, IEC 61800-5-1 states that either the power supply must be automatically disconnected in case of discontinuity of the protective earthing conductor or a protective earthing conductor with a cross-section of at least 10 mm2 (Cu) or 16 mm2 (Al) must be used. Failure to comply may result in death or serious injury.

Always use appropriate equipment for Ground Fault Circuit Interrupters (GFCIs).

The drive can cause a residual current with a DC component in the protective earthing conductor. Where a residual current operated protective or monitoring device is used for protection in case of direct or indirect contact, always use a type B GFCI according to IEC 60755.

Fire Hazard

Do not use an improper voltage source.

Failure to comply could result in death or serious injury by fire. Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.

YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide

i.2 General Safety

WARNING

Install adequate branch circuit protection according to applicable local codes and this Installation Manual. Failure to comply could result in fire and damage to the drive or injury to personnel.

The

device is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical amperes, 240 Vac maximum (200 V class) and 480 Vac maximum (400 V class), and 600 Vac maximum (600 V class) when protected by branch circuit protection devices specified in this supplement.

Crush Hazard

Do not use this drive in lifting applications without installing external safety circuitry to prevent accidental dropping of the load.

The drive does not possess built-in load drop protection for lifting applications.

Failure to comply could result in death or serious injury from falling loads. Install electrical and/or mechanical safety circuit mechanisms independent of drive circuitry.

CAUTION

Crush Hazard

Do not carry the drive by the front cover.

Failure to comply may result in minor or moderate injury from the main body of the drive falling.

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Do not perform a withstand voltage test on any part of the drive.

Failure to comply could result in damage to the sensitive devices within the drive.

Do not operate damaged equipment.

Failure to comply could result in further damage to the equipment. Do not connect or operate any equipment with visible damage or missing parts.

a fuse is blown or a Ground Fault Circuit Interrupter (GFCI) is tripped, check the wiring and the selection of the

peripheral devices.

Contact your supplier if the cause cannot be identified after checking the above.

Do not restart the drive immediately operate the peripheral devices if a fuse is blown or a GFCI is tripped.

Check the wiring and the selection of peripheral devices to identify the cause. Contact your supplier before restarting the drive or the peripheral devices if the cause cannot be identified.

Install adequate branch circuit short circuit protection per applicable codes.

Failure to comply could result in damage to the drive. The drive is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical Amperes, 240 Vac

maximum (200 V Class), 480 Vac maximum (400 V Class), and 600 Vac maximum (600 V Class) when protected by Bussmann Type FWH or FWP fuses as specified in Factory Recommended Branch Circuit Protection on page 232.

Do not expose the drive to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the drive. Do not pack the drive in wooden materials that have been fumigated or sterilized. Do not sterilize the entire package after the product is packed.

YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide

i.2 General Safety

General Application Precautions

Selection

Installing a Reactor

Use an AC reactor or DC link choke in the following situations:

• to suppress harmonic current.

• to smooth peak current that results from capacitor switching.

• when the power supply is above 600 kVA.

• when the drive is running from a power supply system with thyristor converters.

Note: A DC link choke is built in to drive models 2A0110 to 2A0415 and 4A0058 to 4A0675.

4000

Power supply harmonics reactor required

Power Supply

Capacity (kVA)

600

Reactor unnecessary

60 400

Drive Capacity (kVA)

Figure i.1 Installing a Reactor

Drive Capacity

For specialized motors, make sure that the motor rated current is less than the rated output current for the drive.

running more than one motor in parallel from a single drive, the capacity of the drive should be larger than [total motor

When rated current × 1.1].

Starting Torque

The overload rating for the drive determines the starting and accelerating characteristics of the motor. Expect lower torque than when running from line power. To get more starting torque, use a larger drive or increase both the motor and drive capacity.

Emergency Stop

During a drive fault condition, the output shuts off but the motor does not stop immediately. A mechanical brake may be required when it is necessary to stop the motor faster than the ability of the Fast Stop function of the drive.

Options

NOTICE: The B1, B2, , –, +1, +2, and +3 terminals are used to connect optional drive-specific compatible devices only. Connecting non-

Yaskawa-approved devices to these terminals may damage the drive.

Repetitive Starting/Stopping

Laundry machines, punching presses, and other applications with frequent starts and stops often approach 150% of their rated current values. Heat stress generated from repetitive high current will shorten the life span of the IGBTs.

Yaskawa recommends lowering the carrier frequency, particularly when audible noise is not a concern. It is beneficial to reduce the load, increase the acceleration and deceleration times, or switch to a larger drive to help keep peak current levels under 150%. Be sure to check the peak current levels when starting and stopping repeatedly during the initial test run, and make adjustments accordingly.

Installation

Enclosure Panels

Keep the drive in a clean environment by installing the drive in an enclosure panel or selecting an installation area free of airborne dust, lint, and oil mist. Be sure to leave the required space between drives to provide for cooling, and take proper measures so the ambient temperature remains within allowable limits and keep flammable materials away from the drive. Yaskawa offers protective designs for drives that must be used in areas subjected to oil mist and excessive vibration. Contact Yaskawa or your Yaskawa agent for details.

Installation Direction

NOTICE: Install the drive upright as specified in the manual. Refer to Mechanical Installation on page 26 for more information on

installation. Failure to comply may damage the drive due to improper cooling.

YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide

i.2 General Safety

Settings

Upper Limits

NOTICE: The

possible danger of accidentally operating equipment at higher than rated speed. The default setting for the maximum output frequency is 60 Hz.

DC Injection Braking

NOTICE: Excessive current during DC Injection Braking and excessive duration of DC Injection Braking can cause motor overheat.

Acceleration/Deceleration Times

drive is capable of running the motor up to 400 Hz. Be sure to set the upper limit for the frequency of the drive to prevent the

Acceleration and deceleration times are affected by the amount of torque generated by the motor, the load torque, and the inertia moment. Set a longer accel/decel time when Stall Prevention is enabled. The accel/decel times are lengthened for as long as the Stall Prevention function is in operation. Install one of the available braking options or increase the capacity of the drive for faster acceleration and deceleration.

General Handling

Wiring Check

NOTICE: Do not connect power supply lines to output terminals U/T1, V/T2, or W/T3. Failure to comply will destroy the drive. Be sure to

perform a final check of all sequence wiring and other connections before turning on the power and also check for short circuits on the control terminals, which may damage the drive.

Selecting a Circuit Breaker or Circuit Interrupter

Yaskawa recommends installing a Ground Fault Circuit Interrupter (GFCI) to the power supply side. The GFCI should be designed for use with AC drives (e.g., Type B according to IEC 60755).

Select a Molded Case Circuit Breaker (MCCB) or GFCI with a rated current 1.5 to 2 times higher than the drive rated input current to avoid nuisance trips caused by harmonics in the drive input current.

Magnetic Contactor Installation

WARNING! Fire Hazard. Shut off the drive with a magnetic contactor (MC) when a fault occurs in any external equipment such as braking

resistors. Failure to comply may cause resistor overheating, fire, and injury to personnel.

NOTICE: To get the full performance life out of the electrolytic capacitors and circuit relays, refrain from switching the drive power supply off and on more than once every 30 minutes. Frequent use can damage the drive. Use the drive to stop and start the motor.

Inspection and Maintenance

WARNING! Electrical Shock Hazard. Capacitors in the drive do not immediately discharge after shutting off the power. Wait for at least the

amount of time specified on the drive before touching any components after shutting off the power. Failure to comply may cause injury to personnel from electrical shock.

WARNING! Burn Hazard. Because the heatsink can get very hot during operation, take proper precautions to prevent burns. When replacing the cooling fan, shut off the power and wait at least 15 minutes to be sure that the heatsink has cooled down. Failure to comply may cause burn injury to personnel.

Wiring

Yaskawa recommends using ring terminals on all drive models. Drive models 2A0069 to 2A0415 and 4A0058 to 4A0675 require the use of use ring terminals for UL/cUL compliance. Use only the tools recommended by the terminal manufacturer for crimping.

Transporting the Drive

NOTICE: Never steam clean the drive. During transport, keep the drive from coming into contact with salts, fluorine, bromine, phthalate

ester, and other such harmful chemicals.

Motor Application Precautions

Standard Induction Motors

Low-Speed Range

The cooling fan of a standard motor should sufficiently cool the motor at the rated speed. As the self-cooling capability of such a motor reduces with the speed, applying full torque at low speed will possibly damage the motor. Reduce the load torque as the motor slows to prevent motor damage from overheat. Figure i.2 shows the allowable load characteristics for a Yaskawa standard motor. Use a motor designed specifically for operation with a drive when 100% continuous torque is needed at low speeds.

YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide

3 6

100

25% ED (or 15 min)

40% ED (or 20 min)

60% ED (or 40 min)

Frequency (Hz)

Continuous operation

Torque

(%)

i.2 General Safety

Figure i.2 Allowable Load Characteristics for a Yaskawa Motor

Insulation Tolerance

NOTICE: Consider motor voltage tolerance levels and motor insulation in applications with an input voltage of over 440 V or particularly

long wiring distances.

High-Speed Operation

NOTICE: Problems

Contact the motor or machine manufacturer.

may occur with the motor bearings and dynamic balance of the machine when operating a motor beyond its rated speed.

Torque Characteristics

Torque characteristics differ compared to operating the motor directly from line power. The user should have a full understanding of the load torque characteristics for the application.

Vibration and Shock

The drive allows selection of high carrier PWM control and low carrier PWM. Selecting high carrier PWM can help reduce motor oscillation.

Take particular caution when adding a variable speed drive to an application running a motor from line power at a constant speed. If resonance occurs, install shock-absorbing rubber around the base of the motor and enable the Jump frequency selection to prevent continuous operation in the resonant frequency range.

Audible Noise

Noise created during run varies by the carrier frequency setting. When using a high carrier frequency, audible noise from the motor is comparable to the motor noise generated when running from line power. Operating above the rated motor speed can create unpleasant motor noise.

Synchronous Motors

• Contact Yaskawa or a Yaskawa agent when planning to use a synchronous motor not endorsed by Yaskawa.

• Use a standard induction motor when running multiple synchronous motors simultaneously. A single drive does not have this capability.

• A synchronous motor may rotate slightly in the opposite direction of the Run command at start depending on parameter settings and rotor position.

• The amount of generated starting torque differs depending on the control mode and motor type. Set up the motor with the drive after verifying the starting torque, allowable load characteristics, impact load tolerance, and speed control range.

Contact Yaskawa or a Yaskawa agent when planning to use a motor that does not fall within these specifications:

• To restart a coasting motor rotating over 200 Hz while in V/f Control, first use the Short Circuit Braking function to bring the motor to a stop. Short Circuit Braking requires a special braking resistor. Contact Yaskawa or a Yaskawa agent for details.

• To restart a coasting motor rotating below 200 Hz, use the Speed Search function if the motor cable is not too long. If the motor cable is relatively long, stop the motor using Short Circuit Braking.

Multi-Pole Motor

The rated current of a multi-pole motor differs from that of a standard motor, so be sure to check the maximum current when

Specialized Motors

selecting a drive. Always stop the motor before switching between the number of motor poles. The motor will coast to stop if a regen overvoltage (ov) fault occurs or if overcurrent (oC) protection is triggered.

YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide

i.2 General Safety

Submersible Motor

The rated current of a submersible motor is greater than that of a standard motor, so select the drive capacity accordingly. Use a motor cable large enough to avoid decreasing the maximum torque level from voltage drop caused by a long motor cable.

Explosion-Proof Motor

The motor and the drive must be tested together to be certified as explosion-proof. The drive is not designed for explosionproof areas.

When attaching an encoder to an explosion-proof motor, make sure the encoder is also explosion-proof. Use an insulating signal converter to connect the encoder signal lines to the speed feedback option card.

Geared Motor

Make sure that the gear and the lubricant are rated for the desired speed range to avoid gear damage when operating at low speeds or very high speeds. Consult with the manufacturer for applications that require operation outside the rated speed range of the motor or gear box.

Single-Phase Motor

Variable speed drives are not designed to operate with single phase motors. Using capacitors to start the motor causes excessive current to flow and can damage drive components. A split-phase start or a repulsion start can burn out the starter coils because the internal centrifugal switch is not activated. The drive is for use with three-phase motors only.

Motor with Brake

Take caution when using the drive to operate a motor with a built-in holding brake. If the brake is connected to the output side of the drive, it may not release at start due to low voltage levels, so be sure to install a separate power supply for the motor brake. Note that motors with built-in brakes tend to generate a fair amount of noise when running at low speeds.

Notes on Power Transmission Machinery

Installing an AC drive in machinery that was previously connected directly to the power supply will allow the machine to operate at variable speeds. Continuous operation outside of the rated speeds can wear on lubrication material in gear boxes and other power transmission parts. Make sure that lubrication is sufficient within the entire speed range to avoid machine damage. Note that operation above the rated speed can increase the noise generated by the machine.

YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide

Warning Label

600V 3Phase 5.5kW/3.7kW

i.2 General Safety

Drive Label Warning Example

Always heed the warning information listed in Figure i.3 in the position shown in Figure i.4.

WARNING

Risk of electric shock.

●

Read manual before installing.

●

ait 5 minutes for capacitor

W discharge after disconnecting power supply.

●

To conform to requirements, make sure to ground the supply neutral for 400V class.

●

After opening the manual switch between the drive and motor, please wait 5 minutes before inspecting, performing maintenance or wiring the drive.

Hot surfaces

●

Top and Side surfaces may become hot. Do not touch.

Figure i.3 Warning Information Example

Figure i.4 Warning Information Position

Warranty Information

Restrictions

The drive is not designed or manufactured for use in devices or systems that may directly affect or threaten human lives or health.

Customers who intend to use the product described in this manual for devices or systems relating to transportation, health care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa representatives or the nearest Yaskawa sales office.

WARNING! Injury to Personnel. This product has been manufactured under strict quality-control guidelines. However, if this product is to be installed in any location where failure of this product could involve or result in a life-and-death situation or loss of human life or in a facility where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the likelihood of any accident.

YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide

Receiving

This chapter explains how to inspect the drive upon receipt, and gives an overview of the different enclosure types and components.

1.1

MODEL NUMBER AND NAMEPLATE CHECK....................................................22

YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide

G F

E D

PRG : 8500

IND.CONT.EQ.

7J48 B

YASKAWA ELECTRIC CORPORATION

Assembled in USA

CIMR-PU2A0004FAA

PASS

MODEL

INPUT OUTPUT MASS O / N S / N

FILE NO

REV : A

: AC3PH 200-240V 50/60Hz 3. 9A : AC3PH 0-240V 0-400Hz 3. 5A : 3. 3 kg : :

: E131457 IP20

200/400 V Class

600 V Class

PRG : 8500

IND.CONT.EQ.

7J48 B

YASKAWA ELECTRIC CORPORATION

Assembled in USA

CIMR-PU5A0003FAA

: AC3PH 500-600V 50/60Hz 3. 6A : AC3PH 0-600V 0-400Hz 2. 7A : 3.4 kg : :

: E131457 IP20

PASS

MODEL C/C INPUT OUTPUT MASS O / N S / N

FILE NO

REV : A

G F

E D

: CIMR-PU5A0003FAA

6W3050-2-100 VAJ123456

J0073D207410100

C/C

CIMR-PU2A0004FAA:

6W3050-0-100 VAJ123456 J0073D207410100

1.1 Model Number and Nameplate Check

Please perform the following tasks after receiving the drive:

Inspect the drive for damage.

•

If the drive appears damaged upon receipt, contact the shipper immediately.

• Verify receipt of the correct model by checking the information on the nameplate.

• If you have received the wrong model or the drive does not function properly, contact your supplier.

Nameplate

A – Normal Duty Amps B

– Software version C – Enclosure type D – Serial number

E – Lot number F – Output specifications G – Input specifications H – AC drive model

Figure 1.1 Nameplate Information Example

YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide

CIMR

P U 2 A

0021 F

A A

Drive

P1000 Series

No.

Enclosure Type <1>

Design Revision Order

No.

Customized Specifications

A Standard model

IP00/Open Type

IP20/NEMA Type 1

No.

Environmental Specification <2>

K Gas-resistant

N S

Standard

Humidity- and dust-resistant Oil-resistant

Vibration-resistant

Refer to the tables below

No.

Region Code

USA

No. Voltage Class

3-phase, 380-480 Vac

3-phase, 200-240 Vac

3-phase, 500-600 Vac 5

1.1 Model Number and Nameplate Check

<1> Refer to Mechanical Installation on page 26 for differences regarding enclosure protection types and component descriptions.

<2> Drives with these specifications do not guarantee complete protection for the environmental conditions indicated.

Three-Phase 200 V

Drive Model Max. Motor Capacity kW (HP) Rated Output Current A

2A0004 0.75 (0.75) 3.5

2A0006 1.1 (1) 6.0

2A0008 1.5 (2) 8.0

2A0010 2.2 (3) 9.6

2A0012 3.0 (3) 12

2A0018 3.7 (5) 17.5

2A0021 5.5 (7.5) 21

2A0030 7.5 (10) 30

2A0040 11 (15) 40

2A0056 15 (20) 56

2A0069 18.5 (25) 69

2A0081 22 (30) 81

2A0110 30 (40) 110

2A0138 37 (50) 138

2A0169 45 (60) 169

2A0211 55 (75) 211

2A0250 75 (100) 250

2A0312 90 (125) 312

2A0360 110 (150) 360

2A0415 110 (175) 415

Table 1.1

Model Number and Specifications (200 V)

Receiving

YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide

1.1 Model Number and Nameplate Check

Three-Phase 400 V

Table 1.2

Drive Model Max. Motor Capacity kW (HP) Rated Output Current A

4A0002 0.75 (0.75) 2.1

4A0004 1.5 (2) 4.1

4A0005 2.2 (3) 5.4

4A0007 3.0 (3) 6.9

4A0009 3.7 (5) 8.8

4A0011 5.5 (7.5) 11.1

4A0018 7.5 (10) 17.5

4A0023 11 (15) 23

4A0031 15 (20) 31

4A0038 18.5 (25) 38

4A0044 22 (30) 44

4A0058 30 (40) 58

4A0072 37 (50) 72

4A0088 45 (60) 88

4A0103 55 (75) 103

4A0139 75 (100) 139

4A0165 90 (125) 165

4A0208 110 (150) 208

4A0250 132 (200) 250

4A0296 160 (250) 296

4A0362 185 (300) 362

4A0414 220 (350) 414

4A0515 250 (400-450) 515

4A0675 355 (500-550) 675

Model Number and Specifications (400 V)

Three-Phase 600 V

Drive Model Max. Motor Capacity kW (HP) Rated Output Current A

5A0003 1.5 (2) 2.7

5A0004 2.2 (3) 3.9

5A0006 3.7 (5) 6.1

5A0009 5.5 (7.5) 9

5A0011 7.5 (10) 11

5A0017 11 (15) 17

5A0022 15 (20) 22

5A0027 18.5 (25) 27

5A0032 22 (30) 32

5A0041 30 (40) 41

5A0052 37 (50) 52

5A0062 45 (60) 62

5A0077 55 (75) 77

5A0099 75 (100) 99

5A0125 90 (125) 125

5A0145 110 (150) 145

5A0192 160 (200) 192

5A0242 185 (250) 242

Table 1.3

Model Number and Specifications (600 V)

YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide

Mechanical Installation

This chapter explains how to properly mount and install the drive.

2.1

MECHANICAL INSTALLATION.............................................................................26

YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide

2.1 Mechanical Installation

This section outlines specifications, procedures, and the environment for proper mechanical installation of the drive.

Installation Environment

Install the drive in an environment matching the specifications in Table 2.1 to help prolong the optimum performance life of the drive.

Table 2.1

Environment Conditions

Installation Area Indoors

-10 °C to +40 °C (IP20/NEMA Type 1 enclosure)

-10 °C to +50 °C (IP00/Open Type enclosure)

Ambient Temperature

Humidity 95% RH or less and free of condensation

Storage Temperature -20 to +60 °C

Surrounding Area

Altitude 1000 m or lower, up to 3000 m with derating

Vibration

Orientation Install the drive vertically to maintain maximum cooling effects.

Drive reliability improves in environments without wide temperature fluctuations. When using the drive in an enclosure panel, install a cooling fan or air conditioner in the area to ensure that the air temperature inside the enclosure does not exceed the specified levels. Do not allow ice to develop on the drive.

Install the drive in an area free from:

•

oil mist and dust

• metal shavings, oil, water, or other foreign materials

• radioactive materials

• combustible materials (e.g., wood)

• harmful gases and liquids

• excessive vibration

• chlorides

• direct sunlight.

10 to 20 Hz at 9.8 m/s 20 to 55 Hz at 5.9 m/s2 (Models 2A0004 to 2A0211, 4A0002 to 4A0165, and 5A0003 to 5A0099) or

2.0 m/s2 (Models 2A0250 to 2A0415, 4A0208 to 4A0675, and 5A0125 to 5A0242)

Installation Environment

NOTICE: Avoid

operation. If such devices must be used in close proximity to the drive, take proper steps to shield the drive from noise.

NOTICE: Prevent foreign matter such as metal shavings and wire clippings from falling into the drive during installation. Failure to comply could result in damage to the drive. Place a temporary cover over the top of the drive during installation. Remove the temporary cover before drive start-up, as the cover will reduce ventilation and cause the drive to overheat.

Installation Orientation and Spacing

placing drive peripheral devices, transformers, or other electronics near the drive as the noise created can lead to erroneous

Install the drive upright as illustrated in Figure 2.1 to maintain proper cooling.

Figure 2.1 Correct Installation Orientation

YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide

2.1 Mechanical Installation

Single Drive Installation

Figure 2.2 shows the installation distance required to maintain sufficient space for airflow and wiring. Install the heatsink

against a closed surface to avoid diverting cooling air around the heatsink.

Side Clearance Top/Bottom Clearance

B B

A – 50 mm minimum

B – 30 mm minimum

C – 120 mm minimum D – Airflow direction

Figure 2.2 Correct Installation Spacing

Note: IP20/NEMA Type 1 enclosure and IP00/Open Type enclosure models require the same amount of space above and below the drive for

installation.

Multiple Drive Installation (Side-by-Side Installation)

Models 2A0004 to 2A0081, 4A0002 to 4A0044, and 5A0003 to 5A0032 can take advantage of Side-by-Side installation.

When installing multiple drives into the same enclosure panel, mount the drives according to Figure 2.2.

When mounting drives with the minimum clearance of 2 mm according to Figure 2.3, set parameter L8-35 to 1 while considering derating. Refer to Parameter List

Side Clearance

on page 177 for details..

Line up the tops of the drives.

Top/Bottom Clearance

A – 50 mm minimum

– 30 mm minimum

C – 2 mm minimum D – 120 mm minimum

Figure 2.3 Space Between Drives (Side-by-Side Mounting)

Note: Align

the tops of the drives when installing drives of different heights in the same enclosure panel. Leave space between the tops and bottoms

of stacked drives for easier cooling fan replacement.

Remove the top protective covers of all drives as shown in Figure 2.4 when mounting IP20/NEMA Type 1 enclosure drives side-by-side. Refer to Top Protective Cover on page 48 to remove and reattach the top protective cover.

Mechanical Installation

YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide

2.1 Mechanical Installation

Figure 2.4 IP20/NEMA 1 Side-by-Side Mounting in Enclosure

YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide

IP20/NEMA Type 1 Enclosure Drives

Note: Removing

the top protective cover or bottom conduit bracket from an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection

while maintaining IP20 conformity.

4-d

2.1 Mechanical Installation

Max.W2

Figure 2Figure 1

Table 2.2 Dimensions for IP20/NEMA Type 1 Enclosure: 200 V Class

Drive Model

2A0004F

Figure W H D W1 W2 H0 H1 H2 H3 H4 D1 t1 t2 d Wt. (lb)

5.51 11.81 5.79 4.80 – 10.24 9.76 0.24 1.57 0.06 1.50 0.20 – M5 7.3

2A0006F 5.51 11.81 5.79 4.80 – 10.24 9.76 0.24 1.57 0.06 1.50 0.20 – M5 7.3

2A0008F 5.51 11.81 5.79 4.80 – 10.24 9.76 0.24 1.57 0.06 1.50 0.20 – M5 7.5

2A0010F 5.51 11.81 5.79 4.80 – 10.24 9.76 0.24 1.57 0.06 1.50 0.20 – M5 7.5

2A0012F 5.51 11.81 5.79 4.80 – 10.24 9.76 0.24 1.57 0.06 1.50 0.20 – M5 7.5

2A0018F 5.51 11.81 6.46 4.80 – 10.24 9.76 0.24 1.57 0.06 2.17 0.20 – M5 8.2

2A0021F 5.51 11.81 6.46 4.80 – 10.24 9.76 0.24 1.57 0.06 2.17 0.20 – M5 8.2

<1>

2A0030F 5.51 11.81 6.57 4.80 – 10.24 9.76 0.24 1.57 0.06 2.17 0.20 – M5 9.3

2A0040F 5.51 11.81 6.57 4.80 – 10.24 9.76 0.24 1.57 0.06 2.17 0.20 – M5 9.3

2A0056F 7.09 13.39 7.36 6.30 – 11.81 11.18 0.31 1.57 0.06 2.95 0.20 – M5 13.0

2A0069F 8.66 15.75 7.76 7.56 – 13.78 13.19 0.31 1.97 0.06 3.07 0.20 – M6 20.1

2A0081F 8.66 15.75 7.76 7.56 – 13.78 13.19 0.31 1.97 0.06 3.07 0.20 – M6 22.0

2A0110F

2A0138F 10.98 24.17 10.16 8.66 0.31 17.72 17.13 0.30 6.46 – 3.94 0.09 0.09 M6 61.7

2A0169F 12.95 28.74 11.14 10.24 0.31 21.65 21.06 0.30 7.09 – 4.33 0.09 0.09 M6 90.4

10.00 21.02 10.16 7.68 0.31 15.75 15.16 0.30 5.28 – 3.94 0.09 0.09 M6 50.7

<1>

2A0211F 12.95 28.74 11.14 10.24 0.31 21.65 21.06 0.30 7.09 – 4.33 0.09 0.09 M6 92.6

Dimensions below are the dimensions of IP00/Open Type models after customer installation of the appropriate IP20/NEMA Type 1 Kit.

2A0250A

2A0312A 17.95 37.80 12.99 12.80 0.31 27.76 26.77 0.49 10.04 – 5.12 0.13 0.13 M10 194.0

17.95 37.80 12.99 12.80 0.31 27.76 26.77 0.49 10.04 – 5.12 0.13 0.13 M10 183.0

2A0360A 19.84 45.98 13.78 14.57 0.31 31.50 30.43 0.51 14.49 – 5.12 0.18 0.18 M12 238.1

Dimensions (in)

<1> Removing the top protective cover from a IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while retaining IP20 conformity.

Mechanical Installation

YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide

2.1 Mechanical Installation

Table 2.3 Dimensions for IP20/NEMA Type 1 Enclosure: 400 V Class

Drive Model

4A0002F

4A0004F 5.51 11.81 5.79 4.80 – 10.24 9.76 0.24 1.57 0.06 1.50 0.20 – M5 7.5

4A0005F 5.51 11.81 5.79 4.80 – 10.24 9.76 0.24 1.57 0.06 1.50 0.20 – M5 7.5

4A0007F 5.51 11.81 6.46 4.80 – 10.24 9.76 0.24 1.57 0.06 2.17 0.20 – M5 7.9

4A0009F 5.51 11.81 6.46 4.80 – 10.24 9.76 0.24 1.57 0.06 2.17 0.20 – M5 8.2

4A0011F 5.51 11.81 6.46 4.80 – 10.24 9.76 0.24 1.57 0.06 2.17 0.20 – M5 8.2

4A0018F 5.51 11.81 6.57 4.80 – 10.24 9.76 0.24 1.57 0.06 2.17 0.20 – M5 9.0

4A0023F 5.51 11.81 6.57 4.80 – 10.24 9.76 0.24 1.57 0.06 2.17 0.20 – M5 9.0

4A0031F 7.09 13.39 6.57 6.30 – 11.81 11.18 0.31 1.57 0.06 2.17 0.20 – M5 12.6

4A0038F 7.09 13.39 7.36 6.30 – 11.81 11.18 0.31 1.57 0.06 2.95 0.20 – M5 13.2

4A0044F 8.66 15.75 7.76 7.56 – 13.78 13.19 0.31 1.97 0.06 3.07 0.20 – M6 19.2

4A0058F

4A0072F 10.98 20.28 10.16 8.66 0.31 17.72 17.13 0.30 2.56 – 3.94 0.09 0.09 M6 59.5

4A0088F 12.95 24.80 10.16 10.24 0.31 20.08 19.49 0.30 4.72 – 4.13 0.09 0.13 M6 86.0

4A0103F 12.95 24.80 10.16 10.24 0.31 20.08 19.49 0.30 4.72 – 4.13 0.09 0.13 M6 86.0

4A0139F 12.95 28.74 11.14 10.24 0.31 21.65 21.06 0.30 7.09 – 4.33 0.09 0.09 M6 99.2

4A0165F 12.95 28.74 11.14 10.24 0.31 21.65 21.06 0.30 7.09 – 4.33 0.09 0.09 M6 101.4

Dimensions below are the dimensions of IP00/Open Type models after customer installation of the appropriate IP20/NEMA Type 1 Kit.

4A0208A

4A0250A 19.84 45.98 13.78 14.57 0.31 31.50 30.43 0.51 14.49 – 5.12 0.18 0.18 M12 233.7

4A0296A 19.84 45.98 13.78 14.57 0.31 31.50 30.43 0.51 14.49 – 5.12 0.18 0.18 M12 246.9

4A0362A 19.84 45.98 13.78 14.57 0.31 31.50 30.43 0.51 14.49 – 5.12 0.18 0.18 M12 257.9

Figure W H D W1 W2 H0 H1 H2 H3 H4 D1 t1 t2 d Wt. (lb)

5.51 11.81 5.79 4.80 – 10.24 9.76 0.24 1.57 0.06 1.50 0.20 – M5 7.5

<1>

10.00 18.31 10.16 7.68 0.31 15.75 15.16 0.30 2.56 – 3.94 0.09 0.09 M6 50.7

<1>

17.95 37.80 12.99 12.80 0.31 27.76 26.77 0.49 10.04 – 5.12 0.13 0.13 M10 191.8

<1> Removing the top protective cover from a IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while retaining IP20 conformity.

Dimensions (in)

Dimensions for IP20/NEMA Type 1 Enclosure: 600 V Class

Dimensions (in)

Drive Model

5A0003F

Table 2.4

Figure W H D W1 W2 H0 H1 H2 H3 H4 D1 t1 t2 d Wt. (lb)

5.51 11.81 5.79 4.80 – 10.24 9.76 0.24 1.57 0.06 1.50 0.20 – M5 7.5

5A0004F 5.51 11.81 5.79 4.80 – 10.24 9.76 0.24 1.57 0.06 1.50 0.20 – M5 7.5

5A0006F 5.51 11.81 6.46 4.80 – 10.24 9.76 0.24 1.57 0.06 2.17 0.20 – M5 8.2

5A0009F 5.51 11.81 6.46 4.80 – 10.24 9.76 0.24 1.57 0.06 2.17 0.20 – M5 8.2

5A0011F 5.51 11.81 6.57 4.80 – 10.24 9.76 0.24 1.57 0.06 2.17 0.20 – M5 9.0

<1>

5A0017F 7.09 13.39 7.36 6.30 – 11.81 11.18 0.31 1.57 0.06 2.95 0.20 – M5 13.2

5A0022F 7.09 13.39 7.36 6.30 – 11.81 11.18 0.31 1.57 0.06 2.95 0.20 – M5 13.2

5A0027F 8.66 15.75 7.76 7.56 – 13.78 13.19 0.31 1.97 0.06 3.07 0.20 – M6 19.2

5A0032F 8.66 15.75 7.76 7.56 – 13.78 13.19 0.31 1.97 0.06 3.07 0.20 – M6 19.2

5A0041F

10.98 20.28 10.16 8.66 0.31 17.72 17.13 0.30 2.56 – 3.94 0.09 0.09 M6 59.5

5A0052F 10.98 20.28 10.16 8.66 0.31 17.72 17.13 0.30 2.56 – 3.94 0.09 0.09 M6 59.5

5A0062F 12.95 28.74 11.14 10.24 0.31 21.65 21.06 0.30 7.09 – 4.33 0.09 0.09 M6 99.2

5A0077F 12.95 28.74 11.14 10.24 0.31 21.65 21.06 0.30 7.09 – 4.33 0.09 0.09 M6 99.2

5A0099F 12.95 28.74 11.14 10.24 0.31 21.65 21.06 0.30 7.09 – 4.33 0.09 0.09 M6 99.2

Dimensions below are the dimensions of IP00/Open Type models after customer installation of the appropriate IP20/NEMA Type 1 Kit.

5A0125A

5A0145A 17.95 37.80 12.99 12.80 0.31 27.76 26.77 0.49 10.04 – 5.12 0.13 0.13 M10 191.8

5A0192A 19.84 45.98 13.78 14.57 0.31 31.50 30.43 0.51 14.49 – 5.12 0.18 0.18 M12 233.7

17.95 37.80 12.99 12.80 0.31 27.76 26.77 0.49 10.04 – 5.12 0.13 0.13 M10 191.8

5A0242A 19.84 45.98 13.78 14.57 0.31 31.50 30.43 0.51 14.49 – 5.12 0.18 0.18 M12 257.9

<1> Removing the top protective cover or bottom conduit bracket from an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while

maintaining IP20 conformity.

YASKAWA ELECTRIC TOEP YAIP1U 01A YASKAWA AC Drive - P1000 Quick Start Guide

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