Yaskawa AC Drive-J1000 Technical Manual
YASKAWA AC Drive-J1000
Compact V/f Control Drive
Technical Manual
Type: CIMR-JU
Models:
To properly use the product, read this manual thoroughly
and retain for easy reference, inspection, and maintenance.
Ensure the end user receives this manual.
200 V Class, Three-Phase Input: 0.1 to 5.5 kW
200 V Class, Single-Phase Input: 0.1 to 2.2 kW
400 V Class, Three-Phase Input: 0.2 to 5.5 kW
Receiving
Mechanical Installation
Electrical Installation
Start-Up Programming &
Operation
Parameter Details
Troubleshooting
Periodic Inspection &
Maintenance
Peripheral Devices &
Options
Specifications
Parameter List
MEMOBUS/Modbus
Communications
1
2
3
4
5
6
7
8
A
B
C
MANUAL NO. SIEP C710606 31A
Standards Compliance
D
This Page Intentionally Blank
Copyright © 2008 YASKAWA ELECTRIC CORPORATION. All rights reserved.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in
any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written
permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein.
Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained
in this manual is subject to change without notice. Every precaution has been taken in the preparation of this
manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages
resulting from the use of the information contained in this publication.
2
YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
Table of Contents
i. PREFACE & GENERAL SAFETY.................................................................... 9
i.1 Preface ....................................................................................................................... 10
Applicable Documentation....................................................................................................... 10
Symbols................................................................................................................................... 10
Terms and Abbreviations ........................................................................................................ 10
i.2 General Safety ........................................................................................................... 11
Supplemental Safety Information ............................................................................................ 11
Safety Messages..................................................................................................................... 11
Drive Label Warnings .............................................................................................................. 13
Warranty Information............................................................................................................... 14
Quick Reference...................................................................................................................... 14
1. RECEIVING .................................................................................................... 15
1.1 Section Safety............................................................................................................ 16
1.2 Model Number and Nameplate Check ..................................................................... 17
Nameplate ............................................................................................................................... 17
1.3 Component Names.................................................................................................... 19
IP20/Open-Chassis ................................................................................................................. 19
Front Views ............................................................................................................................. 21
2. MECHANICAL INSTALLATION..................................................................... 23
2.1 Section Safety............................................................................................................ 24
2.2 Mechanical Installation ............................................................................................. 26
Installation Environment .......................................................................................................... 26
Installation Orientation and Spacing........................................................................................ 27
Exterior and Mounting Dimensions ......................................................................................... 28
3. ELECTRICAL INSTALLATION ...................................................................... 31
3.1 Section Safety............................................................................................................ 32
3.2 Standard Connection Diagram................................................................................. 34
3.3 Main Circuit Connection Diagram............................................................................ 36
Single-Phase 200 V Class (CIMR-JoBA0001 ~ 0010)........................................................... 36
Three-Phase 200 V Class (CIMR-Jo2A0001 ~
0020);
Three-Phase 400 V Class (CIMR-Jo4A0001 ~ 0011)........................................................... 36
3.4 Terminal Block Configuration .................................................................................. 37
3.5 Protective Covers...................................................................................................... 38
YASKAWA ELECTRIC
SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
3
Table of Contents
IP20/Open-Chassis Cover Removal and Installation ........................................................................ 38
3.6 Main Circuit Wiring..............................................................................................................39
Main Circuit Terminal Functions........................................................................................................ 39
Wire Gauges and Tightening Torque ................................................................................................ 39
Main Circuit Terminal Power Supply and Motor Wiring..................................................................... 40
3.7 Control Circuit Wiring .........................................................................................................42
Control Circuit Terminal Block Functions .......................................................................................... 42
Terminal Configuration ...................................................................................................................... 43
Wiring Procedure............................................................................................................................... 44
3.8 I/O Connections...................................................................................................................46
Sinking/Sourcing Mode Switch.......................................................................................................... 46
3.9 Main Frequency Reference.................................................................................................48
DIP Switch S1 Analog Input Signal Selection ................................................................................... 48
3.10 Braking Resistor..................................................................................................................49
Installation ......................................................................................................................................... 49
3.11 Interlocking with Connected Machinery ...........................................................................51
Drive Ready Signal............................................................................................................................ 51
3.12 Wiring Checklist ..................................................................................................................52
4. START-UP PROGRAMMING & OPERATION ...................................................... 53
4.1 Section Safety......................................................................................................................54
4.2 Using the Digital LED Operator..........................................................................................56
Keys, Displays, and LEDs ................................................................................................................. 56
Digital Text Display............................................................................................................................ 57
LED Screen Displays ........................................................................................................................ 57
LO/RE LED and RUN LED Indications.............................................................................................. 57
Menu Structure for Digital LED Operator .......................................................................................... 58
4.3 The Drive and Programming Modes..................................................................................59
Navigating the Drive and Programming Modes................................................................................. 59
Changing Parameter Settings or Values ........................................................................................... 61
Verifying Parameter Changes: Verify Menu ...................................................................................... 62
Switching Between LOCAL and REMOTE........................................................................................ 62
Parameters Available in the Setup Group ......................................................................................... 63
4.4 Start-up Flowchart...............................................................................................................64
Flowchart: Basic Start-up .................................................................................................................. 64
4.5 Powering Up the Drive ........................................................................................................65
Powering Up the Drive and Operation Status Display....................................................................... 65
V/f Pattern Setting ............................................................................................................................. 65
4.6 No-Load Operation Test Run..............................................................................................66
No-Load Operation Test Run ............................................................................................................ 66
4.7 Test Run with Load Connected..........................................................................................67
Test Run with the Load Connected ................................................................................................... 67
4.8 Verifying and Backing Up Parameter Settings .................................................................68
Parameter Access Level: A1-01........................................................................................................ 68
Password Settings: A1-04, A1-05 ..................................................................................................... 68
Copy Function (Optional) .................................................................................................................. 68
4.9 Test Run Checklist ..............................................................................................................69
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YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
Table of Contents
5. PARAMETER DETAILS ......................................................................................... 71
5.1 A: Initialization.....................................................................................................................72
A1: Initialization ................................................................................................................................. 72
5.2 b: Application.......................................................................................................................75
b1: Mode of Operation....................................................................................................................... 75
b2: DC Injection Braking.................................................................................................................... 79
5.3 C: Tuning..............................................................................................................................81
C1: Acceleration and Deceleration Times ......................................................................................... 81
C2: S-Curve Characteristics.............................................................................................................. 82
C3: Slip Compensation...................................................................................................................... 82
C4: Torque Compensation ................................................................................................................ 83
C6: Carrier Frequency....................................................................................................................... 83
5.4 d: Reference Settings .........................................................................................................86
d1: Frequency Reference.................................................................................................................. 86
d2: Frequency Upper/Lower Limits ................................................................................................... 87
d3: Jump Frequency.......................................................................................................................... 88
d4: Frequency Hold Function ............................................................................................................ 88
5.5 E: Motor Parameters ...........................................................................................................90
E1: V/f Characteristics....................................................................................................................... 90
E2: Motor 1 Parameters .................................................................................................................... 92
5.6 H: Terminal Functions.........................................................................................................94
H1: Multi-Function Digital Inputs ....................................................................................................... 94
H2: Multi-Function Output ................................................................................................................. 99
H3: Analog Input Terminal A1 Settings ........................................................................................... 103
H4: Multi-Function Analog Output Terminal AM.............................................................................. 106
H5: MEMOBUS/Modbus Serial Communication ............................................................................. 106
5.7 L: Protection Functions ....................................................................................................107
L1: Motor Protection Functions ....................................................................................................... 107
L2: Momentary Power Loss Ride-Thru............................................................................................ 108
L3: Stall Prevention ......................................................................................................................... 109
L4: Speed Agree ............................................................................................................................. 111
L5: Fault Restart.............................................................................................................................. 112
L6: Torque Detection....................................................................................................................... 112
L8: Hardware Protection.................................................................................................................. 113
5.8 n: Special Adjustments.....................................................................................................116
n1: Hunting Prevention.................................................................................................................... 116
n3: Overexcitation Deceleration ...................................................................................................... 116
5.9 o: Operator Related Settings............................................................................................117
o1: Display Settings and Selections ................................................................................................ 117
o2: Operator Key Selections ........................................................................................................... 117
o3: Copy Function ........................................................................................................................... 118
o4: Maintenance Monitor Settings................................................................................................... 119
5.10 U: Monitor Parameters......................................................................................................121
U1: Operation Status Monitors ........................................................................................................ 121
U2: Fault History.............................................................................................................................. 121
U4: Maintenance Monitors .............................................................................................................. 121
6. TROUBLESHOOTING.......................................................................................... 123
6.1 Section Safety....................................................................................................................124
YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
5
Table of Contents
6.2 Motor Performance Fine Tuning ......................................................................................126
Parameters for Tuning the Drive ..................................................................................................... 126
Motor Hunting and Oscillation Control Parameters ......................................................................... 126
6.3 Drive Alarms, Faults, and Errors .....................................................................................127
Types of Alarms, Faults, and Errors................................................................................................ 127
Alarm and Error Displays ................................................................................................................ 127
6.4 Fault Detection ..................................................................................................................129
Fault Displays, Causes and Possible Solutions .............................................................................. 129
6.5 Alarm Detection.................................................................................................................135
Alarm Codes, Causes, and Possible Solutions ............................................................................... 135
6.6 Operator Programming Errors .........................................................................................138
oPE Codes, Causes, and Possible Solutions.................................................................................. 138
6.7 Diagnosing and Resetting Faults.....................................................................................139
Fault Occurs Simultaneously with Power Loss ............................................................................... 139
If the Drive Still has Power After a Fault Occurs ............................................................................. 139
Viewing Fault History Data After Fault ............................................................................................ 139
Fault Reset Methods ....................................................................................................................... 139
6.8 Troubleshooting without Fault Display...........................................................................140
Cannot Change Parameter Settings ............................................................................................... 140
Motor Does Not Rotate Properly after Pressing RUN Button or after Entering External Run
Command ...................................................................................................................................... 140
7. PERIODIC INSPECTION & MAINTENANCE ...................................................... 145
7.1 Section Safety....................................................................................................................146
7.2 Inspection ..........................................................................................................................148
Recommended Daily Inspection...................................................................................................... 148
Recommended Periodic Inspection................................................................................................. 148
7.3 Periodic Maintenance .......................................................................................................150
Replacement Parts.......................................................................................................................... 150
7.4 Drive Cooling Fans............................................................................................................151
Cooling Fan Replacement............................................................................................................... 151
8. PERIPHERAL DEVICES & OPTIONS ................................................................ 153
8.1 Section Safety....................................................................................................................154
8.2 Drive Options and Peripheral Devices ............................................................................156
8.3 Connecting Peripheral Devices .......................................................................................157
8.4 Installing Peripheral Devices ...........................................................................................158
Installing a Molded Case Circuit Breaker (MCCB) .......................................................................... 158
Installing a Leakage Breaker........................................................................................................... 158
Installing a Magnetic Contactor ....................................................................................................... 158
Connecting an AC or DC Reactor ................................................................................................... 159
Connecting a Surge Suppressor ..................................................................................................... 159
Connecting a Noise Filter ................................................................................................................ 160
Zero-Phase Reactor ........................................................................................................................ 161
Installing Fuses on the Input Side ................................................................................................... 162
Installing a Motor Thermal Overload (oL) Relay on the Drive Output ............................................. 162
NEMA Type 1 Kit............................................................................................................................. 163
8.5 Communication Options...................................................................................................167
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YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
Table of Contents
A. SPECIFICATIONS ................................................................................................ 169
A.1 Heavy Duty and Normal Duty Ratings.............................................................................170
A.2 Single/Three-Phase 200 V Class Drive ............................................................................171
A.3 Three-Phase 400 V Class Drives......................................................................................172
A.4 Drive Specifications ..........................................................................................................173
A.5 Drive Watt Loss Data ........................................................................................................175
A.6 Drive Derating Data ...........................................................................................................176
Temperature Derating ..................................................................................................................... 176
B. PARAMETER LIST............................................................................................... 177
B.1 Parameter Groups .............................................................................................................178
B.2 Parameter Table ................................................................................................................179
A: Initialization Parameters.............................................................................................................. 179
b: Application................................................................................................................................... 179
C: Tuning......................................................................................................................................... 180
d: References .................................................................................................................................. 181
E: Motor Parameters ....................................................................................................................... 182
H Parameters: Multi-Function Terminals......................................................................................... 184
L: Protection Function ..................................................................................................................... 186
n: Advanced Performance Set-Up................................................................................................... 190
o: Operator Related Parameters ..................................................................................................... 190
U: Monitors ...................................................................................................................................... 191
B.3 Defaults by Drive Capacity (o2-04) and ND/HD (C6-01) .................................................193
C. MEMOBUS/MODBUS COMMUNICATIONS........................................................ 195
C.1 Section Safety....................................................................................................................196
C.2 MEMOBUS/Modbus Configuration ..................................................................................197
C.3 Communication Specifications ........................................................................................198
C.4 Connecting to a Network ..................................................................................................199
Network Cable Connection.............................................................................................................. 199
Wiring Diagram for Multiple Connection.......................................................................................... 199
Network Termination ....................................................................................................................... 201
C.5 MEMOBUS/Modbus Setup Parameters ...........................................................................202
MEMOBUS/Modbus Serial Communication.................................................................................... 202
C.6 Drive Operations by MEMOBUS/Modbus........................................................................205
Observing the Drive Operation........................................................................................................ 205
Controlling the Drive........................................................................................................................ 205
C.7 Communications Timing...................................................................................................206
Command Messages from Master to Drive..................................................................................... 206
Response Messages from Drive to Master ..................................................................................... 206
C.8 Message Format ................................................................................................................207
Message Content ............................................................................................................................ 207
Slave Address ................................................................................................................................. 207
Function Code ................................................................................................................................. 207
Data................................................................................................................................................. 207
Error Check ..................................................................................................................................... 207
C.9 Message Examples ...........................................................................................................210
Reading Drive MEMOBUS/Modbus Register Contents .................................................................. 210
YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
7
Table of Contents
Loopback Test................................................................................................................................. 210
Writing to Multiple Registers............................................................................................................ 211
C.10 MEMOBUS/Modbus Data Table........................................................................................212
Command Data ............................................................................................................................... 212
Monitor Data.................................................................................................................................... 213
Broadcast Messages....................................................................................................................... 216
Fault History Contents..................................................................................................................... 217
Alarm Register Contents ................................................................................................................. 217
C.11 Changing Drive Parameters .............................................................................................218
Drive Operations on Parameter Change ......................................................................................... 218
Issuing an Enter Command............................................................................................................. 218
C.12 Communication Errors .....................................................................................................219
MEMOBUS/Modbus Error Codes.................................................................................................... 219
Slave Not Responding..................................................................................................................... 219
C.13 Self-Diagnostics ................................................................................................................220
D. STANDARDS COMPLIANCE .............................................................................. 221
D.1 Section Safety....................................................................................................................222
D.2 European Standards .........................................................................................................224
CE Low Voltage Directive Compliance............................................................................................ 224
EMC Guidelines Compliance .......................................................................................................... 225
D.3 UL Standards .....................................................................................................................229
UL Standards Compliance .............................................................................................................. 229
Drive Motor Overload Protection ..................................................................................................... 230
D.4 User Setting Table.............................................................................................................232
INDEX ................................................................................................................... 235
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YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
i
Preface & General Safety
This section provides safety messages pertinent to this product that, if not heeded, may result in fatality,
personal injury, or equipment damage. Yaskawa is not responsible for the consequences of ignoring
these instructions.
I.1 PREFACE...............................................................................................................10
I.2 GENERAL SAFETY...............................................................................................11
YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
9
TERMSTERMS
i.1 Preface
i.1 Preface
Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and
application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no
responsibility for the way its products are incorporated into the final system design. Under no circumstances should any
Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all
controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment
designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and
instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to
the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and
specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESSED OR IMPLIED, IS OFFERED.
Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its
products.
u
Applicable Documentation
The following manuals are available for J1000 series drives:
J1000 Series Compact V/f Control Drive Quick Start Guide
Read this manual first. This guide is packaged together with the product. It contains basic information
required to install and wire the drive. This guide provides basic programming and simple setup and
adjustment.
J1000 Series Compact V/f Control Drive Technical Manual
This manual describes installation, wiring, operation procedures, functions, troubleshooting,
maintenance, and inspections to perform before operation.
u
Symbols
Note: Indicates a supplement or precaution that does not cause drive damage.
Indicates a term or definition used in this manual.
u
Terms and Abbreviations
• Drive: Yaskawa J1000 Series Drive
10
YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
i.2 General Safety
i.2 General Safety
u
Supplemental Safety Information
General Precautions
• The diagrams in this manual may be indicated without covers or safety shields to show details. Restore covers or shields before operating
the drive and run the drive according to the instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to
which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice
to improve the product and/or the manual.
• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales
office and provide the manual number shown on the front cover.
• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office.
WARNING
Read and understand this manual before installing, operating or servicing this drive. The drive must be installed according
to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result
in serious or possibly even fatal injury or damage to the products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
NOTICE
Indicates a property damage message.
NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
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Safety Messages
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in
this manual.
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
11
i.2 General Safety
DANGER
Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply
is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock,
wait at least one minute after all indicators are OFF and measure the DC bus voltage level to confirm safe level.
WARNING
Sudden Movement Hazard
System may start unexpectedly upon application of power, resulting in death or serious injury.
Clear all personnel from the drive, motor and machine area before applying power. Secure covers, couplings, shaft keys and
machine loads before applying power to the drive.
Electrical Shock Hazard
Do not attempt to modify or alter the drive in any way not explained in this manual.
Failure to comply could result in death or serious injury.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation,
adjustment and maintenance of AC drives.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Fire Hazard
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.
Crush Hazard
Do not use this drive in lifting applications without installing external safety circuitry to prevent accidental dropping
of the load.
The drive does not possess built-in load drop protection for lifting applications.
Failure to comply could result in death or serious injury from falling loads.
Install electrical and/or mechanical safety circuit mechanisms independent of drive circuitry.
CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive falling.
12
YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
i.2 General Safety
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting voltage.
Improper equipment sequencing could result in damage to the drive.
Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Install adequate branch circuit short circuit protection per applicable codes.
Failure to comply could result in damage to the drive.
The drive is suitable for circuits capable of delivering not more than 30,000 RMS symmetrical Amperes, 240 Vac maximum
(200 V Class) and 480 Vac maximum (400 V Class).
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
u
Drive Label Warnings
Always heed the warning information listed in Figure i.1 in the position shown in Figure i.2.
WARNING
Read manual before installing.
Wait 1 minute for capacitor discharge after
disconnecting power supply.
To conform to requirements, make sure
to ground the supply neutral for 400V class.
Figure i.1 Warning Information
Risk of electric shock.
Warning
Label
Figure i.2 Warning Information Position
YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
13
i.2 General Safety
u
Warranty Information
Restrictions
n
The J1000 was not designed or manufactured for use in devices or systems that may directly affect or threaten human lives or
health.
Customers who intend to use the product described in this manual for devices or systems relating to transportation, health
care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa
representatives or the nearest Yaskawa sales office.
This product has been manufactured under strict quality-control guidelines. However, if this product is to be installed in any
location where failure of this product could involve or result in a life-and-death situation or loss of human life or in a facility
where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the likelihood of
any accident.
u
Quick Reference
Run a Motor of One-Frame Larger Capacity
When using this drive for variable torque loads such as fans and pumps, a motor one frame size larger can be used.
Know the Details of Safety Measures
The functions listed below affect the safe operation of the drive. Ensure that the settings fit the application requirements prior to operation.
Safe operations. Run by power on. Parameter setting b1-17.
LED operator stop key priority selection. Parameter o2-02.
Enter press required after changing the keypad frequency reference. Parameter o2-05.
Operation interlock when program mode is selected. Parameter b1-08.
Standards Compliance
Refer to European Standards on page 224 and Refer to UL Standards on page 229.
U
R
C
LISTED
US
L
14
YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
1
Receiving
This chapter describes the proper inspections to perform after receiving the drive and illustrates the
different enclosure types and components.
1.1 SECTION SAFETY.................................................................................................16
1.2 MODEL NUMBER AND NAMEPLATE CHECK....................................................17
1.3 COMPONENT NAMES...........................................................................................19
YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
15
1.1 Section Safety
1.1 Section Safety
CAUTION
Do not carry the drive by the front cover.
Failure to comply may cause the main body of the drive to fall, resulting in minor or moderate injury.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
A motor connected to a PWM drive may operate at a higher temperature than a utility-fed motor and the operating
speed range may reduce motor cooling capacity.
Ensure that the motor is suitable for drive duty and/or the motor service factor is adequate to accommodate the additional
heating with the intended operating conditions.
16
YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
1.2 Model Number and Nameplate Check
1.2 Model Number and Nameplate Check
Please perform the following tasks after receiving the drive:
• Inspect the drive for damage.
If the drive appears damaged upon receipt, contact the shipper immediately.
• Verify receipt of the correct model by checking the information on the nameplate.
• If you have received the wrong model or the drive does not function properly, contact your supplier.
u
Nameplate
Drive model
Input
specifications
Output
specifications
Lot number
Serial number
CIMR-
Drive
CIMR-JU2A0004BAA
:
MODEL
MAX APPLI. MOTOR : 3.5A/3.0A REV : A
: AC3PH 200-240V 50 / 60Hz 2.7A / 1.4A
INPUT
: AC3PH 0-240V 0-400Hz 1.2A / 0.8A
OUTPUT
: 0.9 kg
MASS
:
O / N
:
S / N
: E131457 IP20
FILE NO
YASKAWA ELECTRIC CORPORATION
PRG : 1010
PASS
MADE IN JAPAN
Figure 1.1 Nameplate Information
U
J
J1000
Series
Region
No.
Code
U USA
A Japan
C Europe
No. Voltage Class
B
2
4
2
Customized
No.
Specifications
A Standard model
1-phase, 200-240 Vac
3-phase, 200-240 Vac
3-phase, 380-480 Vac
0001
A
U
C US
L
LISTED
IND.CONT.EQ.
7J48 B
B
No.
B
No.
A
M
N
S
Software version
A
Enclosure
Type
IP20
Environmental
Specification <1>
Standard
Humidity- and
dust-resistant
Oil-resistant
Vibration-resistant
A
Design
Revision
Order
Receiving
1
Single-Phase 200 V
n
Normal Duty Heavy Duty
No.
Max. Motor CapacitykWRated Output
Current A
0001 0.2 1.2 0001 0.1 0.8
0002 0.4 1.9 0002 0.2 1.6
0003 0.75 3.3 0003 0.4 3.0
0006 1.1 6.0 0006 0.75 5.0
0010 2.2 9.6 0010 1.5 8.0
YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
No.
Max. Motor CapacitykWRated Output
Current A
17
1.2 Model Number and Nameplate Check
Three-Phase 200 V
n
Normal Duty Heavy Duty
No.
0001 0.2 1.2 0001 0.1 0.8
0002 0.4 1.9 0002 0.2 1.6
0004 0.75 3.5 0004 0.4 3.5
0006 1.1 6.0 0006 1.1 6.0
0010 2.2 9.6 0010 1.5 9.6
0012 3.0 12.0 0012 2.2 12.0
0020 5.5 19.6 0020 3.7 17.5
Three-Phase 400 V
n
No.
0001 0.4 1.2 0001 0.2 1.2
0002 0.75 2.1 0002 0.4 1.8
0004 1.5 4.1 0004 0.75 3.4
0005 2.2 5.4 0005 1.5 4.8
0007 3.0 6.9 0007 2.2 5.5
0009 3.7 8.8 0009 3.0 7.2
0011 5.5 11.1 0011 3.7 9.2
Max Motor CapacitykWRated Output
Current A
Normal Duty Heavy Duty
Max. Motor CapacitykWRated Output
Current A
No.
No.
Max Motor CapacitykWRated Output
Current A
Max. Motor CapacitykWRated Output
Current A
<1> Drives with these specifications do not guarantee complete protection for the specified environmental condition.
18
YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
1.3 Component Names
This section illustrates the drive components as they are mentioned in this manual.
u
IP20/Open-Chassis
Single-Phase AC200 V CIMR-JoBA0001B ~ 0003B
n
Three-Phase AC200 V CIMR-Jo2A0001B ~ 0006B
K
J
1.3 Component Names
I
A
H
B
G
F
C
E
A – Mounting hole
B – Heatsink
C – Cable cover
D – Terminal cover
E – Front cover screw
F – Option connector cover
Figure 1.2 Exploded View of IP20/Open-Chassis Type Components
Three-Phase AC200 V CIMR-Jo2A0006B
<1> The drives CIMR-JoBA0001B ~ 0003B and CIMR-Jo2A0001B ~ 0004B do not have a cooling fan or a cooling fan cover.
D
G – Front cover
H – LED operator Refer to Using the Digital LED
Operator on page 56
I – Case
J –
Cooling fan
K –
Fan cover
<1>
<1>
Receiving
1
YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
19
1.3 Component Names
Single-Phase AC200 V CIMR-JoBA0006B ~ 0010B
n
Three-Phase AC200 V CIMR-Jo2A0010B ~ 0020B
Three-Phase AC400 V CIMR-Jo4A0001B ~ 0011B
L
K
J
A
I
B
H
C
G
D
F
A – Mounting hole
B – Heatsink
C – Cable cover
D – Terminal cover
E – Bottom cover
F – Front cover screw
Figure 1.3 Exploded view of IP20/Open-Chassis Type Components
Three-Phase AC200 V CIMR-Jo2A0012B
<1> The drives CIMR-JoBA0006B and CIMR-Jo4A0001B ~ 0004B do not have a cooling fan or a cooling fan cover.
E
G – Option connector cover
H – Front cover
I – LED operator Refer to Using the Digital LED
Operator on page 56
J – Case
K –
Cooling fan
L –
Fan cover
<1>
<1>
20
YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
u
Front Views
1.3 Component Names
CIMR-J 2A0006B
A
G
G
F
B
C
F
D
E
A – DIP switch S1 Refer to DIP Switch S1 Analog Input
Signal Selection on page 48
B – DIP switch S3 Refer to Sinking/Sourcing Mode
Switch on page 46
C – Control circuit terminal Refer to Control Circuit
Wiring on page 42
D – Main circuit terminal Refer to Wiring the Main
Circuit Terminal on page 41
Figure 1.4 Front Views of Drives
CIMR-J 2A0012B
A
B
C
D
E
E – Ground terminal
F – Terminal cover
G – Option unit connector Refer to Communication
Options on page 167
Receiving
1
YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
21
1.3 Component Names
This Page Intentionally Blank
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YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
2
Mechanical Installation
This chapter explains how to properly mount and install the drive.
2.1 SECTION SAFETY.................................................................................................24
2.2 MECHANICAL INSTALLATION.............................................................................26
YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
23
2.1 Section Safety
2.1 Section Safety
WARNING
Fire Hazard
Provide sufficient cooling when installing the drive inside an enclosed panel or cabinet.
Failure to comply could result in overheating and fire.
When multiple drives are placed inside the same enclosure panel, install proper cooling to ensure air entering the enclosure
does not exceed 40 °C.
CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive falling.
NOTICE
Observe proper electrostatic discharge (ESD) procedures when handling the drive.
Failure to comply could result in ESD damage to the drive circuitry.
It may be difficult to perform maintenance on the cooling fans of drives installed in a vertical row inside an enclosure.
Ensure adequate spacing at the top of the drive to perform cooling fan replacement when required.
Operating the motor in the low-speed range diminishes the cooling effects, increases motor temperature, and may
lead to motor damage by overheating.
Reduce the motor torque in the low-speed range whenever using a standard blower cooled motor. If 100% torque is required
continuously at low speed, consider using a special drive or vector motor. Select a motor that is compatible with the required
load torque and operating speed range.
Do not operate motors above the maximum rated RPM.
Failure to comply may lead to bearing or other mechanical motor failures.
The speed range for continuous operation differs according to the lubrication method and motor manufacturer.
If the motor is to be operated at a speed higher than the rated speed, consult with the manufacturer.
Continuously operating an oil-lubricated motor in the low-speed range may result in burning.
24
YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
2.1 Section Safety
NOTICE
When the input voltage is 440 V or higher or the wiring distance is greater than 100 meters, pay special attention to
the motor insulation voltage or use a drive-rated motor.
Failure to comply could lead to motor winding failure.
Motor vibration may increase when operating a machine in variable-speed mode, if that machine previously operated
at a constant speed.
Install vibration-proof rubber on the motor base or use the frequency jump function to skip a frequency resonating the
machine.
The motor may require more acceleration torque with drive operation than with a commercial power supply.
Set a proper V/f pattern by checking the load torque characteristics of the machine to be used with the motor.
The rated input current of submersible motors is higher than the rated input current of standard motors.
Select an appropriate drive according to its rated output current. When the distance between the motor and drive is long, use
a cable thick enough to connect the motor to the drive to prevent motor torque reduction.
When using an explosion-proof motor, it must be subject to an explosion-proof test in conjunction with the drive.
This is also applicable when an existing explosion-proof motor is to be operated with the drive. Since the drive itself is not
explosion-proof, always install it in a safe place.
Do not use a drive for a single-phase motor.
Replace the motor with a three-phase motor.
If an oil-lubricated gearbox or speed reducer is used in the power transmission mechanism, oil lubrication will be
affected when the motor operates only in the low speed range.
The power transmission mechanism will make noise and experience problems with service life and durability if the motor
is operated at a speed higher than the rated speed.
Mechanical Installation
2
YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
25
2.2 Mechanical Installation
2.2 Mechanical Installation
This section outlines specifications, procedures, and environment for proper mechanical installation of the drive.
u
Installation Environment
To help prolong the optimum performance life of the drive, install the drive in the proper environment. The table below provides
a description of the appropriate environment for the drive.
Table 2.1 Installation Environment
Environment Conditions
Installation Area Indoors
-10 °C to +50 °C (IP20/Open-Chassis)
Ambient Temperature
Humidity 95% RH or less and free of condensation
Storage Temperature -20 °C to +60 °C
Surrounding Area
Altitude 1000 m or lower
Vibration
Orientation Install the drive vertically to maintain maximum cooling effects.
NOTICE: Prevent foreign matter such as metal shavings or wire clippings from falling into the drive during installation and project
construction. Failure to comply could result in damage to the drive. Place a temporary cover over the top of the drive during installation.
Remove the temporary cover before startup, as the cover will reduce ventilation and cause the drive to overheat.
Drive reliability improves in environments without wide temperature fluctuations.
When using an enclosure panel, install a cooling fan or air conditioner in the area to ensure that the air temperature inside
the enclosure does not exceed the specified levels.
Do not allow ice to develop on the drive.
Install the drive in an area free from:
• oil mist and dust
• metal shavings, oil, water or other foreign materials
• radioactive materials
• combustible materials (e.g., wood)
• harmful gases and liquids
• excessive vibration
• chlorides
• direct sunlight
10 to 20 Hz at 9.8 m/s
20 to 55 Hz at 5.9 m/s
2
2
26
YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
u
Installation Orientation and Spacing
Install the drive upright as illustrated in Figure 2.1 to maintain proper cooling.
2.2 Mechanical Installation
A – Correct B – Incorrect
Single Drive Installation
n
A
Figure 2.1 Correct Installation Orientation
B
B
Figure 2.2 explains the required installation spacing to maintain sufficient space for airflow and wiring. Install the heatsink
against a closed surface to avoid diverting cooling air around the heatsink.
Side Clearance
A
A
Top/Bottom Clearance
C
B
C
A – 30 mm minimum
B – Airflow direction
Multiple Drive Installation
n
Figure 2.2 Correct Installation Spacing
C – 100 mm minimum
When installing multiple drives into the same enclosure panel, mount the drives according to Figure 2.2. When mounting
drives with a minimum side-by-side clearance of 2 mm according to Figure 2.3, derating must be considered and parameter
L8-35 must be set. Refer to Parameter List on page 177.
Mechanical Installation
2
YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
27
2.2 Mechanical Installation
A
B
2 mm
B
C
D
C
A – Line up the tops of the drives.
B – 30 mm minimum
Figure 2.3 Space Between Drives (Side-by-Side Mounting)
Note: When installing drives of different heights in the same enclosure panel, the tops of the drives should line up. Leave space between the top and
bottom of stacked drives for cooling fan replacement if required. Using this method, it is possible to replace the cooling fans later.
u
Exterior and Mounting Dimensions
C – 100 mm minimum
D – Airflow direction
Refer to NEMA Type 1 Kit on page 163 for exterior and mounting dimensions for NEMA Type 1.
28
YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
IP20/Open-Chassis Drives
n
Table 2.2 IP20/Open-Chassis (without an EMC filter)
W1
2-M4
H1H2
D2
H
t1
2.2 Mechanical Installation
Voltage Class
Single-Phase
200 V Class
Three-Phase
200 V Class
D1
D
Dimensions (in)
Drive Model
CIMR-Jo
W
W H D W1 H1 H2 D1 D2 t1 Weight (lb.)
BA0001B 2.7 5.0 3.0 2.2 4.6 0.2 0.3 2.7 0.1 1.3
BA0002B 2.7 5.0 3.0 2.2 4.6 0.2 0.3 2.7 0.1 1.3
BA0003B 2.7 5.0 4.6 2.2 4.6 0.2 1.5 4.3 0.2 2.2
2A0001B 2.7 5.0 3.0 2.2 4.6 0.2 0.3 2.7 0.1 1.3
2A0002B 2.7 5.0 3.0 2.2 4.6 0.2 0.3 2.7 0.1 1.3
2A0004B 2.7 5.0 4.3 2.2 4.6 0.2 1.5 3.9 0.2 2.0
2A0006B 2.7 5.0 5.0 2.2 4.6 0.2 2.3 4.7 0.2 2.4
Table 2.3 IP20/Open-Chassis (without an EMC filter)
W1
4-M4
H
W
H2 H1
D2
t1
D
D1
Mechanical Installation
2
Voltage Class
Single-Phase
200 V Class
Three-Phase
200 V Class
Drive Model
CIMR-Jo
W H D W1 H1 H2 D1 D2 t1 Weight (lb.)
BA0006B 4.3 5.0 5.4 3.8 4.6 0.2 2.3 5.1 0.2 3.8
BA0010B 4.3 5.0 6.1 3.8 4.6 0.2 2.3 5.7 0.2 4.0
2A0010B 4.3 5.0 5.1 3.8 4.6 0.2 2.3 4.7 0.2 3.8
2A0012B 4.3 5.0 5.4 3.8 4.6 0.2 2.3 5.1 0.2 3.8
2A0020B 5.5 5.0 5.6 5.0 4.6 0.2 2.6 5.3 0.2 5.3
4A0001B 4.3 5.0 3.2 3.8 4.6 0.2 0.4 2.9 0.2 2.2
4A0002B 4.3 5.0 3.9 3.8 4.6 0.2 1.1 3.6 0.2 2.7
Three-Phase
400 V Class
4A0004B 4.3 5.0 5.4 3.8 4.6 0.2 2.3 5.1 0.2 3.8
4A0005B 4.3 5.0 6.1 3.8 4.6 0.2 2.3 5.7 0.2 3.8
4A0007B 4.3 5.0 6.1 3.8 4.6 0.2 2.3 5.7 0.2 3.8
4A0009B 4.3 5.0 6.1 3.8 4.6 0.2 2.3 5.7 0.2 3.8
4A0011B 5.5 5.0 5.6 5.0 4.6 0.2 2.6 5.3 0.2 5.3
YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
Dimensions (in)
29
2.2 Mechanical Installation
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30
YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual
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