Yaskawa AC Drive Transistion Guide

YASKAWA AC Drive

F7 to A1000

Product Transition Guide

Type: CIMR-F7U Models:

1/2 to 175 HP Normal Duty

Type: CIMR-AU

Models: 3/4 to 175 HP Normal Duty

240 V Class, Three-Phase Input: 1/2 to 150 HP Heavy Duty*

480 V Class, Three-Phase Input: 1/2 to 500 HP Heavy Duty* 1/2 to 600 HP Normal Duty

240 V Class, Three-Phase Input: 3/4 to 150 HP Heavy Duty*

480 V Class, Three-Phase Input: 3/4 to 900 HP Heavy Duty* 3/4 to 1000 HP Normal Duty

* Note: This guide lists only comparable models. Refer to the product catalog for a list of all available models. The Heavy Duty drive ratings (HD) are primarily used in this guide to facilitate data comparison.

DOCUMENT NO. PL.A1000.02

2 YASK AWA PL.A1000.02 F7 to A1000 - Product Transition Guide

Replacing F7 with A1000

1 FEATURE OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 F7 TO A1000 FEATURE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3 DIGITAL OPERATOR COMPARISON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

4 FRONT COVER & COOLING FAN COMPARISON. . . . . . . . . . . . . . . . . . . . . . . 7

5 NAMEPLATE/LABELING DIFFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

6 MAIN CONTROL PCB COMPARISON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

7 A1000 DRIVE OPTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

8 DETAILS ON NEW A1000 FEATURES AND FUNCTIONS . . . . . . . . . . . . . . . 16

9 APPENDIX 1 RATINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

10 APPENDIX 2 PARAMETER CROSS REFERENCE . . . . . . . . . . . . . . . . . . . . . 30

11 APPENDIX 3 TERMINAL SIZE AND WIRE GAUGE . . . . . . . . . . . . . . . . . . . . . 56

YASK AWA PL.A1000.02 F7 to A1000 - Product Transition Guide 3

1 Feature Overview

This document details differences between the F7 and A1000 product to assist in product transistion and new product introductions.

F7 Drive A1000 Drive

The F7 drive is primarily used for general purpose industrial applications.

The A1000 drive is primarily used for general purpose and high performance industrial applications, including those that require precise torque and speed control as well as control of both induction and permanent magnet motors.

Table 1 Key A1000 Features and Functions

Key A1000 Features and Functions Key A1000 Features and Functions

• Closed or open loop vector control for outstanding regulation, torque production, and position control capability

• Continuous Auto-tuning optimizes performance by compensating for changes in motor temperature

• High Frequency Injection enables high precision open loop control of Interior Permanent Magnet Motors

• Fast acting current and voltage limiters help achieve continuous drive operation during periods of excessive demand

• High Slip Braking reduces installation cost and the need for dynamic braking resistors

• Communication options for all major industrial networks provides high speed control and monitoring, reducing installation cost

• DriveWizard computer software and Application Sets for easy configuration • Integrated DC Reactor (standard on 30 HP and larger) for input harmonic reduction

• Auxiliary Control Power Unit maximizes production time and efficiency by maintaining network communication while main power is removed

• Embedded Safe Torque Off minimizes downtime for applications requiring occasional intervention (SIL CL2, PLd, Category 3)

• Embedded function blocks, programmable with DriveWorksEZ, provide additional application flexibility and the opportunity to eliminate separate controllers

• USB Copy Unit and Keypad configuration storage provide speed and convenience for duplicate configuration of multiple drives

• Removable terminal board with configuration storage provides convenience of configuration backup

• Made with RoHS compliant materials

4 YASK AWA PL.A1000.02 F7 to A1000 - Product Transition Guide

2 F7 to A1000 Feature Specifications

Table 2 Feature Specifications

Feature Item Yaskawa F7 Yaskawa A1000

200 V 240V 0.5 to 150 HP (HD) 0.5 to 175 HP (ND) <1>

HP Range

Input Voltage Rated Voltage

Motor types — Induction Induction, Permanent Magnet

PWM Carrier Frequency Range See Appendix 1 See Appendix 1

Maximum Output Frequency Hz

Keypad Design

Digital Input Terminal NPN/PNP Switchable NPN/PNP Switchable NPN/PNP

Digital output Terminal

Analog Output Output Level

Pulse Input

Pulse Output

Quick Disconnect Terminals Type Yes Yes

Auto Tuning Methods Rotating, Stationary Rotating, Stationary, Continuous, Inertia /ASR

Preset Speeds Qty. 17 17

Speed Search

Auto Restart Time Between Attemps 0.0 – 5.0 sec (selectable) 0.0 – 5.0 sec (selectable)

Energy Savings Mode Man/Auto Man/Auto Man/Auto

DC Injection Function At Start/At Stop At Start/At Stop +HSB during stop At Start/At Stop +HSB during stop

Braking Function

Cooling Fan On/Off Control Power/Run Run Based Selectable Always Active/During Run

Timer Function On/Off Delay On/Off Delay (0-3000 s) On/Off Delay (0-3000 s)

Fault Code Additions — 10 additional 10 with elapsed time stamp

Torque Limit/Current Limit/ Stall Prevention

Harmonic Counter Measures

Ambient Temperature ºC

Storage Temperature ºC -20ºC ~ +60ºC -20ºC ~ +60ºC

Network Communications

Unique Feature/Function — HSB – High Slip Braking Over-excitation Braking

400 V 480V 0.5 to 500 HP (HD) 0.5 to 600 HP (ND) 480 V 0.75 to 900 HP (HD) 0.75 to 1000 HP (ND)

600 V — 600 V 2 to 250 HP (ND)

3-phase, 200-240 Vac 3-phase, 380-480 Vac

300 Hz (HD) 400 Hz (ND) 1000 Hz optional

Display 5 Line X 16 Character LCD 5 Line X 16 Character LCD

Copy Function Yes Yes

Open Collector 0 0

Relay Output 3 x Form A, 1 x Form C 3 x Form A, 1 x Form C

2 channels with independent level selections 0-10 V (10 bit plus sign) or –10-+10 V or 10 bit plus sign or 4-20 ma 10 bit

Qty: 1 1

Input Frequency 1-32 kHz 1-32 kHz

Qty: 1 1

Output Frequency 1-32 kHz 1-32 kHz

Bi/Uni-Directional Bi-Directional Bi-Directional

Method Current/Speed Current/Speed Estimation

DB Transistor Built-in to 25 HP Built-in to 40 HP (HD)

Special High Slip Braking High Slip/Over-excitation Braking

Stall Prevention

—

Built-In DC Bus Reactor

Standard Modbus RTU via terminal I/O RS485/422

Optional DeviceNet, Profibus-DP, ControlNet, Ethernet

During Accel/Run/Decel (V/F) Torque Limit in 4 Quadrants (Vector) Software Current Limit (HD=150 %, ND=120 %)

12 Pulse: 30 HP and Above Filters/Reactors (Options)

240 Vac:30-150 HP (HD) 480 Vac: 30-500 HP (HD)

-10ºC ~ +40ºC (IP21)

-10ºC ~ +45ºC (IP00)

<1> HD = Heavy Duty, ND = Normal Duty

240 V 0.75 to 150 HP (HD) 0.75 to 175 HP (ND)

3-phase, 200-240 Vac 3-phase, 380-480 Vac 3-phase, 500-600 Vac

400 Hz (1000 Hz optional)

2 channels with independent level selections 0-10 V (10 bit plus sign) or –10-+10 V or 10 bit plus sign or 4-20 ma 10 bit

Stall Prevention During Accel/Run/Decel (V/F) Torque Limit in 4 Quadrants (Vector) Software Current Limit (HD=150 %, ND=120 %)

Filters/Reactors (Options)

240 Vac: 30-175 HP (ND) 480 Vac: 30-1000 HP (ND) 600 Vac: 30-250 HP (ND)

-10 to +50°C (Open Chassis Installation)

-10 to +40°C (Chassis with zero side clearance, or Type 1)

Modbus RTU via terminal I/O RS485/422

DeviceNet, Profibus-DP, ProfiNet, Ethernet, Modbus TCP/IP, Mechatrolink

YAS KA WA PL.A1000.02 F7 to A1000 - Product Transition Guide 5

3 Digital Operator Comparison



3 Digital Operator Comparison

• Enhanced LCD operator with built-in copy function and parameter verify for A1000

• Soft Keys simplify operation and programming

• Optional LED operator available for A1000

• LCD contrast adjustment

• Simplified parameter grouping for easier navigation and set-up

• The A1000 has a new layout for faster parameter selection

Table 3 Digital Operator

F7 Operator New A1000 Operator

LCD Backlit Display

5 Line x 16 Characters

LCD Backlit Display

5 Line x 16 Characters

New Button Layout

Soft Keys (F1/F2)

Smaller

• A1000 copy keypad is capable of uploading all of the parameter settings from the A1000 drive memory.

• Upload of F7 parameters to the A1000 is not available.

• A1000 drives must have the same software version, model, and control mode to copy parameters between A1000 drives.

• A Quick Start menu is added to aid in simple start up.

• The Quick Start menu consists of 26 parameters. The advanced menu offers full parameter access.

• There is a new button layout for quicker drive navigation.

Table 4 Menu Structure Comparison

F7 A1000

Operation “DRIVE” Operation

Quick Setting “QUICK” Auto-Tuning

Programming “ADV” Programming

Modified Constants “VERIFY” Quick Settings

Auto-Tuning “A.TUNE” Modified Constants

— Monitor Menu

6 YASK AWA PL.A1000.02 F7 to A1000 - Product Transition Guide

4 Front Cover & Cooling Fan Comparison

F7 - Split Front Cover A1000 - Split Front Cover

The A1000 is provided with a split cover to allow terminal only access. The split cover limits exposure to the control PCB and power structure during wiring.

F7 Modular Cooling

• The A1000 features an easy to remove top mounted heat sink fan.

• Fan operation is parameter controlled.

• Fan operation time can be monitored for preventative maintenance.

A1000 - New Modular Top-Mounted Cooling Fan

YAS KA WA PL.A1000.02 F7 to A1000 - Product Transition Guide 7

5 Nameplate/Labeling Differences

Table 5 Nameplates and Front Labels

F7 Side Nameplate A1000 Side Nameplate

F7 Front Label A1000 Front Label

8 YASK AWA PL.A1000.02 F7 to A1000 - Product Transition Guide

6 Main Control PCB Comparison

F7 Control PCB New A1000 Control PCB

6 Main Control PCB Comparison

A1000 Removable Terminal Board

YAS KA WA PL.A1000.02 F7 to A1000 - Product Transition Guide 9

6 Main Control PCB Comparison

 Terminal Board Set-Up Comparison

Figure 1

Figure 1 F7 Terminal Board Configuration

Figure 2

Figure 2 A1000 Terminal Board Configuration

10 YASK AWA PL.A1000.02 F7 to A1000 - Product Transition Guide

 F7 to A1000 Terminal Comparison

Table 6 Factory Default Terminal Functions 2-Wire Control

F7 Terminal A1000 Terminal (Designations similar to F7)

Typ e F7 Terminal Default Function A1000 Terminal Default Function A1000 Description

S1 Forward run/stop command S1 Forward run/stop

S2 Reverse run/stop command S2 Reverse run/stop

S3 External fault input S3 External fault, N.O.

S4 Fault reset S4 Fault reset

Multi-step speed reference 1 (Master/auxiliary switch)

Analog input or speed command

Shield wire, optional ground line connection point

During run (N.O. contact)

Zero speed (N.O. contact)

Frequency agree (N.O. contact)

Digital Input Signals

Safe Disable Inputs

Analog Input Signals

Digital Output Signals

S6 Multi-step speed reference 2 S6 Multi-step speed reference 2

S7 Jog frequency reference S7 Jog reference

S8 External baseblock N.O. S8 External baseblock

SC Factory connected to SP SC

SN Digital input common SN

SP Factory connected to SC SP

——

RP Pulse input RP

+V +15 Vdc power output +V

-V -15 Vdc power output -V

A2 Add to terminal A1 A2

A3 Aux. frequency reference 1 A3

AC Analog common AC

E(G)

M2 M2

M4 M4

M6 M6

6 Main Control PCB Comparison

Multi-function inputs 1-8

Photocoupler

S5 Multi-step speed reference 1

Multi-function input common

Digital input power supply 0 V

Digital input power supply +24 Vdc

H1 Safe Disable input 1 • 24 Vdc, 8mA

H2 Safe Disable input 2

E(G)

Safe Disable function common

Multi-function pulse train input (frequency reference)

Power supply for analog inputs

Multi-function analog input 1 (Frequency reference bias)

Multi-function analog input 2 (Frequency reference bias)

Multi-function analog input 3 (Auxiliary frequency reference)/PTC input

Analog frequency reference common

Ground for shielded lines and option cards

During run (closed at run)

Zero speed (closed at zero speed)

Speed Agree 1 (closed at speed agree)

24 Vdc, 8 mA Set the S3 jumper to select between sinking, sourcing mode, and the power supply.

24 Vdc power supply for digital inputs, 150 mA max (only when not using digital input option DI-A3)

• One or both open: Output disabled

• Both closed: Normal operation

• Internal impedance: 3.3 kΩ

• Of time of at least 1 ms

Disconnect the wire jumpers shorting terminals H1, H2, and HC to use the Safe Disable inputs. Set the S5 jumper to select between sinking, sourcing mode, and the power supply.

Input frequency range: 0 to 32 kHz Signal Duty Cycle: 30 to 70 % High level: 3.5 to 13.2 Vdc, low level: 0.0 to 0.8 Vdc Input impedance: 3 kΩ

10.5 Vdc (max allowable current 20 mA)

-10.5 Vdc (max allowable current 20 mA)

-10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ)

-10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ) 4 to 20 mA, 0 to 20 mA (input impedance: 250 kΩ) Voltage or current input must be selected by DIP switch S1 and H3-09.

-10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ Use DIP switch S4 on the terminal board to select between analog and PTC input

• Multi-function digital outputs,

• N.O. contacts, 30 Vdc, 10 mA to 1 A

• 250 Vac, 10 mA to 1 A

• Minimum load: 5 Vdc, 10 mA

—

)

0 V

—

YAS KA WA PL.A1000.02 F7 to A1000 - Product Transition Guide 11

6 Main Control PCB Comparison

F7 Terminal A1000 Terminal (Designations similar to F7)

Typ e F7 Terminal Default Function A1000 Terminal Default Function A1000 Description

Fault Relay

Analog Output Signals

RS-485/422

Safety Monitor Output

MB MB N.C. output

MC MC Fault output common

FM Output frequency FM

AM Output current AM

AC Analog common AC Monitor common 0 V

MP Pulse monitor MP

R+ Modbus communication

R- R- Communications input (-)

S+ Modbus communication

S- S- Communications output (-)

IG Signal common IG Shield ground

— — DM+ Safety monitor output Output status of Safe Disable

——DM-

Fault output signal (SPDT)

Differential input, PHC isolation

Differential output, PHC isolation

MA N.O.

Analog monitor output 1 (Output frequency)

Analog monitor output 2 (Output current)

Pulse train output (Output frequency)

R+ Communications input (+)

S+ Communications output (+)

Safety monitor output common

30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A

-10 to +10 Vdc, or 0 to +10 Vdc

32 kHz (max)

MEMOBUS/Modbus communication: Use an RS485 or RS-422 cable to connect the drive. RS-485/422 MEMOBUS/ Modbus comm. protocol:

115.2 kbps (max.)

function Closed when both Safe Disable channels are closed. Open Collector: +48 Vdc 50 mA maximum

12 YASK AWA PL.A1000.02 F7 to A1000 - Product Transition Guide

Figure 3

External Fault

Fault Reset

Multi-Step Ref 1

Multi-Step Ref 2

Jog Reference

Baseblock

2-Wire

Control

Run command (run on momentary close)

Stop command (stop on momentary open)

Forward/reverse command (multi-function input)

Sequence input common

Fwd/Rev

Stop switch (NC contact)

Operation switch (NO contact)

)

(NO

)

3-Wire Control

Digital Inputs 1-2

24Vdc, 8mA

Multi-function

Digital Inputs 3-8

24Vdc, 8mA

6 Main Control PCB Comparison

Sto

wit (N contact

Fwd/Rev

Operation switc

contact

Run command (run on momentary close

Stop command (stop on momentary open)

Forward/reverse command (multi-function input)

equence input commo

Figure 3 F7 Connection Diagram

YAS KA WA PL.A1000.02 F7 to A1000 - Product Transition Guide 13

6 Main Control PCB Comparison

Figure 4

Terminals -, +1, +2, B1, B2 are for connection options. Never connect power supply lines to these terminals

Wiring sequence should shut off

power to the drive when a fault

output is triggered.

Main

Three-Phase Power Supply 200 to 600 V

50/60 Hz (Depending on model capacity)

Models CIMR-A 4A930 and 4A1200 are compatible with 12-Phase Rectification.

R S

(default setting)

Multi-function analog/pulse

train inputs

Safety switch

Open

Safety relay /

Multi-function

digtial inputs

controller

Fuse

Switch

Forward Run / Stop

Reverse Run / Stop

External fault

Fault reset

Multi-speed step 1

Multi-speed step 2

Jog speed

External Baseblock

Sink / Source mode selection wire link (default: Sink)

MEMOBUS/Modbus

comm. RS485/422

max. 115.2 kBps

Safe Disable inputs

EMC Filter

<5>

Wire

jumper

<12>

<7>

DC link choke

(option)

Jumper

Main Circuit

R/L1

S/L2

T/L3

Control Circuit

<1>

Thermal relay

㧙

B112

Drive

<4>

Option board connectors

CN5-C

CN5-B

CN5-A

Terminal board jumpers and switches

Off

PTC

<6>

24 V

Shield ground terminal

Pulse Train Input (max 32 kHz)

Power supply +10.5 Vdc, max. 20 mA

Analog Input 1 (Frequency Reference Bias)

-10 to +10 Vdc (20 k )

Analog Input 2 (Frequency Reference Bias)

-10 to +10 Vdc (20 k ) 0 or 4 to 20 mA (250 )

Analog Input 3 / PTC Input (Aux. frequency

reference)

-10 to +10 Vdc (20 k )

Power supply, -10.5 Vdc, max. 20 mA

−

Termination resistor

(120 , 1/2 W)

DIP



Switch S2

Ω Ω

<10>

AMFM

<8>

<9>

<11>

(option)

<2>

DIP Switch S1

A2 Volt/Curr. Sel

DIP Switch S2

Term. Res. On/Off

Jumper S3 H1, H2 Sink/Source Sel.

DIP Switch S4 A3 Analog/PTC Input Sel

Jumper S5

AM/FM Volt./Curr.

Selection

Braking resistor (option)

<3>

PGX3 (option)

<14>

<6>

<15>

U/T

V/T2

W/T

Ground

TB1

A+ A B+ B Z+ Z

TB2

IP IG

a+ ab+ b-

A track monitor

B track monitor

z+ z-

Fault relay output 250 Vac, max. 1 A

30 Vdc, max 1 A

(min. 5 Vdc, 10 mA)

Multi-function relay output (During Run)

250 Vac, max. 1 A

30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (Zero Speed)

250 Vac, max. 1 A

30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Multi-function relay output (Speed Agree 1)

250 Vac, max. 1 A

30 Vdc, max 1 A (min. 5 Vdc, 10 mA)

Multi-function pulse train output (Output frequency)

0 to 32 kHz (2.2 k )

0 V

㧙

0 V

E (G)

EDM (Safety Electronic Device Monitor)

㧙

Cooling fan

Multi-function analog output 1 (Output frequency)

-10 to +10 Vdc (2mA) or 4 to 20 mA

Multi-function analog output 2

(Output current)

-10 to +10 Vdc (2mA) or 4 to 20 mA

<13>

shielded line

twisted-pair shielded line

control circuit terminal

main circuit terminal

Figure 4 A1000 Connection Diagram

14 YASK AWA PL.A1000.02 F7 to A1000 - Product Transition Guide

7 A1000 Drive Options

Category Option Name Model Number

Network Communication Profibus-DP SI-P3

DeviceNet SI-N3

Mechatrolink SI-T3

EtherNet/IP SI-EN3

Modbus TCP/IP SI-EM3

ProfiNET SI-EP3

Line Driver PG PG-X3

Motor Feedback

Input/Output

Keypad

Control Power Unit 24 V Control Power Unit

Parameter Management

DriveWorksEZ

Open Collector PG PG-B3

Serial Absolute FB FG-F3

Resolver Feedback PG-RT3

Analog Input AI-A3

Analog Output AO-A3

Digital Input DI-A3

Digital Output DO-A3

120 Vac Interface Board (Contact factory)

LCD Keypad JVOP-180

LED Keypad JVOP-182

Remote Mount Keypad Kit - Blank UUX000526

Remote Mount Keypad Kit - YEA UUX000527

LCD Operator Extension Cable, 1 m UWR0051

LCD Operator Extension Cable, 3 m UWR0052

Y-Stick USB Copy Unit JVOP-181

Drive Wizard Pro PC Support Tool DriveWizard Industrial

PC Support Tool Cable UWR0638 USB Cable, 10 ft, male A-type to male B-type

DriveWorksEZ Std (Contact factory)

DriveWorksEZ Pro (Contact factory)

7 A1000 Drive Options

PS-A10H for 480 V and 600 V class

PS-A10L for 240 V class

YAS KA WA PL.A1000.02 F7 to A1000 - Product Transition Guide 15

8 Details on New A1000 Features and Functions

Motor Speed

DC Bus V

Output Current

Output Frequency

8 Details on New A1000 Features and Functions

Note: This section details significant A1000 features.

 Over-Excitation Braking

This braking method allows for faster stops without the addition of a dynamic braking resistor. While still not as fast or powerful as DB, it offers a very necessary middle ground for those applications that may not require the full power of dynamic braking, saving money in hardware.

Figure 5

Figure 5 Over-Excitation Braking

16 YASK AWA PL.A1000.02 F7 to A1000 - Product Transition Guide

8 Details on New A1000 Features and Functions

Motor Speed

DC Bus V

Output Current

Output Frequency

 Self-Activated KEB

Internally activated Kinetic Energy Braking eliminates the need for external voltage sensing relays. Load inertia is used to decelerate the system in a controlled manner in the event of power loss. Extremely fast scan rates accommodate loads near 100 %.

Figure 6

Figure 6 Self-Activated KEB

YAS KA WA PL.A1000.02 F7 to A1000 - Product Transition Guide 17

8 Details on New A1000 Features and Functions

 Bidirectional Speed Search

Multiple speed search methods to accommodate nearly any application. Bumpless synchronization with reverse motor rotation is easily accomplished with Speed Estimation Speed Search.

Figure 7

DC Bus V

Motor Speed

Output Frequency

DC Bus V

Motor Speed

Output Current

Output Frequency

Output Current

SPEED SEARCH 45 Hz

SPEED SEARCH 60 Hz

Figure 7 Bi-Directional Speed Search

 Top Mounted Easily Removable Cooling Fan

The heatsink fan is located on the top of the drive which improves the ease of replacement. With a tooless removal process, faulty fans are easily replaced.

18 YASK AWA PL.A1000.02 F7 to A1000 - Product Transition Guide

8 Details on New A1000 Features and Functions

 New “Heavy Duty” and “Normal Duty” Ratings for the A1000

The drive’s capacity is rated for two types of load characteristics, Heavy Duty (HD) and Normal Duty (ND). The table below explains the drive characteristics for HD and ND ratings. Parameter C6-01 affects the drives carrier frequency setting, and in certain models, the value of 100 % output current rating is also affected.

Table 7 Drive Selections

C6-01 Setting Carrier Frequency Output Current Ratings Overload Capacity Maximum Output Frequency

0: Heavy Duty

1: Normal Duty (A1000 default)

Product C6-01 Heavy/Normal Duty Setting

New A1000

2 kHz (default) Can be increased w/o derate (Refer to Appendix 1)

2 kHz (default) Can be increased with derate (Refer to Appendix 1)

HD nameplate rating 150 % 400 Hz

ND nameplate rating

ND rating > HD rating (On certain models, see ratings table)

120 % 400 Hz

Table 8 C6-01 Heavy/Normal Duty Setting

C6-01 Drive Duty Selection Setting 0: Heavy Duty

• Rated output current is the HD (Heavy Duty) rating on drive nameplate.

• Overload capacity is 150 % for 1 minute.

• Carrier frequency is defaulted to 2 kHz but can be increased to 8 kHz or 5 kHz w/o derating on certain models (Refer to Appendix 1)

• Carrier frequency is automatically reduced when:

• output frequency is < 6.0 Hz and current is >100 %

• output frequency is > 6.0 Hz and current is > 112 %

• Maximum output frequency is 400 Hz (except on larger models)

• L8-15: OL2 Characteristic selection@low speed (=1 Enabled) expedites OL2 at low output frequencies below 6 Hz.

1: Normal Duty (default)

• Output current is ND (Normal Duty) rating on drive nameplate.

• Overload capacity is 120 % for 1 minute

• Carrier frequency is defaulted to Swing PWM (2kHz) but can be increased with derating on most models (Refer to Appendix 1)

• Carrier is automatically reduced when:

• output frequency is < 6.0 Hz and current is >100 %

• output frequency is > 6.0 Hz and current is > 112 %

• Maximum output frequency is 400 Hz (except on certain larger models)

• L8-15: OL2 Characteristic selection@low speed (=1 Enabled) expedites OL2 at low output frequencies below 6 Hz.

0: Heavy Duty (default)

• Rated output current is HD (Heavy Duty) rating on drive nameplate.

• Overload Capacity is 150 % for 1 min.

• Carrier frequency is fixed at 2 kHz

• Maximum output frequency is 300 Hz.

• L8-15: OL2 Characteristic selection@low speed (=1 Enabled) expedites OL2 at low output frequencies below 6 Hz.

2: Normal Duty 2

• Output current is ND (Normal Duty) rating on drive nameplate.

• Overload capacity varies by model. (See Appendix 1)

• Setting C6-02 Carrier Frequency greater than default is prohibited. (Default is highest possible setting)

• Maximum output frequency is 400 Hz.

• Fixed low speed protection method: Carrier is automatically lowered when output frequency is < 6.0 Hz and current is >100 %.

• L8-15: OL2 Characteristic selection@low speed (=1 Enabled) expedites OL2 at low output frequencies below 6 Hz.

YAS KA WA PL.A1000.02 F7 to A1000 - Product Transition Guide 19

9 Appendix 1 Ratings

 Output Amps, Carrier and Overload

Table 9 240 V Heavy Duty Ratings

240 V Heavy Duty

A1000 (C6-01 = 0) F7 Model (C6-01 = 0)

NEC HP 230 V NEC Amps

0.5 2.2

0.75 3.2

1 4.2 0006 5 2 (8) 150 20P71 4.2 2 150

1.5 6

2 6.8

3 9.6

5 15.2 0021 17.5 2 (8) 150 23P71 15.2 2 150

7.5 22 0030 25 2 (8) 150 25P51 23 2 150

10 28 0040 33 2 (8) 150 27P51 31 2 150

15 42 0056 47 2 (8) 150 20111 45 2 150

20 54 0069 60 2 (8) 150 20151 58 2 150

25 68 0081 75 2 (8) 150 20181 71 2 150

30 80 0110 85 2 (8) 150 20221 85 2 150

40 104 0138 115 2 (8) 150 20301 115 2 150

50 130 0169 145 2 (5) 150 20371 145 2 150

60 154 0211 180 2 (5) 150 20451 180 2 150

75 192 0250 215 2 (5) 150 20551 215 2 150

100 248 0312 283 2 (5) 150 20751 283 2 150

125 312 0360 346 2 (5) 150 20900 346 2 150

150 360 0415 415 2 (5) 150 21100 360 2 138

A1000

Model

CIMR-AU2A

0004 3.2 2 (8) 150 20P41 3.2 2 150

0008 0010

0012 11 2 (8) 150

0018 14 2 (8) 150

Output Amps

Heavy Duty

6.9 8

<1> Carrier setting in parenthesis indicates maximum value without derating (applies to HD rating only).

kHz

Heavy

Duty <1>

2 (8) 150 21P51 7.0 2 150

Overload % Heavy Duty

Model

CIMR-F7U

22P21 9.6 2 150

Output Amps

Heavy Duty

F c

kHz

Heavy Duty

OL %

Heavy Duty

Table 10 240 V Normal Duty Ratings

240 V Normal Duty

A1000 (C6-01 = 1) F7 (C6-01 = 2)

NEC HP 230 V NEC Amps

0.5 2.2

0.75 3.2

1 4.2

1.5 6

2 6.8 0008 8.0 2 (SPWM) 120 21P51 7.8 10 108

3 9.6

5 15.2 0018 17.5 2 (SPWM) 120 23P71 16.8 10 107

7.5 22 0021 21 2 (SPWM) 120 25P51 23 15 120

10 28 0030 30 2 (SPWM) 120 27P51 31 15 102

15 42 0040 40 2 (SPWM) 120 20111 46.2 8 117

20 54 0056 56 2 (SPWM) 120 20151 59.4 10 117

A1000

Model

CIMR-AU2A

0004 3.5 2 (SPWM) 120 20P41 3.6 10 107

0006 6.0 2 (SPWM) 120 20P71 4.6 10 107

0010 0012

Output Amps

Normal Duty

9.6 12

Fc kHz

NormalDuty

2 (SPWM) 120 22P21 10.8 8 107

Overload %

Normal Duty

20 YASK AWA PL.A1000.02 F7 to A1000 - Product Transition Guide

Model

CIMR-F7U

Output Amps

Normal Duty

Fc kHz

Normal Duty

Overload %

Normal Duty

9 Appendix 1 Ratings

240 V Normal Duty

A1000 (C6-01 = 1) F7 (C6-01 = 2)

NEC HP 230 V NEC Amps

25 68 0069 69 2 (SPWM) 120 20181 74.8 10 114

30 80 0081 81 2 (SPWM) 120 20221 88 10 116

40 104 0110 110 2 (SPWM) 120 20301 115 10 120

50 130 0138 138 2 (SPWM) 120

60 154 0169 169 2 (SPWM) 120

75 192 0211 211 2 (SPWM) 120

100 248 0250 250 2 (SPWM) 120

125 312 0312 312 2 (SPWM) 120

150 360 0360 360 2 (SPWM) 120

175 360 0415 415 2 (SPWM) 120

A1000 Model

CIMR-AU2A

Output Amps

Normal Duty

Fc kHz

NormalDuty

Overload %

Normal Duty

Model

CIMR-F7U

20370 162 5 107

20450 20550

20750 312 2 109

20900 21100

Output Amps

Normal Duty

192 215

360 415

Fc kHz

Normal Duty

5 8

2 2

Table 11 480 V Heavy Duty Ratings

480 V He avy Duty

A1000 (C6-01 = 0) F7 (C6-01 = 0)

NEC HP 460 V NEC Amps

0.5 1.1

0.75 1.6

12.1

1.5 3

23.4

34.8

5.0 7.6

7.5 11 0018 14.8 2 (8) 150 45P51 12.5 2 150

10 14 0023 18 2 (8) 150 47P51 17 2 150

15 21 0031 24 2 (8) 150 40111 24 2 150

20 27 0038 31 2 (8) 150 40151 31 2 150

25 34 0044 39 2 (8) 150 40181 39 2 150

30 40 0058 45 2 (8) 150 40221 45 2 150

40 52 0072 60 2 (8) 150 40301 60 2 150

50 65 0088 75

60 77 0103 91 40451 91

75 96 0139 112 2 (5) 150 40551 112 2 150

100 124 0165 150 2 (5) 150 40750 150 2 150

125 156

150 180

200 240 0296 260 2 (5) 150 41320 260 2 150

250 302 0362 304 2 (5) 150 41600 304 2 150

300 361 0414 370 2 (5) 150 41850 370 2 150

350 414 0515 450 2 (2) 150 42200 414 2 150 <2>

400 477

500 590

A1000 Model

CIMR-AU4A

0002 1.8 2 (8) 150 40P41 1.8 2 150

0004 3.4 2 (8) 150

0005 0007

0009 7.2 2 (8) 150 43P71 7.6 2 150

0011 9.2 2 (8) 150 44P01 8.7 2 150

0208 0250

0675 605 2 (2) 150 43000 590 2 150 <2>

Output Amps

Heavy Duty

4.8

5.5

180 216

Fc kHz Heavy

Duty <1>

2 (8) 150 42P21 5.3 2 150

2 (8) 150

2 (5) 150

Overload % Heavy Duty

Model

CIMR-F7U

40P71 2.1 2 150

41P51 3.7 2 150

40371 75

40900 41100

Output Amps

Heavy Duty

180 216

Fc kHz

Heavy Duty

2 150

Overload %

Normal Duty

113 120

115 120

Overload % Heavy Duty

YAS KA WA PL.A1000.02 F7 to A1000 - Product Transition Guide 21

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