YASKAWA 400 V Class: 90 to 315 kW Quick Start Manual

YASKAWA AC Drive A1000

IP23/54 Floor Standing Panel

Quick Start Guide

MANUAL NO. TOEP C710616 88A

Type: A14
Models:

400 V Class: 90 to 315 kW

To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.

EN 2 YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide

YASKAWACopyright © 2013

YASKAWA Europe GmbH. All rights reserved.

No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means,
mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of YASKAWA. No
patent liability is assumed with respect to the use of the information contained herein. Moreover, because YASKAWA is
constantly striving to improve its high-quality products, the information contained in this manual is subject to change
without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, YASKAWA assumes no
responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the
information contained in this publication.

YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide

Table of Contents

1 SAFETY INSTRUCTIONS AND GENERAL WARNINGS . . . . . . . . . . . . . . . . . . . . . . . 4

2 MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3 ELECTRICAL INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4 KEYPAD OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5 START UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

6 PARAMETER TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

7 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

8 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

9 SAFE DISABLE INPUT FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

EN 4 YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide

1 Safety Instructions and General Warnings

1 Safety Instructions and General Warnings

YASKAWA Europe supplies component parts for use in a wide variety of industrial applications. The selection and
application of YASKAWA products remain the responsibility of the equipment designer or end user. YASKAWA accepts
no responsibility for the way its products are incorporated into the final system design. Under no circumstances should
any YASKAWA product be incorporated into any product or design as the exclusive or sole safety control. Without
exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All
products designed to incorporate a component part manufactured by YASKAWA must be supplied to the end user with
appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by
YASKAWA must be promptly provided to the end user. YASKAWA offers an express warranty only as to the quality of
its products in conforming to standards and specifications published in the manual. NO OTHER WARRANTY,
EXPRESS OR IMPLIED, IS OFFERED. YASKAWA assumes no liability for any personal injury, property damage,
losses, or claims arising from misapplication of its products.

 Scope of Delivery

A1000 Floor Standing drives are prepared for indoor use. Exposure to corrosive atmosphere is not allowed.

 Applicable Documentation

The following manuals are available for A1000 series drives:

 Drive Model Identification

A1000 Drive Quick Start Guide Panel Key

Figure 1

Figure2

A1000 Series AC Drive Technical Manual

This manual provides detailed information on parameter settings, drive functions, and MEMOBUS/Modbus specifications. Use this manual to
expand drive functionality and to take advantage of higher performance features.

A1000 Series AC Drive Quick Start Guide (this book)

Read this manual first. This guide is packaged together with the product. It contains basic information required to install and wire the drive, in
addition to an overview of fault diagnostics, maintenance, and parameter settings. Use the information in this book to prepare the drive for a trial
run with the application and for basic operation.

YASKAWA AC Drive A1000

IP54 Floor Standing Panel

Quick Start Guide

MANUAL NO. TOEP C710616 96A

Type: CIMR-AC4A
Models:

400 V Class: 18.5 to 90 kW

To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.

TAA

SpecificationA1000

Series

No. Voltage Class

4

A1 4

0414 000A0

0

Reserved

A 0A

No.

Environmental
Specification

0 Standard

No.

EMC Filter /
AC Choke

0 None

Standard EMC filterA
IT Grid EMC filterB

0

No.

Power Options Output
(Output Reactor/Filter)

0 None

Output reactor, up to 120 HzC

3-phase, 380-480 Vac

No. Current Class

90 / 110 kW (HD/ND)
110 / 132 kW (HD/ND)
132 / 160 kW (HD/ND)
160 / 185 kW (HD/ND)
185 / 220 kW (HD/ND)
220 / 250 kW (HD/ND)
315 / 355 kW (HD/ND)

0208
0250
0296
0362
0414
0515
0675

No.

Power Option Input
(Circuit breaker/Switch)

None
Circuit breaker
Circuit breaker, rotary mains switch internal handle
Circuit breaker, rotary mains switch door handle
Rotary mains switch with internal handle
Rotary mains switch with door handle
Input fuse
Input fuse, rotary mains switch internal handle
Input fuse, rotary mains switch door handle

0
A
B
C
E
F
K
L
M

No.

Braking Option

None
1× CDBR 4090
2× CDBR 4090 Master/Slave
1× CDBR 4220
2× CDBR 4220 Master/Slave

0
A
B
C
D

No. Enclosure Type

IP23 Standard
IP23 Standard with option bay 60 mm right
IP23 Standard with option bay 60 mm left
IP54 Standard
IP54 Standard with option bay 60 mm right
IP54 Standard with option bay 60 mm left

A
B
C
K
L
M

1 Safety Instructions and General Warnings

YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide EN 5

 Nameplate

A1000 Floor Standing drives have a full name plate inside and a type code label outside (underneath the digital operator).

 General Warnings

The following conventions are used to indicate Safety messages in this manual:

W ARNING

• Read and understand this manual before installing, operating or servicing this drive.

• All warnings, cautions, and instructions must be followed.

• All work must be performed by qualified personnel.

• The drive must be installed according to this manual and local codes.

Heed the safety messages in this manual.

The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings
in this manual.

W ARNING

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

NOTICE

Indicates a property damage message.

(WNNPCOGRNCVG

A140414AAA0000

185kW/220kW REV: A
AC3PH 380-480V 50/60Hz *A/*A
AC3PH 0-480V 0/150Hz 370A/414A
271kg

IP54 Floor Standing

Software Version

Enclosure Type

AC Drive Model

Input Specifications
Output Specifications

Lot Number
Serial Number

6[RGEQFGNCDGN

A140414AAA0000
400V 3PHASE 185kW/220kW
S/N: IR************

1 Safety Instructions and General Warnings

EN 6 YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide

 Safety Warnings

W ARNING

Electrical Shock Hazard

Do not attempt to modify or alter the drive in any way not explained in this manual.

YASKAWA is not responsible for the damage caused by modification of the product made by the user. Failure to
comply could result in death or serious injury from operation of damaged equipment.

Do not touch any terminals before the capacitors have fully discharged.

Failure to comply could result in death or serious injury.

Before wiring terminals, disconnect all power to the equipment. The internal capacitor remains charged even after the
power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To
prevent electric shock, wait at least five minutes after all indicators are off and measure the DC bus voltage level to
confirm safe level.

Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury.

Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with
installation, adjustment, and maintenance of AC drives.

Do not change wiring, remove covers, connectors or options cards, or attempt to service the drive with power
applied to the drive.

Failure to comply could result in death or serious injury. Disconnect all power to the drive and check for unsafe
voltages before servicing.

Always ground the motor-side grounding terminal.

Improper equipment grounding could result in death or serious injury by contacting the motor case.

Do not perform work on the drive while wearing loose clothing, jewelry or without eye protection.

Failure to comply could result in death or serious injury.

Remove all metal objects such as watches and rings, secure loose clothing, and wear eye protection before beginning
work on the drive.

Never short the output circuits of the drive.

Do not short the output circuits of the drive. Failure to comply could result in death or serious injury.

Use appropriate equipment for residual current monitoring/detection (RCM/RCD).

This drive can cause a residual current with a DC component in the protective earthing conductor. Where a residual
current operated protective or monitoring device is used for protection in case of direct or indirect contact, always use
an RCM or RCD of type B according to IEC 60755.

Sudden Movement Hazard

Stay clear of the motor during rotational Auto-Tuning. The motor may start operating suddenly.

During automatic starting of equipment, the machine may start moving suddenly, which could result in death or serious
injury.

System may start unexpectedly upon application of power, resulting in death or serious injury.

Clear all personnel from the drive, motor, and machine area before applying power. Secure covers, couplings, shaft
keys, and machine loads before applying power to the drive.

Fire Hazard

Do not use an improper voltage source.

Failure to comply could result in death or serious injury by fire.

Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.

1 Safety Instructions and General Warnings

YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide EN 7

Do not use improper combustible materials in drive installation, repair or maintenance.

Failure to comply could result in death or serious injury by fire. Attach the drive or braking resistors to metal or other
noncombustible material.

Do not connect the AC power line to the output terminals of the drive.

Failure to comply could result in death or serious injury by fire as a result of drive damage from line voltage
application to output terminals.

• Do not connect AC line power to output terminals U, V, and W.

• Make sure that the power supply lines are connected to main circuit input terminals R/L1, S/L2, T/L3.

Tighten all terminal screws to the specified tightening torque.

Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.

Crush Hazard

Use a dedicated material handling system when moving and installing the drive by.

Improper lift gear may cause the drive to drop, resulting in serious injury.

Only allow qualified personnel to operate a crane or hoist to transport the drive.

Failure to comply could result in death or serious injury from falling equipment.

CAUTION

Burn Hazard

Do not touch the heatsink or braking resistor hardware until a powered-down cooling period has elapsed.

NOTICE

Equipment Hazard

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Never connect or disconnect the motor from the drive while the drive is outputting voltage.

Improper equipment sequencing could result in damage to the drive.

Do not perform a withstand voltage test on any part of the unit.

Failure to comply could result in damage to the sensitive devices within the drive. Use power off resistance checks to
determine short-circuits.

Do not operate damaged equipment.

Failure to comply could result in further damage to the equipment.

Do not connect or operate any equipment with visible damage or missing parts.

If a fuse is blown or equipment for residual current monitoring/detection (RCM/RCD) is tripped, check the
wiring and the selection of the peripheral devices.

Contact your supplier if the cause cannot be identified after checking the above.

Do not restart the drive until 5 minutes passes and CHARGE lamp is OFF or immediately operate the
peripheral devices if a fuse is blown or equipment for residual current monitoring/detection (RCM/RCD) is
tripped.

Check the wiring and the selection of peripheral devices to identify the cause.

Contact your supplier before restarting the drive or the peripheral devices if the cause cannot be identified.

W ARNING

1 Safety Instructions and General Warnings

EN 8 YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide

 Precautions for Low Voltage Directive Compliance (2006/95/EC)

This drive has been tested according to European standard EN61800-5-1, and it fully complies with the Low Voltage
Directive. The following conditions must be met to maintain compliance when combining this drive with other devices:

• Do not use drives in areas with pollution higher than severity 2 and overvoltage category 3 in accordance with IEC664.

• Ground the neutral point of the main power supply for 400 V Class drives.

Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance. Use shielded twisted-pair
wires and ground the shield to the ground terminal of the drive.

Do not carelessly connect parts or devices to the drives braking transistor terminals.

Failure to comply could result in damage to the drive or braking circuit.

Carefully review instruction manual of the Braking Unit (CDBR) when connecting it to the drive.

Do not modify the drive circuitry.

Failure to comply could result in damage to the drive and will void warranty.

YASKAWA is not responsible for modification of the product made by the user. This product must not be modified.

Check all the wiring to ensure that all connections are correct after installing the drive and connecting other
devices.

Failure to comply could result in damage to the drive.

Improper application of devices on drive output circuits can damage the drive

Do not connect unapproved LC or RC interference suppression filters, capacitors, ground fault circuits, or over voltage
protection devices to the drive.

Fire Hazard

Install adequate branch circuit short circuit protection per applicable codes.

The drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical Amperes, 480 Vac
maximum (400V Class). Inadequate branch short circuit protection damage or serious injury by fire.

NOTICE

2 Mechanical Installation

YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide EN 9

2 Mechanical Installation

 Upon Receipt

Perform the following tasks after receiving the drive:

• Inspect the drive for damage. If the drive appears damaged upon receipt, contact your supplier.

• Verify receipt of the correct model by checking the information on the nameplate. If you have received the wrong
model, contact your supplier.

 Installation Environment

For optimum performance life of the drive, install the drive in an environment that meets the conditions listed below.

 Installation Orientation and Spacing

Always install the drive in an upright position. Leave enough space in the area of air inlets and outlets.

Environment Conditions

Installation Area Indoors on a flat solid floor.

Ambient Temperature

-10 °C to +40 °C
Drive reliability improves in environments without wide temperature fluctuations.

Humidity

95% RH or less non-condensing

Storage Temperature

-20 °C to +60 °C

Surrounding Area

Install the drive in an area free from:

• oil mist and dust

• metal shavings, oil, water or other foreign materials

• radioactive materials

• combustible materials (e.g., wood)

• harmful gases and liquids

• excessive vibration

• chlorides

• direct sunlight

Altitude

1000 m, up to 4000 m with derating (for details, refer to the Technical Manual)

Vibration

2 to 150 Hz at 2 m/s2

Orientation Install the drive upright only.

Air

Air

2 Mechanical Installation

EN 10 YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide

 Dimensions

 Drive Dimensions without Option Extension Bay

 Drive Dimensions with Option Extension Bay

Model

CIMR-A14

Drive size

Device Dimensions (mm) Weight (kg)*

* Depending on the options built in, weight might be higher.

W H D IP54 IP23

0208

A 620 2350 600

217 212

0250 234 229
0296 238 233
0362 243 238
0414 B 800 2350 600 271 266
0515

C 1200 2350 600

362 357

0675 365 360

Model

CIMR-A14

Drive size

Device Dimensions (mm) Weight (kg)*

* Depending on the options built in, weight might be higher.

W H D IP54 IP23

0208

A 1020 2350 600

312 307

0250 327 324
0296 333 328
0362 338 333
0414 B 1200 2350 600 366 361
0515

C 1600 2350 600

457 452

0675 460 455

D

H

H

WW

H

W

D

H

W

W

H

H

W

2 Mechanical Installation

YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide EN 11

 Unpacking the Unit

1. Remove screws from the front of the crate, then remove the front door.

2. Remove screws from the rear of the crate, then slide the crate off the bottom pallet.

3. Remove the cardboard edging strips.

4. Use scissors carefully to remove the cellophane. Make sure not to damage the paintwork.

Depending on local conditions either follow the crane lifting instructions or the forklift lifting instructions.

 Crane Lifting Instructions

1. Remove crews on both sides of the unit and remove the side panels. The screws will be needed in step 3.

2. Remove M10 bolts on both sides of the unit and remove all washers.

3. Attach both side panels back to the unit with the screws.

4. Attach the crane to the M12 eyebolts of the unit. Carefully lift the unit off the pallet.

2 Mechanical Installation

EN 12 YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide

 Forklift Lifting Instructions

1. Remove screws on both sides of the unit and remove the side panels. The screws will be needed in step 4.

2. Remove M10 bolts on both sides of the unit and remove all washers.

3. Remove screws on both sides of the unit and remove the front and rear panel.

4. Attach both side panels back to the unit with the screws.

5. Place forks carefully under the unit and lift slowly off the pallet.

6. Attach the front and the rear panel. Torque the screws to 1.3 Nm.

3 Electrical Installation

YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide EN 13

3 Electrical Installation

 Main Circuit

0 None
A Standard EMC Filter
B IT Grid EMC Filter

0None

A

Circuit Breaker
B Circuit Breaker + Rotary Mains Switch (Int Handle)
C

Circuit Breaker + Rotary Mains Switch

(Door Handle)
E Rotary Mains Switch (Int Handle)
F

Rotary Mains Switch (Door Handle)
K

Input Fuse
L

Input Fuse + Rotary Mains Switch (Int Handle)
M

Input Fuse + Rotary Mains Switch (Door Handle)

0None
C Output Reactor up to 120Hz

CDBR 4090/
CDBR 4220

+-+0 -0

1
2

34

5
6

CDBR 4090/
CDBR 4220

+

-

1
2

34

5
6

0

None
A 1 x CDBR 4090
B

2 x CDBR 4090 Master/Slave
C 1 x CDBR 4220
D 2 x CDBR 4220 Master/Slave

P

+0 -0

Notes

Without the circuit breaker (Option A, B or C), or disconnect
switch option B, C, E, F, L or M the disconnect means must
be installed externally.

Without the input fuses option (Option K, L or M), the proper
branch circuit protection must be installed externally.

Indicates components not supplied by YASKAWA

Can alternatively be connected to earth bar at panel bottom

Master Slave

Power Input Option A, B or C

Power Options Input

EMC Filter

Power Options Output

Circuit Breaker CB1

Power Options Input

B, C, E, F, L or M

Disconnect Switch

Power Options Input

K, L or M

EMC Filter

A or B

Drive input fuses

Standard EMC/

IT Grid EMC Filter

Available with

Internal/Door Handle

From customer’s AC lines

1 phase, 230 VAC, 50/60 Hz

PE

L1

CG1

CG1

L2

L3

L1L2L3

T1T2T3

L1L2L3

T1T2T3

L1L2L3

L1L2L3

T1T2T3

T1T2T3

R/L1 S/L2 T/L3

+ 3 -

U/T1 V/T2 W/T3

EG EG

T1T2T3

N

L

TS1

From customer’s AC lines

3 phase, 400 VAC, 50/60 Hz

Ground connection

Input power

Earth ground

Copper Earth bar at
panel bottom

Utility

Ground

KTS-011 N/O Thermostat

Cooling fan

Power Options

Output C

Output reactor

A1000 Drive

AC motor

Motor earth

ground

Braking Option

1

2

4

3

4

3

1

2

2

CG1

3 Electrical Installation

EN 14 YASKAWA Europe TOEP C710616 88A - AC Drive A1000 IP23/54 Floor Standing - Quick Start Guide

 Control Circuit

<1> Never short terminals SP and SN as doing so will damage the drive.
<2> Disconnect the wire jumper between H1 - HC and H2 - HC when utilizing the Safe Disable input.
<3> The slide switch S6 is available with terminal board “ETC74031”.

S1

S2

Safety
switch

+

−

+



+

+

−

+



+

+

−

S1

S2

S3

S4

S5

S6

S7

MP

DM

DM

RP

A

1

A2

A3

0

V

AC

R

R

S

S



IG

H

1

H2

HC

2 kΩ

S8

SC

0 V

0 V

AC

FM

AM

AC

E (G)

<2>

+

24 V

+V

MA

M

1

M2

MB

MC

Forward Run / Stop

Reverse Run / Stop

External Fault

Fault reset

Multi-speed step 1

Multi-speed step 2

External Baseblock

Jog speed

Multi-function

digtial inputs

(default setting)

Sink / Source mode
selection wire link
(default: Sink)

CN5-C

CN5-B

CN5-A

Option card connectors

Pulse Train Input (max 32 kHz)

Shield ground terminal

Multi-function
analog/ pulse

train inputs

Power supply +10.5 Vdc, max. 20 mA

Analog Input 1 (Frequency Reference Bias)

-10 to +10 Vdc (20 kΩ)

Analog Input 2 (Frequency Reference Bias)

-10 to +10 Vdc (20 kΩ)
0 or 4 to 20 mA (250 Ω)

Analog Input 3 / PTC Input
(Aux. frequency reference)

-10 to +10 Vdc (20 kΩ)

−V

Power supply, -10.5 Vdc, max. 20 mA

MEMOBUS/Modbus

comm. RS485/422

max. 115.2 kBps

Safe Disable inputs

Wire

jumper

Open

Safety relay /

controller

Termination resistor

(120 Ω, 1/2 W)

DIP
Switch S2

Fault relay output
250 Vac, max. 1 A
30 Vdc, max 1 A
(min. 5 Vdc, 10 mA)

Multi-function relay output (During Run)
250 Vac, max. 1 A
30 Vdc, max 1 A
(min. 5 Vdc, 10 mA)

Multi-function pulse train output
(Output frequency)
0 to 32 kHz (2.2 kΩ)

Multi-function analog output 1
(Output frequency)

-10 to +10 Vdc (2mA) or 4 to 20 mA

Multi-function analog output 2
(Output current)

-10 to +10 Vdc (2mA) or 4 to 20 mA

EDM (Safety Electronic Device Monitor)

Control Circuit

shielded line

twisted-pair shielded line

M3

M4

Multi-function relay output (Zero Speed)
250 Vac, max. 1 A
30 Vdc, max 1 A
(min. 5 Vdc, 10 mA)

M5

M6

Multi-function relay output (Speed Agree 1)
250 Vac, max. 1 A
30 Vdc, max 1 A
(min. 5 Vdc, 10 mA)

SP

SN

AM

FM

V

I

V

I

DIP Switch S1
A2 Volt/Curr. Sel

DIP Switch S4
A3 Analog/PTC
Input Sel

PTC

AI

Off

On

DIP Switch S2
Term. Res. On/Off

Jumper S3
H1, H2
Sink/Source Sel.

Jumper S5
FM/AM Volt./Curr.
Selection

Slide Switch S6
DM+, DM­N.C./N.O.
Selection

Terminal board
jumpers and switches

FM

+

−

AM

<1>

Drive

N.C.

N.O.

<3>