YASKAWA BA0018, 2A0001, 2A0002, 2A0004, 2A0006 Technical Manual

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YASKAWA AC Drive-V1000

Compact Vector Control Drive

Technical Manual

Type: CIMR-VU Models: 200 V Class, Three-Phase Input: 0.1 to 18.5 kW

200 V Class, Single-Phase Input: 0.1 to 3.7 kW 400 V Class, Three-Phase Input: 0.2 to 18.5 kW

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

Receiving

Mechanical Installation

Electrical Installation

Start-Up Programming &

Periodic Inspection &

Peripheral Devices &

MEMOBUS/Modbus

Operation

Parameter Details

Troubleshooting

Maintenance

Options

Specifications

Parameter List

Communications

MANUAL NO. SIEP C710606 18F

Standards Compliance

Quick Reference Sheet

This Page Intentionally Blank

All rights

reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

i. PREFACE & GENERAL SAFETY.................................................................. 11

i.1 Preface ....................................................................................................................... 12

Applicable Documentation....................................................................................................... 12

Symbols................................................................................................................................... 12

Terms and Abbreviations ........................................................................................................ 12

i.2 General Safety ........................................................................................................... 13

Supplemental Safety Information ............................................................................................ 13

Safety Messages..................................................................................................................... 13

Drive Label Warnings .............................................................................................................. 15

Warranty Information............................................................................................................... 16

Quick Reference...................................................................................................................... 16

i.3 Application Precautions ........................................................................................... 18

General Application Precautions ............................................................................................. 18

Installation Environment .......................................................................................................... 19

Settings ................................................................................................................................... 19

General Handling .................................................................................................................... 19

Notes on Motor Operation ....................................................................................................... 20

1. RECEIVING ....................................................................................................23

1.1 Section Safety............................................................................................................ 24

1.2 Model Number and Nameplate Check ..................................................................... 25

Nameplate ............................................................................................................................... 25

1.3 Drive Models and Enclosure Types......................................................................... 27

1.4 Component Names.................................................................................................... 28

IP20/Open-Chassis ................................................................................................................. 28

IP00/Open-Chassis ................................................................................................................. 30

IP20/NEMA Type 1 Enclosure................................................................................................. 31

Front Views ............................................................................................................................. 34

2. MECHANICAL INSTALLATION..................................................................... 35

2.1 Section Safety............................................................................................................ 36

2.2 Mechanical Installation ............................................................................................. 38

Installation Environment .......................................................................................................... 38

Installation Orientation and Spacing........................................................................................ 38

Removing and Attaching the Protective Covers...................................................................... 40

Exterior and Mounting Dimensions ......................................................................................... 40

3. ELECTRICAL INSTALLATION ...................................................................... 47

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Table of Contents

3.1 Section Safety......................................................................................................................48

3.2 Standard Connection Diagram

...........................................................................................50

3.3 Main Circuit Connection Diagram......................................................................................53

Single-Phase 200 V Class Models BA0001 to BA0018 .................................................................... 53

Three-Phase 200 V Class Models 2A0001 to 2A0069

Three-Phase 400 V Class Models 4A0001 to 4A0038 .................................................................... 53

3.4 Terminal Block Configuration ............................................................................................54

3.5 Protective Covers................................................................................................................55

IP20/Open-Chassis Front and Bottom Cover Removal and Installation ........................................... 55

IP20/NEMA Type 1 Front and Bottom Cover Removal and Installation............................................ 56

IP20/NEMA Type 1 Top Cover Removal and Installation ................................................................. 57

3.6 Main Circuit Wiring..............................................................................................................58

Main Circuit Terminal Functions........................................................................................................ 58

Wire Gauges and Tightening Torques .............................................................................................. 58

Main Circuit Terminal Power Supply and Motor Wiring..................................................................... 61

3.7 Control Circuit Wiring .........................................................................................................63

Control Circuit Terminal Block Functions .......................................................................................... 64

Terminal Configuration ...................................................................................................................... 65

Wiring Procedure............................................................................................................................... 66

3.8 I/O Connections...................................................................................................................68

Sinking/Sourcing Mode Switch.......................................................................................................... 68

3.9 Main Frequency Reference.................................................................................................70

DIP Switch S1 Analog Input Signal Selection ................................................................................... 70

3.10 MEMOBUS/Modbus Termination .......................................................................................71

3.11 Braking Resistor..................................................................................................................72

Installation ......................................................................................................................................... 72

3.12 Wiring Checklist ..................................................................................................................74

4. START-UP PROGRAMMING & OPERATION ...................................................... 77

4.1 Section Safety......................................................................................................................78

4.2 Using the Digital LED Operator..........................................................................................80

Keys, Displays, and LEDs ................................................................................................................. 80

Digital Text Display............................................................................................................................ 81

LED Screen Displays ........................................................................................................................ 82

LO/RE LED and RUN LED Indications.............................................................................................. 82

Menu Structure for Digital LED Operator .......................................................................................... 83

4.3 The Drive and Programming Modes..................................................................................84

Navigating the Drive and Programming Modes................................................................................. 85

Changing Parameter Settings or Values ........................................................................................... 88

Verifying Parameter Changes: Verify Menu ...................................................................................... 88

Switching Between LOCAL and REMOTE........................................................................................ 88

Parameters Available in the Setup Group ......................................................................................... 89

4.4 Start-up Flowcharts.............................................................................................................90

Flowchart A: Basic Start-up and Motor Tuning.................................................................................. 91

Subchart A1: Simple Motor Setup with Energy Savings or Speed Search Using V/f Mode.............. 92

Subchart A2: High Performance Operation Using Open Loop Vector Motor Control........................ 93

Subchart A3: Operation with Permanent Magnet Motors.................................................................. 94

4.5 Powering Up the Drive ........................................................................................................95

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Table of Contents

Powering Up the Drive and Operation Status Display....................................................................... 95

4.6 Application Selection

Setting 1: Water Supply Pump Application........................................................................................ 96

Setting 2: Conveyor Application ........................................................................................................ 97

Setting 3: Exhaust Fan Application ................................................................................................... 97

Setting 4: HVAC Fan Application ...................................................................................................... 97

Setting 5: Compressor Application .................................................................................................... 98

Setting 6: Preset 6............................................................................................................................. 98

Notes on Controlling the Brake when Using Application Preset 6..................................................... 99

Setting 7: Preset 7........................................................................................................................... 100

Setting 8: Conveyor Application 2 ................................................................................................... 101

..........................................................................................................96

4.7 Auto-Tuning .......................................................................................................................102

Types of Auto-Tuning ...................................................................................................................... 102

Before Auto-Tuning the Drive.......................................................................................................... 102

Auto-Tuning Interruption and Fault Codes ...................................................................................... 103

Performing Auto-Tuning .................................................................................................................. 103

Auto-Tuning Example...................................................................................................................... 105

Input Data for Auto-Tuning .............................................................................................................. 106

4.8 No-Load Operation Test Run............................................................................................108

No-Load Operation Test Run .......................................................................................................... 108

4.9 Test Run with Load Connected........................................................................................109

Test Run with the Load Connected ................................................................................................. 109

4.10 Verifying Parameter Settings and Backing Up Changes...............................................110

Backing Up Parameter Values: o2-03 ............................................................................................. 110

Parameter Access Level: A1-01...................................................................................................... 110

Password Settings: A1-04, A1-05 ................................................................................................... 110

Copy Function (Optional) ................................................................................................................ 111

4.11 Test Run Checklist ............................................................................................................112

5. PARAMETER DETAILS ....................................................................................... 115

5.1 A: Initialization...................................................................................................................116

A1: Initialization ............................................................................................................................... 116

A2: User Parameters....................................................................................................................... 120

5.2 b: Application.....................................................................................................................121

b1: Mode of Operation..................................................................................................................... 121

b2: DC Injection Braking.................................................................................................................. 128

b3: Speed Search............................................................................................................................ 130

b4: Delay Timers ............................................................................................................................. 135

b5: PID Control................................................................................................................................ 136

b6: Dwell Function........................................................................................................................... 144

b8: Energy Saving ........................................................................................................................... 145

5.3 C: Tuning............................................................................................................................147

C1: Acceleration and Deceleration Times ....................................................................................... 147

C2: S-Curve Characteristics............................................................................................................ 150

C3: Slip Compensation.................................................................................................................... 151

C4: Torque Compensation .............................................................................................................. 152

C5: Automatic Speed Regulator (ASR) ........................................................................................... 154

C6: Carrier Frequency..................................................................................................................... 155

5.4 d: Reference Settings .......................................................................................................159

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Table of Contents

d1: Frequency Reference................................................................................................................ 160

d2: Frequency Upper/Lower Limits ................................................................................................. 161

d3: Jump Frequency

d4: Frequency Hold and Up/Down 2 Function ................................................................................ 162

d7: Offset Frequencies .................................................................................................................... 167

........................................................................................................................ 162

5.5 E: Motor Parameters .........................................................................................................169

E1: V/f Characteristics..................................................................................................................... 169

E2: Motor 1 Parameters .................................................................................................................. 173

E3: V/f Characteristics for Motor 2 .................................................................................................. 175

E4: Motor 2 Parameters .................................................................................................................. 176

E5: PM Motor Settings .................................................................................................................... 178

5.6 F: Option Settings .............................................................................................................181

F1: Error Detection for V/f Control with PG ..................................................................................... 181

F6: Serial Communications Option Card Settings........................................................................... 182

MECHATROLINK-II Parameters ..................................................................................................... 183

MECHATROLINK-III Parameters .................................................................................................... 183

PROFIBUS-DP Parameters ............................................................................................................ 183

DeviceNet Parameters .................................................................................................................... 183

F7-01 to F7-42: EtherNet/IP and Modbus TCP/IP Option Parameters ........................................... 183

5.7 H: Terminal Functions.......................................................................................................184

H1: Multi-Function Digital Inputs ..................................................................................................... 184

H2: Multi-Function Output ............................................................................................................... 195

H3: Multi-Function Analog Input Terminals ..................................................................................... 204

H4: Multi-Function Analog Output Terminals .................................................................................. 210

H5: MEMOBUS/Modbus Serial Communication ............................................................................. 210

H6: Pulse Train Input/Output........................................................................................................... 211

5.8 L: Protection Functions ....................................................................................................213

L1: Motor Protection Functions ....................................................................................................... 213

L2: Momentary Power Loss Ride-Thru............................................................................................ 218

L3: Stall Prevention ......................................................................................................................... 221

L4: Speed Agree/Frequency Reference Loss Detection ................................................................. 227

L5: Fault Restart.............................................................................................................................. 230

L6: Torque Detection....................................................................................................................... 231

L7: Torque Limit .............................................................................................................................. 234

L8: Hardware Protection.................................................................................................................. 234

5.9 n: Special Adjustments.....................................................................................................240

n1: Hunting Prevention.................................................................................................................... 240

n2: Automatic Frequency Regulator (AFR) Tuning ......................................................................... 240

n3: High Slip Braking (HSB)/Overexcitation Deceleration............................................................... 241

n6: Motor Line-to-Line Resistance Online Tuning ........................................................................... 243

n8: PM Motor Control ...................................................................................................................... 243

5.10 o: Operator Related Settings............................................................................................247

o1: Display Settings and Selections ................................................................................................ 247

o2: Operator Key Selections ........................................................................................................... 248

o3: Copy Function ........................................................................................................................... 250

o4: Maintenance Monitor Settings................................................................................................... 251

q: DriveWorksEZ Parameters.......................................................................................................... 252

r: DriveWorksEZ Connection Parameters ....................................................................................... 253

T: Motor Tuning ............................................................................................................................... 253

5.11 U: Monitor Parameters......................................................................................................254

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Table of Contents

U1: Operation Status Monitors ........................................................................................................ 254

U2: Fault Trace................................................................................................................................ 254

U3: Fault History

U4: Maintenance Monitors .............................................................................................................. 254

U5: PID Monitors ............................................................................................................................. 254

U6: Control Monitors ....................................................................................................................... 254

U8: DriveWorksEZ Monitors............................................................................................................ 255

.............................................................................................................................. 254

6. TROUBLESHOOTING.......................................................................................... 257

6.1 Section Safety....................................................................................................................258

6.2 Motor Performance Fine Tuning ......................................................................................260

V/f Motor Control Method Tuning .................................................................................................... 260

Open Loop Vector (OLV) Motor Control Method Tuning................................................................. 261

Motor Hunting and Oscillation Control Parameters ......................................................................... 262

6.3 Drive Alarms, Faults, and Errors .....................................................................................263

Types of Alarms, Faults, and Errors................................................................................................ 263

Alarm and Error Displays ................................................................................................................ 264

6.4 Fault Detection ..................................................................................................................267

Fault Displays, Causes, and Possible Solutions ............................................................................. 267

6.5 Alarm Detection.................................................................................................................282

Alarm Codes, Causes, and Possible Solutions ............................................................................... 282

6.6 Operator Programming Errors .........................................................................................291

oPE Codes, Causes, and Possible Solutions.................................................................................. 291

6.7 Auto-Tuning Fault Detection ............................................................................................295

Auto-Tuning Codes, Causes, and Possible Solutions..................................................................... 295

6.8 Diagnosing and Resetting Faults.....................................................................................298

Fault Occurs Simultaneously with Power Loss ............................................................................... 298

If the Drive Still has Power After a Fault Occurs ............................................................................. 298

Viewing Fault Trace Data After Fault .............................................................................................. 298

Fault Reset Methods ....................................................................................................................... 298

6.9 Troubleshooting without Fault Display...........................................................................300

Cannot Change Parameter Settings ............................................................................................... 300

Motor Does Not Rotate Properly after Pressing RUN Button or after Entering External Run

Command ...................................................................................................................................... 300

7. PERIODIC INSPECTION & MAINTENANCE ...................................................... 309

7.1 Section Safety....................................................................................................................310

7.2 Inspection ..........................................................................................................................312

Recommended Daily Inspection...................................................................................................... 312

Recommended Periodic Inspection................................................................................................. 313

7.3 Periodic Maintenance .......................................................................................................314

Replacement Parts.......................................................................................................................... 314

7.4 Drive Cooling Fans............................................................................................................316

Number of Cooling Fans ................................................................................................................. 316

Cooling Fan Replacement............................................................................................................... 317

7.5 Drive Replacement ............................................................................................................319

Serviceable Parts ............................................................................................................................ 319

Terminal Board Overview................................................................................................................ 319

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Table of Contents

Dismantling the Removable Terminal Block.................................................................................... 319

Details on Terminal Board (TB) or Control Board (CNT) Replacement ..........................................

8. PERIPHERAL DEVICES & OPTIONS ................................................................325

8.1 Section Safety....................................................................................................................326

8.2 Drive Options and Peripheral Devices ............................................................................327

8.3 Connecting Peripheral Devices .......................................................................................329

8.4 Installing Peripheral Devices ...........................................................................................330

Installing a Molded Case Circuit Breaker (MCCB) and Earth Leakage Circuit Breaker (ELCB) ..... 330

Installing a Leakage Breaker........................................................................................................... 330

Installing a Magnetic Contactor ....................................................................................................... 331

Connecting an AC Reactor or DC Link Choke ................................................................................ 331

Connecting a Surge Suppressor ..................................................................................................... 332

Connecting a Noise Filter ................................................................................................................ 332

EMC Filter Installation ..................................................................................................................... 334

Zero-Phase Reactor ........................................................................................................................ 334

Installing Fuses on the Input Side ................................................................................................... 335

Attachment for External Heatsink.................................................................................................... 335

Noise Filter Installation .................................................................................................................... 335

Installing a Motor Thermal Overload (oL) Relay on the Drive Output ............................................. 335

8.5 Communication Options...................................................................................................337

8.6 Connecting an Option Card..............................................................................................338

Verifying the Option Card and Product Type................................................................................... 338

Connecting the Option Card............................................................................................................ 338

322

A. SPECIFICATIONS ................................................................................................ 341

A.1 Heavy Duty and Normal Duty Ratings.............................................................................342

A.2 Single/Three-Phase 200 V Class Drives ..........................................................................343

A.3 Three-Phase 400 V Class Drives......................................................................................345

A.4 Drive Specifications ..........................................................................................................347

A.5 Drive Watt Loss Data ........................................................................................................350

A.6 Drive Derating Data ...........................................................................................................351

Carrier Frequency Derating............................................................................................................. 351

Temperature Derating ..................................................................................................................... 351

Altitude Derating.............................................................................................................................. 352

B. PARAMETER LIST............................................................................................... 353

B.1 Parameter Groups .............................................................................................................354

B.2 Parameter Table ................................................................................................................355

A: Initialization Parameters.............................................................................................................. 355

b: Application................................................................................................................................... 356

C: Tuning......................................................................................................................................... 361

d: References .................................................................................................................................. 364

E: Motor Parameters ....................................................................................................................... 367

F: Options........................................................................................................................................ 371

H Parameters: Multi-Function Terminals......................................................................................... 376

L: Protection Function ..................................................................................................................... 384

n: Advanced Performance Set-Up................................................................................................... 391

o: Operator Related Parameters ..................................................................................................... 394

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Table of Contents

q: DriveWorksEZ Parameters.......................................................................................................... 396

r: DriveWorksEZ Connection Parameters ....................................................................................... 396

T: Motor Tuning

U: Monitors ...................................................................................................................................... 399

............................................................................................................................... 398

B.3 Control Mode Dependent Parameter Default Values .....................................................406

A1-02 (Motor 1 Control Mode) Dependent Parameters .................................................................. 406

E3-01 (Motor 2 Control Mode) Dependent Parameters .................................................................. 407

B.4 V/f Pattern Default Values.................................................................................................408

B.5 Defaults by Drive Model and Duty Rating (ND/HD) ........................................................409

B.6 Parameters that Change with the Motor Code Selection .............................................417

Yaskawa SMRA Series SPM Motor ................................................................................................ 417

SS5 Motor: Yaskawa SSR1 Series IPM Motor................................................................................ 418

C. MEMOBUS/MODBUS COMMUNICATIONS........................................................ 431

C.1 Section Safety....................................................................................................................432

C.2 MEMOBUS/Modbus Configuration ..................................................................................433

C.3 Communication Specifications........................................................................................434

C.4 Connecting to a Network ..................................................................................................435

Network Cable Connection.............................................................................................................. 435

Wiring Diagram for Multiple Connections ........................................................................................ 436

Network Termination ....................................................................................................................... 438

C.5 MEMOBUS/Modbus Setup Parameters ...........................................................................439

MEMOBUS/Modbus Serial Communication.................................................................................... 439

C.6 Drive Operations by MEMOBUS/Modbus........................................................................442

Observing the Drive Operation........................................................................................................ 442

Controlling the Drive........................................................................................................................ 442

C.7 Communications Timing...................................................................................................443

Command Messages from Master to Drive..................................................................................... 443

Response Messages from Drive to Master ..................................................................................... 443

C.8 Message Format ................................................................................................................444

Message Content ............................................................................................................................ 444

Slave Address ................................................................................................................................. 444

Function Code ................................................................................................................................. 444

Data................................................................................................................................................. 444

Error Check ..................................................................................................................................... 444

C.9 Message Examples ...........................................................................................................446

Reading Drive MEMOBUS/Modbus Register Contents .................................................................. 446

Loopback Test................................................................................................................................. 446

Writing to Multiple Registers............................................................................................................ 447

C.10 MEMOBUS/Modbus Data Table........................................................................................448

Command Data ............................................................................................................................... 448

Monitor Data.................................................................................................................................... 449

Broadcast Messages....................................................................................................................... 457

Fault Trace Contents....................................................................................................................... 457

Alarm Register Contents ................................................................................................................. 458

C.11 Enter Command.................................................................................................................459

Enter Command Types ................................................................................................................... 459

Enter Command Settings when Upgrading the Drive...................................................................... 459

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Table of Contents

C.12 Communication Errors .....................................................................................................460

MEMOBUS/Modbus Error Codes.................................................................................................... 460

Slave Not Responding

..................................................................................................................... 460

C.13 Self-Diagnostics ................................................................................................................461

D. STANDARDS COMPLIANCE ..............................................................................463

D.1 Section Safety....................................................................................................................464

D.2 European Standards .........................................................................................................466

CE Low Voltage Directive Compliance............................................................................................ 466

EMC Guidelines Compliance .......................................................................................................... 469

D.3 UL and CSA Standards .....................................................................................................474

UL Standards Compliance .............................................................................................................. 474

CSA Standards Compliance............................................................................................................ 479

Drive Motor Overload Protection ..................................................................................................... 479

D.4 Safe Disable Input .............................................................................................................481

Specifications .................................................................................................................................. 481

Precautions ..................................................................................................................................... 482

Using the Safe Disable Function ..................................................................................................... 483

E. QUICK REFERENCE SHEET ..............................................................................485

E.1 Drive and Motor Specifications........................................................................................486

Drive ................................................................................................................................................ 486

Motor ............................................................................................................................................... 486

E.2 Basic Parameter Settings .................................................................................................487

Basic Setup ..................................................................................................................................... 487

V/f Pattern Setup ............................................................................................................................. 487

Motor Setup..................................................................................................................................... 487

Multi-Function Digital Outputs (SC Common) ................................................................................. 487

Pulse Train Input/Analog Inputs (AC Common) .............................................................................. 488

Multi-Function Digital Outputs (MC Common)................................................................................. 488

Multi-Function Photocoupler Outputs (PC Common) ...................................................................... 488

Monitor Outputs (AC Common)....................................................................................................... 488

E.3 User Setting Table.............................................................................................................489

INDEX ................................................................................................................... 495

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Preface & General Safety

This section provides safety messages pertinent to this product that, if not heeded, may result in fatality, personal injury, these instructions.

i.1 PREFACE...............................................................................................................12

i.2 GENERAL SAFETY...............................................................................................13

i.3 APPLICATION PRECAUTIONS.............................................................................18

or equipment damage. Yaskawa is not responsible for the consequences of ignoring

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

TERMSTERMS

i.1 Preface

Yaskawa manufactures

products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

Applicable Documentation

The following manuals are available for V1000 series drives:

V1000 Series AC Drive Quick Start Guide

Read this manual first. This guide is packaged together with the product. It contains basic information required to install and wire the drive. This guide provides basic programming and simple setup and adjustment.

V1000 Series AC Drive Technical Manual

This manual describes installation, wiring, operation procedures, functions, troubleshooting, maintenance, and inspections to perform before operation.

Symbols

Note: Indicates a supplement or precaution that does not cause drive damage.

Indicates a term or definition used in this manual.

Terms and Abbreviations

• Drive: Yaskawa V1000 Series Drive

• PM motor: Permanent Magnet Synchronous Motor (an abbreviation for IPM motor or SPM motor)

• IPM motor: Interior Permanent Magnet Motor (e.g., Yaskawa SSR1 Series motor)

• SPM motor: Surface Mounted Permanent Magnet Motor (e.g., Yaskawa SMRA Series SPM motor)

• PG: Pulse Generator

• r/min: Revolutions per Minute

• V/f: V/f Control

• OLV: Open Loop Vector Control

• OLV/PM: Open Loop Vector Control for PM

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

i.2 General Safety

Supplemental Safety Information

General Precautions

• The diagrams in this manual may be indicated without covers or safety shields to show details. Restore covers or shields before operating the drive and run the drive according to the instructions described in this manual.

•

Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.

• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office.

WARNING

Read and understand this manual before installing, operating or servicing this drive. The drive must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.

DANGER

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.

NOTICE

Indicates a property damage message.

NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety message.

Safety Messages

DANGER

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury. The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in

this manual.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

i.2 General Safety

DANGER

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury. Before servicing,

is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least five minutes after all indicators are OFF and measure the DC bus voltage level to confirm safe level.

disconnect all power to the equipment. The internal capacitor remains charged even after the power supply

WARNING

Sudden Movement Hazard

System may start unexpectedly upon application of power, resulting in death or serious injury.

all

Clear machine loads before applying power to the drive.

When using DriveWorksEZ to create custom programming, the drive I/O terminal functions change from factory settings and the drive will not perform as outlined in this manual.

Unpredictable equipment operation may result in death or serious injury. Take special note of custom I/O programming in the drive before attempting to operate equipment.

personnel from the drive, motor and machine area before applying power. Secure covers, couplings, shaft keys and

Electrical Shock Hazard

Do not attempt to modify or alter the drive in any way not explained in this manual.

Failure to comply could result in death or serious injury. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury. Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation,

adjustment and maintenance of AC drives.

Do not remove covers or touch circuit boards while the power is on.

Failure to comply could result in death or serious injury.

Fire Hazard

Do not use an improper voltage source.

Failure to comply could result in death or serious injury by fire. Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.

Crush Hazard

Do not use this drive in lifting applications without installing external safety circuitry to prevent accidental dropping of the load.

The drive does not possess built-in load drop protection for lifting applications.

Failure to comply could result in death or serious injury from falling loads. Install electrical and/or mechanical safety circuit mechanisms independent of drive circuitry.

CAUTION

Crush Hazard

Do not carry the drive by the front cover.

Failure to comply may result in minor or moderate injury from the main body of the drive falling.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

i.2 General Safety

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Never connect or disconnect the motor from the drive while the drive is outputting voltage.

Improper equipment sequencing could result in damage to the drive.

Do not perform a withstand voltage test on any part of the drive.

Failure to comply could result in damage to the sensitive devices within the drive.

Do not operate damaged equipment.

Failure to comply could result in further damage to the equipment. Do not connect or operate any equipment with visible damage or missing parts.

Install adequate branch circuit short circuit protection per applicable codes.

Failure to comply could result in damage to the drive. The drive

(200 V Class) and 480 Vac maximum (400 V Class).

Do not expose the drive to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the drive. Do not pack the drive in wooden materials that have been fumigated or sterilized. Do not sterilize the entire package after the product is packed.

is suitable for circuits capable of delivering not more than 31,000 RMS symmetrical Amperes, 240 Vac maximum

Drive Label Warnings

Always heed the warning information listed in Figure i.1 in the position shown in Figure i.2 .

WARNING

Read manual before installing.

Wait 5 minutes for capacitor discharge after

sconnecting po

di To conform to requirements, make sure to ground the supply neutral for 400V class.

Figure i.1 Warning Information

Risk of electric shock.

wer supply.

Figure i.2 Warning Information Position

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Warning Label

i.2 General Safety

Warranty Information

Restrictions

The

drive was not designed or manufactured for use in devices or systems that may directly affect or threaten human lives or

health.

Customers who intend to use the product described in this manual for devices or systems relating to transportation, health care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa representatives or the nearest Yaskawa sales office.

This product has been manufactured under strict quality-control guidelines. However, if this product is to be installed in any location where failure of this product could involve or result in a life-and-death situation or loss of human life or in a facility where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the likelihood of any accident.

Quick Reference

Easily Set Application-Specific Parameters

Preset parameter defaults are available for many applications. Refer to Application Selection on page

96.

Run a Motor of One-Frame Larger Capacity

When using this drive for variable torque loads such as fans and pumps, a motor one frame size larger can be used. Refer to C6-01: Drive Duty

Selection

The functions listed below affect the safe operation of the drive. Ensure that the settings fit the application requirements prior to operation.

Operation of digital outputs during Auto-tuning. Rotational not allow for normal digital output operation.

Safe operations. Run by power on. Parameter setting b1-17.

LOCAL/REMOTE key effective during stop in drive mode. Parameter o2-01.

LED operator stop key priority selection. Parameter o2-02.

Enter press required after changing the keypad frequency reference. Parameter o2-05.

Operation interlock when program mode is selected. Parameter b1-08.

The removable terminal block with parameter backup function allows the transfer of parameter settings after drive replacement. Refer to Dismantling the Removable Terminal Block

on page 155

Know the Details of Safety Measures

Auto-tuning allows for normal digital output operation. Non-rotational Auto-tuning does

Replace the Drive

on page 319.

Drive a Synchronous PM Motor

The V1000 drive can operate synchronous PM motors. Refer to Subchart A3: Operation with

Permanent Magnet Motors on page 94.

Perform Auto-Tuning

Automatic tuning sets motor parameters. Refer to

The maintenance period of fans and capacitors can be checked with drive monitors. Refer to Performance Life Monitors on page 314

Auto-Tuning

Check the Maintenance Period Using Drive Monitors

on page 102.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Drive or Motor Faults are Displayed on a Digital Operator

Refer to Fault Displays, Causes, and Possible Solutions on page 267 and Refer to

282

Standards Compliance

i.2 General Safety

Detailed Alarm Codes, Causes, and Possible Solutions on page

Refer to European Standards on page 466 and Refer to UL and CSA Standards

on page 474

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

i.3 Application Precautions

General Application Precautions

Selecting a Reactor

An AC reactor or DC link choke can be used for the following:

•

to suppress harmonic current.

• to smooth peak current that results from capacitor switching.

• when the power supply is above 600 kVA.

• when the drive is running from a power supply system with thyristor converters.

Note: A DC link choke is built in to 200 V and 400 V class models with a capacity of 22 kW and higher (HD rating).

4000

Power supply harmonics reactor required

Power Supply

Capacity (kVA)

600

Reactor unnecessary

60 400

Drive Capacity (kVA)

Figure i.3 Installing a Reactor

Drive Capacity

Make sure that the motor rated current is less than the rated nameplate output current of the drive. When running more than one

in parallel from a single drive, the drive rated current should 1.1 times larger than the total motor rated current for

motor

all connected motors or nuisance drive faults may occur.

Starting Torque

The overload rating of the drive determines the starting and accelerating characteristics of the motor. Expect lower running torque than when running the motor from line power. To get more starting torque, use a larger drive or increase both the motor and drive capacity.

Emergency/Fast Stop

During a drive fault condition, a protective circuit is activated and drive output is shut off. The motor may coast to a stop or attempt to decelerate depending on parameter settings. If the emergency/fast stop cannot stop the load as fast as desired, a customer-supplied mechanical brake may be required. Test emergency stop circuitry before putting drive into operation.

Options

The B1, B2, +1, +2, and +3 terminals are used to connect optional power devices. Connect only devices compatible with the drive.

Repetitive Starting/Stopping

Applications with frequent starts and stops often exceed 150% of their rated current values. Heat stress generated from repetitive high current can shorten the life span of the IGBTs. The expected lifetime for the IGBTs is about 8 million start and stop cycles with a 4 kHz carrier frequency and a 150% peak current.

Yaskawa recommends lowering the carrier frequency, particularly when audible noise is not a concern. The user can also choose to reduce the load, increase the acceleration and deceleration times, or switch to a larger drive. This will help keep peak current levels under 150%. Be sure to check the peak current levels when starting and stopping repeatedly during the initial test run, and make adjustments accordingly.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

i.3 Application Precautions

Installation Environment

Enclosure Panels

Keep the drive in a clean environment by either selecting an area free of airborne dust, lint, and oil mist, or install the drive in

an enclosure panel. Be sure to leave the required space between drives to provide for cooling, and that proper measures are

taken so that the ambient temperature remains within allowable limits. Keep flammable materials away from the drive. If the drive must be used in an area where it is subjected to oil mist and excessive vibration, protective designs are available. Contact Yaskawa or your Yaskawa agent for details.

Installation Direction

The drive should be installed upright as specified in the manual.

Settings

Motor Code

using OLV/PM designed for permanent magnet motors (A1-02 = 5), make sure that the proper motor code is set in parameter

E5-01 before performing a trial run.

Upper Limits

The drive is capable of running the motor up to 400 Hz. Due to the danger of accidentally operating the motor at high speed, be sure to set the upper frequency limit. The default setting for the maximum output frequency is 60 Hz.

DC Injection Braking

Motor overheat can result if there is too much current used during DC Injection Braking, or if the DC Injection Braking time is too long.

Acceleration/Deceleration Times

Acceleration and deceleration times are affected by how much torque the motor generates, the load torque, and the inertia moment ((GD2)/4). Set a longer accel/decel time when Stall Prevention is enabled. The accel/decel times are lengthened for as long as the Stall Prevention function is operating. For faster acceleration and deceleration, install a braking option or increase the capacity of the drive.

General Handling

NOTICE: Wiring Check.

sure to perform a final check of all control wiring and other connections before applying line power. Make sure there are no short circuits on the control terminals (+V, AC, etc.), as this could damage the drive.

Selecting a Molded Case Circuit Breaker (MCCB) or Ground Fault Circuit Interrupter (GFCI)

Yaskawa recommends installing a GFCI on the line power supply to protect drive wiring and prevent damage in the event of component failure. An MCCB may also be used if permitted by the power system.

The GFCI should be designed for use with an AC drive (i.e., protected against harmonics)

MCCB selection depends on the power factor for the drive, determined by the power supply voltage, output frequency, and load.

Refer to Installing Peripheral Devices on page 330 for more information on breaker installation. Note that a larger capacity

breaker is needed when using a fully electromagnetic MCCB, as operation characteristics vary with harmonic current.

Never connect the power supply lines to output terminals U/T1, V/T2, or W/T3. Doing so will destroy the drive. Be

Magnetic Contactor (MC) Installation

Use an MC to ensure that line power to the drive can be completely shut off when necessary. The MC should be wired so that it opens when the drive fault output is triggered.

Avoid switching the MC on the power supply side more frequently than once every 30 minutes. Frequent switching can cause damage to the drive.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

i.3 Application Precautions

Inspection and Maintenance

DANGER! Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on. Failure to comply will result in death or serious injury. safe level, and check for unsafe voltages before servicing to prevent electrical shock. The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc.

CAUTION! Burn Hazard. Do not touch a hot drive heatsink. Failure to comply could result in minor or moderate injury. Shut off the power to the drive when replacing the cooling fan. To prevent burns, wait at least 15 minutes and make sure the heatsink has cooled to a safe level.

WARNING! Electrical Shock Hazard. Wait for at least the time specified on the drive warning label after opening the load switch on the output side before any inspection or maintenance of permanent magnet (PM) motors. Failure to comply could result in death or serious injury.

WARNING! Sudden Movement Hazard. Install a switch disconnect between the motor and the drive in applications where the machine can still rotate even though the drive has fully stopped. Unpredictable equipment operation may result in death or serious injury.

WARNING! Sudden Movement Hazard. Do not attempt to move a load that could potentially rotate the motor faster than the maximum allowable r/min when the drive has been shut off. Unpredictable equipment operation may result in death or serious injury.

NOTICE: Do not open and close the motor disconnect switch while the motor is running, as this may damage the drive.

NOTICE: If the motor is coasting, make sure the power to the drive is turned on and the drive output has completely stopped before closing

the load switch.

Wiring

Disconnect all power to the drive, wait at least five minutes after all indicators are OFF, measure the DC bus voltage to confirm

All wire ends should use ring terminals for UL/cUL compliance. Use only the tools recommended by the terminal manufacturer for crimping.

Transporting the Drive

NOTICE: Prevent the drive from contact with salts, fluorine, bromine, phthalate ester, and other such harmful chemicals. Never steam clean the drive. Failure to comply may cause damage to the drive components.

Notes on Motor Operation

Using a Standard Motor

Low Speed Range

The cooling fan of a standard motor is usually designed to sufficiently cool the motor at the rated speed. As the self-cooling capability of such a motor reduces with the speed, applying full torque at low speed will possibly damage the motor. To prevent motor damage from overheat, reduce the load torque as the motor slows. Figure i.4 shows the allowable load characteristics for a Yaskawa standard motor. A motor designed specifically for operation with a drive should be used when 100% continuous torque is needed at low speeds.

25% ED (or 15 min)

40% ED (or 20 min)

60% ED (or 40 min)

100

(%)

Continuous operation

Torque

3 6

Figure i.4 Allowable Load Characteristics for a Yaskawa Motor

Frequency (Hz)

Insulation Tolerance

Consider motor

voltage tolerance levels and motor insulation in applications with an input voltage of over 440 V or particularly

long wiring distances. Contact Yaskawa or your Yaskawa agent for consultation.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

i.3 Application Precautions

High Speed Operation

Problems may occur with the motor bearings and dynamic balance of the machine when operating a motor beyond its rated speed. Contact the motor or machine manufacturer.

Torque Characteristics

Torque characteristics differ compared to operating the motor directly from line power. The user should have a full understanding of the load torque characteristics for the application.

Vibration and Shock

The drive settings allow the user to choose between high carrier PWM control and low carrier PWM. Selecting high carrier PWM can help reduce motor oscillation.

Take particular caution when using a variable speed drive for an application that is conventionally run from line power at a constant speed. If mechanical resonance occurs, install shock-absorbing rubber around the base of the motor and enable the Jump frequency selection parameter to prevent continuous operation in the resonant frequency range.

Audible Noise

Noise created during run varies by the carrier frequency setting. When using a high carrier frequency, audible noise from the motor is comparable to the motor noise generated when running from line power. Operating above the rated r/min, however, can create unpleasant motor noise.

Using a Synchronous Motor

• Synchronous motors cannot be started directly from line power. Applications requiring line power to start should use an induction motor with the drive.

• A single drive is not capable of running multiple synchronous motors at the same time. Use a standard induction motor for such setups.

• At start, a synchronous motor may rotate slightly in the opposite direction of the Run command depending on parameter settings and motor type.

• The amount of starting torque that can be generated differs by each control mode and by the type of motor being used. Set up the motor with the drive after verifying the starting torque, allowable load characteristics, impact load tolerance, and speed control range.

Contact Yaskawa or your Yaskawa agent if you plan to use a motor that does not fall within these specifications.

• Braking Torque: In Open Loop Vector Control for PM motors, braking torque is less than 125% when running between 20% to 100% speed, even with a braking resistor. Braking torque drops to less than half when running at less than 20% speed.

• Load Inertia: In Open Loop Vector Control for PM motors, the allowable load inertia moment is approximately 50 times higher than the motor inertia moment or less. Contact Yaskawa or your Yaskawa agent concerning applications with a larger inertia moment.

• Holding Brake: When using a holding brake in Open Loop Vector Control for PM motors, release the brake prior to starting the motor. Failure to set the proper timing can result in speed loss. Not for use with conveyor, transport, or hoist type applications.

• Restarting a Coasting Motor: To restart a coasting motor rotating at over 200 Hz while in the V/f control mode, use the Short Circuit Braking function to first bring the motor to a stop. Short Circuit Braking requires a special braking resistor. Contact Yaskawa or your Yaskawa agent for details.

Speed Search can be used to restart a coasting motor rotating slower than 200 Hz. If the motor cable is relatively long, however, the motor should instead be stopped using Short Circuit Braking, which forces the motor to stop by creating a short-circuit in the motor windings.

Applications with Specialized Motors

Multi-Pole Motor

Because the rated current will differ from a standard motor, be sure to check the maximum current when selecting a drive. Always stop the motor before switching between the number of motor poles. If a regen overvoltage (oV) fault occurs or if overcurrent protection (oC) is triggered, the motor will coast to stop.

Submersible Motor

Because motor rated current is greater than a standard motor, select the drive capacity accordingly. Be sure to use a large enough gauge motor cable to avoid decreasing the maximum torque level on account of voltage drop caused by a long motor cable.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

i.3 Application Precautions

Explosion-Proof Motor

Both the motor and drive need to be tested together to be certified as explosion-proof. The drive is not designed for explosion proof areas.

Furthermore, if an encoder is attached to an explosion-proof motor make sure the encoder is also explosion-proof. Use an insulating signal converter for connecting the encoder signal lines to the drives speed feedback option card.

Geared Motor

To avoid gear damage when operating at low speeds or very high speeds, make sure that both the gear and lubricant are rated for the desired speed range. Consult with the manufacturer for applications that require operation outside the rated speed range of the motor or gear box.

Single-Phase Motor

Variable speed AC drives are not designed for operation with single phase motors. Using capacitors to start the motor causes excessive current to flow and can damage drive components. A split-phase start or a repulsion start can end up burning out the starter coils because the internal centrifugal switch is not activated. The drive is for use with 3-phase motors only.

Motor with Brake

Caution should be taken when using a drive to operate a motor with a built-in holding brake. If the brake is connected to the output side of the drive, it may not release at start due to low voltage levels. A separate power supply should be installed for the motor brake. Motors with a built-in brake tend to generate a fair amount of noise when running at low speeds.

Power Driven Machinery (decelerators, belts, chains, etc.)

Continuous operation at low speeds wears on the lubricating material used in gear box type systems to accelerate and decelerate power driven machinery. Caution should also be taken when operating at speeds above the rated machine speed due to noise and shortened performance life.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Receiving

This chapter describes the proper inspections to perform after receiving the drive and illustrates the different enclosure types and components.

1.1 SECTION SAFETY.................................................................................................24

1.2

1.3 DRIVE MODELS AND ENCLOSURE TYPES........................................................27

1.4 COMPONENT NAMES...........................................................................................28

MODEL NUMBER AND NAMEPLATE CHECK....................................................25

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

1.1 Section Safety

CAUTION

Do not carry the drive by the front cover.

Failure to comply may cause the main body of the drive to fall, resulting in minor or moderate injury.

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

A motor speed range may reduce motor cooling capacity.

Ensure that the motor is suitable for drive duty and/or the motor service factor is adequate to accommodate the additional heating with the intended operating conditions.

connected to a PWM drive may operate at a higher temperature than a utility-fed motor and the operating

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

IND.CONT.EQ.

7J48

PASS

: AC3PH 200-240V 50 / 60Hz 2.7A / 1.4A : AC3PH 0-240V 0-400Hz 1.2A / 0.8A : 0.6 kg : :

: E131457 IP20

MODEL MAX APPLI. MOTOR : 0.75kW / 0.4kW REV : A INPUT OUTPUT MASS O / N S / N

FILE NO

YASKAWA ELECTRIC CORPORATION MADE IN JAPAN

2-1 Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyushu 806-0004 Japan

CIMR - V U 2 A 0001 F A A

Drive

V1000 Series

No.

Customized Specifications

A Standard model

Design Revision Order

No.

Region Code

No. Voltage Class

1-phase, 200-240 Vac

3-phase, 380-480 Vac

3-phase, 200-240 Vac

U USA

<1> Refer to manual TOBPC71060635 for more information on these models. <2> Refer to manual TOBPC71060621 for more information on these models. <3> Drives with these specifications do not guarantee complete protection for the specified environmental condition.

No.

Environmental Specification <3>

Standard Humidity- and dust-resistant Vibration-resistant

No.

Enclosure Type

IP00/Open-Chassis

IP20/Open-Chassis

F IP20/NEMA Type 1

IP20/Finless <2>

L IP00/Finless <2>

NEMA 4X/IP66 <1>G

Refer to the tables below.

1.2 Model Number and Nameplate Check

Please perform the following tasks after receiving the drive:

• Inspect the drive for damage.

If the drive appears damaged upon receipt, contact the shipper immediately. Verify receipt of the correct model by checking the information on the nameplate.

•

• If you have received the wrong model or the drive does not function properly, contact your supplier.

Nameplate

A – Normal Duty Amps / Heavy Duty

Amps B – Software version C – CE and TÜV Certification D – Enclosure type E –

Address

<1>

F – Serial number G – Lot number H – Output specifications I – Input specifications J – AC drive model

Figure 1.1 Nameplate Information Example

<1> The address of the head office of Yaskawa Electric Corporation (responsible for product liability) is shown on the nameplate.

Receiving

Single-Phase 200 V Class

Normal Duty Heavy Duty

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Model

BA0001 0.2 1.2 0.1 0.8

BA0002 0.4 1.9 0.2 1.6

BA0003 0.75 3.3 0.4 3.0

BA0006 1.1 6.0 0.75 5.0

BA0010 2.2 9.6 1.5 8.0

BA0012 3.0 12.0 2.2 11.0

Max. Motor Capacity kW Rated Output Current A Max. Motor Capacity kW Rated Output Current A

1.2 Model Number and Nameplate Check

Model

BA0018

<1> Available with Heavy Duty rating only.

Three-Phase 200 V Class

Three-Phase 400 V Class

<1>

Model

2A0001 0.2 1.2 0.1 0.8

2A0002 0.4 1.9 0.2 1.6

2A0004 0.75 3.5 0.4 3.0

2A0006 1.1 6.0 0.75 5.0

2A0010 2.2 9.6 1.5 8.0

2A0012 3.0 12.0 2.2 11.0

2A0020 5.5 19.6 3.7 17.5

2A0030 7.5 30.0 5.5 25.0

2A0040 11 40.0 7.5 33.0

2A0056 15 56.0 11 47.0

2A0069 18.5 69.0 15 60.0

Model

4A0001 0.4 1.2 0.2 1.2

4A0002 0.75 2.1 0.4 1.8

4A0004 1.5 4.1 0.75 3.4

4A0005 2.2 5.4 1.5 4.8

4A0007 3.0 6.9 2.2 5.5

4A0009 3.7 8.8 3.0 7.2

4A0011 5.5 11.1 3.7 9.2

4A0018 7.5 17.5 5.5 14.8

4A0023 11 23.0 7.5 18.0

4A0031 15 31.0 11 24.0

4A0038 18.5 38.0 15 31.0

Max. Motor Capacity kW Rated Output Current A Max. Motor Capacity kW Rated Output Current A

Normal Duty Heavy Duty

– – 3.7 17.5

Normal Duty Heavy Duty

Note: Refer to Component Names on page 28 for differences regarding enclosure protection types and component descriptions.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

1.3 Drive Models and Enclosure Types

The following table describes drive enclosures and models.

Table 1.1 Drive Models and Enclosure Types

Enclosure Type

Voltage Class

Single-Phase

200 V Class

Three-Phase

200 V Class

Three-Phase

400 V Class

IP20/Open-Chassis

Drive Model

BA0001B – BA0001F

BA0002B – BA0002F

BA0003B – BA0003F

BA0006B – BA0006F

BA0010B – BA0010F

BA0012B – BA0012F

BA0018B – BA0018F

2A0001B – 2A0001F

2A0002B – 2A0002F

2A0004B – 2A0004F

2A0006B – 2A0006F

2A0010B – 2A0010F

2A0012B – 2A0012F

2A0020B – 2A0020F

– 2A0030A 2A0030F

– 2A0040A 2A0040F

– 2A0056A 2A0056F

– 2A0069A 2A0069F

4A0001B – 4A0001F

4A0002B – 4A0002F

4A0004B – 4A0004F

4A0005B – 4A0005F

4A0007B – 4A0007F

4A0009B – 4A0009F

4A0011B – 4A0011F

– 4A0018A 4A0018F

– 4A0023A 4A0023F

– 4A0031A 4A0031F

– 4A0038A 4A0038F

IP00/Open-Chassis

Drive Model

1.3 Drive Models and Enclosure Types

IP20/NEMA Type 1

Drive Model

Receiving

Two types of enclosures are offered for V1000 drives.

• IP20/Open-Chassis and IP00/Open-Chassis models are often placed inside a large enclosure panel where the front of the drive is covered to prevent someone from accidentally touching charged components.

IP20/NEMA Type 1 models mount to an indoor wall and not inside a large enclosure panel.

•

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

1.4 Component Names

This section illustrates the drive components as they are mentioned in this manual.

IP20/Open-Chassis

Single-Phase AC 200 V BA0001B to BA0003B

Three-Phase AC 200 V 2A0001B to 2A0006B

A –

Fan cover B – Mounting hole C – Heatsink D – Optional 24 VDC power supply

connector cover E – Terminal board Refer to Control

Circuit Terminal Block Functions

on page 64

F – Terminal cover

Figure 1.2 Exploded View of IP20/Open-Chassis Type Components (Model 2A0006B)

<1> Models BA0001B to BA0003B and 2A0001B to 2A0004B do not have a cooling fan or a cooling fan cover.

<1>

G – Front cover screw H – Front cover I – Comm port J – LED operator Refer to Using the

Digital LED Operator on page 80

K – Case L –

Cooling fan

<1>

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Single-Phase AC 200 V BA0006B to BA0018B

Three-Phase AC 200 V 2A0010B to 2A0020B Three-Phase AC 400 V 4A0001B to 4A0011B

1.4 Component Names

A –

Fan cover B – Mounting hole C – Heatsink D – Optional 24 VDC power supply

connector cover E – Comm port F – Terminal board Refer to Control

Circuit Terminal Block Functions

on page 64

G – Front cover screw

Figure 1.3 Exploded View of IP20/Open-Chassis Type Components (Model 2A0012B)

<1> Models BA0006B

fans.

<1>

and 4A0001B to 4A0004B do not have a cooling fan or a cooling fan cover. Model BA0018B has two cooling

H – Front cover I – Terminal cover J – Bottom cover K – LED operator Refer to Using the

Digital LED Operator on page 80

L – Case M –

Cooling fan

<1>

Receiving

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

1.4 Component Names

IP00/Open-Chassis

Three-Phase AC 200 V 2A0030A to 2A0069A

Three-Phase AC 400 V 4A0018A to 4A0038A

A – Fan cover

Cooling Fan

B – C – Mounting hole D – Heatsink E – Optional 24 VDC power supply

connector cover

F – Terminal board Refer to Control

Circuit Terminal Block Functions on page 64

G – Bottom cover

Figure 1.4 Exploded View of IP00/Open-Chassis Type Components (Model 4A0018A)

H – Front cover screw I – Front cover J – Terminal cover K – Comm port L – LED operator Refer to Using the

Digital LED Operator on page 80

M – Case

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

+ 482 hidden pages

YASKAWA BA0018, 2A0001, 2A0002, 2A0004, 2A0006 Technical Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

i.1 Preface

Applicable Documentation

Symbols

Terms and Abbreviations

i.2 General Safety

Supplemental Safety Information

Safety Messages

Drive Label Warnings

Warranty Information

Quick Reference

i.3 Application Precautions

General Application Precautions

Installation Environment

Settings

General Handling

Notes on Motor Operation

Receiving

1.1 Section Safety

1.2 Model Number and Nameplate Check

Nameplate

1.3 Drive Models and Enclosure Types

1.4 Component Names

IP20/Open-Chassis

IP00/Open-Chassis