YASKAWA BA0018, 2A0001, 2A0002, 2A0004, 2A0006 Technical Manual

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YASKAWA AC Drive-V1000

Compact Vector Control Drive

Technical Manual

Type: CIMR-VU Models: 200 V Class, Three-Phase Input: 0.1 to 18.5 kW

200 V Class, Single-Phase Input: 0.1 to 3.7 kW 400 V Class, Three-Phase Input: 0.2 to 18.5 kW

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

Receiving

Mechanical Installation

Electrical Installation

Start-Up Programming &

Periodic Inspection &

Peripheral Devices &

MEMOBUS/Modbus

Operation

Parameter Details

Troubleshooting

Maintenance

Options

Specifications

Parameter List

Communications

MANUAL NO. SIEP C710606 18F

Standards Compliance

Quick Reference Sheet

This Page Intentionally Blank

All rights

reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

i. PREFACE & GENERAL SAFETY.................................................................. 11

i.1 Preface ....................................................................................................................... 12

Applicable Documentation....................................................................................................... 12

Symbols................................................................................................................................... 12

Terms and Abbreviations ........................................................................................................ 12

i.2 General Safety ........................................................................................................... 13

Supplemental Safety Information ............................................................................................ 13

Safety Messages..................................................................................................................... 13

Drive Label Warnings .............................................................................................................. 15

Warranty Information............................................................................................................... 16

Quick Reference...................................................................................................................... 16

i.3 Application Precautions ........................................................................................... 18

General Application Precautions ............................................................................................. 18

Installation Environment .......................................................................................................... 19

Settings ................................................................................................................................... 19

General Handling .................................................................................................................... 19

Notes on Motor Operation ....................................................................................................... 20

1. RECEIVING ....................................................................................................23

1.1 Section Safety............................................................................................................ 24

1.2 Model Number and Nameplate Check ..................................................................... 25

Nameplate ............................................................................................................................... 25

1.3 Drive Models and Enclosure Types......................................................................... 27

1.4 Component Names.................................................................................................... 28

IP20/Open-Chassis ................................................................................................................. 28

IP00/Open-Chassis ................................................................................................................. 30

IP20/NEMA Type 1 Enclosure................................................................................................. 31

Front Views ............................................................................................................................. 34

2. MECHANICAL INSTALLATION..................................................................... 35

2.1 Section Safety............................................................................................................ 36

2.2 Mechanical Installation ............................................................................................. 38

Installation Environment .......................................................................................................... 38

Installation Orientation and Spacing........................................................................................ 38

Removing and Attaching the Protective Covers...................................................................... 40

Exterior and Mounting Dimensions ......................................................................................... 40

3. ELECTRICAL INSTALLATION ...................................................................... 47

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Table of Contents

3.1 Section Safety......................................................................................................................48

3.2 Standard Connection Diagram

...........................................................................................50

3.3 Main Circuit Connection Diagram......................................................................................53

Single-Phase 200 V Class Models BA0001 to BA0018 .................................................................... 53

Three-Phase 200 V Class Models 2A0001 to 2A0069

Three-Phase 400 V Class Models 4A0001 to 4A0038 .................................................................... 53

3.4 Terminal Block Configuration ............................................................................................54

3.5 Protective Covers................................................................................................................55

IP20/Open-Chassis Front and Bottom Cover Removal and Installation ........................................... 55

IP20/NEMA Type 1 Front and Bottom Cover Removal and Installation............................................ 56

IP20/NEMA Type 1 Top Cover Removal and Installation ................................................................. 57

3.6 Main Circuit Wiring..............................................................................................................58

Main Circuit Terminal Functions........................................................................................................ 58

Wire Gauges and Tightening Torques .............................................................................................. 58

Main Circuit Terminal Power Supply and Motor Wiring..................................................................... 61

3.7 Control Circuit Wiring .........................................................................................................63

Control Circuit Terminal Block Functions .......................................................................................... 64

Terminal Configuration ...................................................................................................................... 65

Wiring Procedure............................................................................................................................... 66

3.8 I/O Connections...................................................................................................................68

Sinking/Sourcing Mode Switch.......................................................................................................... 68

3.9 Main Frequency Reference.................................................................................................70

DIP Switch S1 Analog Input Signal Selection ................................................................................... 70

3.10 MEMOBUS/Modbus Termination .......................................................................................71

3.11 Braking Resistor..................................................................................................................72

Installation ......................................................................................................................................... 72

3.12 Wiring Checklist ..................................................................................................................74

4. START-UP PROGRAMMING & OPERATION ...................................................... 77

4.1 Section Safety......................................................................................................................78

4.2 Using the Digital LED Operator..........................................................................................80

Keys, Displays, and LEDs ................................................................................................................. 80

Digital Text Display............................................................................................................................ 81

LED Screen Displays ........................................................................................................................ 82

LO/RE LED and RUN LED Indications.............................................................................................. 82

Menu Structure for Digital LED Operator .......................................................................................... 83

4.3 The Drive and Programming Modes..................................................................................84

Navigating the Drive and Programming Modes................................................................................. 85

Changing Parameter Settings or Values ........................................................................................... 88

Verifying Parameter Changes: Verify Menu ...................................................................................... 88

Switching Between LOCAL and REMOTE........................................................................................ 88

Parameters Available in the Setup Group ......................................................................................... 89

4.4 Start-up Flowcharts.............................................................................................................90

Flowchart A: Basic Start-up and Motor Tuning.................................................................................. 91

Subchart A1: Simple Motor Setup with Energy Savings or Speed Search Using V/f Mode.............. 92

Subchart A2: High Performance Operation Using Open Loop Vector Motor Control........................ 93

Subchart A3: Operation with Permanent Magnet Motors.................................................................. 94

4.5 Powering Up the Drive ........................................................................................................95

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Table of Contents

Powering Up the Drive and Operation Status Display....................................................................... 95

4.6 Application Selection

Setting 1: Water Supply Pump Application........................................................................................ 96

Setting 2: Conveyor Application ........................................................................................................ 97

Setting 3: Exhaust Fan Application ................................................................................................... 97

Setting 4: HVAC Fan Application ...................................................................................................... 97

Setting 5: Compressor Application .................................................................................................... 98

Setting 6: Preset 6............................................................................................................................. 98

Notes on Controlling the Brake when Using Application Preset 6..................................................... 99

Setting 7: Preset 7........................................................................................................................... 100

Setting 8: Conveyor Application 2 ................................................................................................... 101

..........................................................................................................96

4.7 Auto-Tuning .......................................................................................................................102

Types of Auto-Tuning ...................................................................................................................... 102

Before Auto-Tuning the Drive.......................................................................................................... 102

Auto-Tuning Interruption and Fault Codes ...................................................................................... 103

Performing Auto-Tuning .................................................................................................................. 103

Auto-Tuning Example...................................................................................................................... 105

Input Data for Auto-Tuning .............................................................................................................. 106

4.8 No-Load Operation Test Run............................................................................................108

No-Load Operation Test Run .......................................................................................................... 108

4.9 Test Run with Load Connected........................................................................................109

Test Run with the Load Connected ................................................................................................. 109

4.10 Verifying Parameter Settings and Backing Up Changes...............................................110

Backing Up Parameter Values: o2-03 ............................................................................................. 110

Parameter Access Level: A1-01...................................................................................................... 110

Password Settings: A1-04, A1-05 ................................................................................................... 110

Copy Function (Optional) ................................................................................................................ 111

4.11 Test Run Checklist ............................................................................................................112

5. PARAMETER DETAILS ....................................................................................... 115

5.1 A: Initialization...................................................................................................................116

A1: Initialization ............................................................................................................................... 116

A2: User Parameters....................................................................................................................... 120

5.2 b: Application.....................................................................................................................121

b1: Mode of Operation..................................................................................................................... 121

b2: DC Injection Braking.................................................................................................................. 128

b3: Speed Search............................................................................................................................ 130

b4: Delay Timers ............................................................................................................................. 135

b5: PID Control................................................................................................................................ 136

b6: Dwell Function........................................................................................................................... 144

b8: Energy Saving ........................................................................................................................... 145

5.3 C: Tuning............................................................................................................................147

C1: Acceleration and Deceleration Times ....................................................................................... 147

C2: S-Curve Characteristics............................................................................................................ 150

C3: Slip Compensation.................................................................................................................... 151

C4: Torque Compensation .............................................................................................................. 152

C5: Automatic Speed Regulator (ASR) ........................................................................................... 154

C6: Carrier Frequency..................................................................................................................... 155

5.4 d: Reference Settings .......................................................................................................159

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Table of Contents

d1: Frequency Reference................................................................................................................ 160

d2: Frequency Upper/Lower Limits ................................................................................................. 161

d3: Jump Frequency

d4: Frequency Hold and Up/Down 2 Function ................................................................................ 162

d7: Offset Frequencies .................................................................................................................... 167

........................................................................................................................ 162

5.5 E: Motor Parameters .........................................................................................................169

E1: V/f Characteristics..................................................................................................................... 169

E2: Motor 1 Parameters .................................................................................................................. 173

E3: V/f Characteristics for Motor 2 .................................................................................................. 175

E4: Motor 2 Parameters .................................................................................................................. 176

E5: PM Motor Settings .................................................................................................................... 178

5.6 F: Option Settings .............................................................................................................181

F1: Error Detection for V/f Control with PG ..................................................................................... 181

F6: Serial Communications Option Card Settings........................................................................... 182

MECHATROLINK-II Parameters ..................................................................................................... 183

MECHATROLINK-III Parameters .................................................................................................... 183

PROFIBUS-DP Parameters ............................................................................................................ 183

DeviceNet Parameters .................................................................................................................... 183

F7-01 to F7-42: EtherNet/IP and Modbus TCP/IP Option Parameters ........................................... 183

5.7 H: Terminal Functions.......................................................................................................184

H1: Multi-Function Digital Inputs ..................................................................................................... 184

H2: Multi-Function Output ............................................................................................................... 195

H3: Multi-Function Analog Input Terminals ..................................................................................... 204

H4: Multi-Function Analog Output Terminals .................................................................................. 210

H5: MEMOBUS/Modbus Serial Communication ............................................................................. 210

H6: Pulse Train Input/Output........................................................................................................... 211

5.8 L: Protection Functions ....................................................................................................213

L1: Motor Protection Functions ....................................................................................................... 213

L2: Momentary Power Loss Ride-Thru............................................................................................ 218

L3: Stall Prevention ......................................................................................................................... 221

L4: Speed Agree/Frequency Reference Loss Detection ................................................................. 227

L5: Fault Restart.............................................................................................................................. 230

L6: Torque Detection....................................................................................................................... 231

L7: Torque Limit .............................................................................................................................. 234

L8: Hardware Protection.................................................................................................................. 234

5.9 n: Special Adjustments.....................................................................................................240

n1: Hunting Prevention.................................................................................................................... 240

n2: Automatic Frequency Regulator (AFR) Tuning ......................................................................... 240

n3: High Slip Braking (HSB)/Overexcitation Deceleration............................................................... 241

n6: Motor Line-to-Line Resistance Online Tuning ........................................................................... 243

n8: PM Motor Control ...................................................................................................................... 243

5.10 o: Operator Related Settings............................................................................................247

o1: Display Settings and Selections ................................................................................................ 247

o2: Operator Key Selections ........................................................................................................... 248

o3: Copy Function ........................................................................................................................... 250

o4: Maintenance Monitor Settings................................................................................................... 251

q: DriveWorksEZ Parameters.......................................................................................................... 252

r: DriveWorksEZ Connection Parameters ....................................................................................... 253

T: Motor Tuning ............................................................................................................................... 253

5.11 U: Monitor Parameters......................................................................................................254

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Table of Contents

U1: Operation Status Monitors ........................................................................................................ 254

U2: Fault Trace................................................................................................................................ 254

U3: Fault History

U4: Maintenance Monitors .............................................................................................................. 254

U5: PID Monitors ............................................................................................................................. 254

U6: Control Monitors ....................................................................................................................... 254

U8: DriveWorksEZ Monitors............................................................................................................ 255

.............................................................................................................................. 254

6. TROUBLESHOOTING.......................................................................................... 257

6.1 Section Safety....................................................................................................................258

6.2 Motor Performance Fine Tuning ......................................................................................260

V/f Motor Control Method Tuning .................................................................................................... 260

Open Loop Vector (OLV) Motor Control Method Tuning................................................................. 261

Motor Hunting and Oscillation Control Parameters ......................................................................... 262

6.3 Drive Alarms, Faults, and Errors .....................................................................................263

Types of Alarms, Faults, and Errors................................................................................................ 263

Alarm and Error Displays ................................................................................................................ 264

6.4 Fault Detection ..................................................................................................................267

Fault Displays, Causes, and Possible Solutions ............................................................................. 267

6.5 Alarm Detection.................................................................................................................282

Alarm Codes, Causes, and Possible Solutions ............................................................................... 282

6.6 Operator Programming Errors .........................................................................................291

oPE Codes, Causes, and Possible Solutions.................................................................................. 291

6.7 Auto-Tuning Fault Detection ............................................................................................295

Auto-Tuning Codes, Causes, and Possible Solutions..................................................................... 295

6.8 Diagnosing and Resetting Faults.....................................................................................298

Fault Occurs Simultaneously with Power Loss ............................................................................... 298

If the Drive Still has Power After a Fault Occurs ............................................................................. 298

Viewing Fault Trace Data After Fault .............................................................................................. 298

Fault Reset Methods ....................................................................................................................... 298

6.9 Troubleshooting without Fault Display...........................................................................300

Cannot Change Parameter Settings ............................................................................................... 300

Motor Does Not Rotate Properly after Pressing RUN Button or after Entering External Run

Command ...................................................................................................................................... 300

7. PERIODIC INSPECTION & MAINTENANCE ...................................................... 309

7.1 Section Safety....................................................................................................................310

7.2 Inspection ..........................................................................................................................312

Recommended Daily Inspection...................................................................................................... 312

Recommended Periodic Inspection................................................................................................. 313

7.3 Periodic Maintenance .......................................................................................................314

Replacement Parts.......................................................................................................................... 314

7.4 Drive Cooling Fans............................................................................................................316

Number of Cooling Fans ................................................................................................................. 316

Cooling Fan Replacement............................................................................................................... 317

7.5 Drive Replacement ............................................................................................................319

Serviceable Parts ............................................................................................................................ 319

Terminal Board Overview................................................................................................................ 319

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Table of Contents

Dismantling the Removable Terminal Block.................................................................................... 319

Details on Terminal Board (TB) or Control Board (CNT) Replacement ..........................................

8. PERIPHERAL DEVICES & OPTIONS ................................................................325

8.1 Section Safety....................................................................................................................326

8.2 Drive Options and Peripheral Devices ............................................................................327

8.3 Connecting Peripheral Devices .......................................................................................329

8.4 Installing Peripheral Devices ...........................................................................................330

Installing a Molded Case Circuit Breaker (MCCB) and Earth Leakage Circuit Breaker (ELCB) ..... 330

Installing a Leakage Breaker........................................................................................................... 330

Installing a Magnetic Contactor ....................................................................................................... 331

Connecting an AC Reactor or DC Link Choke ................................................................................ 331

Connecting a Surge Suppressor ..................................................................................................... 332

Connecting a Noise Filter ................................................................................................................ 332

EMC Filter Installation ..................................................................................................................... 334

Zero-Phase Reactor ........................................................................................................................ 334

Installing Fuses on the Input Side ................................................................................................... 335

Attachment for External Heatsink.................................................................................................... 335

Noise Filter Installation .................................................................................................................... 335

Installing a Motor Thermal Overload (oL) Relay on the Drive Output ............................................. 335

8.5 Communication Options...................................................................................................337

8.6 Connecting an Option Card..............................................................................................338

Verifying the Option Card and Product Type................................................................................... 338

Connecting the Option Card............................................................................................................ 338

322

A. SPECIFICATIONS ................................................................................................ 341

A.1 Heavy Duty and Normal Duty Ratings.............................................................................342

A.2 Single/Three-Phase 200 V Class Drives ..........................................................................343

A.3 Three-Phase 400 V Class Drives......................................................................................345

A.4 Drive Specifications ..........................................................................................................347

A.5 Drive Watt Loss Data ........................................................................................................350

A.6 Drive Derating Data ...........................................................................................................351

Carrier Frequency Derating............................................................................................................. 351

Temperature Derating ..................................................................................................................... 351

Altitude Derating.............................................................................................................................. 352

B. PARAMETER LIST............................................................................................... 353

B.1 Parameter Groups .............................................................................................................354

B.2 Parameter Table ................................................................................................................355

A: Initialization Parameters.............................................................................................................. 355

b: Application................................................................................................................................... 356

C: Tuning......................................................................................................................................... 361

d: References .................................................................................................................................. 364

E: Motor Parameters ....................................................................................................................... 367

F: Options........................................................................................................................................ 371

H Parameters: Multi-Function Terminals......................................................................................... 376

L: Protection Function ..................................................................................................................... 384

n: Advanced Performance Set-Up................................................................................................... 391

o: Operator Related Parameters ..................................................................................................... 394

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Table of Contents

q: DriveWorksEZ Parameters.......................................................................................................... 396

r: DriveWorksEZ Connection Parameters ....................................................................................... 396

T: Motor Tuning

U: Monitors ...................................................................................................................................... 399

............................................................................................................................... 398

B.3 Control Mode Dependent Parameter Default Values .....................................................406

A1-02 (Motor 1 Control Mode) Dependent Parameters .................................................................. 406

E3-01 (Motor 2 Control Mode) Dependent Parameters .................................................................. 407

B.4 V/f Pattern Default Values.................................................................................................408

B.5 Defaults by Drive Model and Duty Rating (ND/HD) ........................................................409

B.6 Parameters that Change with the Motor Code Selection .............................................417

Yaskawa SMRA Series SPM Motor ................................................................................................ 417

SS5 Motor: Yaskawa SSR1 Series IPM Motor................................................................................ 418

C. MEMOBUS/MODBUS COMMUNICATIONS........................................................ 431

C.1 Section Safety....................................................................................................................432

C.2 MEMOBUS/Modbus Configuration ..................................................................................433

C.3 Communication Specifications........................................................................................434

C.4 Connecting to a Network ..................................................................................................435

Network Cable Connection.............................................................................................................. 435

Wiring Diagram for Multiple Connections ........................................................................................ 436

Network Termination ....................................................................................................................... 438

C.5 MEMOBUS/Modbus Setup Parameters ...........................................................................439

MEMOBUS/Modbus Serial Communication.................................................................................... 439

C.6 Drive Operations by MEMOBUS/Modbus........................................................................442

Observing the Drive Operation........................................................................................................ 442

Controlling the Drive........................................................................................................................ 442

C.7 Communications Timing...................................................................................................443

Command Messages from Master to Drive..................................................................................... 443

Response Messages from Drive to Master ..................................................................................... 443

C.8 Message Format ................................................................................................................444

Message Content ............................................................................................................................ 444

Slave Address ................................................................................................................................. 444

Function Code ................................................................................................................................. 444

Data................................................................................................................................................. 444

Error Check ..................................................................................................................................... 444

C.9 Message Examples ...........................................................................................................446

Reading Drive MEMOBUS/Modbus Register Contents .................................................................. 446

Loopback Test................................................................................................................................. 446

Writing to Multiple Registers............................................................................................................ 447

C.10 MEMOBUS/Modbus Data Table........................................................................................448

Command Data ............................................................................................................................... 448

Monitor Data.................................................................................................................................... 449

Broadcast Messages....................................................................................................................... 457

Fault Trace Contents....................................................................................................................... 457

Alarm Register Contents ................................................................................................................. 458

C.11 Enter Command.................................................................................................................459

Enter Command Types ................................................................................................................... 459

Enter Command Settings when Upgrading the Drive...................................................................... 459

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Table of Contents

C.12 Communication Errors .....................................................................................................460

MEMOBUS/Modbus Error Codes.................................................................................................... 460

Slave Not Responding

..................................................................................................................... 460

C.13 Self-Diagnostics ................................................................................................................461

D. STANDARDS COMPLIANCE ..............................................................................463

D.1 Section Safety....................................................................................................................464

D.2 European Standards .........................................................................................................466

CE Low Voltage Directive Compliance............................................................................................ 466

EMC Guidelines Compliance .......................................................................................................... 469

D.3 UL and CSA Standards .....................................................................................................474

UL Standards Compliance .............................................................................................................. 474

CSA Standards Compliance............................................................................................................ 479

Drive Motor Overload Protection ..................................................................................................... 479

D.4 Safe Disable Input .............................................................................................................481

Specifications .................................................................................................................................. 481

Precautions ..................................................................................................................................... 482

Using the Safe Disable Function ..................................................................................................... 483

E. QUICK REFERENCE SHEET ..............................................................................485

E.1 Drive and Motor Specifications........................................................................................486

Drive ................................................................................................................................................ 486

Motor ............................................................................................................................................... 486

E.2 Basic Parameter Settings .................................................................................................487

Basic Setup ..................................................................................................................................... 487

V/f Pattern Setup ............................................................................................................................. 487

Motor Setup..................................................................................................................................... 487

Multi-Function Digital Outputs (SC Common) ................................................................................. 487

Pulse Train Input/Analog Inputs (AC Common) .............................................................................. 488

Multi-Function Digital Outputs (MC Common)................................................................................. 488

Multi-Function Photocoupler Outputs (PC Common) ...................................................................... 488

Monitor Outputs (AC Common)....................................................................................................... 488

E.3 User Setting Table.............................................................................................................489

INDEX ................................................................................................................... 495

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Preface & General Safety

This section provides safety messages pertinent to this product that, if not heeded, may result in fatality, personal injury, these instructions.

i.1 PREFACE...............................................................................................................12

i.2 GENERAL SAFETY...............................................................................................13

i.3 APPLICATION PRECAUTIONS.............................................................................18

or equipment damage. Yaskawa is not responsible for the consequences of ignoring

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

TERMSTERMS

i.1 Preface

Yaskawa manufactures

products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

Applicable Documentation

The following manuals are available for V1000 series drives:

V1000 Series AC Drive Quick Start Guide

Read this manual first. This guide is packaged together with the product. It contains basic information required to install and wire the drive. This guide provides basic programming and simple setup and adjustment.

V1000 Series AC Drive Technical Manual

This manual describes installation, wiring, operation procedures, functions, troubleshooting, maintenance, and inspections to perform before operation.

Symbols

Note: Indicates a supplement or precaution that does not cause drive damage.

Indicates a term or definition used in this manual.

Terms and Abbreviations

• Drive: Yaskawa V1000 Series Drive

• PM motor: Permanent Magnet Synchronous Motor (an abbreviation for IPM motor or SPM motor)

• IPM motor: Interior Permanent Magnet Motor (e.g., Yaskawa SSR1 Series motor)

• SPM motor: Surface Mounted Permanent Magnet Motor (e.g., Yaskawa SMRA Series SPM motor)

• PG: Pulse Generator

• r/min: Revolutions per Minute

• V/f: V/f Control

• OLV: Open Loop Vector Control

• OLV/PM: Open Loop Vector Control for PM

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

i.2 General Safety

Supplemental Safety Information

General Precautions

• The diagrams in this manual may be indicated without covers or safety shields to show details. Restore covers or shields before operating the drive and run the drive according to the instructions described in this manual.

•

Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.

• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office.

WARNING

Read and understand this manual before installing, operating or servicing this drive. The drive must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.

DANGER

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

WARNING

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.

NOTICE

Indicates a property damage message.

NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety message.

Safety Messages

DANGER

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury. The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in

this manual.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

i.2 General Safety

DANGER

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury. Before servicing,

is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least five minutes after all indicators are OFF and measure the DC bus voltage level to confirm safe level.

disconnect all power to the equipment. The internal capacitor remains charged even after the power supply

WARNING

Sudden Movement Hazard

System may start unexpectedly upon application of power, resulting in death or serious injury.

all

Clear machine loads before applying power to the drive.

When using DriveWorksEZ to create custom programming, the drive I/O terminal functions change from factory settings and the drive will not perform as outlined in this manual.

Unpredictable equipment operation may result in death or serious injury. Take special note of custom I/O programming in the drive before attempting to operate equipment.

personnel from the drive, motor and machine area before applying power. Secure covers, couplings, shaft keys and

Electrical Shock Hazard

Do not attempt to modify or alter the drive in any way not explained in this manual.

Failure to comply could result in death or serious injury. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury. Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation,

adjustment and maintenance of AC drives.

Do not remove covers or touch circuit boards while the power is on.

Failure to comply could result in death or serious injury.

Fire Hazard

Do not use an improper voltage source.

Failure to comply could result in death or serious injury by fire. Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.

Crush Hazard

Do not use this drive in lifting applications without installing external safety circuitry to prevent accidental dropping of the load.

The drive does not possess built-in load drop protection for lifting applications.

Failure to comply could result in death or serious injury from falling loads. Install electrical and/or mechanical safety circuit mechanisms independent of drive circuitry.

CAUTION

Crush Hazard

Do not carry the drive by the front cover.

Failure to comply may result in minor or moderate injury from the main body of the drive falling.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

i.2 General Safety

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Never connect or disconnect the motor from the drive while the drive is outputting voltage.

Improper equipment sequencing could result in damage to the drive.

Do not perform a withstand voltage test on any part of the drive.

Failure to comply could result in damage to the sensitive devices within the drive.

Do not operate damaged equipment.

Failure to comply could result in further damage to the equipment. Do not connect or operate any equipment with visible damage or missing parts.

Install adequate branch circuit short circuit protection per applicable codes.

Failure to comply could result in damage to the drive. The drive

(200 V Class) and 480 Vac maximum (400 V Class).

Do not expose the drive to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the drive. Do not pack the drive in wooden materials that have been fumigated or sterilized. Do not sterilize the entire package after the product is packed.

is suitable for circuits capable of delivering not more than 31,000 RMS symmetrical Amperes, 240 Vac maximum

Drive Label Warnings

Always heed the warning information listed in Figure i.1 in the position shown in Figure i.2 .

WARNING

Read manual before installing.

Wait 5 minutes for capacitor discharge after

sconnecting po

di To conform to requirements, make sure to ground the supply neutral for 400V class.

Figure i.1 Warning Information

Risk of electric shock.

wer supply.

Figure i.2 Warning Information Position

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Warning Label

i.2 General Safety

Warranty Information

Restrictions

The

drive was not designed or manufactured for use in devices or systems that may directly affect or threaten human lives or

health.

Customers who intend to use the product described in this manual for devices or systems relating to transportation, health care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa representatives or the nearest Yaskawa sales office.

This product has been manufactured under strict quality-control guidelines. However, if this product is to be installed in any location where failure of this product could involve or result in a life-and-death situation or loss of human life or in a facility where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the likelihood of any accident.

Quick Reference

Easily Set Application-Specific Parameters

Preset parameter defaults are available for many applications. Refer to Application Selection on page

96.

Run a Motor of One-Frame Larger Capacity

When using this drive for variable torque loads such as fans and pumps, a motor one frame size larger can be used. Refer to C6-01: Drive Duty

Selection

The functions listed below affect the safe operation of the drive. Ensure that the settings fit the application requirements prior to operation.

Operation of digital outputs during Auto-tuning. Rotational not allow for normal digital output operation.

Safe operations. Run by power on. Parameter setting b1-17.

LOCAL/REMOTE key effective during stop in drive mode. Parameter o2-01.

LED operator stop key priority selection. Parameter o2-02.

Enter press required after changing the keypad frequency reference. Parameter o2-05.

Operation interlock when program mode is selected. Parameter b1-08.

The removable terminal block with parameter backup function allows the transfer of parameter settings after drive replacement. Refer to Dismantling the Removable Terminal Block

on page 155

Know the Details of Safety Measures

Auto-tuning allows for normal digital output operation. Non-rotational Auto-tuning does

Replace the Drive

on page 319.

Drive a Synchronous PM Motor

The V1000 drive can operate synchronous PM motors. Refer to Subchart A3: Operation with

Permanent Magnet Motors on page 94.

Perform Auto-Tuning

Automatic tuning sets motor parameters. Refer to

The maintenance period of fans and capacitors can be checked with drive monitors. Refer to Performance Life Monitors on page 314

Auto-Tuning

Check the Maintenance Period Using Drive Monitors

on page 102.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Drive or Motor Faults are Displayed on a Digital Operator

Refer to Fault Displays, Causes, and Possible Solutions on page 267 and Refer to

282

Standards Compliance

i.2 General Safety

Detailed Alarm Codes, Causes, and Possible Solutions on page

Refer to European Standards on page 466 and Refer to UL and CSA Standards

on page 474

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

i.3 Application Precautions

General Application Precautions

Selecting a Reactor

An AC reactor or DC link choke can be used for the following:

•

to suppress harmonic current.

• to smooth peak current that results from capacitor switching.

• when the power supply is above 600 kVA.

• when the drive is running from a power supply system with thyristor converters.

Note: A DC link choke is built in to 200 V and 400 V class models with a capacity of 22 kW and higher (HD rating).

4000

Power supply harmonics reactor required

Power Supply

Capacity (kVA)

600

Reactor unnecessary

60 400

Drive Capacity (kVA)

Figure i.3 Installing a Reactor

Drive Capacity

Make sure that the motor rated current is less than the rated nameplate output current of the drive. When running more than one

in parallel from a single drive, the drive rated current should 1.1 times larger than the total motor rated current for

motor

all connected motors or nuisance drive faults may occur.

Starting Torque

The overload rating of the drive determines the starting and accelerating characteristics of the motor. Expect lower running torque than when running the motor from line power. To get more starting torque, use a larger drive or increase both the motor and drive capacity.

Emergency/Fast Stop

During a drive fault condition, a protective circuit is activated and drive output is shut off. The motor may coast to a stop or attempt to decelerate depending on parameter settings. If the emergency/fast stop cannot stop the load as fast as desired, a customer-supplied mechanical brake may be required. Test emergency stop circuitry before putting drive into operation.

Options

The B1, B2, +1, +2, and +3 terminals are used to connect optional power devices. Connect only devices compatible with the drive.

Repetitive Starting/Stopping

Applications with frequent starts and stops often exceed 150% of their rated current values. Heat stress generated from repetitive high current can shorten the life span of the IGBTs. The expected lifetime for the IGBTs is about 8 million start and stop cycles with a 4 kHz carrier frequency and a 150% peak current.

Yaskawa recommends lowering the carrier frequency, particularly when audible noise is not a concern. The user can also choose to reduce the load, increase the acceleration and deceleration times, or switch to a larger drive. This will help keep peak current levels under 150%. Be sure to check the peak current levels when starting and stopping repeatedly during the initial test run, and make adjustments accordingly.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

i.3 Application Precautions

Installation Environment

Enclosure Panels

Keep the drive in a clean environment by either selecting an area free of airborne dust, lint, and oil mist, or install the drive in

an enclosure panel. Be sure to leave the required space between drives to provide for cooling, and that proper measures are

taken so that the ambient temperature remains within allowable limits. Keep flammable materials away from the drive. If the drive must be used in an area where it is subjected to oil mist and excessive vibration, protective designs are available. Contact Yaskawa or your Yaskawa agent for details.

Installation Direction

The drive should be installed upright as specified in the manual.

Settings

Motor Code

using OLV/PM designed for permanent magnet motors (A1-02 = 5), make sure that the proper motor code is set in parameter

E5-01 before performing a trial run.

Upper Limits

The drive is capable of running the motor up to 400 Hz. Due to the danger of accidentally operating the motor at high speed, be sure to set the upper frequency limit. The default setting for the maximum output frequency is 60 Hz.

DC Injection Braking

Motor overheat can result if there is too much current used during DC Injection Braking, or if the DC Injection Braking time is too long.

Acceleration/Deceleration Times

Acceleration and deceleration times are affected by how much torque the motor generates, the load torque, and the inertia moment ((GD2)/4). Set a longer accel/decel time when Stall Prevention is enabled. The accel/decel times are lengthened for as long as the Stall Prevention function is operating. For faster acceleration and deceleration, install a braking option or increase the capacity of the drive.

General Handling

NOTICE: Wiring Check.

sure to perform a final check of all control wiring and other connections before applying line power. Make sure there are no short circuits on the control terminals (+V, AC, etc.), as this could damage the drive.

Selecting a Molded Case Circuit Breaker (MCCB) or Ground Fault Circuit Interrupter (GFCI)

Yaskawa recommends installing a GFCI on the line power supply to protect drive wiring and prevent damage in the event of component failure. An MCCB may also be used if permitted by the power system.

The GFCI should be designed for use with an AC drive (i.e., protected against harmonics)

MCCB selection depends on the power factor for the drive, determined by the power supply voltage, output frequency, and load.

Refer to Installing Peripheral Devices on page 330 for more information on breaker installation. Note that a larger capacity

breaker is needed when using a fully electromagnetic MCCB, as operation characteristics vary with harmonic current.

Never connect the power supply lines to output terminals U/T1, V/T2, or W/T3. Doing so will destroy the drive. Be

Magnetic Contactor (MC) Installation

Use an MC to ensure that line power to the drive can be completely shut off when necessary. The MC should be wired so that it opens when the drive fault output is triggered.

Avoid switching the MC on the power supply side more frequently than once every 30 minutes. Frequent switching can cause damage to the drive.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

i.3 Application Precautions

Inspection and Maintenance

DANGER! Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on. Failure to comply will result in death or serious injury. safe level, and check for unsafe voltages before servicing to prevent electrical shock. The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc.

CAUTION! Burn Hazard. Do not touch a hot drive heatsink. Failure to comply could result in minor or moderate injury. Shut off the power to the drive when replacing the cooling fan. To prevent burns, wait at least 15 minutes and make sure the heatsink has cooled to a safe level.

WARNING! Electrical Shock Hazard. Wait for at least the time specified on the drive warning label after opening the load switch on the output side before any inspection or maintenance of permanent magnet (PM) motors. Failure to comply could result in death or serious injury.

WARNING! Sudden Movement Hazard. Install a switch disconnect between the motor and the drive in applications where the machine can still rotate even though the drive has fully stopped. Unpredictable equipment operation may result in death or serious injury.

WARNING! Sudden Movement Hazard. Do not attempt to move a load that could potentially rotate the motor faster than the maximum allowable r/min when the drive has been shut off. Unpredictable equipment operation may result in death or serious injury.

NOTICE: Do not open and close the motor disconnect switch while the motor is running, as this may damage the drive.

NOTICE: If the motor is coasting, make sure the power to the drive is turned on and the drive output has completely stopped before closing

the load switch.

Wiring

Disconnect all power to the drive, wait at least five minutes after all indicators are OFF, measure the DC bus voltage to confirm

All wire ends should use ring terminals for UL/cUL compliance. Use only the tools recommended by the terminal manufacturer for crimping.

Transporting the Drive

NOTICE: Prevent the drive from contact with salts, fluorine, bromine, phthalate ester, and other such harmful chemicals. Never steam clean the drive. Failure to comply may cause damage to the drive components.

Notes on Motor Operation

Using a Standard Motor

Low Speed Range

The cooling fan of a standard motor is usually designed to sufficiently cool the motor at the rated speed. As the self-cooling capability of such a motor reduces with the speed, applying full torque at low speed will possibly damage the motor. To prevent motor damage from overheat, reduce the load torque as the motor slows. Figure i.4 shows the allowable load characteristics for a Yaskawa standard motor. A motor designed specifically for operation with a drive should be used when 100% continuous torque is needed at low speeds.

25% ED (or 15 min)

40% ED (or 20 min)

60% ED (or 40 min)

100

(%)

Continuous operation

Torque

3 6

Figure i.4 Allowable Load Characteristics for a Yaskawa Motor

Frequency (Hz)

Insulation Tolerance

Consider motor

voltage tolerance levels and motor insulation in applications with an input voltage of over 440 V or particularly

long wiring distances. Contact Yaskawa or your Yaskawa agent for consultation.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

i.3 Application Precautions

High Speed Operation

Problems may occur with the motor bearings and dynamic balance of the machine when operating a motor beyond its rated speed. Contact the motor or machine manufacturer.

Torque Characteristics

Torque characteristics differ compared to operating the motor directly from line power. The user should have a full understanding of the load torque characteristics for the application.

Vibration and Shock

The drive settings allow the user to choose between high carrier PWM control and low carrier PWM. Selecting high carrier PWM can help reduce motor oscillation.

Take particular caution when using a variable speed drive for an application that is conventionally run from line power at a constant speed. If mechanical resonance occurs, install shock-absorbing rubber around the base of the motor and enable the Jump frequency selection parameter to prevent continuous operation in the resonant frequency range.

Audible Noise

Noise created during run varies by the carrier frequency setting. When using a high carrier frequency, audible noise from the motor is comparable to the motor noise generated when running from line power. Operating above the rated r/min, however, can create unpleasant motor noise.

Using a Synchronous Motor

• Synchronous motors cannot be started directly from line power. Applications requiring line power to start should use an induction motor with the drive.

• A single drive is not capable of running multiple synchronous motors at the same time. Use a standard induction motor for such setups.

• At start, a synchronous motor may rotate slightly in the opposite direction of the Run command depending on parameter settings and motor type.

• The amount of starting torque that can be generated differs by each control mode and by the type of motor being used. Set up the motor with the drive after verifying the starting torque, allowable load characteristics, impact load tolerance, and speed control range.

Contact Yaskawa or your Yaskawa agent if you plan to use a motor that does not fall within these specifications.

• Braking Torque: In Open Loop Vector Control for PM motors, braking torque is less than 125% when running between 20% to 100% speed, even with a braking resistor. Braking torque drops to less than half when running at less than 20% speed.

• Load Inertia: In Open Loop Vector Control for PM motors, the allowable load inertia moment is approximately 50 times higher than the motor inertia moment or less. Contact Yaskawa or your Yaskawa agent concerning applications with a larger inertia moment.

• Holding Brake: When using a holding brake in Open Loop Vector Control for PM motors, release the brake prior to starting the motor. Failure to set the proper timing can result in speed loss. Not for use with conveyor, transport, or hoist type applications.

• Restarting a Coasting Motor: To restart a coasting motor rotating at over 200 Hz while in the V/f control mode, use the Short Circuit Braking function to first bring the motor to a stop. Short Circuit Braking requires a special braking resistor. Contact Yaskawa or your Yaskawa agent for details.

Speed Search can be used to restart a coasting motor rotating slower than 200 Hz. If the motor cable is relatively long, however, the motor should instead be stopped using Short Circuit Braking, which forces the motor to stop by creating a short-circuit in the motor windings.

Applications with Specialized Motors

Multi-Pole Motor

Because the rated current will differ from a standard motor, be sure to check the maximum current when selecting a drive. Always stop the motor before switching between the number of motor poles. If a regen overvoltage (oV) fault occurs or if overcurrent protection (oC) is triggered, the motor will coast to stop.

Submersible Motor

Because motor rated current is greater than a standard motor, select the drive capacity accordingly. Be sure to use a large enough gauge motor cable to avoid decreasing the maximum torque level on account of voltage drop caused by a long motor cable.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

i.3 Application Precautions

Explosion-Proof Motor

Both the motor and drive need to be tested together to be certified as explosion-proof. The drive is not designed for explosion proof areas.

Furthermore, if an encoder is attached to an explosion-proof motor make sure the encoder is also explosion-proof. Use an insulating signal converter for connecting the encoder signal lines to the drives speed feedback option card.

Geared Motor

To avoid gear damage when operating at low speeds or very high speeds, make sure that both the gear and lubricant are rated for the desired speed range. Consult with the manufacturer for applications that require operation outside the rated speed range of the motor or gear box.

Single-Phase Motor

Variable speed AC drives are not designed for operation with single phase motors. Using capacitors to start the motor causes excessive current to flow and can damage drive components. A split-phase start or a repulsion start can end up burning out the starter coils because the internal centrifugal switch is not activated. The drive is for use with 3-phase motors only.

Motor with Brake

Caution should be taken when using a drive to operate a motor with a built-in holding brake. If the brake is connected to the output side of the drive, it may not release at start due to low voltage levels. A separate power supply should be installed for the motor brake. Motors with a built-in brake tend to generate a fair amount of noise when running at low speeds.

Power Driven Machinery (decelerators, belts, chains, etc.)

Continuous operation at low speeds wears on the lubricating material used in gear box type systems to accelerate and decelerate power driven machinery. Caution should also be taken when operating at speeds above the rated machine speed due to noise and shortened performance life.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Receiving

This chapter describes the proper inspections to perform after receiving the drive and illustrates the different enclosure types and components.

1.1 SECTION SAFETY.................................................................................................24

1.2

1.3 DRIVE MODELS AND ENCLOSURE TYPES........................................................27

1.4 COMPONENT NAMES...........................................................................................28

MODEL NUMBER AND NAMEPLATE CHECK....................................................25

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

1.1 Section Safety

CAUTION

Do not carry the drive by the front cover.

Failure to comply may cause the main body of the drive to fall, resulting in minor or moderate injury.

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

A motor speed range may reduce motor cooling capacity.

Ensure that the motor is suitable for drive duty and/or the motor service factor is adequate to accommodate the additional heating with the intended operating conditions.

connected to a PWM drive may operate at a higher temperature than a utility-fed motor and the operating

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

IND.CONT.EQ.

7J48

PASS

: AC3PH 200-240V 50 / 60Hz 2.7A / 1.4A : AC3PH 0-240V 0-400Hz 1.2A / 0.8A : 0.6 kg : :

: E131457 IP20

MODEL MAX APPLI. MOTOR : 0.75kW / 0.4kW REV : A INPUT OUTPUT MASS O / N S / N

FILE NO

YASKAWA ELECTRIC CORPORATION MADE IN JAPAN

2-1 Kurosaki-shiroishi, Yahatanishi-Ku, Kitakyushu 806-0004 Japan

CIMR - V U 2 A 0001 F A A

Drive

V1000 Series

No.

Customized Specifications

A Standard model

Design Revision Order

No.

Region Code

No. Voltage Class

1-phase, 200-240 Vac

3-phase, 380-480 Vac

3-phase, 200-240 Vac

U USA

<1> Refer to manual TOBPC71060635 for more information on these models. <2> Refer to manual TOBPC71060621 for more information on these models. <3> Drives with these specifications do not guarantee complete protection for the specified environmental condition.

No.

Environmental Specification <3>

Standard Humidity- and dust-resistant Vibration-resistant

No.

Enclosure Type

IP00/Open-Chassis

IP20/Open-Chassis

F IP20/NEMA Type 1

IP20/Finless <2>

L IP00/Finless <2>

NEMA 4X/IP66 <1>G

Refer to the tables below.

1.2 Model Number and Nameplate Check

Please perform the following tasks after receiving the drive:

• Inspect the drive for damage.

If the drive appears damaged upon receipt, contact the shipper immediately. Verify receipt of the correct model by checking the information on the nameplate.

•

• If you have received the wrong model or the drive does not function properly, contact your supplier.

Nameplate

A – Normal Duty Amps / Heavy Duty

Amps B – Software version C – CE and TÜV Certification D – Enclosure type E –

Address

<1>

F – Serial number G – Lot number H – Output specifications I – Input specifications J – AC drive model

Figure 1.1 Nameplate Information Example

<1> The address of the head office of Yaskawa Electric Corporation (responsible for product liability) is shown on the nameplate.

Receiving

Single-Phase 200 V Class

Normal Duty Heavy Duty

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Model

BA0001 0.2 1.2 0.1 0.8

BA0002 0.4 1.9 0.2 1.6

BA0003 0.75 3.3 0.4 3.0

BA0006 1.1 6.0 0.75 5.0

BA0010 2.2 9.6 1.5 8.0

BA0012 3.0 12.0 2.2 11.0

Max. Motor Capacity kW Rated Output Current A Max. Motor Capacity kW Rated Output Current A

1.2 Model Number and Nameplate Check

Model

BA0018

<1> Available with Heavy Duty rating only.

Three-Phase 200 V Class

Three-Phase 400 V Class

<1>

Model

2A0001 0.2 1.2 0.1 0.8

2A0002 0.4 1.9 0.2 1.6

2A0004 0.75 3.5 0.4 3.0

2A0006 1.1 6.0 0.75 5.0

2A0010 2.2 9.6 1.5 8.0

2A0012 3.0 12.0 2.2 11.0

2A0020 5.5 19.6 3.7 17.5

2A0030 7.5 30.0 5.5 25.0

2A0040 11 40.0 7.5 33.0

2A0056 15 56.0 11 47.0

2A0069 18.5 69.0 15 60.0

Model

4A0001 0.4 1.2 0.2 1.2

4A0002 0.75 2.1 0.4 1.8

4A0004 1.5 4.1 0.75 3.4

4A0005 2.2 5.4 1.5 4.8

4A0007 3.0 6.9 2.2 5.5

4A0009 3.7 8.8 3.0 7.2

4A0011 5.5 11.1 3.7 9.2

4A0018 7.5 17.5 5.5 14.8

4A0023 11 23.0 7.5 18.0

4A0031 15 31.0 11 24.0

4A0038 18.5 38.0 15 31.0

Max. Motor Capacity kW Rated Output Current A Max. Motor Capacity kW Rated Output Current A

Normal Duty Heavy Duty

– – 3.7 17.5

Normal Duty Heavy Duty

Note: Refer to Component Names on page 28 for differences regarding enclosure protection types and component descriptions.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

1.3 Drive Models and Enclosure Types

The following table describes drive enclosures and models.

Table 1.1 Drive Models and Enclosure Types

Enclosure Type

Voltage Class

Single-Phase

200 V Class

Three-Phase

200 V Class

Three-Phase

400 V Class

IP20/Open-Chassis

Drive Model

BA0001B – BA0001F

BA0002B – BA0002F

BA0003B – BA0003F

BA0006B – BA0006F

BA0010B – BA0010F

BA0012B – BA0012F

BA0018B – BA0018F

2A0001B – 2A0001F

2A0002B – 2A0002F

2A0004B – 2A0004F

2A0006B – 2A0006F

2A0010B – 2A0010F

2A0012B – 2A0012F

2A0020B – 2A0020F

– 2A0030A 2A0030F

– 2A0040A 2A0040F

– 2A0056A 2A0056F

– 2A0069A 2A0069F

4A0001B – 4A0001F

4A0002B – 4A0002F

4A0004B – 4A0004F

4A0005B – 4A0005F

4A0007B – 4A0007F

4A0009B – 4A0009F

4A0011B – 4A0011F

– 4A0018A 4A0018F

– 4A0023A 4A0023F

– 4A0031A 4A0031F

– 4A0038A 4A0038F

IP00/Open-Chassis

Drive Model

1.3 Drive Models and Enclosure Types

IP20/NEMA Type 1

Drive Model

Receiving

Two types of enclosures are offered for V1000 drives.

• IP20/Open-Chassis and IP00/Open-Chassis models are often placed inside a large enclosure panel where the front of the drive is covered to prevent someone from accidentally touching charged components.

IP20/NEMA Type 1 models mount to an indoor wall and not inside a large enclosure panel.

•

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

1.4 Component Names

This section illustrates the drive components as they are mentioned in this manual.

IP20/Open-Chassis

Single-Phase AC 200 V BA0001B to BA0003B

Three-Phase AC 200 V 2A0001B to 2A0006B

A –

Fan cover B – Mounting hole C – Heatsink D – Optional 24 VDC power supply

connector cover E – Terminal board Refer to Control

Circuit Terminal Block Functions

on page 64

F – Terminal cover

Figure 1.2 Exploded View of IP20/Open-Chassis Type Components (Model 2A0006B)

<1> Models BA0001B to BA0003B and 2A0001B to 2A0004B do not have a cooling fan or a cooling fan cover.

<1>

G – Front cover screw H – Front cover I – Comm port J – LED operator Refer to Using the

Digital LED Operator on page 80

K – Case L –

Cooling fan

<1>

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Single-Phase AC 200 V BA0006B to BA0018B

Three-Phase AC 200 V 2A0010B to 2A0020B Three-Phase AC 400 V 4A0001B to 4A0011B

1.4 Component Names

A –

Fan cover B – Mounting hole C – Heatsink D – Optional 24 VDC power supply

connector cover E – Comm port F – Terminal board Refer to Control

Circuit Terminal Block Functions

on page 64

G – Front cover screw

Figure 1.3 Exploded View of IP20/Open-Chassis Type Components (Model 2A0012B)

<1> Models BA0006B

fans.

<1>

and 4A0001B to 4A0004B do not have a cooling fan or a cooling fan cover. Model BA0018B has two cooling

H – Front cover I – Terminal cover J – Bottom cover K – LED operator Refer to Using the

Digital LED Operator on page 80

L – Case M –

Cooling fan

<1>

Receiving

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

1.4 Component Names

IP00/Open-Chassis

Three-Phase AC 200 V 2A0030A to 2A0069A

Three-Phase AC 400 V 4A0018A to 4A0038A

A – Fan cover

Cooling Fan

B – C – Mounting hole D – Heatsink E – Optional 24 VDC power supply

connector cover

F – Terminal board Refer to Control

Circuit Terminal Block Functions on page 64

G – Bottom cover

Figure 1.4 Exploded View of IP00/Open-Chassis Type Components (Model 4A0018A)

H – Front cover screw I – Front cover J – Terminal cover K – Comm port L – LED operator Refer to Using the

Digital LED Operator on page 80

M – Case

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

IP20/NEMA Type 1 Enclosure

Single-Phase AC 200 V BA0001F to BA0003F

Three-Phase AC 200 V 2A0001F to 2A0006F

1.4 Component Names

Receiving

A –

Fan cover

Mounting hole

B – C – Heatsink D – Optional 24 VDC power supply

connector cover E – Terminal board Refer to Control

Circuit Terminal Block Functions

on page 64

F – Bottom cover screws G – Rubber bushing H – Bottom front cover

Figure 1.5 Exploded View of IP20/NEMA Type 1 Components (Model 2A0006F)

<1> Models BA0001F to BA0003F and 2A0001F to 2A0004F do not have a cooling fan or a cooling fan cover.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

<1>

I – Front cover screws J – Front cover K – Comm port L – LED operator Refer to Using the

Digital LED Operator on page 80

M – Case N – Top cover O –

Cooling fan

<1>

1.4 Component Names

Single-Phase AC 200 V BA0006F to BA0018F

Three-Phase AC 200 V 2A0010F to 2A0020F Three-Phase AC 400 V 4A0001F to 4A0011F

<1> Models BA0006B

fans.

A –

Fan cover B – Mounting hole C – Heatsink D – Optional 24 VDC power supply

connector cover E – Terminal board Refer to Control

Circuit Terminal Block Functions

on page 64

F – Cover screws G – Rubber bushing H – Bottom cover

Figure 1.6 Exploded view of IP20/NEMA Type 1 Components (Model 2A0012F)

and 4A0001B to 4A0004B do not have a cooling fan or a cooling fan cover. Model BA0018B has two cooling

<1>

I – Front cover screws J – Front cover K – Terminal cover L – Comm port M – LED operator Refer to Using the

Digital LED Operator on page 80

N – Case O – Top cover P –

Cooling fan

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

<1>

Three-Phase AC 200 V 2A0030F to 2A0069F

Three-Phase AC 400 V 4A00018F to 4A0038F

1.4 Component Names

A – Fan cover B – Cooling fan C – Mounting Hole D – Case and Heatsink E – Optional 24 VDC power supply

connection cover F – Cover screws G – Rubber bushing H – Bottom cover

Figure 1.7 Exploded View of IP20/NEMA Type 1 Components (Model 4A0018F)

I – Front cover screws J – Terminal cover K – Terminal board Refer to Control

Circuit Terminal Block Functions on page 64

L – Front cover M – Comm port N – LED operator Refer to Using the

Digital LED Operator on page 80

O – Case P – Top cover

Receiving

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

2A0006B 2A0012B

1.4 Component Names

Front Views

A – Terminal board connector B

DIP switch S1 Refer to DIP Switch

–

S1 Analog Input Signal Selection on page 70

C – DIP switch S3 Refer to Sinking/

Sourcing Mode Switch on page 68

D – Control circuit terminal Refer to

Control Circuit Wiring on page 63

E – Main circuit terminal Refer to

Wiring the Main Circuit Terminal on page 62

Figure 1.8 Front Views of Drives

F – Ground terminal

Terminal cover

G – H – Option card connector Refer to

Connecting the Option Card on page 338

I – DIP switch S2 Refer to MEMOBUS/

Modbus Termination on page 71

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Mechanical Installation

This chapter explains how to properly mount and install the drive.

2.1 SECTION SAFETY

2.2 MECHANICAL INSTALLATION.............................................................................38

.................................................................................................36

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

2.1 Section Safety

WARNING

Fire Hazard

Provide sufficient cooling when installing the drive inside an enclosed panel or cabinet.

Failure to comply could result in overheating and fire. When multiple

does not exceed 40 °C.

Do not carry the drive by the front cover.

Failure to comply may result in minor or moderate injury from the main body of the drive falling.

Observe proper electrostatic discharge (ESD) procedures when handling the drive.

Failure to comply could result in ESD damage to the drive circuitry.

It may

Ensure adequate spacing at the top of the drive to perform cooling fan replacement when required.

Operating the motor in the low-speed range diminishes the cooling effects, increases motor temperature, and may lead to motor damage by overheating.

Reduce the motor torque in the low-speed range whenever using a standard blower cooled motor. If 100% torque is required continuously at low speed, consider using a special drive or vector motor. Select a motor that is compatible with the required load torque and operating speed range.

Do not operate motors above the maximum rated RPM.

Failure to comply may lead to bearing or other mechanical motor failures.

The speed range for continuous operation differs according to the lubrication method and motor manufacturer.

If the motor is to be operated at a speed higher than the rated speed, consult with the manufacturer. Continuously operating an oil-lubricated motor in the low-speed range may result in burning.

be difficult to perform maintenance on the cooling fans of drives installed in a vertical row inside an enclosure.

drives are placed inside the same enclosure panel, install proper cooling to ensure air entering the enclosure

CAUTION

Crush Hazard

NOTICE

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

2.1 Section Safety

NOTICE

When the wiring distance is greater than 100 meters, pay special attention to the motor insulation voltage or use a drive-rated motor.

Failure to comply could lead to motor winding failure.

Motor vibration at a constant speed.

Install vibration-proof rubber on the motor base or use the frequency jump function to skip a frequency resonating the machine.

The motor may require more acceleration torque with drive operation than with a commercial power supply.

Set a proper V/f pattern by checking the load torque characteristics of the machine to be used with the motor.

The rated input current of submersible motors is higher than the rated input current of standard motors.

Select an appropriate drive according to its rated output current. When the distance between the motor and drive is long, use a cable thick enough to connect the motor to the drive to prevent motor torque reduction.

When using an explosion-proof motor, it must be subject to an explosion-proof test in conjunction with the drive.

This is also applicable when an existing explosion-proof motor is to be operated with the drive. Since the drive itself is not explosion-proof, always install it in a safe place. Be sure to set A1-02 to “0” when using an explosion-proof motor.

Do not use a drive for a single-phase motor.

Replace the motor with a three-phase motor.

If an oil-lubricated gearbox or speed reducer is used in the power transmission mechanism, oil lubrication will be affected when the motor operates only in the low speed range.

The power transmission mechanism will make noise and experience problems with service life and durability if the motor is operated at a speed higher than the rated speed.

may increase when operating a machine in variable-speed mode, if that machine previously operated

Mechanical Installation

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

2.2 Mechanical Installation

This section outlines specifications, procedures, and environment for proper mechanical installation of the drive.

Installation Environment

To help prolong the optimum performance life of the drive, install the drive in the proper environment. Table 2.1 describes the appropriate environment for the drive.

Table 2.1

Environment Conditions

Installation Area Indoors

IP20/NEMA Type 1 enclosure: -10 °C to +40 °C (14 °F to 104 °F) IP20/IP00 Open-Chassis enclosure: -10 °C to +50 °C (14 °F to 122 °F) Finless Type: IP20/IP00 enclosure: -10 °C to +50 °C (14 °F to 122 °F)

Ambient Temperature

Humidity 95% RH or less and free of condensation

Storage Temperature -20 °C to +60 °C (-4 °F to +104 °F)

Surrounding Area

Altitude

Vibration

Orientation Install the drive vertically to maintain maximum cooling effects.

NEMA Type 4X/IP66 enclosure: -10 °C to +40 °C (14 °F to 104 °F) Drive reliability improves in environments without wide temperature fluctuations. When the enclosure does not exceed the specified levels. Do not allow ice to develop on the drive.

Install the drive in an area free from:

• oil mist and dust

• metal shavings, oil, water or other foreign materials

• radioactive materials

• combustible materials (e.g., wood)

• harmful gases and liquids

• excessive vibration

• chlorides

• direct sunlight

Up to 1000 meters without derating; up to 3000 meters with output current, ambient temperature, and voltage derating.

Refer to Altitude Derating on page 352 for details.

10 to 20 Hz at 9.8 m/s 20 to 55 Hz at 5.9 m/s

an enclosure panel, install a cooling fan or air conditioner in the area to ensure that the air temperature inside

using

Installation Environment

NOTICE: Prevent foreign matter such as metal shavings or wire clippings from falling into the drive during installation and project

construction. Failure to comply could result in damage to the drive. Place a temporary cover over the top of the drive during installation. Remove the temporary cover before startup, as the cover will reduce ventilation and cause the drive to overheat.

NOTICE: Avoid placing operation. If such devices must be used in close proximity to the drive, take proper steps to shield the drive from noise.

Installation Orientation and Spacing

drive peripheral devices, transformers, or other electronics near the drive. Failure to comply could result in erroneous

Install the drive upright as illustrated in Figure 2.1 to maintain proper cooling.

A BB

A – Correct B – Incorrect

Figure 2.1 Correct Installation Orientation

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

A A

Top/Bottom Clearance

Side Clearance

2 mm

2.2 Mechanical Installation

Single Drive Installation

Figure 2.2 shows the required installation spacing to maintain sufficient space for airflow and wiring. Install the heatsink

against a closed surface to avoid diverting cooling air around the heatsink.

A – 30 mm minimum B – Airflow direction

Note: IP20/NEMA

Multiple Drive Installation

installation.

Type

Figure 2.2 Correct Installation Spacing

1, IP00/Open-Chassis, and IP20/Open-Chassis models require the same amount of space above and below the drive for

C – 100 mm minimum

When installing multiple drives into the same enclosure panel, mount the drives according to Figure 2.2. When mounting drives with a minimum side-by-side clearance of 2 mm according to Figure 2.3, derating must be considered and parameter L8-35 must be set. Refer to Parameter List on page 353.

A – Line up the tops of the drives. B –

30 mm minimum

Figure 2.3 Space Between Drives (Side-by-Side Mounting)

C – 100 mm minimum D – Airflow direction

Mechanical Installation

NOTICE: When mounting IP20/NEMA Type 1 enclosure drives side by side, the top covers of all drives must be removed as shown in

Figure 2.4.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Note: When installing drives of different heights in the same enclosure panel, the tops of the drives should line up. Leave space between the top

and bottom of stacked drives for cooling fan replacement if required. Using this method, it is possible to replace the cooling fans later.

Figure 2.4 IP20/NEMA Type 1 Side-by-Side Mounting in Enclosure

2.2 Mechanical Installation

Removing and Attaching the Protective Covers

Refer to Electrical Installation on page 47, for information regarding the removal and reattachment of protective covers.

Exterior and Mounting Dimensions

Table 2.2 Drive Models and Types

Drive Model

Protective Design

IP20/Open-Chassis

IP00/Open-Chassis –

IP20/NEMA Type 1

Single-Phase

200 V Class

BA0001B BA0002B BA0003B

BA0006B BA0010B BA0012B BA0018B

BA0001F BA0002F BA0003F

BA0006F BA0010F BA0012F BA0018F

Three-Phase

200 V Class

2A0001B 2A0002B 2A0004B 2A0006B

2A0010B 2A0012B 2A0020B

2A0030A 2A0040A 2A0056A 2A0069A

2A0001F 2A0002F 2A0004F

2A0006F 2A0010F 2A0012F 2A0020F

2A0030F

–

2A0040F 2A0056F 2A0069F

Three-Phase

400 V Class

– 41

4A0001B 4A0002B 4A0004B 4A0005B 4A0007B 4A0009B 4A0011B

4A0018A 4A0023A 4A0031A 4A0038A

–

4A0001F 4A0002F 4A0004F 4A0005F 4A0007F 4A0009F 4A0011F

4A0018F 4A0023F 4A0031F 4A0038F

Page

Note: Refer to Specifications on page 341

for information on the amount of heat generated by the drive and appropriate cooling methods.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

IP20/Open-Chassis Drives

Table 2.3 IP20/Open-Chassis (without an EMC filter)

2-M4

H1H2

2.2 Mechanical Installation

Voltage

Class

Single-Phase

200 V Class

Three-Phase

200 V Class

Drive Model

BA0001B

BA0002B

BA0003B

2A0001B

2A0002B

2A0004B

2A0006B

Dimensions mm (in)

W H D W1 H1 H2 D1 t1

(2.68)

128

(5.04)

128

(5.04)

128

(5.04)

128

(5.04)

128

(5.04)

128

(5.04)

128

(5.04)

(2.99)

118

(4.65)

(2.99)

108

(4.25)

128

(5.04)

(2.20)

118

(4.65)

118

(4.65)

118

(4.65)

118

(4.65)

118

(4.65)

118

(4.65)

118

(4.65)

(0.20)

6.5

(0.26)

6.5

(0.26)

38.5

(1.52)

6.5

(0.26)

6.5

(0.26)

38.5

(1.52)

58.5

(2.30)

Table 2.4 IP20/Open-Chassis (without an EMC filter)

4-M4

(0.12)

(0.20)

(0.12)

(0.20)

Wt.

(lb.)

0.6

(1.3)

0.6

(1.3)

1.0

(2.2)

0.6

(1.3)

0.6

(1.3)

0.9

(2.0)

1.1

(2.4)

Mechanical Installation

Voltage

Class

Single-Phase

200 V Class

Drive Model

BA0006B

BA0010B

BA0012B

BA0018B

W H D W1 H1 H2 D1 t1

108

(4.25)

(5.04)

108

(4.25)

(5.04)

140

(5.51)

(5.04)

170

(6.69)

(5.04)

128

H2 H1

137.5 (5.41)

154

(6.06)

163

(6.42)

180

(7.09)

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Dimensions mm (in)

(3.78)

128

(5.04)

158

(6.22)

118

(4.65)

118

(4.65)

118

(4.65)

118

(4.65)

Wt.

(lb.)

(0.20)

(2.28)

(2.56)

(0.20)

1.7

(3.7)

1.8

(4.0)

2.4

(5.3)

3.0

(6.6)

2.2 Mechanical Installation

Voltage

Class

Three-Phase

200 V Class

Three-Phase

400 V Class

Drive Model

2A0010B

2A0012B

2A0020B

4A0001B

4A0002B

4A0004B

4A0005B

4A0007B

4A0009B

4A0011B

4-M4

H2 H1

Dimensions mm (in)

W H D W1 H1 H2 D1 t1

108

(4.25)

108

(4.25)

140

(5.51)

108

(4.25)

108

(4.25)

108

(4.25)

108

(4.25)

108

(4.25)

108

(4.25)

140

(5.51)

128

(5.04)

128

(5.04)

128

(5.04)

128

(5.04)

128

(5.04)

128

(5.04)

128

(5.04)

128

(5.04)

128

(5.04)

128

(5.04)

129

(5.08)

137.5

(5.41)

143

(5.63)

(3.19)

(3.90)

137.5

(5.41)

154

(6.06)

154

(6.06)

154

(6.06)

143

(5.63)

(3.78)

128

(5.04)

(3.78)

128

(5.04)

118

(4.65)

118

(4.65)

118

(4.65)

118

(4.65)

118

(4.65)

118

(4.65)

118

(4.65)

118

(4.65)

118

(4.65)

118

(4.65)

(0.20)

(2.28)

(2.56)

(0.39)

(1.10)

(2.28)

(2.56)

(0.20)

Wt.

(lb.)

1.7

(3.7)

1.7

(3.7)

2.4

(5.3)

1.0

(2.2)

1.2

(2.6)

1.7

(3.7)

1.7

(3.7)

1.7

(3.7)

1.7

(3.7)

2.4

(5.3)

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

IP00/Open-Chassis Drives

Table 2.5 IP00/Open-Chassis (without an EMC filter)

4-d

2.2 Mechanical Installation

Voltage

Class

Three-Phase

200 V Class

Three-Phase

400 V Class

Drive Model

2A0030A

2A0040A

2A0056A

2A0069A

4A0018A

4A0023A

4A0031A

4A0038A

Dimensions mm (in)

W H D W1 H1 H2 H4 D1 d t1

140

(5.5)

140

(5.5)

180

(7.1)

220

(8.7)

140

(5.5)

140

(5.5)

180

(7.1)

180

(7.1)

254

(9.7)

254

(9.7)

290

(11.2)

350

(13.2)

254

(9.7)

254

(9.7)

290

(11.2)

290

(11.2)

140

(5.5)

140

(5.5)

163

(6.4)

187

(7.4)

140

(5.5)

140

(5.5)

143

(5.6)

163

(6.4)

122

(4.8)

122

(4.8)

160

(6.3)

192

(7.6)

122

(4.8)

122

(4.8)

160

(6.3)

160

(6.3)

234

(9.2)

234

(9.2)

270

(10.6)

320

(12.6)

234

(9.2)

234

(9.2)

270

(10.6)

270

(10.6)

248

(9.8)13(0.5)

248

(9.8)13(0.5)

284

(11.2)15(0.6)

336

(13.2)15(0.6)

248

(9.8)13(0.5)

248

(9.8)13(0.5)

284

(11.2)15(0.6)

284

(11.2)15(0.6)

(2.2)

(3.0)

(3.1)

(2.2)

(3.0)

(0.2)

Wt.

kg (lb)

3.8

(7.9)

3.8

(7.9)

5.5

(11.7)

9.2

(19.2)

3.8

(7.9)

3.8

(7.9)

5.2

(11.0)

5.5

(11.7)

Mechanical Installation

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

H1H4

H5 H2

HH3

2-M4

4-M4

H5 H2

HH3

2.2 Mechanical Installation

IP20/NEMA Type 1 Drives

Table 2.6 IP20/NEMA Type 1 (without an EMC filter)

Voltage

Class

Single-Phase

200 V Class

Three-Phase

200 V Class

Drive Model

BA0001F

BA0002F

BA0003F

2A0001F

2A0002F

2A0004F

2A0006F

Dimensions mm (in)

W H D W1 H1 H2 H3 H4 H5 H6 D1 t1

(2.68)

149.5

(5.89)76(2.99)

149.5

(5.89)76(2.99)

149.5

(5.89)

149.5

(5.89)76(2.99)

149.5

(5.89)76(2.99)

149.5

(5.89)

149.5

(5.89)

118

(4.65)

108

(4.25)

128

(5.04)

(2.20)

128

(5.03)

128

(5.03)

128

(5.03)

128

(5.03)

128

(5.03)

128

(5.03)

128

(5.03)

118

(4.65)4(0.16)

118

(4.65)4(0.16)

118

(4.65)4(0.16)

118

(4.65)4(0.16)

118

(4.65)4(0.16)

118

(4.65)4(0.16)

118

(4.65)4(0.16)

(0.79)

(0.20)

1.5

(0.06)

1.5

(0.06)

1.5

(0.06)

1.5

(0.06)

1.5

(0.06)

1.5

(0.06)

1.5

(0.06)

6.5

(0.26)3(0.12)

6.5

(0.26)3(0.12)

38.5

(1.54)5(0.20)

6.5

(0.26)3(0.12)

6.5

(0.26)3(0.12)

38.5

(1.54)5(0.20)

58.5

(2.32)5(0.20)

Table 2.7 IP20/NEMA Type 1 (without an EMC filter)

Wt.

kg (lb.)

0.8

(1.8)

0.8

(1.8)

1.2

(2.6)

0.8

(1.8)

0.8

(1.8)

1.1

(2.4)

1.3

(2.9)

Voltage

Class

Single-Phase

200 V Class

Drive Model

BA0006F

BA0010F

BA0012F

BA0018F

Dimensions mm (in)

W H D W1 H1 H2 H3 H4 H5 H6 D1 t1

128

(5.04)

158

(6.22)

128

(5.03)

128

(5.03)

128

(5.03)

133

(5.23)

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

108

(4.25)

(5.51)

108

140

(5.89)

149.5

(5.89)

(6.02)

170

149.5

(6.69)

(6.73)

153

171

137.5 (5.41)96(3.78)

154

(6.06)96(3.78)

163

(6.42)

180

(7.08)

118

(4.65)4(0.16)

118

(4.65)4(0.16)

118

(4.65)

118

(4.64)

4.8

(0.19)

4.8

(0.19)

(0.79)5(0.20)

1.5

(0.06)58(2.28)

1.5

(0.06)58(2.28)

(0.79)5(0.20)5(0.20)65(2.56)

(1.50)5(0.20)5(0.20)65(2.56)

(0.20)

Wt.

kg (lb.)

1.9

(4.2)

2.0

(4.4)

2.6

(5.7)

3.3

7.3

4-M4

H5 H2

HH3

2.2 Mechanical Installation

Voltage

Class

Three-Phase

200 V Class

Three-Phase

400 V Class

Drive Model

2A0010F

2A0012F

2A0020F

4A0001F

4A0002F

4A0004F

4A0005F

4A0007F

4A0009F

4A0011F

Dimensions mm (in)

W H D W1 H1 H2 H3 H4 H5 H6 D1 t1

108

(4.25)

108

(4.25)

140

(5.51)

108

(4.25)

108

(4.25)

108

(4.25)

108

(4.25)

108

(4.25)

108

(4.25)

140

(5.51)

149.5

(5.89)

149.5 (5.89)

153

(6.02)

129

(5.08)96(3.78)

137.5 (5.41)96(3.78)

143

(5.63)

128

(5.04)

149.5 (5.89)81(3.19)96(3.78)

149.5 (5.89)99(3.90)96(3.78)

149.5 (5.89)

(6.02)

153

137.5 (5.41)96(3.78)

154

(6.06)96(3.78)

154

(6.06)96(3.78)

154

(6.06)96(3.78)

143

(5.63)

128

(5.04)

128

(5.03)

128

(5.03)

128

(5.03)

128

(5.03)

128

(5.03)

128

(5.03)

128

(5.03)

128

(5.03)

128

(5.03)

128

(5.03)

118

(4.65)4(0.16)

118

(4.65)4(0.16)

118

(4.65)

118

(4.65)4(0.16)

118

(4.65)4(0.16)

118

(4.65)4(0.16)

118

(4.65)4(0.16)

118

(4.65)4(0.16)

118

(4.65)4(0.16)

118

(4.65)

4.8

(0.19)

4.8

(0.19)

(0.79)5(0.20)

1.5

(0.06)

1.5

(0.06)

(0.79)5(0.20)5(0.20)

(0.79)5(0.20)

1.5

(0.06)

1.5

(0.06)

1.5

(0.06)

1.5

(0.06)

1.5

(0.06)

1.5

(0.06)

(0.79)5(0.20)5(0.20)

(2.28)

(2.56)

(0.39)

(1.10)

(2.28)

(2.56)

(0.20)

Wt.

kg (lb.)

1.9

(4.2)

1.9

(4.2)

2.6

(5.7)

1.2

(2.6)

1.4

(3.1)

1.9

(4.2)

1.9

(4.2)

1.9

(4.2)

1.9

(4.2)

2.6

(5.7)

Mechanical Installation

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

4-d

2.2 Mechanical Installation

Table 2.8 IP20/NEMA Type 1 (without an EMC filter)

Voltage

Class

Three-

Phase

200 V Class

Three-

Phase

400 V Class

Drive

Model

2A0030F

2A0040F

2A0056F

2A0069F

4A0018F

4A0023F

4A0031F

4A0038F

Dimensions mm (in)

W H D W1 H1 H2 H3 H4 H5 H6 D1 t1 d

140

(5.51)

140

(5.51)

180

(7.09)

220

(8.66)

140

(5.51)

140

(5.51)

180

(7.09)

180

(7.09)

254

(10.00)

254

(10.00)

290

(11.42)

350

(13.78)

254

(10.00)

254

(10.00)

290

(11.42)

290

(11.42)

140

(5.51)

140

(5.51)

163

(6.42)

187

(7.36)

140

(5.51)

140

(5.51)

143

(5.63)

163

(6.42)

122

(4.80)

122

(4.80)

160

(6.30)

192

(7.56)

122

(4.80)

122

(4.80)

160

(6.30)

160

(6.30)

234

(9.21)

234

(9.21)

270

(10.63)

320

(12.60)

234

(9.21)

234

(9.21)

270

(10.63)

270

(10.63)

248

(9.76)6(0.24)13(0.51)13(0.51)

248

(9.76)6(0.24)13(0.51)13(0.51)

284

(11.18)6(0.24)15(0.59)13(0.51)

336

(13.23)7(0.28)15(0.59)22(0.87)

248

(9.76)6(0.24)13(0.51)13(0.51)

248

(9.76)6(0.24)13(0.51)13(0.51)

284

(11.18)6(0.24)15(0.59)13(0.51)

284

(11.18)6(0.24)13(0.51)13(0.51)

1.5

(0.06)

1.5

(0.06)

1.5

(0.06)

1.5

(0.06)

1.5

(0.06)

1.5

(0.06)

1.5

(0.06)

1.5

(0.06)

(2.17)5(0.20)

(2.95)5(0.20)

(3.07)5(0.20)

(2.17)5(0.20)

(2.95)5(0.20)

Wt.

kg (lb.)

3.8

(8.4)

3.8

(8.4)

5.5

(12.1)

9.2

(20.3)

3.8

(8.4)

3.8

(8.4)

5.2

(11.5)

5.5

(12.1)

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Electrical Installation

This chapter explains proper procedures for wiring the control circuit terminals, motor and power supply.

3.1 SECTION SAFETY

3.2 STANDARD CONNECTION DIAGRAM.................................................................50

3.3 MAIN CIRCUIT CONNECTION DIAGRAM............................................................53

3.4 TERMINAL BLOCK CONFIGURATION................................................................54

3.5 PROTECTIVE COVERS.........................................................................................55

3.6 MAIN CIRCUIT WIRING.........................................................................................58

3.7 CONTROL CIRCUIT WIRING................................................................................63

3.8 I/O CONNECTIONS................................................................................................68

3.9 MAIN FREQUENCY REFERENCE........................................................................70

3.10 MEMOBUS/MODBUS TERMINATION..................................................................71

3.11 BRAKING RESISTOR............................................................................................72

3.12 WIRING CHECKLIST.............................................................................................74

.................................................................................................48

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

3.1 Section Safety

DANGER

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury.

WARNING

Electrical Shock Hazard

Do not operate equipment with covers removed.

Failure to comply could result in death or serious injury.

diagrams

The shields before operating the drives and run the drives according to the instructions described in this manual.

Always ground the motor-side grounding terminal.

Improper equipment grounding could result in death or serious injury by contacting the motor case.

Do not perform work on the drive while wearing loose clothing, jewelry or without eye protection.

Failure to comply could result in death or serious injury. Remove all metal objects such as watches and rings, secure loose clothing, and wear eye protection before beginning work

on the drive.

Do not remove covers or touch circuit boards while the power is on.

Failure to comply could result in death or serious injury.

Do not allow unqualified personnel to perform work on the drive.

Failure to comply could result in death or serious injury. Installation, maintenance, inspection, and servicing must be performed only by authorized personnel familiar with

installation, adjustment, and maintenance of AC drives.

Do not touch any terminals before the capacitors have fully discharged.

Failure to comply could result in death or serious injury. Before wiring terminals, disconnect all power to the equipment. The internal capacitor remains charged even after the power

supply is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least five minutes after all indicators are off and measure the DC bus voltage level to confirm safe level.

in this section may show drives without covers or safety shields to show details. Be sure to reinstall covers or

Fire Hazard

Tighten all terminal screws to the specified tightening torque.

Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.

Do not use improper combustible materials.

Failure to comply could result in death or serious injury by fire. Attach the drive to metal or other noncombustible material.

Do not use an improper voltage source.

Failure to comply could result in death or serious injury by fire. Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.

Always use a thermal overload relay or an over-temperature contact when using a braking resistor.

Failure to comply could result in death or serious injury by fire. Power to the drive should be interrupted when the relay is triggered.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

3.1 Section Safety

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Never connect or disconnect the motor from the drive while the drive is outputting voltage.

Improper equipment sequencing could result in damage to the drive.

Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance. Use shielded, twisted-pair wires and ground the shield to the ground terminal of the drive.

Check all the wiring to ensure that all connections are correct after installing the drive and connecting any other devices.

Failure to comply could result in damage to the drive.

Do not modify the drive circuitry.

Failure to comply could result in damage to the drive and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

Route motor leads U/T1, V/T2, and W/T3 separate from other leads to reduce possible interference-related issues.

Failure to comply may result in abnormal operation of drive and nearby equipment.

Electrical Installation

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

3.2 Standard Connection Diagram

Connect the

drive and peripheral devices as shown in Figure 3.. It is possible to run the drive via the digital operator without

connecting digital I/O wiring. This section does not discuss drive operation; Refer to Start-Up Programming & Operation

on page 77 for instructions on operating the drive.

NOTICE: Inadequate branch short circuit protection could result in damage to the drive. Install adequate branch circuit short circuit protection per applicable codes. The drive is suitable for circuits capable of delivering not more than 31,000 RMS symmetrical amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400 V Class).

NOTICE: When the wiring distance is greater than 100 meters, pay special attention to the motor insulation voltage or use a drive duty motor. Failure to comply could lead to motor insulation breakdown.

NOTICE: Correctly set Sink/Source jumper S3 for internal power supply. Failure to comply may result in damage to the drive. Refer to I/O

Connections on page 68 for details.

NOTICE: Do not connect AC control circuit ground to drive enclosure. Improper drive grounding can cause control circuit malfunction.

NOTICE: Route motor leads U/T1, V/T2, and W/T3 separate from all other leads to reduce possible interference related issues. Failure to

comply may result in abnormal operation of drive and nearby equipment.

NOTICE: The minimum load for the multi-function relay output MA-MB-MC is 10 mA. If a circuit requires less than 10 mA (reference value), connect it to a photocoupler output (P1, P2, PC). Improper application of peripheral devices could result in damage to the photocoupler output of the drive.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

1 MCCB

2 MCCB

<3>

R/L1

S/L2

T/L3

For single-phase 200 V power supply use R/L1 and S/L2.

Three phase

power supply

for 200 V / 400 V

Terminals +1, +2, − , B1, and B2 are for connecting options. Never connect power supply lines to these terminals.

Digital inputs (default setting)

Forward run/stop

Reverse run/stop

External fault

Fault reset

Multi-step speed 2

Jog reference

Multi-step speed 1 main/aux switch

<4>

DC link choke (option)

V1000

Thermal relay (option)

Main circuit

Control circuit

R/L1

S/L2

T/L3

<1>

<2>

B1+1+2 B2

Jumper

Motor

Cooling fan

Braking resistor (option)

U/T1

V/T2

W/T3

Ground 10

or less (400 V class)

100

or less (200 V class)

Digital output 250 Vac, 10 mA to 1 A 30 Vdc, 10 mA to 1 A (default setting)

Option card connector

Fault

During Run (photocoupler 1)

Frequency agree (photocoupler 2)

Photocoupler output common

Digital output 5 to 48 Vdc 2 to 50 mA (default setting)

Pulse train output

0 to +10 Vdc (2 mA)

Comm. connector

0 to 32 kHz

Analog monitor output

Termination resistor

Monitor output

<6>

MEMOBUS/ Modbus comm. RS-485/422

120

, 1/2 W

Cable shield ground

DIP switch S2

main circuit terminal

shielded line

twisted-pair shielded line

control terminal

Safe Disable Input

Safety switch

Jumper

<7>

Main speed frequency reference. Multi-function programmable

2 k

Pulse train input (max. 32 kHz)

0 to +10 V (20 k

)

Setting power supply +10.5 max. 20 mA

0 to +10 V (20 k

)

(0)4 to 20 mA (250

)

DIP switch S3

Shield ground terminal

0 V

Sink

Source

<5>

24 V

24 V 8 mA

Wiring sequence should shut off

power to the drive when a fault

<8>

output is triggered.

TRX

OFF

THRX

TRX

Fault relay contact

Braking resistor unit Thermal relay trip contact

THRX

V I

DIP switch S1

3.2 Standard Connection Diagram

<1> Remove the jumper when installing an optional DC link choke. <2>

The MC on the input side of the main circuit should open when the thermal relay is triggered. <3> Self-cooled motors do not require separate cooling fan motor wiring. <4> Connected using sequence input signal (S1 to S7) from NPN transistor; Default: sink mode (0 V com). <5> Use only a +24 V internal power supply in sinking mode; the source mode requires an external power supply. Refer

to I/O Connections on page 68 for details.

<6> Monitor outputs work with devices such as analog frequency meters, ammeters, voltmeters and wattmeters; they are

not intended for use as a feedback-type of signal.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Figure 3.1 Drive Standard Connection Diagram

Electrical Installation

Drive

Sequence input common

Run relay (N.O.)

Stop relay (N.C.)

Run command (run on momentary close)

Stop command (stop on momentary open)

Forward/reverse command (multi-function input: H1-05 = 0)

3.2 Standard Connection Diagram

<7> Disconnect the wire jumper between HC and H1 when utilizing the safety input. Refer to Wiring Procedure on page

66 for details on removing the jumper. The wire length for the Safe Disable input should not exceed 30 m. Use only

dry contacts on safety inputs HC-H1. External power supplies are not permitted.

<8> Note that if the drive is set to trigger a fault output whenever the fault restart function is activated (L5-02 = 1), then a

sequence to interrupt power when a fault occurs will result in shutting off the power to the drive as the drive attempts to restart itself. The default setting for L5-02 is 0 (fault output active during restart attempt).

WARNING!

properly set (S5 for 3-Wire; H1-05 = “0”). Improper sequencing of run/stop circuitry could result in death or serious injury from moving equipment.

WARNING! Sudden Movement Hazard. Ensure start/stop and safety circuits are wired properly and in the correct state before energizing the drive. Failure to comply could result in death or serious injury from moving equipment. When programmed for 3-Wire control, a momentary closure on terminal S1 may cause the drive to start.

WARNING! When 3-Wire sequence is used, set the drive to 3-Wire sequence before wiring the control terminals and ensure parameter b1-17 is set to 0 (drive does not accept a run command at power up (default). If the drive is wired for 3-Wire sequence but set up for 2-Wire sequence (default) and if parameter b1-17 is set to 1 (drive accepts a Run command at power up), the motor will rotate in reverse direction at power up of the drive and may cause injury.

WARNING! When the application preset function is executed (or A1-06 is set to any value other than 0) the drive I/O terminal functions change. This may cause unexpected operation and potential damage to equipment or injury.

Sudden Movement Hazard. Do not close the wiring for the control circuit unless the multifunction input terminal parameter is

Figure 3.2 illustrates an example of a 3-Wire sequence.

Figure 3.2 3-Wire Sequence

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

3.3 Main Circuit Connection Diagram

Refer to

diagrams in this section for the Main Circuit wiring connections. Connections may vary based on drive capacity. The

main circuit DC power supply powers the control circuit.

NOTICE: Do not use the negative DC bus terminal “-” as a ground terminal. This terminal is at high voltage DC potential. Improper wiring connections could result in damage to the drive.

Single-Phase 200 V Class Models BA0001 to BA0018

DC reactor

Jumper

Single-phase 200 Vac

(option)

R/L1

S/L2

–

B1 B2

Drive

Braking Resistor Unit (option)

U/T1 V/T2 W/T3

Motor

Figure 3.3 Connecting Single-Phase Main Circuit Terminals

NOTICE: Do not connect T/L3 terminal when using single-phase power supply input. Incorrect wiring may damage the drive.

Three-Phase 200 V Class Models 2A0001 to 2A0069 Three-Phase 400 V Class Models 4A0001 to 4A0038

Braking Resistor Unit (option)

Jumper

DC reactor (option)

B1 B2

Drive

Three phase 200 Vac

(400 Vac)

R/L1 S/L2 T/L3

—

U/T1 V/T2 W/T3

Motor

Figure 3.4 Connecting Three-Phase Main Circuit Terminals

Electrical Installation

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

3.4 Terminal Block Configuration

The figures in this section provide illustrations of the main circuit terminal block configurations of the different drive sizes.

Models: CIMR-V

CIMR-V2A0001, 0002, 0004, 0006

BA0001, 0002, 0003



Models: CIMR-V

CIMR-V4A0018, 0023

Model: CIMR-V

2A0030, 0040



BA0018



Models: CIMR-V

CIMR-V2A0010, 0012, 0020 CIMR-V4A0001, 0002, 0004, 0005

BA0006, 0010, 0012



0007, 0009, 0011

Model: CIMR-V

Models: CIMR-V

CIMR-V4A0031, 0038

2A0056



2A0069



Figure 3.5 Main Circuit Terminal Block Configurations

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

3.5 Protective Covers

Follow the complete.

IP20/Open-Chassis Front and Bottom Cover Removal and Installation

Removing the Protective Covers

procedure below to remove the protective covers before wiring the drive and to reattach the covers after wiring is

Loosen the screw that locks the front cover in place to remove.

Figure 3.6 Remove the Front Cover on an IP20/Open-Chassis Drive

Apply pressure in on the tabs to pull the cover free.

to the tabs on each side of the terminal cover. Pull the terminal cover away from the drive while pushing

Figure 3.7 Remove the Terminal Cover on an IP20/Open-Chassis Drive

Reattaching the Protective Covers

Properly connect all wiring and route power wiring away from control signal wiring. Reattach all protective covers when wiring is complete. Apply only a small amount of pressure to lock the cover back into place.

Figure 3.8 Reattach the Protective Covers on an IP20/Open-Chassis Drive

Electrical Installation

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

3.5 Protective Covers

IP20/NEMA Type 1 Front and Bottom Cover Removal and Installation

Removing the Protective Covers on an IP20/NEMA 1, UL Type 1 Design

Loosen the screw on the front cover to remove the front cover.

Figure 3.9 Remove the Front Cover on an IP20/NEMA 1, UL Type 1 Drive

Loosen the screw on the terminal cover to remove the terminal cover and expose the conduit bracket.

A – Conduit bracket B – Terminal cover

Figure 3.10 Remove the Terminal Cover on an IP20/NEMA 1, UL Type 1 Drive

Loosen two screws attaching the conduit bracket to remove.

A –Conduit bracket

Figure 3.11 Remove the Conduit Bracket on an IP20/NEMA 1, UL Type 1 Drive

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

3.5 Protective Covers

Reattaching the Protective Covers

Pass power wiring and control signal wiring through the exit holes on the bottom of the conduit bracket of the drive. Place power

wiring

and control signal wiring in separate conduits. Properly connect all wiring after installing the drive and connecting

other devices. Reattach all protective covers when wiring is complete.

A –Pass power wiring and control signal wiring through different exit holes at the

bottom of the drive.

Figure 3.12 Reattach the Protective Covers and Conduit Bracket on an IP20/NEMA 1, UL Type 1 Drive

IP20/NEMA Type 1 Top Cover Removal and Installation

To improve the ambient temperature rating of a NEMA Type 1 drive from 40 °C to 50 °C or to mount NEMA Type 1 drives side-by-side, the top cover can be removed. Remove the top cover and set L8-35 to “2”.

Refer to Temperature Derating on page 351 for details.

Note: Removing the top cover of a NEMA Type 1 drive converts the drive to an IP20/Open-Chassis rating, and the drive will no longer have a

NEMA Type 1 rating.

Removing the Top Cover

Insert the blade of a straight-edge screwdriver into the opening of the top cover. Gently lift up on the front cover as indicated by the arrow in Figure 3.13 to remove it from the drive.

Figure 3.13 Removing the Top Cover

Reattaching the Top Cover

Align the connection tabs on the underside of the top cover with the connection tabs on the drive. Pinch in on the top cover to click the cover into place on the drive.

Connection tabs

Electrical Installation

Figure 3.14 Reattaching the Top Cover

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

3.6 Main Circuit Wiring

This section describes the functions, specifications, and procedures required to safely and properly wire the main circuit of the drive.

NOTICE: Do not could result in drive malfunction due to loose terminal connections.

Main Circuit Terminal Functions

Terminal Type Function Reference

R/L1

T/L3

U/T1

W/T3

⊕1

⊕2

⊕1

⊖

solder the ends of wire connections to the drive. Soldered wiring connections can loosen over time. Improper wiring practices

Table 3.1 Main Circuit Terminal Functions

Main circuit power supply input

Drive output Connects to the motor. 61V/T2

Braking resistor Available for connecting a braking resistor or the braking resistor unit option. 72

DC link choke connection

DC power supply input For connecting a DC power supply. –

Connects line power to the drive. Drives with single-phase 200 V input power use terminals R/L1 and S/L2 only. Do NOT use T/L3.

These terminals are shorted at shipment. Remove the shorting bar between ⊕1 and ⊕2 when connecting a DC link choke to this terminal.

53S/L2

331

(2 terminals)

Wire Gauges and Tightening Torques

Ground Grounding Terminal 62

Select the appropriate wires and crimp terminals from Table 3.2 through Table 3.4.

Note: 1. Wire gauge recommendations based on drive continuous current ratings using 75 °C 600 Vac vinyl-sheathed wire assuming ambient

temperature within 30

2. Terminals ⊕1, ⊕2, ⊖, B1 and B2 are for connecting optional devices such as a braking resistor. Do not connect other non-specified devices to these terminals.

°C and wiring distance shorter than 100 m.

• Consider the amount of voltage drop when selecting wire gauges. Increase the wire gauge when the voltage drop is greater than 2% of motor rated voltage. Ensure the wire gauge is suitable for the terminal block. Use the following formula to calculate the amount of voltage drop:

•

Line drop voltage (V) =

3 x wire resistance (Ω/km) x wire length (m) x current (A) x 10

-3

• Refer to instruction manual TOBP C720600 00 for braking unit or braking resistor unit wire gauges.

• Refer to UL Standards Compliance on page 474 for information on UL compliance.

Single-Phase 200 V Class

Table 3.2 Wire Gauge and Torque Specifications

Drive

Model

BA0001 BA0002 BA0003

BA0006

Recomm.

Terminal

R/L1, S/L2, T/L3 14 18 to 14

U/T1, V/T2, W/T3 14 18 to 14

⊖, ⊕1, ⊕2

B1, B2 – 18 to 14

R/L1, S/L2, T/L3 12 14 to 10

U/T1, V/T2, W/T3 14 14 to 10

⊖, ⊕1, ⊕2

B1, B2 – 14 to 10

Gauge

AWG, kcmil

– 18 to 14

14 18 to 14

– 14 to 10

10 14 to 10

Wire Range

AWG, kcmil

Screw

Size

M3.5

Tightening

Torque

N•m (lb.in.)

0.8 to 1.0

(7.1 to 8.9)

1.2 to 1.5

(10.6 to 13.3)

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

3.6 Main Circuit Wiring

Drive

Model

R/L1, S/L2, T/L3 10 14 to 10

U/T1, V/T2, W/T3 14 14 to 10

BA0010

⊖, ⊕1, ⊕2

B1, B2 – 14 to 10

R/L1, S/L2, T/L3 10 14 to 10

U/T1, V/T2, W/T3 14 14 to 10

BA0012

⊖, ⊕1, ⊕2

B1, B2 – 14 to 10

R/L1, S/L2, T/L3 8 12 to 8

U/T1, V/T2, W/T3 10 12 to 8

BA0018

⊖, ⊕1, ⊕2

B1, B2 – 12 to 8

Three-Phase 200 V Class

Drive

Model

R/L1, S/L2, T/L3 14 18 to 14

2A0001 2A0002 2A0004 2A0006

U/T1, V/T2, W/T3 14 18 to 14

⊖, ⊕1, ⊕2

B1, B2 – 18 to 14

R/L1, S/L2, T/L3 12 14 to 10

U/T1, V/T2, W/T3 14 14 to 10

2A0010

⊖, ⊕1, ⊕2

B1, B2 – 14 to 10

R/L1, S/L2, T/L3 12 14 to 10

U/T1, V/T2, W/T3 14 14 to 10

2A0012

⊖, ⊕1, ⊕2

B1, B2 – 14 to 10

R/L1, S/L2, T/L3 10 14 to 10

U/T1, V/T2, W/T3 10 14 to 10

2A0020

⊖, ⊕1, ⊕2

B1, B2 – 14 to 10

R/L1, S/L2, T/L3 8 10 to 6

U/T1, V/T2, W/T3 8 10 to 6

2A0030

⊖, ⊕1, ⊕2

B1, B2 – 14 to 10

Terminal

Recomm.

Gauge

AWG, kcmil

Table 3.3 Wire Gauge

Recomm.

Gauge

AWG, kcmil

Wire Range AWG, kcmil

– 14 to 10

Screw

Size

10 14 to 10

– 14 to 10

10 14 to 10

– 12 to 8

8 12 to 8

and Torque Specifications

Wire Range AWG, kcmil

– 18 to 14

Screw

Size

M3.5

14 18 to 14

– 14 to 10

10 14 to 10

– 14 to 10

10 14 to 10

– 14 to 10

10 14 to 10

– 10 to 6

8 10 to 6 M5

Tightening

Torque

N•m (lb.in.)

1.2 to 1.5

(10.6 to 13.3)

2.3 to 2.5

(20.4 to 22.1)

2.3 to 2.5

(20.4 to 22.1)

2 to 2.5

(17.7 to 22.1)

Tightening

Torque

N•m (lb.in.)

0.8 to 1.0

(7.1 to 8.9)

1.2 to 1.5

(10.6 to 13.3)

1.2 to 1.5

(10.6 to 13.3)

1.2 to 1.5

(10.6 to 13.3)

2.1 to 2.3

(18.6 to 20.4)

2 to 2.5

(17.7 to 22.1)

Electrical Installation

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

3.6 Main Circuit Wiring

Drive

Model

R/L1, S/L2, T/L3 6 10 to 6

U/T1, V/T2, W/T3 8 10 to 6

2A0040

⊖, ⊕1, ⊕2

B1, B2 – 14 to 10

R/L1, S/L2, T/L3 4 6 to 4

U/T1, V/T2, W/T3 4 6 to 4

⊖, ⊕1, ⊕2

2A0056

B1, B2 – 10 to 6 M5

R/L1, S/L2, T/L3 3 8 to 2

U/T1, V/T2, W/T3 3 8 to 2

⊖, ⊕1, ⊕2

2A0069

B1, B2 – 8 to 6 M5

Three-Phase 400 V Class

Drive

Model

R/L1, S/L2, T/L3 14 14 to 10

4A0001 4A0002 4A0004

U/T1, V/T2, W/T3 14 14 to 10

⊖, ⊕1, ⊕2

B1, B2 – 14 to 10

R/L1, S/L2, T/L3 14 14 to 10

4A0005 4A0007 4A0009

U/T1, V/T2, W/T3 14 14 to 10

⊖, ⊕1, ⊕2

B1, B2 – 14 to 10

R/L1, S/L2, T/L3 12 14 to 10

U/T1, V/T2, W/T3 14 14 to 10

4A0011

⊖, ⊕1, ⊕2

B1, B2 – 14 to 10

R/L1, S/L2, T/L3 10 14 to 6

U/T1, V/T2, W/T3 10 14 to 6

4A0018

⊖, ⊕1, ⊕2

B1, B2 – 14 to 10

Terminal

Recomm.

Gauge

AWG, kcmil

Wire Range

AWG, kcmil

– 10 to 6

6 10 to 6 M5

– 6 to 4

6 8 to 4 M6

– 8 to 2

6 6 to 4 M6

Table 3.4 Wire Gauge and Torque Specifications

Recomm.

Gauge

AWG, kcmil

Wire Range

AWG, kcmil

– 14 to 10

14 14 to 10

– 14 to 10

10 14 to 10

– 14 to 10

10 14 to 10

– 14 to 6

8 14 to 6 M5

Screw

Size

Screw

Size

Tightening

Torque

N•m (lb.in.)

2.1 to 2.3

(18.6 to 20.4)

2 to 2.5

(17.7 to 22.1)

5.4 to 6.0

(47.8 to 53.1)

2.7 to 3.0

(23.9 to 26.6)

5.4 to 6.0

(47.8 to 53.1)

9.9 to 11

(87.6 to 97.4)

2.7 to 3.0

(23.9 to 26.6)

5.4 to 6.0

(47.8 to 53.1)

Tightening

Torque

N•m (lb.in.)

1.2 to 1.5

(10.6 to 13.3)

1.2 to 1.5

(10.6 to 13.3)

1.2 to 1.5

(10.6 to 13.3)

2.1 to 2.3

(18.6 to 20.4)

2 to 2.5

(17.7 to 22.1)

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

3.6 Main Circuit Wiring

Drive

Model

4A0023

4A0031

4A0038

Recomm.

Terminal

R/L1, S/L2, T/L3 10 10 to 6

U/T1, V/T2, W/T3 10 10 to 6

⊖, ⊕1, ⊕2

B1, B2 – 14 to 10

R/L1, S/L2, T/L3 8 10 to 6

U/T1, V/T2, W/T3 8 10 to 6

⊖, ⊕1, ⊕2

B1, B2 – 14 to 10

R/L1, S/L2, T/L3 6 10 to 6

U/T1, V/T2, W/T3 8 10 to 6

⊖, ⊕1, ⊕2

B1, B2 – 10 to 8

Gauge

AWG, kcmil

– 10 to 6

8 10 to 6 M5

– 10 to 6

6 10 to 6 M6

– 10 to 6

6 10 to 6 M6

Wire Range AWG, kcmil

Screw

Size

Tightening

Torque

N•m (lb.in.)

2.1 to 2.3

(18.6 to 20.4)

2 to 2.5

(17.7 to 22.1)

3.6 to 4.0

(31.8 to 35.4)

2.7 to 3.0

(23.9 to 26.6)

5.4 to 6.0

(47.8 to 53.1)

3.6 to 4.0

(31.8 to 35.4)

2.7 to 3.0

(23.9 to 26.6)

5.4 to 6.0

(47.8 to 53.1)

Main Circuit Terminal Power Supply and Motor Wiring

This section

NOTICE: When connecting the motor to the drive output terminals U/T1, V/T2, and W/T3, the phase order for the drive and motor should match. Failure to comply with proper wiring practices may cause the motor to run in reverse if the phase order is backward.

NOTICE: Route motor leads U/T1, V/T2, and W/T3 separate from all other leads to reduce possible interference related issues. Failure to comply may result in abnormal operation of drive and nearby equipment.

NOTICE: Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits. Improper application of noise filters could result in damage to the drive.

NOTICE: Do not connect the AC power line to the output motor terminals of the drive. Failure to comply could result in death or serious injury by fire as a result of drive damage from line voltage application to output terminals.

Cable Length Between Drive and Motor

outlines the various steps, precautions, and checkpoints for wiring the main circuit terminals and motor terminals.

When the cable length between the drive and the motor is too long (especially at low frequency output), note that the cable voltage drop may cause reduced motor torque. Drive output current will increase as the leakage current from the cable increases. An increase in leakage current may trigger an overcurrent situation and weaken the accuracy of the current detection.

Adjust the drive carrier frequency according to the following table. If the motor wiring distance exceeds 100 m because of the system configuration, reduce the ground currents. Refer to C6-02: Carrier Frequency Selection on page 156

Refer to Table 3.5 to set the carrier frequency to an appropriate level.

Table 3.5 Cable Length Between Drive and Motor

Cable Length 50 m or less 100 m or less Greater than 100 m

Carrier Frequency 15 kHz or less 5 kHz or less 2 kHz or less

Note: When setting carrier frequency, calculate the cable length as the total distance of wiring to all connected motors when running multiple

motors from a single drive.

Electrical Installation

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

3.6 Main Circuit Wiring

Ground Wiring

Follow the precautions to wire the ground for one drive or a series of drives.

WARNING! Electrical Shock the length of the ground wire. Improper equipment grounding may cause dangerous electrical potentials on equipment chassis, which could result in death or serious injury.

WARNING! Electrical Shock Hazard. Be sure to ground the drive ground terminal. (200 V Class: Ground to 100 Ω or less, 400 V Class: Ground to 10 Ω or less). Improper equipment grounding could result in death or serious injury by contacting ungrounded electrical equipment.

NOTICE: Do not share the ground wire with other devices such as welding machines or large-current electrical equipment. Improper equipment grounding could result in drive or equipment malfunction due to electrical interference.

NOTICE: When using more than one drive, ground multiple drives according to instructions. Improper equipment grounding could result in abnormal operation of drive or equipment.

Hazard. Always use a ground wire that complies with technical standards on electrical equipment and minimize

Refer to Figure 3.15 when using multiple drives. Do not loop the ground wire.

A – Correct B – Incorrect

Figure 3.15 Multiple Drive Wiring

Wiring the Main Circuit Terminal

WARNING! Electrical Shock result in death or serious injury.

Note: A cover placed over the DC Bus and braking circuit terminals prior to shipment helps prevent miswiring. Cut away covers as needed for

terminals with a needle-nose pliers.

Hazard. Shut off the power supply to the drive before wiring the main circuit terminals. Failure to comply may

A –Protective Cover to Prevent Miswiring

Note: The ground terminal screw on IP20/NEMA Type 1 holds the protective cover in place.

Main Circuit Connection Diagram

Refer to section 3.3 Main Circuit Connection Diagram on page 53 for drive main power circuit connections.

WARNING! Fire Improper wiring connections could cause the braking resistor to overheat and cause death or serious injury by fire. Failure to comply may result in damage to the braking circuit or drive.

Hazard.

The braking resistor connection terminals are B1 and B2. Do not connect braking resistors to any other terminals.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

3.7 Control Circuit Wiring

Forward run/stop

Reverse run/stop

External fault

Fault reset

Multi-step speed 2

Jog reference

V1000

Control circuit

24 V

24 V 8 mA

Digital output 5 to 48 Vdc 2 to 50 mA (default setting)

Digital output

ac, 10 mA to 1 A 30 Vdc, 10 mA to 1 A (default setting)

Multi-step speed 1 main/aux switch

Option card connector

<1>

Fault

DIP switch S3

Digital inputs (default setting)

Shield ground terminal

Pulse train input (max. 32 kHz)

0 to +10 V (20 k

)

Setting power supply +10.5 max. 20 mA

0 to +10 V (20 k

)

(0)4 to 20 mA (250

)

During Run (photocoupler 1)

Frequency agree (photocoupler 2)

Photocoupler output common

Sink

Source

<2>

0 to +10 Vdc (2 mA)

2 k

Pulse train output 0 to 32 kHz

Analog monitor output

Main speed frequency reference. Multi-function programmable

Comm.

connector

Safe Disable Input

Safety switch

MEMOBUS/ Modbus comm. RS-485/422

Termination resistor

Monitor output

Jumper

DIP switch S2

Cable shield ground

120

, 1/2 W

main circuit terminal

shielded line

twisted-pair shielded line

control terminal

250 V

0 V

V I

DIP switch S1

3.7 Control Circuit Wiring

NOTICE: Do not

could result in drive malfunction due to loose terminal connections.

solder the ends of wire connections to the drive. Soldered wire connections can loosen over time. Improper wiring practices

Electrical Installation

<1> Connected using sequence input signal (S1 to S7) from NPN transistor; Default: sink mode (0 V com)

<2> Use only the +24 V internal power supply in sinking mode; the source mode requires an external power supply. Refer

Figure 3.16 Control Circuit Connection Diagram

to I/O Connections on page 68.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

3.7 Control Circuit Wiring

Control Circuit Terminal Block Functions

Drive parameters determine which functions apply to the multi-function digital inputs (S1 to S7), multi-function digital outputs (MA, MB), multi-function pulse inputs and outputs (RP, MP) and multi-function photocoupler outputs (P1, P2). The default is called out next to each terminal in Figure 3..

WARNING! Sudden Movement Hazard. Always check the operation and wiring of control circuits after being wired. Operating a drive with untested control circuits could result in death or serious injury.

WARNING! Confirm the drive I/O signals and external sequence before starting test run. Setting parameter A1-06 may change the I/O terminal function automatically from the factory setting. Refer to Application Selection on page 96. Failure to comply may result in death or serious injury.

Input Terminals

Table 3.6 Control Circuit Input Terminals

Type No. Terminal Name (Function) Function (Signal Level) Default Setting

Multi-function input 1 (Closed: Forward run, Open:

Stop)

Multi-Function Digital Inputs

Safe Disable Input

Main Frequency Reference Input

S2 Multi-function input 2 (Closed: Reverse run, Open: Stop)

S3 Multi-function input 3 (External fault (N.O.)

S4 Multi-function input 4 (Fault reset)

S5 Multi-function input 5 (Multi-step speed reference 1)

S6 Multi-function input 6 (Multi-step speed reference 2)

S7 Multi-function input 7 (Jog reference)

SC Multi-function input common (Control common) Sequence common

HC Power supply for safe disable input

H1 Safe disable input

RP Multi-function pulse train input (frequency reference)

Analog input power supply +10.5 Vdc (max allowable current 20 mA)

A1 Multi-function analog input 1 (frequency reference) Input voltage 0 to +10 Vdc (20 kΩ) resolution 1/1000

A2 Multi-function analog input 2 (frequency reference)

AC Frequency reference common 0 Vdc

Photocoupler 24 Vdc, 8 mA Note: Drive preset to sinking mode. When using source mode, set DIP switch S3 to allow for a 24 Vdc (±10%) external power supply.

Refer to Sinking/Sourcing Mode Switch on page 68.

+24 Vdc (max 10 mA allowed) Do not use external power supply.

Open: Output disabled Closed: Normal operation Note: Disconnect wire jumper between HC and H1 when using the safe disable input. The wire length should not exceed 30 m. Use only dry contacts on safety inputs HC-H1.

Response frequency: 0.5 to 32 kHz (Duty Cycle: 30 to 70%) (High level voltage: 3.5 to 13.2 Vdc) (Low level voltage: 0.0 to 0.8 Vdc) (input impedance: 3 kΩ)

Input voltage or input current (Selected by DIP switch S1 and H3-09) 0 to +10 Vdc (20 kΩ), Resolution: 1/1000 4 to 20 mA (250 Ω) or 0 to 20 mA (250 Ω), Resolution: 1/500

Output Terminals

Table 3.7 Control Circuit Output Terminals

Type No. Terminal Name (Function) Function (Signal Level) Default Setting

Multi-Function Digital

<1>

Output

Multi-Function Photocoupler Output

Monitor Output

<1> Do not assign functions to digital relay outputs that involve frequent switching. This may shorten relay performance life. Switching life is estimated

at 200,000 times (assumes 1 A, resistive load).

MA N.O. (fault)

MB N.C. output (fault)

MC Digital output common

P1 Photocoupler output 1 (During run)

P2 Photocoupler output 2 (Frequency agree)

PC Photocoupler output common

MP Pulse train output (Output frequency)

AM Analog monitor output 0 to 10 Vdc (2 mA or less) Resolution: 1/1000

AC Monitor common 0 V

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Digital output 30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A Minimum load: 5 Vdc, 10 mA (reference value)

Photocoupler output 48 Vdc, 2 to 50 mA

32 kHz (max)

<3> <4>

<2>

S1 S2 S3 S4 S5 S6 S7 HC SC H1 RP

R+ R– S+ S– IG

P1 P2 PC A1 A2 +V AC AM AC MP

MCMBMA

S1 S2 S3 S4 S5 S6 S7 HC SC H1 RP

R+ R- S+ S- IG

P1 P2 PC A1 A2 +V AC AM AC MP

MCMBMA

3.7 Control Circuit Wiring

<2> Connect a suppression diode as shown in Figure 3.17 when driving a reactive load such as a relay coil. Ensure the diode rating is greater than the

circuit voltage.

<3> When set for sourcing. +5 V/1.5 k

<4> When set for sinking, the external power supply should be +12 Vdc, ±5% with 16 mA or less.

Ω or higher, +8 V/3.5 kΩ or higher, +10 V/10 kΩ or higher.

A – External power, 48 V max. B – Suppression diode

Serial Communication Terminals

Table 3.8 Control Circuit Terminals: Serial Communications

Type No. Signal Name Function (Signal Level)

R+ Communications input (+)

R- Communications input (-)

MEMOBUS/Modbus Communication

S+ Communications output (+)

S- Communications output (-)

IG Shield ground 0 V

Terminal Configuration

C – Coil D – 50 mA or less

Figure 3.17 Connecting a Suppression Diode

MEMOBUS/Modbus communication: Use a RS-485 or RS-422 cable to connect the drive.

RS-485/422 MEMOBUS/ Modbus communication protocol 115.2 kbps (max.)

Electrical Installation

Figure 3.18 Removable Control Circuit Terminal Block

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

3.7 Control Circuit Wiring

Wire Size and Torque Specifications

Select appropriate wire type and size from Table 3.9. For simpler and more reliable wiring, crimp ferrules to the wire ends. Refer to Table 3.10 for ferrule terminal types and sizes.

Table 3.9 Wire Size and Torque Specifications (Same for All Models)

Terminal

MA, MB, MC M3

S1-S7, SC, RP, +V, A1, A2, AC, HC, H1, P1, P2, PC, MP, AM, AC, S+, S-, R+, R-, IG

Ferrule-Type Wire Terminations

Crimp

ferrule to signal wiring to improve wiring simplicity and reliability. Use CRIMPFOX 6, a crimping tool manufactured

Screw

Size

Tightening

Torque

N•m

(in-lbs)

0.5 to 0.6

(4.4 to 5.3)

0.22 to 0.25 (1.9 to 2.2)

Stranded: 0.25 to 1.5 (24 to 16) Single: 0.25 to 1.5 (24 to 16)

Stranded: 0.25 to 1.0 (24 to 18) Single: 0.25 to 1.5 (24 to 16)

Bare Wire Terminal Ferrule-Type Terminal

Applic. wire size

mm2 (AWG)

Recomm. mm

(AWG)

0.75 (18)

(AWG)

0.25 to 1.0 (24 to 17)

0.25 to 0.5 (24 to 20)

Recomm. mm

(AWG)

0.5 (20)

Wire Type

Shielded line,

etc.

by PHOENIX CONTACT.

6 mm

Figure 3.19 Ferrule Dimensions

Table 3.10 Ferrule Terminal Types and Sizes

Size mm2 (AWG)

0.25 (24) AI 0.25-6YE 10.5 0.8 2.0

0.34 (22) AI 0.34-6TQ 10.5 0.8 2.0

0.5 (20) AI 0.5-6WH 12 1.1 2.5

0.75 (18) AI 0.75-6GY 12 1.3 2.8

1.0 AI 1-6RD 12 1.5 3.0

Wiring Procedure

Type L (mm) d1 (mm) d2 (mm) Manufacturer

PHOENIX CONTACT

This section describes the proper procedures and preparations for wiring the control terminals.

Shock

WARNING! Electrical in death or serious injury.

NOTICE: Separate control circuit wiring from main circuit wiring (terminals R/L1, S/L2, T/L3, B1, B2, U/T1, V/T2, W/T3, -, +1, +2) and other high-power lines. Improper wiring practices could result in drive malfunction due to electrical interference.

NOTICE: Separate wiring for digital output terminals MA, MB and MC from wiring to other control circuit lines. Improper wiring practices could result in drive or equipment malfunction or nuisance trips.

NOTICE: Use a class 2 power supply (UL standard) when connecting to the control terminals. Improper application of peripheral devices could result in drive performance degradation due to improper power supply.

NOTICE: Insulate shields with tape or shrink tubing to prevent contact with other signal lines and equipment. Improper wiring practices could result in drive or equipment malfunction due to short circuit.

NOTICE: Connect the shield of shielded cable to the appropriate ground terminal. Improper equipment grounding could result in drive or equipment malfunction or nuisance trips.

Hazard. Do not remove covers or touch the circuit boards while the power is on. Failure to comply could result

Wire the control terminals using Figure 3.20 as a guide. Prepare the ends of the control circuit wiring as shown in Figure

3.21. Refer to Wire Size and Torque Specifications on page 66.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Preparing wire terminal ends

C D

2 k

3.7 Control Circuit Wiring

NOTICE: Do not tighten screws beyond the specified tightening torque. Failure to comply may damage the terminal block.

NOTICE: Use shielded twisted-pair cables as indicated to prevent operating faults. Improper wiring practices could result in drive or

equipment malfunction due to electrical interference.

Connect control wires as shown in the following figure:

A – Control terminal block B –

Avoid fraying wire strands when stripping insulation from wire. Strip

D – Loosen screw to insert wire. E – Blade depth of 0.4 mm or less

Blade width of 2.5 mm or less

length 5.5 mm.

C – Single wire or stranded wire

Figure 3.20 Terminal Board Wiring Guide

A – Drive side B – Connect shield to ground terminal

of drive.

D – Control device side E – Shield sheath (Insulate with tape) F – Shield

C – Insulation

Figure 3.21 Preparing the Ends of Shielded Cables

When setting the frequency by analog reference from an external potentiometer, use shielded twisted-pair wires and ground the shield of twisted-pair wires to the ground terminal of the drive.

NOTICE: The analog signal lines between the drive and the operator station or peripheral equipment should not exceed 50 meters when using an

analog signal from a remote source to supply the frequency reference. Failure to comply could result in poor system performance.

Electrical Installation

A – Drive

Ground terminal (shield

B –

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Figure 3.22 Wiring the Frequency Reference to the Control Circuit Terminals (External Reference)

connection) C – (RP) Pulse train (maximum 32 kHz) D – (+V) Frequency setting power

source +10.5 Vdc maximum 20 mA

E – (A1) Main speed frequency

reference 0 to +10 Vdc (20 kΩ)

F – (A2) Multi-function analog input

0 to +10 Vdc (20 kΩ) or 4 to 20 mA (250 Ω)/ 0 to 20 mA (250 Ω)

G – Frequency setting potentiometer

DIP Switch S3

SINK

SOURCE

Drive

Shielded cable

Forward run/stop

Reverse run/stop

External fault N.O.

Fault reset

Multi-speed step 1

Multi-speed step 2

Jog reference

Multi-function input

+24V

SINK

SOURCE

SINK

SOURCE

3.8 I/O Connections

Sinking/Sourcing Mode Switch

Set the DIP switch S3 on the front of the drive to switch the digital input terminal logic between sinking mode and sourcing mode; the drive is preset to sinking mode.

Table 3.11

Sinking/Sourcing Mode Setting

Set Value Details

SINK Sinking Mode (0 V common): default setting

SOURCE Sourcing Mode (+24 V common)

Figure 3.23 DIP Switch S3

Transistor Input Signal Using 0 V Common/Sink Mode

When controlling the digital inputs by NPN transistors (0 V common/sinking mode), set the DIP switch S3 to SINK and use the internal 24 V power supply.

Figure 3.24 Sinking Mode: Sequence from NPN Transistor (0 V Common)

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Forward run / stop

Reverse run / stop

External fault N.O.

Fault rest

Multi-step speed 1

Multi-step speed 2

Jog frequency

External power supply

Shielded cable

Drive

Multi-function input

+24V

SINK

SOURCE

+24 V

SINK

SOURCE

3.8 I/O Connections

Transistor Input Signal Using +24 V Common/Source Mode

When controlling digital inputs by PNP transistors (+24 V common/sourcing mode), set the DIP switch S3 to SOURCE and use an external 24 V power supply.

Figure 3.25 Source Mode: Sequence from PNP Transistor (+24 V Common)

Electrical Installation

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

V I

3.9 Main Frequency Reference

DIP Switch S1 Analog Input Signal Selection

The main frequency reference can either be a voltage or current signal input. For voltage signals both analog inputs, A1 and A2, can be used, for current signals A2 must be used.

When using input A2 as a voltage input, set DIP switch S1 to “V” (left position) and program parameter H3-09 to “0” (0 to +10 Vdc with lower limit) or “1” (0 to +10 Vdc without lower limit).

To use current input at terminal A2, set the DIP switch S1 to "I" (default setting) and set parameter H3-09 = “2” or “3” (4-20 mA or 0-20 mA). Set parameter H3-10 = “0” (frequency reference).

Note: If Terminals A1 and A2 are both set for frequency reference (H3-02 = 0 and H3-10 = 0), the addition of both input values builds the frequency

reference.

Table 3.12 Frequency Reference Configurations

Voltage Input Current Input

Drive

0 to 10 V

+10.5 V

20 mA current

Main speed frequency reference

(voltage input)

Main speed

frequency reference (current input)

Frequency reference common

4 to 20 mA input or 0 to 20 mA input

Drive

+10.5 V 20 mA current

Main speed frequency reference (voltage input)

Main speed frequency reference (current input)

Frequency reference common

Figure 3.26 DIP Switch S1

Table 3.13 DIP Switch S1 Settings

Setting Value Description

V (left position) Voltage input (0 to 10 V)

I (right position) Current input (4 to 20 mA or 0 to 20 mA): default setting

Table 3.14 Parameter H3-09 Details

No. Parameter Name Description

Selects the signal level for terminal A2.

H3-09

Frequency ref. (current) terminal A2 signal level selection

0: 0 to +10 V, unipolar input (with lower limit) 1: 0 to +10 V, bipolar input (no lower limit) 2: 4 to 20 mA 3: 0 to 20 mA

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Setting

Range

Default Setting

0 to 3 2

DIP Switch S2

OFF ON

3.10 MEMOBUS/Modbus Termination

The two ends of the MEMOBUS/Modbus network line must be terminated. The drive has a built-in termination resistor that

enabled or disabled using DIP switch S2. If a drive is a single drive on the network or is located at the end of a network

can be line, set DIP switch S2 to the ON position to enable the termination resistor. Disable the termination resistor on all slave drives that are not located at the network line end.

Table 3.15 MEMOBUS/Modbus Switch Settings

S2 Position Description

ON Internal termination resistor ON

OFF Internal termination resistor OFF (no termination resistor); default setting

Figure 3.27 DIP Switch S2

Note: Refer to the MEMOBUS/Modbus communications manual for details on MEMOBUS/Modbus.

Electrical Installation

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

3.11 Braking Resistor

Dynamic braking

(DB) helps bring the motor to a smooth and rapid stop when working with high inertia loads. Regeneration occurs as the drive lowers the motor frequency with high inertia. When the regeneration flows back into the DC bus capacitors, an overvoltage situation occurs. A braking resistor prevents these overvoltage faults.

NOTICE: Do not allow unqualified personnel to use the product. Failure to comply could result in damage to the drive or braking circuit. Carefully review the braking resistor instruction manual when connecting a braking option to the drive.

Note: The braking circuit must be sized properly in order to dissipate the power required to decelerate the load in the desired time. Ensure that

NOTICE: Use a thermal overload relay or over-temperature contact to interrupt input power to the drive if the braking resistor overheats. In the event of a possible thermal overload, the relay triggers the input contactor and prevents the braking resistor from burning up.

Installation

WARNING! Fire Hazard. The braking resistor connection terminals are B1 and B2. Do not connect a braking resistor directly to any other

terminals. Improper wiring connections could result in death or serious injury by fire. Failure to comply may result in damage to the braking circuit or drive.

NOTICE: Connect braking resistors to the drive as shown in the I/O wiring examples. Improperly wiring braking circuits could result in damage to the drive or equipment.

Installation Procedure

the braking circuit can dissipate the energy for the set deceleration time prior to running the drive.

Disconnect all electrical power to the drive and wait at least five minutes before servicing the drive and any connected components.

Remove drive front cover.

Use a voltmeter to verify that voltage is disconnected from incoming power terminals and that the DC bus no longer holds a charge.

Power supply

Thermal relay switch for external braking resistor

MCCB

THRX

MA MC

Fault contact

MCONMCOFFTHRX

TRX

Thermal relay

B1 B2

R/L1

S/L2

T/L3

Drive

U/T1

V/T2

W/T3

Braking resistor

Motor

Figure 3.28 Connecting a Braking Resistor

Follow manufacturer instructions to connect the resistor unit to the drive using proper wire gauge according to local

electrical codes.

Power leads for the remote mount resistors generate high levels of electrical noise; group these signal leads separately.

Mount the

resistor unit on a noncombustible surface. Maintain minimum side and top clearances according to resistor

manufacturer instructions.

WARNING! Fire Hazard. Do not use improper combustible materials. Failure to comply could result in death or serious injury by fire. Attach the drive or braking resistors to metal or other noncombustible material.

Reinstall drive covers and resistor covers, if provided.

Set parameter L3-04 = “0” or “3” to disable stall prevention during deceleration.

Set parameter L8-01 to “1” to enable overheat protection when using a heatsink-mounted braking resistor option. Set L8-01 = “0” for other braking resistor types. Set parameter L3-04 = “3” to generate the shortest possible deceleration time.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

3.11 Braking Resistor

Table 3.16 Braking Resistor Settings

Parameter Settings

L8-01: Internal Dynamic Braking Resistor Protection Selection

L3-04: Stall Prevention During Deceleration

Note: Select either 0 or 3

Operate the system and verify the required deceleration rate is obtained during dynamic braking or stopping.

0: Disabled. The drive will not provide overheat protection. Supply separate means of overheat protection. 1: Enabled. Braking Resistor is protected from overheat.

0: Stall prevention disabled.

3: Stall prevention enabled with a braking resistor

Note: This setting cannot be used in OLV control for PM

motor.

Electrical Installation

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

3.12 Wiring Checklist

No. Item Page

1 Check drive model number to ensure receipt of correct model. 25

2 Check for correct braking resistors, DC link chokes, noise filters, and other peripheral devices. 72

3 Check for correct option card model. 338

4 Ensure area surrounding the drive complies with specifications. 38

5 The voltage from the power supply should fall within the input voltage specification range of the drive. 169

6 The voltage rating for the motor should match the drive output specifications. 25

7 Confirm proper branch circuit protection exists per National and Local codes. 50

8 Properly wire the power supply to drive terminals R/L1, S/L2 and T/L3. 53

Properly wire the drive and motor together.

The motor lines and drive output terminals R/T1, V/T2 and W/T3 should match in order to produce the desired phase order. If the phase order is incorrect, the drive will rotate in the opposite direction.

10 Use 600 Vac vinyl-sheathed wire for the power supply and motor lines. 58

11 Use the correct wire gauges for the main circuit. Refer to Table 3.2, Table 3.3, or Table 3.4. 58

• When using comparatively long motor cable, calculate the amount of voltage drop.

Motor rated voltage (V) x 0.02 ≥

3 x voltage resistance (Ω/km) x cable length (m) x motor rated current (A) x 10

Drive, peripherals, option cards

Installation area and physical setup

Power supply voltage, output voltage

Main circuit wiring

-3

• If the cable between the drive and motor exceeds 50 m, adjust the carrier frequency (C6-02) accordingly. 61

12 Properly ground the drive. 62

Tightly fasten all terminal screws (control circuit terminals, grounding terminals). Refer to Table 3.2, Table 3.3, or

Table 3.4.

Set up overload protection circuits when running multiple motors from a single drive.

Power supply

Drive

MC1

MC2

MCn

MC1 - MCn OL

1 - OL

OL1

OL2

OLn

... magnetic contactor

... thermal relay

Note: Close MC1 through MCn before operating the drive.

If using a braking resistor or dynamic braking resistor unit, install a magnetic contactor. Properly install the resistor,

and ensure that overload protection shuts off the power supply.

16 Verify phase advancing capacitors are NOT installed on the output side of the drive. –

Control circuit wiring

17 Use twisted-pair cables for all drive control circuit wiring. 63

18 Ground the shields of shielded wiring to the GND terminal. 66

If using a 3-Wire sequence, properly set parameters for multi-function contact input terminals S1 through S7, and

properly wire control circuits.

20 Properly wire any option cards. 338

Check for any other wiring mistakes.

Only use a multimeter to check wiring.

22 Properly fasten the control circuit terminal screws in the drive. Refer to Table 3.2, Table 3.3, or Table 3.4. 58

23 Pick up all wire clippings. –

–

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

3.12 Wiring Checklist

No. Item Page

24 Ensure that no frayed wires on the terminal block are touching other terminals or connections. –

25 Properly separate control circuit wiring and main circuit wiring. –

26 Analog signal line wiring should not exceed 50 m. –

27 Safe Disable Input wiring should not exceed 30 m. –

Electrical Installation

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

3.12 Wiring Checklist

This Page Intentionally Blank

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Start-Up Programming & Operation

This chapter explains the functions of the LED operator and how to program the drive for initial operation.

4.1 SECTION SAFETY.................................................................................................78

4.2

4.3 THE DRIVE AND PROGRAMMING MODES.........................................................84

4.4 START-UP FLOWCHARTS...................................................................................90

4.5 POWERING UP THE DRIVE..................................................................................95

4.6 APPLICATION SELECTION..................................................................................96

4.7 AUTO-TUNING.....................................................................................................102

4.8 NO-LOAD OPERATION TEST RUN....................................................................108

4.9 TEST RUN WITH LOAD CONNECTED...............................................................109

4.10 VERIFYING PARAMETER SETTINGS AND BACKING UP CHANGES............110

4.11 TEST RUN CHECKLIST.......................................................................................112

USING THE DIGITAL LED OPERATOR................................................................80

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

4.1 Section Safety

DANGER

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury.

WARNING

Electrical Shock Hazard

Do not operate equipment with covers removed.

Failure to comply could result in death or serious injury. The diagrams in this section may include drives without covers or safety shields to illustrate details. Be sure to reinstall

covers or shields before operating the drives and run the drives according to the instructions described in this manual.

Always ground the motor-side grounding terminal.

Improper equipment grounding could result in death or serious injury by contacting the motor case.

Do not touch any terminals before the capacitors have fully discharged.

Failure to comply could result in death or serious injury. Before

Do not allow unqualified personnel to perform work on the drive.

Failure to comply could result in death or serious injury. Installation, maintenance, inspection, and servicing must be performed only by authorized personnel familiar with

installation, adjustment and maintenance of AC drives.

Do not perform work on the drive while wearing loose clothing, jewelry or without eye protection.

Failure to comply could result in death or serious injury. Remove all metal objects such as watches and rings, secure loose clothing, and wear eye protection before beginning work

on the drive.

Do not remove covers or touch circuit boards while the power is on.

Failure to comply could result in death or serious injury.

wiring

terminals, disconnect all power to the equipment. The internal capacitor remains charged even after the power

Fire Hazard

Tighten all terminal screws to the specified tightening torque.

Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.

Do not use an improper voltage source.

Failure to comply could result in death or serious injury by fire. Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.

Do not use improper combustible materials.

Failure to comply could result in death or serious injury by fire. Attach the drive to metal or other noncombustible material.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

4.1 Section Safety

NOTICE

Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.

Failure to comply may result in ESD damage to the drive circuitry.

Never connect or disconnect the motor from the drive while the drive is outputting voltage.

Improper equipment sequencing could result in damage to the drive.

Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system performance. Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.

Do not allow unqualified personnel to use the product.

Failure to comply could result in damage to the drive or braking circuit. Carefully review instruction manual TOBP C720600 00 when connecting a braking option to the drive.

Do not modify the drive circuitry.

Failure to comply could result in damage to the drive and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

Check all the wiring to ensure that all connections are correct after installing the drive and connecting any other devices.

Failure to comply could result in damage to the drive.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Start-Up Programming

& Operation

STOP

(Hz)

(Hz) (A) (V)

: : : : : : : : : :

Fref FWD/REV Sel Fout lout Mon1 Monitor Verify SetUpGuide Program Auto-Tuning

Read manual before installing.

Risk of electric shock.

Wait 1 minute for capacitor discharge after disconnecting power supply. To conform to requirements, make sure to ground the supply neutral for 400V class.

WARNING

V1000

STOP

4 6

STOP

4.2 Using the Digital LED Operator

Use the LED operator to enter run and stop commands, display data, edit parameters, as well as display fault and alarm information.

Keys, Displays, and LEDs

Table 4.1 Keys and Displays on the LED Operator

No. Display Name Function

2 ESC Key Returns to the previous menu.

Data Display Area Displays the frequency reference, parameter number, etc.

3 RESET Key

RUN Key Starts the drive.

Up Arrow Key Scrolls up to select parameter numbers, setting values, etc.

6 Down Arrow Key Scrolls down to select parameter numbers, setting values, etc.

STOP

STOP Key

8 ENTER Key

Moves the cursor to the right. Resets the drive to clear a fault situation.

Stops the drive. Note: Stop priority circuit. Pressing the STOP key will always cause the drive to stop the motor, even when a Run command is active at an external Run command source. Set parameter o2-06 to 0 to disable the STOP key priority.

Selects all modes, parameters, settings, etc. Selects a menu item to move from one display screen to the next.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

4.2 Using the Digital LED Operator

No. Display Name Function

Switches drive control between the operator (LOCAL) and the control circuit terminals (REMOTE).

9 LO/RE Selection Key

Note: LOCAL/REMOTE key effective during stop in drive mode. If the digital operator could (LOCAL/REMOTE Key Function Selection) to “0” (disabled) to disable LOCAL/ REMOTE key.

change from REMOTE to LOCAL by incorrect operation, set o2-01

12 ALM LED Light

13 REV LED Light

14 DRV LED Light

15 FOUT LED Light

16 – Communication Port

Digital Text Display

RUN Light Lit while the drive is operating the motor.

LO/RE Light Lit while the operator (LOCAL) is selected to run the drive.

Refer to LED Screen Displays on page 82.

Port used for USB Copy Unit, LCD Operator Keypad, and for connecting to a PC.

NOTICE: Use only specified cable when making connections to the drive. Failure to comply may damage the drive.

NOTICE: Do not open the port cover wider than 90 degrees. Failure to comply to damage.

may

break the port cover and leave the unprotected port susceptible

Text appears on the LED Operator as shown below. This section explains the meaning of text as it appears on the display screen.

Lit Flashing

Table 4.2 Digital Text Display

Text LED Text LED Text LED Text LED

0 9 I R

1 A J S

2 B K T

3 C L U

4 D M

5 E N W

7 G P Y

8 H Q Z None

<1> Displayed in two digits.

<1>

F O X None

<1>

Start-Up Programming

& Operation

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

4.2 Using the Digital LED Operator

LED Screen Displays

Display Lit Flashing Off

• When an alarm occurs

When the drive detects an alarm or error

• oPE detected When a fault or error occurs during

• Auto-Tuning

Motor is rotating in reverse — Motor is rotating forward

Drive Mode Auto-Tuning

When DriveWorksEZ is used

Displays output frequency (Hz) — —

As illustrated in this manual

<1> Refer to the DriveWorksEZ instruction manual for further information.

LO/RE LED and RUN LED Indications

<1>

Normal state (no fault or alarm)

Programming Mode

LED Lit Flashing

Flashing Quickly

When a Run command is selected from the LED

– –

operator (LOCAL)

• During deceleration at a faststop.

•

During stop by interlock operation.

During Run

• During deceleration to stop

• When a

Run command is input

and frequency reference is 0

As shown

<1> Refer to Figure 4.1 for the difference between “flashing” and “flashing quickly”.

<2> Refer to the description for parameter U4-21 on page 403

Flashing

Flashing quickly

ON ON

for information on verifying operation interlock.

1 s

ON ON

Figure 4.1 RUN LED Status and Meaning

Drive output frequency

Frequency setting

RUN LED

during stop

0 Hz

OFF

RUN

6 Hz

STOP

<2>

OFF

<1>

Off

Run command is selected from device other than LED operator (REMOTE)

During stop

RUN

STOP

OFF

Flashing

Figure 4.2 RUN LED and Drive Operation

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

XXXX

Turn the power on

Forward Selection

Reverse Selection

Output Frequency

Output Current

Output Voltage

Monitor Display

Verify Menu

Set Up Mode

Parameter Setting Mode

Auto-Tuning

Description of Key Operations

Note: “XX” characters are shown in this manual. The drive will display the actual setting values.

PROGRAMMING MODE

DRIVE MODE

<1>

Application Preset

Menu Structure for Digital LED Operator

4.2 Using the Digital LED Operator

Figure 4.3 Digital LED Operator Screen Structure

<1> Reverse can only be selected when LOCAL is set.

Start-Up Programming

& Operation

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

4.3 The Drive and Programming Modes

The drive functions are divided into two main groups accessible via the Digital LED Operator:

Drive Mode:

accessing functions in the Drive Mode (Table 4.3)

Programming Mode: The Programming Mode allows access to setup/adjust, verify parameters and Auto-Tuning. The drive prohibits changes in motor operation such as start/stop when the Digital LED Operator is accessing a function in the Programming Mode.

Table 4.3 illustrates the different functions visible as the “Up arrow” is scrolled immediately after powering up the drive.

Note: When b1-08 (Run Command Selection while in Programming Mode) is set to 1 (enabled), the drive can run even if the mode is switched

The Drive mode allows motor operation and parameter monitoring. Parameter settings cannot be changed when

to the programming mode. When setting b1-08 to 0 (disabled), the mode cannot be switched to the programming mode while the drive is running.

Table 4.3 Summary of Modes

Mode Group Description Key Press

Frequency Reference Display (Initial power-up state)

Forward/Reverse

LED Digital Operator Display

<1>

Drive Mode Functions (Motor operation and monitoring)

Programming Mode Functions (Changing parameters)

<1> The enlarged illustration of the LED indicates that the LED is on.

Output Frequency Display

Output Current Display

Output Voltage Reference

Monitor Display

Verify Function

Setup Group Parameters

All Parameters

Auto-Tuning

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

STOP

4.3 The Drive and Programming Modes

Navigating the Drive and Programming Modes

The drive is set to operate in Drive Mode when it is first powered up. Switch between display screens by using the and

keys.

Frequency Reference

This display screen allows the user to monitor and set the frequency reference while the

Power Up

Default Setting

drive is running. Refer to The Drive and Programming Modes on page 84. Note: The user can select items to display when the drive is first powered up by setting parameter o1-02.

Drive Mode

Forward/Reverse

Output Frequency Display

Output Current Display

Output Voltage Reference

(Default setting)

Monitor Display

: Motor rotates forward.

: Motor rotates in reverse.

Note: For applications that should not run in reverse (fans, pumps, etc.), set parameter b1-04 = “1” to prohibit the motor from rotating in reverse. This sequence also puts the

Switching to reverse:

The LED is lit when

LOCAL is selected

drive in LOCAL mode.

Monitors the frequency output by the drive.

Monitors the output current of the drive.

Scroll through o1-01 (User Monitor Selection) until the desired contents appear. Refer

to Parameter List on page 353

Monitor parameters (U parameters) are displayed.

Start-Up Programming

& Operation

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

STOP

Frequency reference

display at power up

Press to select LOCAL

Press until the frequency reference becomes 6 Hz

Press to select the

digit to the right

4.3 The Drive and Programming Modes

Programming

Mode

Drive Mode

Drive Mode Details

Verify Function

Setup

Parameter Setting

Auto-Tuning

Frequency Reference

Lists all parameters that have been edited or changed from default settings. Refer to

Verifying Parameter Changes: Verify Menu on page 88.

A select list of parameters necessary to get the drive operational quickly. Refer to The

Setup Group within the Programming Mode on page 87

Note: Parameters to be displayed differ depending on the setting of A1-06 (Application Preset). Refer to Application Selection on page 96.

Allows the user to access and edit all parameter settings. Refer to Parameter List on

page 353

Motor parameters are calculated and set automatically. Refer to Auto-Tuning on page

102

Returns to the frequency reference display screen.

The following actions are possible in the Drive Mode:

•

Run and stop the drive. Monitor the operation status of the drive (frequency reference, output frequency, output current, output voltage, etc.).

•

• View information on an alarm.

• View a history of alarms that have occurred.

Note: Select "Drive Mode" when running. The mode can be switched to any mode (program mode, etc.) other than drive mode while the drive is

stopped. However, the drive cannot be operated in other modes. Return the mode to "Drive Mode" after completing periodic inspection.

Figure 4.4 illustrates changing the default frequency reference of F 0.00 (0 Hz) to F 6.00 (6 Hz) while in Drive Mode. This

example assumes the drive is set to LOCAL.

Figure 4.4 Setting the Frequency Reference while in Drive Mode

Note: The drive will not accept a frequency reference set value unless the ENTER key is pressed after the frequency reference is entered. This

feature prevents accidental setting of the frequency reference. By setting o2-05 (Frequency Reference Setting Method Selection) to 1 (Enabled), the drive will accept the frequency reference while it is being adjusted on the digital operator.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

STOP

Control Circuit

Terminal

Select digit

to edit

Parameter Display

LED Operator

Frequency reference

appears when powered up

Parameter Display

<1> Pressing ENTER from APPL navigates to the Application Preset setting display. When the set value is changed, the parameter is changed to the optimum value for each application. It is set to 0 (General-purpose) prior to shipment. <2> Move to the right to change parameter settings. Scroll down to view and check settings in the Setup Mode. <3> To return to the Top Menu, press . To view or edit other parameters, press and .

Press until

appears

<2>

<1>

<3>

Application

Preset

4.3 The Drive and Programming Modes

Programming Mode Details

The following actions are possible in the programming mode:

• Verify Function: Verify parameter setting changes from original default values.

• Setup Group: Access a list of commonly used parameters to simplify setup.

• Parameter Setting Mode: Access and edit all parameter settings.

• Auto-Tuning: Automatically calculates and sets motor parameters for Open Loop or PM Vector control to optimize the drive for the motor characteristics.

The Setup Group within the Programming Mode

In Setup Group, the user can access the minimum group of parameters required to operate the application.

Note: Setup Group parameters are listed in Table 4.4.

Note: Pressing ENTER from APPL

to the optimum value for each application. It is set to 0 (General-purpose) prior to shipment. Refer to Application Selection on page 96.

navigates

to the Application Preset setting display. When the set value is changed, the parameter is changed

Figure 4.5 illustrates the keys to press to enter the Setup Group.

In this example, the source of the frequency reference is changed from the control circuit terminals to the LED Operator (i.e., b1-01 is changed from 1 to 0).

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

Figure 4.5 Setup Group Example

Start-Up Programming

& Operation

4.3 The Drive and Programming Modes

Changing Parameter Settings or Values

This example explains changing C1-01 (Acceleration Time 1) from 10.0 seconds (default) to 20.0 seconds.

Step Display/Result

1. Turn on the power to the drive. The initial display appears.

Press the key until the Setup Mode Screen appears.

Press the key to view the parameter setting display.

Scroll through parameters by pressing the

Press to view the current setting value (10.0). (Number farthest to the left flashes)

Press until the desired number is selected. (“1” flashes)

Press the

Press

9. The display automatically returns to the screen shown in Step 4.

10.

Press the key until back at the initial display.

Verifying Parameter Changes: Verify Menu

The Verify

Menu lists edited parameters from the Programming Mode or as a result of Auto-Tuning. The Verify Menu helps

key and enter 0020.0.

and the drive will confirm the change.

key until C1-01 appears.

determine which settings have been changed, and is particularly useful when replacing a drive. If no settings have been changed, the Verify Menu will read

Note:

The Verify Menu will not display A1-oo parameters (except for A1-02), nor will it display parameters A2-01 to A2-32 or E5-01 even if those parameters have been changed from default settings.

. The Verify menu also allows users to access and re-edit previously edited parameters.

The following example is a continuation of the steps beginning on page 88. Here, parameter C1-01 is accessed using the Verify Menu and is changed again to 20.0 s.

To check the list of edited parameters:

Step Display/Result

1. Turn on the power to the drive. The initial display appears.

Press until the display shows the “Verify” representation.

Press to enter the list of parameters that have been edited from their original default

settings.

Scroll through the list by pressing the key.

Press the key until C1-01 appears.

Press the key to access the setting value. (number farthest to the left flashes)

Switching Between LOCAL and REMOTE

Entering the run command using the LED operator is referred to as LOCAL, while entering the run command from an external device via the control circuit terminals or network option is referred to as REMOTE.

WARNING! Sudden Movement Hazard. The drive may start unexpectedly if the Run command is already applied when switching from LOCAL mode to REMOTE mode when b1-07 = 1, resulting in death or serious injury. Be sure all personnel are clear of rotating machinery and electrical connections prior to switching between LOCAL mode and REMOTE mode.

There are two ways to switch between LOCAL and REMOTE.

Note: 1. After selecting LOCAL, the LO/RE light will remain lit.

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

2. The drive will not allow the user to switch between LOCAL and REMOTE during run.

STOP

Using the LO/RE Key on the LED Operator

Step Display/Result

1. Turn on the power to the drive. The initial display appears.

Press . The LO/RE light will light up. The drive is now in Local.

To set the drive for REMOTE operation, press the key again.

Using Input Terminals S1 through S7 to Switch between LO/RE

Switch

between

LOCAL and REMOTE using one of the digital input terminals S1 through S7 (set the corresponding parameter

H1-01 through H1-07 to 1).

Follow the example below to set the digital input terminals.

Note: 1. Refer to Parameter List on page 353 for a list of digital input selections.

2. Setting a multi-function input terminal to a value of 1 disables the LO/RE key on the LED operator.

Parameters Available in the Setup Group

4.3 The Drive and Programming Modes

Setup Mode (STUP)

Parameters

for this drive are classified into A to U. To simplify the drive setup, frequently used parameters are selected

used

and input into Setup Mode.

To set a parameter, the Setup Mode must be displayed first. Press the Up/Down key until Select the parameter and change the setting. Table 4.4 lists parameters available in the Setup group. If the desired

parameter cannot be set in the Setup mode, use the Parameter Setting mode.

Note: 1. When parameter A1-02 (Control Method Selection) is changed, some parameter set values are also changed automatically.

2. Use the “Par” menu in the Programming mode to access parameters not listed in the Setup Group.

3. Display parameters depend on A1-06. Refer to Application Selection

Table 4.4 Setup Group Parameters

Parameter Name

A1-02 Control Method Selection

b1-01 Frequency Reference Selection 1

b1-02 Run Command Selection 1

b1-03 Stop Method Selection

C1-01 Acceleration Time 1

C1-02 Deceleration Time 1

C6-01 Duty Selection

C6-02 Carrier Frequency Selection

d1-01 Frequency Reference 1

d1-02 Frequency Reference 2

d1-03 Frequency Reference 3

d1-04 Frequency Reference 4

d1-17 Jog Frequency Reference

on page 96.

Parameter Name

E1-01 Input Voltage Reference

E1-03 V/f Pattern Selection

E1-04 Maximum Output Frequency

E1-05 Maximum Voltage

E1-06 Base Frequency

E1-09 Minimum Output Frequency

E1-13 Base Voltage

E2-01 Motor Rated Current

E2-04 Number of Motor Poles

E2-11 Motor Rate Capacity

H4-02 Terminal AM Gain Setting

L1-01 Motor Protection Function Selection

L3-04 Stall Prevention Selection during Deceleration

is displayed.

Start-Up Programming

& Operation

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

4.4 Start-up Flowcharts

The flowcharts in this section summarize basic steps required to start the drive. Use the flowcharts to determine the most appropriate start-up method for a given application. The charts are intended as a quick reference to help familiarize the user with start-up procedures.

Flowchart Subchart Objective Page

A Basic startup procedure and motor tuning. 91

A-1 Simple motor setup with Energy Savings or Speed Search using V/f mode. 92

A-2 High-performance operation using Open Loop Vector (OLV) motor control. 93

A-3 Operation with Permanent Magnet (PM) motors. 94

Setup of drive using application specific selections. Refer to Application Selection

on page

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

4.4 Start-up Flowcharts

Flowchart A: Basic Start-up and Motor Tuning

Figure 4.6, Flowchart A, describes basic start-up sequence for the drive and motor system. This sequence varies slightly

depending on application. Use drive default parameter settings in simple applications that do not require high precision.

START

Install and wire the drive as explained in Chapters 1, 2, and 3

Adhere to safety messages concerning application of power

* b1-01/02 for frequency reference and run command source selection * H1-oo,H2-oo,H3-oo,H4-oo,H6-oo for I/O terminal setting * d1-oo for multi-speed references if used * C1-oo and C2-oo * C6-01 for heavy/normal duty mode selection * L

3-04 if braking options are used

0: V/f control

Flowchart A-1

Apply main power on to the drive

Application Presets

A1-06 used ?

Set the control mode in parameter A1-02.

Set the basic parameters

for accel./decel. and S-curve time settings

Control Mode

A1-02 =

2: Open Loop Vector control

Flowchart A-2

5: Open Loop Vector for PM motors

Yes

Refer to Application Selection section

FROM

Flowchart A-3

From Flowchart A-1, A-2, or A-3

Run the motor without load; check the rotation direction and operation.

Verify external signal commands to the drive work as desired.

Couple the load or machine to the motor. Run the machine and check for desired operation.

Fine tune parameters. Adjust application settings (PID, ...) if necessary.

Check the machine operation and verify parameter settings.

Drive is ready to run the application.

Figure 4.6 Basic Start-up and Motor Tuning

Start-Up Programming

& Operation

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

4.4 Start-up Flowcharts

Subchart A1: Simple Motor Setup with Energy Savings or Speed Search Using V/f Mode

Figure 4.7, Flowchart A1, describes simple motor setup for V/f control. V/f Motor Control is suited for the most basic

applications such as fans or pumps. This procedure illustrates using Energy Savings and Speed Estimation Speed Search. V/ f control can be used where rotational auto-tuning cannot be performed.

From

Flowchart

Set or verify the V/f pattern settings E1-oo.

Energy Savings

(b8-01=1)

Speed Estimation

Speed Search (b3-24=1)

enabled ?

YES

Is the motor cable longer than 50 m?

Perform Rotational Auto-Tuning

for V/f Control

(T1-01 = 3

)

YES

Perform Stationary Auto-Tuning for

terminal resistance (T1-01 = 2

Figure 4.7 Simple Motor Set-Up with Energy Savings or Speed Search Using V/f Mode

)

Return to

Flowchart

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

4.4 Start-up Flowcharts

Subchart A2: High Performance Operation Using Open Loop Vector Motor Control

Figure 4.8, Flowchart A2, describes Open Loop Vector Control for high-performance motor operation. This is appropriate

for applications requiring high starting torque, torque limits, and improved speed regulation.

From

Flowchart

NO YES

Motor test report/ data

sheet available?

YES

Enter the data from the motor data

sheet to E2-oo parameters.

Is the motor cable longer than 50 m?

Possible for motor to

rotate during tuning? <1>

<1>

Calculate necessary E2-oo

parameter data using the

nameplate information.

YES

Perform Stationary Auto-Tuning for

terminal resistance (T1-01 = 2)

Return to

Flowchart

Rotational tuning should be performed with the load disconnected

Perform Rotating Auto-

Tuning (T1-01 = 0)

Figure 4.8 Flowchart A2: High Performance Operation Using Open Loop Vector Motor Control

Start-Up Programming

& Operation

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

4.4 Start-up Flowcharts

Subchart A3: Operation with Permanent Magnet Motors

Figure 4.9, Flowchart A3, describes tuning for PM motors in Open Loop Vector Control. PM motors can be used for energy

savings in reduced or variable torque applications.

From

Flowchart

Motorcode is known ?

For parameter E5-01

(for Yaskawa PM Motors)

YES

Set the motor code to

parameter E5-01

Figure 4.9 Operation with Permanent Magnet Motors

Enter “FFFF” to parameter

E5-01

Enter the motor data into

parameters E5-02 to E5-24

Return to Flowchart

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

4.5 Powering Up the Drive

Powering Up the Drive and Operation Status Display

Powering Up the Drive

Review the following checklist before turning the power on.

Item to Check Description

Ensure the power supply voltage is correct: 200 V class: single-phase 200 to 240 Vac 50/60 Hz 200 V class: 3-phase 200 to 240 Vac 50/60 Hz

Power supply voltage

Drive output terminals and motor terminals

Control circuit terminals Check control circuit terminal connections.

Drive control terminal status Open all control circuit terminals (off).

Status of the load and connected machinery

400 V class: 3-phase 380 to 480 Vac 50/60 Hz

Properly wire the power supply input terminals (R/L1, S/L2, T/L3). (for single-phase 200 V class models, wire only R/L1 and S/L2)

Check for proper grounding of drive and motor.

Properly wire drive output terminals U/T1, V/T2, and W/T3 with motor terminals U, V, and W.

Uncouple the motor from the load.

4.5 Powering Up the Drive

Status Display

When the power supply to the drive is turned on, the LED operator lights will appear as follows:

No. Name Description

Normal

Operation

Fault

Main circuit low voltage (ex)

Note: Display will vary depending on drive settings.

The data display area displays the frequency reference. is lit.

Data displayed varies by the type of fault. Refer to Fault Displays, Causes, and Possible

Solutions on page 267

for more information and possible solution.

and are lit.

Start-Up Programming

& Operation

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

4.6 Application Selection

Several Application Presets are available to facilitate drive setup for commonly used applications. Selecting one of these Application Presets automatically sets the required parameters to the Application Preset default values and selects I/Os. In addition, the parameters most likely to be changed are assigned to the list of User Parameters, A2-01 through A2-16. These can be accessed in the Setup Mode and provide quicker application adjustment by eliminating the need to scroll through multiple menus.

The following presets can be selected:

Note: 1. Do

WARNING! Confirm the drive I/O signals and external sequence before performing a test run. Setting parameter A1-06 may change the I/ O terminal function automatically from the default setting. Failure to comply may result in death or serious injury.

No. Parameter Name Setting Range Default

A1-06 Application Preset

<1> Application Preset settings 6 and 7 are only available in drive software versions PRG: 5010, PRG: 1010, and PRG: 1011. To determine the drive

software version, refer to the PRG: field on the drive nameplate or drive parameter U1-25.

<2> Available in drive software versions PRG: 1020 and later.

not set any value outside the allowable range for A1-06. Setting an out-of-range value will cause “APPL” to flash on the display in the Setup group and disable the up and down arrow keys on the digital operator. To fix this error, press the ESC key to return to the Setup group and then it will then be possible to switch to another mode using the up and down arrow keys.

2. A1-06 setting can only be changed by initializing the drive by first setting A1-03 to 2220. Setting A1-06 to a value that is out of range will not adversely affect drive operation. When the drive should not be initialized because initialization will cause other problems, then A1-06 does not need to be changed.

0: Disabled 1: Water supply pump 2: Conveyor 3: Exhaust fan 4: HVAC 5: Compressor

<1>

8: Conveyor 2

<2>

Setting 1: Water Supply Pump Application

Table 4.5 Water Supply Pump Parameter Settings

No. Name Default Setting

A1-02 Control Method Selection 0: V/f Control

b1-04 Reverse Operation Selection 1: Reverse Prohibited

C1-01 Acceleration Time 1 1.0 s

C1-02 Deceleration Time 1 1.0 s

C6-01 Drive Duty Selection 1: Normal Duty

E1-03 V/f Pattern Selection 0FH

E1-07 Middle Output Frequency 30.0 Hz

E1-08 Middle Output Frequency Voltage 50.0 V

L2-01 Momentary Power Loss Operation Selection 1: Enabled

L3-04 Stall Prevention Selection during Deceleration 1: Enabled

Table 4.6 Water Supply Pump: User Parameters (A2-01 to A2-16)

No. Parameter Name No. Parameter Name

b1-01 Frequency Reference Selection 1 E1-08 Middle Output Frequency Voltage

b1-02 Run Command Selection 1 E2-01 Motor Rated Current

b1-04 Reverse Operation Selection H1-05

C1-01 Acceleration Time 1 H1-06

C1-02 Deceleration Time 1 H1-07

Multi-Function Digital Input Terminal S5 Function Selection

Multi-Function Digital Input Terminal S6 Function Selection

Multi-Function Digital Input Terminal S7 Function Selection

E1-03 V/f Pattern Selection L5-01 Number of Auto Restart Attempts

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

4.6 Application Selection

No. Parameter Name No. Parameter Name

E1-07 Middle Output Frequency − −

Setting 2: Conveyor Application

Table 4.7 Conveyor: Parameter Settings

No. Parameter Name Default Setting

A1-02 Control Method Selection 0: V/f Control

C1-01 Acceleration Time 1 3.0 s

C1-02 Deceleration Time 1 3.0 s

C6-01 Drive Duty Selection 0: Heavy Duty

L3-04 Stall Prevention Selection during Deceleration 1: Enabled

Table 4.8 Conveyor: User Parameters (A2-01 to A2-16)

No. Parameter Name No. Parameter Name

A1-02 Control Method Selection C1-02 Deceleration Time 1

b1-01 Frequency Reference Selection 1 E2-01 Motor Rated Current

b1-02 Run Command Selection 1 L3-04 Stall Prevention Selection during Deceleration

C1-01 Acceleration Time 1 − −

Setting 3: Exhaust Fan Application

Table 4.9 Exhaust Fan: Parameter Settings

No. Parameter Name Default Setting

A1-02 Control Method Selection 0: V/f Control

b1-04 Reverse Operation Selection 1: Reverse Prohibited

C6-01 Drive Duty Selection 1: Normal Duty

E1-03 V/f Pattern Selection 0FH

E1-07 Middle Output Frequency 30.0 Hz

E1-08 Middle Output Frequency Voltage 50.0 V

L2-01 Momentary Power Loss Operation Selection 1: Enabled

L3-04 Stall Prevention Selection during Deceleration 1: Enabled

Table 4.10 Exhaust Fan: User Parameters (A2-01 to A2-16)

No. Parameter Name No. Parameter Name

b1-01 Frequency Reference Selection 1 E1-07 Middle Output Frequency

b1-02 Run Command Selection 1 E1-08 Middle Output Frequency Voltage

b1-04 Reverse Operation Selection E2-01 Motor Rated Current

b3-01 Speed Search Selection at Start H1-05

C1-01 Acceleration Time 1 H1-06

C1-02 Deceleration Time 1 H1-07

E1-03 V/f Pattern Selection L5-01 Number of Auto Restart Attempts

Multi-Function Digital Input Terminal S5 Function Selection

Multi-Function Digital Input Terminal S6 Function Selection

Multi-Function Digital Input Terminal S7 Function Selection

Start-Up Programming

& Operation

Setting 4: HVAC Fan Application

Table 4.11 HVAC Fan: Parameter Settings

No. Parameter Name Default Setting

A1-02 Control Method Selection 0: V/f Control

b1-04 Reverse Operation Selection 1: Reverse Prohibited

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

4.6 Application Selection

No. Parameter Name Default Setting

C6-01 Drive Duty Selection 1: Normal Duty

C6-02 Carrier Frequency Selection 3: 8.0 kHz

H2-03 Terminals P2 Function Selection 39: Watt Hour Pulse Output

L2-01 Momentary Power Loss Operation Selection

L8-03 Overheat Pre-Alarm Operation Selection 4: Operation at lower speed

L8-38 Carrier Frequency Reduction 2: Enabled across entire frequency range.

Table 4.12 HVAC Fan: User Parameters (A2-01 to A2-16)

No. Parameter Name No. Parameter Name

b1-01 Frequency Reference Selection 1 E1-03 V/f Pattern Selection

b1-02 Run Command Selection 1 E1-04 Maximum Output Frequency

b1-04 Reverse Operation Selection E2-01 Motor Rated Current

C1-01 Acceleration Time 1 H3-11 Terminal A2 Gain Setting

C1-02 Deceleration Time 1 H3-12 Terminal A2 Bias Setting

C6-02 Carrier Frequency Selection L2-01 Momentary Power Loss Operation Selection

d2-01 Frequency Reference Upper Limit L8-03 Overheat Pre-Alarm Operation Selection

d2-02 Frequency Reference Lower Limit o4-12 kWh Monitor Initialization

2: CPU Power Active - Drive will restart if power returns prior to control power supply shut down.

Setting 5: Compressor Application

Table 4.13 Compressor: Parameter Settings

No. Parameter Name Default Setting

A1-02 Control Method Selection 0: V/f Control

b1-04 Reverse Operation Selection 1: Reverse Prohibited

C1-01 Acceleration Time 1 5.0 s

C1-02 Deceleration Time 1 5.0 s

C6-01 Drive Duty Selection 0: Heavy Duty

E1-03 V/f Pattern Selection 0FH

L2-01 Momentary Power Loss Operation Selection 1: Enabled

L3-04 Stall Prevention Selection during Deceleration 1: Enabled

Table 4.14 Compressor: User Parameters (A2-01 to A2-16):

No. Parameter Name No. Parameter Name

b1-01 Frequency Reference Selection 1 E1-03 V/f Pattern Selection

b1-02 Run Command Selection 1 E1-07 Middle Output Frequency

b1-04 Reverse Operation Selection E1-08 Middle Output Frequency Voltage

C1-01 Acceleration Time 1 E2-01 Motor Rated Current

C1-02 Deceleration Time 1 − −

Setting 6: Preset 6

Note: 1. Read the instructions listed in Notes on Controlling the Brake when Using Application Preset 6

No. Parameter Name Default Setting

A1-02 Control Method Selection 2: Open Loop Vector Control

b1-01 Frequency Reference Selection 1 0: Operator

Preset 6

2. Perform Auto-Tuning after selecting Application Preset 6.

3. If UL3 appears on the operator display after Auto-Tuning is complete, set L6-01 to “0” to repeat the Auto-Tuning process.

Table 4.15 Preset 6: Parameters and Settings

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

on page 99 when using Application

No. Parameter Name Default Setting

b6-01 Dwell Reference at Start 3.0 Hz

b6-02 Dwell Time at Start 0.3 s

C1-01 Acceleration Time 1 3.0 s

C1-02 Deceleration Time 1 3.0 s

C6-01 Drive Duty Selection 0: Heavy Duty

C6-02 Carrier Frequency Selection 2: 5 kHz

d1-01 Frequency Reference 1 6.0 Hz

d1-02 Frequency Reference 2 30.0 Hz

d1-03 Frequency Reference 3 60.0 Hz

E1-03 V/f Pattern Selection 0FH

H2-02 Terminals P1 Function Selection 37: During Frequency Output

H2-03 Terminals P2 Function Selection 5: Frequency Detection 2

L2-03 Momentary Power Loss Minimum Baseblock Time 0.3 s

L3-04 Momentary Power Loss Voltage Recovery Ramp Time 0: Disabled

L4-01 Speed Agreement Detection Level 2.0 Hz

L4-02 Speed Agreement Detection Width 0.0 Hz

L6-01 Torque Detection Selection 1 8: UL3 at RUN - Fault

L6-02 Torque Detection Level 1 5%

L6-03 Torque Detection Time 1 0.5 s

L8-05 Input Phase Loss Protection Selection

1: Enabled

<1>

L8-07 Output Phase Loss Protection Selection 1: Enabled

L8-38 Carrier Frequency Reduction 1: Enabled below 6 Hz

L8-41 High Current Alarm Selection 1: Enabled (alarm is output)

<1> Disable L8-05 for single-phase models.

4.6 Application Selection

Table 4.16 Preset 6: User Parameters (A2-01 to A2-16):

No. Parameter Name No. Parameter Name

A1-02 Control Method Selection d1-02 Frequency Reference 2

b1-01 Frequency Reference Selection 1 d1-03 Frequency Reference 3

b6-01 Dwell Reference at Start E1-08 Middle Output Frequency Voltage

b6-02 Dwell Time at Start H2-01 Terminals MA, MB, and MC Function Selection

C1-01 Acceleration Time 1 L1-01 Motor Overload Protection Selection

C1-02 Deceleration Time 1 L4-01 Speed Agreement Detection Level

C6-02 Carrier Frequency Selection L6-02 Torque Detection Level 1

d1-01 Frequency Reference 1 L6-03 Torque Detection Time 1

Notes on Controlling the Brake when Using Application Preset 6

The frequency detection function is used for controlling the brake.

When an

external Baseblock command is present while a Run command is active, the frequency reference will be kept as long as the Run command is active. To avoid improper brake operation make sure that frequency detection is set so that the brake does not open during Baseblock (L4-07 = “0”, default).

The table below shows how to set up the drive when using output terminals P2-PC as brake control output.

Brake Open/Close Brake Activation Level Control Mode

Function Parameter Signal Parameter V/f OLV

Frequency

Detection 2

L4-07 = 0 Frequency Detection Level

H2-03 = 5 Frequency Detection Width

L4-01 = 1.0 to 3.0 Hz

L4-02 = 0.0 to 0.5 Hz

<1>

<2>

O O −

OLV for

Start-Up Programming

& Operation

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

L4-02

L4-01

OFF

Time

Output frequency

Frequency detection 2

4.6 Application Selection

<1> This is the setting recommended when using Open Loop Vector Control. In V/f Control, set the level as the motor rated slip frequency plus 0.5 Hz.

enough motor torque will be created if this value is set too low, and the load may tend to slip. Make sure this value is greater than the minimum

Not output frequency and greater than the value of L4-02 as shown in the diagram below. If set too high, however, there may be a jolt at start.

<2> Hysteresis for Frequency Detection 2 can be adjusted by changing the Frequency Detection Width (L4-02) between 0.0 and 0.5 Hz. If the load slips

during stop, make changes in steps of 0.1 Hz until the load no longer slips.

Figure 4.10 Frequency Detection 2

The braking sequence should be designed as follows:

• A normally open signal (N.O.) should be used to control the brake so that it is released when terminal P2-PC closes.

•

When an Up or Down command is entered, the brake should release.

• When a fault signal is output, the brake should close.

• When changing the speed using an analog signal, make sure that the source of the frequency reference is assigned to the control circuit terminals (b1-01 = 1).

• A sequence to open and close the holding brake appears in the diagram below.

OFF

b6-02

d1-03

b6-01

L4-01

Open

Closed Closed

d1-01 (Enabled when b1-01 = 0)

OFF

b2-01

DC Injection braking

Time

Input

Output

S1-SC

S6-SC

P2-PC

Fast/Slow

Output frequency

Frequency Detection 2 (H2-03＝05)

Holding brake

100

Figure 4.11 Holding Brake Time Chart

Setting 7: Preset 7

Table 4.17

No. Parameter Name Default Setting

A1-02 Control Method Selection 0: V/f Control

b1-01 Frequency Reference Selection 1 0: Operator

C1-01 Acceleration Time 1 3.0 s

C1-02 Deceleration Time 1 3.0 s

C6-01 Drive Duty Selection 0: Heavy Duty

C6-02 Carrier Frequency Selection 2: 5 kHz

d1-01 Frequency Reference 1 6.0 Hz

d1-02 Frequency Reference 2 30.0 Hz

d1-03 Frequency Reference 3 60.0 Hz

H1-05 Multi-Function Digital Input Terminal S5 Function 3: Multi-Step Speed 1

H1-06 Multi-Function Digital Input Terminal S6 Function 4: Multi-Step Speed 2

H2-02 Terminals P1 Function Selection 37: During frequency output

L3-04 Stall Prevention Selection during Deceleration 0: Disabled

L8-05 Input Phase Loss Protection Selection

Preset 7: Parameters and Settings

1: Enabled

<1>

YASKAWA ELECTRIC SIEP C710606 18F YASKAWA AC Drive – V1000 Technical Manual

YASKAWA BA0018, 2A0001, 2A0002, 2A0004, 2A0006 Technical Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

i.1 Preface

Applicable Documentation

Symbols

Terms and Abbreviations

i.2 General Safety

Supplemental Safety Information

Safety Messages

Drive Label Warnings

Warranty Information

Quick Reference

i.3 Application Precautions

General Application Precautions

Installation Environment

Settings

General Handling

Notes on Motor Operation

Receiving

1.1 Section Safety

1.2 Model Number and Nameplate Check

Nameplate

1.3 Drive Models and Enclosure Types

1.4 Component Names

IP20/Open-Chassis

IP00/Open-Chassis

IP20/NEMA Type 1 Enclosure

Front Views

Mechanical Installation

2.1 Section Safety

2.2 Mechanical Installation

Installation Environment

Installation Orientation and Spacing

Removing and Attaching the Protective Covers

Exterior and Mounting Dimensions

Electrical Installation

3.1 Section Safety

3.2 Standard Connection Diagram

3.3 Main Circuit Connection Diagram

Single-Phase 200 V Class Models BA0001 to BA0018

Three-Phase 200 V Class Models 2A0001 to 2A0069 Three-Phase 400 V Class Models 4A0001 to 4A0038

3.4 Terminal Block Configuration

3.5 Protective Covers

IP20/Open-Chassis Front and Bottom Cover Removal and Installation

IP20/NEMA Type 1 Front and Bottom Cover Removal and Installation

IP20/NEMA Type 1 Top Cover Removal and Installation

3.6 Main Circuit Wiring

Main Circuit Terminal Functions

Wire Gauges and Tightening Torques

Main Circuit Terminal Power Supply and Motor Wiring

3.7 Control Circuit Wiring

Control Circuit Terminal Block Functions

Terminal Configuration

Wiring Procedure

3.8 I/O Connections

Sinking/Sourcing Mode Switch

3.9 Main Frequency Reference

DIP Switch S1 Analog Input Signal Selection

3.10 MEMOBUS/Modbus Termination

3.11 Braking Resistor

Installation

3.12 Wiring Checklist

Start-Up Programming & Operation

4.1 Section Safety

4.2 Using the Digital LED Operator

Keys, Displays, and LEDs

Digital Text Display

LED Screen Displays

LO/RE LED and RUN LED Indications

Menu Structure for Digital LED Operator

4.3 The Drive and Programming Modes

Navigating the Drive and Programming Modes

Changing Parameter Settings or Values

Verifying Parameter Changes: Verify Menu

Switching Between LOCAL and REMOTE

Parameters Available in the Setup Group

4.4 Start-up Flowcharts