Yaskawa 120 Vac User Manual

YASKAWA AC Drive A1000 Option

120 Vac Digital Input

Installation Manual

Type: DI-101

To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.

E(G)

HC H1 H2 DM+ DM- IG R+ R- S+ S-

M3 M6 M4

V+ AC V- A1 A2 A3 FM AM AC MP RP AC

S1 S2 S3 S4 S5 S6 S7 S8 SN

MANUAL NO. TOEP YEAOPT 07

SC SP

M1 M2 M5

MA MB MC

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

2 YAS KA WA TOEP YEAOPT 07 A1000 Option DI-101 120 Vac Interface Installation Manual

Table of Contents

1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

2 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

3 RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

4 OPTION COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

5 INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . 10

6 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

7 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

YAS KA WA TOEP YEAOPT 07 A1000 Option DI-101 120 Vac Interface Installation Manual 3

1 Preface and Safety

Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its products.

◆ Applicable Documentation

The following manuals are available for the option and drive:

Option

Yaskawa AC Drive -A1000 Option DI-101 120 Vac Interface Installation Manual Manual No: TOEP YEAOPT 07

Read this manual first. The installation manual is packaged with the DI-101 120 Vac Interface Option and contains installation procedures and precautions.

Yaskawa Drive

Yaskawa AC Drive A1000-Series Quick Start Guide

Yaskawa AC Drive A1000-Series Technical Manual

4 YASKAWA TOEP YEAOPT 07 A1000 Option DI-101 120 Vac Interface Installation Manual

The drive manuals cover basic installation, wiring, operation procedures, functions, troubleshooting, and maintenance information. The manuals also include important information about parameter settings and drive tuning. Access these sites to obtain Yaskawa instruction manuals: U.S.: http://www.yaskawa.com Europe: http://www.yaskawa.eu.com Japan: http://www.e-mechatronics.com For questions, contact your local Yaskawa sales office or the nearest Yaskawa representative.

1 Preface and Safety

DANGER

W ARNING

CAUTION

NOTICE

◆ Terms

Note: Indicates supplemental information that is not related to safety messages.

Drive: Yaskawa AC Drive A1000-Series

Option: Yaskawa AC Drive A1000-Series Option Digital Input DI-101

◆ Registered Trademarks

Trademarks are the property of their respective owners.

◆ Supplemental Safety Information

Read and understand this manual before installing, operating, or servicing this option. Install the option according to this manual and local codes.

The following conventions indicate safety messages in this manual. Failure to heed these messages could cause fatal injury or damage products and related equipment and systems.

Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

Indicates an equipment damage message.

YAS KA WA TOEP YEAOPT 07 A1000 Option DI-101 120 Vac Interface Installation Manual 5

1 Preface and Safety

DANGER

NOTICE

■ General Safety

General Precautions

• The diagrams in this book may include options and drives without covers or safety shields to illustrate details. Be sure to reinstall covers or shields before operating any devices. Use the option according to the instructions described in this manual.

• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/or the manual.

• When ordering new copies of the manual, contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury.

The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in this manual.

Do not modify the drive or option circuitry.

Failure to comply could result in damage to the drive or option and will void warranty.

Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

Do not expose the drive or option to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the drive or option.

Do not pack the drive in wooden materials that have been fumigated or sterilized.

Do not sterilize the entire package after the product is packed.

6 YAS KA WA TOEP YEAOPT 07 A1000 Option DI-101 120 Vac Interface Installation Manual

2 Product Overview

◆ About this Product

The DI-101 option has eight optically isolated input terminals that can be used to connect external 120 Vac control circuitry to the A1000 drive. The DI-101 option mounts directly to the A1000 control board terminals (S1 to S8 and SN). This option makes it possible to control the A1000 digital inputs with 120 Vac.

This manual explains the handling, installation and specifications of this product.

◆ Applicable Models

The option can be used with the drive models in Table 1.

Tab le 1 Applicable Models

Drive Series Drive Model Number

A1000 All models (excluding A1000 HHP models)

YAS KA WA TOEP YEAOPT 07 A1000 Option DI-101 120 Vac Interface Installation Manual 7

3 Receiving

S1 S2 S3 S4 S5 S6 S7 S8 SN

MANUAL

3 Receiving

Please perform the following tasks upon receiving the option:

• Inspect the option for damage. Contact the shipper immediately if the option appears damaged upon receipt.

• Verify receipt of the correct model by checking the model number printed on the option packaging. (Refer to Figure 1 on page 9 for more information)

• Contact your supplier if you have received the wrong model or the option does not function properly.

◆ DI-101 Option Package Contents

Description:

–

Quantity: 11

PCB 120 V Interface Card

UTC000450,RB

Installation Manual

◆ Tools Required for Installation

• A Phillips screwdriver (M3 metric / #1, #2 U.S. standard size) is required to install the option.

• A straight-edge screwdriver (blade depth: 0.4 mm, width: 2.5 mm) is required to wire the option terminal block.

Note: Tools required to prepare option cables for wiring are not listed in this manual.

8 YASKAWA TOEP YEAOPT 07 A1000 Option DI-101 120 Vac Interface Installation Manual

+ 16 hidden pages