YAMAHA YXR66FW PARTS CATALOGUE 07

YXR66FW (5UGL) U.S.A. YXR66FW (5UGM) CANADA YXR66FW (5UGN) EUROPE YXR66FW (5UGP) OCEANIA
2006/1/31
PE0-MC-070013 Jan.,15,2007 FIG.41 GUARD ILLUSTRATION CORRECTION
1F5UG-100E1
2F5UG-100E1
()
YXR66FW
PARTS CATALOGUE
©2006 by Yamaha Motor Co., Ltd.
1st edition, September 2006
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
A3
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.
2. Abbreviations The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.
A4
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
DPBSN(*) DARK PURPLISH BLUE SOLID N 0891
PDG(*) PASTEL DEEP GREEN 00K0
RTR(*) ROMANTIQUE ROUGE 00TR
FOREWORD
9. Quantity Column Information
Column No. Name Of Q’ty Column Destination
1 USA U.S.A.
2 CAN CANADA
3 EUR EUROPE
4 OCE OCEANIA
A5
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–reference the “model code – production code No.” in the catalogue with the “model code – production code No.” indi­cated on the Model Label affixed onto the product concerned.
(2) “Model Label” Indication
(3) Model Label Affixing Location
(4) Colouring Information
Model Code
5UGL
5UGM
5UGN
5UGP
Colouring
Type Code
A00TR
B00K0
A00TR
B00K0
A00TR
B00K0
G 0891
Colour
Code
Colour Name
ROMANTIQUE ROUGE RTR
PASTEL DEEP GREEN PDG
ROMANTIQUE ROUGE RTR
PASTEL DEEP GREEN PDG
ROMANTIQUE ROUGE RTR
PASTEL DEEP GREEN PDG
DARK PURPLISH BLUE SOLID N DPBSN
Abbrevia-
tion
(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
Model
Code
5UGL 010 U.S.A.
5UGM 010 CANADA
5UGN 010 EUROPE
5UGP 010
Production
Code No.
Country
(destination)
AUSTRA LIA
NEW ZEALAND
Model
Code
Production
Code No.
Country
(destination)
A6
ENGINE
CYLINDER HEAD .................................................................B2
CYLINDER ............................................................................ B4
CRANKSHAFT & PISTON ....................................................B5
VALVE ...................................................................................B7
CAMSHAFT & CHAIN ...........................................................B8
WATER PUMP ......................................................................B9
RADIATOR & HOSE .............................................................B10
OIL PUMP .............................................................................B12
OIL PIPE ...............................................................................B14
INTAKE .................................................................................B15
CARBURETOR ..................................................................... C3
EXHAUST .............................................................................C5
CRANKCASE ........................................................................C6
CRANKCASE COVER 1 .......................................................C8
STARTER CLUTCH .............................................................. C11
CLUTCH ................................................................................C12
TRANSMISSION ................................................................... C14
MIDDLE DRIVE GEAR ..........................................................C15
SHIFT CAM & FORK .............................................................D3
SHIFT SHAFT .......................................................................D4
CHASSIS
FRAME ..................................................................................D6
FRONT FENDER ..................................................................D8
SIDE COVER ........................................................................ D10
REAR ARM ...........................................................................D12
DRIVE SHAFT .......................................................................D13
FRONT DIFFERENTIAL ....................................................... E2
REAR SUSPENSION ............................................................E5
FRONT SUSPENSION & WHEEL ........................................E6
STEERING ............................................................................E7
FUEL TANK ...........................................................................E8
SEAT .....................................................................................E10
FRONT WHEEL ....................................................................E12
FRONT WHEEL 2 .................................................................E14
FRONT BRAKE CALIPER ....................................................F2
REAR WHEEL .......................................................................F3
REAR WHEEL 2 ....................................................................F5
REAR BRAKE CALIPER .......................................................F7
STAND & FOOTREST ..........................................................F8
REAR MASTER CYLINDER .................................................F10
CONTENTS
CARRIER .............................................................................. F12
GUARD ................................................................................. F15
GUARD 2 .............................................................................. G2
GENERATOR ....................................................................... G3
STARTING MOTOR ............................................................. G4
METER ................................................................................. G5
HEADLIGHT ......................................................................... G6
TAILLIGHT ............................................................................ G7
ELECTRICAL 1 ..................................................................... G8
ELECTRICAL 2 ..................................................................... G10
EMBLEM & LABEL 1 ............................................................ G12
EMBLEM & LABEL 2 ............................................................ G13
EMBLEM & LABEL 3 ............................................................ G14
EMBLEM & LABEL 4 ............................................................ G15
INDEX
NUMERICAL INDEX ............................................................. M1
FIG. 1 CYLINDER HEAD
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5KM–11101–01
5KM–11133–10
5KM–11134–10
93440–10085
90340–18101
95617–08625
90340–14117
93210–13657
99530–10116
90105–09648
90201–096J9
94701–00241
91317–06130
91317–06115
91317–06025
CYLINDER HEAD ASSY 1 1 1 1
.GUIDE, VALVE 1 3 3 3 3
.GUIDE, VALVE 2 2 2 2 2
.CIRCLIP 5 5 5 5
.PLUG, STRAIGHT SCREW 2 2 2 2
.BOLT, STUD 4444
.PLUG, STRAIGHT SCREW 1 1 1 1
.O-RING 1 1 1 1
.PIN, DOWEL 2 2 2 2
BOLT, FLANGE 4 4 4 4
WASHER, PLATE 4 4 4 4
PLUG, SPARK (NGK DPR8EA-9) 1 1 1 1
BOLT 2222
BOLT 1111
BOLT 5555
USA
CAN
EUR
OCE
REMARKS
B
2
16
91317–06040
17
91317–06055
18
90109–063E9
19
91317–06050
20
92907–06600
21
1L9–11186–00
22
93210–32172
23
3YF–11187–00
24
93210–71360
25
91317–06018
26
90462–20003
27
3TB–12215–01
BOLT 2222
BOLT 6666
BOLT 1111
BOLT 1111
WASHER, PLATE 3 3 3 3
COVER, CYLINDER HEAD SIDE 2 2 2 2 2
O-RING 2 2 2 2
COVER, CYLINDER HEAD SIDE 3 1 1 1 1
O-RING 1 1 1 1
BOLT 4444
CLAMP 1 1 1 1
CAP, TENSIONER CASE 1 1 1 1
FIG. 1 CYLINDER HEAD
REF. NO.
28
29
30
31
PART NO. DESCRIPTION
93210–19522
90110–06093
90401–06001
90430–06192
O-RING 1 1 1 1
BOLT, HEXAGON SOCKET HEAD 1 1 1 1
BOLT, UNION 1111
GASKET 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
3
FIG. 2 CYLINDER
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART NO. DESCRIPTION
3YF–11181–00
93612–16254
90105–09647
90201–096J9
5KM–11310–00
93211–01467
5KM–11351–00
90105–10649
90105–10650
90201–101A4
91317–06040
99530–14016
GASKET, CYLINDER HEAD 1 1 1 1 1
PIN, DOWEL 2 2 2 2
BOLT, FLANGE 2 2 2 2
WASHER, PLATE 2 2 2 2
CYLINDER 1 1 1 1
O-RING 1 1 1 1
GASKET, CYLINDER 1 1 1 1
BOLT, FLANGE 2 2 2 2
BOLT, FLANGE 2 2 2 2
WASHER, PLATE 4 4 4 4
BOLT 2222
PIN, DOWEL 2 2 2 2
USA
CAN
EUR
OCE
REMARKS
B
4
FIG. 3 CRANKSHAFT & PISTON
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5KM–11400–00
5KM–11681–00
93310–637D3
5LP–11651–00
5KM–11536–10
5KM–11565–00
90501–220A1
93606–09002
99009–35400
90280–16053
90201–10321
90101–10568
93210–16290
93306–30702
2C6–11631–00–X0
CRANKSHAFT ASSY 1 1 1 1
.PIN, CRANK 1 1 1 1 1
.BEARING 1111
.ROD, CONNECTING 1 1 1 1
GEAR, DRIVE (46T) 1 1 1 1
WASHER, BEARING COVER 1 1 1 1
SPRING, COMPRESSION 8 8 8 8
PIN, DOWEL 4 4 4 4
CIRCLIP 1 1 1 1
KEY, WOODRUFF 1111
WASHER, PLATE 1 1 1 1
BOLT 1111
O-RING 1 1 1 1
BEARING 1 1 1 1
PISTON (STD) 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
5
3YF–11636–00
3YF–11638–00
16
2C6–11603–10
2C6–11605–00
2C6–11607–00
17
3YF–11633–01
18
93450–24028
19
5KM–16181–00
20
5KM–11447–00
21
5KM–11454–10
22
5KM–11530–00
23
90282–05005
PISTON (0.50MM O/S) 1 1 1 1 AP
PISTON (1.00MM O/S) 1 1 1 1 AP
PISTON RING SET (STD) 1 1 1 1
PISTON RING SET (0.50MM O/S) 1 1 1 1 AP
PISTON RING SET (1.00MM O/S) 1 1 1 1 AP
PIN, PISTON 1 1 1 1
CIRCLIP 2 2 2 2
SPACER 1 1 1 1 1
SEAL, CRANK 2 2 2 2
WEIGHT 1 1 1 1 1
BALANCER WEIGHT GEAR COMP. 1 1 1 1
KEY, STRAIGHT 1 1 1 1
FIG. 3 CRANKSHAFT & PISTON
REF. NO.
24
25
26
27
28
PART NO. DESCRIPTION
90170–18003
90215–18001
93306–30534
93306–30432
93102–20108
NUT 1111
WASHER, LOCK 1 1 1 1
BEARING 1 1 1 1
BEARING 1 1 1 1
OIL SEAL 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
6
FIG. 4 VALVE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5KM–12111–00
3YF–12121–00
3YF–12113–00
3YF–12114–00
3YF–12116–00
5H0–12119–00
3YF–12117–01
4G0–12118–00
3YF–12151–00
3YF–12161–00
3YF–12162–00
3YF–12163–00
3YF–12146–00
2NX–12156–00
3YF–12166–00
VALVE, INTAKE 3 3 3 3
VALVE, EXHAUST 2 2 2 2
SPRING, VALVE INNER 3 3 3 3
SPRING, VALVE OUTER 2 2 2 2
SEAT, VALVE SPRING 5 5 5 5
SEAL, VALVE STEM 5 5 5 5
RETAINER, VALVE SPRING 5 5 5 5
COTTER, VALVE 10 10 10 10
ARM, VALVE ROCKER 1 1 1 1
ARM, VALVE ROCKER 2 1 1 1 1
ARM, VALVE ROCKER 3 1 1 1 1
ARM, VALVE ROCKER 4 1 1 1 1
SHAFT, ROCKER 1 1 1 1
SHAFT, ROCKER 2 1 1 1 1
SHAFT, ROCKER 3 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
7
16
93210–08521
17
90109–063E8
18
2NX–12159–00
19
90170–06128
20
90206–12075
O-RING 2 2 2 2
BOLT 2222
SCREW, VALVE ADJUSTING 5 5 5 5
NUT 5555
WASHER, WAVE 4 4 4 4
FIG. 5 CAMSHAFT & CHAIN
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5KM–12170–00
3YF–12284–00
90501–05001
93603–21180
3YF–12290–00
5KM–12176–00
3YF–12288–00
3YF–12247–00
5KM–12216–00
3YF–12233–01
90105–07004
94591–46126
5KM–12231–10
5KM–12241–00
97027–06016
CAMSHAFT ASSY 1 1 1 1 1
.PIN, DECOMPRESSION LEVER 1 1 1 1
.SPRING, COMPRESSION 1 1 1 1
.PIN, DOWEL 1 1 1 1
.LEVER, DECOMPRESSION SPRING 1 1 1 1
SPROCKET, CAM CHAIN 1 1 1 1
CAM, DECOMPRESSION 2 2 2 2
SHAFT, TENSIONER 2 2 2 2
SPRING 2 2 2 2
PLATE, GUIDE STOPPER 1 2 2 2 2
BOLT, FLANGE 2 2 2 2
CHAIN (92RH2010J-126M) 1 1 1 1
GUIDE, STOPPER 1 1 1 1 1
GUIDE, STOPPER 2 1 1 1 1
BOLT 2222
USA
CAN
EUR
OCE
REMARKS
B
8
16
92907–06600
17
5KM–12210–00
18
90110–06039
19
4DW–12213–00
WASHER, PLATE 2 2 2 2
TENSIONER ASSY, CAM CHAIN 1 1 1 1
BOLT, HEXAGON SOCKET HEAD 2 2 2 2
GASKET, TENSIONER CASE 1 1 1 1
FIG. 6 WATER PUMP
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5KM–12420–10
5KM–12450–10
5KM–12422–00
93210–33133
90105–06023
93306–00006
5KM–12421–00
93101–10090
11H–12438–10
99009–10400
5KM–12428–00
95027–06012
90430–06014
90446–06001
90467–06194
WATER PUMP ASSY 1 1 1 1
.IMPELLER SHAFT ASSY 1 1 1 1
.COVER, HOUSING 1 1 1 1
.O-RING 1 1 1 1
.BOLT, FLANGE 2 2 2 2
.BEARING 1111
.HOUSING, WATER PUMP 1 1 1 1
.OIL SEAL 1 1 1 1
.SEAL, MECHANICAL 1 1 1 1
.CIRCLIP 1 1 1 1
.GASKET, HOUSING COVER 2 1 1 1 1
.BOLT, FLANGE 1 1 1 1
.GASKET 1 1 1 1
.HOSE (L300) 1 1 1 1
.CLIP 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
9
16
95027–06045
17
95027–06065
BOLT, FLANGE 1 1 1 1
BOLT, FLANGE 1 1 1 1
FIG. 7 RADIATOR & HOSE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5KM–12481–00
91317–06010
93210–21190
5KM–12577–00
90450–32015
5KM–12469–00
91317–06020
93210–33786
5KM–12579–00
90467–10038
90462–08008
5KM–12434–10
5UG–12413–00
90338–06041
90430–06014
PIPE 1 1 1 1 1
BOLT 1111
O-RING 1 1 1 1
HOSE 2 1 1 1 1
HOSE CLAMP ASSY 2 2 2 2
JOINT 1 1 1 1 1
BOLT 2222
O-RING 1 1 1 1
HOSE 4 1 1 1 1
CLIP 2222
CLAMP 1 1 1 1
GASKET 1 1 1 1
COVER, THERMOSTAT 1 1 1 1
PLUG 1111
GASKET 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
10
16
95027–06020
17
5UG–E2576–00
18
5UG–E2577–00
19
5UG–E2579–01
20
5UG–E2564–00
21
90467–26189
22
90461–12800
23
90105–06831
24
90464–20005
25
5UG–E2461–00
26
5UG–E2405–00
27
5ND–E2675–00
BOLT, FLANGE 2 2 2 2
HOSE 1 2 2 2 2
HOSE 2 1 1 1 1
HOSE 4 1 1 1 1
PIPE, WATER 2 2 2 2
CLIP 8888
CLAMP 4 4 4 4
BOLT, FLANGE 4 4 4 4
CLAMP 2 2 2 2
RADIATOR ASSY 1 1 1 1
BLOWER ASSY 1 1 1 1
BOLT, BLOWER HOLDING 4 4 4 4
FIG. 7 RADIATOR & HOSE
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
5ND–E2535–00
5UG–E244E–01
5UG–E244F–00
5UG–E2623–00
5ND–E2535–00
5ND–E2462–00
5UG–E3470–00
5ND–E2675–00
5ND–E2535–00
90480–15235
90105–06833
90209–06012
90387–06113
5GS–21871–00
26H–21875–00
PLATE 4 4 4 4
BRACKET 1 1 1 1 1
BRACKET 2 1 1 1 1
BOLT 6666
PLATE 6 6 6 6
CAP, RADIATOR 1 1 1 1
OIL COOLER ASSY 1 1 1 1
BOLT, BLOWER HOLDING 4 4 4 4
PLATE 4 4 4 4
GROMMET 4 4 4 4
BOLT, FLANGE 4 4 4 4
WASHER 4 4 4 4
COLLAR 4444
TANK, RECOVERY 1 1 1 1
CAP 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
11
43
26H–21874–00
44
90445–08811
45
90464–10833
46
90464–19815
47
90445–08809
48
90464–29179
49
90119–06868
50
90467–08003
GASKET 1 1 1 1
HOSE (L1020) 1 1 1 1
CLAMP 2 2 2 2
CLAMP 1 1 1 1
HOSE (L500) 1 1 1 1
CLAMP 1 1 1 1
BOLT, WITH WASHER 2 2 2 2
CLIP 3333
FIG. 8 OIL PUMP
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5KM–13300–00
5KM–13329–00
95027–06040
5KM–13410–00
93210–14579
95027–06014
90340–14132
214–11198–01
5GH–13440–20
90401–20162
5UG–13461–00
1YW–13497–00
90501–082E3
92907–06600
93420–13073
OIL PUMP ASSY 1 1 1 1
GASKET, PUMP COVER 1 1 1 1
BOLT, FLANGE 3 3 3 3
STRAINER HOUSING ASSY 1 1 1 1
O-RING 1 1 1 1
BOLT, FLANGE 1 1 1 1
PLUG, STRAIGHT SCREW 1 1 1 1
GASKET 1 1 1 1
ELEMENT ASSY, OIL CLEANER 1 1 1 1
BOLT, UNION 1111
PLATE, ADAPTOR 1 1 1 1
PLUG 1111
SPRING, COMPRESSION 1 1 1 1
WASHER, PLATE 1 1 1 1
CIRCLIP 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
12
16
93210–57428
17
5KM–13355–00
18
99009–11400
19
94581–94070
20
3AJ–13161–01
21
90430–08204
22
90401–08004
23
5KM–13171–00
24
90401–14118
25
90430–14043
26
5KM–12858–00
27
90430–14043
O-RING 1 1 1 1
SPROCKET, DRIVEN 1 1 1 1
CIRCLIP 1 1 1 1
CHAIN (DID25SD DHA) 1 1 1 1
PIPE, DELIVERY 1 1 1 1 1
GASKET 4 4 4 4
BOLT, UNION 2222
PIPE, DELIVERY 2 1 1 1 1
BOLT, UNION 1111
GASKET 2 2 2 2
BOLT, UNION 1111
GASKET 3 3 3 3
FIG. 8 OIL PUMP
REF. NO.
28
29
30
31
32
33
34
35
PART NO. DESCRIPTION
5KM–13181–00
90401–10159
90430–10188
91317–06012
5KM–13490–00
93210–10096
5KM–1319K–00
95027–06012
PIPE, DELIVERY 3 1 1 1 1
BOLT, UNION 1111
GASKET 2 2 2 2
BOLT 1111
RELIEF VALVE ASSY 1 1 1 1
O-RING 1 1 1 1
PLATE 1 1 1 1
BOLT, FLANGE 2 2 2 2
USA
CAN
EUR
OCE
REMARKS
B
13
FIG. 9 OIL PIPE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO. DESCRIPTION
93210–10197
95027–06016
5UG–E3416–00
90450–22017
5UG–E3406–01
90462–15800
90105–06832
90450–22017
5UG–E3405–00
90462–15800
90105–06832
93210–11M59
95802–06020
O-RING 2 2 2 2
BOLT, FLANGE 4 4 4 4
PIPE, OIL 1 1 1 1 1
HOSE CLAMP ASSY 2 2 2 2
OIL PIPE COMP. 2 1 1 1 1
CLAMP 2 2 2 2
BOLT, FLANGE 2 2 2 2
HOSE CLAMP ASSY 2 2 2 2
OIL PIPE COMP. 1 1 1 1 1
CLAMP 2 2 2 2
BOLT, FLANGE 2 2 2 2
O-RING 2 2 2 2
BOLT, FLANGE 2 2 2 2
USA
CAN
EUR
OCE
REMARKS
B
14
FIG. 10 INTAKE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5UG–13586–00
90467–08017
93210–44545
93210–321A8
91317–06020
5KM–13596–00
90450–65001
90450–59004
5UG–E4453–10
5UG–E3581–00
5UG–E3591–00
5UG–E4137–00
31A–14419–00
31A–14435–00
5KM–14419–00
JOINT, CARBURETOR 1 1 1 1 1
CLIP 1111
O-RING 1 1 1 1
O-RING 1 1 1 1
BOLT 4444
JOINT, CARBURETOR 2 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
JOINT, AIR CLEANER 1 1 1 1 1
CHAMBER, AIR 1 1 1 1
CHAMBER, AIR 2 1 1 1 1
CLIP 2222
PIPE 1 1 1 1
GROMMET 1 1 1 1
PIPE 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
15
16
90450–75001
17
5UH–E4438–00
18
5UG–E4411–00
19
5UG–E4458–00
20
5UH–E4468–00
21
5UG–E4451–00
22
5UG–E4412–01
23
5UG–E4462–00
24
5UH–E4424–00
25
5UG–E4769–00
26
90450–67002
27
5UG–E4437–00
HOSE CLAMP ASSY 1 1 1 1
CLIP, DRAIN CLEANER 1 1 1 1
CASE, AIR CLEANER 1 1 1 1 1
GUIDE 1 1 1 1
PLATE,ELEMENT FITTING 1 1 1 1
ELEMENT, AIR CLEANER 1 1 1 1
CAP, CLEANER CASE 1 1 1 1 1
SEAL 1 1 1 1
CLIP, CAP FITTING 4 4 4 4
PIPE, DRAIN 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
DUCT 1 1 1 1
FIG. 10 INTAKE
REF. NO.
28
29
30
PART NO. DESCRIPTION
5UG–E4476–00
90450–75001
90269–08813
SEAL 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
RIVET 2222
USA
CAN
EUR
OCE
REMARKS
C
2
FIG. 11 CARBURETOR
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5UG–14901–10
5UG–1490J–00
4KM–14933–00
5KM–24411–00
5KM–14912–00
5KM–14918–00
98507–05008
5EA–14105–00
3G2–14231–11
3G2–14231–29
5GH–14918–00
5GH–14261–00
583–14561–00
5DM–14985–00
98507–04008
CARBURETOR ASSY 1 1 1 1 1
.NEEDLE SET 1 1 1 1
.SPRING, DIAPHRAGM 1 1 1 1
.DIAPHRAGM 1 1 1 1
.VALVE, THROTTLE 1 1 1 1
.RING 1 1 1 1
.SCREW, PAN HEAD 2 2 2 2
.PILOT SCREW SET 1 1 1 1
.JET, POWER (# 55) 1 1 1 1
.JET, MAIN (#145) 1 1 1 1
.RING 1 1 1 1
.HOLDER 1 1 1 1
.O-RING 1 1 1 1
.FLOAT 1111
.SCREW, PAN HEAD 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
C
3
16
127–14186–00
17
1FN–14565–00
18
5DM–14561–00
19
5KM–14190–23
20
5DM–1414M–30
21
12R–14191–00
22
1HX–14231–12
23
5KM–1410A–00
24
4WV–14147–10
25
5UG–14293–00
26
98507–04006
27
5GJ–14197–00
.PIN, FLOAT 1 1 1 1
.SCREW 1 1 1 1
.O-RING 1 1 1 1
.NEEDLE VALVE ASSY 1 1 1 1
.NOZZLE, MAIN 1 1 1 1
.PLUG, DRAIN 1 1 1 1
.JET, MAIN (# 60) 1 1 1 1
.STARTER SET 1 1 1 1
.O-RING 1 1 1 1
.COVER 1 1 1 1 1
.SCREW, PAN HEAD 3 3 3 3
.PIPE 1 1 1 1
FIG. 11 CARBURETOR
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
28V–14988–00
3CF–14197–00
5AP–14280–00
97607–04114
5KM–14197–10
5KM–1490H–00
31A–14197–00
4KM–14142–40
5UG–14197–00
98507–04010
522–14161–00
1UY–14155–00
5UG–14103–10
55X–14937–00
5FU–82103–00
.PIPE, STARTER CONNECTING 1 1 1 1
.PIPE 1 1 1 1
.COVER, CARBURETOR 1 1 1 1
.SCREW,WITH WASHER 2 2 2 2
.PIPE 1 1 1 1
.DIAPHRAGM SET 5 1 1 1 1
.PIPE 1 1 1 1
.JET, PILOT (# 40) 1 1 1 1
.PIPE 1 1 1 1
.SCREW, PAN HEAD 4 4 4 4
.NUT, CABLE ADJUSTING 1 1 1 1
.GUIDE, CABLE 1 1 1 1
.THROTTLE SCREW SET 1 1 1 1
.CLIP 1 1 1 1
.TERMINAL 1 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
C
4
43
90201–08016
44
5FU–83790–00
45
2H0–14147–00
46
4BP–14139–01
47
4WV–14349–00
48
24W–14193–00
49
91A20–07010
.WASHER, PLATE 1 1 1 1
.HEATER ASSY (15W) 1 1 1 1
.O-RING 1 1 1 1
.CLIP, PIPE 2 2 2 2
PIPE 1 1 1 1
PIPE 1 1 1 1
TUBE, FLEXIBLE VINYL 1 1 1 1
FIG. 12 EXHAUST
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5UG–E4611–01
90179–08410
3YF–14613–01
5UG–E4710–01
5UG–E4752–00
5ND–E4719–00
5UG–E4777–00
5ND–E4759–00
5UG–E4755–00
5UG–E4639–00
95817–06020
90201–06778
5UG–14737–00
90387–066J1
90201–06023
PIPE, EXHAUST 1 1 1 1 1
NUT 4444
GASKET, EXHAUST PIPE 2 2 2 2
MUFFLER ASSY 1 1 1 1 1
.PIPE, OUTLET 1 1 1 1
.BOLT, MUFFLER 3333
.BOLT 1 1 1 1
.WASHER 1 1 1 1
.GASKET, SILENCER 1 1 1 1
STAY, EXHAUST PIPE 1 1 1 1 1
BOLT, FLANGE 2 2 2 2
WASHER, PLATE 2 2 2 2
DAMPER, MUFFLER 1111
COLLAR 2222
WASHER, PLATE 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
C
5
16
90201–05016
17
95827–06035
18
95707–06500
19
5UG–F1440–00
20
5KM–27414–01
21
95817–08016
22
90209–08249
23
95807–08040
24
90201–07008
WASHER, PLATE 1 1 1 1
BOLT, FLANGE 2 2 2 2
NUT, FLANGE 1111
MUFF STAY SUB-KUMI 1 1 1 1
DAMPER 1111
BOLT, FLANGE 2 2 2 2
WASHER 1 1 1 1
BOLT, FLANGE 1 1 1 1
WASHER, PLATE 1 1 1 1
FIG. 13 CRANKCASE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5KM–15100–11
99530–10116
95027–06030
90105–06031
95027–06040
95027–06055
91317–08040
5UG–11166–00
90467–140A4
5UG–15362–00
93210–19026
4WV–15388–00
95027–06014
5KM–15163–00
5KM–15463–00
CRANKCASE ASSY 1 1 1 1
.PIN, DOWEL 2 2 2 2
BOLT, FLANGE 11 11 11 11
BOLT, FLANGE 1 1 1 1
BOLT, FLANGE 2 2 2 2
BOLT, FLANGE 1 1 1 1
BOLT 3333
PIPE, BREATHER 1 1 1 1 1
CLIP 1111
PLUG, OIL LEVEL 1 1 1 1
O-RING 1 1 1 1
PLATE, BEARING COVER 1 1 1 1
BOLT, FLANGE 2 2 2 2
HOUSING, BEARING 1 1 1 1 1
GASKET, COVER PINION 2 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
C
6
16
99530–10116
17
95027–06030
18
95027–06040
19
93316–01003
20
93102–35004
21
99009–80500
22
95827–06050
23
5KM–15442–00
24
99530–10116
25
95827–06030
26
95827–06040
27
93306–20120
PIN, DOWEL 2 2 2 2
BOLT, FLANGE 7 7 7 7
BOLT, FLANGE 2 2 2 2
BEARING 1 1 1 1
OIL SEAL 1 1 1 1
CIRCLIP 1 1 1 1
BOLT, FLANGE 2 2 2 2
HOUSING, BEARING 1 1 1 1
PIN, DOWEL 2 2 2 2
BOLT, FLANGE 2 2 2 2
BOLT, FLANGE 2 2 2 2
BEARING 1 1 1 1
FIG. 13 CRANKCASE
REF. NO.
28
29
30
31
32
PART NO. DESCRIPTION
93101–12168
4WV–15381–00
95027–06012
5UG–15199–00
95817–06016
OIL SEAL 1 1 1 1
PLATE, BEARING COVER 1 1 1 1
BOLT, FLANGE 1 1 1 1
BRACKET 1 1 1 1
BOLT, FLANGE 2 2 2 2
USA
CAN
EUR
OCE
REMARKS
C
7
FIG. 14 CRANKCASE COVER 1
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5KM–15411–10
5KM–15451–00
90465–08361
90462–08021
99530–10116
95027–06030
90105–06031
95027–06040
5KM–15113–00
95027–06014
93306–07801
93102–28476
21V–15719–00
90151–05023
90340–14117
COVER, CRANKCASE 1 1 1 1 1
GASKET, CRANKCASE COVER 1 1 1 1 1
CLAMP 1 1 1 1
CLAMP 1 1 1 1
PIN, DOWEL 2 2 2 2
BOLT, FLANGE 8 8 8 8
BOLT, FLANGE 1 1 1 1
BOLT, FLANGE 4 4 4 4
PLATE 1 1 1 1
BOLT, FLANGE 2 2 2 2
BEARING 1 1 1 1
OIL SEAL 1 1 1 1
WASHER, THRUST 1 1 1 1
SCREW, COUNTERSUNK 2 2 2 2
PLUG, STRAIGHT SCREW 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
C
8
16
93210–14369
17
5KM–15421–00
18
5KM–15453–00
19
5KM–15315–00
20
95827–06030
21
5KM–15431–00
22
5KM–15379–00
23
95827–06025
24
95827–06016
25
90480–13018
26
5KM–15351–00
27
90269–06800
O-RING 1 1 1 1
COVER, CRANKCASE 2 1 1 1 1
CLUTCH COVER GASKET 1 1 1 1
SEAL, CRANKCASE 1 1 1 1
BOLT, FLANGE 7 7 7 7
COVER, CRANKCASE 3 1 1 1 1
SEAL, CRANKCASE 1 1 1 1
BOLT, FLANGE 12 12 12 12
BOLT, FLANGE 2 2 2 2
GROMMET 1 1 1 1
PLUG, DRAIN 1111
RIVET 4444
FIG. 14 CRANKCASE COVER 1
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
90269–06800
5UG–E5471–10
5BF–1443E–00
90467–16195
5KM–15472–01
90450–81001
5UG–E5473–00
5UG–E5499–00
90269–06800
5KM–15474–00
90450–85001
90109–063F1
5UG–F172W–00
5UG–12653–00
95827–06020
RIVET 2222
DUCT, AIR 1 1 1 1
PIPE, DRAIN 1 1 1 1
CLIP 1111
SEAL, AIR DUCT 1 1 1 1
HOSE CLAMP ASSY 2 2 2 2
DUCT, AIR 1 1 1 1
PROTECTOR, COVER 1 1 1 1
RIVET 4444
SEAL, AIR DUCT 1 1 1 1
HOSE CLAMP ASSY 2 2 2 2
BOLT 2222
COVER 1 1 1 1
AIR SHROUD, CYLINDER 3 1 1 1 1
BOLT, FLANGE 4 4 4 4
USA
CAN
EUR
OCE
REMARKS
C
9
43
52W–12611–02
44
92907–06200
45
95827–06020
46
93210–64488
47
5UG–12681–00
48
5UG–12651–00
49
95827–06020
50
5UG–E2691–00
51
5UG–F1575–00
52
90179–06520
53
95827–06020
54
90450–64002
FAN 1 1 1 1
WASHER 2 2 2 2
BOLT, FLANGE 2 2 2 2
O-RING 1 1 1 1
PLATE 1 1 1 1
AIR SHROUD, CYLINDER 1 1 1 1 1
BOLT, FLANGE 4 4 4 4
DUCT, 1 1 1 1 1
SEAL 1 1 1 1 1
NUT 1111
BOLT, FLANGE 1 1 1 1
HOSE CLAMP ASSY 2 2 2 2
FIG. 14 CRANKCASE COVER 1
REF. NO.
55
56
57
58
PART NO. DESCRIPTION
5UG–E2695–00
5UG–15777–00
90340–14036
90430–14043
JOINT 1 1 1 1 1
BOSS, STARTER PULLEY 1 1 1 1
PLUG, STRAIGHT SCREW 1 1 1 1
GASKET 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
C
10
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