YAMAHA YP250R (XMAX 250i) PARTS CATALOGUE 07

YP250R (XMAX 250i) (1C04) EUROPE

1F1C0-300E1

2F1C0-300E1

( )

FEBRUARY, 08, 2008

NEWS Nº

PE2-MC-080002 Feb. 07, 2008 FIG 20. STEERING PE2-MC-080001 Feb. 06, 2008 FIG 31. GENERATOR IR07-020 Oct. 29, 2007 FIG 17. FENDER

DATE

COMMENT

A2

NEWS Nº

DATE

COMMENT

IR07-015 Sep. 12, 2007 FIG 22. SEAT IR07-008 Jun. 12, 2007 FIG 29. STAND & FOOTREST IR07-007 May 08, 2007 FIG 02. CRANKSHAFT & PISTON IR07-006 May 03, 2007 FIG 30. LEG SHIELD

YP250R (XMAX)

PARTS CATALOGUE

1st edition, February 2008

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor España S.A.

is expressly prohibited.

Printed in Spain.

A

3

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.

2. Abbreviations The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

A4

7. Applicable Serial No.

Engine Serial No. Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

BNM6(*) BLUISH GRAY METALLIC 6 1058

FIS(*) FINE SILVER 00LK

SMX(*) BLACK METALLIC X 0903

FOREWORD

A5

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code – production code No.” in the catalogue with the “model code – production code No.” indicated on the Model Label affixed onto the product concerned.

(2) “Model Label” Indication

(3) Model Label Affixing Location

(4) Colouring Information

Model Code

1C04

Colouring

Type Code

A 00LK

B 1058

C 0903

Colour

Code

Colour Name

FINE SILVER FIS

BLUISH GRAY METALLIC 6 BNM6

BLACK METALLIC X SMX

Abbrevia-

tion

(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

1C04

Production

Code No.

010

020

040

050

Country

(destination)

AUSTRIA

FRANCE

GERMANY

ITALY

SPAIN

SWITZERLAND

GREECE

IRELAND

ISRAEL

POLAND

SLOVENIA

TURKEY

UKRAINE

UNITED KINGDOM

CZECHO

HUNGARY

Model

Code

Production

Code No.

Country

(destination)

A6

ENGINE

CYLINDER ............................................................................B2

CRANKSHAFT & PISTON ....................................................B3

VALVE ...................................................................................B4

CAMSHAFT & CHAIN ...........................................................B5

WATER PUMP ...................................................................... B6

RADIATOR & HOSE .............................................................B7

OIL PUMP .............................................................................B9

INTAKE .................................................................................B10

INTAKE 2 ..............................................................................B12

EXHAUST ............................................................................. B13

CRANKCASE ........................................................................ B14

CRANKCASE COVER 1 .......................................................C2

STARTER ..............................................................................C4

CLUTCH ................................................................................ C5

TRANSMISSION ...................................................................C7

CHASSIS

FRAME ..................................................................................C8

FENDER ................................................................................ C10

SIDE COVER ........................................................................C11

REAR ARM & SUSPENSION ...............................................C12

STEERING ............................................................................C13

FUEL TANK ...........................................................................C15

SEAT .....................................................................................D2

FRONT WHEEL ....................................................................D4

FRONT BRAKE CALIPER ....................................................D5

REAR WHEEL .......................................................................D6

REAR BRAKE CALIPER .......................................................D7

STEERING HANDLE & CABLE ............................................ D8

FRONT MASTER CYLINDER ............................................... D10

STAND & FOOTREST ..........................................................D12

LEG SHIELD .........................................................................D14

GENERATOR ........................................................................ E2

STARTING MOTOR ..............................................................E3

FLASHER LIGHT ..................................................................E4

METER ..................................................................................E5

HEADLIGHT .......................................................................... E6

TAILLIGHT ............................................................................E7

HANDLE SWITCH & LEVER ................................................E8

ELECTRICAL 1 .....................................................................E9

ELECTRICAL 2 .....................................................................E11

CONTENTS

INDEX

NUMERICAL INDEX ............................................................. M1

FIG. 1 CYLINDER

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

1C0–E1101–00

4G0–11133–10

93440–10085

90105–06X04

90201–06X09

90116–08X03

5HW–E1160–00

93210–92448

90105–06X06

1C0–E1186–00

5HW–E1187–00

93210–57634

90105–06X06

90176–08026

90201–08X21

CYLINDER HEAD ASSY 1

.GUIDE, VALVE 1 2

.CIRCLIP 2

.BOLT, FLANGE 1

.WASHER, PLATE 1

BOLT, STUD 2

BREATHER ASSY 1

O-RING 1

BOLT, FLANGE 2

COVER, CYLINDER HEAD SIDE 2 1

COVER, CYLINDER HEAD SIDE 3 1

O-RING 2

BOLT, FLANGE 5

NUT, CROWN 4

WASHER, PLATE 4

1C04

REMARKS

B

2

16

4HC–11181–01

17

99530–14016

18

90105–06X10

19

94700–00X11

20

1C0–E1311–00

21

4HC–11351–01

22

91810–14X00

23

5HW–E1166–00

24

90467–13064

GASKET, CYLINDER HEAD 1 1

PIN, DOWEL 2

BOLT, FLANGE 2

PLUG, SPARK 1

CYLINDER 1 1

GASKET, CYLINDER 1

PIN, DOWEL 2

PIPE, BREATHER 1 1

CLIP 2

FIG. 2 CRANKSHAFT & PISTON

REF. NO.

1

2

3

4

5

PART NO. DESCRIPTION

1C0–E1400–02

90170–16X00

90201–160F6

90280–05013

1C0–E1631–01

CRANKSHAFT ASSY 1

NUT 1

WASHER, PLATE 1

KEY, WOODRUFF 1

PISTON (STD) 1 UR STD

1C04

REMARKS

1C0–E1636–00

1C0–E1638–00

6

1C0–E1603–00

1C0–E1605–00

1C0–E1607–00

7

1C0–E1633–00

8

90468–12X00

PISTON (0.50MM O/S) 1 AP

PISTON (1.00MM O/S) 1 AP

PISTON RING SET (STD) 1 UR STD

PISTON RING SET (0.50MM O/S) 1 AP

PISTON RING SET (1.00MM O/S) 1 AP

PIN, PISTON 1

CLIP 2

B

3

FIG. 3 VALVE

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5GM–12111–00

5H0–12121–01

4G0–12116–01

4HC–12113–00

4HC–12114–00

5H0–12119–00

4G0–12117–00

4G0–12118–00

1C0–E2151–00

3Y1–12156–00

5H0–12146–00

93210–09165

2NX–12159–00

VALVE, INTAKE 1

VALVE, EXHAUST 1

SEAT, VALVE SPRING 2

SPRING, VALVE INNER 1

SPRING, VALVE OUTER 1

SEAL, VALVE STEM 2

RETAINER, VALVE SPRING 2

COTTER, VALVE 4

ARM, VALVE ROCKER 2

SHAFT, ROCKER 2 1

SHAFT, ROCKER 1

O-RING 1

SCREW, VALVE ADJUSTING 2

1C04

REMARKS

B

4

16

90170–06128

NUT 2

FIG. 4 CAMSHAFT & CHAIN

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5SE–E2170–00

93306–005Y6

93306–202YT

4GA–1111F–00

90101–06X12

90215–06184

4HC–12176–00

93604–10X00

90101–10303

90201–10X08

4KB–11145–00

94582–17104

1C0–E2231–00

1C0–E2241–00

1C0–E2210–00

CAMSHAFT ASSY 1 1

.BEARING 1

PLATE 1

BOLT 2

WASHER, LOCK 1

SPROCKET, CAM CHAIN 1

PIN, DOWEL 1

BOLT 1

WASHER, PLATE 1

PLATE, BREATHER 2 1

CHAIN 1

GUIDE, STOPPER 1 1

GUIDE, STOPPER 2 1

TENSIONER ASSY, CAM CHAIN 1

1C04

REMARKS

B

5

16

4RF–12213–00

17

90110–06X30

18

4HC–12157–00

19

93210–15X00

GASKET, TENSIONER CASE 1

BOLT, HEXAGON SOCKET HEAD 2

BOLT 1

O-RING 1

FIG. 5 WATER PUMP

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5HW–E2420–01

5HW–E2450–00

5HW–E2422–00

4HC–12428–10

90110–06X45

93306–000Y0

5HW–E2421–00

93101–10090

11H–12438–10

93410–10X00

90201–06X09

90105–06X19

93210–33133

5GM–12426–00

93603–22X00

WATER PUMP ASSY 1

IMPELLER SHAFT ASSY 1

COVER, HOUSING 1

GASKET, HOUSING COVER 2 1

BOLT, HEXAGON SOCKET HEAD 2

BEARING 1

HOUSING, WATER PUMP 1

OIL SEAL 1

SEAL, MECHANICAL 1

CIRCLIP 1

WASHER, PLATE 1

BOLT, FLANGE 1

O-RING 1

SHAFT 1

PIN, DOWEL 1

1C04

REMARKS

B

6

16

90201–08X10

17

4HC–12459–00

18

99001–07600

19

4HC–12446–00

20

93210–16275

21

90110–06X29

WASHER, PLATE 2

GEAR, IMPELLER SHAFT 1

CIRCLIP 1

JOINT 1

O-RING 2

BOLT, HEXAGON SOCKET HEAD 2

FIG. 6 RADIATOR & HOSE

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

4HC–12411–00

1C0–E2413–10

90111–04X01

90201–047R9

90110–06X27

1C0–E2576–10

90467–11X00

1C0–E2460–10

1B9–E2405–00

1B9–E2671–00

1B9–E2675–00

90480–20X00

90480–15363

90387–06X24

90201–060A3

THERMOSTAT 1

COVER, THERMOSTAT 1

BOLT,HEX. SOCKET BUTTON 1

WASHER, PLATE 1

BOLT, HEXAGON SOCKET HEAD 2

HOSE 1 1

CLIP 2

RADIATOR ASSY 1

BLOWER ASSY 1

NUT 1 3

BOLT, BLOWER HOLDING 3

GROMMET 1

GROMMET 2

COLLAR 2

WASHER, PLATE 2

1C04

REMARKS

B

7

16

9580M–06025

17

5MF–E2462–01

18

1B9–E2591–00

19

90149–06X04

20

1C0–E244H–10

21

90450–08X01

22

90450–27X00

23

1B9–E243A–00

24

90450–27X00

25

1C0–E243E–00

26

90450–27X00

27

1C0–E248B–00

BOLT, FLANGE 2

CAP, RADIATOR 1

SUPT, FILLER NECK 1

SCREW 1

HOSE 5 1

HOSE CLAMP ASSY 1

HOSE 1 1

HOSE CLAMP ASSY 2

HOSE 2 1

HOSE CLAMP ASSY 2

PIPE ASSY 1 1

FIG. 6 RADIATOR & HOSE

REF. NO.

28

29

PART NO. DESCRIPTION

90119–06X02

1C0–E244G–00

BOLT, WITH WASHER 2

HOSE, 4 1

1C04

REMARKS

90450–27X00

30

31

1C0–E243F–00

32

90450–27X00

1B9–F1871–00

33

34

90119–06X02

35

1B9–F1771–00

5XL–F1817–00

36

37

90467–10X01

38

90467–10X01

90464–50X05

39

HOSE CLAMP ASSY 2

HOSE,3 1

HOSE CLAMP ASSY 2

TANK, RECOVERY 1

BOLT, WITH WASHER 2

BODY, CAP 1

PIPE 2 1

CLIP 1

CLAMP 1

B

8

FIG. 7 OIL PUMP

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

PART NO. DESCRIPTION

1C0–E3300–00

93603–12X03

1C0–E3325–00

93603–22X01

90201–08X22

93430–06X02

4HC–13475–00

90111–06X06

59V–11167–00

51Y–13411–00

90501–18576

5DS–E5351–00

93210–35520

OIL PUMP ASSY 1

..PIN, DOWEL 1

.GEAR, PUMP DRIVEN 1

.PIN, DOWEL 1

.WASHER, PLATE 1

.CIRCLIP 1

GASKET 1

BOLT,HEX. SOCKET BUTTON 2

PIPE, BREATHER 2 1

STRAINER, OIL 1

SPRING, COMPRESSION 1

PLUG, DRAIN 1

O-RING 1

1C04

REMARKS

B

9

FIG. 8 INTAKE

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

1C0–E3585–00

1C0–13930–00

5CA–14147–00

1C0–14413–00

5VU–24135–00

90464–06X04

9131M–06016

5VU–13556–00

95817–06025

1C0–E3895–00

90467–07138

90467–07801

91317–06030

1C0–E3595–00

93210–35537

MANIFOLD 1

PIPE INLET ASSEMBLY 1

.O-RING 1

.STAY 1

CLAMP 1 1

CLAMP 1

BOLT 1

GASKET, MANIFOLD 1

BOLT, FLANGE 1

HOSE, AIR 1

CLIP 1

BOLT 2

JOINT 1

O-RING 1

1C04

REMARKS

B

10

16

93210–35537

17

90110–06X28

18

1C0–13750–00

19

5RU–85885–00

20

98507–05010

21

5CA–14216–00

22

5LB–14216–00

23

1C0–14286–00

24

1C0–14340–00

25

1C0–E4291–00

26

90387–06X33

27

1B9–E4435–00

O-RING 1

BOLT, HEXAGON SOCKET HEAD 2

THROTTLE BODY ASSY 1

.THROTTLE SENSOR ASSY 1

.SCREW, PAN HEAD 2

.SCREW 2

.SPRING 1

.VALVE ASSY 1

BRACKET 1 1

COLLAR 2

GROMMET 2

FIG. 8 INTAKE

REF. NO.

28

29

30

31

32

33

34

35

36

PART NO. DESCRIPTION

90201–06X23

95702–06500

95817–06010

90460–52210

1C0–E3892–00

90467–20030

1C0–F1374–00

9580M–06012

1C7–82380–00

WASHER, PLATE 2

NUT, FLANGE 2

BOLT, FLANGE 1

CLAMP, HOSE 1

HOSE, AIR 2 1

CLIP 2

HOLDER, FUEL PIPE 1

BOLT, FLANGE 1

SENSOR, PRESSURE 1

1C04

REMARKS

B

11

FIG. 9 INTAKE 2

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

1C0–E4411–10

1B9–E4412–00

1B9–E441A–00

1B9–E4437–00

1C0–E4453–10

1B9–14451–00

1B9–E4452–00

97707–50125

90446–14X00

90467–12X00

90387–06X31

90480–13X01

5CA–85886–00

5CA–14435–00

5DS–E446M–00

CASE, AIR CLEANER 1 1

CAP, CLEANER CASE 1 1

COVER, CLEANER CASE 1 1

DUCT 1

JOINT, AIR CLEANER 1 1

ELEMENT, AIR CLEANER 1

SEAL 2

SCREW, TAPPING 9

HOSE 2

CLIP 4

COLLAR 2

GROMMET 4

SENSOR, AIR TEMPRATURE 1

GROMMET 1

COVER, DRAIN VALVE 2

1C04

REMARKS

B

12

16

1C0–E4349–00

17

90467–15X00

18

90110–06X70

19

90201–06X06

20

90450–45X00

PIPE 1

CLIP 2

BOLT, HEXAGON SOCKET HEAD 2

WASHER, PLATE 2

HOSE CLAMP ASSY 1

FIG. 10 EXHAUST

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

1C0–E4711–00

1S6–E4718–10

5GM–14738–00

90111–06015

90480–10332

1S6–E4799–10

5GM–14728–00

5GM–1482K–00

90111–06020

5RB–14766–00

4HC–14628–00

92017–06012

92907–06200

4BD–14766–00

1B9–14714–00

MUFFLER 1 1

PROTECTOR, (PAINTED) 1

PROTECTOR, MUFFLER 3 1

BOLT,HEX. SOCKET BUTTON 2

GROMMET 2

CAP (PAINTED) 1

PROTECTOR, MUFFLER 2 2

PLATE 1

BOLT,HEX. SOCKET BUTTON 3

WASHER, PROTECTOR 6

PROTECTOR, EXHAUST PIPE 1

BOLT, BUTTON HEAD 2

WASHER 2

WASHER, PROTECTOR 4

GASKET, MUFFLER 1

1C04

REMARKS

B

13

16

1C0–E4611–00

17

3MT–14613–00

18

95607–08200

19

97517–12590

20

90464–50X05

21

5C4–8592A–00

PIPE, EXHAUST 1 1

GASKET, EXHAUST PIPE 1

NUT, SELF-LOCKING 2

BOLT, WITH WASHER 3

CLAMP 1

O2 SENSOR 1

FIG. 11 CRANKCASE

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5SE–E5100–01

4HC–15378–01

90387–1006J

93210–16275

90201–16242

93410–16X00

4X6–F2216–00

4HC–15371–00

90445–13X00

91810–14X00

90105–06X08

90105–06X09

93102–30284

90116–08591

90105–08X06

CRANKCASE ASSY 1

.HOLDER 2

.COLLAR 2

.O-RING 4

.WASHER, PLATE 2

.CIRCLIP 2

.BUSH, REAR SHOCK ABSORBER 1

BREATHER 1

HOSE 1

PIN, DOWEL 2

BOLT, FLANGE 4

BOLT, FLANGE 5

OIL SEAL 1

BOLT, STUD 4

BOLT, FLANGE 1

1C04

REMARKS

B

14

16

90430–08X00

17

3VL–E5363–00

18

93210–14X01

19

5SE–E5421–00

20

5SE–E5461–00

21

91810–14X00

22

90105–08X07

23

4HC–15492–00

24

90110–06X30

25

90340–12X00

26

90430–12213

27

1C0–E5199–00

GASKET 1

PLUG, OIL 1

O-RING 1

COVER, CRANKCASE 2 1

GASKET, CRANKCASE COVER 2 1

PIN, DOWEL 2

BOLT, FLANGE 6

COVER 1

BOLT, HEXAGON SOCKET HEAD 2

PLUG, STRAIGHT SCREW 1

GASKET 1

BRACKET 1