YAMAHA YFZ450T, YFZ450 PARTS CATALOGUE

YFZ450T (5TG7) U.S.A.
YFZ450T (5TG8) CANADA
YFZ450T (5TG9) EUROPE
YFZ450T (5TG7) OCEANIA
YFZ450 (5TG7) JAPAN

1D5TG-100E1

2D5TG-100E1

()

YFZ450T/YFZ450

PARTS CATALOGUE

©2004 by Yamaha Motor Co., Ltd.

1st edition, May 2004

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

A3

A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.

2. Abbreviations
The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.

A5

7. Applicable Serial No.

Engine Serial No. Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

BWS1(*) BLUISH WHITE SOLID 1 0892

DPBSE(*) DEEP PURPLISH BLUE SOLID E 0583

YB(*) YAMAHA BLACK 0033

FOREWORD

9. Quantity Column Information

Column No. Name Of Q’ty Column Destination

1 USA U.S.A.

2 CAN CANADA

3 EUR EUROPE

4 OCE OCEANIA

5JPN JAPAN

A6

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indi­cated on the Model Label affixed onto the product concerned.

(2) “Model Label” Indication

(3) Model Label Affixing Location

(4) Colouring Information

Model Code

5TG7

5TG8

5TG9

Colouring

Type Code

A 0583

B 0892

A 0583

B 0892

A 0583

C 0033

Colour

Code

Colour Name

DEEP PURPLISH BLUE SOLID E DPBSE

BLUISH WHITE SOLID 1 BWS1

DEEP PURPLISH BLUE SOLID E DPBSE

BLUISH WHITE SOLID 1 BWS1

DEEP PURPLISH BLUE SOLID E DPBSE

YAMA H A B L AC K YB

Abbrevia-

tion

(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

5TG7

5TG8 010 CANADA

5TG9 010 FRANCE

Production

Code No.

010 U.S.A.

020

030 JAPAN

Country

(destination)

AUSTRALIA

NEW ZEALAND

Model

Code

Production

Code No.

Country

(destination)

A7

ENGINE

CYLINDER ............................................................................B2

CRANKSHAFT & PISTON ....................................................B4

VALVE ...................................................................................B5

CAMSHAFT & CHAIN ...........................................................B7

WATER PUMP ......................................................................B8

RADIATOR & HOSE .............................................................B9

OIL PUMP .............................................................................B10

INTAKE .................................................................................B12

CARBURETOR .....................................................................B14

EXHAUST .............................................................................C3

CRANKCASE ........................................................................C4

CRANKCASE COVER 1 .......................................................C5

STARTER ..............................................................................C7

CLUTCH ................................................................................C8

TRANSMISSION ...................................................................C10

SHIFT CAM & FORK .............................................................C12

CHASSIS

FRAME ..................................................................................C13

FRONT FENDER ..................................................................C15

REAR FENDER .....................................................................D3

OIL TANK ..............................................................................D5

REAR ARM ...........................................................................D7

REAR SUSPENSION ............................................................D9

STEERING ............................................................................D10

FRONT SUSPENSION & WHEEL ........................................D11

FUEL TANK ...........................................................................D14

SEAT .....................................................................................D15

FRONT WHEEL .................................................................... E2

FRONT BRAKE CALIPER ....................................................E3

REAR WHEEL .......................................................................E5

REAR BRAKE CALIPER .......................................................E6

STEERING HANDLE & CABLE ............................................E7

FRONT MASTER CYLINDER ...............................................E8

STAND & FOOTREST ..........................................................E9

REAR MASTER CYLINDER .................................................E10

GUARD .................................................................................E11

GENERATOR ........................................................................E12

STARTING MOTOR ..............................................................E13

HEADLIGHT ..........................................................................E14

TAILLIGHT ............................................................................E15

CONTENTS

TAILLIGHT 2 ......................................................................... F2

HANDLE SWITCH & LEVER ................................................ F3

ELECTRICAL 1 ..................................................................... F4

ELECTRICAL 2 ..................................................................... F7

EMBLEM & LABEL 1 ............................................................ F8

EMBLEM & LABEL 2 ............................................................ F10

EMBLEM & LABEL 3 ............................................................ F12

EMBLEM & LABEL 4 ............................................................ F14

EMBLEM & LABEL 5 ............................................................ F15

INDEX

NUMERICAL INDEX ............................................................. M1

FIG. 1 CYLINDER

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

PART NO. DESCRIPTION

5TG–11102–00

5TA–11133–10

5TA–11134–10

93440–10153

90105–06027

90340–12112

91808–16023

91808–16023

95027–06010

90430–06014

95617–06635

90116–08018

95707–08500

94701–00411

CYLINDER HEAD ASSY 1 1 1 1 1

.GUIDE, VALVE 1 33333

.GUIDE, VALVE 2 22222

.CIRCLIP 5 5 5 5 5

.BOLT, FLANGE 10 10 10 10 10

.PLUG, STRAIGHT SCREW 1 1 1 1 1

.PIN, DOWEL 2 2 2 2 2

.PIN, DOWEL 2 2 2 2 2

BOLT, FLANGE 1 1 1 1 1

GASKET 11111

BOLT, STUD 2 2 2 2 2

BOLT, STUD 1 1 1 1 1

NUT, FLANGE 11111

PLUG, SPARK (NGK R CR8E) 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

JPN

B

2

94703–00411

15

5TA–11181–00

16

90105–104A7

17

90105–106A3

18

90201–10025

19

5TA–11191–10

20

371–11167–01

21

5TG–11167–00

22

5TA–11193–00

23

90109–066F0

24

4KG–1111G–00

25

5TG–11166–00

26

90467–14015

PLUG, SPARK (NGK R CR8E) 1

GASKET, CYLINDER HEAD 1 1 1 1 1 1

BOLT, FLANGE 2 2 2 2 2

BOLT, FLANGE 2 2 2 2 2

WASHER, PLATE 4 4 4 4 4

COVER, CYLINDER HEAD 1 1 1 1 1 1

PIPE, BREATHER 2 1 1 1 1 1

PIPE, BREATHER 2 1 1 1 1 1

GASKET, HEAD COVER 1 1 1 1 1 1

BOLT 22222

RUBBER, MOUNT 1 22222

PIPE, BREATHER 1 1 1 1 1 1

CLIP 11111

FIG. 1 CYLINDER

REF.
NO.

27

28

29

30

31

32

33

34

35

36

PART NO. DESCRIPTION

90445–11182

90467–11106

90501–08728

5TA–11351–00

90179–06500

93612–16254

95027–06035

5TG–11395–00

95827–06014

5TA–11311–01

HOSE (L300) 1 1 1 1 1

CLIP 22222

SPRING, COMPRESSION 1 1 1 1 1

GASKET, CYLINDER 1 1 1 1 1

NUT 22222

PIN, DOWEL 2 2 2 2 2

BOLT, FLANGE 1 1 1 1 1

HOLDER 11111

BOLT, FLANGE 1 1 1 1 1

CYLINDER 1 1 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

JPN

B

3

FIG. 2 CRANKSHAFT & PISTON

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5TG–11400–00

5TG–11412–00

5TG–11422–00

5TA–11681–00

93310–63437

5TG–11651–00

93306–30633

5TA–11536–00

5TA–11455–11

5BE–11454–00

5TA–11531–01

90149–06250

93306–20335

93311–62574

90170–14171

CRANKSHAFT ASSY 1 1 1 1 1

.CRANK 1 11111

.CRANK 2 11111

.PIN, CRANK 1 1 1 1 1 1

.BEARING 11111

.ROD, CONNECTING 1 1 1 1 1

BEARING 2 2 2 2 2

GEAR, DRIVE 1 1 1 1 1

SHAFT 1 11111

.WEIGHT 1 11111

.GEAR, BALANCE WEIGHT 1 1 1 1 1

.SCREW 33333

BEARING 1 1 1 1 1

BEARING 1 1 1 1 1

NUT 11111

USA

CAN

EUR

OCE

REMARKS

JPN

B

4

16

90215–14287

17

90280–03006

18

5TG–11631–00

19

5TG–11603–00

20

99009–20500

21

5TG–11633–00

22

99009–20500

WASHER, LOCK 1 1 1 1 1

KEY, WOODRUFF 11111

PISTON (STD) 1 1 1 1 1

PISTON RING SET (STD) 1 1 1 1 1

CIRCLIP 11111

PIN, PISTON 1 1 1 1 1

CIRCLIP 11111

FIG. 3 VALVE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

PART NO. DESCRIPTION

5TA–12111–00

5TA–12112–00

5TA–12121–00

3GM–12126–00

5TA–12113–00

5TA–12114–00

5BE–12117–00

4GY–12117–00

1AA–12118–00

1WG–12118–00

33M–12119–00

4SV–12119–00

3LD–12168–00

VALVE, INTAKE 1 1 1 1 1

VALVE, INTAKE 2 2 2 2 2 2

VALVE, EXHAUST 2 2 2 2 2

SEAT, VALVE SPRING 2 5 5 5 5 5

SPRING, VALVE INNER 3 3 3 3 3

SPRING, VALVE OUTER 2 2 2 2 2

RETAINER, VALVE SPRING 3 3 3 3 3

RETAINER, VALVE SPRING 2 2 2 2 2

COTTER, VALVE 4 4 4 4 4

COTTER, VALVE 6 6 6 6 6

SEAL, VALVE STEM 2 2 2 2 2

SEAL, VALVE STEM 3 3 3 3 3

PAD, ADJUSTING (1.20) 5 5 5 5 5 UR

USA

CAN

EUR

OCE

REMARKS

JPN

B

5

3LD–12168–20

3LD–12168–40

3LD–12168–60

3LD–12168–80

3LD–12168–A0

3LD–12168–F0

3LD–12168–H1

3LD–12168–K1

3LD–12168–M1

3LD–12168–R1

3LD–12168–U1

3LD–12168–W1

3LD–12168–Y1

3LD–12169–11

PAD, ADJUSTING (1.25) 5 5 5 5 5 UR

PAD, ADJUSTING (1.30) 5 5 5 5 5 UR

PAD, ADJUSTING (1.35) 5 5 5 5 5 UR

PAD, ADJUSTING (1.40) 5 5 5 5 5 UR

PAD, ADJUSTING (1.45) 5 5 5 5 5 UR

PAD, ADJUSTING (1.50) 5 5 5 5 5 UR

PAD, ADJUSTING (1.55) 5 5 5 5 5 UR

PAD, ADJUSTING (1.60) 5 5 5 5 5 UR

PAD, ADJUSTING (1.65) 5 5 5 5 5 UR

PAD, ADJUSTING (1.70) 5 5 5 5 5 UR

PAD, ADJUSTING (1.75) 5 5 5 5 5 UR

PAD, ADJUSTING (1.80) 5 5 5 5 5 UR

PAD, ADJUSTING (1.85) 5 5 5 5 5 UR

PAD, ADJUSTING (1.90) 5 5 5 5 5 UR

FIG. 3 VALVE

REF.
NO.

13

PART NO. DESCRIPTION

3LD–12169–31

PAD, ADJUSTING (1.95) 5 5 5 5 5 UR

USA

CAN

EUR

OCE

REMARKS

JPN

3LD–12169–50

3LD–12169–70

3LD–12169–90

3LD–12169–E0

3LD–12169–G0

3LD–12169–J0

3LD–12169–L0

3LD–12169–N0

3LD–12169–T0

14

3FV–12153–10

PAD, ADJUSTING (2.00) 5 5 5 5 5 UR

PAD, ADJUSTING (2.05) 5 5 5 5 5 UR

PAD, ADJUSTING (2.10) 5 5 5 5 5 UR

PAD, ADJUSTING (2.15) 5 5 5 5 5 UR

PAD, ADJUSTING (2.20) 5 5 5 5 5 UR

PAD, ADJUSTING (2.25) 5 5 5 5 5 UR

PAD, ADJUSTING (2.30) 5 5 5 5 5 UR

PAD, ADJUSTING (2.35) 5 5 5 5 5 UR

PAD, ADJUSTING (2.40) 5 5 5 5 5 UR

LIFTER, VALVE 5 5 5 5 5 YELLOW

B

6

FIG. 4 CAMSHAFT & CHAIN

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

PART NO. DESCRIPTION

5TA–12170–00

5TG–12180–00

93440–41178

5BE–12241–00

94591–57118

5TA–12210–00

4FM–12213–00

95027–06025

5TA–12251–01

5TA–12252–00

5TG–12299–00

CAMSHAFT ASSY 1 1 1 1 1 1

CAMSHAFT ASSY 2 1 1 1 1 1

CIRCLIP 22222

GUIDE, STOPPER 2 1 1 1 1 1

CHAIN (98XRH2010-118M) 1 1 1 1 1

TENSIONER ASSY, CAM CHAIN 1 1 1 1 1

GASKET, TENSIONER CASE 1 1 1 1 1

BOLT, FLANGE 2 2 2 2 2

DAMPER, CHAIN 1 1 1 1 1 1

DAMPER, CHAIN 2 1 1 1 1 1

BOLT, STOPPER 2 2 2 2 2

USA

CAN

EUR

OCE

REMARKS

JPN

B

7

FIG. 5 WATER PUMP

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

PART NO. DESCRIPTION

5BE–12564–00

93210–19758

5GR–12458–00

5DJ–12451–00

90201–08512

93102–11008

93102–12106

93306–00105

5TG–12422–00

5TG–12439–00

93604–10011

90430–06014

95027–06030

PIPE, WATER 2 2 2 2 2

O-RING 2 2 2 2 2

SHAFT, IMPELLER 1 1 1 1 1

IMPELLER, WATER PUMP 1 1 1 1 1

WASHER, PLATE 1 1 1 1 1

OIL SEAL 11111

OIL SEAL (SD 12-22-5 HS) 1 1 1 1 1

BEARING (B6001) 1 1 1 1 1

COVER, HOUSING 1 1 1 1 1

O-RING 1 1 1 1 1

PIN, DOWEL 2 2 2 2 2

GASKET 11111

BOLT, FLANGE 4 4 4 4 4

USA

CAN

EUR

OCE

REMARKS

JPN

B

8

FIG. 6 RADIATOR & HOSE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5TG–12576–00

90467–23109

5TG–12481–00

93210–16500

95027–06012

5TG–12577–00

5TG–12482–00

5TG–12461–00

5TG–12405–00

5SL–12462–00

90480–15235

90209–06174

90387–060A7

90387–0714B

95807–06020

HOSE 1 11111

CLIP 44444

PIPE 1 1 1 1 1 1

O-RING 2 2 2 2 2

BOLT, FLANGE 2 2 2 2 2

HOSE 2 11111

PIPE 2 1 1 1 1 1

RADIATOR ASSY 1 1 1 1 1

BLOWER ASSY 1 1 1 1 1

CAP, RADIATOR 1 1 1 1 1

GROMMET 44444

WASHER 2 2 2 2 2

COLLAR 22222

COLLAR 22222

BOLT, FLANGE 2 2 2 2 2

USA

CAN

EUR

OCE

REMARKS

JPN

B

9

16

95807–06025

17

5TG–12467–00

18

90269–07076

BOLT, FLANGE 2 2 2 2 2

COVER, RADIATOR 1 1 1 1 1

RIVET 11111

FIG. 7 OIL PUMP

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5TA–13300–00

5TA–13320–00

93603–16219

93440–10153

93210–10197

99530–10114

99530–08012

90110–06058

91314–06030

5TA–13341–00

5BE–13342–00

99001–08600

99009–12400

90201–12166

5TA–13412–00

OIL PUMP ASSY 1 1 1 1 1

ROTOR ASSY 2 1 1 1 1 1

PIN, DOWEL 1 1 1 1 1

CIRCLIP 11111

O-RING 1 1 1 1 1

PIN, DOWEL 1 1 1 1 1

PIN, DOWEL 1 1 1 1 1

BOLT, HEXAGON SOCKET HEAD 2 2 2 2 2

BOLT 11111

GEAR, OIL PUMP IDLE 1 1 1 1 1

SHAFT, IDLE GEAR 1 1 1 1 1

CIRCLIP 11111

CIRCLIP 11111

WASHER, PLATE 1 1 1 1 1

HOUSING, STRAINER 1 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

JPN

B

10

16

5BE–13411–00

17

95027–06025

18

5TA–13440–00

19

5BE–13447–10

20

93210–47675

21

93210–07135

22

90109–065G2

23

95027–06065

24

95027–06020

25

5TG–13161–00

26

90401–10159

27

90430–10188

STRAINER, OIL 1 1 1 1 1

BOLT, FLANGE 2 2 2 2 2

ELEMENT ASSY, OIL CLEANER 1 1 1 1 1

COVER, OIL ELEMENT 1 1 1 1 1

O-RING 1 1 1 1 1

O-RING 3 3 3 3 3

BOLT 11111

BOLT, FLANGE 1 1 1 1 1

BOLT, FLANGE 1 1 1 1 1

PIPE, DELIVERY 1 1 1 1 1 1

BOLT, UNION 11111

GASKET 22222

FIG. 7 OIL PUMP

REF.
NO.

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

PART NO. DESCRIPTION

90401–08038

90430–08119

5TG–13171–00

93210–07003

93210–09008

93210–12759

95027–06012

5TG–13416–00

93210–10197

99530–10114

95027–06025

5TG–13418–00

90450–22017

93210–10197

99530–10114

BOLT, UNION 22222

GASKET 44444

PIPE, DELIVERY 2 1 1 1 1 1

O-RING 1 1 1 1 1

O-RING 1 1 1 1 1

O-RING 1 1 1 1 1

BOLT, FLANGE 1 1 1 1 1

PIPE, OIL 1 1 1 1 1 1

O-RING 1 1 1 1 1

PIN, DOWEL 1 1 1 1 1

BOLT, FLANGE 1 1 1 1 1

PIPE, OIL 2 1 1 1 1 1

HOSE CLAMP ASSY 2 2 2 2 2

O-RING 1 1 1 1 1

PIN, DOWEL 1 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

JPN

B

11

43

95027–06025

BOLT, FLANGE 1 1 1 1 1

FIG. 8 INTAKE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5TA–13597–00

90450–57004

90450–59002

90450–61001

5TG–14411–00

5TG–14453–00

5GH–14436–00

5TG–14451–00

5TG–14458–00

5TG–14479–00

5TG–14412–00

4FU–14452–00

90450–99064

5TG–1442F–00

90267–48138

JOINT, CARBURETOR 3 1 1 1 1 1

HOSE CLAMP ASSY 1 1 1 1 1

HOSE CLAMP ASSY 1 1 1 1 1

HOSE CLAMP ASSY 1 1 1 1 1

CASE, AIR CLEANER 1 1 1 1 1 1

JOINT, AIR CLEANER 1 1 1 1 1 1

HOOK 33333

ELEMENT, AIR CLEANER 1 1 1 1 1

GUIDE 11111

FUNNEL 1 1 1 1 1

CAP, CLEANER CASE 1 1 1 1 1 1

SEAL 1 1 1 1 1

HOSE CLAMP ASSY 1 1 1 1 1

PROTECTOR 11111

RIVET, BLIND 55555

USA

CAN

EUR

OCE

REMARKS

JPN

B

12

16

90201–043H7

17

5TG–14459–00

18

4ES–14462–00

19

59V–14457–00

20

90467–22080

21

90209–06096

22

90122–06002

23

5TG–14409–00

24

31A–14435–00

25

90387–08023

26

90105–06044

27

5TG–2179T–10

WASHER, PLATE 5 5 5 5 5

HOLDER, GUIDE 1 1 1 1 1

.SEAL 11111

SEAL 1 1 1 1 1

CLIP 11111

WASHER 1 1 1 1 1

BOLT, WING 11111

DAMPER 22222

GROMMET 11111

COLLAR 44444

BOLT, FLANGE 4 4 4 4 4

PLATE, EPA 3(CALIFORNIA) 1

FIG. 8 INTAKE

REF.
NO.

28

29

30

31

32

33

34

35

36

PART NO. DESCRIPTION

5TG–15370–00

90105–06044

90387–07789

90201–06557

5TG–1531A–00

90501–100A0

90467–14015

5TG–1532A–00

5TG–14419–00

BREATHER ASSY 1 1 1 1 1

BOLT, FLANGE 2 2 2 2 2

COLLAR 22222

WASHER, PLATE 2 2 2 2 2

HOSE, BREATHER 1 1 1 1 1 1

SPRING, COMPRESSION 1 1 1 1 1

CLIP 22222

HOSE, BREATHER 2 1 1 1 1 1

PIPE 1 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

JPN

B

13

FIG. 9 CARBURETOR

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5TG–14101–10

5JG–14959–00

91316–04012

688–14592–00

98502–04012

90202–08045

5JG–14951–00

5JG–14522–00

5JG–14388–00

3TJ–14267–40

5JG–14546–01

4FN–14997–00

3TJ–14159–40

5JG–14521–00

5JG–14275–00

CARBURETOR ASSY 1 1 1 1 1 1

.GASKET 1 1 1 1 1

.BOLT 22222

.SCREW 55555

.SCREW, PAN HEAD 4 4 4 4 4

.WASHER, PLATE 1 1 1 1 1

.WASHER 1 1 1 1 1

.SCREW, ADJUST 1 1 1 1 1

.VALVE, VACUUM CONTROL 1 1 1 1 1

.ROLLER 11111

.VALVE, NEEDLE 1 1 1 1 1

.SEAL 11111

.CLIP 11111

.SCREW, ADJUST 1 1 1 1 1

.SPRING 11111

USA

CAN

EUR

OCE

REMARKS

JPN

B

14

16

5JG–14264–00

17

5JG–14947–00

18

4MX–14948–04

19

3TJ–1494F–23

20

5TA–14943–27

21

4SR–14985–00

22

676–14548–00

23

4MX–14392–00

24

633–14159–00

25

5JG–14984–00

26

3TJ–14191–40

27

3TJ–14293–40

.COLLAR 11111

.NOZZLE, MAIN 1 1 1 1 1

.JET, SLOW (#42) 11111

.JET (#90) 11111

.JET, MAIN (#100) 1 1 1 1 1

.FLOAT 11111

.PIN, FLOAT ARM 1 1 1 1 1

.VALVE, NEEDLE 1 1 1 1 1

.CLIP 11111

.GASKET, FLOAT CHAMBER 1 1 1 1 1

.PLUG, DRAIN 1 1 1 1 1

.COVER 1 11111

FIG. 9 CARBURETOR

REF.
NO.

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

PART NO. DESCRIPTION

5JG–14940–17

3TJ–14536–40

3TJ–14933–40

6H4–14561–00

5TA–14371–00

5TA–14335–00

5TA–14997–00

5NX–14562–00

5NX–14216–00

4MX–14561–00

4MX–14115–00

3TJ–14137–40

5BE–14146–00

5JG–14346–00

5JG–14565–00

.DIAPHRAGM ASSY 1 1 1 1 1

.GASKET 2 2 2 2 2

.SPRING, DIAPHRAGM 1 1 1 1 1

.O-RING 1 1 1 1 1

.PLUNGER, STARTER 1 1 1 1 1

.SPRING, PLUNGER 1 1 1 1 1

.SEAL 11111

.O-RING 2 2 2 2 2

.SCREW 11111

.O-RING 1 1 1 1 1

.PLUG, SCREW 11111

.CLIP 33333

.PLATE 11111

.PLATE 11111

.SCREW 11111

USA

CAN

EUR

OCE

REMARKS

JPN

B

15

43

5JG–14531–00

44

5JG–14591–00

45

5PA–14146–00

46

5TG–8259A–00

47

5TG–85885–00

48

5TG–14916–V1

49

3TJ–14923–40

50

3TJ–14160–40

51

3TJ–14562–40

52

3TJ–14952–40

53

5TG–14171–00

54

5TG–14225–00

.SPRING, ADJUST SCREW 1 1 1 1 1

.SCREW 11111

.PLATE 11111

.SWITCH, CARBURETOR 1 1 1 1 1

.THROTTLE SENSOR ASSY 1 1 1 1 1

.NEEDLE 11111

.SCREW, PILOT 11111

.COIL, SPRING 1 1 1 1 1

.O-RING 1 1 1 1 1

.WASHER 1 1 1 1 1

.PLUNGER, STARTER 1 1 1 1 1

.CAP 11111

FIG. 9 CARBURETOR

REF.
NO.

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

PART NO. DESCRIPTION

5TG–14591–00

5TG–14935–00

5TG–14197–00

5TG–14987–00

5TG–14417–00

5TG–14418–00

5TG–14959–00

5TG–14561–00

5TG–14255–00

5TG–14335–00

5TG–14261–00

5TG–14943–89

5TA–14293–00

5TA–14227–00

5TA–14239–00

.SCREW 11111

.SPRING 11111

.PIPE 1 1 1 1 1

.HOSE 11111

.COVER 1 11111

.COVER 2 11111

.GASKET 1 1 1 1 1

.O-RING 1 1 1 1 1

.PLATE 11111

.SPRING, PLUNGER 1 1 1 1 1

.HOLDER 11111

.JET, MAIN (#158) 1 1 1 1 1

COVER 1 1 1 1 1 1

GASKET 11111

SEAL 1 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

JPN

C

2

70

5TA–14987–00

71

3TJ–14137–40

72

5TA–14428–00

73

24W–14193–00

74

91A20–07004

75

5TG–24311–10

76

90467–12053

77

90464–13133

78

90467–10038

HOSE 11111

CLIP 11111

BOLT 22222

PIPE 1 1 1 1 1

TUBE, FLEXIBLE VINYL 1 1 1 1 1

PIPE, FUEL 1 1 1 1 1 1

CLIP 11111

CLAMP 11111

CLIP 11111

FIG. 10 EXHAUST

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5TG–14611–00

5TG–14628–00

90201–05015

98980–06010

92990–06200

3VD–14613–01

91317–08020

5TG–14711–00

90105–10147

92990–10600

5TG–14752–00

95027–06008

8FA–14714–10

5TG–14718–00

90201–05015

PIPE, EXHAUST 1 1 1 1 1 1

PROTECTOR, EXHAUST PIPE 1 1 1 1 1

WASHER, PLATE 6 6 6 6 6

SCREW, BIND 3 3 3 3 3

WASHER, PLAIN 3 3 3 3 3

GASKET, EXHAUST PIPE 1 1 1 1 1

BOLT 11111

MUFFLER 1 11111

.BOLT, FLANGE 1 1 1 1 1

.WASHER, PLATE 1 1 1 1 1

PIPE, OUTLET 1 1 1 1 1

BOLT, FLANGE 1 1 1 1 1

GASKET, MUFFLER 11111

PROTECTOR, MUFFLER 1 11111

WASHER, PLATE 4 4 4 4 4

USA

CAN

EUR

OCE

REMARKS

JPN

C

3

16

98907–06010

17

92907–06200

18

5TG–14787–00

19

90110–06134

20

5BE–14788–00

21

95817–08025

22

90201–08326

SCREW, BIND 2 2 2 2 2

WASHER 2 2 2 2 2

CAP, SILENCER 1 1 1 1 1

BOLT, HEXAGON SOCKET HEAD 3 3 3 3 3

BAND, SILENCER 1 1 1 1 1

BOLT, FLANGE 2 2 2 2 2

WASHER, PLATE 2 2 2 2 2

FIG. 11 CRANKCASE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5TG–15100–00

99530–14016

91317–06050

91317–06060

91317–06075

5TG–15441–00

95027–06016

5TA–15421–00

98507–06025

5TA–17466–00

95027–10016

90430–10148

4JT–15381–01

5BE–15383–01

90149–06126

CRANKCASE ASSY 1 1 1 1 1

.PIN, DOWEL 2 2 2 2 2

BOLT 55555

BOLT 44444

BOLT 22222

HOLDER, CLUTCH CABLE 1 1 1 1 1

BOLT, FLANGE 1 1 1 1 1

COVER, CRANKCASE 2 1 1 1 1 1

SCREW, PAN HEAD 2 2 2 2 2

GUIDE, CHAIN 1 1 1 1 1

BOLT, FLANGE 1 1 1 1 1

GASKET 11111

PLATE, BEARING COVER 3 3 3 3 3

PLATE, BEARING COVER 4 4 4 4 4

SCREW 44444

USA

CAN

EUR

OCE

REMARKS

JPN

C

4

16

90149–06326

17

4L0–17471–00

18

5DH–18562–00

19

90105–06553

20

93210–10197

21

99530–10114

22

90387–164N2

23

99530–10116

24

90461–10011

SCREW 33333

PLATE, COVER 1 1 1 1 1

PLATE, STOPPER 2 5 5 5 5 5

BOLT, FLANGE 7 7 7 7 7

O-RING 1 1 1 1 1

PIN, DOWEL 1 1 1 1 1

COLLAR 22222

PIN, DOWEL 2 2 2 2 2

CLAMP 11111

FIG. 12 CRANKCASE COVER 1

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5TG–15411–00

90465–10017

91317–05012

90340–27002

93210–27370

90340–14128

93210–14369

3Y1–15363–00

93210–19123

5TG–15451–00

99530–08016

95027–06040

95027–06030

95027–06020

5TG–1549B–00

COVER, CRANKCASE 1 1 1 1 1 1

CLAMP 11111

BOLT 22222

PLUG, STRAIGHT SCREW 1 1 1 1 1

O-RING 1 1 1 1 1

PLUG, STRAIGHT SCREW 1 1 1 1 1

O-RING 1 1 1 1 1

PLUG, OIL 1 1 1 1 1

O-RING 1 1 1 1 1

GASKET, CRANKCASE COVER 1 1 1 1 1 1

PIN, DOWEL 2 2 2 2 2

BOLT, FLANGE 2 2 2 2 2

BOLT, FLANGE 5 5 5 5 5

BOLT, FLANGE 2 2 2 2 2

COVER ASSY 2 1 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

JPN

C

5

16

93210–60426

17

95027–06016

18

5XD–15431–00

19

93101–14164

20

90201–15701

21

99009–22500

22

5TA–15415–10

23

95027–06030

24

95027–06040

25

583–13113–00

26

93503–08007

27

90501–043E0

.O-RING 1 1 1 1 1

BOLT, FLANGE 2 2 2 2 2

COVER, CRANKCASE 3 1 1 1 1 1

OIL SEAL 11111

WASHER, PLATE (T=1.0) 1 1 1 1 1

CIRCLIP 11111

COVER, GENERATOR 1 1 1 1 1

BOLT, FLANGE 2 2 2 2 2

BOLT, FLANGE 3 3 3 3 3

SEAT, CHECK BALL 1 1 1 1 1

BALL 11111

SPRING, COMPRESSION 1 1 1 1 1