YAMAHA YFS200P, YFS200, YF200S PARTS CATALOGUE 02
YFS200P
(5KJ7)
U49
YFS200P
YFS200
YF200S
(5KJ8)
(5KJ8)
(5KJ7)
CANADA
FRANCE
JAPAN
A
2
2A5KJ–100E1
YFS200P/YFS200/YF200S
PARTS CATALOGUE
E2001 by Yamaha Motor Co., Ltd.
1st Edition, Jun. 2001
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
A
3
FOREWORD
This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are
orderingreplacementparts, pleasereferto thisParts Catalogue andquote both partnumbers and
part names correctly.
YFS200P/YF200S(5KJ7), YFS200P/YFS200(5KJ8)
1. Modifications or additions which have been made after issue of the Parts
Catalogue will be announced in the Yamaha Parts News.
It is advisable that you make necessary corrections to the Parts Catalogue
according to the Yamaha Parts News.
2. Abbreviations
The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in
front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4. Number of component for assembly
The numeral appearing to the right of each component part indicates the
quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
1M1–83309–60 .REFLECTOR 1
5. Applicable colors of graphics are represented in the “REMARKS” as shown
below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
6. Applicable Serial No.
Engine Serial No. Frame Serial No.
7. Note that the illustrations for reference in finding parts numbers, not to be
used for assembling. When assembling, please use the applicable service
manual.
8. The asterisk (*) before a reference number indicates modification items
after the first edition.
A
4
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–refer the “model code –
production code No.” in the catalogue to the “model code – production code No.
“indicated on the Model Label affixed onto the product concemed.
(2) “Model Label”Indication
ab
xxxx – xxx
c
x
(3) Model Label Affixing Location
a: Model Type Code
b: Production Code No.
c: Colouring Type
4TW1–010
A
(4) Model Code – Production Code Number of Model Listed in This Parts Catalog
Model
Code
5KJ7
5KJ8
Production
Code No.
010 U49
020 JAPAN
010 CANADA
020 FRANCE
Country
(destination)
Model
Code
Production
Code No.
(destination)
Country
(5) Colouring Information
Model
Code
5KJ7
5KJ8
5KJ7
5KJ8
A
5
Colouring type
code
A 0583
B 0033 YAMAHA BLACK YB
Colour
code
Colour Name
DEEP PURPLISH BLUE
SOLID E
Abbrevi-
ation
DPBSE
FIG. 1 CYLINDER HEAD
REF.
NO.
10 3R9–11162–00 ABSORBER 2 2 2 2 2
11 3R6–11162–00 ABSORBER 2 4 4 4 4
12 3JM–11351–01 GASKET, CYLINDER 1 1 1 1
13 10V–1131E–00 HOLDER 1 1 1 1 1
14 90116–08318 BOLT, STUD 2 2 2 2
PART NO. DESCRIPTION REMARKS
1 2XJ–11111–00 HEAD, CYLINDER 1 1 1 1 1
2 3R9–11162–00 ABSORBER 2 2 2 2 2
3 1K6–11128–00 ABSORBER 4 2 2 2 2
4 90116–08394 BOLT, STUD 6 6 6 6
5 95317–08600 NUT 6 6 6 6
6 90201–08649 WASHER, PLATE 6 6 6 6
7 94701–00204 PLUG, SPARK (NGK BR8ES) 1 1 1
94703–00204 PLUG, SPARK(NGK–BR8ES) 1
8 2XJ–11181–00 GASKET, CYLINDER HEAD 1 1 1 1 1
9 2XJ–11311–01 CYLINDER 1 1 1 1 1
U49
CAN
FRA
JPN
B
15 90116–08388 BOLT, STUD 2 2 2 2
16 99530–10114 PIN, DOWEL 2 2 2 2
17 90179–08299 NUT 4 4 4 4
2
FIG. 2 CRANKSHAFT. PISTON
REF.
NO.
10 93310–316H6 BEARING 1 1 1 1
11 4L0–11633–00 PIN, PISTON 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 37F–11400–00 CRANKSHAFT ASSY 1 1 1 1
2 37F–11412–00 .CRANK 1 1 1 1 1
3 37F–11422–00 .CRANK 2 1 1 1 1
4 43G–11651–00 .ROD, CONNECTING 1 1 1 1
5 37F–11681–00 .PIN, CRANK 1 1 1 1 1
6 90209–22248 .WASHER 2 2 2 2
7 93310–522L4 .BEARING 1 1 1 1
8 2XJ–11631–01–97 PISTON (STD) 1 1 1 1
2XJ–11635–01 PISTON (0.25MM O/S) 1 1 1 1 AP
2XJ–11636–01 PISTON (0.50MM O/S) 1 1 1 1 AP
9 3JM–11601–00 PISTON RING SET (STD) 1 1 1 1
3JM–11601–10 PISTON RING SET (0.25MM O/S) 1 1 1 1 AP
3JM–11601–20 PISTON RING SET (0.50MM O/S) 1 1 1 1 AP
U49
CAN
FRA
JPN
B
12 93450–17044 CIRCLIP 2 2 2 2
13 93306–20562 BEARING 1 1 1 1
14 93306–30556 BEARING 1 1 1 1
15 93102–25331 OIL SEAL 1 1 1 1
16 93103–32099 OIL SEAL 1 1 1 1
17 90387–206K3 COLLAR 1 1 1 1
18 90280–03017 KEY, WOODRUFF 1 1 1 1
19 90282–05047 KEY, STRAIGHT 1 1 1 1
20 10V–11536–01 GEAR, DRIVE 1 1 1 1
21 37F–11454–00 WEIGHT 1 1 1 1 1
22 93306–20211 BEARING (6202SH2–C3) 1 1 1 1
23 93306–20335 BEARING 1 1 1 1
3
FIG. 2 CRANKSHAFT. PISTON
REF.
NO.
24 90282–05013 KEY, STRAIGHT 1 1 1 1
25 37F–11530–00 BALANCER WEIGHT GEAR COMP. 1 1 1 1
26 90215–12235 WASHER, LOCK 1 1 1 1
27 90170–12337 NUT 1 1 1 1
PART NO. DESCRIPTION REMARKS
U49
CAN
FRA
JPN
B
4
FIG. 3 OIL PUMP
REF.
NO.
10 93101–10001 OIL SEAL 1 1 1 1
11 137–13176–00 METAL, WORM SHAFT OUTER 1 1 1 1
12 10V–13178–01 GEAR, PUMP DRIVE 1 1 1 1
13 93603–22028 PIN, DOWEL 1 1 1 1
14 93430–08007 CIRCLIP 2 2 2 2
15 90468–02033 CLIP 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 2XJ–13100–00 OIL PUMP ASSY 1 1 1 1
2 90445–054F8 .HOSE 1 1 1 1
3 90468–02033 .CLIP 1 1 1 1
4 90430–04004 .GASKET 1 1 1 1
5 98907–04008 .SCREW, BIND 1 1 1 1
6 10V–13175–00 SHAFT, WORM 1 1 1 1
7 90201–08624 WASHER, PLATE 1 1 1 1
8 126–13116–01 GASKET, PUMP CASE 1 1 1 1
9 98507–05014 SCREW, PAN HEAD 2 2 2 2
U49
CAN
FRA
JPN
B
16 90468–15020 CLIP 1 1 1 1
5
FIG. 4 INTAKE
REF.
NO.
10 90450–44046 HOSE CLAMP ASSY 1 1 1 1
11 90460–49058 CLAMP, HOSE 1 1 1 1
12 2XJ–14453–00 JOINT, AIR CLEANER 1 1 1 1 1
13 2XJ–14477–00 PLATE 1 1 1 1
14 2XJ–14459–00 HOLDER, GUIDE 1 1 1 1
15 95607–05100 NUT, U 6 6 6 6
PART NO. DESCRIPTION REMARKS
1 2HF–13610–01 REED VALVE ASSY 1 1 1 1
2 2HF–13613–00 .REED, VALVE 2 2 2 2
3 58T–13616–01 .STOPPER, REED VALVE 2 2 2 2
4 98517–03008 .SCREW, PAN HEAD 4 4 4 4
5 92907–03100 .WASHER 4 4 4 4
6 3JM–13621–00 GASKET, VALVE SEAT 1 1 1 1
7 2XJ–13565–00 JOINT, CARBURETOR 1 1 1 1
8 97007–06025 BOLT 4 4 4 4
9 92907–06600 WASHER, PLATE 4 4 4 4
U49
CAN
FRA
JPN
B
16 2XJ–14451–00 ELEMENT, AIR CLEANER 1 1 1 1
17 2XJ–14458–00 GUIDE 1 1 1 1
18 90209–06096 WASHER 1 1 1 1
19 98507–06060 SCREW, PAN HEAD 1 1 1 1
20 2XJ–14412–01 CAP, CLEANER CASE 1 1 1 1 1
21 15A–14462–00 SEAL 1 1 1 1
22 90159–06085 SCREW, WITH WASHER 4 4 4 4
23 2XJ–14437–00 DUCT 1 1 1 1
24 90460–56105 CLAMP, HOSE 1 1 1 1
25 59V–14457–00 SEAL 1 1 1 1
26 90467–22080 CLIP 1 1 1 1
6
FIG. 5 CARBURETOR
REF.
NO.
10 137–14153–00 .WASHER, MAIN JET 1 1 1 1
11 4L0–14141–46 .NOZZLE, MAIN 1 1 1 1
12 2NL–14197–00 .PIPE 1 1 1 1
13 98502–04016 .SCREW, PAN HEAD 4 4 4 4
14 92990–04100 .WASHER, SPRING 4 4 4 4
15 4L0–14197–00 .PIPE 2 2 2 2
PART NO. DESCRIPTION REMARKS
1 2XJ–14101–01 CARBURETOR ASSY 1 1 1 1 1
2 304–14184–00 .GASKET, FLOAT CHAMBER 1 1 1 1
3 260–14142–32 .JET, PILOT (# 32.5) 1 1 1 1
4 98502–04008 .SCREW, PAN HEAD 1 1 1 1
5 2MA–14107–28 .NEEDLE VALVE SET 1 1 1 1
6 4L0–14185–00 .FLOAT 1 1 1 1
7 537–14186–00 .PIN, FLOAT 1 1 1 1
8 2XJ–14112–20 .VALVE, THROTTLE 1 1 1 1 1
9 137–14143–46 .JET, MAIN (#230) 1 1 1 1
U49
CAN
FRA
JPN
B
16 2GU–14153–00 .RING 1 1 1 1
17 248–14131–00 .SPRING, THROTTLE VALVE 1 1 1 1
18 12R–14191–00 .PLUG, DRAIN 1 1 1 1
19 2GU–14952–00 .WASHER 1 1 1 1
20 10W–14104–00 .AIR SCREW SET 1 1 1 1
21 500–14146–00 .PLATE 1 1 1 1
22 2GU–14171–00 .PLUNGER, STARTER 1 1 1 1
23 558–14147–00 .O–RING 1 1 1 1
24 2GU–14161–00 .NUT, CABLE ADJUSTING 1 1 1 1
25 98502–05008 .SCREW, PAN HEAD 1 1 1 1
26 92990–05100 .WASHER, SPRING 1 1 1 1
27 2GU–14243–00 .PLATE 1 1 1 1 FOR LEFT
7
FIG. 5 CARBURETOR
REF.
NO.
28 2XJ–1490J–00 .NEEDLE SET 1 1 1 1
29 3JM–8259E–00 SWITCH ASSY 1 1 1 1
30 2GU–2633K–00 WIRE, INNER 1 1 1 1 1
31 98507–03010 SCREW, PAN HEAD 3 3 3 3
32 92907–03100 WASHER 3 3 3 3
33 92907–03600 WASHER 3 3 3 3
PART NO. DESCRIPTION REMARKS
U49
CAN
FRA
JPN
B
8
FIG. 6 EXHAUST
REF.
NO.
10 95817–06012 BOLT, FLANGE 2 2 2 2
11 2XJ–14753–00 SILENCER, EXHAUST 1 1 1 1
12 1W2–14714–00 GASKET, MUFFLER 1 1 1 1
13 90460–37026 CLAMP, HOSE 2 2 2 2
14 95817–08016 BOLT, FLANGE 2 2 2 2
15 2XJ–14752–00 PIPE, OUTLET 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 2XJ–14610–00 EXHAUST PIPE ASSY 1 1 1 1 1
2 2XJ–14718–00 PROTECTOR, MUFFLER 1 1 1 1 1
3 98907–06010 SCREW, BIND 2 2 2 2
4 4BD–14766–00 WASHER, PROTECTOR 4 4 4 4
5 90206–06090 WASHER, WAVE 2 2 2 2
6 3PA–14613–10 GASKET, EXHAUST PIPE 1 1 1 1
7 90116–08042 BOLT, STUD 2 2 2 2
8 90179–08270 NUT 2 2 2 2
9 565–14771–00 STAY, MUFFLER 1 1 1 1 1
U49
CAN
FRA
JPN
B
16 2XJ–14755–10 GASKET, SILENCER 1 1 1 1
17 98907–06010 SCREW, BIND 3 3 3 3
9
FIG. 7 CRANKCASE
REF.
NO.
10 98507–06030 SCREW, PAN HEAD 1 1 1 1
11 98507–06075 SCREW, PAN HEAD 2 2 2 2
12 92907–06600 WASHER, PLATE 2 2 2 2
13 90480–01209 GROMMET 1 1 1 1
14 90338–09206 PLUG 1 1 1 1
15 137–13115–01 CONNECTOR, SUCTION PIPE 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 2XJ–15111–01 CRANKCASE 1 1 1 1 1
2 2XJ–15121–00 CRANKCASE 2 1 1 1 1
3 99530–12016 PIN, DOWEL 2 2 2 2
4 98507–06045 SCREW, PAN HEAD 8 8 8 8
5 98507–06060 SCREW, PAN HEAD 1 1 1 1
6 90340–12059 PLUG, STRAIGHT SCREW 1 1 1 1
7 90201–12172 WASHER, PLATE 1 1 1 1
8 37F–15128–00 HOLDER 1 1 1 1
9 98507–08010 SCREW, PAN HEAD 1 1 1 1
U49
CAN
FRA
JPN
B
16 90446–09155 HOSE 1 1 1 1
17 90201–166L5 WASHER, PLATE 2 2 2 2
10
FIG. 8 CRANKCASE COVER 1
REF.
NO.
10 37F–15416–00 COVER, OIL PUMP 1 1 1 1
11 98507–06030 SCREW, PAN HEAD 4 4 4 4
12 3Y1–15363–00 PLUG, OIL 1 1 1 1
13 93210–19123 O–RING 1 1 1 1
14 367–13174–00 HOLDER, OIL PIPE 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 2XJ–15411–00 COVER, CRANKCASE 1 1 1 1 1
2 2XJ–15379–00 SEAL, CRANKCASE 1 1 1 1
3 98507–06030 SCREW, PAN HEAD 5 5 5 5
4 90465–10069 CLAMP 1 1 1 1
5 2XJ–15420–00 CRANKCASE COVER ASSY 2 1 1 1 1
6 99530–10014 PIN, DOWEL 2 2 2 2
7 3JM–15451–11 GASKET, CRANKCASE COVER 1 1 1 1 1
8 95027–06030 BOLT, FLANGE 7 7 7 7
9 95027–06035 BOLT, FLANGE 1 1 1 1
U49
CAN
FRA
JPN
B
11
FIG. 9 STARTER CLUTCH
REF.
NO.
10 2XJ–15620–10 KICK CRANK ASSY 1 1 1 1
11 90179–12659 NUT 1 1 1 1
12 93109–20014 OIL SEAL 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 10V–15660–00 KICK AXLE ASSY 1 1 1 1
2 10V–15641–00 GEAR, KICK (23T) 1 1 1 1
3 90468–26048 CLIP 1 1 1 1
4 90201–200J7 WASHER, PLATE 1 1 1 1
5 90508–26667 SPRING, TORSION 1 1 1 1
6 10V–15666–00 SPACER 1 1 1 1
7 10V–15651–00 GEAR, KICK IDLE (29T) 1 1 1 1
8 90201–154E8 WASHER, PLATE (1.0T) 2 2 2 2
9 99009–15400 CIRCLIP 2 2 2 2
U49
CAN
FRA
JPN
B
12
FIG. 10 CLUTCH
REF.
NO.
10 1HX–16383–00 SPRING, CLUTCH BOSS 1 1 1 1
11 2JK–16111–01 GEAR, PRIMARY DRIVE (22T) 1 1 1 1
12 90179–12567 NUT 1 1 1 1
13 90208–18046 WASHER, CONICAL SPRING 1 1 1 1
14 90201–180P2 WASHER, PLATE 1 1 1 1
15 90215–12271 WASHER, LOCK 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 3JM–16150–01 PRIMARY DRIVEN GEAR COMP. 1 1 1 1
2 37F–16371–01 BOSS, CLUTCH 1 1 1 1
3 1V1–16324–00 PLATE, CLUTCH 1 6 6 6 6
4 4V0–16321–00 PLATE, FRICTION 6 6 6 6
5 2TV–16154–00 PLATE, THRUST 1 1 1 1 1
6 37F–16351–00 PLATE, PRESSURE 1 1 1 1 1
7 90501–20568 SPRING, COMPRESSION 5 5 5 5
8 90119–05001 BOLT, WITH WASHER 5 5 5 5
9 1HX–16331–00 PLATE, FRICTION 2 1 1 1 1
U49
CAN
FRA
JPN
B
16 90170–12370 NUT 1 1 1 1
17 1W1–16358–01 PLATE, PUSH 1 1 1 1
18 1W1–16356–02 ROD, PUSH 1 1 1 1 1
19 92907–06200 WASHER 1 1 1 1
20 95307–06600 NUT 1 1 1 1
21 93503–16003 BALL 1 1 1 1
22 2J5–16357–00 ROD, PUSH 2 1 1 1 1
23 37F–16380–02 PUSH LEVER ASSY 1 1 1 1
24 90508–20555 SPRING, TORSION 1 1 1 1
25 90201–14217 WASHER, PLATE 1 1 1 1
26 93104–14004 OIL SEAL 1 1 1 1
27 93315–21429 BEARING 1 1 1 1
13
FIG. 11 TRANSMISSION
REF.
NO.
10 93306–20431 BEARING (B6204Z) 1 1 1 1
11 93311–31576 BEARING 1 1 1 1
12 37F–17421–01 AXLE, DRIVE 1 1 1 1
13 2XJ–17211–00 GEAR, 1ST WHEEL (34T) 1 1 1 1
14 2XJ–17251–00 GEAR, 5TH WHEEL (19T) 1 1 1 1
15 2XJ–17231–00 GEAR, 3RD WHEEL (25T) 1 1 1 1
PART NO. DESCRIPTION REMARKS
1 2XJ–17411–00 AXLE, MAIN 1 1 1 1
2 2XJ–17151–00 GEAR, 5TH PINION (18T) 1 1 1 1
3 2XJ–17131–00 GEAR, 3RD–4TH PINION (15T–16T) 1 1 1 1
4 2XJ–17161–00 GEAR, 6TH PINION (21T) 1 1 1 1
5 2XJ–17121–00 GEAR, 2ND PINION (14T) 1 1 1 1
6 90201–20266 WASHER, PLATE (1.0T) 1 1 1 1
7 90201–206L6 WASHER, PLATE 1 1 1 1
8 90209–16133 WASHER 1 1 1 1
9 93410–20038 CIRCLIP 3 3 3 3
U49
CAN
FRA
JPN
B
16 2XJ–17241–00 GEAR, 4TH WHEEL (20T) 1 1 1 1
17 2XJ–17261–00 GEAR, 6TH WHEEL (19T) 1 1 1 1
18 2XJ–17221–01 GEAR, 2ND WHEEL 1 1 1 1
19 90201–150J4 WASHER, PLATE 1 1 1 1
20 93440–15012 CIRCLIP 1 1 1 1
21 90209–18135 WASHER 2 2 2 2
22 93410–22039 CIRCLIP 4 4 4 4
23 90201–22555 WASHER, PLATE 1 1 1 1
24 93311–51554 BEARING 1 1 1 1
25 93306–30438 BEARING 1 1 1 1
26 93102–20143 OIL SEAL 1 1 1 1
27 93832–13164 SPROCKET, DRIVE (13T) 1 1 1 1
14
FIG. 11 TRANSMISSION
REF.
NO.
28 5H0–17456–00 HOLDER, SPROCKET 1 1 1 1
29 97027–06012 BOLT 2 2 2 2
30 10V–17471–00 PLATE, COVER 1 1 1 1
31 98507–06012 SCREW, PAN HEAD 2 2 2 2
PART NO. DESCRIPTION REMARKS
U49
CAN
FRA
JPN
B
15
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