YAMAHA YFM90RY, YFM90R PARTS CATALOGUE

YFM90RY (43D2) CANADA YFM90RY (43D3) EUROPE YFM90RY (43D1) OCEANIA YFM90RY (43D1) C SOUTH AMERICA YFM90R (43D1) JAPAN
NEWS NO. DATE COMMENT
PE0-MC-080069 Oct.,27,2008 FIG.13, 16, 26 LIST CORRECTION
1H43D-100E1
()
YFM90RY/YFM90R
PARTS CATALOGUE
©2008 by Yamaha Motor Co., Ltd.
1st edition, July 2008
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.
2. Abbreviations The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
DPBSE(*) DEEP PURPLISH BLUE SOLID E 0583
YB(*) YAMAHA BLACK 0033
FOREWORD
9. Quantity Column Information
Column No. Name Of Q’ty Column Destination
1 CAN CANADA
2 EUR EUROPE
3 OCE OCEANIA
4 CSA C SOUTH AMERICA
5JPN JAPAN
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–reference the “model code – production code No.” in the catalogue with the “model code – production code No.” indi­cated on the Model Label affixed onto the product concerned.
(2) “Model Label” Indication
(3) Model Label Affixing Location
(4) Colouring Information
Model Code
43D1
43D2
43D3
Colouring
Type Code
A 0583
B 0033
A 0583
B 0033
A 0583
Colour
Code
Colour Name
DEEP PURPLISH BLUE SOLID E DPBSE
YAMA H A B L AC K YB
DEEP PURPLISH BLUE SOLID E DPBSE
YAMA H A B L AC K YB
DEEP PURPLISH BLUE SOLID E DPBSE
Abbrevia-
tion
(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
Model
Code
43D1
43D2 010 CANADA
43D3 010 EUROPE
Production
Code No.
020
030 JAPAN
040
Country
(destination)
AUSTRA LIA
NEW ZEALAND
C SOUTH AMERICA
Model
Code
Production
Code No.
Country
(destination)
ENGINE
CYLINDER ............................................................................ 1
CRANKSHAFT & PISTON ....................................................3
VALVE ...................................................................................4
CAMSHAFT & CHAIN ...........................................................5
AIR SHROUD & FAN ............................................................6
OIL PUMP .............................................................................7
INTAKE .................................................................................8
CARBURETOR ..................................................................... 10
EXHAUST .............................................................................12
CRANKCASE ........................................................................13
STARTER ..............................................................................15
CLUTCH ................................................................................16
TRANSMISSION ................................................................... 17
CHASSIS
FRAME ..................................................................................18
FRONT FENDER ..................................................................19
REAR FENDER .....................................................................20
REAR ARM ...........................................................................21
STEERING ............................................................................22
FRONT SUSPENSION & WHEEL ........................................23
FUEL TANK ...........................................................................24
SEAT .....................................................................................25
FRONT WHEEL ....................................................................26
REAR WHEEL .......................................................................29
REAR BRAKE CALIPER .......................................................30
STEERING HANDLE & CABLE ............................................31
REAR MASTER CYLINDER .................................................33
STAND & FOOTREST ..........................................................34
GUARD .................................................................................35
GENERATOR ........................................................................ 36
STARTING MOTOR .............................................................. 37
HEADLIGHT ..........................................................................38
ELECTRICAL 1 .....................................................................39
ELECTRICAL 2 .....................................................................40
GRAPHICS ............................................................................ 41
EMBLEM & LABEL 1 ............................................................. 42
EMBLEM & LABEL 2 ............................................................. 43
EMBLEM & LABEL 3 ............................................................. 44
EMBLEM & LABEL 4 ............................................................. 45
CONTENTS
INDEX
NUMERICAL INDEX ............................................................. 46
FIG. 1 CYLINDER
REF. NO.
1
2
PART NO. DESCRIPTION
43D–E1102–00
94701–00366
CYLINDER HEAD ASSY 1 1 1 1 1
PLUG, SPARK (NGK CR7HSA) 1 1 1 1
CAN
EUR
OCE
CSA
REMARKS
JPN
94703–00366
3
43D–E1179–00
4
43D–E1181–00
5
43D–E3516–00
6
43D–E1392–00
7
43D–E1311–00
8
43D–E3177–00
9
95827–06012
10
43D–E1351–00
11
43D–E2174–00
12
43D–E1391–00
13
43D–E1195–00
14
95022–06100
15
43D–E2173–00
16
43D–E3318–00
17
43D–E4439–00
18
43D–E1190–00
PLUG, SPARK (NGK CR7HSA) 1
BOLT, STUD 2 2 2 2 2
GASKET, CYLINDER HEAD 1 1 1 1 1 1
PIN, DOWEL 6 6 6 6 6
BOLT, STUD 2 2 2 2 2 2
CYLINDER 1 1 1 1 1 1
WASHER 1 1 1 1 1
BOLT, FLANGE 1 1 1 1 1
GASKET, CYLINDER 1 1 1 1 1
BOLT, STUD 2 2 2 2 2
BOLT, STUD 1 2 2 2 2 2
GASKET 11111
BOLT, FLANGE 2 2 2 2 2
CAP, CAMSHAFT 1 1 1 1 1 1
WASHER 4 4 4 4 4
NUT 44444
COVER, CYLINDER HEAD 1 1 1 1 1 1
19
43D–E1182–00
20
95027–06020
21
43D–E3556–00
22
43D–E4271–00
23
43D–E3590–00
24
43D–E119B–00
25
43D–E3575–00
26
43D–E3569–00
.GASKET, CYLINDER HEAD 2 1 1 1 1 1
BOLT, FLANGE 4 4 4 4 4
GASKET, MANIFOLD 11111
INSULATOR 11111
CARBURETOR JOINT ASSY 1 1 1 1 1
.O-RING 1 1 1 1 1
.BAND 11111
PLUG, BLIND 1 1 1 1 1
1
FIG. 1 CYLINDER
REF. NO.
27
PART NO. DESCRIPTION
43D–E4358–00
NUT 22222
CAN
EUR
OCE
CSA
REMARKS
JPN
2
FIG. 2 CRANKSHAFT & PISTON
REF. NO.
1
2
3
4
5
6
PART NO. DESCRIPTION
43D–E1400–00
43D–E1545–00
43D–E1631–00
43D–E1633–00
43D–E1634–00
43D–E1610–00
CRANKSHAFT ASSY 1 1 1 1 1
.KEY, WOODRUFF 1 1 1 1 1
PISTON (STD) 1 1 1 1 1
PIN, PISTON 1 1 1 1 1
CLIP, PISTON PIN 2 2 2 2 2
PISTON RING SET (STD) 1 1 1 1 1
CAN
EUR
OCE
CSA
REMARKS
JPN
3
FIG. 3 VALVE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO. DESCRIPTION
43D–E2111–00
43D–E2121–00
43D–E2119–00
43D–E3578–00
43D–E2114–00
43D–E2113–00
43D–E2117–00
43D–E2118–00
43D–E2151–00
43D–E2159–00
95307–05600
43D–E2146–00
43D–E2156–00
VALVE, INTAKE 1 1 1 1 1
VALVE, EXHAUST 1 1 1 1 1
SEAL, VALVE STEM 2 2 2 2 2
WASHER 2 2 2 2 2
SPRING, VALVE OUTER 2 2 2 2 2
SPRING, VALVE INNER 2 2 2 2 2
RETAINER, VALVE SPRING 2 2 2 2 2
COTTER, VALVE 4 4 4 4 4
ARM, VALVE ROCKER 2 2 2 2 2
SCREW, VALVE ADJUSTING 2 2 2 2 2
NUT 22222
SHAFT, ROCKER 1 1 1 1 1
SHAFT, ROCKER 2 1 1 1 1 1
CAN
EUR
OCE
CSA
REMARKS
JPN
4
FIG. 4 CAMSHAFT & CHAIN
REF. NO.
1
2
3
4
5
6
7
8
PART NO. DESCRIPTION
95022–06016
43D–E2210–00
43D–E2213–00
43D–E2241–00
43D–E2190–00
43D–E2231–00
43D–E22C0–00
43D–E21K0–00
BOLT, FLANGE 2 2 2 2 2
TENSIONER ASSY, CAM CHAIN 1 1 1 1 1
GASKET, TENSIONER CASE 1 1 1 1 1
GUIDE, STOPPER 2 1 1 1 1 1
CHAIN ASSY 11111
GUIDE, STOPPER 1 1 1 1 1 1
BOLT SET 11111
CAMSHAFT COMP. 1 1 1 1 1
CAN
EUR
OCE
CSA
REMARKS
JPN
5
FIG. 5 AIR SHROUD & FAN
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
43D–E2660–00
43D–E261B–00
43D–E3889–00
43D–E2601–00
43D–E2659–00
43D–E2668–00
43D–E261C–00
43D–E4216–00
43D–E2620–00
43D–E261D–00
43D–E261F–00
43D–E2650–00
43D–E261J–00
43D–E261D–00
43D–E4567–00
AIR SHROUD ASSY 1 1 1 1 1
.GROMMET SHROUD 1 1 1 1 1 1
.LABEL 11111
DUCT INLET COMP. 1 1 1 1 1
.DAMPER, AIR SHROUD 2 1 1 1 1 1
.DAMPER, AIR SHROUD 3 1 1 1 1 1
.GROMMET SHROUD 2 1 1 1 1 1
SCREW 33333
AIR SHROUD ASSY 1 1 1 1 1
.NUT SPRING 1 1 1 1 1 1
.NUT SPRING 2 1 1 1 1 1
AIR SHROUD ASSY.,2 1 1 1 1 1
.COVER 1 11111
.NUT SPRING 1 1 1 1 1 1
.SCREW 22222
CAN
EUR
OCE
CSA
REMARKS
JPN
16
43D–E261F–00
17
43D–E261G–00
18
43D–E4325–00
19
95027–06020
20
43D–E4475–00
21
43D–E261K–00
22
95827–06025
23
43D–E262K–00
24
95022–06016
25
43D–E261H–00
.NUT SPRING 2 1 1 1 1 1
.CLAMP 2 11111
SCREW, PAN HEAD 2 2 2 2 2
BOLT, FLANGE 3 3 3 3 3
WASHER 2 2 2 2 2
COVER 2 1 1 1 1 1
BOLT, FLANGE 1 1 1 1 1
CLAMP 1 11111
BOLT, FLANGE 1 1 1 1 1
SEAL 1 1 1 1 1 1
6
FIG. 6 OIL PUMP
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
PART NO. DESCRIPTION
43D–E119A–00
43D–E5181–00
43D–E3300–00
95027–06020
95022–06020
43D–E3325–00
43D–E4358–00
43D–E3411–00
43D–E3469–00
43D–E5300–00
43D–E319C–00
O-RING 2 2 2 2 2
PIN, DOWEL 1 1 1 1 1
OIL PUMP ASSY 1 1 1 1 1
BOLT, FLANGE 1 1 1 1 1
BOLT, FLANGE 2 2 2 2 2
GEAR, PUMP DRIVEN 1 1 1 1 1
NUT 11111
STRAINER, OIL 1 1 1 1 1
SPRING 1 1 1 1 1
DRAIN PLUG SET 1 1 1 1 1
.O-RING 1 1 1 1 1
CAN
EUR
OCE
CSA
REMARKS
JPN
7
FIG. 7 INTAKE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
43D–E4411–00
43D–E449E–00
43D–E4451–00
43D–E4468–00
43D–E440H–00
43D–E4417–00
43D–E4418–00
43D–E443E–00
43D–E4382–00
43D–E4453–00
43D–E4419–00
43D–E4455–00
43D–E4452–00
43D–E41A1–00
43D–E4137–00
CASE, AIR CLEANER 1 1 1 1 1 1
COVER, AIR CLEANER 2 2 2 2 2
ELEMENT, AIR CLEANER 2 2 2 2 2
PLATE,ELEMENT FITTING 2 2 2 2 2
PLATE ELEMENT SET 2 2 2 2 2 2
COVER 1 1 1 1 1 1
COVER 2 1 1 1 1 1
PIPE, DRAIN 2 2 2 2 2
CAP, DRAIN PIPE 2 2 2 2 2
JOINT, AIR CLEANER 1 1 1 1 1 1
PIPE 1 1 1 1 1
BAND 22222
SEAL 1 1 1 1 1
SEAL RING 2 2 2 2 2
CLIP 44444
CAN
EUR
OCE
CSA
REMARKS
JPN
16
43D–E4429–00
17
43D–E5793–00
18
43D–E6739–00
19
43D–E4159–00
20
43D–E4222–00
21
43D–E4148–00
22
43D–E4149–00
23
43D–E4159–00
24
43D–E449C–00
25
43D–E449D–00
26
43D–E442F–00
27
43D–E1126–00
SCREW 66666
SCREW 22222
SCREW 44444
CLIP 11111
VALVE, DRAIN 22222
PIPE 1 1 1 1 1
PIPE 1 1 1 1 1
CLIP 22222
CLIP 1 11111
CLIP 2 11111
PROTECTOR 11111
PIPE, BREATHER 3 1 1 1 1 1
8
FIG. 7 INTAKE
REF. NO.
28
PART NO. DESCRIPTION
43D–E4169–00
CAP 11111
CAN
EUR
OCE
CSA
REMARKS
JPN
9
FIG. 8 CARBURETOR
REF. NO.
1
PART NO. DESCRIPTION
43D–E4301–00
CARBURETOR ASSY 1 1
CAN
EUR
OCE
CSA
REMARKS
JPN
43D–E4301–10
2
43D–E4345–00
3
43D–E4321–00
4
43D–E4333–00
5
98502–04008
6
43D–E4342–16
7
43D–E4347–00
8
43D–E4341–00
9
288–E4343–50
10
5WB–E434A–00
11
5LB–E4936–00
12
5LB–E4275–00
13
43D–E4336–00
43D–E4336–10
14
5WB–E4286–00
15
43D–E439D–00
16
43D–E4344–00
CARBURETOR ASSY 1 1 1 1 1
.PLUG, MAIN NOZZLE 1
.SCREW, THROTTLE 1 1 1 1 1
.SPRING, THROTTLE STOP 1 1 1 1 1
.SCREW, PAN HEAD 5 5 5 5 5
.JET, PILOT (# 32) 11111
.PILOT SCREW SET 1 1 1 1 1
.NOZZLE, MAIN 1 1 1 1 1
.JET, MAIN (#100) 1 1 1 1 1
.DIAPHRAGM 1 1 1 1 1
.SEAT, SPRING 1 1 1 1 1
.SPRING 11111
.NEEDLE 1
.NEEDLE 1111
.SPRING 11111
.CAP, MIXING CHAMBER 1 1 1 1 1
.JET, STARTER (# 0) 1 1 1 1 1
17
43D–E4392–00
18
5WB–E4385–00
19
5LB–E4386–00
20
5WB–E4384–00
21
43D–E4306–00
22
98502–04014
23
43D–E443G–00
24
4FP–E4349–00
25
5AV–E4594–00
.VALVE, NEEDLE 1 1 1 1 1
.FLOAT 11111
.PIN, FLOAT 1 1 1 1 1
.GASKET, FLOAT CHAMBER 1 1 1 1 1
.DRAIN SCREW ASSY 1 1 1 1 1
.SCREW, PAN HEAD 3 3 3 3 3
.PIPE, DRAIN 2 1 1 1 1 1
.PIPE 1 1 1 1 1
.NUT 11111
10
FIG. 8 CARBURETOR
REF. NO.
26
27
28
29
30
31
32
33
34
35
36
37
38
PART NO. DESCRIPTION
43D–E4346–00
43D–E4333–10
43D–E4321–10
43D–E4397–10
43D–E4398–00
98502–04010
43D–E4304–00
43D–E432A–00
43D–E4307–00
43D–E4310–00
90201–08016
43D–H331N–00
5FU–83790–20
.PLATE 11111
.SPRING, THROTTLE STOP 1 1 1 1 1
.ADJUSTER,THROTTLE 1 1 1 1 1
.O-RING 1 1 1 1 1
.GASKET 1 1 1 1 1
.SCREW, PAN HEAD 4 4 4 4 4
.ACCELERATOR PUMP COMP. 1 1 1 1 1
.PLUG 11111
STARTER ASSY 1 1 1 1 1
TUBE BREATHER COMP. 1 1 1 1 1
WASHER, PLATE 1 1 1 1 1
WIRE, LEAD 1 1 1 1 1
HEATER ASSY (30W) 1 1 1 1 1
CAN
EUR
OCE
CSA
REMARKS
JPN
11
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