YAMAHA YFM80RX, YFM80R PARTS CATALOGUE 08

YFM80RX (5THL) U.S.A. YFM80RX (5THM) CANADA YFM80RX (5THN) EUROPE YFM80RX (5THL) OCEANIA YFM80R (5THL) JAPAN

1G5TH-100E1

2G5TH-100E1

()

YFM80RX/YFM80R

PARTS CATALOGUE

1st edition, June 2007

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.

2. Abbreviations The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

7. Applicable Serial No.

Engine Serial No. Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

DPBSE(*) DEEP PURPLISH BLUE SOLID E 0583

LGB LOW GLOSS BLACK 0098

PGD(*) PASTEL DARK GRAY 003E

SL SILVER 0035

WW WHITE 0036

YB YAMAHA BLACK 0033

FOREWORD

9. Quantity Column Information

Column No. Name Of Q’ty Column Destination

1 USA U.S.A.

2 CAN CANADA

3 EUR EUROPE

4 OCE AUSTRALIA, NEW ZEALAND

5JPN JAPAN

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code – production code No.” in the catalogue with the “model code – production code No.” indicated on the Model Label affixed onto the product concerned.

(2) “Model Label” Indication

(3) Model Label Affixing Location

(4) Colouring Information

Model Code

5THL

5THM

5THN

Colouring

Type Code

A 0583

B 003E

A 0583

B 003E

A 0583

Colour

Code

Colour Name

DEEP PURPLISH BLUE SOLID E DPBSE

PASTEL DARK GRAY PGD

DEEP PURPLISH BLUE SOLID E DPBSE

PASTEL DARK GRAY PGD

DEEP PURPLISH BLUE SOLID E DPBSE

Abbrevia-

tion

(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

5THL

5THM 010 CANADA

5THN 010 EUROPE

Production

Code No.

010 U.S.A.

020

030 JAPAN

Country

(destination)

AUSTRALIA

NEW ZEALAND

Model

Code

Production

Code No.

Country

(destination)

ENGINE

CYLINDER ............................................................................B2

CRANKSHAFT & PISTON ....................................................B3

VALVE ...................................................................................B4

CAMSHAFT & CHAIN ...........................................................B5

OIL PUMP .............................................................................B6

INTAKE .................................................................................B7

EXHAUST .............................................................................B9

CRANKCASE ........................................................................B10

CRANKCASE COVER 1 .......................................................B11

STARTER CLUTCH ..............................................................B12

CLUTCH ................................................................................B13

TRANSMISSION ...................................................................B15

MIDDLE DRIVE GEAR ..........................................................C2

SHIFT CAM & FORK .............................................................C3

SHIFT SHAFT .......................................................................C4

CHASSIS

FRAME ..................................................................................C5

FRONT FENDER ..................................................................C6

REAR FENDER .....................................................................C8

REAR ARM ...........................................................................C9

DRIVE SHAFT .......................................................................C10

REAR SUSPENSION ............................................................C12

STEERING ............................................................................C13

FRONT SUSPENSION & WHEEL ........................................C15

FUEL TANK ...........................................................................D2

SEAT .....................................................................................D3

FRONT WHEEL .................................................................... D4

REAR WHEEL .......................................................................D6

STEERING HANDLE & CABLE ............................................D8

STAND & FOOTREST ..........................................................D10

GUARD .................................................................................D11

GENERATOR ........................................................................D12

STARTING MOTOR ..............................................................D13

HEADLIGHT ..........................................................................D14

HANDLE SWITCH & LEVER ................................................D15

ELECTRICAL 1 .....................................................................E2

ELECTRICAL 2 .....................................................................E4

EMBLEM & LABEL 1 ............................................................. E5

EMBLEM & LABEL 2 ............................................................. E6

EMBLEM & LABEL 3 ............................................................. E7

CONTENTS

EMBLEM & LABEL 4 ............................................................ E8

EMBLEM & LABEL 5 ............................................................ E9

INDEX

NUMERICAL INDEX ............................................................. M1

FIG. 1 CYLINDER

REF. NO.

PART NO. DESCRIPTION

35T–11110–01

22F–11134–10

22F–14651–00

93440–10109

22F–11185–10

93210–63556

22F–11186–10

93210–44704

98502–06016

90201–066F0

90176–06014

94701–00366

CYLINDER HEAD ASSY 1 1 1 1 1

.GUIDE, VALVE 2 22222

.BOLT, STUD 22222

.CIRCLIP 2 2 2 2 2

COVER, CYLINDER HEAD SIDE 1 1 1 1 1 1

O-RING 1 1 1 1 1

COVER, CYLINDER HEAD SIDE 2 2 2 2 2 2

O-RING 2 2 2 2 2

SCREW, PAN HEAD 2 2 2 2 2

WASHER, PLATE 4 4 4 4 4

NUT, CROWN 4 4 4 4 4

PLUG, SPARK (NGK CR7HSA) 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

JPN

94703–00366

55X–11181–00

99530–08012

95022–06085

22K–11311–02

22F–11351–01

PLUG, SPARK (NGK CR7HSA) 1

GASKET, CYLINDER HEAD 1 1 1 1 1 1

PIN, DOWEL 2 2 2 2 2

BOLT, FLANGE 2 2 2 2 2

CYLINDER 1 1 1 1 1 1

GASKET, CYLINDER 1 1 1 1 1

FIG. 2 CRANKSHAFT & PISTON

REF. NO.

PART NO. DESCRIPTION

22K–11400–01

22K–W1141–00

22K–11422–00

22F–11681–00

93311–32353

22K–11651–02

90280–03017

46J–13324–00

93306–30433

55X–11631–00–96

CRANKSHAFT ASSY 1 1 1 1 1

.CRANK SUB ASSY 1 1 1 1 1 1

.CRANK 2 11111

.PIN, CRANK 1 1 1 1 1 1

.BEARING 11111

.ROD, CONNECTING 1 1 1 1 1

KEY, WOODRUFF 11111

GEAR, PUMP DRIVE 1 1 1 1 1

BEARING 1 1 1 1 1

PISTON (STD) 1 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

JPN

55X–11636–00

55X–11638–00

22K–11633–01

93450–14088

55X–11610–00

55X–11610–20

55X–11610–40

PISTON (0.50MM O/S) 1 1 1 1 1 AP

PISTON (1.00MM O/S) 1 1 1 1 1 AP

PIN, PISTON 1 1 1 1 1

CIRCLIP 22222

PISTON RING SET (STD) 1 1 1 1 1

PISTON RING SET (0.50MM O/S) 1 1 1 1 1 AP

PISTON RING SET (1.00MM O/S) 1 1 1 1 1 AP

FIG. 3 VALVE

REF. NO.

PART NO. DESCRIPTION

2D3–12111–00

2D3–12121–00

2HX–12119–00

22F–12116–00

22F–12114–00

22F–12118–01

22F–12117–02

22F–12151–10

22F–12159–00

90170–05302

22F–12156–00

VALVE, INTAKE 1 1 1 1 1

VALVE, EXHAUST 1 1 1 1 1

SEAL, VALVE STEM 2 2 2 2 2

SEAT, VALVE SPRING 2 2 2 2 2

SPRING, VALVE OUTER 2 2 2 2 2

COTTER, VALVE 4 4 4 4 4

RETAINER, VALVE SPRING 2 2 2 2 2

ARM, VALVE ROCKER 2 2 2 2 2

SCREW, VALVE ADJUSTING 2 2 2 2 2

NUT 22222

SHAFT, ROCKER 2 2 2 2 2 2

USA

CAN

EUR

OCE

REMARKS

JPN

FIG. 4 CAMSHAFT & CHAIN

REF. NO.

PART NO. DESCRIPTION

55X–12170–00

50M–12176–00

90201–08048

90101–08055

94580–25082

22F–12231–01

22F–12241–00

22F–12217–01

90334–14037

90501–10710

90340–18092

90201–186F1

90113–06009

93210–06564

90179–06054

CAMSHAFT ASSY 1 1 1 1 1 1

SPROCKET, CAM CHAIN (28T) 1 1 1 1 1

WASHER, PLATE 1 1 1 1 1

BOLT 11111

CHAIN (D.I.D 25) 1 1 1 1 1

GUIDE, STOPPER 1 1 1 1 1 1

GUIDE, STOPPER 2 1 1 1 1 1

ROD, CHAIN TENSIONER 1 1 1 1 1

PLUG, STRAIGHT 1 1 1 1 1

SPRING, COMPRESSION 1 1 1 1 1

PLUG, STRAIGHT SCREW 1 1 1 1 1

WASHER, PLATE 1 1 1 1 1

BOLT, SET 1 1 1 1 1

O-RING 1 1 1 1 1

NUT 11111

USA

CAN

EUR

OCE

REMARKS

JPN

95302–06800

NUT, CROWN 1 1 1 1 1

FIG. 5 OIL PUMP

REF. NO.

PART NO. DESCRIPTION

2FJ–13300–00

46J–13325–00

99001–05600

22F–13329–01

90155–06001

90340–12097

812–11198–00

22F–13411–01

OIL PUMP ASSY 1 1 1 1 1

.GEAR, PUMP DRIVEN 1 1 1 1 1

.CIRCLIP 1 1 1 1 1

GASKET, PUMP COVER 1 1 1 1 1

SCREW, FLAT FILLISTER 2 2 2 2 2

PLUG, STRAIGHT SCREW 1 1 1 1 1

GASKET 11111

STRAINER, OIL 1 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

JPN

FIG. 6 INTAKE

REF. NO.

PART NO. DESCRIPTION

55X–13586–00

22K–13595–00

93210–25552

90159–06041

5TH–14101–11

JOINT, CARBURETOR 1 1 1 1 1 1

JOINT 11111

O-RING 2 2 2 2 2

SCREW, WITH WASHER 2 2 2 2 2

CARBURETOR ASSY 1 1 1

USA

CAN

EUR

OCE

REMARKS

JPN

5TH–14101–01

22F–14184–00

12R–14191–00

22F–14103–00

22K–14104–00

22F–14991–00

26H–14197–00

98502–04014

92902–04100

22F–14169–00

98502–04008

92902–04100

55X–14146–00

22K–14147–00

127–14186–00

22F–14142–12

18A–1414E–30

CARBURETOR ASSY 1 1 1 1

.GASKET, FLOAT CHAMBER 1 1 1 1 1

.PLUG, DRAIN 1 1 1 1 1

.THROTTLE SCREW SET 1 1 1 1 1

.AIR SCREW SET 1 1 1 1 1

.CAP 11111

.PIPE 1 1 1 1 1

.SCREW, PAN HEAD 4 4 4 4 4

.WASHER, SPRING 4 4 4 4 4

.CAP 11111

.SCREW, PAN HEAD 1 1 1 1 1

.WASHER, SPRING 1 1 1 1 1

.PLATE 11111

.O-RING 1 1 1 1 1

.PIN, FLOAT 1 1 1 1 1

.JET, PILOT (#12.5) 1 1 1 1 1

.JET, MAIN(#76.3) 1 1 1 1 1

2HX–1490J–10

2HX–1490J–20

802–14161–00

260–14131–00

2HX–14112–35

.NEEDLE SET 1 1

.NEEDLE SET 1 1 1

.NUT, CABLE ADJUSTING 1 1 1 1 1

.SPRING, THROTTLE VALVE 1 1 1 1 1

.VALVE, THROTTLE 1 1 1 1 1 1

FIG. 6 INTAKE

REF. NO.

PART NO. DESCRIPTION

98502–04010

92902–04100

55X–14198–00

22F–14185–00

22F–14150–00

4EM–14141–78

55X–14937–00

55X–14196–00

24W–14193–00

91A20–07010

90159–06041

3GB–14453–00

90460–43053

.SCREW, PAN HEAD 3 3 3 3 3

.WASHER, SPRING 3 3 3 3 3

.GASKET 1 1 1 1 1

.FLOAT 11111

.NEEDLE ASSY 1 1 1 1 1

.NOZZLE, MAIN 1 1 1 1 1

.CLIP 11111

PIPE 1 1 1 1 1

TUBE, FLEXIBLE VINYL 1 1 1 1 1

SCREW, WITH WASHER 2 2 2 2 2

JOINT, AIR CLEANER 1 1 1 1 1 1

CLAMP, HOSE 1 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

JPN

FIG. 7 EXHAUST

REF. NO.

PART NO. DESCRIPTION

5TH–14711–00

55X–14752–00

98502–06010

92902–06600

90101–06576

92902–06600

3DM–14613–00

95702–06500

95812–08016

90201–08048

MUFFLER 1 11111

PIPE, OUTLET 1 1 1 1 1

SCREW, PAN HEAD 2 2 2 2 2

WASHER, PLATE 2 2 2 2 2

BOLT 11111

WASHER, PLATE 1 1 1 1 1

GASKET, EXHAUST PIPE 1 1 1 1 1

NUT, WITH WASHER 22222

BOLT, FLANGE 2 2 2 2 2

WASHER, PLATE 2 2 2 2 2

USA

CAN

EUR

OCE

REMARKS

JPN

FIG. 8 CRANKCASE

REF. NO.

PART NO. DESCRIPTION

2FJ–15100–01

59V–11167–00

99530–12016

2D3–11166–00

90467–13064

98502–06075

98502–06060

98502–06045

90430–06014

99530–08012

90116–06042

93210–06564

22F–15383–01

98502–06012

95812–06025

CRANKCASE ASSY 1 1 1 1 1

.PIPE, BREATHER 2 1 1 1 1 1

.PIN, DOWEL 2 2 2 2 2

PIPE, BREATHER 1 1 1 1 1 1

CLIP 11111

SCREW, PAN HEAD 1 1 1 1 1

SCREW, PAN HEAD 2 2 2 2 2

SCREW, PAN HEAD 6 6 6 6 6

GASKET 22222

PIN, DOWEL 2 2 2 2 2

BOLT, STUD 4 4 4 4 4

O-RING 2 2 2 2 2

PLATE, BEARING COVER 1 1 1 1 1

SCREW, PAN HEAD 2 2 2 2 2

BOLT, FLANGE 2 2 2 2 2

USA

CAN

EUR

OCE

REMARKS

JPN

95812–06016

90430–06166

BOLT, FLANGE 1 1 1 1 1

GASKET 33333

FIG. 9 CRANKCASE COVER 1

REF. NO.

PART NO. DESCRIPTION

22F–15411–01

3GB–15451–00

99530–10114

98507–06040

98507–06030

22F–15417–00

2FJ–15421–00

3GB–15461–00

99530–10120

98507–06045

98507–06035

55X–15362–04

93210–19123

93101–10142

90209–11269

COVER, CRANKCASE 1 1 1 1 1 1

GASKET, CRANKCASE COVER 1 1 1 1 1 1

PIN, DOWEL 2 2 2 2 2

SCREW, PAN HEAD 1 1 1 1 1

SCREW, PAN HEAD 2 2 2 2 2

COVER, CAP 1 1 1 1 1

COVER, CRANKCASE 2 1 1 1 1 1

GASKET, CRANKCASE COVER 2 1 1 1 1 1

PIN, DOWEL 2 2 2 2 2

SCREW, PAN HEAD 1 1 1 1 1

SCREW, PAN HEAD 8 8 8 8 8

PLUG, OIL LEVEL 1 1 1 1 1

O-RING 1 1 1 1 1

OIL SEAL 11111

WASHER 1 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

JPN

4EM–15443–01

EMBLEM 1 1 1 1 1

FIG. 10 STARTER CLUTCH

REF. NO.

PART NO. DESCRIPTION

2HX–15520–00

22M–15570–10

22M–13450–10

22M–15580–10

3AY–15583–00

93610–10174

90501–03799

98701–06018

2HX–15517–10

90560–20196

STARTER WHEEL ASSY 1 1 1 1 1

STARTER CLUTCH ASSY 1 1 1 1 1

.ROTARY FILTER ASSY 1 1 1 1 1

.STARTER CLUTCH OUTER ASSY 1 1 1 1 1

..CAP, STARTER CLUTCH SPRING 3 3 3 3 3

..PIN, DOWEL 3 3 3 3 3

..SPRING, COMPRESSION 3 3 3 3 3

.SCREW, FLAT HEAD 3 3 3 3 3

GEAR, IDLER 2 1 1 1 1 1

SPACER 11111

USA

CAN

EUR

OCE

REMARKS

JPN

FIG. 11 CLUTCH

REF. NO.

PART NO. DESCRIPTION

22K–16111–00

90208–12015

90179–12007

3GB–16150–00

93341–22302

93450–42112

22F–16153–40

93505–08030

22K–16520–00

517–16524–10

GEAR, PRIMARY DRIVE 1 1 1 1 1

WASHER, CONICAL SPRING 1 1 1 1 1

NUT 11111

PRIMARY DRIVEN GEAR COMP. 1 1 1 1 1

.BEARING 11111

.CIRCLIP 1 1 1 1 1

.WASHER, THRUST (1.7T) 1 1 1 1 1

BALL 12 12 12 12 12

PLATE, THRUST WEIGHT 1 1 1 1 1

PLATE, CLUTCH 1 (1.2T) 4 4 4 4 4 UR

USA

CAN

EUR

OCE

REMARKS

JPN

517–16524–20

517–16524–30

90501–105A5

22F–16550–00

22K–16590–00

93420–26077

93451–08094

22K–W1657–00

22F–16524–01

3E5–16521–00

22F–16521–00

90501–135A4

122–16164–00

90560–17146

90215–14249

90170–14284

22F–16357–01

PLATE, CLUTCH 1 (1.4T) 4 4 4 4 4 UR

PLATE, CLUTCH 1 (1.6T) 4 4 4 4 4 UR

SPRING, COMPRESSION 4 4 4 4 4

PRESSURE PLATE ASSY 1 1 1 1 1

PUSH PLATE ASSY 1 1 1 1 1

.CIRCLIP 1 1 1 1 1

CIRCLIP 11111

CLUTCH BOSS SET 1 1 1 1 1

PLATE, CLUTCH 1 1 1 1 1 1

PLATE, FRICTION 5 5 5 5 5

PLATE, FRICTION 1 1 1 1 1

SPRING, COMPRESSION 8 8 8 8 8

PLATE, THRUST 2 1 1 1 1 1

SPACER 11111

WASHER, LOCK 1 1 1 1 1

NUT 11111

ROD, PUSH 2 1 1 1 1 1

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