YAMAHA YFM80PC, YFM80P, YFM80, YF80M PARTS CATALOGUE

YFM80P

(5NE4)

U49, OCEANIA

YFM80PC YFM80P YFM80 YF80M

(5NE5)

(5NE6)

(5NE7)

(5NE4)

CALIFORNIA

CANADA

FRANCE

JAPAN

2A5NE–100E1

YFM80P/YFM80PC/YFM80/YF80M

PARTS CATALOGUE

E2001 by Yamaha Motor Co., Ltd.

1st Edition, Jun. 2001

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are orderingreplacementparts, pleasereferto thisParts Catalogue andquote both partnumbers and part names correctly.

YFM80P/YF80M(5NE4), YFM80PC(5NE5),

YFM80P(5NE6), YFM80(5NE7)

1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.

2. Abbreviations The Following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Local Made (Parts need to be ordered locally)

“F#” Frame No. (Applicable machine No.)

3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.

EXAMPLE

CARBURETOR ASSY

.JET, PILOT

.NOZZLE, MAIN

4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

EXAMPLE

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

1M1–83309–60 .REFLECTOR 1

5. Applicable colors of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

6. Applicable Serial No.

Engine Serial No. Frame Serial No.

7. Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.

8. The asterisk (*) before a reference number indicates modification items after the first edition.

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–refer the “model code – production code No.” in the catalogue to the “model code – production code No. “indicated on the Model Label affixed onto the product concemed.

(2) “Model Label”Indication

xxxx – xxx

(3) Model Label Affixing Location

a: Model Type Code

b: Production Code No.

c: Colouring Type

4TW1–010

(4) Model Code – Production Code Number of Model Listed in This Parts Catalog

Model

Code

5NE4

5NE5 010 CALIFORNIA

5NE6 010 CANADA

5NE7 010 FRANCE

Production

Code No.

010 U49

020 AUSTRALIA

020

030 JAPAN

Country

(destination)

NEWZEALAND

Model

Code

Production

Code No.

(destination)

Country

(5) Colouning Information

Model

Code

5NE4

5NE5

5NE6

5NE7

5NE4 B 00K0 PASTEL DEEP GREEN PDG

Colouring type

code

Colour

A 0583

code

Colour Name

DEEP PURPLISH BLUE

SOLID E

Abbrevi-

ation

DPBSE

FIG. 1 CYLINDER

REF. NO.

10 90201–066F0 WASHER, PLATE 4 4 4 4 4

11 90176–06065 NUT, CROWN 4 4 4 4 4

12 94701–00250 PLUG, SPARK (NGK CR7HS) 1 1 1 1

13 55X–11181–00 GASKET, CYLINDER HEAD 1 1 1 1 1 1

14 99530–08012 PIN, DOWEL 2 2 2 2 2

PART NO. DESCRIPTION REMARKS

1 35T–11110–01 CYLINDER HEAD ASSY 1 1 1 1 1

2 22F–11134–10 .GUIDE, EXHAUST VALVE 2 2 2 2 2

3 22F–14651–00 .BOLT 2 2 2 2 2

4 93440–10109 .CIRCLIP 2 2 2 2 2

5 22F–11185–01 COVER, CYLINDER HEAD SIDE 1 1 1 1 1 1

6 93210–63556 O–RING 1 1 1 1 1

7 22F–11186–00 COVER, CYLINDER HEAD SIDE 2 2 2 2 2 2

8 93210–44704 O–RING 2 2 2 2 2

9 98507–06016 SCREW, PAN HEAD 2 2 2 2 2

90793–20071 PLUG, SPARK (NGK CR7HS) 1

USA

CAN

FRA

AUS

JPN

15 95027–06085 BOLT, FLANGE 2 2 2 2 2

16 22K–11311–02 CYLINDER 1 1 1 1 1 1

17 22F–11351–01 GASKET, CYLINDER 1 1 1 1 1

FIG. 2 CRANKSHAFT. PISTON

REF. NO.

10 55X–11631–00–96 PISTON (STD) 1 1 1 1 1

11 22K–11633–01 PIN, PISTON 1 1 1 1 1

12 93450–14088 CIRCLIP 2 2 2 2 2

13 55X–11610–00 PISTON RING SET (STD) 1 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 22K–11400–01 CRANKSHAFT ASSY 1 1 1 1 1

2 22K–W1141–00 .CRANK 1 1 1 1 1 1

3 22K–11422–00 .CRANK 2 1 1 1 1 1

4 22F–11681–00 .PIN, CRANK 1 1 1 1 1 1

5 93311–32353 .BEARING 1 1 1 1 1

6 22K–11651–02 .ROD, CONNECTING 1 1 1 1 1

7 90280–03017 KEY, WOODRUFF 1 1 1 1 1

8 46J–13324–00 GEAR, PUMP DRIVE 1 1 1 1 1

9 93306–30433 BEARING 1 1 1 1 1

55X–11636–00 PISTON (0.50MM O/S) 1 1 1 1 1 AP

55X–11638–00 PISTON (1.00MM O/S) 1 1 1 1 1 AP

USA

CAN

FRA

AUS

JPN

55X–11610–20 PISTON RING SET (0.50MM O/S) 1 1 1 1 1 AP

55X–11610–40 PISTON RING SET (1.00MM O/S) 1 1 1 1 1 AP

FIG. 3 VALVE

REF. NO.

10 90170–05302 NUT 2 2 2 2 2

11 22F–12156–00 SHAFT, ROCKER 2 2 2 2 2 2

PART NO. DESCRIPTION REMARKS

1 22K–12111–03 VALVE, INTAKE 1 1 1 1 1

2 22K–12121–02 VALVE, EXHAUST 1 1 1 1 1

3 2HX–12119–00 SEAL, VALVE STEM 2 2 2 2 2

4 22F–12116–00 SEAT, VALVE SPRING 2 2 2 2 2

5 22F–12114–00 SPRING, VALVE OUTER 2 2 2 2 2

6 22F–12118–01 COTTER, VALVE 4 4 4 4 4

7 22F–12117–02 RETAINER, VALVE SPRING 2 2 2 2 2

8 50M–12151–00 ARM, VALVE ROCKER 2 2 2 2 2

9 22F–12159–00 SCREW, VALVE ADJUSTING 2 2 2 2 2

USA

CAN

FRA

AUS

JPN

FIG. 4 CAMSHAFT. CHAIN

REF. NO.

10 90501–10710 SPRING, COMPRESSION 1 1 1 1 1

11 90340–18092 PLUG, STRAIGHT SCREW 1 1 1 1 1

12 90201–186F1 WASHER, PLATE 1 1 1 1 1

13 90113–06009 BOLT, SET 1 1 1 1 1

14 93210–06564 O–RING 1 1 1 1 1

15 90179–06387 NUT 1 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 55X–12170–00 CAMSHAFT ASSY 1 1 1 1 1 1

2 50M–12176–00 SPROCKET, CAM CHAIN (28T) 1 1 1 1 1

3 90201–08326 WASHER, PLATE 1 1 1 1 1

4 90101–08590 BOLT 1 1 1 1 1

5 94580–25082 CHAIN 1 1 1 1 1

6 22F–12231–01 GUIDE, STOPPER 1 1 1 1 1 1

7 22F–12241–00 GUIDE, STOPPER 2 1 1 1 1 1

8 22F–12217–01 ROD, CHAIN TENSIONER 1 1 1 1 1

9 90334–14037 PLUG, STRAIGHT 1 1 1 1 1

USA

CAN

FRA

AUS

JPN

16 95307–06800 NUT 1 1 1 1 1

FIG. 5 OIL PUMP

REF. NO.

PART NO. DESCRIPTION REMARKS

1 2FJ–13300–00 OIL PUMP ASSY 1 1 1 1 1

2 46J–13325–00 .GEAR, PUMP DRIVEN 1 1 1 1 1

3 99001–05600 .CIRCLIP 1 1 1 1 1

4 22F–13329–01 GASKET, PUMP COVER 1 1 1 1 1

5 90155–06007 SCREW, FLAT FILLISTER 2 2 2 2 2

6 90340–12097 PLUG, STRAIGHT SCREW 1 1 1 1 1

7 812–11198–00 GASKET 1 1 1 1 1

8 22F–13411–01 STRAINER, OIL 1 1 1 1 1

USA

CAN

FRA

AUS

JPN

FIG. 6 INTAKE

REF. NO.

10 22F–14991–00 .CAP 1 1 1 1 1

11 26H–14197–00 .PIPE 1 1 1 1 1

12 98502–04014 .SCREW, PAN HEAD 4 4 4 4 4

13 92902–04100 .WASHER, SPRING 4 4 4 4 4

14 22F–14169–00 .CAP 1 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 55X–13586–00 JOINT, CARBURETOR 1 1 1 1 1 1

2 22K–13595–00 JOINT 1 1 1 1 1

3 93210–25552 O–RING 2 2 2 2 2

4 90159–06076 SCREW, WITH WASHER 2 2 2 2 2

5 3GB–14101–00 CARBURETOR ASSY 1 1 1 1 1 1 UR FOR U49

4EM–14101–00 CARBURETOR ASSY 1 1 UR FOR CAL

6 22F–14184–00 .GASKET, FLOAT CHAMBER 1 1 1 1 1

7 12R–14191–00 .PLUG, DRAIN 1 1 1 1 1

8 22F–14103–00 .THROTTLE SCREW SET 1 1 1 1 1

9 22K–14104–00 .AIR SCREW SET 1 1 1 1 1

USA

CAN

FRA

AUS

JPN

15 98502–04008 .SCREW, PAN HEAD 1 1 1 1 1

16 92902–04100 .WASHER, SPRING 1 1 1 1 1

17 55X–14146–00 .PLATE 1 1 1 1 1

18 22K–14147–00 .O–RING 1 1 1 1 1

19 127–14186–00 .PIN, FLOAT 1 1 1 1 1

20 22F–14142–12 .JET, PILOT (#12.5) 1 1 1 1 1

21 18A–14143–16 .JET, MAIN (# 80) 1 1 1 1 1 UR FOR U49

18A–1414E–30 .JET, MAIN(#76.3) 1 UR FOR CAL

22 2HX–1490J–01 .NEEDLE SET 1 1 1 1 1 UR FOR U49

2HX–1490J–10 .NEEDLE SET 1 UR FOR CAL

23 802–14161–00 .NUT, CABLE ADJUSTING 1 1 1 1 1

24 260–14131–00 .SPRING, THROTTLE VALVE 1 1 1 1 1

FIG. 6 INTAKE

REF. NO.

25 2HX–14112–35 .VALVE, THROTTLE 1 1 1 1 1 1

26 98502–04010 .SCREW, PAN HEAD 3 3 3 3 3

27 92902–04100 .WASHER, SPRING 3 3 3 3 3

28 55X–14198–00 .GASKET 1 1 1 1 1

29 22F–14185–00 .FLOAT 1 1 1 1 1

30 22F–14150–00 .NEEDLE ASSY 1 1 1 1 1

31 2HX–14141–78 .NOZZLE, MAIN 1 1 1 1 1

32 55X–14937–00 .CLIP 1 1 1 1 1

33 55X–14196–00 PIPE 1 1 1 1 1

34 24W–14193–00 PIPE 1 1 1 1 1

35 91A20–07010 TUBE, FLEXIBLE VINYL 1 1 1 1 1

36 90159–06076 SCREW, WITH WASHER 2 2 2 2 2

37 3GB–14453–00 JOINT , AIR CLEANER 1 1 1 1 1 1

38 90460–43053 CLAMP, HOSE 1 1 1 1 1

PART NO. DESCRIPTION REMARKS

USA

CAN

FRA

AUS

JPN

FIG. 7 EXHAUST

REF. NO.

10 90201–08326 WASHER, PLATE 2 2 2 2 2

PART NO. DESCRIPTION REMARKS

1 3GB–14711–00 MUFFLER 1 1 1 1 1 1

2 55X–14752–00 PIPE, OUTLET 1 1 1 1 1

3 98507–06010 SCREW, PAN HEAD 2 2 2 2 2

4 92907–06600 WASHER, PLATE 2 2 2 2 2

5 90101–06576 BOLT 1 1 1 1 1

6 92907–06600 WASHER, PLATE 1 1 1 1 1

7 3DM–14613–00 GASKET, EXHAUST PIPE 1 1 1 1 1

8 95707–06500 NUT, FLANGE 2 2 2 2 2

9 95817–08016 BOLT, FLANGE 2 2 2 2 2

USA

CAN

FRA

AUS

JPN

FIG. 8 CRANKCASE

REF. NO.

10 99530–08012 PIN, DOWEL 2 2 2 2 2

11 90116–06399 BOLT, STUD 4 4 4 4 4

12 93210–06564 O–RING 2 2 2 2 2

13 22F–15383–01 PLATE, BEARING COVER 1 1 1 1 1

14 98507–06012 SCREW, PAN HEAD 2 2 2 2 2

15 95817–06025 BOLT, FLANGE 2 2 2 2 2

PART NO. DESCRIPTION REMARKS

1 2FJ–15100–01 CRANKCASE ASSY 1 1 1 1 1

2 59V–11167–00 .PIPE, BREATHER 2 1 1 1 1 1

3 99530–12016 .PIN, DOWEL 2 2 2 2 2

4 90445–121F6 HOSE (L700) 1 1 1 1 1

5 90467–13064 CLIP 1 1 1 1 1

6 98507–06075 SCREW, PAN HEAD 1 1 1 1 1

7 98507–06060 SCREW, PAN HEAD 2 2 2 2 2

8 98507–06045 SCREW, PAN HEAD 6 6 6 6 6

9 90430–06014 GASKET 2 2 2 2 2

USA

CAN

FRA

AUS

JPN

16 95817–06016 BOLT, FLANGE 1 1 1 1 1

17 90430–06166 GASKET 3 3 3 3 3

FIG. 9 CRANKCASE COVER 1

REF. NO.

10 98507–06045 SCREW, PAN HEAD 1 1 1 1 1

11 98507–06035 SCREW, PAN HEAD 8 8 8 8 8

12 55X–15362–02 PLUG, OIL LEVEL 1 1 1 1 1

13 93210–19123 O–RING 1 1 1 1 1

14 93101–10142 OIL SEAL 1 1 1 1 1

15 90209–11269 WASHER 1 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 22F–15411–01 COVER, CRANKCASE 1 1 1 1 1 1

2 3GB–15451–00 GASKET, CRANKCASE COVER 1 1 1 1 1 1

3 99530–10114 PIN, DOWEL 2 2 2 2 2

4 98507–06040 SCREW, PAN HEAD 1 1 1 1 1

5 98507–06030 SCREW, PAN HEAD 2 2 2 2 2

6 22F–15417–00 COVER, CAP 1 1 1 1 1

7 2FJ–15421–00 COVER, CRANKCASE 2 1 1 1 1 1

8 3GB–15461–00 GASKET, CRANKCASE COVER 2 1 1 1 1 1

9 99530–10120 PIN, DOWEL 2 2 2 2 2

USA

CAN

FRA

AUS

JPN

16 4EM–15443–01 EMBLEM 1 1 1 1 1

FIG. 10 STARTER CLUTCH

REF. NO.

10 90560–20196 SPACER 1 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 2HX–15520–00 STARTER WHEEL ASSY 1 1 1 1 1

2 22M–15570–10 STARTER CLUTCH ASSY 1 1 1 1 1

3 22M–13450–10 .ROTARY FILTER ASSY 1 1 1 1 1

4 22M–15580–10 .STARTER CLUTCH OUTER ASSY 1 1 1 1 1

5 3AY–15583–00 ..CAP, STARTER CLUTCH SPRING 3 3 3 3 3

6 93610–10174 ..PIN, DOWEL 3 3 3 3 3

7 90501–03799 ..SPRING, COMPRESSION 3 3 3 3 3

8 98701–06018 .SCREW, FLAT HEAD 3 3 3 3 3

9 2HX–15517–10 GEAR, IDLER 2 1 1 1 1 1

USA

CAN

FRA

AUS

JPN

FIG. 11 CLUTCH

REF. NO.

10 517–16524–10 PLATE, CLUTCH 1 (1.2T) 4 4 4 4 4 UR

PART NO. DESCRIPTION REMARKS

1 22K–16111–00 GEAR, PRIMARY DRIVE 1 1 1 1 1

2 90208–12015 WASHER, CONICAL SPRING 1 1 1 1 1

3 90179–12659 NUT 1 1 1 1 1

4 3GB–16150–00 PRIMARY DRIVEN GEAR COMP. 1 1 1 1 1

5 93341–22302 .BEARING 1 1 1 1 1

6 93450–42112 .CIRCLIP 1 1 1 1 1

7 22F–16153–10 .WASHER, THRUST (1.9T) 1 1 1 1 1 UR

22F–16153–20 .WASHER, THRUST (2.1T) 1 1 1 1 1 UR

22F–16153–30 .WASHER, THRUST (2.3T) 1 1 1 1 1 UR

22F–16153–40 .WASHER, THRUST (1.7T) 1 1 1 1 1 UR

8 93505–08030 BALL 12 12 12 12 12

9 22K–16520–00 PLATE, THRUST WEIGHT 1 1 1 1 1

517–16524–20 PLATE, CLUTCH 1 (1.4T) 4 4 4 4 4 UR

517–16524–30 PLATE, CLUTCH 1 (1.6T) 4 4 4 4 4 UR

USA

CAN

FRA

AUS

JPN

11 90501–105A5 SPRING, COMPRESSION 4 4 4 4 4

12 22F–16550–00 PRESSURE PLATE ASSY 1 1 1 1 1

13 22K–16590–00 PUSH PLATE ASSY 1 1 1 1 1

14 93420–26077 .CIRCLIP 1 1 1 1 1

15 93451–08094 CIRCLIP 1 1 1 1 1

16 22K–W1657–00 CLUTCH BOSS SET 1 1 1 1 1

17 22F–16524–01 PLATE, CLUTCH 1 1 1 1 1 1

18 3E5–16521–00 PLATE, FRICTION 5 5 5 5 5

19 22F–16521–00 PLATE, FRICTION 1 1 1 1 1

20 90501–135A4 SPRING, COMPRESSION 8 8 8 8 8

21 122–16164–00 PLATE, THRUST 2 1 1 1 1 1

22 90560–17146 SPACER 1 1 1 1 1

FIG. 11 CLUTCH

REF. NO.

23 90215–14249 WASHER, LOCK 1 1 1 1 1

24 90170–14284 NUT 1 1 1 1 1

25 22F–16357–01 ROD, PUSH 2 1 1 1 1 1

26 22K–16356–00 ROD, PUSH 1 1 1 1 1 1

27 90151–06028 SCREW, COUNTERSUNK 4 4 4 4 4

28 93104–10076 OIL SEAL 1 1 1 1 1

29 93102–07292 OIL SEAL 1 1 1 1 1

30 22F–16362–01 LEVER, PUSH 2 1 1 1 1 1

31 22F–16342–01 LEVER, PUSH 1 1 1 1 1

32 90387–062G9 COLLAR 1 1 1 1 1

33 90387–062G8 COLLAR 1 1 1 1 1

34 99001–04600 CIRCLIP 1 1 1 1 1

35 22F–16382–00 AXLE, PUSH LEVER 1 1 1 1 1

36 92907–06600 WASHER, PLATE 1 1 1 1 1

37 95307–06600 NUT 1 1 1 1 1

PART NO. DESCRIPTION REMARKS

USA

CAN

FRA

AUS

JPN

38 22F–16399–00 GUIDE, PUSH ROD 1 1 1 1 1

39 98507–06016 SCREW, PAN HEAD 2 2 2 2 2

40 22F–16383–00 SPRING, CLUTCH BOSS 1 1 1 1 1

41 90380–07118 BUSH, SOLID 1 1 1 1 1

42 22F–16163–00 WASHER, THRUST 2 1 1 1 1 1

43 93440–11128 CIRCLIP 1 1 1 1 1

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