YAMAHA YFM80GX PARTS CATALOGUE 08

YFM80GX (2D3A) U.S.A. YFM80GX (2D3B) CANADA

1G2D3-100E1

2G2D3-100E1

()

YFM80GX

PARTS CATALOGUE

1st edition, April 2007

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.

2. Abbreviations The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

7. Applicable Serial No.

Engine Serial No. Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

DPBSN(*) DARK PURPLISH BLUE SOLID N 0891

PDG(*) PASTEL DEEP GREEN 00K0

SL SILVER 0035

YB YAMAHA BLACK 0033

FOREWORD

9. Quantity Column Information

Column No. Name Of Q’ty Column Destination

1 USA U.S.A.

2 CAN CANADA

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code – production code No.” in the catalogue with the “model code – production code No.” indicated on the Model Label affixed onto the product concerned.

(2) “Model Label” Indication

(3) Model Label Affixing Location

(4) Colouring Information

Model Code

2D3A

2D3B

Colouring

Type Code

A00K0

B 0891

A00K0

B 0891

Colour

Code

Colour Name

PASTEL DEEP GREEN PDG

DARK PURPLISH BLUE SOLID N DPBSN

PASTEL DEEP GREEN PDG

DARK PURPLISH BLUE SOLID N DPBSN

Abbrevia-

tion

(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

2D3A 010 U.S.A.

2D3B 010 CANADA

Production

Code No.

Country

(destination)

Model

Code

Production

Code No.

Country

(destination)

ENGINE

CYLINDER ............................................................................B2

CRANKSHAFT & PISTON ....................................................B3

VALVE ...................................................................................B4

CAMSHAFT & CHAIN ...........................................................B5

OIL PUMP .............................................................................B6

INTAKE .................................................................................B7

EXHAUST .............................................................................B9

CRANKCASE ........................................................................B10

CRANKCASE COVER 1 .......................................................B11

STARTER CLUTCH ..............................................................B12

CLUTCH ................................................................................B13

TRANSMISSION ...................................................................B15

MIDDLE DRIVE GEAR ..........................................................C2

SHIFT CAM & FORK .............................................................C3

SHIFT SHAFT .......................................................................C4

CHASSIS

FRAME ..................................................................................C5

FRONT FENDER ..................................................................C6

REAR FENDER .....................................................................C8

REAR ARM ...........................................................................C9

DRIVE SHAFT .......................................................................C10

REAR SUSPENSION ............................................................C12

STEERING ............................................................................C13

FRONT SUSPENSION & WHEEL ........................................C15

FUEL TANK ...........................................................................D2

SEAT .....................................................................................D3

FRONT WHEEL .................................................................... D4

REAR WHEEL .......................................................................D6

STEERING HANDLE & CABLE ............................................D8

STAND & FOOTREST ..........................................................D10

GUARD .................................................................................D11

GENERATOR ........................................................................D12

STARTING MOTOR ..............................................................D13

HANDLE SWITCH & LEVER ................................................D14

ELECTRICAL 1 ..................................................................... D15

ELECTRICAL 2 .....................................................................E3

EMBLEM & LABEL 1 ............................................................. E4

EMBLEM & LABEL 2 ............................................................. E5

CONTENTS

INDEX

NUMERICAL INDEX ............................................................. M1

FIG. 1 CYLINDER

REF. NO.

PART NO. DESCRIPTION

35T–11110–01

22F–11134–10

22F–14651–00

93440–10109

22F–11185–10

93210–63556

22F–11186–10

93210–44704

98502–06016

90201–066F0

90176–06014

94701–00366

55X–11181–00

99530–08012

95022–06085

CYLINDER HEAD ASSY 1 1

.GUIDE, VALVE 2 2 2

.BOLT, STUD 2 2

.CIRCLIP 2 2

COVER, CYLINDER HEAD SIDE 1 1 1

O-RING 1 1

COVER, CYLINDER HEAD SIDE 2 2 2

O-RING 2 2

SCREW, PAN HEAD 2 2

WASHER, PLATE 4 4

NUT, CROWN 4 4

PLUG, SPARK (NGK CR7HSA) 1 1

GASKET, CYLINDER HEAD 1 1 1

PIN, DOWEL 2 2

BOLT, FLANGE 2 2

USA

CAN

REMARKS

22K–11311–02

22F–11351–01

CYLINDER 1 1 1

GASKET, CYLINDER 1 1

FIG. 2 CRANKSHAFT & PISTON

REF. NO.

PART NO. DESCRIPTION

22K–11400–01

22K–W1141–00

22K–11422–00

22F–11681–00

93311–32353

22K–11651–02

90280–03017

46J–13324–00

93306–30433

55X–11631–00–96

CRANKSHAFT ASSY 1 1

.CRANK SUB ASSY 1 1 1

.CRANK 2 1 1

.PIN, CRANK 1 1 1

.BEARING 1 1

.ROD, CONNECTING 1 1

KEY, WOODRUFF 1 1

GEAR, PUMP DRIVE 1 1

BEARING 1 1

PISTON (STD) 1 1

USA

CAN

REMARKS

55X–11636–00

55X–11638–00

22K–11633–01

93450–14088

55X–11610–00

55X–11610–20

55X–11610–40

PISTON (0.50MM O/S) 1 1 AP

PISTON (1.00MM O/S) 1 1 AP

PIN, PISTON 1 1

CIRCLIP 2 2

PISTON RING SET (STD) 1 1

PISTON RING SET (0.50MM O/S) 1 1 AP

PISTON RING SET (1.00MM O/S) 1 1 AP

FIG. 3 VALVE

REF. NO.

PART NO. DESCRIPTION

2D3–12111–00

2D3–12121–00

2HX–12119–00

22F–12116–00

22F–12114–00

22F–12118–01

22F–12117–02

22F–12151–10

22F–12159–00

90170–05302

22F–12156–00

VALVE, INTAKE 1 1

VALVE, EXHAUST 1 1

SEAL, VALVE STEM 2 2

SEAT, VALVE SPRING 2 2

SPRING, VALVE OUTER 2 2

COTTER, VALVE 4 4

RETAINER, VALVE SPRING 2 2

ARM, VALVE ROCKER 2 2

SCREW, VALVE ADJUSTING 2 2

NUT 2 2

SHAFT, ROCKER 2 2 2

USA

CAN

REMARKS

FIG. 4 CAMSHAFT & CHAIN

REF. NO.

PART NO. DESCRIPTION

55X–12170–00

50M–12176–00

90201–08048

90101–08055

94580–25082

22F–12231–01

22F–12241–00

22F–12217–01

90334–14037

90501–10710

90340–18092

90201–186F1

90113–06009

93210–06564

90179–06054

CAMSHAFT ASSY 1 1 1

SPROCKET, CAM CHAIN (28T) 1 1

WASHER, PLATE 1 1

BOLT 1 1

CHAIN (D.I.D 25) 1 1

GUIDE, STOPPER 1 1 1

GUIDE, STOPPER 2 1 1

ROD, CHAIN TENSIONER 1 1

PLUG, STRAIGHT 1 1

SPRING, COMPRESSION 1 1

PLUG, STRAIGHT SCREW 1 1

WASHER, PLATE 1 1

BOLT, SET 1 1

O-RING 1 1

NUT 1 1

USA

CAN

REMARKS

95302–06800

NUT, CROWN 1 1

FIG. 5 OIL PUMP

REF. NO.

PART NO. DESCRIPTION

2FJ–13300–00

46J–13325–00

99001–05600

22F–13329–01

90155–06001

90340–12097

812–11198–00

22F–13411–01

OIL PUMP ASSY 1 1

.GEAR, PUMP DRIVEN 1 1

.CIRCLIP 1 1

GASKET, PUMP COVER 1 1

SCREW, FLAT FILLISTER 2 2

PLUG, STRAIGHT SCREW 1 1

GASKET 1 1

STRAINER, OIL 1 1

USA

CAN

REMARKS

FIG. 6 INTAKE

REF. NO.

PART NO. DESCRIPTION

55X–13586–00

22K–13595–00

93210–25552

90159–06041

5TH–14101–11

22F–14184–00

12R–14191–00

22F–14103–00

22K–14104–00

22F–14991–00

26H–14197–00

98502–04014

92902–04100

22F–14169–00

98502–04008

JOINT, CARBURETOR 1 1 1

JOINT 1 1

O-RING 2 2

SCREW, WITH WASHER 2 2

CARBURETOR ASSY 1 1 1

.GASKET, FLOAT CHAMBER 1 1

.PLUG, DRAIN 1 1

.THROTTLE SCREW SET 1 1

.AIR SCREW SET 1 1

.CAP 1 1

.PIPE 1 1

.SCREW, PAN HEAD 4 4

.WASHER, SPRING 4 4

.CAP 1 1

.SCREW, PAN HEAD 1 1

USA

CAN

REMARKS

92902–04100

55X–14146–00

22K–14147–00

127–14186–00

22F–14142–12

18A–1414E–30

2HX–1490J–10

802–14161–00

260–14131–00

2HX–14112–35

98502–04010

92902–04100

.WASHER, SPRING 1 1

.PLATE 1 1

.O-RING 1 1

.PIN, FLOAT 1 1

.JET, PILOT (#12.5) 1 1

.JET, MAIN(#76.3) 1 1

.NEEDLE SET 1 1

.NUT, CABLE ADJUSTING 1 1

.SPRING, THROTTLE VALVE 1 1

.VALVE, THROTTLE 1 1 1

.SCREW, PAN HEAD 3 3

.WASHER, SPRING 3 3

FIG. 6 INTAKE

REF. NO.

PART NO. DESCRIPTION

55X–14198–00

22F–14185–00

22F–14150–00

4EM–14141–78

55X–14937–00

55X–14196–00

24W–14193–00

91A20–07010

90159–06041

3GB–14453–00

90460–43053

.GASKET 1 1

.FLOAT 1 1

.NEEDLE ASSY 1 1

.NOZZLE, MAIN 1 1

.CLIP 1 1

PIPE 1 1

TUBE, FLEXIBLE VINYL 1 1

SCREW, WITH WASHER 2 2

JOINT, AIR CLEANER 1 1 1

CLAMP, HOSE 1 1

USA

CAN

REMARKS

FIG. 7 EXHAUST

REF. NO.

PART NO. DESCRIPTION

5TH–14711–00

55X–14752–00

98502–06010

92902–06600

90101–06576

92902–06600

3DM–14613–00

95702–06500

95812–08016

90201–08048

MUFFLER 1 1 1

PIPE, OUTLET 1 1

SCREW, PAN HEAD 2 2

WASHER, PLATE 2 2

BOLT 1 1

WASHER, PLATE 1 1

GASKET, EXHAUST PIPE 1 1

NUT, WITH WASHER 2 2

BOLT, FLANGE 2 2

WASHER, PLATE 2 2

USA

CAN

REMARKS

FIG. 8 CRANKCASE

REF. NO.

PART NO. DESCRIPTION

2FJ–15100–01

59V–11167–00

99530–12016

2D3–11166–00

90467–13064

98502–06075

98502–06060

98502–06045

90430–06014

99530–08012

90116–06042

93210–06564

22F–15383–01

98502–06012

95812–06025

CRANKCASE ASSY 1 1

.PIPE, BREATHER 2 1 1

.PIN, DOWEL 2 2

PIPE, BREATHER 1 1 1

CLIP 1 1

SCREW, PAN HEAD 1 1

SCREW, PAN HEAD 2 2

SCREW, PAN HEAD 6 6

GASKET 2 2

PIN, DOWEL 2 2

BOLT, STUD 4 4

O-RING 2 2

PLATE, BEARING COVER 1 1

SCREW, PAN HEAD 2 2

BOLT, FLANGE 2 2

USA

CAN

REMARKS

95812–06016

90430–06166

BOLT, FLANGE 1 1

GASKET 3 3

FIG. 9 CRANKCASE COVER 1

REF. NO.

PART NO. DESCRIPTION

22F–15411–01

3GB–15451–00

99530–10114

98502–06040

98502–06030

22F–15417–00

2FJ–15421–00

3GB–15461–00

99530–10120

98502–06045

98502–06035

55X–15362–04

93210–19123

93101–10142

90209–11269

COVER, CRANKCASE 1 1 1

GASKET, CRANKCASE COVER 1 1 1

PIN, DOWEL 2 2

SCREW, PAN HEAD 1 1

SCREW, PAN HEAD 2 2

COVER, CAP 1 1

COVER, CRANKCASE 2 1 1

GASKET, CRANKCASE COVER 2 1 1

PIN, DOWEL 2 2

SCREW, PAN HEAD 1 1

SCREW, PAN HEAD 8 8

PLUG, OIL LEVEL 1 1

O-RING 1 1

OIL SEAL 1 1

WASHER 1 1

USA

CAN

REMARKS

FIG. 10 STARTER CLUTCH

REF. NO.

PART NO. DESCRIPTION

2HX–15520–00

22M–15570–10

22M–13450–10

22M–15580–10

3AY–15583–00

93610–10174

90501–03799

98701–06018

2HX–15517–10

90560–20196

STARTER WHEEL ASSY 1 1

STARTER CLUTCH ASSY 1 1

.ROTARY FILTER ASSY 1 1

.STARTER CLUTCH OUTER ASSY 1 1

..CAP, STARTER CLUTCH SPRING 3 3

..PIN, DOWEL 3 3

..SPRING, COMPRESSION 3 3

.SCREW, FLAT HEAD 3 3

GEAR, IDLER 2 1 1

SPACER 1 1

USA

CAN

REMARKS

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