YAMAHA YFM600FWAN, YFM600FN PARTS CATALOGUE 01

YFM600FN

(5GTF)

CANADA

YFM600FWA YFM600FWAN

(5GTG)

(5GTH)

EUROPE

OCEANIA

115GT−100EB

YFM600FN/YFM600FWA/

YFM600FWAN

PARTS CATALOGUE

E2001 by Yamaha Motor Co., Ltd.

1st Edition, Oct. 2001

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

YFM600FN(5GTF), YFM600FWA(5GTG), YFM600FWAN(5GTH)

1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.

2. Abbreviations The Following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.

“UN” Use as many as needed.

“AP” Alternate Parts

“LM” Local Made (Parts need to be ordered locally)

“F#” Frame No. (Applicable machine No.)

3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.

EXAMPLE

CARBURETOR ASSY

.JET, PILOT

.NOZZLE, MAIN

4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

EXAMPLE

PART NO. DESCRIPTION Q’TY REMARKS

2F5−83310−60 FRONT FLASHER LIGHT ASSY 2

115−83311−60 .BULB (6V−18W) 1

1M1−83309−60 .REFLECTOR 1

5. Applicable colors of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4−24110−00−X5 .FUEL TANK COMP. 2 MXR

3J1−24240−10 .GRAPHIC, FUEL TANK 1 for MXR

6. Applicable Serial No.

Engine Serial No. Frame Serial No.

7. Note that the illustrations for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.

8. The asterisk (*) before a reference number indicates modification items after the first edition.

MODEL LABEL

GTH

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross−refer the “model code − production code No.” in the catalogue to the “model code − production code No. “indicated on the Model Label affixed onto the product concemed.

(2) “Model Label”Indication

xxxx – xxx

(3) Model Label Affixing Location

a: Model Type Code

b: Production Code No.

c: Colouring Type

4TW1–010

(4) Model Code − Production Code Number of Model Listed in This Parts Catalog

Model

Code

5GTF 010 CANADA

5GTG

Production

Code No.

010 FRANCE

020

030 ENGLAND

010

(destination)

SWIZTERLAND

AUSTRALIA

NEWZEALAND

Country

Model

Code

Production

Code No.

(destination)

Country

(5) Colouring Information

Model

Code

5GTF

5GTG

5GTF

5GTG

5GTF

5GTH

Colouring type

code

A 00K0 PASTEL DEEP GREEN PDG

B 00TR ROMANTIQUE ROUGE RTR

D 0583

Colour

code

Colour Name

DEEP PURPLISH BLUE

SOLID E

Abbrevi-

ation

DPBSE

ENGINE

CYLINDER HEAD B2...................................

CYLINDER B4.........................................

CRANKSHAFT. PISTON B5..............................

VALVE B6.............................................

CAMSHAFT. CHAIN B7.................................

BLOWER B8...........................................

OIL PUMP B9..........................................

INTAKE B11............................................

CARBURETOR B13.....................................

EXHAUST B15..........................................

CRANKCASE C2.......................................

CRANKCASE COVER 1 C4..............................

STARTER C6..........................................

CLUTCH C7...........................................

TRANSMISSION C9....................................

MIDDLE DRIVE GEAR C11...............................

SHIFT CAM. FORK C13..................................

SHIFT SHAFT C14......................................

CHASSIS

FRAME C15............................................

FRONT FENDER D3....................................

REAR FENDER D5.....................................

REAR ARM D7.........................................

DRIVE SHAFT D8......................................

FRONT DIFFERENTIAL D11..............................

REAR SUSPENSION D14................................

STEERING D15.........................................

FRONT SUSPENSION. WHEEL E2.......................

CONTENTS

FUEL TANK E3........................................

SEAT E4..............................................

FRONT WHEEL E5.....................................

FRONT BRAKE E7.....................................

REAR WHEEL E8......................................

STEERING HANDLE. CABLE E11.........................

FRONT MASTER CYLINDER E13.........................

STAND. FOOTREST E14.................................

GUARD F2............................................

GENERATOR F3.......................................

STARTING MOTOR F4..................................

METER F5............................................

HEADLIGHT F6........................................

TAILLIGHT F7.........................................

TAILLIGHT 2 F8........................................

HANDLE SWITCH. LEVER F9...........................

ELECTRICAL 1 F10.....................................

ELECTRICAL 2 F11.....................................

ELECTRICAL 3 F13.....................................

EMBLEM.LABEL 1 F14..................................

EMBLEM.LABEL 2 G2..................................

EMBLEM.LABEL 3 G3..................................

INDEX

NUMERICAL INDEX M1.................................

FIG. 1 CYLINDER HEAD

REF. NO.

10 91317−06125 BOLT 2 2 2 2 2

11 91317−06115 BOLT 1 1 1 1 1

12 91317−06025 BOLT 4 4 4 4 4

13 91317−06040 BOLT 2 2 2 2 2

14 91317−06055 BOLT 6 6 6 6 6

15 90109−063E9 BOLT 1 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 3TB−11101−02 CYLINDER HEAD ASSY 1 1 1 1 1

2 4H7−11133−10 .GUIDE, INTAKE VALVE 4 4 4 4 4

3 93440−12052 .CIRCLIP 4 4 4 4 4

4 90116−06475 .BOLT, STUD 4 4 4 4 4

5 90116−10378 .BOLT, STUD 2 2 2 2 2

6 99530−10116 .PIN, DOWEL 2 2 2 2 2

7 90340−14117 PLUG, STRAIGHT SCREW 1 1 1 1 1

8 93210−13657 O−RING 1 1 1 1 1

9 94701−00241 PLUG, SPARK (NGK DPR8EA−9) 11111

CAN

FRA

CHE

GBR

OCE

16 91317−06050 BOLT 1 1 1 1 1

17 92907−06600 WASHER, PLATE 3 3 3 3 3

18 1L9−11186−00 COVER, CYLINDER HEAD SIDE 2 2 2 2 2 2

19 93210−32172 O−RING 2 2 2 2 2

20 5Y1−11187−00 COVER, CYLINDER HEAD SIDE 3 1 1 1 1 1

21 93210−62523 O−RING 1 1 1 1 1

22 91317−06018 BOLT 2 2 2 2 2

23 3TB−12215−01 CAP, TENSIONER CASE 1 1 1 1 1

24 93210−19522 O−RING 1 1 1 1 1

25 90401−06001 BOLT, UNION 1 1 1 1 1

26 90430−06192 GASKET 1 1 1 1 1

27 91317−06020 BOLT 1 1 1 1 1

FIG. 1 CYLINDER HEAD

REF. NO.

28 90109−06418 BOLT 1 1 1 1 1

29 90430−06014 GASKET 1 1 1 1 1

30 90338−22207 PLUG 1 1 1 1 1

PART NO. DESCRIPTION REMARKS

CAN

FRA

CHE

GBR

OCE

FIG. 2 CYLINDER

REF. NO.

10 91317−06035 BOLT 1 1 1 1 1

11 90110−06204 BOLT, HEXAGON SOCKET HEAD 1 1 1 1 1

12 2KF−11181−01 GASKET, CYLINDER HEAD 1 1 1 1 1 1

13 99530−12016 PIN, DOWEL 2 2 2 2 2

14 90105−08505 BOLT, FLANGE 4 4 4 4 4

15 90201−085L3 WASHER, PLATE 4 4 4 4 4

PART NO. DESCRIPTION REMARKS

1 3TB−11310−00 CYLINDER 1 1 1 1 1

2 93210−98473 O−RING 1 1 1 1 1

3 1VJ−11351−00 GASKET, CYLINDER 1 1 1 1 1

4 90201−080L8 WASHER, PLATE 2 2 2 2 2

5 90176−08026 NUT, CROWN 2 2 2 2 2

6 90201−10590 WASHER, PLATE 2 2 2 2 2

7 90179−10201 NUT 2 2 2 2 2

8 90201−10124 WASHER, PLATE 2 2 2 2 2

9 90179−10279 NUT 2 2 2 2 2

CAN

FRA

CHE

GBR

OCE

16 90430−08178 GASKET 1 1 1 1 1

17 99530−08016 PIN, DOWEL 1 1 1 1 1

FIG. 3 CRANKSHAFT. PISTON

REF. NO.

10 93210−16290 O−RING 1 1 1 1 1

11 93306−30702 BEARING (B6307) 1 1 1 1 1

12 3TB−11631−00−Y0 PISTON (STD) 1 1 1 1 1

13 34L−11610−00 PISTON RING SET (STD) 1 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 5GT−11400−00 CRANKSHAFT ASSY 1 1 1 1 1

2 5GT−W1141−00 .CRANK 1 1 1 1 1 1

3 5GT−W1142−00 .CRANK 2 1 1 1 1 1

4 4WV−11681−10 .PIN, CRANK 1 1 1 1 1 1

5 93310−637D3 .BEARING 1 1 1 1 1

6 5GT−11651−00 .ROD, CONNECTING 1 1 1 1 1

7 90280−16053 KEY, WOODRUFF 1 1 1 1 1

8 90201−10321 WASHER, PLATE 1 1 1 1 1

9 90101−10568 BOLT 1 1 1 1 1

3TB−11636−00 PISTON (0.50MM O/S) 1 1 1 1 1 AP

3TB−11638−00 PISTON (1.00MM O/S) 1 1 1 1 1 AP

CAN

FRA

CHE

GBR

OCE

34L−11610−20 PISTON RING SET (0.50MM O/S) 1 1 1 1 1 AP

34L−11610−40 PISTON RING SET (1.00MM O/S) 1 1 1 1 1 AP

14 1JK−11633−01 PIN, PISTON 1 1 1 1 1

15 93450−24028 CIRCLIP 2 2 2 2 2

*16 5GT−11500−00 BALANCER ASSY 1 1 1 1 1

17 93306−30525 BEARING (B6305) 1 1 1 1 1

18 93306−30534 BEARING 1 1 1 1 1

19 93101−25106 OIL SEAL 2 2 2 2 2

FIG. 4 VALVE

REF. NO.

10 34K−12161−00 ARM, VALVE ROCKER 2 1 1 1 1 1

11 4WV−12162−00 ARM, VALVE ROCKER 3 1 1 1 1 1

12 34K−12163−00 ARM, VALVE ROCKER 4 1 1 1 1 1

13 2NX−12146−00 SHAFT, ROCKER 1 1 1 1 1

14 2NX−12156−00 SHAFT, ROCKER 2 1 1 1 1 1

15 2NX−12166−00 SHAFT, ROCKER 3 1 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 4WV−12111−00 VALVE, INTAKE 2 2 2 2 2

2 4WV−12121−00 VALVE, EXHAUST 2 2 2 2 2

3 5Y1−12113−00 SPRING, VALVE INNER 4 4 4 4 4

4 5Y1−12114−00 SPRING, VALVE OUTER 4 4 4 4 4

5 4H7−12116−00 SEAT, VALVE SPRING 4 4 4 4 4

6 1J7−12119−01 SEAL, VALVE STEM 4 4 4 4 4

7 2F3−12117−00 RETAINER, VALVE SPRING 4 4 4 4 4

8 1J7−12118−00 COTTER, VALVE 8 8 8 8 8

9 34K−12151−00 ARM, VALVE ROCKER 1 1 1 1 1

CAN

FRA

CHE

GBR

OCE

16 93210−08521 O−RING 2 2 2 2 2

17 90109−063E8 BOLT 2 2 2 2 2

18 2NX−12159−00 SCREW, VALVE ADJUSTING 4 4 4 4 4

19 90170−06128 NUT 4 4 4 4 4

20 90206−12075 WASHER, WAVE 4 4 4 4 4

FIG. 5 CAMSHAFT. CHAIN

REF. NO.

10 90105−07342 BOLT, FLANGE 2 2 2 2 2

11 94590−27126 CHAIN 1 1 1 1 1

12 34K−12231−00 GUIDE, STOPPER 1 1 1 1 1 1

13 34K−12241−00 GUIDE, STOPPER 2 1 1 1 1 1

14 90105−060A6 BOLT, FLANGE 2 2 2 2 2

15 3TB−12210−00 TENSIONER ASSY, CAM CHAIN 1 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 4WV−12170−00 CAMSHAFT ASSY 1 1 1 1 1 1

2 3YF−12284−00 .PIN, DECOMPRESSION LEVER 1 1 1 1 1

3 90501−051L0 .SPRING, COMPRESSION 1 1 1 1 1

4 3YF−12290−00 .LEVER, DECOMPRESSION SPRING 1 1 1 1 1

5 3YF−12176−00 SPROCKET, CAM CHAIN 1 1 1 1 1

6 4WV−12288−00 CAM, DECOMPRESSION 2 2 2 2 2

7 3YF−12247−00 SHAFT, TENSIONER 2 2 2 2 2

8 3YF−12216−00 SPRING 2 2 2 2 2

9 4WV−12233−00 PLATE, GUIDE STOPPER 1 2 2 2 2 2

CAN

FRA

CHE

GBR

OCE

16 90110−06225 BOLT, HEXAGON SOCKET HEAD 2 2 2 2 2

17 4DW−12213−00 GASKET, TENSIONER CASE 1 1 1 1 1

FIG. 6 BLOWER

REF. NO.

PART NO. DESCRIPTION REMARKS

1 5GT−12405−00 BLOWER ASSY 1 1 1 1 1

2 4SH−12611−00 .FAN 1 1 1 1 1

3 33M−12671−00 .NUT 1 1 1 1 1 1

4 90480−14229 GROMMET 3 3 3 3 3

5 90387−063E6 COLLAR 3 3 3 3 3

6 95807−06025 BOLT, FLANGE 3 3 3 3 3

CAN

FRA

CHE

GBR

OCE

FIG. 7 OIL PUMP

REF. NO.

10 90501−18576 SPRING, COMPRESSION 1 1 1 1 1

11 4HC−15351−00 PLUG, DRAIN 1 1 1 1 1

12 93210−35520 O−RING 1 1 1 1 1

13 4X7−13440−01 ELEMENT ASSY, OIL CLEANER 1 1 1 1 1

14 583−13447−01 COVER, OIL ELEMENT 1 1 1 1 1

15 93210−64297 O−RING 1 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 5GT−13300−00 OIL PUMP ASSY 1 1 1 1 1

2 4WV−13411−00 .STRAINER, OIL 1 1 1 1 1

3 98507−06008 .SCREW, PAN HEAD 3 3 3 3 3

4 4WV−13329−00 GASKET, PUMP COVER 1 1 1 1 1

5 91317−06050 BOLT 3 3 3 3 3

6 5GT−13325−00 GEAR, PUMP DRIVEN 1 1 1 1 1

7 99009−11400 CIRCLIP 1 1 1 1 1

8 4WV−13416−00 PIPE, OIL 1 1 1 1 1 1

9 51Y−13411−00 STRAINER, OIL 1 1 1 1 1

CAN

FRA

CHE

GBR

OCE

16 95027−06020 BOLT, FLANGE 3 3 3 3 3

17 90149−05110 SCREW 1 1 1 1 1

18 90430−05126 GASKET 1 1 1 1 1

19 5GT−13464−00 HOSE, OIL 1 1 1 1 1 1

20 5GT−13465−00 HOSE, OIL 2 1 1 1 1 1

21 91317−06016 BOLT 4 4 4 4 4

22 93210−10197 O−RING 2 2 2 2 2

23 4WV−13161−00 PIPE, DELIVERY 1 1 1 1 1 1

24 93210−06422 O−RING 2 2 2 2 2

25 95027−06012 BOLT, FLANGE 1 1 1 1 1

26 3HN−13470−00 OIL COOLER ASSY 1 1 1 1 1

27 90480−15235 GROMMET 3 3 3 3 3

FIG. 7 OIL PUMP

REF. NO.

28 90387−0714B COLLAR 2 2 2 2 2

29 90209−06174 WASHER 2 2 2 2 2

30 95807−06020 BOLT, FLANGE 2 2 2 2 2

31 93210−12152 O−RING 2 2 2 2 2

32 93612−16254 PIN, DOWEL 2 2 2 2 2

33 25G−13490−00 RELIEF VALVE ASSY 1 1 1 1 1

34 93210−10096 O−RING 1 1 1 1 1

35 4WV−1319K−00 PLATE 1 1 1 1 1

36 95027−06012 BOLT, FLANGE 1 1 1 1 1

37 4WV−13446−00 CONNECTOR 1 1 1 1 1

38 93101−30171 OIL SEAL 2 2 2 2 2

39 93450−42138 CIRCLIP 2 2 2 2 2

40 90430−08178 GASKET 1 1 1 1 1

41 95027−06025 BOLT, FLANGE 2 2 2 2 2

42 95027−06040 BOLT, FLANGE 1 1 1 1 1

PART NO. DESCRIPTION REMARKS

CAN

FRA

CHE

GBR

OCE

B10

43 99530−08016 PIN, DOWEL 2 2 2 2 2

FIG. 8 INTAKE

REF. NO.

10 91A20−07010 TUBE, FLEXIBLE VINYL 1 1 1 1 1

11 1UY−14411−01 CASE, AIR CLEANER 1 1 1 1 1 1

12 1UY−14458−01 GUIDE 1 1 1 1 1

13 1UY−14468−00 PLATE,ELEMENT FITTING 1 1 1 1 1

14 1UY−14451−00 ELEMENT, AIR CLEANER 1 1 1 1 1

15 1UY−14412−01 CAP, CLEANER CASE 1 1 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 4WV−13586−01 JOINT, CARBURETOR 1 1 1 1 1 1

2 93210−36769 O−RING 2 2 2 2 2

3 91317−06020 BOLT 4 4 4 4 4

4 90450−63088 HOSE CLAMP ASSY 1 1 1 1 1

5 4WV−13596−00 JOINT, CARBURETOR 2 1 1 1 1 1

6 90450−57044 HOSE CLAMP ASSY 1 1 1 1 1

7 4X7−14467−01 SEAL 1 1 1 1 1

8 4WV−14349−00 PIPE 1 1 1 1 1

9 24W−14193−00 PIPE 1 1 1 1 1

CAN

FRA

CHE

GBR

OCE

B11

16 10M−14457−00 SEAL 1 1 1 1 1

17 98507−05016 SCREW, PAN HEAD 5 5 5 5 5

18 92907−05600 WASHER, PLATE 5 5 5 5 5

19 59V−14457−00 SEAL 1 1 1 1 1

20 90467−22080 CLIP 1 1 1 1 1

21 4WV−14453−00 JOINT, AIR CLEANER 1 1 1 1 1 1

22 4WV−14437−00 DUCT 1 1 1 1 1

23 31A−14419−00 PIPE 1 1 1 1 1

24 90460−75020 CLAMP, HOSE 1 1 1 1 1

25 4WV−1442F−01 PROTECTOR 1 1 1 1 1

26 90460−64065 CLAMP, HOSE 1 1 1 1 1

27 97007−06020 BOLT 3 3 3 3 3

FIG. 8 INTAKE

REF. NO.

28 92907−06600 WASHER, PLATE 3 3 3 3 3

PART NO. DESCRIPTION REMARKS

CAN

FRA

CHE

GBR

OCE

B12

FIG. 9 CARBURETOR

REF. NO.

10 4WV−14985−00 .FLOAT 1 1 1 1 1

11 4WV−14190−28 .NEEDLE VALVE ASSY 1 1 1 1 1

12 98502−05008 .SCREW, PAN HEAD 2 2 2 2 2

13 239−14172−07 .PILOT JET, AIR (0.7) 1 1 1 1 1

14 4WV−14996−00 .PIPE 1 1 1 1 1

15 4WV−14193−00 .PIPE 1 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 5GT−14901−00 CARBURETOR ASSY 1 1 1 1 1 1

2 4WV−24411−00 .DIAPHRAGM 1 1 1 1 1

3 4WV−14933−00 .SPRING, DIAPHRAGM 1 1 1 1 1

4 4WV−14272−00 .VALVE 1 1 1 1 1

5 4WV−14147−20 .O−RING 1 1 1 1 1

6 4WV−14918−00 .RING 1 1 1 1 1

7 620−1423E−57 .JET, MAIN (#143.8) 1 1 1 1 1

8 5GT−1490J−00 .NEEDLE SET 1 1 1 1 1

9 4WV−14941−90 .NOZZLE, MAIN 1 1 1 1 1

CAN

FRA

CHE

GBR

OCE

B13

16 98502−04006 .SCREW, PAN HEAD 3 3 3 3 3

17 4WV−14147−10 .O−RING 1 1 1 1 1

18 4WV−14105−01 .PILOT SCREW SET 1 1 1 1 1

19 4HR−14142−42 .JET, PILOT (# 42.5) 1 1 1 1 1

20 4WV−1410A−00 .STARTER SET 1 1 1 1 1

21 12R−14191−00 .PLUG, DRAIN 1 1 1 1 1

22 4WV−14197−00 .PIPE 1 1 1 1 1

23 87M−14137−00 .CLIP 1 1 1 1 1

24 98502−05014 .SCREW, PAN HEAD 2 2 2 2 2

25 97602−04112 .SCREW, PAN HEAD WITH WASHER 2 2 2 2 2

26 4WV−14940−00 .DIAPHRAGM ASSY 1 1 1 1 1

27 522−14161−00 .NUT, CABLE ADJUSTING 1 1 1 1 1

FIG. 9 CARBURETOR

REF. NO.

28 1UY−14155−00 .GUIDE, CABLE 1 1 1 1 1

29 4WV−14103−01 .THROTTLE SCREW SET 1 1 1 1 1

30 98502−05010 .SCREW, PAN HEAD 1 1 1 1 1

31 2H7−14952−00 .WASHER 2 2 2 2 2

32 92502−08014 .SCREW, PAN HEAD 2 2 2 2 2

33 5GH−14592−00 .SCREW 2 2 2 2 2

PART NO. DESCRIPTION REMARKS

CAN

FRA

CHE

GBR

OCE

B14

FIG. 10 EXHAUST

REF. NO.

10 4WV−14728−01 PROTECTOR, MUFFLER 2 1 1 1 1 1

11 4WV−1465T−01 PLATE, PROTECTOR 1 1 1 1 1

12 95817−06010 BOLT, FLANGE 3 3 3 3 3

13 90201−06071 WASHER, PLATE 3 3 3 3 3

14 5GT−14718−00 PROTECTOR, MUFFLER 1 1 1 1 1 1

15 95817−06010 BOLT, FLANGE 3 3 3 3 3

PART NO. DESCRIPTION REMARKS

1 4WV−14611−00 PIPE, EXHAUST 1 1 1 1 1 1

2 4WV−14628−00 PROTECTOR, EXHAUST PIPE 1 1 1 1 1

3 4WV−1465R−01 PLATE, PROTECTOR 1 1 1 1 1

4 95817−06010 BOLT, FLANGE 3 3 3 3 3

5 90201−06071 WASHER, PLATE 3 3 3 3 3

6 5GT−14711−00 MUFFLER 1 1 1 1 1 1

7 95885−10014 .BOLT, FLANGE 1 1 1 1 1

8 92990−10600 .WASHER, PLATE 1 1 1 1 1

9 3YF−14755−00 GASKET, SILENCER 1 1 1 1 1

CAN

FRA

CHE

GBR

OCE

B15

16 4WV−14752−00 PIPE, OUTLET 1 1 1 1 1

17 97007−06008 BOLT 1 1 1 1 1

18 95817−08045 BOLT, FLANGE 1 1 1 1 1

19 90201−086J0 WASHER, PLATE 1 1 1 1 1

20 95817−08020 BOLT, FLANGE 2 2 2 2 2

21 90201−08326 WASHER, PLATE 2 2 2 2 2

22 90179−06668 NUT 4 4 4 4 4

23 3YF−14613−01 GASKET, EXHAUST PIPE 2 2 2 2 2

FIG. 11 CRANKCASE

REF. NO.

10 4WV−15327−00 SPACER, ENGINE MOUNT 1 1 1 1 1

11 3F9−15362−00 PLUG, OIL LEVEL 1 1 1 1 1

12 93210−27370 O−RING 1 1 1 1 1

13 90340−14046 PLUG, STRAIGHT SCREW 1 1 1 1 1

14 214−11198−01 GASKET 1 1 1 1 1

15 4WV−15388−00 PLATE, BEARING COVER 1 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 4WV−15100−12 CRANKCASE ASSY 1 1 1 1 1

2 99530−10014 .PIN, DOWEL 2 2 2 2 2

3 2H7−15361−00 .GAUGE, LEVEL 1 1 1 1 1

4 95027−06090 BOLT, FLANGE 1 1 1 1 1

5 95027−06060 BOLT, FLANGE 2 2 2 2 2

6 95027−06040 BOLT, FLANGE 5 5 5 5 5

7 95027−06055 BOLT, FLANGE 6 6 6 6 6

8 95027−06035 BOLT, FLANGE 1 1 1 1 1

9 91317−08050 BOLT 4 4 4 4 4

CAN

FRA

CHE

GBR

OCE

16 95027−06012 BOLT, FLANGE 2 2 2 2 2

17 4WV−11166−00 PIP E, BREATHER 1 1 1 1 1 1

18 4WV−24327−01 PROTECTOR, PIPE 1 1 1 1 1

19 90467−14015 CLIP 1 1 1 1 1

20 4WV−15163−00 HOUSING, BEARING 1 1 1 1 1 1

21 5GT−15383−00 PLATE, BEARING COVER 1 1 1 1 1

22 98707−06010 SCREW, FLAT HEAD 2 2 2 2 2

23 95027−06020 BOLT, FLANGE 9 9 9 9 9

24 99530−10014 PIN, DOWEL 2 2 2 2 2

25 4WV−15463−00 GASKET 2 1 1 1 1 1

26 93306−01002 BEARING 1 1 1 1 1

27 93102−35463 OIL SEAL 1 1 1 1 1

FIG. 11 CRANKCASE

REF. NO.

28 4WV−15333−00 COVER 1 1 1 1 1

29 95027−06012 BOLT, FLANGE 6 6 6 6 6

30 5GT−15191−00 PLATE 1 1 1 1 1

31 95027−06012 BOLT, FLANGE 2 2 2 2 2

32 90465−10090 CLAMP 1 1 1 1 1

33 90465−08389 CLAMP 1 1 1 1 1

PART NO. DESCRIPTION REMARKS

CAN

FRA

CHE

GBR

OCE

FIG. 12 CRANKCASE COVER 1

REF. NO.

10 90151−05023 SCREW, COUNTERSUNK 3 3 3 3 3

11 90340−14117 PLUG, STRAIGHT SCREW 1 1 1 1 1

12 93210−14369 O−RING 1 1 1 1 1

13 4WV−15431−02 COVER, CRANKCASE 3 1 1 1 1 1

14 95827−08012 BOLT, FLANGE 1 1 1 1 1

15 90430−08119 GASKET 1 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 4WV−15411−00 COVER, CRANKCASE 1 1 1 1 1 1

2 4WV−15451−00 GASKET, CRANKCASE COVER 1 1 1 1 1 1

3 99530−10014 PIN, DOWEL 2 2 2 2 2

4 95027−06045 BOLT, FLANGE 10 10 10 10 10

5 4WV−15113−00 PLATE 1 1 1 1 1

6 91317−06012 BOLT 2 2 2 2 2

7 93306−07801 BEARING 1 1 1 1 1

8 93102−28476 OIL SEAL 1 1 1 1 1

9 1UY−15719−00 WASHER, THRUST 1 1 1 1 1

CAN

FRA

CHE

GBR

OCE

16 93306−20120 BEARING 1 1 1 1 1

17 93101−12168 OIL SEAL 1 1 1 1 1

18 4WV−15381−00 PLATE, BEARING COVER 1 1 1 1 1

19 95027−06012 BOLT, FLANGE 1 1 1 1 1

20 4WV−15462−00 GASKET, CRANKCASE COVER 3 1 1 1 1 1

21 99530−10014 PIN, DOWEL 2 2 2 2 2

22 95027−06040 BOLT, FLANGE 12 12 12 12 12

23 4WV−15471−00 DUCT, AIR 1 1 1 1 1

24 4WV−15496−00 SEAL, PROTECTOR 2 1 1 1 1 1

25 4WV−15335−00 DAMPER 3 1 1 1 1 1

26 4WV−15474−00 SEAL, AIR DUCT 1 1 1 1 1

27 4WV−15495−00 SEAL, PROTECTOR 1 1 1 1 1 1

FIG. 12 CRANKCASE COVER 1

REF. NO.

28 4WV−15473−01 DUCT, AIR 1 1 1 1 1

29 4WV−15494−01 SEAL, PROTECTOR 1 1 1 1 1

30 4WV−15498−01 TAPE, DAMPER 1 1 1 1 1

31 4WV−15475−02 DUCT, AIR 1 1 1 1 1

32 5GT−15477−00 DUCT, AIR 1 1 1 1 1

33 4WV−15472−00 SEAL, AIR DUCT 1 1 1 1 1

34 90450−64089 HOSE CLAMP ASSY 7 7 7 7 7

35 95807−06014 BOLT, FLANGE 1 1 1 1 1

36 99530−14016 PIN, DOWEL 2 2 2 2 2

37 90116−10506 BOLT, STUD 2 2 2 2 2

38 90116−10263 BOLT, STUD 2 2 2 2 2

39 99530−08016 PIN, DOWEL 1 1 1 1 1

40 90430−08178 GASKET 1 1 1 1 1

41 4WV−15499−00 PROTECTOR, COVER 1 1 1 1 1

42 4WV−15326−00 DAMPER, ENGINE MOUNT 2 1 1 1 1 1

PART NO. DESCRIPTION REMARKS

CAN

FRA

CHE

GBR

OCE

43 98907−06014 SCREW, BIND 4 4 4 4 4

44 90461−08113 CLAMP 1 1 1 1 1

45 95027−06012 BOLT, FLANGE 1 1 1 1 1

46 4WV−15491−00 PROTECTOR 1 1 1 1 1

47 4WV−15316−00 DAMPER, ENGINE MOUNT 1 1 1 1 1 1

48 98907−06014 SCREW, BIND 3 3 3 3 3

FIG. 13 STARTER

REF. NO.

10 21V−15751−00 .WIRE, STARTER 1 1 1 1 1

11 3X3−15755−00 .HANDLE, STARTER 1 1 1 1 1

12 21V−15779−00 .COVER 1 1 1 1 1

13 24W−15714−00 .DRUM, SHEAVE 1 1 1 1 1

14 5GH−15443−00 .EMBLEM 1 1 1 1 1

15 1UY−15716−00 PLATE, DRIVE 1 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 4WV−15650−02 IDLE GEAR ASSY 1 1 1 1 1

2 90201−125L6 WASHER, PLATE 1 1 1 1 1

3 1UY−15723−00 PULLEY, STARTER 1 1 1 1 1

4 5GT−15710−00 STARTER ASSY 1 1 1 1 1

5 21V−15741−00 .PAWL, DRIVE 1 1 1 1 1

6 21V−15713−00 .SPRING, STARTER 1 1 1 1 1

7 21V−15715−00 .SPRING, FRICTION 1 1 1 1 1

8 21V−15767−00 .SPRING 1 1 1 1 1

9 95702−06500 .NUT, FLANGE 1 1 1 1 1

CAN

FRA

CHE

GBR

OCE

16 90105−06553 BOLT, FLANGE 4 4 4 4 4

FIG. 14 CLUTCH

REF. NO.

10 90387−2508C COLLAR 1 1 1 1 1

11 93210−25755 O−RING 1 1 1 1 1

12 4WV−17620−10 PRIMARY SLIDING SHEAVE COMP. 1 1 1 1 1

13 93101−31167 OIL SEAL 2 2 2 2 2

14 4WV−17632−00 WEIGHT 8 8 8 8 8

15 4WV−17623−00 CAM 1 1 1 1 1

PART NO. DESCRIPTION REMARKS

1 5GT−16611−00 CLUTCH HOUSING COMP. 1 1 1 1 1

2 5GT−16620−00 CLUTCH CARRIER ASSY 1 1 1 1 1

3 4WV−16626−00 .SPRING, CLUTCH WEIGHT 1 5 5 5 5 5

4 4SH−16664−00 BEARING, ONE WAY 1 1 1 1 1

5 90387−2611Y COLLAR 1 1 1 1 1

6 93410−46079 CIRCLIP 1 1 1 1 1

7 93306−20228 BEARING 1 1 1 1 1

8 99009−35500 CIRCLIP 1 1 1 1 1

9 90179−22640 NUT 1 1 1 1 1

CAN

FRA

CHE

GBR

OCE

16 4WV−17653−00 SLIDER 4 4 4 4 4

17 4WV−17654−01 SPACER 1 4 4 4 4 4

18 93211−594A4 O−RING 1 1 1 1 1

19 4WV−17639−10 STOPPER 1 1 1 1 1

20 90157−04088 SCREW, PAN HEAD 8 8 8 8 8

21 90201−047R9 WASHER, PLATE 8 8 8 8 8

22 90387−1910N COLLAR 1 1 1 1 1

23 4WV−17641−00 V−BELT 1 1 1 1 1

24 4WV−17611−00 SHEAVE, PRIMARY FIXED 1 1 1 1 1

25 90201−190T7 WASHER, PLATE 1 1 1 1 1

26 90179−16690 NUT 1 1 1 1 1

27 4WV−17660−10 SECONDARY FIXED SHEAVE COMP. 1 1 1 1 1

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