YAMAHA YFM45FGX PARTS CATALOGUE 08

YFM45FGX (17S1) U.S.A. YFM45FAX (17S2) CANADA YFM45FGX (17S3) EUROPE YFM45FGX (17S4) OCEANIA
2007/9/10
NEWS NO. DATE COMMENT
1G17S-100E1
2G17S-100E1
()
YFM45FGX/YFM45FAX
PARTS CATALOGUE
©2007 by Yamaha Motor Co., Ltd.
1st edition, August 2007
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
A3
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.
2. Abbreviations The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.
A4
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
DPBSE(*) DEEP PURPLISH BLUE SOLID E 0583
DPBSN(*) DARK PURPLISH BLUE SOLID N 0891
PDG(*) PASTEL DEEP GREEN 00K0
RTR(*) ROMANTIQUE ROUGE 00TR
FOREWORD
9. Quantity Column Information
Column No. Name Of Q’ty Column Destination
1 USA U.S.A.
2 CAN CANADA
3 EUR EUROPE
4 OCE OCEANIA
A5
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–reference the “model code – production code No.” in the catalogue with the “model code – production code No.” indi­cated on the Model Label affixed onto the product concerned.
(2) “Model Label” Indication
(3) Model Label Affixing Location
(4) Colouring Information
Model Code
17S1
17S2
17S3
17S4
Colouring
Type Code
A00TR
B00K0
G 0891
A00TR
B00K0
G 0891
A00TR
B00K0
D 0583
D 0583
Colour
Code
Colour Name
ROMANTIQUE ROUGE RTR
PASTEL DEEP GREEN PDG
DARK PURPLISH BLUE SOLID N DPBSN
ROMANTIQUE ROUGE RTR
PASTEL DEEP GREEN PDG
DARK PURPLISH BLUE SOLID N DPBSN
ROMANTIQUE ROUGE RTR
PASTEL DEEP GREEN PDG
DEEP PURPLISH BLUE SOLID E DPBSE
DEEP PURPLISH BLUE SOLID E DPBSE
Abbrevia-
tion
(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
Model
Code
17S1 010 U.S.A.
17S2 010 CANADA
17S3 010 EUROPE
17S4 010
Production
Code No.
Country
(destination)
AUSTRA LIA
NEW ZEALAND
Model
Code
Production
Code No.
Country
(destination)
A6
ENGINE
CYLINDER HEAD .................................................................B2
CYLINDER ............................................................................B3
CRANKSHAFT & PISTON ....................................................B4
VALVE ...................................................................................B5
CAMSHAFT & CHAIN ........................................................... B6
WATER PUMP ......................................................................B7
RADIATOR & HOSE .............................................................B8
OIL PUMP ............................................................................. B9
INTAKE .................................................................................B10
CARBURETOR .....................................................................B11
EXHAUST ............................................................................. B13
CRANKCASE ........................................................................B14
CRANKCASE COVER 1 .......................................................C2
STARTER ..............................................................................C4
STARTER CLUTCH .............................................................. C5
CLUTCH ................................................................................C6
TRANSMISSION ...................................................................C8
MIDDLE DRIVE GEAR .......................................................... C10
SHIFT CAM & FORK .............................................................C12
SHIFT SHAFT ....................................................................... C13
CHASSIS
FRAME ..................................................................................C15
FRONT FENDER ..................................................................D4
REAR FENDER .....................................................................D5
SIDE COVER ........................................................................D6
REAR ARM ........................................................................... D7
DRIVE SHAFT .......................................................................D8
FRONT DIFFERENTIAL .......................................................D11
REAR SUSPENSION ............................................................D13
FRONT SUSPENSION & WHEEL ........................................D14
STEERING ............................................................................D15
FUEL TANK ...........................................................................E2
SEAT .....................................................................................E3
FRONT WHEEL .................................................................... E4
FRONT BRAKE CALIPER ....................................................E7
REAR WHEEL .......................................................................E8
STEERING HANDLE & CABLE ............................................ E10
FRONT MASTER CYLINDER ...............................................E12
STAND & FOOTREST ..........................................................E13
GUARD ................................................................................. E15
CONTENTS
GENERATOR ....................................................................... F2
STARTING MOTOR ............................................................. F3
METER ................................................................................. F4
HEADLIGHT ......................................................................... F5
TAILLIGHT ............................................................................ F6
TAILLIGHT 2 ......................................................................... F7
HANDLE SWITCH & LEVER ................................................ F8
ELECTRICAL 1 ..................................................................... F9
ELECTRICAL 2 ..................................................................... F12
EMBLEM & LABEL 1 ............................................................ F13
EMBLEM & LABEL 2 ............................................................ F14
EMBLEM & LABEL 3 ............................................................ F15
EMBLEM & LABEL 4 ............................................................ G2
INDEX
NUMERICAL INDEX ............................................................. M1
FIG. 1 CYLINDER HEAD
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5GH–11110–00
3Y1–11133–11
93440–12052
90401–06001
90430–06192
95617–08620
5GH–11181–00
99530–14016
90430–14240
90105–10137
90105–10136
90201–10128
91312–06140
4WU–11160–01
4KB–11165–00
CYLINDER HEAD ASSY 1 1 1 1
.GUIDE, VALVE 1 2 2 2 2
.CIRCLIP 2 2 2 2
.BOLT, UNION 1 1 1 1
.GASKET 1 1 1 1
.BOLT, STUD 2222
GASKET, CYLINDER HEAD 1 1 1 1 1
PIN, DOWEL 2 2 2 2
GASKET 1 1 1 1
BOLT, FLANGE 2 2 2 2
BOLT, FLANGE 2 2 2 2
WASHER, PLATE 4 4 4 4
BOLT 2222
BREATHER ASSY 1 1 1 1
PLATE, BREATHER 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
2
16
95022–06012
17
93211–06635
18
91312–06025
19
3C2–E1166–00
20
90467–140A4
21
2NL–11186–12
22
93210–57634
23
91312–06020
24
5GH–1111F–00
25
97002–06012
26
90215–06003
27
94701–00333
BOLT, FLANGE 2 2 2 2
O-RING 1 1 1 1
BOLT 2222
PIPE, BREATHER 1 1 1 1 1
CLIP 1111
COVER, CYLINDER HEAD SIDE 2 2 2 2 2
O-RING 2 2 2 2
BOLT 4444
PLATE 1 1 1 1
BOLT 2222
WASHER, LOCK 1 1 1 1
PLUG, SPARK (NGK DR8EA) 1 1 1 1
FIG. 2 CYLINDER
REF. NO.
1
2
3
4
5
6
7
8
PART NO. DESCRIPTION
5ND–11310–00
93210–89447
90387–16547
93210–18322
99530–14016
5GH–11351–00
90153–06002
90430–06014
CYLINDER 1 1 1 1
O-RING 1 1 1 1
COLLAR 1111
O-RING 1 1 1 1
PIN, DOWEL 1 1 1 1
GASKET, CYLINDER 1 1 1 1
SCREW, HEXAGON 1 1 1 1
GASKET 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
3
FIG. 3 CRANKSHAFT & PISTON
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO. DESCRIPTION
5ND–11400–00
5ND–W1141–00
5ND–W1142–00
5GH–11681–00
93310–635D4
90201–356K1
5GH–11651–01
5GH–11447–00
90280–05048
90201–10038
90101–10017
93210–16290
93306–30629
5ND–11631–00
CRANKSHAFT ASSY 1 1 1 1
.CRANK SUB ASSY 1 1 1 1 1
.CRANK SUB ASSY 2 1 1 1 1
.PIN, CRANK 1 1 1 1 1
.BEARING 1111
.WASHER, PLATE 2 2 2 2
.ROD, CONNECTING 1 1 1 1
SEAL, CRANK 2 2 2 2
KEY, WOODRUFF 1111
WASHER, PLATE 1 1 1 1
BOLT 1111
O-RING 1 1 1 1
BEARING 1 1 1 1
PISTON (STD) 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
4
5ND–11636–00
5ND–11638–00
15
5ND–11603–00
5ND–11605–00
5ND–11607–00
16
3LD–11633–00
17
93450–22027
18
5ND–11500–00
19
93306–30315
20
93306–30438
PISTON (0.50MM O/S) 1 1 1 1 AP
PISTON (1.00MM O/S) 1 1 1 1 AP
PISTON RING SET (STD) 1 1 1 1
PISTON RING SET (0.50MM O/S) 1 1 1 1 AP
PISTON RING SET (1.00MM O/S) 1 1 1 1 AP
PIN, PISTON 1 1 1 1
CIRCLIP 2 2 2 2
BALANCER ASSY 1 1 1 1
BEARING 1 1 1 1
BEARING 1 1 1 1
FIG. 4 VALVE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO. DESCRIPTION
5GH–12111–00
5GH–12121–00
3Y1–12116–00
22U–12113–00
1UY–12114–01
M01–12129–00
3Y1–12117–01
1J7–12118–00
3GD–12151–00
3Y1–12156–00
93210–09165
31G–12159–02
31G–12158–00
VALVE, INTAKE 1 1 1 1
VALVE, EXHAUST 1 1 1 1
SEAT, VALVE SPRING 2 2 2 2
SPRING, VALVE INNER 2 2 2 2
SPRING, VALVE OUTER 2 2 2 2
SEAL, VALVE STEM 2 2 2 2
RETAINER, VALVE SPRING 2 2 2 2
COTTER, VALVE 4 4 4 4
ARM, VALVE ROCKER 2 2 2 2
SHAFT, ROCKER 2 2 2 2 2
O-RING 2 2 2 2
SCREW, VALVE ADJUSTING 2 2 2 2
NUT, LOCK 2 2 2 2
USA
CAN
EUR
OCE
REMARKS
B
5
FIG. 5 CAMSHAFT & CHAIN
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5GH–12171–00
5GH–12176–10
93604–10011
90101–10016
90201–10591
4KB–11145–00
93306–00438
93306–00515
94582–20116
5GH–12231–10
5GH–12241–00
31G–12210–01
31G–12214–00
31G–12222–00
3GD–12213–00
CAMSHAFT 1 1 1 1 1
SPROCKET, CAM CHAIN 1 1 1 1
PIN, DOWEL 1 1 1 1
BOLT 1111
WASHER, PLATE 1 1 1 1
PLATE, BREATHER 2 1 1 1 1
BEARING 1 1 1 1 NIHONSEIKO
BEARING 1 1 1 1
CHAIN (DID SCR-0409 SV 116LE) 1 1 1 1
GUIDE, STOPPER 1 1 1 1 1
GUIDE, STOPPER 2 1 1 1 1
TENSIONER ASSY, CAM CHAIN 1 1 1 1
.GASKET 1 1 1 1
.PLUG 1 1 1 1
GASKET, TENSIONER CASE 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
6
16
95022–06025
17
97022–06016
18
92902–06600
BOLT, FLANGE 2 2 2 2
BOLT 2222
WASHER, PLATE 2 2 2 2
FIG. 6 WATER PUMP
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5GH–12420–01
5CG–12450–00
5GH–12421–01
93306–00006
93101–10090
11H–12438–10
99009–10400
5GH–12422–00
5GH–12428–00
90105–06086
95022–06012
90430–06014
90446–06001
90467–06194
93210–33133
WATER PUMP ASSY 1 1 1 1
.IMPELLER SHAFT ASSY 1 1 1 1
.HOUSING, WATER PUMP 1 1 1 1
.BEARING 1111
.OIL SEAL 1 1 1 1
.SEAL, MECHANICAL 1 1 1 1
.CIRCLIP 1 1 1 1
.COVER, HOUSING 1 1 1 1
.GASKET, HOUSING COVER 2 1 1 1 1
.BOLT, FLANGE 2 2 2 2
.BOLT, FLANGE 1 1 1 1
.GASKET 1 1 1 1
.HOSE (L300) 1 1 1 1
.CLIP 1 1 1 1
O-RING 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
7
16
95022–06060
17
95022–06050
BOLT, FLANGE 1 1 1 1
BOLT, FLANGE 1 1 1 1
FIG. 7 RADIATOR & HOSE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5GH–12446–00
93210–33786
90110–06189
5GH–12484–00
93210–18417
91312–06012
5GH–12481–00
90450–32015
2TV–12411–00
5GH–12413–00
91312–06020
5ND–E2460–01
5ND–E240A–01
5ND–E2405–01
5ND–E2462–00
JOINT 1 1 1 1
O-RING 1 1 1 1
BOLT, HEXAGON SOCKET HEAD 2 2 2 2
PIPE 4 1 1 1 1
O-RING 1 1 1 1
BOLT 1111
PIPE 1 1 1 1 1
HOSE CLAMP ASSY 2 2 2 2
THERMOSTAT 1111
COVER, THERMOSTAT 1 1 1 1
BOLT 2222
RADIATOR ASSY 1 1 1 1
.RADIATOR ASSY 1 1 1 1
.BLOWER ASSY 1 1 1 1
.CAP, RADIATOR 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
8
16
5ND–E2675–00
17
5ND–E2535–00
18
90480–15235
19
95802–06020
20
90209–06012
21
90387–06113
22
5ND–E2482–00
23
5ND–E2483–01
24
90467–26800
.BOLT, BLOWER HOLDING 4 4 4 4
.PLATE 4444
GROMMET 4 4 4 4
BOLT, FLANGE 2 2 2 2
WASHER 2 2 2 2
COLLAR 2222
PIPE 2 1 1 1 1
PIPE 3 1 1 1 1
CLIP 4444
FIG. 8 OIL PUMP
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
1UY–13336–00
5GH–13314–00
3Y1–13310–01
1UY–13316–00
93603–12030
93603–07073
98702–06020
3GD–13329–00
99009–11400
90201–114P2
98702–06030
2XK–13416–00
51Y–13411–00
90501–18576
4HC–15351–00
HOUSING, ROTOR 1 1 1 1
SHAFT, PUMP 1 1 1 1
ROTOR ASSY 1 1 1 1 1
COVER, PUMP 1 1 1 1
PIN, DOWEL 1 1 1 1
PIN, DOWEL 2 2 2 2
SCREW, FLAT HEAD 1 1 1 1
GASKET, PUMP COVER 1 1 1 1
CIRCLIP 1 1 1 1
WASHER, PLATE (1.0) 1 1 1 1
SCREW, FLAT HEAD 3 3 3 3
PIPE, OIL 1 1 1 1 1
STRAINER, OIL 1 1 1 1
SPRING, COMPRESSION 1 1 1 1
PLUG, DRAIN 1111
USA
CAN
EUR
OCE
REMARKS
B
9
16
93210–35520
17
5GH–13440–20
18
90401–20145
19
5GH–13324–00
20
90282–05013
21
90215–14205
22
90170–14284
23
5GH–13325–00
24
99009–11400
25
4KB–13161–01
26
90430–08119
27
90401–08006
O-RING 1 1 1 1
ELEMENT ASSY, OIL CLEANER 1 1 1 1
BOLT, UNION 1111
GEAR, PUMP DRIVE 1 1 1 1
KEY, STRAIGHT 1 1 1 1
WASHER, LOCK 1 1 1 1
NUT 1111
GEAR, PUMP DRIVEN 1 1 1 1
CIRCLIP 1 1 1 1
PIPE, DELIVERY 1 1 1 1 1
GASKET 4 4 4 4
BOLT, UNION 2222
FIG. 9 INTAKE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5GH–13586–00
93210–44545
91312–08025
90201–08070
90450–47002
5ND–E4349–00
24W–14193–00
91A20–07010
5UH–E4411–00
5UH–E4458–00
5UH–E4468–00
5UH–E4451–10
5UH–E4412–00
5UH–E4462–00
5UH–E4424–00
JOINT, CARBURETOR 1 1 1 1 1
O-RING 1 1 1 1
BOLT 2222
WASHER, PLATE 2 2 2 2
HOSE CLAMP ASSY 1 1 1 1
PIPE 1 1 1 1
PIPE 1 1 1 1
TUBE, FLEXIBLE VINYL 1 1 1 1
CASE, AIR CLEANER 1 1 1 1 1
GUIDE 1 1 1 1
PLATE,ELEMENT FITTING 1 1 1 1
ELEMENT, AIR CLEANER 1 1 1 1
CAP, CLEANER CASE 1 1 1 1 1
SEAL 1 1 1 1
CLIP, CAP FITTING 4 4 4 4
USA
CAN
EUR
OCE
REMARKS
B
10
16
5UH–E4769–10
17
5UH–E4191–00
18
5UH–E4438–00
19
5ND–E442F–00
20
5ND–E4453–00
21
5ND–E4437–02
22
90450–58002
23
90450–58002
24
31A–14419–00
25
90450–56008
26
1D9–2177C–20
PIPE, DRAIN 1 1 1 1
PLUG, DRAIN 1111
CLIP, DRAIN CLEANER 1 1 1 1
PROTECTOR 1 1 1 1
JOINT, AIR CLEANER 1 1 1 1 1
DUCT 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
PIPE 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
PLATE, EPA OFFROAD ATV 1 1
FIG. 10 CARBURETOR
REF. NO.
1
PART NO. DESCRIPTION
5ND–E4101–11
CARBURETOR ASSY 1 1 1
USA
CAN
EUR
OCE
REMARKS
5ND–E4101–01
2
5ND–1490J–10
5ND–1490J–00
3
5DM–14933–00
4
5GH–14940–10
5
5DM–14112–00
6
5GH–14918–10
7
5ND–14105–00
5GH–14105–10
8
3H1–14962–00
9
3H1–14147–00
10
3G2–1423E–52
11
5GH–14261–00
12
583–14561–00
13
127–14186–00
14
5UH–14107–20
15
5DM–14561–00
CARBURETOR ASSY 1 1 1
.NEEDLE SET 1 1
.NEEDLE SET 1 1
.SPRING, DIAPHRAGM 1 1 1 1
.DIAPHRAGM ASSY 1 1 1 1
.VALVE, THROTTLE 1 1 1 1 1
.RING 1 1 1 1
.PILOT SCREW SET 1 1
.PILOT SCREW SET 1 1 WHITE SPRING
..WASHER 1111
..O-RING 1 1 1 1
.JET, MAIN (#131.3) 1 1 1 1
.HOLDER 1 1 1 1
.O-RING 1 1 1 1
.PIN, FLOAT 1 1 1 1
.NEEDLE VALVE SET 1 1 1 1
.O-RING 1 1 1 1
B
11
16
5DM–14141–40
17
4KM–14216–00
18
1HX–14231–16
19
4KB–14193–20
20
98580–04010
21
5ND–1410A–00
5GH–1410A–00
22
3G2–14231–14
23
3FV–14191–00
.NOZZLE, MAIN 1 1 1 1
.SCREW 2 2 2 2
.JET, MAIN (# 80) 1 1 1 1
.PIPE 1 1 1 1
.SCREW, PAN HEAD 3 3 3 3
.STARTER SET 1 1
.STARTER SET 1 1
.JET,PILOT AIR(#70) 1 1 1 1
.PLUG, DRAIN 1 1 1 1
FIG. 10 CARBURETOR
REF. NO.
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
PART NO. DESCRIPTION
9850L–04006
5FU–E4147–00
98507–04014
522–14161–00
98507–04008
1FN–14565–00
5DM–14985–00
5GH–14197–00
98501–04014
92902–04100
92907–04600
5GH–14937–00
4KM–14142–17
5ND–1490H–00
5FU–E4155–00
.SCREW, PAN HEAD 3 3 3 3
.O-RING 1 1 1 1
.SCREW, PAN HEAD 1 1 1 1
.NUT, CABLE ADJUSTING 1 1 1 1
.SCREW, PAN HEAD 1 1 1 1
.SCREW 1 1 1 1
.FLOAT 1111
.PIPE 1 1 1 1
.SCREW, PAN HEAD 2 2 2 2
.WASHER, SPRING 2 2 2 2
.WASHER 1 1 1 1
.CLIP 1 1 1 1
.JET, PILOT (# 17.5) 1 1 1 1
.DIAPHRAGM SET 5 1 1 1 1
.GUIDE, CABLE 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
12
39
5GH–14103–01
40
5GH–14918–00
41
4XE–14937–00
42
256–14956–01
43
3DM–14216–00
.THROTTLE SCREW SET 1 1 1 1
.RING 1 1 1 1
.CLIP 1 1 1 1
.WASHER 1 1 1 1
.SCREW 1 1 1 1
FIG. 11 EXHAUST
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5ND–E4611–00
5ND–E4628–00
9581P–06008
5ND–E477K–02
95812–06016
90179–08410
3GD–14613–00
5ND–E4711–00
5ND–E4752–00
5ND–E4719–00
5ND–E4718–00
5ND–E4788–00
5ND–E4728–00
9581P–06008
5ND–E4715–00
PIPE, EXHAUST 1 1 1 1 1
PROTECTOR, EXHAUST PIPE 1 1 1 1
BOLT, FLANGE 3 3 3 3
PLATE 1 1 1 1 1
BOLT, FLANGE 2 2 2 2
NUT 2222
GASKET, EXHAUST PIPE 1 1 1 1
MUFFLER 1 1 1 1 1
PIPE, OUTLET 1 1 1 1
BOLT, MUFFLER 3 3 3 3
PROTECTOR, MUFFLER 1 1 1 1 1
BAND, SILENCER 2 2 2 2
PROTECTOR, MUFFLER 2 1 1 1 1
BOLT, FLANGE 3 3 3 3
BAND, MUFFLER 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
13
16
5ND–E4777–00
17
5ND–E4759–00
18
5ND–E4714–00
19
95822–10040
20
90201–10056
21
5ND–E4737–00
22
90387–10636
BOLT 2222
WASHER 2 2 2 2
GASKET, MUFFLER 1 1 1 1
BOLT, FLANGE 2 2 2 2
WASHER, PLATE 2 2 2 2
DAMPER, MUFFLER 2222
COLLAR 2222
FIG. 12 CRANKCASE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5ND–15100–02
99530–10114
95022–06040
95022–06065
95022–06065
90340–18003
90430–18130
90340–14002
214–11198–01
5GH–15362–00
93210–19026
90340–14029
214–11198–01
5GH–15388–00
95822–06012
CRANKCASE ASSY 1 1 1 1
.PIN, DOWEL 2 2 2 2
BOLT, FLANGE 12 12 12 12
BOLT, FLANGE 2 2 2 2
BOLT, FLANGE 3 3 3 3
PLUG, STRAIGHT SCREW 1 1 1 1
GASKET 1 1 1 1
PLUG, STRAIGHT SCREW 1 1 1 1
GASKET 1 1 1 1
PLUG, OIL LEVEL 1 1 1 1
O-RING 1 1 1 1
PLUG, STRAIGHT SCREW 1 1 1 1
GASKET 1 1 1 1
PLATE, BEARING COVER 1 1 1 1
BOLT, FLANGE 2 2 2 2
USA
CAN
EUR
OCE
REMARKS
B
14
16
2K7–15383–00
17
90151–06023
18
5GH–15414–00
19
5GH–15454–00
20
98702–06020
21
5GH–15163–00
22
5GH–15463–00
23
99530–10114
24
95022–06040
25
93316–01003
26
93102–32483
27
99009–80500
PLATE, BEARING COVER 1 1 1 1
SCREW, COUNTERSUNK 1 1 1 1
COVER, AIR CLEANER 1 1 1 1
GASKET 1 1 1 1 1
SCREW, FLAT HEAD 4 4 4 4
HOUSING, BEARING 1 1 1 1 1
GASKET, COVER PINION 2 1 1 1 1
PIN, DOWEL 2 2 2 2
BOLT, FLANGE 8 8 8 8
BEARING 1 1 1 1
OIL SEAL 1 1 1 1
CIRCLIP 1 1 1 1
FIG. 12 CRANKCASE
REF. NO.
28
29
30
31
32
33
34
35
36
37
PART NO. DESCRIPTION
5GH–15333–00
5GH–15338–00
97012–06016
92902–06600
5GH–15442–01
91810–20001
93306–20120
93101–12168
4WV–15381–00
95022–06012
COVER 1 1 1 1
DAMPER, ENGINE MOUNT 5 1 1 1 1
BOLT 6666
WASHER, PLATE 6 6 6 6
HOUSING, BEARING 1 1 1 1
PIN, DOWEL 2 2 2 2
BEARING 1 1 1 1
OIL SEAL 1 1 1 1
PLATE, BEARING COVER 1 1 1 1
BOLT, FLANGE 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
B
15
FIG. 13 CRANKCASE COVER 1
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5GH–15411–01
5GH–15451–00
99530–10114
95022–06040
90465–08127
95022–06030
5GH–15113–00
93306–07801
93102–28476
21V–15719–00
90151–05023
90340–14117
93210–14369
5ND–15431–00
5GH–15379–00
COVER, CRANKCASE 1 1 1 1 1
GASKET, CRANKCASE COVER 1 1 1 1 1
PIN, DOWEL 2 2 2 2
BOLT, FLANGE 8 8 8 8
CLAMP 1 1 1 1
BOLT, FLANGE 4 4 4 4
PLATE 1 1 1 1
BEARING 1 1 1 1
OIL SEAL 1 1 1 1
WASHER, THRUST 1 1 1 1
SCREW, COUNTERSUNK 2 2 2 2
PLUG, STRAIGHT SCREW 1 1 1 1
O-RING 1 1 1 1
COVER, CRANKCASE 3 1 1 1 1
SEAL, CRANKCASE 1 1 1 1
USA
CAN
EUR
OCE
REMARKS
C
2
16
90480–13018
17
5KM–15351–00
18
95822–06035
19
95822–06045
20
5GH–15336–00
21
5GH–15317–00
22
5ND–E5471–00
23
5BF–1443E–00
24
90467–160A4
25
5ND–E5434–00
26
5ND–E5472–00
27
1D9–E5473–00
GROMMET 1 1 1 1
PLUG, DRAIN 1111
BOLT, FLANGE 10 10 10 10
BOLT, FLANGE 2 2 2 2
DAMPER, ENGINE MOUNT 3 2 2 2 2
SPACER, ENGINE MOUNT 1 1 1 1
DUCT, AIR 1 1 1 1
PIPE, DRAIN 1 1 1 1
CLIP 1111
SEAL, CLEANER COVER 1 1 1 1
SEAL, AIR DUCT 1 1 1 1
DUCT, AIR 1 1 1 1
FIG. 13 CRANKCASE COVER 1
REF. NO.
28
29
30
31
32
33
34
35
36
PART NO. DESCRIPTION
1D9–E5474–00
90450–64002
95802–06014
90269–08813
5ND–E5423–00
95022–06014
95022–06035
5ND–E5413–00
90480–13398
SEAL, AIR DUCT 1 1 1 1
HOSE CLAMP ASSY 4 4 4 4
BOLT, FLANGE 1 1 1 1
RIVET 2222
COVER 2 1 1 1 1
BOLT, FLANGE 2 2 2 2
BOLT, FLANGE 1 1 1 1
COVER 1 1 1 1
GROMMET 3 3 3 3
USA
CAN
EUR
OCE
REMARKS
C
3
FIG. 14 STARTER
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO. DESCRIPTION
5UH–15710–00
21V–15741–00
5UH–15713–00
21V–15715–01
21V–15767–00
21V–15751–00
95702–06500
3X3–15755–00
21V–15779–00
5UH–15716–00
24W–15714–00
1UY–15723–00
90110–06285
STARTER ASSY 1 1 1 1
.PAWL, DRIVE 1 1 1 1
.SPRING, STARTER 1 1 1 1
.SPRING, FRICTION 1 1 1 1
.SPRING 1 1 1 1
.WIRE, STARTER 1 1 1 1
.NUT, WITH WASHER 1 1 1 1
.HANDLE, STARTER 1 1 1 1
.COVER 1111
.PLATE, DRIVE 1111
.DRUM, SHEAVE 1 1 1 1
PULLEY, STARTER 1 1 1 1
BOLT, HEXAGON SOCKET HEAD 4 4 4 4
USA
CAN
EUR
OCE
REMARKS
C
4
FIG. 15 STARTER CLUTCH
REF. NO.
1
2
3
4
5
6
7
8
9
PART NO. DESCRIPTION
5GH–15512–00
4KB–15522–01
93310–212R6
90201–123K4
99009–12400
5GH–15517–10
90201–25291
1UY–15590–01
91312–08016
GEAR, IDLER 1 1 1 1 1
SHAFT 2 1 1 1 1
BEARING 1 1 1 1
WASHER, PLATE 1 1 1 1
CIRCLIP 1 1 1 1
GEAR, IDLER 2 1 1 1 1
WASHER, PLATE 1 1 1 1
STARTER ONE-WAY ASSY 1 1 1 1
BOLT 6666
USA
CAN
EUR
OCE
REMARKS
C
5
FIG. 16 CLUTCH
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
5GH–16611–10
5GH–16620–00
5GH–16626–00
5GH–16664–00
93410–46079
93315–21813
93450–24062
90179–22005
5GH–17606–00
5GH–17620–00
93101–31167
5GH–17632–00
5GH–17623–00
4WV–17653–00
4WV–17654–01
CLUTCH HOUSING COMP. 1 1 1 1
CLUTCH CARRIER ASSY 1 1 1 1
.SPRING, CLUTCH WEIGHT 1 5 5 5 5
BEARING, ONE WAY 1 1 1 1
CIRCLIP 1 1 1 1
BEARING 1 1 1 1
CIRCLIP 1 1 1 1
NUT 1111
PRIMARY SLIDING SHEAVE COMP. 1 1 1 1
.PRIMARY SLIDING SHEAVE COMP. 1 1 1 1
.OIL SEAL 2 2 2 2
WEIGHT 8888
CAM 1 1 1 1
SLIDER 4 4 4 4
SPACER 1 4 4 4 4
USA
CAN
EUR
OCE
REMARKS
C
6
16
93211–52001
17
5GH–17639–00
18
90157–04006
19
90201–047R9
20
90387–1914K
21
5GH–17641–10
22
5UH–17611–00
23
90201–190T7
24
90179–16005
25
5GH–17660–10
26
5GH–17670–00
27
93104–41119
O-RING 1 1 1 1
STOPPER 1 1 1 1
SCREW, PAN HEAD 4 4 4 4
WASHER, PLATE 4 4 4 4
COLLAR 1111
V-BELT 1 1 1 1
SHEAVE, PRIMARY FIXED 1 1 1 1
WASHER, PLATE 1 1 1 1
NUT 1111
SECONDARY FIXED SHEAVE COMP. 1 1 1 1
SECONDARY SLIDING SHEAVE 1 1 1 1
OIL SEAL 2 2 2 2
Loading...
+ 56 hidden pages