YAMAHA YFM45FGW PARTS CATALOGUE 07

YFM45FGW (1D9M) U.S.A.
YFM45FAW (1D9N) CANADA
YFM45FGW (1D9P) EUROPE
YFM45FGW (1D9R) OCEANIA

A2

1F1D9-100E1

2F1D9-100E1

()

YFM45FAV

PARTS CATALOGUE

©2006 by Yamaha Motor Co., Ltd.

1st edition, July 2006

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

A3

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.

2. Abbreviations
The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.

A4

7. Applicable Serial No.

Engine Serial No. Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

DPBSE(*) DEEP PURPLISH BLUE SOLID E 0583

DPBSN(*) DARK PURPLISH BLUE SOLID N 0891

PDG(*) PASTEL DEEP GREEN 00K0

RTR(*) ROMANTIQUE ROUGE 00TR

FOREWORD

9. Quantity Column Information

Column No. Name Of Q’ty Column Destination

1 USA U.S.A.

2 CAN CANADA

3 EUR EUROPE

4 OCE OCEANIA

A5

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indi­cated on the Model Label affixed onto the product concerned.

(2) “Model Label” Indication

(3) Model Label Affixing Location

(4) Colouring Information

Model Code

1D9M

1D9N

1D9P

1D9R

Colouring

Type Code

A00TR

B00K0

G 0891

A00TR

B00K0

G 0891

A00TR

B00K0

D 0583

D 0583

Colour

Code

Colour Name

ROMANTIQUE ROUGE RTR

PASTEL DEEP GREEN PDG

DARK PURPLISH BLUE SOLID N DPBSN

ROMANTIQUE ROUGE RTR

PASTEL DEEP GREEN PDG

DARK PURPLISH BLUE SOLID N DPBSN

ROMANTIQUE ROUGE RTR

PASTEL DEEP GREEN PDG

DEEP PURPLISH BLUE SOLID E DPBSE

DEEP PURPLISH BLUE SOLID E DPBSE

Abbrevia-

tion

(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

1D9M 010 U.S.A.

1D9N 010 CANADA

1D9P 010 EUROPE

1D9R 010

Production

Code No.

Country

(destination)

AUSTRALIA

NEW ZEALAND

Model

Code

Production

Code No.

Country

(destination)

A6

ENGINE

CYLINDER HEAD .................................................................B2

CYLINDER ............................................................................ B3

CRANKSHAFT & PISTON ....................................................B4

VALVE ...................................................................................B5

CAMSHAFT & CHAIN ...........................................................B6

WATER PUMP ......................................................................B7

RADIATOR & HOSE .............................................................B8

OIL PUMP .............................................................................B9

INTAKE .................................................................................B10

CARBURETOR ..................................................................... B11

EXHAUST .............................................................................B13

CRANKCASE ........................................................................B14

CRANKCASE COVER 1 .......................................................C2

STARTER ..............................................................................C4

STARTER CLUTCH .............................................................. C5

CLUTCH ................................................................................C6

TRANSMISSION ................................................................... C8

MIDDLE DRIVE GEAR .......................................................... C10

SHIFT CAM & FORK .............................................................C12

SHIFT SHAFT ....................................................................... C13

CHASSIS

FRAME ..................................................................................C15

FRONT FENDER ..................................................................D4

REAR FENDER .....................................................................D5

SIDE COVER ........................................................................D6

REAR ARM ...........................................................................D7

DRIVE SHAFT .......................................................................D8

FRONT DIFFERENTIAL .......................................................D11

REAR SUSPENSION ............................................................D14

FRONT SUSPENSION & WHEEL ........................................D15

STEERING ............................................................................E2

FUEL TANK ...........................................................................E3

SEAT .....................................................................................E4

FRONT WHEEL ....................................................................E5

FRONT BRAKE CALIPER ....................................................E8

REAR WHEEL .......................................................................E9

REAR BRAKE CALIPER .......................................................E11

STEERING HANDLE & CABLE ............................................E12

FRONT MASTER CYLINDER ...............................................E13

STAND & FOOTREST ..........................................................E14

CONTENTS

REAR MASTER CYLINDER ................................................. E15

GUARD ................................................................................. F3

GENERATOR ....................................................................... F4

STARTING MOTOR ............................................................. F5

METER ................................................................................. F6

HEADLIGHT ......................................................................... F7

TAILLIGHT ............................................................................ F8

TAILLIGHT 2 ......................................................................... F9

HANDLE SWITCH & LEVER ................................................ F10

ELECTRICAL 1 ..................................................................... F11

ELECTRICAL 2 ..................................................................... F15

EMBLEM & LABEL 1 ............................................................ G2

EMBLEM & LABEL 2 ............................................................ G3

EMBLEM & LABEL 3 ............................................................ G5

EMBLEM & LABEL 4 ............................................................ G6

INDEX

NUMERICAL INDEX ............................................................. M1

FIG. 1 CYLINDER HEAD

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5GH–11110–00

3Y1–11133–11

93440–12052

90401–06001

90430–06192

95617–08620

5GH–11181–00

99530–14016

90430–14240

90105–10421

90105–10422

90201–10128

91317–06140

4WU–11160–01

4KB–11165–00

CYLINDER HEAD ASSY 1 1 1 1

.GUIDE, VALVE 1 2 2 2 2

.CIRCLIP 2 2 2 2

.BOLT, UNION 1 1 1 1

.GASKET 1 1 1 1

.BOLT, STUD 2222

GASKET, CYLINDER HEAD 1 1 1 1 1

PIN, DOWEL 2 2 2 2

GASKET 1 1 1 1

BOLT, FLANGE 2 2 2 2

BOLT, FLANGE 2 2 2 2

WASHER, PLATE 4 4 4 4

BOLT 2222

BREATHER ASSY 1 1 1 1

PLATE, BREATHER 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

B

2

16

95027–06012

17

93211–06635

18

91317–06025

19

5ND–E1166–00

20

90467–14015

21

2NL–11186–12

22

93210–57634

23

91317–06020

24

5GH–1111F–00

25

97017–06012

26

90215–06003

27

94701–00333

BOLT, FLANGE 2 2 2 2

O-RING 1 1 1 1

BOLT 2222

PIPE, BREATHER 1 1 1 1 1

CLIP 1111

COVER, CYLINDER HEAD SIDE 2 2 2 2 2

O-RING 2 2 2 2

BOLT 4444

PLATE 1 1 1 1

BOLT 2222

WASHER, LOCK 1 1 1 1

PLUG, SPARK (NGK DR8EA) 1 1 1 1

FIG. 2 CYLINDER

REF.
NO.

1

2

3

4

5

6

7

8

PART NO. DESCRIPTION

5ND–11310–00

93210–89447

90387–16547

93210–18322

99530–14016

5GH–11351–00

90153–06029

90430–06014

CYLINDER 1 1 1 1

O-RING 1 1 1 1

COLLAR 1111

O-RING 1 1 1 1

PIN, DOWEL 1 1 1 1

GASKET, CYLINDER 1 1 1 1

SCREW, HEXAGON 1 1 1 1

GASKET 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

B

3

FIG. 3 CRANKSHAFT & PISTON

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

PART NO. DESCRIPTION

5ND–11400–00

5ND–W1141–00

5ND–W1142–00

5GH–11681–00

93310–635D4

90201–356K1

5GH–11651–01

5GH–11447–00

90280–05048

90201–10321

90101–10568

93210–16290

93306–30629

5ND–11631–00

CRANKSHAFT ASSY 1 1 1 1

.CRANK 1 1 1 1 1

.CRANK 2 1 1 1 1

.PIN, CRANK 1 1 1 1 1

.BEARING 1111

.WASHER, PLATE 2 2 2 2

.ROD, CONNECTING 1 1 1 1

SEAL, CRANK 2 2 2 2

KEY, WOODRUFF 1111

WASHER, PLATE 1 1 1 1

BOLT 1111

O-RING 1 1 1 1

BEARING 1 1 1 1

PISTON (STD) 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

B

4

5ND–11636–00

5ND–11638–00

15

5ND–11603–00

5ND–11605–00

5ND–11607–00

16

3LD–11633–00

17

93450–22027

18

5ND–11500–00

19

93306–30315

20

93306–30438

PISTON (0.50MM O/S) 1 1 1 1 AP

PISTON (1.00MM O/S) 1 1 1 1 AP

PISTON RING SET (STD) 1 1 1 1

PISTON RING SET (0.50MM O/S) 1 1 1 1 AP

PISTON RING SET (1.00MM O/S) 1 1 1 1 AP

PIN, PISTON 1 1 1 1

CIRCLIP 2 2 2 2

BALANCER ASSY 1 1 1 1

BEARING 1 1 1 1

BEARING 1 1 1 1

FIG. 4 VALVE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

PART NO. DESCRIPTION

5GH–12111–00

5GH–12121–00

3Y1–12116–00

22U–12113–00

1UY–12114–01

M01–12129–00

3Y1–12117–01

1J7–12118–00

3GD–12151–00

3Y1–12156–00

93210–09165

31G–12159–02

31G–12158–00

VALVE, INTAKE 1 1 1 1

VALVE, EXHAUST 1 1 1 1

SEAT, VALVE SPRING 2 2 2 2

SPRING, VALVE INNER 2 2 2 2

SPRING, VALVE OUTER 2 2 2 2

SEAL, VALVE STEM 2 2 2 2

RETAINER, VALVE SPRING 2 2 2 2

COTTER, VALVE 4 4 4 4

ARM, VALVE ROCKER 2 2 2 2

SHAFT, ROCKER 2 2 2 2 2

O-RING 2 2 2 2

SCREW, VALVE ADJUSTING 2 2 2 2

NUT, LOCK 2 2 2 2

USA

CAN

EUR

OCE

REMARKS

B

5

FIG. 5 CAMSHAFT & CHAIN

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5GH–12171–00

5GH–12176–10

93604–10011

90101–10303

90201–10591

4KB–11145–00

93306–00438

93306–00515

94582–20116

5GH–12231–10

5GH–12241–00

31G–12210–01

31G–12214–00

31G–12222–00

3GD–12213–00

CAMSHAFT 1 1 1 1 1

SPROCKET, CAM CHAIN 1 1 1 1

PIN, DOWEL 1 1 1 1

BOLT 1111

WASHER, PLATE 1 1 1 1

PLATE, BREATHER 2 1 1 1 1

BEARING 1 1 1 1 NIHONSEIKO

BEARING 1 1 1 1

CHAIN (DID SCR-0409 SV 116LE) 1 1 1 1

GUIDE, STOPPER 1 1 1 1 1

GUIDE, STOPPER 2 1 1 1 1

TENSIONER ASSY, CAM CHAIN 1 1 1 1

.GASKET 1 1 1 1

.PLUG 1 1 1 1

GASKET, TENSIONER CASE 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

B

6

16

95027–06025

17

97027–06016

18

92907–06600

BOLT, FLANGE 2 2 2 2

BOLT 2222

WASHER, PLATE 2 2 2 2

FIG. 6 WATER PUMP

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5GH–12420–01

5CG–12450–00

5GH–12421–01

93306–00006

93101–10090

11H–12438–10

99009–10400

5GH–12422–00

5GH–12428–00

90105–06005

95027–06012

90430–06014

90446–06001

90467–06194

93210–33133

WATER PUMP ASSY 1 1 1 1

.IMPELLER SHAFT ASSY 1 1 1 1

.HOUSING, WATER PUMP 1 1 1 1

.BEARING 1111

.OIL SEAL 1 1 1 1

.SEAL, MECHANICAL 1 1 1 1

.CIRCLIP 1 1 1 1

.COVER, HOUSING 1 1 1 1

.GASKET, HOUSING COVER 2 1 1 1 1

.BOLT, FLANGE 2 2 2 2

.BOLT, FLANGE 1 1 1 1

.GASKET 1 1 1 1

.HOSE (L300) 1 1 1 1

.CLIP 1 1 1 1

O-RING 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

B

7

16

95027–06060

17

95027–06050

BOLT, FLANGE 1 1 1 1

BOLT, FLANGE 1 1 1 1

FIG. 7 RADIATOR & HOSE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5GH–12446–00

93210–33786

90110–06136

5GH–12484–00

93210–18417

91317–06012

5GH–12481–00

90450–32015

2TV–12411–00

5GH–12413–00

91317–06020

5ND–E2460–01

5ND–E240A–01

5ND–E2405–01

5ND–E2462–00

JOINT 1 1 1 1

O-RING 1 1 1 1

BOLT, HEXAGON SOCKET HEAD 2 2 2 2

PIPE 4 1 1 1 1

O-RING 1 1 1 1

BOLT 1111

PIPE 1 1 1 1 1

HOSE CLAMP ASSY 2 2 2 2

THERMOSTAT 1111

COVER, THERMOSTAT 1 1 1 1

BOLT 2222

RADIATOR ASSY 1 1 1 1

.RADIATOR ASSY 1 1 1 1

.BLOWER ASSY 1 1 1 1

.CAP, RADIATOR 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

B

8

16

5ND–E2675–00

17

5ND–E2535–00

18

90480–15235

19

95807–06020

20

90209–06174

21

90387–060A7

22

5ND–E2482–00

23

5ND–E2483–00

24

90467–25800

.BOLT, BLOWER HOLDING 4 4 4 4

.PLATE 4444

GROMMET 4 4 4 4

BOLT, FLANGE 2 2 2 2

WASHER 2 2 2 2

COLLAR 2222

PIPE 2 1 1 1 1

PIPE 3 1 1 1 1

CLIP 4444

FIG. 8 OIL PUMP

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

1UY–13336–00

5GH–13314–00

3Y1–13310–01

1UY–13316–00

93603–12030

93603–07073

98707–06020

3GD–13329–00

99009–11400

90201–114P2

98707–06030

2XK–13416–00

51Y–13411–00

90501–18576

4HC–15351–00

HOUSING, ROTOR 1 1 1 1

SHAFT, PUMP 1 1 1 1

ROTOR ASSY 1 1 1 1 1

COVER, PUMP 1 1 1 1

PIN, DOWEL 1 1 1 1

PIN, DOWEL 2 2 2 2

SCREW, FLAT HEAD 1 1 1 1

GASKET, PUMP COVER 1 1 1 1

CIRCLIP 1 1 1 1

WASHER, PLATE (1.0) 1 1 1 1

SCREW, FLAT HEAD 3 3 3 3

PIPE, OIL 1 1 1 1 1

STRAINER, OIL 1 1 1 1

SPRING, COMPRESSION 1 1 1 1

PLUG, DRAIN 1111

USA

CAN

EUR

OCE

REMARKS

B

9

16

93210–35520

17

5GH–13440–20

18

90401–20145

19

5GH–13324–00

20

90282–05013

21

90215–14205

22

90170–14284

23

5GH–13325–00

24

99009–11400

25

4KB–13161–01

26

90430–08119

27

90401–08038

O-RING 1 1 1 1

ELEMENT ASSY, OIL CLEANER 1 1 1 1

BOLT, UNION 1111

GEAR, PUMP DRIVE 1 1 1 1

KEY, STRAIGHT 1 1 1 1

WASHER, LOCK 1 1 1 1

NUT 1111

GEAR, PUMP DRIVEN 1 1 1 1

CIRCLIP 1 1 1 1

PIPE, DELIVERY 1 1 1 1 1

GASKET 4 4 4 4

BOLT, UNION 2222

FIG. 9 INTAKE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5GH–13586–00

93210–44545

91317–08025

90201–08085

90450–47001

5ND–E4349–00

24W–14193–00

91A20–07010

5UH–E4411–00

5UH–E4458–00

5UH–E4468–00

5UH–E4451–10

5UH–E4412–00

5UH–E4462–00

5UH–E4424–00

JOINT, CARBURETOR 1 1 1 1 1

O-RING 1 1 1 1

BOLT 2222

WASHER, PLATE 2 2 2 2

HOSE CLAMP ASSY 1 1 1 1

PIPE 1 1 1 1

PIPE 1 1 1 1

TUBE, FLEXIBLE VINYL 1 1 1 1

CASE, AIR CLEANER 1 1 1 1 1

GUIDE 1 1 1 1

PLATE,ELEMENT FITTING 1 1 1 1

ELEMENT, AIR CLEANER 1 1 1 1

CAP, CLEANER CASE 1 1 1 1 1

SEAL 1 1 1 1

CLIP, CAP FITTING 4 4 4 4

USA

CAN

EUR

OCE

REMARKS

B

10

16

5UH–E4769–10

17

5UH–E4191–00

18

5UH–E4438–00

19

5ND–E442F–00

20

5ND–E4453–00

21

5ND–E4437–02

22

90460–58124

23

90460–58124

24

31A–14419–00

25

90450–56006

26

1D9–2177C–10

PIPE, DRAIN 1 1 1 1

PLUG, DRAIN 1111

CLIP, DRAIN CLEANER 1 1 1 1

PROTECTOR 1 1 1 1

JOINT, AIR CLEANER 1 1 1 1 1

DUCT 1 1 1 1

CLAMP, HOSE 1 1 1 1

CLAMP, HOSE 1 1 1 1

PIPE 1 1 1 1

HOSE CLAMP ASSY 1 1 1 1

PLATE, EPA OFFROAD ATV 1 1

FIG. 10 CARBURETOR

REF.
NO.

1

PART NO. DESCRIPTION

5ND–E4101–11

CARBURETOR ASSY 1 1 1

USA

CAN

EUR

OCE

REMARKS

5ND–E4101–00

2

5ND–1490J–10

5ND–1490J–00

3

5DM–14933–00

4

5GH–14940–10

5

5DM–14112–00

6

5GH–14918–10

7

5ND–14105–00

5GH–14105–10

8

3H1–14962–00

9

3H1–14147–00

10

3G2–1423E–52

11

5GH–14261–00

12

583–14561–00

13

127–14186–00

14

5UH–14107–20

4SV–14107–20

CARBURETOR ASSY 1 1 1

.NEEDLE SET 1 1

.NEEDLE SET 1 1

.SPRING, DIAPHRAGM 1 1 1 1

.DIAPHRAGM ASSY 1 1 1 1

.VALVE, THROTTLE 1 1 1 1 1

.RING 1 1 1 1

.PILOT SCREW SET 1 1

.PILOT SCREW SET 1 1 WHITE SPRING

..WASHER 1111

..O-RING 1 1 1 1

.JET, MAIN (#131.3) 1 1 1 1

.HOLDER 1 1 1 1

.O-RING 1 1 1 1

.PIN, FLOAT 1 1 1 1

.NEEDLE VALVE SET 1 1

.NEEDLE VALVE SET 1 1

B

11

15

5DM–14561–00

16

5DM–14141–40

17

4KM–14216–00

18

1HX–14231–16

19

4KB–14193–20

20

98580–04010

21

5ND–1410A–00

5GH–1410A–00

22

3G2–14231–14

.O-RING 1 1 1 1

.NOZZLE, MAIN 1 1 1 1

.SCREW 2 2 2 2

.JET, MAIN (# 80) 1 1 1 1

.PIPE 1 1 1 1

.SCREW, PAN HEAD 3 3 3 3

.STARTER SET 1 1

.STARTER SET 1 1

.JET,PILOT AIR(#70) 1 1 1 1

FIG. 10 CARBURETOR

REF.
NO.

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

PART NO. DESCRIPTION

3FV–14191–00

9850L–04006

5FU–E4147–00

98507–04014

522–14161–00

98507–04008

1FN–14565–00

5DM–14985–00

5GH–14197–00

98501–04014

92902–04100

92907–04600

5GH–14937–00

4KM–14142–17

5ND–1490H–00

.PLUG, DRAIN 1 1 1 1

.SCREW, PAN HEAD 3 3 3 3

.O-RING 1 1 1 1

.SCREW, PAN HEAD 1 1 1 1

.NUT, CABLE ADJUSTING 1 1 1 1

.SCREW, PAN HEAD 1 1 1 1

.SCREW 1 1 1 1

.FLOAT 1111

.PIPE 1 1 1 1

.SCREW, PAN HEAD 2 2 2 2

.WASHER, SPRING 2 2 2 2

.WASHER 1 1 1 1

.CLIP 1 1 1 1

.JET, PILOT (# 17.5) 1 1 1 1

.DIAPHRAGM SET 5 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

B

12

38

5FU–E4155–00

39

5GH–14103–01

40

5GH–14918–00

41

4XE–14937–00

42

256–14956–01

43

3DM–14216–00

.GUIDE, CABLE 1 1 1 1

.THROTTLE SCREW SET 1 1 1 1

.RING 1 1 1 1

.CLIP 1 1 1 1

.WASHER 1 1 1 1

.SCREW 1 1 1 1

FIG. 11 EXHAUST

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5ND–E4611–00

5ND–E4628–00

9581P–06008

5ND–E477K–01

9581P–06016

90179–08410

3GD–14613–00

5ND–E4711–00

5ND–E4752–00

5ND–E4719–00

5ND–E4718–00

5ND–E4788–00

5ND–E4728–00

9581P–06008

5ND–E4715–00

PIPE, EXHAUST 1 1 1 1 1

PROTECTOR, EXHAUST PIPE 1 1 1 1

BOLT, FLANGE 3 3 3 3

PLATE 1 1 1 1 1

BOLT, FLANGE 2 2 2 2

NUT 2222

GASKET, EXHAUST PIPE 1 1 1 1

MUFFLER 1 1 1 1 1

PIPE, OUTLET 1 1 1 1

BOLT, MUFFLER 3 3 3 3

PROTECTOR, MUFFLER 1 1 1 1 1

BAND, SILENCER 2 2 2 2

PROTECTOR, MUFFLER 2 1 1 1 1

BOLT, FLANGE 3 3 3 3

BAND, MUFFLER 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

B

13

16

5ND–E4777–00

17

5ND–E4759–00

18

5ND–E4714–00

19

95827–10040

20

90201–106E0

21

5ND–E4737–00

22

90387–10636

BOLT 2222

WASHER 2 2 2 2

GASKET, MUFFLER 1 1 1 1

BOLT, FLANGE 2 2 2 2

WASHER, PLATE 2 2 2 2

DAMPER, MUFFLER 2222

COLLAR 2222

FIG. 12 CRANKCASE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5ND–15100–02

99530–10114

95027–06040

95027–06065

95027–06065

90340–18101

90430–18130

90340–14002

214–11198–01

5GH–15362–00

93210–19026

90340–14029

214–11198–01

5GH–15388–00

95827–06012

CRANKCASE ASSY 1 1 1 1

.PIN, DOWEL 2 2 2 2

BOLT, FLANGE 12 12 12 12

BOLT, FLANGE 2 2 2 2

BOLT, FLANGE 3 3 3 3

PLUG, STRAIGHT SCREW 1 1 1 1

GASKET 1 1 1 1

PLUG, STRAIGHT SCREW 1 1 1 1

GASKET 1 1 1 1

PLUG, OIL LEVEL 1 1 1 1

O-RING 1 1 1 1

PLUG, STRAIGHT SCREW 1 1 1 1

GASKET 1 1 1 1

PLATE, BEARING COVER 1 1 1 1

BOLT, FLANGE 2 2 2 2

USA

CAN

EUR

OCE

REMARKS

B

14

16

2K7–15383–00

17

90151–06014

18

5GH–15414–00

19

5GH–15454–00

20

98707–06020

21

5GH–15163–00

22

5GH–15463–00

23

99530–10114

24

95027–06040

25

93316–01003

26

93102–32483

27

99009–80500

PLATE, BEARING COVER 1 1 1 1

SCREW, COUNTERSUNK 1 1 1 1

COVER, AIR CLEANER 1 1 1 1

GASKET 1 1 1 1 1

SCREW, FLAT HEAD 4 4 4 4

HOUSING, BEARING 1 1 1 1 1

GASKET, COVER PINION 2 1 1 1 1

PIN, DOWEL 2 2 2 2

BOLT, FLANGE 8 8 8 8

BEARING 1 1 1 1

OIL SEAL 1 1 1 1

CIRCLIP 1 1 1 1

FIG. 12 CRANKCASE

REF.
NO.

28

29

30

31

32

33

34

35

36

37

PART NO. DESCRIPTION

5GH–15333–00

5GH–15338–00

97017–06016

92907–06600

5GH–15442–01

91810–20001

93306–20120

93101–12168

4WV–15381–00

95027–06012

COVER 1 1 1 1

DAMPER, ENGINE MOUNT 5 1 1 1 1

BOLT 6666

WASHER, PLATE 6 6 6 6

HOUSING, BEARING 1 1 1 1

PIN, DOWEL 2 2 2 2

BEARING 1 1 1 1

OIL SEAL 1 1 1 1

PLATE, BEARING COVER 1 1 1 1

BOLT, FLANGE 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

B

15

FIG. 13 CRANKCASE COVER 1

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5GH–15411–01

5GH–15451–00

99530–10114

95027–06040

90465–08127

95027–06030

5GH–15113–00

93306–07801

93102–28476

21V–15719–00

90151–05023

90340–14117

93210–14369

5ND–15431–00

5GH–15379–00

COVER, CRANKCASE 1 1 1 1 1

GASKET, CRANKCASE COVER 1 1 1 1 1

PIN, DOWEL 2 2 2 2

BOLT, FLANGE 8 8 8 8

CLAMP 1 1 1 1

BOLT, FLANGE 4 4 4 4

PLATE 1 1 1 1

BEARING 1 1 1 1

OIL SEAL 1 1 1 1

WASHER, THRUST 1 1 1 1

SCREW, COUNTERSUNK 2 2 2 2

PLUG, STRAIGHT SCREW 1 1 1 1

O-RING 1 1 1 1

COVER, CRANKCASE 3 1 1 1 1

SEAL, CRANKCASE 1 1 1 1

USA

CAN

EUR

OCE

REMARKS

C

2

16

90480–13018

17

5KM–15351–00

18

95827–06035

19

95827–06045

20

5GH–15336–00

21

5GH–15317–00

22

5ND–E5471–00

23

5BF–1443E–00

24

90467–16195

25

5ND–E5434–00

26

5ND–E5472–00

27

1D9–E5473–00

GROMMET 1 1 1 1

PLUG, DRAIN 1111

BOLT, FLANGE 10 10 10 10

BOLT, FLANGE 2 2 2 2

DAMPER, ENGINE MOUNT 3 2 2 2 2

SPACER, ENGINE MOUNT 1 1 1 1

DUCT, AIR 1 1 1 1

PIPE, DRAIN 1 1 1 1

CLIP 1111

SEAL, CLEANER COVER 1 1 1 1

SEAL, AIR DUCT 1 1 1 1

DUCT, AIR 1 1 1 1

FIG. 13 CRANKCASE COVER 1

REF.
NO.

28

29

30

31

32

33

34

35

36

PART NO. DESCRIPTION

1D9–E5474–00

90450–64002

95807–06014

90269–08813

5ND–E5423–00

95027–06014

95027–06035

5ND–E5413–00

90480–13398

SEAL, AIR DUCT 1 1 1 1

HOSE CLAMP ASSY 4 4 4 4

BOLT, FLANGE 1 1 1 1

RIVET 2222

COVER 2 1 1 1 1

BOLT, FLANGE 2 2 2 2

BOLT, FLANGE 1 1 1 1

COVER 1 1 1 1

GROMMET 3 3 3 3

USA

CAN

EUR

OCE

REMARKS

C

3

FIG. 14 STARTER

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

PART NO. DESCRIPTION

5UH–15710–00

21V–15741–00

5UH–15713–00

21V–15715–01

21V–15767–00

21V–15751–00

95702–06500

3X3–15755–00

21V–15779–00

5UH–15716–00

24W–15714–00

1UY–15723–00

90110–06037

STARTER ASSY 1 1 1 1

.PAWL, DRIVE 1 1 1 1

.SPRING, STARTER 1 1 1 1

.SPRING, FRICTION 1 1 1 1

.SPRING 1 1 1 1

.WIRE, STARTER 1 1 1 1

.NUT, FLANGE 1 1 1 1

.HANDLE, STARTER 1 1 1 1

.COVER 1111

.PLATE, DRIVE 1111

.DRUM, SHEAVE 1 1 1 1

PULLEY, STARTER 1 1 1 1

BOLT, HEXAGON SOCKET HEAD 4 4 4 4

USA

CAN

EUR

OCE

REMARKS

C

4

FIG. 15 STARTER CLUTCH

REF.
NO.

1

2

3

4

5

6

7

8

9

PART NO. DESCRIPTION

5GH–15512–00

4KB–15522–01

93310–212R6

90201–123K4

99009–12400

5GH–15517–10

90201–25291

1UY–15590–01

91317–08016

GEAR, IDLER 1 1 1 1 1

SHAFT 2 1 1 1 1

BEARING 1 1 1 1

WASHER, PLATE 1 1 1 1

CIRCLIP 1 1 1 1

GEAR, IDLER 2 1 1 1 1

WASHER, PLATE 1 1 1 1

STARTER ONE-WAY ASSY 1 1 1 1

BOLT 6666

USA

CAN

EUR

OCE

REMARKS

C

5

FIG. 16 CLUTCH

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5GH–16611–10

5GH–16620–00

5GH–16626–00

5GH–16664–00

93410–46079

93315–21813

93450–24062

90179–22005

5GH–17606–00

5GH–17620–00

93101–31167

5GH–17632–00

5GH–17623–00

4WV–17653–00

4WV–17654–01

CLUTCH HOUSING COMP. 1 1 1 1

CLUTCH CARRIER ASSY 1 1 1 1

.SPRING, CLUTCH WEIGHT 1 5 5 5 5

BEARING, ONE WAY 1 1 1 1

CIRCLIP 1 1 1 1

BEARING 1 1 1 1

CIRCLIP 1 1 1 1

NUT 1111

PRIMARY SLIDING SHEAVE COMP. 1 1 1 1

.PRIMARY SLIDING SHEAVE COMP. 1 1 1 1

.OIL SEAL 2 2 2 2

WEIGHT 8888

CAM 1 1 1 1

SLIDER 4 4 4 4

SPACER 1 4 4 4 4

USA

CAN

EUR

OCE

REMARKS

C

6

16

93211–52001

17

5GH–17639–00

18

90157–04088

19

90201–047R9

20

90387–1914K

21

5GH–17641–00

22

5UH–17611–00

23

90201–190T7

24

90179–16001

25

5GH–17660–10

26

5GH–17670–00

27

93104–41119

O-RING 1 1 1 1

STOPPER 1 1 1 1

SCREW, PAN HEAD 4 4 4 4

WASHER, PLATE 4 4 4 4

COLLAR 1111

V-BELT 1 1 1 1

SHEAVE, PRIMARY FIXED 1 1 1 1

WASHER, PLATE 1 1 1 1

NUT 1111

SECONDARY FIXED SHEAVE COMP. 1 1 1 1

SECONDARY SLIDING SHEAVE 1 1 1 1

OIL SEAL 2 2 2 2

FIG. 16 CLUTCH

REF.
NO.

28

29

30

31

32

33

34

PART NO. DESCRIPTION

93210–44545

4CW–17664–00

90501–626L9

4WV–17684–00

4WV–17644–00

90170–36279

90179–16001

O-RING 2 2 2 2

PIN, GUIDE 4 4 4 4

SPRING, COMPRESSION 1 1 1 1

SEAT, SECONDARY SPRING 1 1 1 1

SEAT,SPRING 1 1 1 1

NUT 1111

NUT 1111

USA

CAN

EUR

OCE

REMARKS

C

7