YAMAHA YFM400FAM, YFM400FA PARTS CATALOGUE 00

YFM400FAM

(5GH3)

CANADA

YFM400FA YFM400FA

(5GH4) (5GH5)

EUROPE

OCEANIA, S.AFRICA

205GH–100E1

FOREWORD

This Parts Catalogueis related to theparts forthemodel(s)inthebelowframe. When you are orderingreplacementparts,pleaserefertothisParts Catalogueandquotebothpartnumbersand part names correctly.

YFM400FAM(5GH3),YFM400FA(5GH4, 5GH5)

1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.

2. Abbreviations The Following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Local Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.)

3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.

EXAMPLE

CARBURETOR ASSY .JET, PILOT .NOZZLE, MAIN

4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

EXAMPLE

PART NO. DESCRIPTION Q’TY REMARKS 2F5–83310–60 FRONT FLASHER LIGHT ASSY 2 115–83311–60 .BULB (6V–18W) 1 1M1–83309–60 .REFLECTOR 1

5. Applicable colors of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 .FUEL TANK COMP. 2 MXR 3J1–24240–10 .GRAPHIC, FUEL TANK 1 for MXR

6. Applicable Serial No.

Engine Serial No. Frame Serial No.

7. Note that the illustrations for reference in funding parts numbers, not to be used for assembling. When assembling, pleas use the applicable service manual.

8. The asterisk (*) before a reference number indicates modification items after the first edition.

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–refer the “model code – production code No.” in the catalogue to the “model code – production code No. “indicated on the Model Label affixed onto the product concemed.

(2) “Model Label”Indication

xxxx – xxx

(3) Model Label Affixing Location

a: Model Type Code b: Production Code No. c: Colouring Type

4TW1–010 A

(4) Model Code – Production Code Number of Model Listed in This Parts Catalog

Model

Code

5GH3 010 CANADA

5GH4

5GH5

Production

Code No.

010 FRANCE 020 030 ENGLAND

010

020

(destination)

SWITZERLAND

AUSTRALIA

NEW ZEALAND SOUTH AFRICA

Country

Model

Code

Production

Code No.

(destination)

Country

(5) Colouning Information

Model

Code

5GH3 5GH4

5GH3 5GH5

Colouring type

code

A 00K0 PASTEL DEEP GREEN PDG

B 00TR ROMANTIQUE ROUGE RTR

D 0583

Colour

code

Colour Name

DEEP PURPLISH BLUE

SOLID E

Abbrevi-

DPBSE

ation

FIG. 1 CYLINDER HEAD

REF. NO.

10 90105–10421 BOLT, WASHER BASED 2 2 2 2 2

11 90105–10422 BOLT, WASHER BASED 2 2 2 2 2 12 90201–10128 WASHER, PLATE 4 4 4 4 4 13 91317–06140 BOLT 2 2 2 2 2 14 4WU–11160–00 BREATHER ASSY 1 1 1 1 1 15 371–11167–01 PIPE, BREATHER 2 1 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 5GH–11110–00 CYLINDER HEAD ASSY 1 1 1 1 1 2 3Y1–11133–11 .GUIDE, INTAKE VALVE 2 2 2 2 2 3 93440–12052 .CIRCLIP 2 2 2 2 2 4 90401–06001 .BOLT, UNION 1 1 1 1 1 5 90430–06192 .GASKET 1 1 1 1 1 6 95617–08620 .BOLT, STUD 2 2 2 2 2 7 5GH–11181–00 GASKET, CYLINDER HEAD 1 1 1 1 1 1 8 99530–14016 PIN, DOWEL 2 2 2 2 2 9 90430–14240 GASKET 1 1 1 1 1

CAN

FRA

CHE

GBR

OCE

16 4KB–11165–00 PLATE, BREATHER 1 1 1 1 1 17 93210–92448 O–RING 1 1 1 1 1 18 95027–06012 BOLT, FLANGE 2 2 2 2 2 19 93211–06635 O–RING 1 1 1 1 1 20 91317–06025 BOLT 2 2 2 2 2 21 5GH–11166–00 PIPE, BREATHER 1 1 1 1 1 1 22 90467–14015 CLIP 1 1 1 1 1 23 2NL–11186–00 COVER, CYLINDER HEAD SIDE 2 2 2 2 2 2 24 93210–57634 O–RING 2 2 2 2 2 25 91317–06020 BOLT 4 4 4 4 4 26 5GH–1111F–00 PLATE 1 1 1 1 1 27 97007–06012 BOLT 2 2 2 2 2

FIG. 1 CYLINDER HEAD

REF. NO.

28 90215–06184 WASHER, LOCK 1 1 1 1 1 29 94701–00333 PLUG, SPARK (NGK DR8EA) 1 1 1 1 1 UR

PARTNO. DESCRIPTION REMARKS

94701–00157 PLUG, SPARK (NGK D8EA) 1 UR 94701–00181 PLUG, SPARK (ND X24ES–U) 1 UR

CAN

FRA

CHE

GBR

OCE

FIG. 2 CYLINDER

REF. NO.

PARTNO. DESCRIPTION REMARKS

1 5GH–11310–00 CYLINDER 1 1 1 1 1 2 93210–89447 O–RING 1 1 1 1 1 3 90387–16547 COLLAR 1 1 1 1 1 4 93210–18322 O–RING 1 1 1 1 1 5 99530–14016 PIN, DOWEL 1 1 1 1 1 6 5GH–11351–00 GASKET, CYLINDER 1 1 1 1 1 7 90153–06029 SCREW, HEXAGON 1 1 1 1 1 8 90430–06014 GASKET 1 1 1 1 1

CAN

FRA

CHE

GBR

OCE

FIG. 3 CRANKSHAFT. PISTON

REF. NO.

10 90201–10321 WASHER, PLATE 1 1 1 1 1

11 90101–10568 BOLT 1 1 1 1 1 12 93210–16290 O–RING 1 1 1 1 1 13 93306–30629 BEARING 1 1 1 1 1 14 5GH–11631–00 PISTON (STD) 1 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 5GH–11400–00 CRANKSHAFT ASSY 1 1 1 1 1 2 5GH–W1141–00 .CRANK 1 1 1 1 1 1 3 5GH–W1142–00 .CRANK 2 1 1 1 1 1 4 5GH–11681–00 .PIN, CRANK 1 1 1 1 1 1 5 93310–635D4 .BEARING 1 1 1 1 1 6 90201–356K1 .WASHER, PLATE 2 2 2 2 2 7 5GH–11651–00 .ROD, CONNECTING 1 1 1 1 1 8 5GH–11447–00 SEAL, CRANK 2 2 2 2 2 9 90280–05048 KEY, WOODRUFF 1 1 1 1 1

5GH–11636–00 PISTON (0.50MM O/S) 1 1 1 1 1 AP

CAN

FRA

CHE

GBR

OCE

5GH–11638–00 PISTON (1.00MM O/S) 1 1 1 1 1 AP

15 5GH–11603–00 PISTON RING SET (STD) 1 1 1 1 1

5GH–11605–00 PISTON RING SET (0.50MM O/S) 1 1 1 1 1 AP

5GH–11607–00 PISTON RING SET (1.00MM O/S) 1 1 1 1 1 AP 16 3LD–11633–00 PIN, PISTON 1 1 1 1 1 17 93450–22027 CIRCLIP 2 2 2 2 2 18 4KB–11565–10 WASHER, BEARING COVER 1 1 1 1 1 19 5GH–11496–00 BOSS, BUFFER 1 1 1 1 1 20 90501–22721 SPRING, COMPRESSION 6 6 6 6 6 21 93605–10090 PIN, DOWEL 3 3 3 3 3 22 3Y1–11531–02 GEAR, BALANCE WT 1 1 1 1 1 23 5GH–11454–00 WEIGHT 1 1 1 1 1 1

FIG. 3 CRANKSHAFT. PISTON

REF. NO.

24 93306–30315 BEARING 1 1 1 1 1 25 93306–30438 BEARING 1 1 1 1 1

PARTNO. DESCRIPTION REMARKS

CAN

FRA

CHE

GBR

OCE

FIG. 4 VALVE

REF. NO.

10 3Y1–12156–00 SHAFT, ROCKER 2 2 2 2 2 2

11 93210–09165 O–RING 2 2 2 2 2 12 31G–12159–02 SCREW, VALVE ADJUSTING 2 2 2 2 2 13 31G–12158–00 NUT, LOCK 2 2 2 2 2

PARTNO. DESCRIPTION REMARKS

1 1UY–12111–01 VALVE, INTAKE 1 1 1 1 1 2 1UY–12121–01 VALVE, EXHAUST 1 1 1 1 1 3 3Y1–12116–00 SEAT, VALVE SPRING 2 2 2 2 2 4 22U–12113–00 SPRING, VALVEINNER 2 2 2 2 2 5 1UY–12114–01 SPRING, VALVE OUTER 2 2 2 2 2 6 M01–12129–00 SEAL, VALVE STEM 2 2 2 2 2 7 3Y1–12117–01 RETAINER, VALVE SPRING 2 2 2 2 2 8 1J7–12118–00 COTTER, VALVE 4 4 4 4 4 9 3GD–12151–00 ARM, VALVE ROCKER 2 2 2 2 2

CAN

FRA

CHE

GBR

OCE

FIG. 5 CAMSHAFT. CHAIN

REF. NO.

10 5GH–12231–00 GUIDE, STOPPER 1 1 1 1 1 1

11 5GH–12241–00 GUIDE, STOPPER 2 1 1 1 1 1 12 31G–12210–01 TENSIONER ASSY, CAM CHAIN 1 1 1 1 1 13 31G–12214–00 .GASKET 1 1 1 1 1 14 31G–12222–00 .PLUG 1 1 1 1 1 15 3GD–12213–00 GASKET, TENSIONER CASE 1 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 5GH–12171–00 CAMSHAFT 1 1 1 1 1 1 2 5GH–12176–00 SPROCKET, CAM CHAIN 1 1 1 1 1 3 93604–10011 PIN, DOWEL 1 1 1 1 1 4 90101–10303 BOLT 1 1 1 1 1 5 90201–10591 WASHER, PLATE 1 1 1 1 1 6 4KB–11145–00 PLATE, BREATHER 2 1 1 1 1 1 7 93306–00438 BEARING 1 1 1 1 1 8 93306–00515 BEARING 1 1 1 1 1 9 94591–49116 CHAIN 1 1 1 1 1

CAN

FRA

CHE

GBR

OCE

16 95027–06025 BOLT, FLANGE 2 2 2 2 2 17 97027–06016 BOLT 2 2 2 2 2 18 92907–06600 WASHER, PLATE 2 2 2 2 2

FIG. 6 WATER PUMP

REF. NO.

10 90105–06005 .BOLT, WASHER BASED 2 2 2 2 2

11 95027–06012 .BOLT, FLANGE 1 1 1 1 1 12 90430–06014 .GASKET 1 1 1 1 1 13 93210–33133 O–RING 1 1 1 1 1 14 95027–06060 BOLT, FLANGE 1 1 1 1 1 15 95027–06050 BOLT, FLANGE 1 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 5GH–12420–00 WATER PUMP ASSY 1 1 1 1 1 2 5CG–12450–00 .IMPELLER SHAFT ASSY 1 1 1 1 1 3 5GH–12421–00 .HOUSING, WATER PUMP 1 1 1 1 1 4 93306–00006 .BEARING (B6000) 1 1 1 1 1 5 93101–10090 .OIL SEAL 1 1 1 1 1 6 11H–12438–00 .SEAL, MECHANICAL 1 1 1 1 1 7 99009–10400 .CIRCLIP 1 1 1 1 1 8 5GH–12422–00 .COVER, HOUSING 1 1 1 1 1 9 5GH–12428–00 .GASKET, HOUSING COVER 2 1 1 1 1 1

CAN

FRA

CHE

GBR

OCE

FIG. 7 RADIATOR. HOSE

REF. NO.

10 5GH–12413–00 COVER, THERMOSTAT 1 1 1 1 1

11 91317–06020 BOLT 2 2 2 2 2 12 5GH–12461–00 RADIATOR ASSY 1 1 1 1 1 13 22W–12462–00 CAP, RADIATOR 1 1 1 1 1 14 5GH–12405–00 BLOWER ASSY 1 1 1 1 1 15 1AA–12535–00 PLATE 3 3 3 3 3

PARTNO. DESCRIPTION REMARKS

1 5GH–12446–00 JOINT 1 1 1 1 1 2 93210–33786 O–RING 1 1 1 1 1 3 90110–06136 BOLT, HEXAGON SOCKET HEAD 2 2 2 2 2 4 5GH–12484–00 PIPE 4 1 1 1 1 1 5 93210–18417 O–RING 1 1 1 1 1 6 91317–06012 BOLT 1 1 1 1 1 7 5GH–12481–00 PIPE 1 1 1 1 1 1 8 90450–32051 HOSE CLAMP ASSY 2 2 2 2 2 9 2TV–12411–00 THERMOSTAT 1 1 1 1 1

CAN

FRA

CHE

GBR

OCE

16 97017–06010 BOLT 3 3 3 3 3 17 92907–06600 WASHER, PLATE 3 3 3 3 3 18 90480–15235 GROMMET 4 4 4 4 4 19 95807–06020 BOLT, FLANGE 2 2 2 2 2 20 90209–06174 WASHER 2 2 2 2 2 21 90387–060A7 COLLAR 2 2 2 2 2 22 5GH–12482–00 PIPE 2 1 1 1 1 1 23 5GH–12483–00 PIPE 3 1 1 1 1 1 24 5GH–12485–00 PIPE 5 1 1 1 1 1 25 5GH–12476–00 PIPE 6 1 1 1 1 1 26 90467–23177 CLIP 6 6 6 6 6

FIG. 8 OIL PUMP

REF. NO.

10 90201–114P2 WASHER, PLATE (1.0) 1 1 1 1 1

11 98707–06030 SCREW, FLAT HEAD 3 3 3 3 3 12 2XK–13416–00 PIPE, OIL 1 1 1 1 1 1 13 51Y–13411–00 STRAINER, OIL 1 1 1 1 1 14 90501–18576 SPRING, COMPRESSION 1 1 1 1 1 15 4HC–15351–00 PLUG, DRAIN 1 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 1UY–13336–00 HOUSING, ROTOR 1 1 1 1 1 2 5GH–13314–00 SHAFT, PUMP 1 1 1 1 1 3 3Y1–13310–01 ROTOR ASSY 1 1 1 1 1 1 4 1UY–13316–00 COVER, PUMP 1 1 1 1 1 5 93603–12030 PIN, DOWEL 1 1 1 1 1 6 93603–07073 PIN, DOWEL 2 2 2 2 2 7 98707–06020 SCREW, FLATHEAD 1 1 1 1 1 8 3GD–13329–00 GASKET, PUMP COVER 1 1 1 1 1 9 99009–11400 CIRCLIP 1 1 1 1 1

CAN

FRA

CHE

GBR

OCE

16 93210–35520 O–RING 1 1 1 1 1 17 5GH–13440–00 ELEMENT ASSY, OIL CLEANER 1 1 1 1 1 18 90401–20145 BOLT, UNION 1 1 1 1 1 19 5GH–13324–00 GEAR, PUMP DRIVE 1 1 1 1 1 20 90282–05013 KEY, STRAIGHT 1 1 1 1 1 21 90215–14205 WASHER, LOCK 1 1 1 1 1 22 90170–14284 NUT 1 1 1 1 1 23 5GH–13325–00 GEAR, PUMP DRIVEN 1 1 1 1 1 24 99009–11400 CIRCLIP 1 1 1 1 1 25 4KB–13161–01 PIPE, DELIVERY 1 1 1 1 1 1 26 90430–08119 GASKET 4 4 4 4 4 27 90401–08038 BOLT, UNION 2 2 2 2 2

FIG. 9 INTAKE

REF. NO.

10 5GH–14458–00 GUIDE 1 1 1 1 1

11 1UY–14468–00 PLATE,ELEMENT FITTING 1 1 1 1 1 12 5GH–14451–00 ELEMENT, AIR CLEANER 1 1 1 1 1 13 5GH–14412–00 CAP, CLEANER CASE 1 1 1 1 1 1 14 5GH–14462–00 SEAL 1 1 1 1 1 15 JN7–14436–01 HOOK 4 4 4 4 4

PARTNO. DESCRIPTION REMARKS

1 5GH–13586–00 JOINT, CARBURETOR 1 1 1 1 1 1 2 93210–44545 O–RING 1 1 1 1 1 3 91317–08025 BOLT 2 2 2 2 2 4 90201–08085 WASHER, PLATE 2 2 2 2 2 5 90450–47001 HOSE CLAMP ASSY 1 1 1 1 1 6 5GH–14349–00 PIPE 1 1 1 1 1 7 24W–14193–00 PIPE 1 1 1 1 1 8 91A20–07010 TUBE, FLEXIBLE VINYL 1 1 1 1 1 9 5GH–14411–00 CASE, AIR CLEANER 1 1 1 1 1 1

CAN

FRA

CHE

GBR

OCE

16 91A20–12026 TUBE, FLEXIBLE VINYL 1 1 1 1 1 17 90338–12081 PLUG 1 1 1 1 1 18 90467–15012 CLIP 2 2 2 2 2 19 5GH–14453–00 JOINT, AIR CLEANER 1 1 1 1 1 1 20 5GH–14437–00 DUCT 1 1 1 1 1 21 90450–60085 HOSE CLAMP ASSY 1 1 1 1 1 22 90460–58124 CLAMP, HOSE 1 1 1 1 1 23 5GH–1442F–00 PROTECTOR 1 1 1 1 1 24 31A–14419–00 PIPE 2 2 2 2 2 25 90460–56105 CLAMP, HOSE 1 1 1 1 1 26 97707–60020 SCREW, TAPPING 3 3 3 3 3 27 90338–08226 PLUG 3 3 3 3 3

FIG. 10 CARBURETOR

REF. NO.

10 3G2–1423A–77 .JET, MAIN (#132.5) 1 1 1 1 1

11 5GH–14261–00 .HOLDER 1 1 1 1 1 12 583–14561–00 .O–RING 1 1 1 1 1 13 127–14186–00 .PIN, FLOAT 1 1 1 1 1 14 4SV–14107–20 .NEEDLE VALVE SET 1 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 5GH–14101–01 CARBURETOR ASSY 1 1

5GH–14101–20 CARBURETOR ASSY 1 1 1 1 1 2 5GH–1490J–00 .NEEDLE SET 1 1 1 1 1 3 5DM–14933–00 .SPRING, DIAPHRAGM 1 1 1 1 1 4 5GH–14940–10 .DIAPHRAGM ASSY 1 1 1 1 1 5 5DM–14112–00 .VALVE, THROTTLE 1 1 1 1 1 1 6 5GH–14918–10 .RING 1 1 1 1 1 7 5GH–14105–10 .PILOT SCREW SET 1 1 1 1 1 WHITE SPRING 8 3H1–14962–00 .WASHER 1 1 1 1 1 9 3H1–14147–00 .O–RING 1 1 1 1 1

CAN

FRA

CHE

GBR

OCE

15 5DM–14561–00 .O–RING 1 1 1 1 1 16 5DM–14141–40 .NOZZLE, MAIN 1 1 1 1 1 17 4KM–14216–00 .SCREW 1 1 1 1 1 18 1HX–14231–16 .JET, MAIN (# 80) 1 1 1 1 1 19 4KB–14193–20 .PIPE 1 1 1 1 1 20 97890–04010 .SCREW, PANHEAD 3 3 3 3 3 21 5GH–1410A–00 .STARTER SET 1 1 1 1 1 22 3G2–14231–14 .JET,PILOT AIR(#70) 1 1 1 1 1 23 12R–14191–00 .PLUG, DRAIN 1 1 1 1 1 24 98507–04006 .SCREW, PANHEAD 3 3 3 3 3 25 4WV–14147–10 .O–RING 1 1 1 1 1 26 98507–04016 .SCREW, PANHEAD 1 1 1 1 1

FIG. 10 CARBURETOR

REF. NO.

27 522–14161–00 .NUT, CABLE ADJUSTING 1 1 1 1 1 28 98507–04008 .SCREW, PANHEAD 1 1 1 1 1 29 1FN–14565–00 .SCREW 1 1 1 1 1 30 5DM–14985–00 .FLOAT 1 1 1 1 1 31 5GH–14197–00 .PIPE 1 1 1 1 1 32 98501–04014 .SCREW, PANHEAD 2 2 2 2 2 33 92902–04100 .WASHER, SPRING 2 2 2 2 2 34 92907–04600 .WASHER 1 1 1 1 1 35 5GH–14937–00 .CLIP 1 1 1 1 1 36 4KM–14142–17 .JET, PILOT (# 17.5) 1 1 1 1 1 37 5EL–1490H–00 .DIAPHRAGM SET 5 1 1 1 1 1 38 1UY–14155–00 .GUIDE, CABLE 1 1 1 1 1 39 5GH–14103–00 .THROTTLE SCREW SET 1 1 1 1 1 40 5GH–14918–00 .RING 1 1 1 1 1 41 90467–06194 .CLIP 1 1 1 1 1

PARTNO. DESCRIPTION REMARKS

CAN

FRA

CHE

GBR

OCE

FIG. 11 EXHAUST

REF. NO.

10 3GD–14613–00 GASKET, EXHAUST PIPE 1 1 1 1 1

11 5GH–14711–00 MUFFLER 1 1 1 1 1 1 12 5GH–14728–00 PROTECTOR, MUFFLER 2 1 1 1 1 1 13 95817–06010 BOLT, FLANGE 3 3 3 3 3 14 5GH–14718–00 PROTECTOR, MUFFLER 1 1 1 1 1 1 15 95817–06008 BOLT, FLANGE 4 4 4 4 4

PARTNO. DESCRIPTION REMARKS

1 5GH–14611–00 PIPE, EXHAUST 1 1 1 1 1 1 2 5GH–14629–00 STAY, PROTECTOR 1 1 1 1 1 3 90560–06243 SPACER 3 3 3 3 3 4 95827–06040 BOLT, FLANGE 1 1 1 1 1 5 5GH–14628–00 PROTECTOR, EXHAUST PIPE 1 1 1 1 1 6 95817–06010 BOLT, FLANGE 3 3 3 3 3 7 5GH–1477K–00 PLATE 1 1 1 1 1 1 8 95817–06016 BOLT, FLANGE 4 4 4 4 4 9 90179–08410 NUT 2 2 2 2 2

CAN

FRA

CHE

GBR

OCE

16 5GH–14752–00 PIPE, OUTLET 1 1 1 1 1 17 97007–06008 BOLT 1 1 1 1 1 18 3YF–14714–00 GASKET, MUFFLER 1 1 1 1 1 19 91317–08020 BOLT 2 2 2 2 2 20 90201–086J0 WASHER, PLATE 2 2 2 2 2 21 95827–10040 BOLT, FLANGE 2 2 2 2 2 22 90201–106E0 WASHER, PLATE 2 2 2 2 2 23 5GH–14737–00 DAMPER, MUFFLER 2 2 2 2 2 24 90387–10636 COLLAR 2 2 2 2 2

FIG. 12 CRANKCASE

REF. NO.

10 95827–08012 BOLT, FLANGE 1 1 1 1 1

11 90430–08119 GASKET 1 1 1 1 1 12 5GH–15362–00 PLUG, OIL LEVEL 1 1 1 1 1 13 93210–19522 O–RING 1 1 1 1 1 14 90340–14029 PLUG, STRAIGHT SCREW 1 1 1 1 1 15 214–11198–01 GASKET 1 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 5GH–15100–00 CRANKCASE ASSY 1 1 1 1 1 2 99530–10014 .PIN, DOWEL 2 2 2 2 2 3 95027–06040 BOLT, FLANGE 12 12 12 12 12 4 95027–06065 BOLT, FLANGE 2 2 2 2 2 5 95027–06065 BOLT, FLANGE 3 3 3 3 3 6 90340–18101 PLUG, STRAIGHT SCREW 1 1 1 1 1 7 90201–186F1 WASHER, PLATE 1 1 1 1 1 8 90340–14046 PLUG, STRAIGHT SCREW 1 1 1 1 1 9 214–11198–01 GASKET 1 1 1 1 1

CAN

FRA

CHE

GBR

OCE

16 5GH–15388–00 PLATE, BEARING COVER 1 1 1 1 1 17 95827–06012 BOLT, FLANGE 2 2 2 2 2 18 2K7–15383–00 PLATE, BEARING COVER 1 1 1 1 1 19 90151–06014 SCREW, COUNTERSUNK 1 1 1 1 1 20 5GH–15414–00 COVER, AIR CLEANER 1 1 1 1 1 21 5GH–15454–00 GASKET, AIR CLEANER COVER 1 1 1 1 1 1 22 98707–06020 SCREW, FLATHEAD 4 4 4 4 4 23 5GH–15163–00 HOUSING, BEARING 1 1 1 1 1 1 24 5GH–15463–00 GASKET, CARBURETOR COVER 2 1 1 1 1 1 25 99530–10114 PIN, DOWEL 2 2 2 2 2 26 95027–06040 BOLT, FLANGE 8 8 8 8 8 27 93316–01003 BEARING 1 1 1 1 1

FIG. 12 CRANKCASE

REF. NO.

28 93102–32483 OIL SEAL 1 1 1 1 1 29 99009–80500 CIRCLIP 1 1 1 1 1 30 5GH–15333–00 COVER 1 1 1 1 1 31 5GH–15338–00 DAMPER, ENGINE MOUNT 5 1 1 1 1 1 32 97327–06016 BOLT 6 6 6 6 6 33 92907–06100 WASHER, SPRING 6 6 6 6 6 34 5GH–15442–00 HOUSING, BEARING 1 1 1 1 1 35 91810–20001 PIN, DOWEL 2 2 2 2 2 36 93306–20120 BEARING 1 1 1 1 1 37 93101–12168 OIL SEAL 1 1 1 1 1 38 4WV–15381–00 PLATE, BEARING COVER 1 1 1 1 1 39 95027–06012 BOLT, FLANGE 1 1 1 1 1

PARTNO. DESCRIPTION REMARKS

CAN

FRA

CHE

GBR

OCE

FIG. 13 CRANKCASE COVER 1

REF. NO.

10 90151–05023 SCREW, COUNTERSUNK 3 3 3 3 3

11 90340–14117 PLUG, STRAIGHT SCREW 1 1 1 1 1 12 93210–14369 O–RING 1 1 1 1 1 13 5GH–15431–00 COVER, CRANKCASE 3 1 1 1 1 1 14 5GH–15379–00 SEAL, CRANKCASE 1 1 1 1 1 15 5GH–15199–00 BRACKET 1 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 5GH–15411–00 COVER, CRANKCASE 1 1 1 1 1 1 2 5GH–15451–00 GASKET, CRANKCASE COVER 1 1 1 1 1 1 3 99530–10114 PIN, DOWEL 2 2 2 2 2 4 95027–06040 BOLT, FLANGE 8 8 8 8 8 5 95027–06030 BOLT, FLANGE 4 4 4 4 4 6 5GH–15113–00 PLATE 1 1 1 1 1 7 93306–07801 BEARING 1 1 1 1 1 8 93102–28476 OIL SEAL 1 1 1 1 1 9 1UY–15719–00 WASHER, THRUST 1 1 1 1 1

CAN

FRA

CHE

GBR

OCE

16 95827–06035 BOLT, FLANGE 10 10 10 10 10 17 95827–06045 BOLT, FLANGE 2 2 2 2 2 18 5GH–15336–00 DAMPER, ENGINE MOUNT 3 2 2 2 2 2 19 5GH–15317–00 SPACER, ENGINE MOUNT 1 1 1 1 1 20 5GH–15471–00 DUCT, AIR 1 1 1 1 1 21 5BF–1443E–00 PIPE, DRAIN 1 1 1 1 1 22 90467–16195 CLIP 1 1 1 1 1 23 5GH–15434–00 SEAL, CLEANER COVER 1 1 1 1 1 24 5GH–15472–00 SEAL, AIR DUCT 1 1 1 1 1 25 5GH–15473–00 DUCT, AIR 1 1 1 1 1 26 5GH–15494–00 SEAL, PROTECTOR 1 1 1 1 1 27 5GH–15474–00 SEAL, AIR DUCT 1 1 1 1 1

FIG. 13 CRANKCASE COVER 1

REF. NO.

28 90450–64089 HOSE CLAMP ASSY 4 4 4 4 4 29 95807–06014 BOLT, FLANGE 1 1 1 1 1 30 90119–06056 BOLT, WITH WASHER 2 2 2 2 2 31 5GH–15423–00 COVER 2 1 1 1 1 1 32 95027–06014 BOLT, FLANGE 2 2 2 2 2 33 95027–06035 BOLT, FLANGE 1 1 1 1 1 34 5GH–15413–00 COVER, CARBURETOR 1 1 1 1 1 35 90480–13398 GROMMET 3 3 3 3 3

PARTNO. DESCRIPTION REMARKS

CAN

FRA

CHE

GBR

OCE

FIG. 14 STARTER

REF. NO.

10 24W–15714–00 .DRUM, SHEAVE 1 1 1 1 1

11 5GH–15443–00 .EMBLEM 1 1 1 1 1 12 21V–15716–00 .PLATE, DRIVE 1 1 1 1 1 13 1UY–15723–00 PULLEY, STARTER 1 1 1 1 1 14 97027–06014 BOLT 4 4 4 4 4 15 92907–06600 WASHER, PLATE 4 4 4 4 4

PARTNO. DESCRIPTION REMARKS

1 5GH–15710–00 STARTER ASSY 1 1 1 1 1 2 21V–15741–00 .PAWL, DRIVE 1 1 1 1 1 3 21V–15713–00 .SPRING, STARTER 1 1 1 1 1 4 21V–15715–00 .SPRING, FRICTION 1 1 1 1 1 5 21V–15767–00 .SPRING 1 1 1 1 1 6 95702–06500 .NUT, FLANGE 1 1 1 1 1 7 21V–15751–00 .WIRE, STARTER 1 1 1 1 1 8 3X3–15755–00 .HANDLE, STARTER 1 1 1 1 1 9 21V–15779–00 .COVER 1 1 1 1 1

CAN

FRA

CHE

GBR

OCE

FIG. 15 STARTER CLUTCH

REF. NO.

10 91317–08016 BOLT 6 6 6 6 6

PARTNO. DESCRIPTION REMARKS

1 5GH–15512–00 GEAR, IDLER 1 1 1 1 1 1 2 4KB–15522–01 SHAFT 2 1 1 1 1 1 3 93310–212R6 BEARING 1 1 1 1 1 4 90201–123K4 WASHER, PLATE 1 1 1 1 1 5 99009–12400 CIRCLIP 1 1 1 1 1 6 5GH–15517–00 GEAR, IDLER 2 1 1 1 1 1 7 90201–25291 WASHER, PLATE 1 1 1 1 1 8 93310–225N0 BEARING 1 1 1 1 1 9 1UY–15590–00 STARTER ONE–WAY ASSY 1 1 1 1 1

CAN

FRA

CHE

GBR

OCE

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