YAMAHA YFM35XW PARTS CATALOGUE 07

YFM35XW (3D54) U.S.A.
YFM35XW (3D55) EUROPE

A2

1F3D5-100E1

2F3D5-100E1

()

YFM35XW

PARTS CATALOGUE

©2006 by Yamaha Motor Co., Ltd.

1st edition, August 2006

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

A3

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.

2. Abbreviations
The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.

A4

7. Applicable Serial No.

Engine Serial No. Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

DPBSE(*) DEEP PURPLISH BLUE SOLID E 0583

PGD(*) PASTEL DARK GRAY 003E

FOREWORD

9. Quantity Column Information

Column No. Name Of Q’ty Column Destination

1 USA U.S.A.

2 EUR EUROPE

A5

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indi­cated on the Model Label affixed onto the product concerned.

(2) “Model Label” Indication

(3) Model Label Affixing Location

(4) Colouring Information

Model Code

3D54

3D55

Colouring

Type Code

D 0583

L 003E

D 0583

L 003E

Colour

Code

Colour Name

DEEP PURPLISH BLUE SOLID E DPBSE

PASTEL DARK GRAY PGD

DEEP PURPLISH BLUE SOLID E DPBSE

PASTEL DARK GRAY PGD

Abbrevia-

tion

(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

3D54 010 U.S.A.

3D55 010 EUROPE

Production

Code No.

Country

(destination)

Model

Code

Production

Code No.

Country

(destination)

A6

ENGINE

CYLINDER HEAD .................................................................B2

CYLINDER ............................................................................B4

CRANKSHAFT & PISTON ....................................................B5

VALVE ...................................................................................B7

CAMSHAFT & CHAIN ...........................................................B8

OIL PUMP .............................................................................B9

INTAKE .................................................................................B10

CARBURETOR .....................................................................B11

EXHAUST .............................................................................B13

CRANKCASE ........................................................................B15

CRANKCASE COVER 1 .......................................................C2

STARTER CLUTCH ..............................................................C4

CLUTCH ................................................................................C5

TRANSMISSION ...................................................................C7

MIDDLE DRIVE GEAR ..........................................................C8

SHIFT SHAFT .......................................................................C10

CHASSIS

FRAME ..................................................................................C11

FRONT FENDER ..................................................................C13

REAR FENDER .....................................................................C14

SIDE COVER ........................................................................C15

REAR ARM ...........................................................................D2

DRIVE SHAFT .......................................................................D3

REAR SUSPENSION ............................................................D6

FRONT SUSPENSION & WHEEL ........................................D7

STEERING ............................................................................D8

FUEL TANK ...........................................................................D9

SEAT .....................................................................................D10

FRONT WHEEL .................................................................... D11

FRONT BRAKE CALIPER ....................................................D13

REAR WHEEL .......................................................................D14

STEERING HANDLE & CABLE ............................................E2

FRONT MASTER CYLINDER ...............................................E3

STAND & FOOTREST ..........................................................E4

GUARD .................................................................................E6

GENERATOR ........................................................................E7

STARTING MOTOR ..............................................................E8

HEADLIGHT ..........................................................................E9

TAILLIGHT ............................................................................E10

TAILLIGHT 2 .........................................................................E11

CONTENTS

HANDLE SWITCH & LEVER ................................................ E12

ELECTRICAL 1 ..................................................................... E13

ELECTRICAL 2 ..................................................................... F2

GRAPHICS ........................................................................... F3

EMBLEM & LABEL 1 ............................................................ F4

EMBLEM & LABEL 2 ............................................................ F5

INDEX

NUMERICAL INDEX ............................................................. M1

FIG. 1 CYLINDER HEAD

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5YT–11101–20

3Y1–11133–11

93440–12052

95027–06014

90430–06192

90116–06503

3Y1–11127–00

3Y1–1111F–00

97007–06012

90215–06162

1UY–11181–01

99530–14016

90430–14240

90105–10421

90105–10422

CYLINDER HEAD ASSY 1 1

.GUIDE, VALVE 1 2 2

.CIRCLIP 2 2

.BOLT, FLANGE 1 1

.GASKET 1 1

.BOLT, STUD 2 2

ABSORBER 3 2 2

PLATE 1 1

BOLT 2 2

WASHER, LOCK 1 1

GASKET, CYLINDER HEAD 1 1 1

PIN, DOWEL 2 2

GASKET 1 1

BOLT, FLANGE 2 2

BOLT, FLANGE 2 2

USA

EUR

REMARKS

B

2

16

90201–10128

17

91317–08050

18

4WU–11160–01

19

4KB–11165–00

20

95027–06012

21

3C2–E1166–00

22

90467–14015

23

90464–39800

24

93211–06635

25

91317–06025

26

2NL–11186–12

27

2NL–11187–11

WASHER, PLATE 4 4

BOLT,HEX.SOCKET HEAD 2 2

BREATHER ASSY 1 1

PLATE, BREATHER 1 1

BOLT, FLANGE 2 2

PIPE, BREATHER 1 1 1

CLIP 1 1

CLAMP 1 1

O-RING 1 1

BOLT 2 2

COVER, CYLINDER HEAD SIDE 2 1 1

COVER, CYLINDER HEAD SIDE 3 1 1

FIG. 1 CYLINDER HEAD

REF.
NO.

28

29

30

PART NO. DESCRIPTION

93210–57634

91317–06020

94701–00333

O-RING 2 2

BOLT 5 5

PLUG, SPARK (NGK DR8EA) 1 1

USA

EUR

REMARKS

B

3

FIG. 2 CYLINDER

REF.
NO.

1

2

3

4

5

6

7

8

PART NO. DESCRIPTION

4X7–11127–00

5YT–11310–00

93210–86509

90387–16547

93210–18322

99530–14016

91317–06030

4KB–11351–00

ABSORBER 3 2 2

CYLINDER 1 1

O-RING 1 1

COLLAR 1 1

O-RING 1 1

PIN, DOWEL 1 1

BOLT 1 1

GASKET, CYLINDER 1 1

USA

EUR

REMARKS

B

4

FIG. 3 CRANKSHAFT & PISTON

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5UH–11400–00

5UH–W1141–00

5UH–W1142–00

30X–11681–00

93310–633P5

5UH–11651–00

90209–33253

5UH–11536–00

90501–22721

93605–10090

5UH–11565–00

99009–32400

90280–05048

90201–10321

90101–10568

CRANKSHAFT ASSY 1 1

.CRANK 1 1 1

.CRANK 2 1 1

.PIN, CRANK 1 1 1

.BEARING 1 1

.ROD, CONNECTING 1 1

.WASHER 2 2

GEAR, DRIVE 1 1

SPRING, COMPRESSION 6 6

PIN, DOWEL 3 3

WASHER, BEARING COVER 1 1

CIRCLIP 1 1

KEY, WOODRUFF 1 1

WASHER, PLATE 1 1

BOLT 1 1

USA

EUR

REMARKS

B

5

16

93306–30611

17

5UH–16181–00

18

5KM–11447–00

19

5UH–11631–00–C0

5UH–11636–00

5UH–11638–00

20

4GB–11610–00

4GB–11610–20

4GB–11610–40

21

93450–19095

22

55V–11633–00

23

93450–19095

BEARING 1 1

SPACER 1 1 1

SEAL, CRANK 2 2

PISTON (STD) 1 1

PISTON (0.50MM O/S) 1 1 AP

PISTON (1.00MM O/S) 1 1 AP

PISTON RING SET (STD) 1 1

PISTON RING SET (0.50MM O/S) 1 1 AP

PISTON RING SET (1.00MM O/S) 1 1 AP

CIRCLIP 1 1

PIN, PISTON 1 1

CIRCLIP 1 1

FIG. 3 CRANKSHAFT & PISTON

REF.
NO.

24

25

26

27

28

29

30

PART NO. DESCRIPTION

5UH–11454–01

93306–00612

93306–20402

5UH–11531–00

90282–05013

90215–16258

90170–16326

WEIGHT 1 1 1

BEARING 1 1

BEARING 1 1

GEAR, BALANCE WEIGHT 1 1

KEY, STRAIGHT 1 1

WASHER, LOCK 1 1

NUT 1 1

USA

EUR

REMARKS

B

6

FIG. 4 VALVE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

PART NO. DESCRIPTION

1UY–12111–01

1UY–12121–01

3Y1–12116–00

22U–12113–00

1UY–12114–01

M01–12129–00

3Y1–12117–01

1J7–12118–00

3GD–12151–11

90206–12001

4SH–12156–00

93210–09165

31G–12159–02

31G–12158–00

VALVE, INTAKE 1 1

VALVE, EXHAUST 1 1

SEAT, VALVE SPRING 2 2

SPRING, VALVE INNER 2 2

SPRING, VALVE OUTER 2 2

SEAL, VALVE STEM 2 2

RETAINER, VALVE SPRING 2 2

COTTER, VALVE 4 4

ARM, VALVE ROCKER 2 2

WASHER, WAVE 2 2

SHAFT, ROCKER 2 2 2

O-RING 2 2

SCREW, VALVE ADJUSTING 2 2

NUT, LOCK 2 2

USA

EUR

REMARKS

B

7

FIG. 5 CAMSHAFT & CHAIN

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5UH–12170–10

93210–17003

93604–10011

93306–00438

93306–00502

5UH–12176–00

90101–10303

90201–10591

4KB–11145–00

94591–87110

5UH–12231–00

5UH–12241–00

31G–12210–01

31G–12222–00

31G–12214–00

CAMSHAFT ASSY 1 1 1

.O-RING 1 1

PIN, DOWEL 1 1

BEARING 1 1 NIHONSEIKO

BEARING 1 1

SPROCKET, CAM CHAIN 1 1

BOLT 1 1

WASHER, PLATE 1 1

PLATE, BREATHER 2 1 1

CHAIN (92RH2005-110M) 1 1

GUIDE, STOPPER 1 1 1

GUIDE, STOPPER 2 1 1

TENSIONER ASSY, CAM CHAIN 1 1

.PLUG 1 1

.GASKET 1 1

USA

EUR

REMARKS

B

8

16

3GD–12213–00

17

95027–06025

18

97027–06016

19

92907–06600

GASKET, TENSIONER CASE 1 1

BOLT, FLANGE 2 2

BOLT 2 2

WASHER, PLATE 2 2

FIG. 6 OIL PUMP

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5UH–13300–00

5UH–13329–00

95027–06025

5UH–13327–00

95027–06012

5UH–13411–00

90105–05361

93505–16006

90501–101A7

5UH–1319K–00

5GH–13440–20

90401–20145

51Y–13132–50

90430–14043

5UH–E3480–00

OIL PUMP ASSY 1 1

GASKET, PUMP COVER 1 1

BOLT, FLANGE 3 3

COVER, PUMP GEAR 1 1

BOLT, FLANGE 2 2

STRAINER, OIL 1 1

BOLT, FLANGE 2 2

BALL 1 1

SPRING, COMPRESSION 1 1

PLATE 1 1

ELEMENT ASSY, OIL CLEANER 1 1

BOLT, UNION 1 1

JOINT 2 2

GASKET 2 2

ELEMENT, OIL COOLER 1 1

USA

EUR

REMARKS

B

9

16

5UH–E2405–00

17

5UH–E3464–01

18

3D5–E3465–00

19

93210–08561

20

5UH–E3573–00

21

5UH–E3577–00

22

90480–15235

23

90387–060A7

24

90209–06174

25

95807–06020

BLOWER ASSY 1 1

HOSE, OIL 1 1 1

HOSE, OIL 2 1 1

O-RING 2 2

BOLT 1 3 3

CLIP 3 3

GROMMET 4 4

COLLAR 4 4

WASHER 4 4

BOLT, FLANGE 4 4

FIG. 7 INTAKE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5UH–13586–00

93210–44545

91317–08025

90201–08085

90450–47001

5UH–E4349–00

24W–14193–00

91A20–07014

5UH–E4411–00

5UH–E4458–00

5UH–E4468–00

5UH–E4451–10

5UH–E4412–00

5UH–E4462–00

5UH–E4424–00

JOINT, CARBURETOR 1 1 1

O-RING 1 1

BOLT 2 2

WASHER, PLATE 2 2

HOSE CLAMP ASSY 1 1

PIPE 1 1

PIPE 1 1

TUBE, FLEXIBLE VINYL 1 1

CASE, AIR CLEANER 1 1 1

GUIDE 1 1

PLATE,ELEMENT FITTING 1 1

ELEMENT, AIR CLEANER 1 1

CAP, CLEANER CASE 1 1 1

SEAL 1 1

CLIP, CAP FITTING 4 4

USA

EUR

REMARKS

B

10

16

5UH–E4769–10

17

5UH–E4191–00

18

5UH–E4438–00

19

5ND–E442F–00

20

5UH–E4453–00

21

5ND–E4437–02

22

90450–58002

23

90450–58002

24

31A–14419–00

25

90450–56006

26

5UH–2177C–10

27

90119–06227

PIPE, DRAIN 1 1

PLUG, DRAIN 1 1

CLIP, DRAIN CLEANER 1 1

PROTECTOR 1 1

JOINT, AIR CLEANER 1 1 1

DUCT 1 1

HOSE CLAMP ASSY 1 1

HOSE CLAMP ASSY 1 1

PIPE 1 1

HOSE CLAMP ASSY 1 1

PLATE, EPA OFFROAD ATV 1 1

BOLT, WITH WASHER 2 2

FIG. 8 CARBURETOR

REF.
NO.

1

PART NO. DESCRIPTION

3D5–E4101–10

CARBURETOR ASSY 1 1

USA

EUR

REMARKS

3D5–E4101–00

2

5UH–1490J–10

5UH–1490J–00

3

5DM–14933–00

4

5GH–14940–10

5

5DM–14112–00

6

5GH–14918–10

7

5UH–14105–10

5FU–14105–10

8

3H1–14962–00

9

3H1–14147–00

10

3G2–1423E–51

11

5GH–14261–00

12

583–14561–00

13

127–14186–00

14

4SV–14107–20

15

5DM–14561–00

CARBURETOR ASSY 1 1

.NEEDLE SET 1

.NEEDLE SET 1

.SPRING, DIAPHRAGM 1 1

.DIAPHRAGM ASSY 1 1

.VALVE, THROTTLE 1 1 1

.RING 1 1

.PILOT SCREW SET 1 WHITE SPRING

.PILOT SCREW SET 1 WHITE SPRING

..WASHER 1 1

..O-RING 1 1

.JET, MAIN (#128.8) 1 1

.HOLDER 1 1

.O-RING 1 1

.PIN, FLOAT 1 1

.NEEDLE VALVE SET 1 1

.O-RING 1 1

B

11

16

5DM–14141–42

17

4KM–14216–00

18

1HX–14231–16

19

4KB–14193–20

20

98580–04010

21

5UH–1410A–00

22

3G2–1423A–62

23

3FV–14191–00

24

98507–04006

.NOZZLE, MAIN 1 1

.SCREW 2 2

.JET, MAIN (# 80) 1 1

.PIPE 1 1

.SCREW, PAN HEAD 3 3

.STARTER SET 1 1

.JET, MAIN (#57.5) 1 1

.PLUG, DRAIN 1 1

.SCREW, PAN HEAD 3 3

FIG. 8 CARBURETOR

REF.
NO.

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

PART NO. DESCRIPTION

5FU–E4147–00

98507–04014

522–14161–00

98507–04008

1FN–14565–00

5DM–14985–00

5FU–14197–00

98501–04014

92902–04100

92907–04600

5GH–14937–00

4KM–14142–17

5EL–1490H–00

5FU–E4155–00

5UH–14103–00

.O-RING 1 1

.SCREW, PAN HEAD 1 1

.NUT, CABLE ADJUSTING 1 1

.SCREW, PAN HEAD 1 1

.SCREW 1 1

.FLOAT 1 1

.PIPE 1 1

.SCREW, PAN HEAD 2 2

.WASHER, SPRING 2 2

.WASHER 1 1

.CLIP 1 1

.JET, PILOT (# 17.5) 1 1

.DIAPHRAGM SET 5 1 1

.GUIDE, CABLE 1 1

.THROTTLE SCREW SET 1 1

USA

EUR

REMARKS

B

12

40

4XE–14937–00

41

5UH–14348–00

42

7T9–14987–00

43

5FU–14167–00

44

256–14956–01

45

3DM–14216–00

46

5GH–14918–00

.CLIP 1 1

.PIPE 1 1 1

.HOSE 1 1

.CONNECTOR 1 1

.WASHER 1 1

.SCREW 1 1

.RING 1 1

FIG. 9 EXHAUST

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5UH–E4611–00

5UH–E4612–00

5UH–E477R–00

5UH–E4628–01

5UH–E477T–00

5UH–E477K–00

9581P–06016

95817–06020

90179–06668

3GD–14613–00

5UH–E4711–00

3C2–E4752–00

5ND–E4719–00

5UH–E4718–00

5ND–E4788–00

PIPE, EXHAUST 1 1 1

NUT, RING 1 1

BAND 1 1 1

PROTECTOR, EXHAUST PIPE 1 1

BAND 2 3 3

PLATE 1 1 1

BOLT, FLANGE 2 2

BOLT, FLANGE 2 2

NUT 2 2

GASKET, EXHAUST PIPE 1 1

MUFFLER 1 1 1

PIPE, OUTLET 1 1

BOLT, MUFFLER 3 3

PROTECTOR, MUFFLER 1 1 1

BAND, SILENCER 2 2

USA

EUR

REMARKS

B

13

16

5UH–E4728–01

17

5UH–E477T–00

18

9580P–06035

19

5UH–E4638–00

20

5ND–E4714–00

21

5ND–E4715–00

22

5ND–E4777–00

23

5ND–E4759–00

24

3C2–E4787–00

25

95827–10040

26

90201–106E0

27

5ND–E4737–00

PROTECTOR, MUFFLER 2 1 1

BAND 2 2 2

BOLT, FLANGE 1 1

COLLAR 1 1

GASKET, MUFFLER 1 1

BAND, MUFFLER 1 1

BOLT 2 2

WASHER 2 2

CAP, SILENCER 1 1

BOLT, FLANGE 2 2

WASHER, PLATE 2 2

DAMPER, MUFFLER 2 2

FIG. 9 EXHAUST

REF.
NO.

28

PART NO. DESCRIPTION

90387–10636

COLLAR 2 2

USA

EUR

REMARKS

B

14

FIG. 10 CRANKCASE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5WH–15100–00

99530–10116

95027–06050

95027–08045

95027–06070

95027–12040

90201–12172

5GH–15388–00

95827–06012

2K7–15383–00

90151–06014

90340–14029

214–11198–01

5UH–15442–00

93306–20120

CRANKCASE ASSY 1 1

.PIN, DOWEL 2 2

BOLT, FLANGE 12 12

BOLT, FLANGE 3 3

BOLT, FLANGE 3 3

BOLT, FLANGE 1 1

WASHER, PLATE 1 1

PLATE, BEARING COVER 1 1

BOLT, FLANGE 2 2

PLATE, BEARING COVER 1 1

SCREW, COUNTERSUNK 1 1

PLUG, STRAIGHT SCREW 1 1

GASKET 1 1

HOUSING, BEARING 1 1

BEARING 1 1

USA

EUR

REMARKS

B

15

16

93101–12168

17

4WV–15381–00

18

95027–06012

19

95827–06030

20

99530–10116

21

5GH–15385–00

22

90105–06553

23

90201–06063

OIL SEAL 1 1

PLATE, BEARING COVER 1 1

BOLT, FLANGE 1 1

BOLT, FLANGE 4 4

PIN, DOWEL 2 2

PLUG, BLIND 1 1

BOLT, FLANGE 2 2

WASHER, PLATE 2 2

FIG. 11 CRANKCASE COVER 1

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5UH–15411–00

93306–07801

93102–28476

5UH–15113–00

91317–05012

5UH–15451–00

99530–10116

95027–06050

95027–06030

90465–08127

90340–14117

93210–14369

517–15362–02

93210–19026

3C2–15492–00

COVER, CRANKCASE 1 1 1

BEARING 1 1

OIL SEAL 1 1

PLATE 1 1

BOLT 2 2

GASKET, CRANKCASE COVER 1 1 1

PIN, DOWEL 2 2

BOLT, FLANGE 8 8

BOLT, FLANGE 4 4

CLAMP 1 1

PLUG, STRAIGHT SCREW 1 1

O-RING 1 1

PLUG, OIL LEVEL 1 1

O-RING 1 1

COVER 1 1

USA

EUR

REMARKS

C

2

16

95027–06025

17

5UH–15420–00

18

5UH–15421–00

19

5UH–15315–00

20

95827–06030

21

5UH–15431–00

22

90480–13018

23

5KM–15351–00

24

5UH–15379–00

25

95827–06020

26

90388–10001

27

5UH–15317–00

BOLT, FLANGE 4 4

CRANKCASE COVER ASSY 2 1 1

.COVER, CRANKCASE 2 1 1

.SEAL, CRANKCASE 1 1

BOLT, FLANGE 9 9

COVER, CRANKCASE 3 1 1

GROMMET 1 1

PLUG, DRAIN 1 1

SEAL, CRANKCASE 1 1

BOLT, FLANGE 14 14

DAMPER 2 2

SPACER, ENGINE MOUNT 1 1