YAMAHA YBR250 PARTS CATALOGUE 07

YBR250 (5D11) EUROPE

A2

1F5D1-300E1

2F5D1-300E1

()

YBR250

PARTS CATALOGUE

©2007 by Yamaha Motor Co., Ltd.

1st edition, March 2007

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

A3

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.

2. Abbreviations
The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.

A4

7. Applicable Serial No.

Engine Serial No. Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

DRMK(*) DEEP RED METALLIC K 0918

S3(*) SILVER 3 0791

SL SILVER 0035

SMX(*) BLACK METALLIC X 0903

YB YAMAHA BLACK 0033

FOREWORD

A5

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indi­cated on the Model Label affixed onto the product concerned.

(2) “Model Label” Indication

(3) Model Label Affixing Location

(4) Colouring Information

Model Code

5D11

Colouring

Type Code

A 0903

B 0791

C 0918

Colour

Code

Colour Name

BLACK METALLIC X SMX

SILVER 3 S3

DEEP RED METALLIC K DRMK

Abbrevia-

tion

(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

5D11

Production

Code No.

010 EUROPE

050

GREECE

TURKEY

Country

(destination)

Model

Code

Production

Code No.

Country

(destination)

A6

ENGINE

CYLINDER HEAD .................................................................B2

CYLINDER ............................................................................B3

CRANKSHAFT & PISTON ....................................................B4

VALVE ...................................................................................B6

CAMSHAFT & CHAIN ...........................................................B7

OIL PUMP .............................................................................B8

OIL COOLER ........................................................................B9

INTAKE .................................................................................B10

INTAKE 2 ..............................................................................B12

EXHAUST .............................................................................B13

CRANKCASE ........................................................................B15

CRANKCASE COVER 1 .......................................................C2

STARTER CLUTCH ..............................................................C4

CLUTCH ................................................................................C5

TRANSMISSION ...................................................................C7

SHIFT CAM & FORK .............................................................C9

SHIFT SHAFT .......................................................................C10

CHASSIS

FRAME ..................................................................................C11

FENDER ................................................................................C12

SIDE COVER ........................................................................C13

REAR ARM ...........................................................................C15

REAR SUSPENSION ............................................................D2

STEERING ............................................................................D3

FRONT FORK .......................................................................D4

FUEL TANK ...........................................................................D6

SEAT .....................................................................................D8

FRONT WHEEL .................................................................... D9

FRONT BRAKE CALIPER ....................................................D10

REAR WHEEL .......................................................................D11

STEERING HANDLE & CABLE ............................................D13

FRONT MASTER CYLINDER ...............................................D14

STAND & FOOTREST ..........................................................D15

GENERATOR ........................................................................E3

STARTING MOTOR ..............................................................E4

FLASHER LIGHT ..................................................................E5

METER ..................................................................................E6

HEADLIGHT ..........................................................................E7

TAILLIGHT ............................................................................E8

HANDLE SWITCH & LEVER ................................................E9

CONTENTS

ELECTRICAL 1 ..................................................................... E10

ELECTRICAL 2 ..................................................................... E12

INDEX

NUMERICAL INDEX ............................................................. M1

FIG. 1 CYLINDER HEAD

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5D1–E1111–00

5H0–11133–11

93440–10085

90153–06029

90430–06014

1S4–11181–00

99530–14016

90105–08117

90201–08609

91314–08045

1S4–E1185–00

1S4–E5371–00

1S4–E1165–00

1S4–E1196–00

9502M–06010

HEAD, CYLINDER 1 1

.GUIDE, VALVE 1 2

.CIRCLIP 2

.SCREW, HEXAGON 1

.GASKET 1

GASKET, CYLINDER HEAD 1 1

PIN, DOWEL 2

BOLT, FLANGE 4

WASHER, PLATE 4

BOLT 2

COVER, CYLINDER HEAD SIDE 1 1

BREATHER 1

PLATE, BREATHER 1

GASKET, CYLINDER HEAD SIDE 1

BOLT, FLANGE 2

5D11

REMARKS

B

2

16

1S4–E1166–00

17

90467–12053

18

93211–05471

19

95024–06020

20

5XT–11186–00

21

93210–54803

22

1S4–E111F–00

23

9502M–06012

24

94700–00822

25

90116–08023

PIPE, BREATHER 1 1

CLIP 2

O-RING 1

BOLT, FLANGE 2

COVER, CYLINDER HEAD SIDE 2 2

O-RING 2

PLATE 1

BOLT, FLANGE 2

PLUG, SPARK (NGK DR8EA) 1

BOLT, STUD 2

FIG. 2 CYLINDER

REF.
NO.

1

2

3

4

PART NO. DESCRIPTION

1S4–11311–00–A0

1S4–E1351–00

91314–06065

93210–13657

CYLINDER 1 1

GASKET, CYLINDER 1

BOLT 2

O-RING 1

5D11

REMARKS

B

3

FIG. 3 CRANKSHAFT & PISTON

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

1S4–E1400–00

1S4–E1412–00

1S4–E1422–00

1S4–11681–00

93310–63239

1S4–11651–00

90240–07105

90501–07834

93602–13177

93306–378Y2

1S4–11631–10–A0

4XV–11603–00

4XV–11633–00

90468–12069

5BP–11549–00

CRANKSHAFT ASSY 1

.CRANK 1 1

.CRANK 2 1

.PIN, CRANK 1 1

.BEARING 1

.ROD, CONNECTING 1

PIN, CLEVIS 1

SPRING, COMPRESSION 1

PIN, DOWEL 1

BEARING 2

PISTON (STD) 1

PISTON RING SET (STD) 1

PIN, PISTON 1

CLIP 2

SPROCKET, CAM CHAIN 1

5D11

REMARKS

B

4

16

90105–10430

17

90201–102R1

18

90280–05048

19

1S4–11536–00

20

1S4–E1454–00

21

93306–302X8

22

1S4–E1478–00

23

1S4–11531–00

24

5XT–11496–00

25

5XT–11533–00

26

90501–22721

27

93605–10090

BOLT, FLANGE 1

WASHER, PLATE 1

KEY, WOODRUFF 1

GEAR, DRIVE 1

WEIGHT 1 1

BEARING 2

COLLAR 1

GEAR, BALANCE WEIGHT 1

BOSS, BUFFER 1

PLATE, ABSORBER 1

SPRING, COMPRESSION 6

PIN, DOWEL 3

FIG. 3 CRANKSHAFT & PISTON

REF.
NO.

28

29

30

PART NO. DESCRIPTION

90215–12272

90170–12370

90282–05013

WASHER, LOCK 1

NUT 1

KEY, STRAIGHT 1

5D11

REMARKS

B

5

FIG. 4 VALVE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

PART NO. DESCRIPTION

1S4–E2111–00

1S4–12121–00

4G0–12116–01

11H–12113–00

11H–12114–00

5H0–12119–00

4G0–12117–00

4G0–12118–00

36X–12151–00

1S4–E2156–00

1S4–E2146–00

93210–09894

5XT–12159–00

90170–06128

VALVE, INTAKE 1

VALVE, EXHAUST 1

SEAT, VALVE SPRING 2

SPRING, VALVE INNER 2

SPRING, VALVE OUTER 2

SEAL, VALVE STEM 2

RETAINER, VALVE SPRING 2

COTTER, VALVE 4

ARM, VALVE ROCKER 2

SHAFT, ROCKER 2 1

SHAFT, ROCKER 1

O-RING 1

SCREW, VALVE ADJUSTING 2

NUT 2

5D11

REMARKS

B

6

FIG. 5 CAMSHAFT & CHAIN

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

1S4–E2170–10

93306–005Y9

93306–252Y4

93210–108B1

5XT–12176–00

1S4–E1145–00

93604–10011

90101–10852

90201–108C6

94582–19104

1S4–E2231–00

5XT–12241–00

5XT–12210–00

1S4–E2213–00

91314–06025

CAMSHAFT ASSY 1 1

.BEARING 1

BEARING 1

O-RING 1

SPROCKET, CAM CHAIN 1

PLATE, BREATHER 2 1

PIN, DOWEL 1

BOLT 1

WASHER, PLATE 1

CHAIN 1

GUIDE, STOPPER 1 1

GUIDE, STOPPER 2 1

TENSIONER ASSY, CAM CHAIN 1

GASKET, TENSIONER CASE 1

BOLT 2

5D11

REMARKS

B

7

16

9701M–06014

BOLT 2

FIG. 6 OIL PUMP

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

1S4–E3300–10

1S4–E3326–00

99009–11400

1S4–E3329–00

92012–06035

90430–06801

5HH–E3411–00

1S4–E3440–00

1S4–E3447–00

93210–548A1

93210–07896

91314–06070

91314–06020

1S4–E3161–00

90401–10003

OIL PUMP ASSY 1

GEAR, PUMP DRIVEN 2 1

CIRCLIP 1

GASKET, PUMP COVER 1

BOLT, BUTTON HEAD 3

GASKET 1

STRAINER, OIL 1

ELEMENT ASSY, OIL CLEANER 1

COVER, OIL ELEMENT 1

O-RING 1

O-RING 1

BOLT 1

BOLT 2

PIPE, DELIVERY 1 1

BOLT, UNION 1

5D11

REMARKS

B

8

16

90430–10171

17

90401–08007

18

90430–08119

GASKET 2

BOLT, UNION 1

GASKET 2

FIG. 7 OIL COOLER

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

1S4–E3470–00

90480–16802

90387–06876

95817–06025

93210–10096

95027–06020

1S4–E3464–00

1S4–E3465–00

1S4–E3151–00

1S4–E3152–00

90480–01868

95817–06012

99530–10114

91314–06025

93210–10810

OIL COOLER ASSY 1

GROMMET 2

COLLAR 2

BOLT, FLANGE 2

O-RING 2

BOLT, FLANGE 4

HOSE, OIL 1 1

HOSE, OIL 2 1

STAY 1

STAY 2 1

GROMMET 2

BOLT, FLANGE 2

PIN, DOWEL 2

BOLT 2

O-RING 2

5D11

REMARKS

B

9

FIG. 8 INTAKE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

1S4–E3585–00

5HH–E3569–00

90467–10819

93210–39801

91317–06020

90450–55001

5D1–13971–00

5D1–E4411–00

5D1–E4412–00

1S4–E4422–00

1S4–E4453–00

1S4–E4437–00

1S4–14452–00

1S4–E4462–00

1S4–14451–00

MANIFOLD 1

PLUG, BLIND 1

CLIP 1

O-RING 1

BOLT 2

HOSE CLAMP ASSY 1

PIPE, FUEL 1 1

CASE, AIR CLEANER 1 1

CAP, CLEANER CASE 1 1

CAP, CLEANER CASE 2 1

JOINT, AIR CLEANER 1 1

DUCT 1

SEAL 1

SEAL 1

ELEMENT, AIR CLEANER 1

5D11

REMARKS

B

10

16

1S4–E4458–00

17

1S4–E4472–00

18

5D1–E4485–00

19

97707–50020

20

4AN–E443E–00

21

90467–11106

22

9890M–06016

23

1S4–E3581–00

24

90467–18196

25

5VG–13575–00

26

9580M–06010

27

5D1–E4881–00

GUIDE 1

PLATE, ELEMENT 1

PIPE, JOINT 1

SCREW, TAPPING 7

PIPE, DRAIN 1

CLIP 1

SCREW, BIND 4

CHAMBER, AIR 1

CLIP 1

BAND 1

BOLT, FLANGE 2

HOSE, BEND 1 1

FIG. 8 INTAKE

REF.
NO.

28

29

PART NO. DESCRIPTION

90467–280A0

90467–25145

CLIP 1

CLIP 1

5D11

REMARKS

B

11

FIG. 9 INTAKE 2

REF.
NO.

1

2

3

4

5

6

7

PART NO. DESCRIPTION

5D1–13750–01

1S4–13770–00

5CA–14147–00

2S5–1410H–00

1S4–14216–00

95827–06020

1S4–14104–00

THROTTLE BODY ASSY 1

.INJECTOR ASSY 1

..O-RING 1

.FUEL CUT SOLENOID VALVE 1

.SCREW 2

.BOLT, FLANGE 1

.AIR SCREW SET 1

5D11

REMARKS

B

12

FIG. 10 EXHAUST

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5D1–E4703–01

1S4–E4718–00

5D1–14628–01

98980–06012

90201–05017

1S4–E4766–00

5D1–8592A–00

5D1–E4718–00

5D1–E4728–00

95704–08500

3GD–14613–00

92014–08035

90185–10115

92014–10030

90201–101J1

MUFFLER COMP. 1 1

PROTECTOR, MUFFLER 1 1

PROTECTOR, EXHAUST PIPE 1

SCREW, BIND 6

WASHER, PLATE 6

WASHER, PROTECTOR 6

SENSOR 1

PROTECTOR, MUFFLER 1 1

PROTECTOR, MUFFLER 2 1

NUT, FLANGE 2

GASKET, EXHAUST PIPE 1

BOLT, BUTTON HEAD 1

NUT, SELF-LOCKING 1

BOLT, BUTTON HEAD 1

WASHER, PLATE 2

5D11

REMARKS

B

13

16

1S4–F1446–00

17

9581M–08020

18

95822–06012

19

5D1–E4808–00

20

90467–22047

21

90467–23177

22

5D1–E4882–00

23

90467–280A0

24

5D1–E4883–00

25

95807–06012

26

5D1–E4884–00

27

90467–25145

STAY, MUFFLER 2 1

BOLT, FLANGE 1

BOLT, FLANGE 2

REED VALVE ASSY 1

CLIP 1

CLIP 1

HOSE, BEND 2 1

CLIP 1

HOSE, BEND 3 1

BOLT, FLANGE 1

HOSE, BEND 4 1

CLIP 3

FIG. 10 EXHAUST

REF.
NO.

28

PART NO. DESCRIPTION

5D1–E4871–00

PIPE 1 1

5D11

REMARKS

B

14