YAMAHA YBR125ESD PARTS CATALOGUE 08

YBR125ESD (3D98) TURKEY

2009-1-8

NEWS NO. DATE COMMENT

PE0-MC-080098 Dec.,26,2008 MOD:YBR125* CRANKCASE SEC. LIST/ILLUST. CORRECTION

1G3D9-516E1

()

YBR125ESD

PARTS CATALOGUE

©2008 by Yamaha Motor Co., Ltd.

1st edition, January 2008

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.

2. Abbreviations
The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.

7. Applicable Serial No.

Engine Serial No. Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

DPBMC(*) DEEP PURPLISH BLUE METALLIC C 0564

LGM3(*) LIGHT GRAY METALLIC 3 0137

SMX(*) BLACK METALLIC X 0903

VRC7(*) VIVID RED COCKTAIL 7 0580

YB YAMAHA BLACK 0033

FOREWORD

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.

When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indi­cated on the Model Label affixed onto the product concerned.

(2) “Model Label” Indication

(3) Model Label Affixing Location

(4) Colouring Information

Model Code

3D98

Colouring

Type Code

A 0580

B 0903

C 0564

D 0137

Colour

Code

Colour Name

VIVID RED COCKTAIL 7 VRC7

BLACK METALLIC X SMX

DEEP PURPLISH BLUE METALLIC C DPBMC

LIGHT GRAY METALLIC 3 LGM3

Abbrevia-

tion

(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue

Model

Code

3D98 010 TURKEY

Production

Code No.

Country

(destination)

Model

Code

Production

Code No.

Country

(destination)

ENGINE

CYLINDER ............................................................................1

CRANKSHAFT & PISTON ....................................................2

VALVE ...................................................................................3

CAMSHAFT & CHAIN ...........................................................4

OIL PUMP .............................................................................5

INTAKE .................................................................................6

CARBURETOR .....................................................................7

EXHAUST .............................................................................9

CRANKCASE ........................................................................10

CRANKCASE COVER 1 .......................................................11

STARTER ..............................................................................12

STARTER CLUTCH ..............................................................13

CLUTCH ................................................................................14

TRANSMISSION ...................................................................15

SHIFT CAM & FORK .............................................................17

SHIFT SHAFT .......................................................................18

CHASSIS

FRAME ..................................................................................19

FENDER ................................................................................20

SIDE COVER ........................................................................21

REAR ARM & SUSPENSION ...............................................22

STEERING ............................................................................23

FRONT FORK .......................................................................24

FUEL TANK ...........................................................................26

SEAT .....................................................................................28

FRONT WHEEL .................................................................... 30

FRONT BRAKE CALIPER ....................................................31

REAR WHEEL .......................................................................32

STEERING HANDLE & CABLE ............................................34

FRONT MASTER CYLINDER ...............................................35

STAND & FOOTREST ..........................................................36

WINDSHIELD ........................................................................38

GENERATOR ........................................................................39

STARTING MOTOR ..............................................................40

FLASHER LIGHT ..................................................................41

METER ..................................................................................42

HEADLIGHT ..........................................................................43

TAILLIGHT ............................................................................44

HANDLE SWITCH & LEVER ................................................45

ELECTRICAL 1 .....................................................................46

CONTENTS

ELECTRICAL 2 ..................................................................... 47

INDEX

NUMERICAL INDEX ............................................................. 48

FIG. 1 CYLINDER

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5VL–E1111–10

2UJ–11133–10

22F–11134–10

93440–10109

90153–06803

90430–06817

5VL–E1185–10

5VL–E1161–00

93210–79801

9502L–06020

5VL–E1186–00

93210–44889

90105–08724

90201–088C3

94700–00869

HEAD, CYLINDER 1 1

.GUIDE, VALVE 1 1

.GUIDE, VALVE 2 1

.CIRCLIP 2

.SCREW, HEXAGON 1

.GASKET 1

COVER, CYLINDER HEAD SIDE 1 1

ABSORBER 1 4

O-RING 1

BOLT, FLANGE 2

COVER, CYLINDER HEAD SIDE 2 2

O-RING 2

BOLT, FLANGE 4

WASHER, PLATE 4

PLUG SPARK (NGK CR6HSA) 1

3D98

REMARKS

16

5VL–E1181–00

17

99530–10114

18

9131N–06090

19

5VL–E1310–00

20

5VL–E1351–10

21

93210–57897

GASKET, CYLINDER HEAD 1 1

PIN, DOWEL 2

BOLT 2

CYLINDER 1

GASKET, CYLINDER 1

O-RING 1

1

FIG. 2 CRANKSHAFT & PISTON

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

3D9–W1140–00

3D9–W1141–00

5VL–E1681–00

93310–629Y3

5VL–E1651–00

5VL–E1422–00

5VL–Y1153–20

5VL–E1454–10

5VL–E1496–00

5VL–E1533–00

90208–26800

90501–16001

93604–08800

93306–205XJ

5VL–E1631–00

CRANKSHAFT ASSY 1

.CRANK SUB ASSY 1 1

.PIN, CRANK 1 1

.BEARING 1

.ROD, CONNECTING 1

.CRANK 2 1

.GEAR, BALANCE WELGHT ASSY. 1

.WEIGHT 1 1

.BOSS, BUFFER 1

.PLATE, ABSORBER 1

.WASHER, CONICAL SPRING 1

.SPRING, COMPRESSION 3

.PIN, DOWEL 3

BEARING 1

PISTON (STD) 1

3D98

REMARKS

16

5VL–E1633–00

17

93450–16812

18

5VL–W1161–00

19

93306–252X8

20

90280–03017

21

90201–122H1

22

90179–12863

PIN, PISTON 1

CIRCLIP 2

PISTON RING SET 1

BEARING 2

KEY, WOODRUFF 1

WASHER, PLATE 1

NUT 1

2

FIG. 3 VALVE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

PART NO. DESCRIPTION

5VL–E2111–00

5VL–E2121–00

5VL–E2119–00

5VL–E2116–00

5KA–12113–00

5VL–E2118–00

5VL–E2117–01

5VL–E2151–00

5VL–E2156–00

5VL–Y1215–00

VALVE, INTAKE 1

VALVE, EXHAUST 1

SEAL, VALVE STEM 2

SEAT, VALVE SPRING 2

SPRING, VALVE INNER 2

COTTER, VALVE 4

RETAINER, VALVE SPRING 2

ARM, VALVE ROCKER 2

SHAFT, ROCKER 2 2

SCREW, VALVE ADJUSTING 2

3D98

REMARKS

3

FIG. 4 CAMSHAFT & CHAIN

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5VL–E2171–10

93306–003X6

93210–108B1

90387–16804

93306–002Y1

5VL–E111F–00

9131N–06012

5VL–E2176–10

90201–08326

90101–08820

94568–A4090

5VL–E2231–10

5VL–E2241–10

5VL–E5598–00

9580N–06020

CAMSHAFT 1 1

BEARING 1

O-RING 1

COLLAR 1

BEARING 1

PLATE 1

BOLT 1

SPROCKET, CAM CHAIN 1

WASHER, PLATE 1

BOLT 1

CHAIN 1

GUIDE, STOPPER 1 1

GUIDE, STOPPER 2 1

COLLAR 1

BOLT, FLANGE 1

3D98

REMARKS

16

5VL–12210–10

17

5VL–E2213–10

18

9502L–06016

19

90430–06817

TENSIONER ASSY, CAM CHAIN 1

GASKET, TENSIONER CASE 1

BOLT, FLANGE 2

GASKET 2

4

FIG. 5 OIL PUMP

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

PART NO. DESCRIPTION

5VL–E3300–00

5VL–E3325–00

99001–05600

90201–07641

90208–07052

5VL–E3329–00

90155–06800

90340–12097

90430–12227

4FP–E3411–00

5VL–E3324–00

5VL–E3451–00

OIL PUMP ASSY 1

.GEAR, PUMP DRIVEN 1

.CIRCLIP 1

.WASHER, PLATE 1

.WASHER, CONICAL SPRING 1

GASKET, PUMP COVER 1

SCREW, FLAT FILLISTER 2

PLUG, STRAIGHT SCREW 1

GASKET 1

STRAINER, OIL 1

GEAR, PUMP DRIVE 1

FILTER,ROTARY 1

3D98

REMARKS

5

FIG. 6 INTAKE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5VL–E3586–31

93210–30611

9502L–06025

9502L–06025

3D9–E4410–01

5VL–E4411–10

5VL–E4412–00

5VL–E4450–10

5VL–E4453–10

3D9–E4437–01

3D9–E4452–00

3D9–E4462–00

97607–06220

3D9–E443E–00

5VL–E4424–00

JOINT, CARBURETOR 1 1

O-RING 2

BOLT, FLANGE 2

BOLT, FLANGE 2

AIR CLEANER ASSY. 1

.CASE, AIR CLEANER 1 1

.CAP, CLEANER CASE 1 1

.ELEMENT ASSY, AIR CLEANER 1

.JOINT, AIR CLEANER 1 1

.DUCT 1

.SEAL 2

.SEAL 1

.SCREW,WITH WASHER 5

.PIPE, DRAIN 1

.CLIP, CAP FITTING 1

3D98

REMARKS

16

90119–06869

17

90460–46206

18

3D9–E4417–00

19

90464–11802

BOLT, WITH WASHER 2

CLAMP, HOSE 1

COVER 1 1

CLAMP 1

6

FIG. 7 CARBURETOR

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

3D9–E4101–01

3S9–1411F–25

5VL–14131–00

3D9–14905–00

3H1–14142–15

5VL–14147–00

4LS–14145–00

620–1423A–70

127–14186–00

5VL–1490J–10

5VL–14105–00

5VL–14141–27

5VL–14193–10

5VL–14148–00

5VL–14196–00

CARBURETOR ASSY 1 1

.VALVE, THROTTLE 2 1

.SPRING, THROTTLE VALVE 1

.LEVER, STARTER 1

.JET, PILOT (# 15) 1

.O-RING 1

.SETTER, NEEDLE JET 1

.JET, MAIN (#97.5) 1

.PIN, FLOAT 1

.NEEDLE SET 1

.PILOT SCREW SET 1

.NOZZLE, MAIN 1

.PIPE 1

.PIPE 1

.PIPE 1

3D98

REMARKS

16

5VL–14197–10

17

3XP–14565–00

18

3XP–14285–00

19

5VL–14103–00

20

5VL–1410A–00

21

5VL–14106–00

22

21V–14185–00

23

5PC–14107–18

24

97607–03106

25

583–14561–00

26

5VL–14126–00

27

98507–04010

.PIPE 2

.SCREW 1

.WASHER 1

.THROTTLE SCREW SET 1

.STARTER SET 1

.CABLE ADJUST SCREW SET 1

.FLOAT 1

.NEEDLE VALVE SET 1

.SCREW,WITH WASHER 1

.O-RING 1

.GASKET 1

.SCREW, PAN HEAD 4

7

FIG. 7 CARBURETOR

REF.
NO.

28

29

30

31

32

33

34

35

36

37

38

PART NO. DESCRIPTION

12R–14191–00

24W–14147–00

5VL–14280–00

5VL–14933–00

5VL–14940–00

3H1–14147–00

97607–04110

5FU–83790–10

5CY–14951–00

5FU–82103–00

5VL–E3595–00

.PLUG, DRAIN 1

.O-RING 1

.COVER, CARBURETOR 1

.SPRING, DIAPHRAGM 1

.DIAPHRAGM ASSY 1

.O-RING 1

.SCREW,WITH WASHER 2

.HEATER ASSY (20W) 1

.WASHER 1

.TERMINAL 1 1

JOINT 1

3D98

REMARKS

8

FIG. 8 EXHAUST

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

3D9–E4710–01

4TU–F4741–00

3D9–E4758–00

5VL–E4728–20

5VL–E4628–00

98980–06012

90201–05803

90201–05804

5VL–E4613–00

91314–06020

9581N–08020

5VL–E4872–00

5VL–E4815–00

9131M–06016

5VL–E4881–00

MUFFLER ASSY 1 1

.PAD, SEAT 1

.PROTECTOR, SILENCER 1

.PROTECTOR, MUFFLER 2 1

.PROTECTOR, EXHAUST PIPE 1

.SCREW, BIND 6

.WASHER, PLATE 6

.WASHER, PLATE 6

GASKET, EXHAUST PIPE 1

BOLT 2

BOLT, FLANGE 1

PIPE 2 1

GASKET 1

BOLT 2

HOSE, BEND 1 1

3D98

REMARKS

16

90467–13802

17

90467–16800

18

5VL–E4803–00

19

9760N–06220

20

5VL–E4882–00

21

90467–15012

22

5VL–E4987–00

23

90467–08801

CLIP 1

CLIP 1

AIR INDUCTION SYSTEM ASSY 1

SCREW, PAN HEAD WITH WASHER 2

HOSE, BEND 2 1

CLIP 2

HOSE 1

CLIP 2

9

FIG. 9 CRANKCASE

REF.
NO.

1

3

4

5

6

7

8

9

10

11

12

PART NO. DESCRIPTION

5VL–W1510–11

4FP–E1167–00

5VL–E1166–00

90467–12828

90462–16801

99530–10114 .

9502L–06030

9502L–06045

9502L–06055

99530–10114

5VL–E5441–00

CRANKCASE 1 1

PIPE, BREATHER 2 1

PIPE, BREATHER 1 1

CLIP 2

CLAMP 1

PIN, DOWEL

BOLT, FLANGE 2

BOLT, FLANGE 7

BOLT, FLANGE 1

PIN, DOWEL 2

HOLDER, CLUTCH CABLE 1

3D98

2

REMARKS

10

FIG. 10 CRANKCASE COVER 1

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5VL–E5411–10

5VL–E5451–10

99530–10114

9502L–06035

9502L–06050

90340–14810

93210–14899

90340–32812

93210–328A4

5VL–E5191–00

9851N–06010

3D9–E5418–01

9890L–06012

5VL–E5421–00

5VL–E5461–10

COVER, CRANKCASE 1 1

GASKET, CRANKCASE COVER 1 1

PIN, DOWEL 2

BOLT, FLANGE 1

BOLT, FLANGE 6

PLUG, STRAIGHT SCREW 1

O-RING 1

PLUG, STRAIGHT SCREW 1

O-RING 1

PLATE 1

SCREW, PAN HEAD 1

COVER, CHAIN CASE 1

SCREW, BIND 2

COVER, CRANKCASE 2 1

GASKET, CRANKCASE COVER 2 1

3D98

REMARKS

16

99530–10114

17

9502L–06035

18

9502L–06045

19

5VL–E5362–00

20

93210–19809

21

93101–10800

PIN, DOWEL 2

BOLT, FLANGE 7

BOLT, FLANGE 2

PLUG, OIL LEVEL 1

O-RING 1

OIL SEAL 1

11