Yamaha XVZ13TFW, XVZ13TFMW User Manual

Page 1
OWNER’S MANUAL
XVZ13TFW(C)
XVZ13TFMW(C)
LIT-11626-20-24
2C9-28199-11
Page 2
EAU10041
Page 3

INTRODUCTION

EAU10080
Congratulations on your purchase of the Yamaha Royal Star™ VENTURE®. This model is the result of Yamaha’s vast ex­perience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of crafts­manship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer. The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.
Page 4

IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
EAU10131
WARNING
Failure to follow WARNING instructions could result in severe injury or death motorcycle operator, a bystander or a person inspecting or repairing the motor-
to the
cycle.
CAUTION:
NOTE:
A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle.
A NOTE provides key information to make procedures easier or clearer.
NOTE:
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle
is subsequently sold.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most
current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
EWA10010
WARNING
PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE: RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTOR­CYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES
Page 5
IMPORTANT MANUAL INFORMATION
AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE.
*Product and specifications are subject to change without notice.
Page 6
IMPORTANT MANUAL INFORMATION
AFFIX DEALER
LABEL HERE
XVZ13TFW(C)/XVZ13TFMW(C)
OWNERS MANUAL
©2006 by Yamaha Motor Corporation, U.S.A.
1st edition, May 2006
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-11626-20-24
EAU10192
Page 7

TABLE OF CONTENTS

SAFETY INFORMATION ..................1-1
Location of important labels ...........1-5
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
Main switch/steering lock ................3-1
Indicator and warning lights ............3-2
Speedometer unit ...........................3-4
Cruise control system .....................3-5
Handlebar switches ........................3-7
Clutch lever ....................................3-8
Shift pedal ......................................3-9
Brake lever .....................................3-9
Brake pedal ....................................3-9
Fuel tank cap ................................3-10
Fuel ..............................................3-10
Fuel cock ......................................3-11
Starter (choke) knob .....................3-12
Locking the steering with a
padlock ......................................3-13
Rider seat .....................................3-13
Helmet holders .............................3-14
Sidecases and travel trunk ...........3-14
Adjusting the front fork .................3-16
Adjusting the shock absorber
assembly ...................................3-17
Sidestand ..................................... 3-18
Ignition circuit cut-off system ....... 3-19
Auxiliary DC jack and
connector .................................. 3-21
AUDIO SYSTEM AND CB RADIO ... 4-1
Location of parts ............................ 4-1
Headsets (optional) ........................ 4-2
Control unit .................................... 4-3
Making basic settings .................... 4-4
Making mode settings .................... 4-6
Cassette deck operation ................ 4-9
Radio operation ........................... 4-11
Optional CD changer operation ... 4-15
CB radio operation ....................... 4-16
Auxiliary audio source
operation .................................. 4-20
PRE-OPERATION CHECKS ............. 5-1
Pre-operation check list ................. 5-2
OPERATION AND IMPORTANT
RIDING POINTS ................................ 6-1
Starting and warming up a cold
engine ......................................... 6-1
Starting a warm engine .................. 6-3
Shifting ........................................... 6-3
Engine break-in .............................. 6-4
Parking ........................................... 6-5
PERIODIC MAINTENANCE AND
MINOR REPAIR .................................7-1
PERIODIC MAINTENANCE ........... 7-1
Owners tool kit ...............................7-1
Periodic maintenance chart for the
emission control system .............7-3
General maintenance and
lubrication chart ..........................7-4
Removing and installing cowlings
and panels ..................................7-8
Checking the spark plugs ............. 7-11
Canister (for California only) ........7-12
Engine oil and oil filter cartridge ... 7-12
Final gear oil ................................. 7-15
Coolant .........................................7-16
Cleaning the air filter elements ..... 7-18
Carburetors ..................................7-20
Checking the throttle cable free
play ...........................................7-20
Valve clearance ............................ 7-20
Tires .............................................7-21
Cast wheels ..................................7-22
Accessories and replacement
parts ..........................................7-23
Clutch lever ..................................7-24
Adjusting the brake lever free
play ...........................................7-24
Adjusting the rear brake light
switch ........................................7-25
Checking the front and rear
brake pads ................................7-25
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TABLE OF CONTENTS
Checking the brake and clutch
fluid levels .................................7-26
Changing the brake and clutch
fluids ..........................................7-27
Checking and lubricating the
cables ........................................7-27
Checking and lubricating the
throttle grip and cable ................7-28
Checking and lubricating the
brake and shift pedals ...............7-28
Checking and lubricating the
brake and clutch levers .............7-29
Checking and lubricating the
sidestand ...................................7-29
Lubricating the swingarm pivots ...7-29 Lubricating the rear suspension ...7-30
Checking the front fork .................7-30
Checking the steering ...................7-31
Checking the wheel bearings .......7-31
Battery ..........................................7-32
Replacing the fuses ......................7-33
Replacing the headlight bulb ........7-35
Replacing a turn signal light bulb
or the tail/brake light bulb ..........7-36
Supporting the motorcycle ............7-36
Troubleshooting ............................7-37
Troubleshooting charts .................7-38
Storage ...........................................8-2
SPECIFICATIONS ............................9-1
CONSUMER INFORMATION .......... 10-1
Identification numbers .................. 10-1
Reporting safety defects ..............10-3
Motorcycle noise regulation ......... 10-4
Maintenance record .....................10-5
YAMAHA MOTOR CORPORATION,
U.S.A. ROYAL STAR™ VENTURE
WARRANTY .............................10-7
®
LIMITED
MOTORCYCLE CARE AND
STORAGE ..........................................8-1
Cleaning .........................................8-1
Page 9
SAFETY INFORMATION
EAU10251
MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EX­PERTISE OF THE OPERATOR. EV­ERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTOR­CYCLE. HE OR SHE SHOULD:
OBTAIN THOROUGH INSTRUC-
TIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION.
OBSERVE THE WARNINGS AND
MAINTENANCE REQUIRE­MENTS IN THE OWNERS MAN­UAL.
OBTAIN QUALIFIED TRAINING
IN SAFE AND PROPER RIDING TECHNIQUES.
OBTAIN PROFESSIONAL TECH-
NICAL SERVICE AS INDICATED BY THE OWNERS MANUAL
AND/OR WHEN MADE NECES­SARY BY MECHANICAL CONDI­TIONS.

Safe riding

Always make pre-operation
checks. Careful checks may help prevent an accident.
This motorcycle is designed to car-
ry the operator and a passenger.
The failure of motorists to detect
and recognize motorcycles in traf­fic is the predominating cause of automobile/motorcycle accidents. Many accidents have been caused by an automobile driver who did not see the motorcycle. Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident.
Therefore:
Wear a brightly colored jacket.
Use extra caution when ap-
proaching and passing through intersections, since intersec­tions are the most likely places for motorcycle accidents to oc­cur.
Ride where other motorists can see you. Avoid riding in another motorists blind spot.
Many motorcycle accidents in-
volve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle li­cense.
Make sure that you are qualified and that you only lend your motorcycle to other qualified op­erators.
Know your skills and limits. Staying within your limits may help you to avoid an accident.
We recommend that you prac­tice riding your motorcycle where there is no traffic until you have become thoroughly famil­iar with the motorcycle and all of its controls.
Many motorcycle accidents have
been caused by error of the motor­cycle operator. A typical error made by the operator is veering
1
1-1
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SAFETY INFORMATION
wide on a turn due to EXCESSIVE SPEED or undercornering (insuffi­cient lean angle for the speed).
1
Always obey the speed limit and never travel faster than warrant­ed by road and traffic conditions.
Always signal before turning or changing lanes. Make sure that other motorists can see you.
The posture of the operator and
passenger is important for proper control.
The operator should keep both hands on the handlebar and both feet on the operator foot­rests during operation to main­tain control of the motorcycle.
The passenger should always hold onto the operator, seat strap, or grab bar, if equipped, with both hands and keep both feet on the passenger footrests.
Never carry a passenger unless he or she can firmly place both feet on the passenger footrests.
Never ride under the influence of
alcohol or other drugs.
This motorcycle is designed for on-
road use only, therefore, it is not suitable for off-road use.
Protective apparel
The majority of fatalities from motor­cycle accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the pre­vention or reduction of head injuries.
Always wear an approved helmet.
Wear a face shield or goggles.
Wind in your unprotected eyes could contribute to an impairment of vision which could delay seeing a hazard.
The use of a jacket, heavy boots,
trousers, gloves, etc., is effective in preventing or reducing abrasions or lacerations.
Never wear loose-fitting clothes,
otherwise they could catch on the control levers, footrests, or wheels and cause injury or an accident.
Never touch the engine or exhaust
system during or after operation. They become very hot and can
cause burns. Always wear protec­tive clothing that covers your legs, ankles, and feet.
Passengers should also observe
the precautions mentioned above.
Modifications
Modifications made to this motorcycle not approved by Yamaha, or the re­moval of original equipment, may ren­der the motorcycle unsafe for use and may cause severe personal injury. Modifications may also make your motorcycle illegal to use.
Loading and accessories
Adding accessories or cargo to your motorcycle can adversely affect stabili­ty and handling if the weight distribution of the motorcycle is changed. To avoid the possibility of an accident, use ex­treme caution when adding cargo or accessories to your motorcycle. Use extra care when riding a motorcycle that has added cargo or accessories. Here are some general guidelines to follow if loading cargo or adding acces­sories to your motorcycle:
1-2
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SAFETY INFORMATION
Loading The total weight of the operator, pas­senger, accessories and cargo must not exceed the maximum load limit.
Maximum load:
190 kg (419 lb)
When loading within this weight limit, keep the following in mind:
Cargo and accessory weight
should be kept as low and close to the motorcycle as possible. Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbal­ance or instability.
Shifting weights can create a sud-
den imbalance. Make sure that ac­cessories and cargo are securely attached to the motorcycle before riding. Check accessory mounts and cargo restraints frequently.
Never attach any large or heavy
items to the handlebar, front fork, or front fender. These items, in­cluding such cargo as sleeping
bags, duffel bags, or tents, can create unstable handling or slow
steering response. Accessories Genuine Yamaha accessories have been specifically designed for use on this motorcycle. Since Yamaha cannot test all other accessories that may be available, you must personally be re­sponsible for the proper selection, in­stallation and use of non-Yamaha accessories. Use extreme caution when selecting and installing any ac­cessories. Keep the following guidelines in mind, as well as those provided under “Load- ing when mounting accessories.
Never install accessories or carry
cargo that would impair the perfor-
mance of your motorcycle. Care-
fully inspect the accessory before
using it to make sure that it does
not in any way reduce ground
clearance or cornering clearance,
limit suspension travel, steering travel or control operation, or ob­scure lights or reflectors.
Accessories fitted to the handle­bar or the front fork area can create instability due to improper weight distribution or aerody­namic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum.
Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody­namic effects. Wind may at­tempt to lift the motorcycle, or the motorcycle may become un­stable in cross winds. These ac­cessories may also cause instability when passing or being passed by large vehicles.
Certain accessories can dis­place the operator from his or her normal riding position. This improper position limits the free­dom of movement of the opera-
1
1-3
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SAFETY INFORMATION
tor and may limit control ability, therefore, such accessories are not recommended.
1
Use caution when adding electri-
cal accessories. If electrical acces­sories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power.
Gasoline and exhaust gas
GASOLINE IS HIGHLY FLAMMA-
BLE:
Always turn the engine off when refueling.
Take care not to spill any gaso­line on the engine or exhaust system when refueling.
Never refuel while smoking or in the vicinity of an open flame.
Never start the engine or let it run
for any length of time in a closed area. The exhaust fumes are poi­sonous and may cause loss of consciousness and death within a short time. Always operate your motorcycle in an area that has ad­equate ventilation.
Always turn the engine off before
leaving the motorcycle unattended and remove the key from the main switch. When parking the motor­cycle, note the following:
The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pe­destrians or children are not like­ly to touch these hot areas.
Do not park the motorcycle on a slope or soft ground, otherwise it may fall over.
Do not park the motorcycle near a flammable source (e.g. a kero­sene heater, or near an open flame), otherwise it could catch fire.
When transporting the motorcycle
in another vehicle, make sure that it is kept upright and that the fuel cock is turned to “ON” or “RES” (for vacuum type) / “OFF” (for manual type). If it should lean over, gaso­line may leak out of the carburetor or fuel tank.
If you should swallow any gaso-
line, inhale a lot of gasoline vapor, or allow gasoline to get into your
1-4
eyes, see your doctor immediately. If any gasoline spills on your skin or clothing, immediately wash the affected area with soap and water and change your clothes.
Page 13

Location of important labels

Please read the following important labels carefully before operating this vehicle.
SAFETY INFORMATION
EAU10381
1
1-5
Page 14
SAFETY INFORMATION
1
1
2
CAUTION
Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield.
Use neutral detergent.
3
5JW-00
(5JW-2835Y-00)
4 CALIFORNIA ONLY
5
1-6
Page 15

Left view

DESCRIPTION
EAU10410
2
1. Shift pedal (page 3-9)
2. Starter (choke) knob (page 3-12)
3. Fuel tank cap (page 3-10)
4. Fuel cock (page 3-11)
5. Battery (page 7-32)
6. Coolant reservoir (page 7-16)
7. Fuse box 2 (page 7-33)
8. Sidecase (page 3-14)
9. Helmet holder (page 3-14)
10.Tail/brake light (page 7-36)
11.Rear turn signal light (page 7-36)
2-1
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DESCRIPTION

Right view

2
EAU10420
1. Muffler
2. Owners tool kit (page 7-1)
3. Helmet holder (page 3-14)
4. Travel trunk (page 3-14)
5. Passenger seat
6. Shock absorber assembly air valve (page 3-17)
7. Rider seat (page 3-13)
8. Fuel tank (page 3-10)
9. Front fork air valve (page 3-16)
10.Headlight (page 7-35)
11.Front turn signal/position lights (page 7-36)
12.Fuse box 1 (page 7-33)
13.Brake pedal (page 3-9)
14.Rider footrest
15.Passenger footrest
2-2
Page 17

Controls and instruments

DESCRIPTION
EAU10430
2
1. Clutch lever (page 3-8)
2. Audio system/CB radio control unit (page 4-3)
3. Left handlebar switches (page 3-7)
4. Rider headset jack (page 4-2)
5. Speedometer unit (page 3-4)
6. Main switch/steering lock (page 3-1)
7. Right handlebar switches (page 3-7)
8. Throttle grip (page 7-20)
9. Brake lever (page 3-9)
2-3
Page 18
INSTRUMENT AND CONTROL FUNCTIONS
Main switch/steering lock
3
The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below.
ON
All electrical systems are supplied with power, and the headlight, meter light­ing, taillight and position lights come on, and the engine can be started. The key cannot be removed.
OFF
All electrical systems are off. The key can be removed.
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EAU10510
EAU10660
LOCK
EAU10680
The steering is locked, and all electrical systems are off. The key can be re­moved.
To lock the steering
1. Push.
2. Turn.
1. Turn the handlebars all the way to the left.
2. Push the key in from the “OFF” po­sition, and then turn it to “LOCK” while still pushing it.
3. Remove the key.
To unlock the steering
1. Push.
2. Turn.
Push the key in, and then turn it to OFF while still pushing it.
EWA10060
WARNING
Never turn the key to “OFF” or LOCK while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of control or an accident. Make sure that the vehicle is stopped be­fore turning the key to “OFF” or LOCK.
3-1
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INSTRUMENT AND CONTROL FUNCTIONS
ACC (Accessory)
EAU10951
The audio system and the auxiliary DC jack and connector can be used in this position. Do not use the accessory po­sition for an extended period of time, otherwise the battery may discharge. The key cannot be removed.
EAU11003
Indicator and warning lights
1. Left turn signal indicator light “”
2. High beam indicator light “”
3. Oil level warning light “”
4. Overdrive indicator light “O/D”
5. Engine trouble warning light “”
6. Fuel level warning light “”
3
1. Cruise control indicator lights
2. Right turn signal indicator light “”
3. Neutral indicator light “”
4. Coolant temperature warning light “”
EAU11030
Turn signal indicator lights “” and “”
The corresponding indicator light flash­es when the turn signal switch is pushed to the left or right.
EAU11060
Neutral indicator light “”
This indicator light comes on when the transmission is in the neutral position.
3-2
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INSTRUMENT AND CONTROL FUNCTIONS
High beam indicator light “”
This indicator light comes on when the high beam of the headlight is switched on.
Oil level warning light “”
This warning light comes on when the
3
engine oil level is low. The electrical circuit of the warning light can be checked according to the follow­ing procedure.
1. Set the engine stop switch to “” and turn the key to “ON”.
2. Shift the transmission into the neu­tral position or pull the clutch lever.
3. Push the start switch. If the warn­ing light does not come on while pushing the start switch, have a Yamaha dealer check the electri­cal circuit.
NOTE:
Even if the oil level is sufficient, the warning light may flicker when riding on a slope or during sudden acceleration or deceleration, but this is not a mal­function.
EAU11080
EAU11140
Fuel level warning light “”
EAU11270
This warning light comes on when the fuel level drops below approximately
3.5 L (0.92 US gal) (0.77 Imp.gal). When this occurs, turn the fuel cock le­ver to the “RES” position and refuel as soon as possible.
EAU11380
Cruise control indicator lights
See page 3-5 for an explanation of these indicator lights.
EAU11410
Coolant temperature warning light “”
This warning light comes on when the engine overheats. When this occurs, stop the engine immediately and allow the engine to cool. The electrical circuit of the warning light can be checked according to the follow­ing procedure.
1. Set the engine stop switch to “” and turn the key to “ON”.
2. Shift the transmission into the neu­tral position or pull the clutch lever.
3. Push the start switch. If the warn­ing light does not come on while pushing the start switch, have a Yamaha dealer check the electri­cal circuit.
ECA10020
CAUTION:
Do not operate the engine if it is overheated.
EAU11450
Overdrive indicator light “O/D”
This indicator light comes on when the transmission is in overdrive (5th gear).
EAU11470
Engine trouble warning light “”
This warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the self­diagnosis system.
3-3
Page 21
INSTRUMENT AND CONTROL FUNCTIONS
EAU36400
Speedometer unit
1. Speedometer
2. Odometer/tripmeter/fuel reserve tripme­ter/clock
3. RESET button
4. SELECT button
5. Fuel meter
The speedometer unit is equipped with the following:
a digital speedometer (which
shows riding speed)
an odometer (which shows the to-
tal distance traveled)
two tripmeters (which show the
distance traveled since they were last set to zero)
a fuel reserve tripmeter (which
shows the distance traveled on the fuel reserve)
a clock
a fuel meter
Odometer and tripmeter modes
Pushing the “SELECT button switches the display between the odometer mode ODO and the tripmeter modes TRIP 1 and TRIP 2 in the following order: ODO TRIP 1 TRIP 2 ODO If the fuel level warning light comes on (see page 3-2), the odometer display will automatically change to the fuel re­serve tripmeter mode TRIP F and start counting the distance traveled from that point. In that case, pushing the SELECT button switches the dis­play between the various tripmeter and odometer modes in the following order: TRIP F TRIP 1 TRIP 2 ODO TRIP F To reset a tripmeter, select it by push­ing the “SELECT” button, and then push the “RESET” button. If you do not reset the fuel reserve tripmeter manual­ly, it will reset itself automatically and the display will return to TRIP 1 after refueling and traveling 5 km (3 mi).
3-4
NOTE:
After resetting the fuel reserve tripme­ter, the display will return to the prior mode.
Clock mode
To change the display to the clock mode, push the “SELECT” button for at least two seconds. To change the display back to the odometer and tripmeter modes, push the SELECT button.
To set the clock:
1. Push both the “SELECT and RE- SET buttons for at least two sec­onds.
2. When the hour digits start flashing, push the “RESET” button to set the hours.
3. Push the “SELECT” button, and the minute digits will start flashing.
4. Push the “RESET” button to set the minutes.
5. Push the “SELECT” button to start the clock.
3
Page 22
INSTRUMENT AND CONTROL FUNCTIONS
NOTE:
After setting the clock, be sure to push the SELECT button before turning the key to “OFF”, otherwise the clock will not be set.
Fuel meter
3
The fuel meter indicates the amount of fuel in the fuel tank. The display seg­ments of the fuel meter disappear to­wards “E” (Empty) as the fuel level decreases. When only one segment is left near “E” (Empty), refuel as soon as possible. When the key is turned to ON, all of the display segments of the fuel meter will appear one after the oth­er and then disappear in order to test the electrical circuit.
NOTE:
This fuel meter is equipped with a self­diagnosis system. If the electrical circuit is defective, all the display segments will start flashing. If this occurs, have a Yamaha dealer check the electrical cir­cuit.
EAU11840
Cruise control system
1. CRUISE switch
This model is equipped with a cruise control system designed to maintain a set traveling speed.
Activating and setting the cruise control system
The cruise control system can only be activated when riding in 4th or 5th gear at speeds between 50 km/h (30 mi/h) and 130 km/h (80 mi/h).
To activate and set the cruise control system:
1. Push the “CRUISE” switch to the left. The “ON” indicator light will come on.
1. Cruise control switch
2. CANCEL” switch
2. Press the “SET/DEC” (set/deceler­ate) side of the cruise control switch to activate the cruise control system. The “SET” indicator light comes on.
3. Set the desired traveling speed as follows. Press the “RES/ACC” (re­sume/accelerate) side of the cruise control switch to increase the set speed or the “SET/DEC” side to decrease the speed.
3-5
Page 23
INSTRUMENT AND CONTROL FUNCTIONS
1. SET indicator light
2. RES indicator light
3. ON indicator light
NOTE:
Pressing the cruise control switch once will change the speed in increments of
1.6 km/h (1 mi/h). Holding the cruise control switch down will increase or de­crease the speed continuously until the switch is released.
The traveling speed can be set to a maximum of 130 km/h (80 mi/h) and a minimum of 50 km/h (30 mi/h). When the cruise control system is acti­vated and the throttle grip is turned to increase the speed by up to 8 km/h (5 mi/h), the cruise control system will re­turn to the set speed after the throttle
grip is released. However, if the speed is increased by more than 8 km/h (5 mi/h), the cruise control system will be deactivated until the traveling speed is within 8 km/h (5 mi/h) of the set speed.
Deactivating the cruise control sys­tem
Applying the front or rear brake or dis­engaging the clutch will automatically deactivate the cruise control system. Push the “CANCEL” switch to manually deactivate cruise control.
NOTE:
When the cruise control system is
deactivated, the “RES” (resume) indicator light will come on.
Traveling speed decreases as
soon as the cruise control system is deactivated; unless the throttle grip is turned.
Push the “RES/ACC” side of the cruise control switch to reactivate the system. The traveling speed will return to the previously set speed. The “RES” indi­cator light will flash during this time and
then go off. Once the cruise control sys­tem is reactivated, the “SET” indicator light will come on. Push the “CRUISE” switch to the right to turn the cruise control system off completely.
EWA11070
WARNING
If the cruise control system is defec­tive, the “SET” and “RES” indicator lights will flash simultaneously. If this occurs, turn the cruise control system off and have a Yamaha deal­er check it.
3
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Page 24
INSTRUMENT AND CONTROL FUNCTIONS
Handlebar switches
Left
3
1. TA L K switch
2. Dimmer switch /
3. Turn signal switch /
4. Horn switch “”
EAU12346
Right
1. Engine stop switch /
2. Hazard switch “”
3. Cruise control switch
4. Start switch “”
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TALK switch
See page 4-16 for an explanation of the CB radio.
EAU12400
Dimmer switch /
Set this switch to “” for the high beam and to “” for the low beam.
Turn signal switch /
EAU12430
To signal a right-hand turn, push this switch to “”. To signal a left-hand turn, push this switch to “”. When re- leased, the switch returns to the center position. Since this model is equipped with a self-canceling system, the turn signal lights will self-cancel after the vehicle has traveled both about 150 m (490 ft) and for approximately 15 seconds. However, the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the cen­ter position.
NOTE:
The self-canceling system only oper­ates when the vehicle is moving, so that the turn signal lights will not self-cancel while you are stopped at an intersec­tion.
EAU12500
Horn switch “”
Press this switch to sound the horn.
3-7
Page 25
INSTRUMENT AND CONTROL FUNCTIONS
Engine stop switch /
EAU12660
Set this switch to “” before starting the engine. Set this switch to “” to stop the engine in case of an emergen­cy, such as when the vehicle overturns or when the throttle cable is stuck.
EAU12710
Start switch “”
Push this switch to crank the engine with the starter.
ECA10050
CAUTION:
See page 6-1 for starting instruc­tions prior to starting the engine.
EAU12764
Hazard switch “”
With the key in the “ON” position, turn this switch to “” to turn on the hazard lights (simultaneous flashing of all turn signal lights). The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard.
ECA10061
CAUTION:
Do not use the hazard lights for an extended length of time with the en­gine not running, otherwise the bat­tery may discharge.
EAU12780
Cruise control switches
See page 3-5 for an explanation of the cruise control system.
EAU12820
Clutch lever
3
1. Clutch lever
The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handle­bar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth clutch operation. The clutch lever is equipped with a clutch switch, which is part of the igni­tion circuit cut-off system. (See page 3-19.)
3-8
Page 26
INSTRUMENT AND CONTROL FUNCTIONS
Shift pedal
EAU12880
Brake lever
EAU12890
Brake pedal
3
1. Shift pedal 1. Brake lever 1. Brake pedal
The shift pedal is located on the left side of the engine and is used in com­bination with the clutch lever when shifting the gears of the 5-speed con-
The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle­bar grip.
The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal.
stant-mesh transmission equipped on this motorcycle.
NOTE:
Use your toes or heel to shift up and your toes to shift down.
EAU12941
3-9
Page 27
INSTRUMENT AND CONTROL FUNCTIONS
EAU13120
Fuel tank cap
1. Fuel tank cap lock cover
2. Unlock.
To remove the fuel tank cap
Slide the lock cover open, insert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be released and the fuel tank cap can be removed.
To install the fuel tank cap
1. Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the “” mark facing forward.
2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover.
NOTE:
The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked.
EWA10130
WARNING
Make sure that the fuel tank cap is properly installed before riding.
EAU13211
Fuel
3
1. Fuel tank filler tube
2. Fuel level
Make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown.
EWA10880
WARNING
Do not overfill the fuel tank, oth-
erwise it may overflow when the fuel warms up and expands.
Avoid spilling fuel on the hot en-
gine.
3-10
Page 28
INSTRUMENT AND CONTROL FUNCTIONS
CAUTION:
Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfac­es or plastic parts.
3
Recommended fuel:
UNLEADED GASOLINE ONLY
Fuel tank capacity:
22.5 L (5.94 US gal) (4.95 Imp.gal)
Fuel reserve amount:
3.5 L (0.92 US gal) (0.77 Imp.gal)
CAUTION:
Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston rings, as well as to the exhaust system.
Your Yamaha engine has been de­signed to use regular unleaded gaso­line with a pump octane number [(R+M)/2] of 86 or higher, or a research octane number of 91 or higher. If
ECA10070
EAU13300
ECA11400
knocking (or pinging) occurs, use a gasoline of a different brand or premi­um unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs.
Gasohol
There are two types of gasohol: gaso­hol containing ethanol and that contain­ing methanol. Gasohol containing ethanol can be used if the ethanol con­tent does not exceed 10%. Gasohol containing methanol is not recom­mended by Yamaha because it can cause damage to the fuel system or ve­hicle performance problems.
EAU13550
Fuel cock
The fuel cock supplies fuel from the tank to the carburetors while also filter­ing it. The fuel cock lever positions are ex­plained as follows and shown in the il­lustrations.
OFF
1. Pointed end positioned over “OFF”
With the fuel cock lever in this position, fuel will not flow. Always turn the fuel cock lever to this position when the en­gine is not running.
3-11
Page 29
INSTRUMENT AND CONTROL FUNCTIONS
ON
1. Pointed end positioned over “ON”
With the fuel cock lever in this position, fuel flows to the carburetors. Turn the fuel cock lever to this position when starting the engine and riding.
RES
This indicates reserve. With the fuel cock lever in this position, the fuel re­serve is made available. Turn the fuel cock lever to this position if you run out of fuel while riding. When this occurs, refuel as soon as possible and be sure to turn the fuel cock lever back to “ON”!
EAU13600
Starter (choke) knob “”
3
1. Starter (choke) knob “”
Starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter (choke). Move the knob in direction (a) to turn on the starter (choke). Move the knob in direction (b) to turn off the starter (choke).
1. Pointed end positioned over “RES”
3-12
Page 30
INSTRUMENT AND CONTROL FUNCTIONS
Locking the steering with a padlock
3
In addition to the main switch/steering lock, there are brackets on the right side of the steering head pipe for lock­ing the steering with a padlock. To do so, turn the handlebar until the holes in the two brackets are aligned, and then lock the steering with a suitable pad­lock.
EAU13780
EAU14240
Rider seat
To remove the rider seat
Remove the nuts, and then pull the rid­er seat up.
1. Projection
2. Seat holder
NOTE:
Make sure that the rider seat is properly secured before riding.
1. Nut
To install the rider seat
Insert the projection on the rear of the rider seat into the seat holder as shown, place the seat in the original po­sition, and then tighten the nuts.
3-13
Page 31
INSTRUMENT AND CONTROL FUNCTIONS
EAU14360
Helmet holders
1. Helmet holder (right)
2. Unlock.
1. Helmet holder (left)
2. Unlock.
To open a helmet holder
Insert the key into the helmet holder lock, and then turn it as shown.
To close a helmet holder
Place the helmet holder in the original position, and then remove the key.
EWA11040
WARNING
Never ride with a helmet attached to a helmet holder, since the helmet may hit objects, causing loss of con­trol and possibly an accident.
EAU14631
Sidecases and travel trunk
EWA11081
WARNING
Improper loading or overloading can cause loss of control and possibly an accident or personal injury. See pages 1-5 and 7-21 for important loading and tire pressure informa­tion.
Always securely close the side-
cases and travel trunk before riding.
Distribute weight evenly on
each side of the motorcycle.
Do not exceed the load limit of 9
kg (20 lb) for each sidecase and the travel trunk.
Do not exceed the maximum
load of 190 kg (419 lb) for the ve­hicle.
Do not exceed 120 km/h (80
mi/h) when riding with the travel trunk, sidecases or both in­stalled, otherwise handling could be affected. Improper loading, poor tire or overall motorcycle conditions, poor road surfaces or adverse weath-
3
3-14
Page 32
INSTRUMENT AND CONTROL FUNCTIONS
er conditions may make it nec­essary to further reduce the riding speed.
Sidecases
To open a sidecase
1. Insert the key into the lock, turn it
3
counterclockwise, and then push it in.
1. Storage compartment
2. Storage pouch
1. Travel trunk lock
2. Unlock.
1. Sidecase lock
2. Unlock.
2. Fold the sidecase lid up.
To close a sidecase
1. Fold the sidecase lid down.
2. Turn the key clockwise, and then remove it.
NOTE:
Push both sides of the lid down so that both latches snap into place.
Travel trunk
To open the travel trunk
1. Insert the key into the lock, turn it counterclockwise, and then push it in.
3-15
2. Fold the travel trunk lid up, and then release it so that it will rest in place as shown.
1. Travel trunk lid resting in opened position
2. Storage pouch
Page 33
INSTRUMENT AND CONTROL FUNCTIONS
ECA10910
CAUTION:
Do not apply excessive pressure on the travel trunk lid when it is open.
To close the travel trunk
1. Fold the travel trunk lid up com­pletely, and then fold it down.
NOTE:
Push both sides of the lid down so that both latches snap into place.
2. Turn the key clockwise, and then remove it.
ECA10921
CAUTION:
To avoid locking the key in, never lock either sidecase or the travel trunk and remove the key from the lock before closing the lid.
EAU14651
Adjusting the front fork
This front fork is equipped with air valves for adjusting the spring rate.
EWA10180
WARNING
Always adjust both fork legs equal­ly, otherwise poor handling and loss of stability may result.
Adjust the spring rate as follows.
1. Place the vehicle on the sidestand.
NOTE:
When checking and adjusting the air pressure, there should be no weight on the vehicle.
2. Remove the air valve cap from each fork leg.
3
3-16
1. Front fork air valve cap
Page 34
INSTRUMENT AND CONTROL FUNCTIONS
3. Check the air pressure in each fork leg using a low-pressure air gauge. A low-pressure air gauge is available at a Yamaha dealer.
4. To increase the spring rate and thereby harden the suspension, in­crease the air pressure with an air
3
pump. To decrease the spring rate and thereby soften the suspen­sion, decrease the air pressure by pushing each valve stem down.
Spring rate:
Minimum (soft):
Air pressure = 0 kPa (0 psi) (0 kgf/cm²)
Standard:
Air pressure = 0 kPa (0 psi) (0 kgf/cm²)
Maximum (hard):
Air pressure = 50 kPa (7.1 psi) (0.5 kgf/cm²)
CAUTION:
Never exceed the maximum air pres­sure, otherwise the front fork oil seals may become damaged.
ECA10090
EAU14800
Adjusting the shock absorber assembly
This shock absorber assembly is equipped with an air valve for adjusting the spring rate.
ECA10100
CAUTION:
Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings.
Adjust the spring rate as follows.
1. Place the vehicle on the sidestand.
NOTE:
When checking and adjusting the air pressure, there should be no weight on the vehicle.
2. Remove the air valve cap.
1. Shock absorber assembly air valve cap
3. Check the air pressure with the air pressure gauge included in the owners tool kit.
4. To increase the spring rate and thereby harden the suspension, in­crease the air pressure with an air pump. To decrease the spring rate and thereby soften the suspen­sion, decrease the air pressure by pushing the valve stem down.
5. Securely install the air valve caps.
3-17
Page 35
INSTRUMENT AND CONTROL FUNCTIONS
Spring rate:
Minimum (soft):
Air pressure = 0 kPa (0 psi) (0 kgf/cm²)
Standard:
Air pressure = 0 kPa (0 psi) (0 kgf/cm²)
Maximum (hard):
Air pressure = 400 kPa (57 psi) (4.0 kgf/cm²)
ECA11090
CAUTION:
Never exceed the maximum air pres­sure, otherwise the oil seal may be­come damaged.
5. Securely install the air valve cap.
EAU15301
Sidestand
The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright.
NOTE:
The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations. (See further down for an explanation of the ignition circuit cut-off system.)
EWA10240
WARNING
The vehicle must not be ridden with the sidestand down, or if the side­stand cannot be properly moved up (or does not stay up), otherwise the sidestand could contact the ground and distract the operator, resulting in a possible loss of control. Yamahas ignition circuit cut-off system has been designed to assist the operator in fulfilling the respon­sibility of raising the sidestand be­fore starting off. Therefore, check this system regularly as described
below and have a Yamaha dealer re­pair it if it does not function proper­ly.
3
3-18
Page 36
INSTRUMENT AND CONTROL FUNCTIONS
EAU15311
Ignition circuit cut-off system
The ignition circuit cut-off system (com­prising the sidestand switch, clutch switch and neutral switch) has the fol­lowing functions.
It prevents starting when the trans-
mission is in gear and the side-
3
stand is up, but the clutch lever is not pulled.
It prevents starting when the trans-
mission is in gear and the clutch le­ver is pulled, but the sidestand is still down.
It cuts the running engine when the
transmission is in gear and the sid-
estand is moved down. Periodically check the operation of the ignition circuit cut-off system according to the following procedure.
EWA10250
WARNING
If a malfunction is noted, have a Yamaha dealer check the system be­fore riding.
3-19
Page 37
INSTRUMENT AND CONTROL FUNCTIONS
With the engine turned off:
1. Move the sidestand down.
2. Make sure that the engine stop switch is turned on.
3. Turn the key on.
4. Shift the transmission into the neutral position.
5. Push the start switch.
Does the engine start?
YES NO
With the engine still running:
6. Move the sidestand up.
7. Keep the clutch lever pulled.
8. Shift the transmission into gear.
9. Move the sidestand down.
Does the engine stall?
YES NO
After the engine has stalled:
10. Move the sidestand up.
11. Keep the clutch lever pulled.
12. Push the start switch.
Does the engine start?
YES NO
The system is OK. The motorcycle can be ridden.
NOTE:
This check is most reliable if performed with a warmed-up engine.
The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer.
The sidestand switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer.
The clutch switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer.
3
3-20
Page 38
INSTRUMENT AND CONTROL FUNCTIONS
Auxiliary DC jack and connec­tor
3
1. Auxiliary DC jack
1. Auxiliary DC connector
EAU15412
12-V accessories connected to the auxiliary DC jack at the front and auxil­iary DC connector under the rider seat can be used when the key is in the ACC or ON position.
ECA11031
CAUTION:
The accessories connected to the auxiliary DC jack and connector should not be used with the engine turned off, and their combined load must never exceed 5 A or 60 W, oth­erwise the battery may discharge.
EWA11051
WARNING
To prevent electrical shock or short­circuiting, make sure that the caps are installed when the auxiliary DC jack and connector are not being used.
3-21
Page 39

Location of parts

AUDIO SYSTEM AND CB RADIO
EAU15440
4
1. Audio system/CB radio control unit
2. Front speaker
3. Rider headset jack
4. Cassette deck lid
5. Main switch/steering lock
6. Eject (“”) button
7. Cassette deck compartment
8. Auxiliary audio input jack
9. Rear speaker
10.Passenger volume control knob
11.Passenger TA LK button
12.Passenger headset jack
4-1
Page 40
AUDIO SYSTEM AND CB RADIO
WARNING
It is dangerous to operate the
audio system controls while
riding. Never take your hands
off the handlebars while riding.
Keep the volume at a low
enough level to be aware of traf-
fic conditions and ensure safe-
ty.
4
CAUTION:
Do not use the audio system or
CB radio for a long period of
time when the engine is not run-
ning as the battery may dis-
charge.
The control unit, cassette deck
and speakers are water-resis-
tant; however, it is good prac-
tice to cover them with a plastic
bag when washing the motor-
cycle.
When cleaning the control unit
display, use a neutral detergent.
Never use strong abrasive
cleaning products, fuel (gaso-
line), thinner, etc.
EWA11370
ECA11750
EAU15450
Headsets (optional)
1. Rider headset jack
1. Passenger headset jack
For CB (Citizens Band) radio transmis­sion, a headset is necessary; however, CB reception is possible without a headset. For intercom use, two head­sets are necessary. Consult a Yamaha
dealer if you wish to obtain headsets. Connect the headsets to the jacks shown in the illustrations and make sure that the headsets are selected as the output. (See page 4-6.)
4-2
Page 41
AUDIO SYSTEM AND CB RADIO
EAU15462
Control unit
1. Volume control knob
2. Up/down (“”) switch
3. Audio system button “AUDIO
4. Selection button “SELECT”
5. CB radio button “CB”
Volume control knob
This knob adjusts the audio system vol­ume, the CB radio reception volume, and the CB squelch level.
Up/down (“”) switch
This switch is used to perform the fol­lowing operations.
Short push (less than one second)
Skipping songs on the cassette
tape
Selecting a preset radio station
Selecting a track on the optional
CD changer
Selecting a CB channel
Adjusting the CB squelch level
Tuning in a radio station manually
Adjusting the intercom volume
Changing the settings in a mode
Long push (one second or more)
Changing the cassette deck play
direction
Tuning in a radio station automati-
cally
Selecting a CD in the optional CD
changer
Audio system button “AUDIO”
This button is used to perform the fol­lowing operations.
Short push (less than one second)
Turning on the audio system
Changing the audio source in the
following sequence
(Tape)
* The CD mode appears in the display only when the optional CD changer is installed.
FM1
AUX
(Auxiliary
audio source)
FM2
(CD changer
FM3
AM
*
)
Long push (one second or more)
Turning off the audio system
Selection button “SELECT”
This button is used to perform the fol­lowing operations.
Short push (less than two seconds)
Changing modes in the following
sequence
4
4-3
Page 42
AUDIO SYSTEM AND CB RADIO
Audio system
SP/HS
(Output)
Radio
frequency
1
This mode does not appear in the display when
the headsets are selected as the output.
2
This mode appears in the display only when one of the radio frequency bands is selected as the au-
dio source.
4
BASS TREB
2
volume)
AV
(Auto
(Treble)
CB Radio
SP/HS
(Output)
Programming preset radio stations
IC (Intercom volume)
RB: on/oF (Roger beep)
Long push (two seconds or more)
Selecting the preset radio station
programming mode
CB radio button “CB”
This button is used to perform the fol­lowing operations.
Short push (less than one second)
Turning on the CB radio
Selecting the squelch level mode
FAD
1
(Fade )
IC
(Intercom volume)
Long push (one second or more)
Turning off the CB radio
EAU15480
Making basic settings
Turning on/off the audio system
To turn the power on
1. Make sure that the key is in the ACC or ON position.
2. Push the “AUDIO” button once for less than one second.
To turn the power off Push the “AUDIO” button once for one second or more.
4-4
Page 43
AUDIO SYSTEM AND CB RADIO
Adjusting the audio system volume
Turn the volume control knob until the desired audio system volume is dis­played (e.g., “Vo:10”). The audio sys­tem volume can be set between “0” and 30. After the adjustment is made, the audio system returns to normal opera­tion and the current audio mode ap­pears in the display.
Turning on/off the CB radio
1. CB radio indicator light
To turn the power on
1. Make sure that the key is in the ACC or ON position.
2. Push the “CB” button once for less than one second. The current CB channel appears in the display.
To turn the power off Push the “CB” button once for one sec­ond or more. The CB indicator light will go off.
be set between “0” and “20”. After the adjustment is made, the CB radio re­turns to normal operation and the CB channel appears in the display.
4
Adjusting the CB reception volume
Turn the control knob until the desired CB reception volume is displayed (e.g., Vo:10). The CB reception volume can
4-5
Page 44
AUDIO SYSTEM AND CB RADIO
Making mode settings
General procedure
The following setting procedure applies to the audio system, CB radio, and op­tional CD changer.
NOTE:
In order to make settings in any of
4
the audio system modes, make sure that the audio system is se­lected. If necessary, push the “AU- DIO button for less than one second.
In order to make settings in the CB
radio modes, make sure that the CB radio is selected. If necessary, push the “CB” button for less than one second.
1. Repeatedly push the “SELECT” button for less than one second until the desired mode appears in the display. With each press of the button, the mode changes in the following sequence.
EAU15502
Audio system
SP/HS
(Output)
Radio
frequency
1
This mode does not appear in the display when
the headsets are selected as the output.
2
This mode appears in the display only when one of the radio frequency bands is selected as the au-
dio source.
BASS TREB
2
volume)
AV
(Auto
(Treble)
FAD
(Fade )
IC
(Intercom volume)
CB Radio
SP/HS
(Output)
IC (Intercom volume)
RB: on/oF (Roger beep)
2. While the selected mode is dis­played (for about five seconds), re­peatedly push either side of the up/down switch for less than one second until the desired setting is displayed.
Selecting the output (speakers or headsets)
1
1. Repeatedly push the “SELECT” button for less than one second until either “SP” (speakers) or “HS and “” (headsets) appears in the display.
2. Push either side of the up/down switch for less than one second to change the setting.
NOTE:
The speakers and headsets cannot be used at the same time.
4-6
Page 45
AUDIO SYSTEM AND CB RADIO
Adjusting the bass level
1. Repeatedly push the “SELECT” button for less than one second until BASS appears at the bottom of the display.
2. Repeatedly push either side of the up/down switch for less than one second until the desired level is displayed. The bass level can be set between “-6” and “+6”.
Adjusting the treble level
1. Repeatedly push the “SELECT button for less than one second until TREB appears at the bottom of the display.
2. Repeatedly push either side of the up/down switch for less than one second until the desired level is displayed. The treble level can be set between “-6” and “+6”.
Adjusting the fade level (balance be­tween front and rear speakers)
4
1. Make sure that the speakers are selected as the output source. (See the Selecting the output section.)
2. Repeatedly push the “SELECT button for less than one second until FAD appears at the bottom of the display.
3. Repeatedly push either side of the up/down switch for less than one second until the desired level is displayed. The fade level can be set between “F9” (front speakers only) and “R9” (rear speakers only).
4-7
Page 46
AUDIO SYSTEM AND CB RADIO
NOTE:
When the fade level is set to “0”, the front and rear speaker levels are the same.
Adjusting the intercom volume
4
1. Repeatedly push the “SELECT” button for less than one second until the intercom volume (e.g., IC:10) appears in the display.
2. Repeatedly push either side of the up/down switch for less than one second until the desired volume is displayed. The intercom volume can be set between “0” and 20”.
Adjusting the auto volume
When riding the vehicle, external noise may override the audio system output volume. The audio system features an automatic volume control function which compensates for external noise.
1. Repeatedly push the “SELECT” button for less than one second until the auto volume (e.g., “AV: 3”) appears in the display.
2. Repeatedly push either side of the up/down switch for less than one second until the desired volume is displayed. The auto volume can be set between “0” and “5”.
Turning on/off the CB roger beep
1. Repeatedly push the “SELECT” button for less than one second until either “RB:on” (roger beep on) or RB:oF (roger beep off) ap­pears in the display.
2. Repeatedly push either side of the up/down switch for less than one second to change the setting.
Intercom operation
Provided both the rider and passenger are wearing headsets, they can talk to each other through the intercom at any time. (See the Adjusting the intercom volume section.)
4-8
Page 47
AUDIO SYSTEM AND CB RADIO
Cassette deck operation
1. Cassette deck compartment
2. Eject (“”) button
3. Cassette deck lid
EAU15520
EWA11380
WARNING
It is dangerous to operate the
cassette deck while riding. Nev­er take your hands off the han­dlebars while riding.
Keep the volume at a low
enough level to be aware of traf­fic conditions and ensure safe­ty.
ECA11760
CAUTION:
Keep the cassette deck lid
closed at all times, except when inserting or removing a cas­sette.
Do not leave cassette tapes in
direct sunlight for a long period of time.
Do not allow the inside of the
cassette deck to get wet. If this happens, keep the cassette deck lid open and dry out the deck in the shade.
To clean the tape head, use a
de-magnetizing cleaning cas­sette, but be sure to turn the vol­ume all the way down to avoid speaker damage.
Playing a cassette tape
4
1. Make sure that the audio system is turned on. (See page 4-3.)
2. Insert a cassette tape into the cas­sette compartment as shown. LOAD, then PLAY appears in the display. (If a cassette is already inserted, push the “AUDIO” button until PLAY appears in the dis­play.) The tape starts playing.
4-9
Page 48
AUDIO SYSTEM AND CB RADIO
Skipping songs
4
While a cassette tape is playing, push either side of the up/down switch once for less than one second for each song to be skipped. Pushing “” skips songs in the forward direction. Pushing “” skips songs in the reverse direc­tion. APC (auto program control) and the number of songs to be skipped (e.g., “3”) appear in the display. When skipping songs in reverse, a minus sign appears in front of the number of songs to be skipped (e.g., “-2”). (“-1” indicates that the current song will be played again.)
NOTE:
The maximum number of songs
that can be skipped in either direc­tion is 9.
To stop skipping songs, push the
up/down switch in the opposite di­rection that songs are being skipped.
Skipping a blank
When there is a long blank portion of tape on the cassette, “BLS” appears in the display and the cassette deck auto­matically fast-forwards the tape to the next song.
Changing the tape play direction
While the cassette tape is playing, push either side of the up/down switch for more than one second to reverse the play direction. “F” appears in the dis­play when the tape is played in the for­ward direction. “R” appears in the display when the tape is played in the reverse direction.
4-10
Page 49
AUDIO SYSTEM AND CB RADIO
Turning on/off the Dolby noise re­duction system
While the cassette tape is playing, push the eject (“”) button for more than two seconds to turn the Dolby B noise reduction system on or off. B NR ap­pears in the display when the noise re­duction system is turned on.
NOTE:
The Dolby noise reduction system
has been manufactured under li­cense from Dolby Laboratories Li­censing Corporation.
Dolby and the double “D symbol
are registered trademarks of Dolby Laboratories Licensing Corpora­tion.
Ejecting the cassette tape
1. Eject (“”) button
Push the eject (“”) button to eject the tape from the cassette deck. “EJCT” appears in the display, and then CASS starts flashing.
EAU15533
Radio operation
4
1. Radio antenna
1. Antenna sleeve
4-11
Page 50
AUDIO SYSTEM AND CB RADIO
WARNING
It is dangerous to operate the ra-
dio while riding. Never take your hands off the handlebars while riding.
Keep the volume at a low
enough level to be aware of traf­fic conditions and ensure safe­ty.
4
Never ride the motorcycle with
the radio antenna folded down.
NOTE:
The antenna can be folded down
after lifting the sleeve.
Be sure to tighten the antenna nut
securely when putting the antenna back to the original position.
EWA11390
Selecting a frequency band
1. Frequency band
This radio offers three FM bands and one AM band. Since all three FM bands cover the whole FM frequency range, any one of them can be selected for tuning in an FM station. These three FM bands are useful for categorizing FM preset stations. Repeatedly push the AUDIO button for less than one second until the desired frequency band appears in the display.
(Tape)
* The CD mode appears in the display only when the optional CD changer is installed.
FM1
AUX
(Auxiliary
audio source)
FM2
(CD changer
FM3
AM
*
)
Tuning in a radio station automati­cally
1. Select a frequency band. (See the Selecting a frequency band sec­tion.)
2. Push either side of the up/down switch once for one second or more. The radio automatically
4-12
Page 51
AUDIO SYSTEM AND CB RADIO
tunes in the first station that has a strong enough signal to be re­ceived.
Tuning in a radio station manually
In order to tune in a particular radio sta­tion (e.g., when the signal is too weak for automatic tuning), the radio frequen­cy can be selected manually as follows.
1. Select a frequency band. (See the Selecting a frequency band” sec- tion.)
2. Repeatedly push the “SELECT” button for less than one second until the currently selected radio frequency appears in the display.
3. Push either side of the up/down switch for less than one second until the desired frequency is dis-
played. The frequency changes in
0.2-MHz steps for FM and in 10­kHz steps for AM.
Tuning in a preset radio station
1. Preset station number
1. Select a frequency band. (See the Selecting a frequency band sec- tion.)
2. Repeatedly push either side of the up/down switch for less than one second until the desired preset station number is displayed.
NOTE:
To be able to tune in a preset radio sta­tion, you must have previously pro­grammed at least one. (See the following sections.)
Programming preset radio stations manually
4
Up to six stations can be programmed for each frequency band (FM1, FM2, FM3, and AM) using either manual or automatic tuning.
Using manual tuning
1. Manually tune in a radio station that you wish to preset. (See the Tuning in a preset radio station section.)
2. Push the “SELECT” button once for two seconds or more. The radio frequency and preset station num­ber “1” (to the right of CH.) start flashing.
4-13
Page 52
AUDIO SYSTEM AND CB RADIO
3. Repeatedly push either side of the up/down switch for less than one second until the desired preset number (“1 through 6”) is dis- played.
NOTE:
Selecting “A” will automatically pro­gram the preset stations. See the fol­lowing section.
4
4. Push the “SELECT” button once for less than one second to store the radio station selected in step 1 under the preset number selected in step 3.
5. Repeat this procedure to preset other radio stations.
Using automatic tuning
1. Select a frequency band. (See the Selecting a frequency band sec­tion.)
2. Push the “SELECT” button once for two seconds or more. The radio frequency and preset station num­ber “1” (to the right of CH.”) start flashing.
3. Push either side of the up/down switch once for one second or more to tune in a station automati­cally.
4. Repeatedly push either side of the up/down switch for less than one second until the desired preset number (“1 through 6) is dis- played.
5. Push the “SELECT” button once for less than one second to store the radio station selected in step 3 under the preset number selected in step 4.
6. Repeat this procedure to preset other radio stations.
Programming preset radio stations automatically
4-14
Up to six stations can be programmed automatically for each frequency band (FM1, FM2, FM3, and AM) as follows.
NOTE:
This function works best in areas with strong radio signals.
1. Select a frequency band. (See the Selecting a frequency band sec­tion.)
2. Push the “SELECT” button once for two seconds or more. The radio frequency and preset station num­ber “1” (to the right of CH.) start flashing.
3. Repeatedly push either side of the up/down switch for less than one second until “A” (automatic) ap­pears in the display.
Page 53
AUDIO SYSTEM AND CB RADIO
4. Push the “SELECT” button once for less than one second to pro­gram preset radio stations auto­matically.
EAU15540
Optional CD changer opera­tion
EWA11400
WARNING
It is dangerous to operate the
CD changer while riding. Never take your hands off the handle­bars while riding.
Keep the volume at a low
enough level to be aware of traf­fic conditions and ensure safe­ty.
An optional six-disc CD changer can be mounted in the travel trunk. Ask a Yamaha dealer to install the genuine Clarion CDC635 model.
Playing a CD
1. Insert up to six CDs into the CD changer. Follow the manufactur­ers directions.
2. Push the “AUDIO” button until “” as well as the CD number and track number (e.g., “6-3”) ap- pear in the display. The CD starts playing.
NOTE:
6-3 indicates track no. 3 on CD no. 6.
Selecting a CD
Repeatedly push either side of the up/down switch for one second or more until the number for the desired CD ap­pears in the display.
4
4-15
Page 54
AUDIO SYSTEM AND CB RADIO
Selecting a CD track
Repeatedly push either side of the up/down switch for less than one sec­ond until the number for the desired CD track appears in the display.
4
CB radio operation
1. CB antenna
1. Antenna sleeve
EAU15550
EWA11410
WARNING
It is dangerous to change CB ra-
dio channels or adjust the vol­ume while riding. Never take your hands off the handlebars while riding.
Keep the volume at a low
enough level to be aware of traf­fic conditions and ensure safe­ty.
Never ride the motorcycle with
the CB antenna folded down.
NOTE:
The antenna can be folded down after lifting the sleeve.
This CB radio will operate on any of the 40 frequencies designated as Citizens band channels by the Federal Commu­nications Commission (F.C.C.). This model features a frequency-synthesiz­ing circuit with PHASE LOCK LOOP technology to assure ultra-precise fre­quency control. This radio has been Type-Accepted and Type-Certified by the F.C.C.
4-16
Page 55
AUDIO SYSTEM AND CB RADIO
The Citizens Band Radio Service is under the jurisdiction of the Federal Communications Commission (F.C.C.). Any adjustments or modifi­cations which would alter the perfor­mance of the transceivers original F.C.C. Type Acceptance or which would change the frequency-deter­mining method are strictly prohibit­ed. Replacement or substitution of Crystals, Transistors, IC, Regulator Diodes or any other part of unique nature with parts other than those recommended may cause violation of the technical regulation of Part 95 of the F.C.C. Rules or Violation of Type Acceptance requirements of Part 2 of the Rules.
Elimination of licensing
The Federal Communications Com­mission (F.C.C.) has ruled that Citizens Band Radio Service Operators no long­er are required to obtain an F.C.C. li­cense to operate their CB equipment. In doing so, the F.C.C. also decided to permit CB station operation without sta­tion identification. Elimination of individ­ual station license results in no
lessening of the operating privileges or responsibilities of CB users. An opera­tor of a CB radio station is still required to comply with the Communications Act and with the rules of CB Radio Service.
CB radio functions
The CB radio is capable of the following functions, which are further explained in the following sections:
Selecting a CB channel for trans-
mitting or receiving
Adjusting the squelch level
Adjusting the receiving volume lev-
el
Transmitting and receiving
Selecting a CB channel
1. CB radio indicator light
4-17
1. Make sure that the CB radio is turned on and is selected. (See page 4-6.)
2. Repeatedly push either side of the up/down switch for less than one second until the desired CB chan­nel (“Ch:01” through “Ch:40”) is displayed.
NOTE:
All channels, except channel 9, may be used for communications between sta­tions operating under different licenses. Channel 9 has been reserved by the F.C.C. for emergency communications involving the immediate safety of indi­viduals or immediate protection of prop­erty. Channel 9 may also be used to render assistance to a motorist. This is an F.C.C. rule and applies to all opera­tors of CB radios.
4
Page 56
AUDIO SYSTEM AND CB RADIO
Adjusting the squelch level
4
The squelch is a noise suppresser de­signed to reduce or eliminate back­ground noise in the absence of an incoming signal. The squelch level can be adjusted as follows.
1. Push the “CB” button once for less than one second. The squelch lev­el appears in the display (e.g., SQ:10).
2. Repeatedly push either side of the up/down switch for less than one second or turn the control knob un­til the desired squelch level is dis­played. The squelch level can be set between “1 and 20. After the adjustment is made, the CB radio
returns to normal operation and the CB channel appears in the dis-
play. For maximum reception sensitivity, the squelch level should be set by turning the control knob fully counterclockwise, and then slowly turning it clockwise un­til the background noise has been suffi­ciently reduced. In order for an incoming CB signal to be heard, it must be stronger than the noise received. Turning the control further clockwise will increase the threshold level that a signal must overcome in order to be heard. Only strong signals will be heard at the maximum setting.
Adjusting the receiving volume
Turn the volume control knob to change the receiving volume level of the CB radio. After setting the level, the display will automatically change back to the “CB” mode and the channel will appear. The volume level can be set between “0” and “20”.
4-18
Page 57
AUDIO SYSTEM AND CB RADIO
Channel information
Channel Channel Frequency in MHz Channel Channel Frequency in MHz
1 26.965 21 27.215 2 26.975 22 27.225 3 36.985 23 27.235 4 27.005 24 27.245 5 27.015 25 27.255 6 27.025 26 27.265 7 27.035 27 27.275 8 27.055 28 27.285
9 27.065 29 27.295 10 27.075 30 27.305 11 27.085 31 27.315 12 27.105 32 27.325 13 27.115 33 27.335 14 27.125 34 27.345 15 27.135 35 27.355 16 27.155 36 27.365 17 27.165 37 27.375 18 27.175 38 27.385 19 27.185 39 27.395 20 27.205 40 27.405
NOTE:
This radio has been designed for operation in the 11-meter Citizens Band Radio Service. It uses a frequency-synthesizing circuit with Phase-Locked Loop (PLL) technology to provide crystal-controlled transmit and receive operation on all 40 chan­nels. The PLL circuitry assures ultra-precise frequency control and is designed to meet the Federal Communications Com­mission requirements applicable to equipment operating in the Citizens Radio Service; it is not to be used for any other purpose.
4
4-19
Page 58
AUDIO SYSTEM AND CB RADIO
Transmitting and receiving
Transmission
4
Push the rider “TALK” switch or the passenger TALK button to transmit. TX appears in the display.
1. TA L K switch
EAU15570
Auxiliary audio source opera­tion
Auxiliary audio equipment can be con­nected to, and played through, the au­dio system.
1. Insert the output plug of the auxil­iary equipment into the jack locat­ed at the right of the cassette deck.
1. Passenger TA LK button
Reception RX appears in the display when the CB radio is receiving a signal.
1. Auxiliary audio input jack
2. Repeatedly push the “AUDIO” but­ton for less than one second until AUX appears in the display. The auxiliary equipment can now be played through the audio system.
4-20
Page 59
AUDIO SYSTEM AND CB RADIO
4
4-21
Page 60
PRE-OPERATION CHECKS
The condition of a vehicle is the owners responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec­tion, to check the following points before each ride.
NOTE:
Pre-operation checks should be made each time the vehicle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved.
WARNING
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating
5
the vehicle.
EAU15591
EWA11150
5-1
Page 61
PRE-OPERATION CHECKS

Pre-operation check list

ITEM CHECKS PAGE
Fuel
Engine oil
Final gear oil Check vehicle for oil leakage. 7-15
Coolant
Front brake
Rear brake
Check fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.
Check oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage.
Check coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage.
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check lever free play.
Adjust if necessary.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.
Check operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.
3-10
7-12
7-16
7-24, 7-25, 7-26
7-25, 7-26
EAU15605
5
5-2
Page 62
PRE-OPERATION CHECKS
ITEM CHECKS PAGE
Check operation.
Clutch
Throttle grip
Control cables
Wheels and tires
5
Brake and shift pedals
Brake and clutch levers
Sidestand
Chassis fasteners
Instruments, lights, signals and switches
Sidestand switch
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check fluid level in reservoir.
If necessary, add recommended fluid to specified level.
Check hydraulic system for leakage.
Make sure that operation is smooth.
Check cable free play.
If necessary, have Yamaha dealer adjust cable free play and lubricate cable and
grip housing.
Make sure that operation is smooth.
Lubricate if necessary.
Check for damage.
Check tire condition and tread depth.
Check air pressure.
Correct if necessary.
Make sure that operation is smooth.
Lubricate pedal pivoting points if necessary.
Make sure that operation is smooth.
Lubricate lever pivoting points if necessary.
Make sure that operation is smooth.
Lubricate pivot if necessary.
Make sure that all nuts, bolts and screws are properly tightened.
Tighten if necessary.
Check operation.
Correct if necessary.
Check operation of ignition circuit cut-off system.
If system is defective, have Yamaha dealer check vehicle.
7-24, 7-26
7-20, 7-28
7-27
7-21, 7-22
7-28
7-29
7-29
3-18
5-3
Page 63
OPERATION AND IMPORTANT RIDING POINTS
EAU15950
EWA10270
WARNING
Become thoroughly familiar
with all operating controls and their functions before riding. Consult a Yamaha dealer re­garding any control or function that you do not thoroughly un­derstand.
Never start the engine or oper-
ate it in a closed area for any length of time. Exhaust fumes are poisonous, and inhaling them can cause loss of con­sciousness and death within a short time. Always make sure that there is adequate ventila­tion.
Before starting out, make sure
that the sidestand is up. If the sidestand is not raised com­pletely, it could contact the ground and distract the opera­tor, resulting in a possible loss of control.
EAU38030

Starting and warming up a cold engine

In order for the ignition circuit cut-off system to enable starting, one of the following conditions must be met:
The transmission is in the neutral
position.
The transmission is in gear with
the clutch lever pulled and the sid­estand up.
EWA10290
WARNING
Before starting the engine,
check the function of the igni­tion circuit cut-off system ac­cording to the procedure described on page 3-19.
Never ride with the sidestand
down.
1. Turn the fuel cock lever to “ON”.
2. Turn the key to “ON” and make sure that the engine stop switch is set to “”.
ECA10220
CAUTION:
If the fuel level warning light comes on, check the fuel level, and, if nec­essary, refuel as soon as possible.
3. Shift the transmission into the neu­tral position.
NOTE:
When the transmission is in the neutral position, the neutral indicator light should be on, otherwise have a Yamaha dealer check the electrical cir­cuit.
4. Turn the starter (choke) on and completely close the throttle. (See page 3-12.)
5. Start the engine by pushing the start switch.
NOTE:
If the engine fails to start, release the start switch, wait a few seconds, and then try again. Each starting attempt should be as short as possible to pre­serve the battery. Do not crank the en­gine more than 10 seconds on any one attempt.
6
6-1
Page 64
OPERATION AND IMPORTANT RIDING POINTS
CAUTION:
The oil level warning light
should come on when the start switch is pushed, and it should go off when the start switch is released. If the oil level warning light flickers or remains on after starting, immediately stop the engine, and then check the en­gine oil level and the vehicle for oil leakage. If necessary, add engine oil, and then check the warning light again. If the warn­ing light does not come on
6
when pushing the start switch, or if it does not go off after start­ing with sufficient engine oil, have a Yamaha dealer check the electrical circuit.
The coolant temperature warn-
ing light should come on when the start switch is pushed, and it should go off when the start switch is released. If the coolant temperature warning light re­mains on after starting, immedi-
ECA15260
ately stop the engine, and then have a Yamaha dealer check the electrical circuit.
The engine trouble warning
light should come on when the start switch is pushed, and it should go off when the start switch is released. If the engine trouble warning does not come on when pushing the start switch, or it remains on after starting, have a Yamaha dealer check the self-diagnosis device.
6. After starting the engine, move the starter (choke) back halfway.
ECA11130
CAUTION:
For maximum engine life, always warm the engine up before starting off. Never accelerate hard when the engine is cold!
7. When the engine is warm, turn the starter (choke) off.
NOTE:
The engine is warm when it responds normally to the throttle with the starter (choke) turned off. To avoid the possi-
bility of excessive exhaust emissions, never leave the starter (choke) on long­er than necessary. The time necessary for starter (choke) use depends upon the ambient temperature. Tempera­tures above 10 °C (50 °F) require about 7 seconds of starter (choke) use and temperatures below 10 °C (50 °F) re­quire about 35 seconds with the starter (choke) turned on, then about 2.5 min­utes with the starter (choke) in the half­way position.
6-2
Page 65
OPERATION AND IMPORTANT RIDING POINTS
EAU16640

Starting a warm engine

Follow the same procedure as for start­ing a cold engine with the exception that the starter (choke) is not required when the engine is warm.
EAU16671
Shifting
1. Shift pedal
2. Neutral position
Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the il­lustration.
NOTE:
To shift the transmission into the neu­tral position, press the shift pedal down repeatedly until it reaches the end of its travel, and then slightly raise it.
6-3
ECA10260
CAUTION:
Even with the transmission in
the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long dis­tances. The transmission is properly lubricated only when the engine is running. Inade­quate lubrication may damage the transmission.
Always use the clutch while
changing gears to avoid damag­ing the engine, transmission, and drive train, which are not designed to withstand the shock of forced shifting.
EAU16680
To start out and accelerate
1. Pull the clutch lever to disengage the clutch.
2. Shift the transmission into first gear. The neutral indicator light should go out.
3. Open the throttle gradually, and at the same time, release the clutch lever slowly.
6
Page 66
OPERATION AND IMPORTANT RIDING POINTS
4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in.
5. Shift the transmission into second gear. (Make sure not to shift the transmission into the neutral posi­tion.)
6. Open the throttle part way and gradually release the clutch lever.
7. Follow the same procedure when shifting to the next higher gear.
NOTE:
Always shift gears at the recommended shift points.
6
To decelerate
1. Apply both the front and the rear brakes to slow the motorcycle.
2. Shift the transmission into first gear when the motorcycle reaches 25 km/h (16 mi/h). If the engine is about to stall or runs very roughly, pull the clutch lever in and use the brakes to stop the motorcycle.
EAU16700
3. Shift the transmission into the neu­tral position when the motorcycle is almost completely stopped. The neutral indicator light should come on.
EAU16720
Recommended shift points
The recommended shift points during acceleration and deceleration are shown in the table below.
Shift up points:
1st 2nd: 20 km/h (13 mi/h) 2nd 3rd: 30 km/h (19 mi/h) 3rd 4th: 40 km/h (25 mi/h) 4th 5th: 50 km/h (31 mi/h)
Shift down points:
5th 4th: 25 km/h (16 mi/h) 4th 3rd: 25 km/h (16 mi/h) 3rd 2nd: 25 km/h (16 mi/h) 2nd 1st: 25 km/h (16 mi/h)
EAU16841

Engine break-in

There is never a more important period in the life of your engine than the period between 0 and 1600 km (1000 mi). For this reason, you should read the follow­ing material carefully. Since the engine is brand new, do not put an excessive load on it for the first 1600 km (1000 mi). The various parts in the engine wear and polish themselves to the correct operating clearances. During this period, prolonged full-throt­tle operation or any condition that might result in engine overheating must be avoided.
EAU17041
0–1000 km (0–600 mi)
Avoid prolonged operation above 1/3 throttle.
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 1/2 throttle.
6-4
Page 67
OPERATION AND IMPORTANT RIDING POINTS
ECA10331
CAUTION:
After 1000 km (600 mi) of operation, the engine oil and final gear oil must be changed, and the oil filter car­tridge or element replaced.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor­mally.
ECA10270
CAUTION:
If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle.
EAU17170

Parking

When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to “OFF”.
EWA10310
WARNING
Since the engine and exhaust
system can become very hot, park in a place where pedestri­ans or children are not likely to touch them.
Do not park on a slope or on soft
ground, otherwise the vehicle may overturn.
6
6-5
Page 68
PERIODIC MAINTENANCE AND MINOR REPAIR
Safety is an obligation of the owner. Pe­riodic inspection, adjustment and lubri­cation will keep your vehicle in the safest and most efficient condition pos­sible. The most important points of motorcycle inspection, adjustment, and lubrication are explained on the follow­ing pages.
Maintenance, replacement, or repair of the emission control devices and systems may be performed by any repair establishment or individual that is certified (if applicable).
WARNING
If you are not familiar with mainte-
7
nance work, have a Yamaha dealer do it for you.
EAU17231
EWA10320
EAU17301

PERIODIC MAINTENANCE

PROPER PERIODIC MAINTENANCE OF YOUR VEHICLE IS IMPORTANT IN ORDER TO ENJOY LONG, PLEA­SURABLE SERVICE. ESPECIALLY IMPORTANT ARE THE MAINTE­NANCE SERVICES RELATED TO EMISSIONS CONTROL. THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR, BUT ARE ALSO VITAL TO PROPER EN­GINE OPERATION AND MAXIMUM PERFORMANCE. IN THE FOLLOW­ING PERIODIC MAINTENANCE CHARTS, THE SERVICES RELATED TO EMISSIONS CONTROL ARE GROUPED SEPARATELY. THESE SERVICES REQUIRE SPECIALIZED DATA, KNOWLEDGE, AND EQUIP­MENT. YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PER­FORM THESE PARTICULAR SER­VICES.
EAU17401
Owners tool kit
1. Owners tool kit
The owners tool kit is located inside the right sidecase. (See page 3-14.) The service information included in this manual and the tools provided in the owners tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. How­ever, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly.
NOTE:
If you do not have the tools or experi­ence required for a particular job, have a Yamaha dealer perform it for you.
7-1
Page 69
EWA10340
WARNING
Modifications not approved by Yamaha may cause loss of perfor­mance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before at­tempting any changes.
PERIODIC MAINTENANCE AND MINOR REPAIR
7
7-2
Page 70
PERIODIC MAINTENANCE AND MINOR REPAIR

Periodic maintenance chart for the emission control system

INITIAL ODOMETER READINGS
No. ITEM ROUTINE
1 * Fuel line
2 * Fuel filter Replace. Replace.
3 Spark plugs
4 * Valve clearance
Crankcase breather
5 *
7
system
Carburetor synchro-
6 *
nization
7 * Idle speed
8 * Exhaust system
Evaporative emis-
9 *
sion control system (For California only)
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
Check fuel hoses for cracks or damage.
Replace if necessary.
Check condition.
Adjust gap and clean.
Replace every 8000 mi (13000
km) or 12 months.
Check and adjust valve clearance when engine is cold.
Check breather hose for cracks or damage.
Replace if necessary.
Adjust synchronization of carbu-
retors.
Check and adjust engine idle speed.
Check for leakage.
Tighten if necessary.
Replace gasket(s) if necessary.
Check control system for dam-
age.
Replace if necessary.
600 mi
(1000 km)
or
1 month
√√√√√√
√√√√√√
7-3
4000 mi
(7000 km)
or
6 months
√√√√√
Replace. Replace.
√√√√√
√√√√√
8000 mi
(13000 km)
or
12 months
Every 26600 mi (42000 km)
12000 mi
(19000 km)
or
18 months
16000 mi
(25000 km)
or
24 months
EAU17600
20000 mi
(31000 km)
or
30 months
Page 71
PERIODIC MAINTENANCE AND MINOR REPAIR

General maintenance and lubrication chart

No. ITEM ROUTINE
1 * Air filter elements
2 * Clutch
3 * Front brake
4 * Rear brake
5 * Brake hoses
6 * Wheels
7 * Tires
8 * Wheel bearings
Clean with compressed air.
Replace if necessary.
Check operation and fluid leak-
age.
Correct if necessary.
Check operation, fluid level, and
for fluid leakage.
Replace brake pads if necessary.
Check operation, fluid level, and
for fluid leakage.
Replace brake pads if necessary.
Check for cracks or damage. √√√√√
Replace. Every 4 years
Check runout and for damage.
Replace if necessary.
Check tread depth and for dam-
age.
Replace if necessary.
Check air pressure.
Correct if necessary.
Check bearings for smooth oper-
ation.
Replace if necessary.
EAU32183
INITIAL ODOMETER READINGS
600 mi
(1000 km)
or
1 month
√√√√√√
√√√√√√
√√√√√√
4000 mi
(7000 km)
or
6 months
√√√√√
√√√√√
√√√√√
√√√√√
8000 mi
(13000 km)
or
12 months
12000 mi
(19000 km)
or
18 months
16000 mi
(25000 km)
or
24 months
20000 mi
(31000 km)
or
30 months
7
7-4
Page 72
PERIODIC MAINTENANCE AND MINOR REPAIR
INITIAL ODOMETER READINGS
No. ITEM ROUTINE
Swingarm pivot
9 *
bearings
10 * Steering bearings
11 * Chassis fasteners
Brake and clutch le-
12
ver pivot shafts
7
Brake and shift ped-
13
al pivot shafts
14 Sidestand pivot
15 * Sidestand switch
16 * Front fork
Shock absorber as-
17 *
sembly
Check bearing assemblies for looseness.
Moderately repack with lithium­soap-based grease.
Check bearing assemblies for looseness.
Moderately repack with lithium­soap-based grease every 16000 mi (25000 km) or 24 months.
Check all chassis fitting and fas­teners.
Correct if necessary.
Apply lithium-soap-based grease
(all-purpose grease) lightly.
Apply lithium-soap-based grease (all-purpose grease) lightly.
Check operation.
Apply lithium-soap-based grease
(all-purpose grease) lightly.
Check operation and replace if necessary.
Check operation and for oil leak­age.
Replace if necessary.
Check operation and for oil leak-
age.
Replace if necessary.
600 mi
(1000 km)
or
1 month
√√√√Repack.
√√√√√√
7-5
4000 mi
(7000 km)
6 months
8000 mi
or
(13000 km)
or
12 months
Repack.
√√√√√
√√√√√
√√√√√
√√√√√
√√√√√
√√√√√
12000 mi
(19000 km)
or
18 months
16000 mi
(25000 km)
or
24 months
20000 mi
(31000 km)
or
30 months
Page 73
PERIODIC MAINTENANCE AND MINOR REPAIR
No. ITEM ROUTINE
Rear suspension
18 *
link pivots
19 Engine oil
Engine oil filter car-
20 *
tridge
21 * Cooling system
22 Final gear oil
Front and rear brake
23 *
switches
24 * Control cables
Throttle grip hous-
25 *
ing and cable
Apply lithium-soap-based grease lightly.
Change (warm engine before draining).
Replace. √√√
Check hoses for cracks or dam-
age.
Replace if necessary.
Change with ethylene glycol anti-
freeze coolant every 24 months.
Check oil level and for oil leakage.
Change at initial 600 mi (1000
km) or 1 month, and thereafter every 16000 mi (25000 km) or 24 months.
Check operation. √√√√√√
Apply Yamaha chain and cable
lube or engine oil SAE 10W-30 thoroughly.
Check operation and free play.
Adjust the throttle cable free play
if necessary.
Lubricate the throttle grip housing and cable.
INITIAL ODOMETER READINGS
600 mi
(1000 km)
or
1 month
√√√√√√
Change. √√√Change.
√√√√√√
4000 mi
(7000 km)
or
6 months
√√√√√
√√√√√
8000 mi
(13000 km)
or
12 months
12000 mi
(19000 km)
or
18 months
16000 mi
(25000 km)
or
24 months
Change.
20000 mi
(31000 km)
or
30 months
7
7-6
Page 74
PERIODIC MAINTENANCE AND MINOR REPAIR
INITIAL ODOMETER READINGS
No. ITEM ROUTINE
Lights, signals and
26 *
switches
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
Check operation.
Adjust headlight beam.
600 mi
(1000 km)
or
1 month
√√√√√√
NOTE:
From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.
NOTE:
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake and clutch systems
7
After disassembling the brake or clutch master cylinders, caliper cylinders or clutch release cylinder, always change the fluid. Regularly check the brake and clutch fluid levels and fill the reservoirs as required.
Replace the oil seals on the inner parts of the brake or clutch master cylinders, caliper cylinders and clutch release cylinder every two years.
Replace the brake and clutch hoses every four years or if cracked or damaged.
4000 mi
(7000 km)
or
6 months
8000 mi
(13000 km)
or
12 months
12000 mi
(19000 km)
or
18 months
16000 mi
(25000 km)
or
24 months
20000 mi
(31000 km)
or
30 months
EAU17660
7-7
Page 75
EAU18712
Removing and installing cowl­ings and panels
The cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re­moved and installed.
PERIODIC MAINTENANCE AND MINOR REPAIR
1. Cowling A
2. Panel A
1. Cowling B
2. Panel B
3. Panel C
EAU35841
Cowling A
To remove the cowling
1. Remove the bolts.
2. Remove the quick fastener screw by turning it 1/4 turn counterclock­wise, and then take the cowling off.
7-8
1. Cowling A
2. Bolt
3. Quick fastener screw
7
1. Bolt
To install the cowling Place the cowling in the original posi­tion, and then install the quick fastener screw and the bolts.
Page 76
PERIODIC MAINTENANCE AND MINOR REPAIR
NOTE:
Make sure that the projection fits into the grommet.
2. Install cowling A.
1. Grommet
2. Projection
3. Cowling A
NOTE:
Make sure that the projection fits into the grommet.
7
Cowling B
To remove the cowling
1. Remove cowling A.
2. Remove the bolts, and then pull the cowling off as shown.
EAU35850
1. Cowling B
2. Bolt
1. Bolt
To install the cowling
1. Place the cowling in the original position, and then install the bolts.
7-9
Panels A and B
EAU35860
To remove one of the panels Remove the bolt, and then pull the pan­el off as shown.
1. Panel A
2. Bolt
Page 77
PERIODIC MAINTENANCE AND MINOR REPAIR
1. Panel B
2. Bolt
To install the panel Place the panel in the original position, and then install the bolt.
Panel C
EAU19333
To remove the panel
1. Remove panel B.
2. Remove the left passenger foot­rest by removing the bolts.
3. Remove the screw, and then pull the panel off as shown.
7-10
1. Panel C
2. Screw
3. Bolt
To install the panel
1. Place the panel in the original posi­tion, and then install the screw.
7
2. Install the passenger footrest by installing the bolts.
3. Install panel B.
Page 78
PERIODIC MAINTENANCE AND MINOR REPAIR
Checking the spark plugs
The spark plugs are important engine components, which are easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plugs should be removed and checked in accordance with the periodic mainte­nance and lubrication chart. In addition, the condition of the spark plugs can re­veal the condition of the engine.
To remove a spark plug
1. Remove the spark plug cap.
7
1. Spark plug cap
2. Remove the spark plug as shown, with the spark plug wrench includ­ed in the owners tool kit.
EAU19544
1. Spark plug wrench
To check the spark plugs
1. Check that the porcelain insulator around the center electrode on each spark plug is a medium-to­light tan (the ideal color when the vehicle is ridden normally).
2. Check that all spark plugs installed in the engine have the same color.
NOTE:
If any spark plug shows a distinctly dif­ferent color, the engine could be oper­ating improperly. Do not attempt to diagnose such problems yourself. In­stead, have a Yamaha dealer check the vehicle.
3. Check each spark plug for elec­trode erosion and excessive car­bon or other deposits, and replace it if necessary.
Specified spark plug:
NGK/DPR8EA-9 DENSO/X24EPR-U9
To install a spark plug
1. Measure the spark plug gap with a wire thickness gauge and, if nec­essary, adjust the gap to specifica­tion.
1. Spark plug gap
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
7-11
Page 79
PERIODIC MAINTENANCE AND MINOR REPAIR
2. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug threads.
3. Install the spark plug with the spark plug wrench, and then tight­en it to the specified torque.
Tightening torque:
Spark plug:
17.5 Nm (1.75 m·kgf, 12.7 ft·lbf)
NOTE:
If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. However, the spark plug should be tightened to the speci­fied torque as soon as possible.
4. Install the spark plug cap.
EAU19672
Canister (for California only)
This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere.
Check each hose connection.
Check each hose and canister for
cracks or damage. Replace if dam­aged.
Make sure the vent hose is not
blocked. Clean it if necessary.
EAU19902
Engine oil and oil filter car­tridge
The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter car­tridge replaced at the intervals speci­fied in the periodic maintenance and lubrication chart.
To check the engine oil level
1. Place the vehicle on a level sur­face and hold it in an upright posi­tion.
NOTE:
Make sure that the vehicle is positioned straight up when checking the oil level. A slight tilt to the side can result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it off.
3. Wait a few minutes until the oil set­tles, and then check the oil level through the check window located at the bottom-right side of the crankcase.
7
7-12
Page 80
PERIODIC MAINTENANCE AND MINOR REPAIR
NOTE:
The engine oil should be between the minimum and maximum level marks.
1. Engine oil level check window
2. Maximum level mark
3. Minimum level mark
4. If the engine oil is below the mini-
7
mum level mark, add sufficient oil of the recommended type to raise it to the correct level.
To change the engine oil (with or without oil filter cartridge replace­ment)
1. Start the engine, warm it up for several minutes, and then turn it off.
2. Place an oil pan under the engine to collect the used oil.
3. Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase.
1. Engine oil filler cap
1. Engine oil drain bolt
NOTE:
Skip steps 4–6 if the oil filter cartridge is not being replaced.
4. Remove the oil filter cartridge with an oil filter wrench.
1. Oil filter wrench
NOTE:
An oil filter wrench is available at a Yamaha dealer.
5. Apply a thin coat of engine oil to the O-ring of the new oil filter car­tridge.
7-13
Page 81
PERIODIC MAINTENANCE AND MINOR REPAIR
1. O-ring 1. Torque wrench
2. Oil filter wrench
NOTE:
Make sure that the O-ring is properly seated.
6. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench.
Tightening torque:
Oil filter cartridge:
17 Nm (1.7 m·kgf, 12 ft·lbf)
7. Install the engine oil drain bolt, and then tighten it to the specified torque.
Tightening torque:
Engine oil drain bolt:
43 Nm (4.3 m·kgf, 31 ft·lbf)
8. Add the specified amount of the recommended engine oil, and then install and tighten the oil filler cap.
Recommended engine oil:
See page 9-1.
Oil quantity:
Without oil filter cartridge replace­ment:
3.50 L (3.70 US qt) (3.08 Imp.qt)
With oil filter cartridge replacement:
3.70 L (3.91 US qt) (3.26 Imp.qt)
ECA11620
CAUTION:
In order to prevent clutch slip-
page (since the engine oil also lubricates the clutch), do not mix any chemical additives. Do not use oils with a diesel speci­fication of “CD” or oils of a high­er quality than specified. In addition, do not use oils labeled ENERGY CONSERVING II or higher.
Make sure that no foreign mate-
rial enters the crankcase.
9. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, im­mediately turn the engine off and check for the cause.
7
7-14
Page 82
PERIODIC MAINTENANCE AND MINOR REPAIR
NOTE:
After the engine is started, the engine oil level warning light should go off if the oil level is sufficient.
CAUTION:
If the oil level warning light flickers or remains on, immediately turn the engine off and have a Yamaha dealer check the vehicle.
10. Turn the engine off, and then check the oil level and correct it if necessary.
7
ECA10400
EAU20022
Final gear oil
The final gear case must be checked for oil leakage before each ride. If any leakage is found, have a Yamaha deal­er check and repair the vehicle. In addi­tion, the final gear oil level must be checked and the oil changed as follows at the intervals specified in the periodic maintenance and lubrication chart.
EWA10370
WARNING
Make sure that no foreign mate-
rial enters the final gear case.
Make sure that no oil gets on the
tire or wheel.
To check the final gear oil level
1. Place the vehicle on a level sur­face and hold it in an upright posi­tion.
NOTE:
The final gear oil level must be
checked on a cold engine.
Make sure that the vehicle is posi-
tioned straight up when checking the oil level. A slight tilt to the side can result in a false reading.
2. Remove the oil filler bolt, and then check the oil level in the final gear case.
NOTE:
The oil level should be at the brim of the filler hole.
1. Final gear oil filler bolt
2. Final gear oil drain bolt
3. Correct oil level
3. If the oil is below the brim of the fill­er hole, add sufficient oil of the rec­ommended type to raise it to the correct level.
To change the final gear oil
1. Place an oil pan under the final gear case to collect the used oil.
7-15
Page 83
PERIODIC MAINTENANCE AND MINOR REPAIR
2. Remove the oil filler bolt and drain bolt to drain the oil from the final gear case.
3. Install the final gear oil drain bolt, and then tighten it to the specified torque.
Tightening torque:
Final gear oil drain bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
4. Add the recommended final gear oil to the brim of the filler hole.
Recommended final gear oil:
SAE80 API GL-4 Hypoid gear oil
Oil quantity:
0.20 L (0.21 US qt) (0.18 Imp.qt)
NOTE:
GL4 is a quality rating. Hypoid gear oils rated GL5 or GL6 may also be used.
5. Install the oil filler bolt, and then tighten it to the specified torque.
Tightening torque:
Final gear oil filler bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
6. Check the final gear case for oil leakage. If oil is leaking, check for the cause.
EAU20070
Coolant
The coolant level should be checked before each ride. In addition, the cool­ant must be changed at the intervals specified in the periodic maintenance and lubrication chart.
EAU20212
To check the coolant level
1. Place the vehicle on a level sur­face and hold it in an upright posi­tion.
2. Remove panel A. (See page 7-8.)
NOTE:
The coolant level must be checked
on a cold engine since the level varies with engine temperature.
Make sure that the vehicle is posi-
tioned straight up when checking the coolant level. A slight tilt to the side can result in a false reading.
3. Check the coolant level in the cool­ant reservoir.
NOTE:
The coolant should be between the minimum and maximum level marks.
7
7-16
Page 84
PERIODIC MAINTENANCE AND MINOR REPAIR
1. Coolant reservoir
2. Maximum level mark
3. Minimum level mark
4. If the coolant is at or below the minimum level mark, remove the rider seat (See page 3-13.), open the reservoir cap, add coolant to
7
the maximum level mark, and then close the reservoir cap and install the rider seat.
1. Coolant reservoir cap
Coolant reservoir capacity (up to the maximum level mark):
0.35 L (0.37 US qt) (0.31 Imp.qt)
CAUTION:
If coolant is not available, use
distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine.
If water has been used instead
of coolant, replace it with cool­ant as soon as possible, other­wise the cooling system will not be protected against frost and corrosion.
ECA10471
If water has been added to the
coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.
EWA10380
WARNING
Never attempt to remove the radiator cap when the engine is hot.
5. Install the panel.
NOTE:
The radiator fan is automatically
switched on or off according to the coolant temperature in the radia­tor.
If the engine overheats, see page
7-38 for further instructions.
EAU33030
Changing the coolant
EWA10380
WARNING
Never attempt to remove the radiator cap when the engine is hot.
7-17
Page 85
PERIODIC MAINTENANCE AND MINOR REPAIR
The coolant must be changed at the in­tervals specified in the periodic mainte­nance and lubrication chart. Have a Yamaha dealer change the coolant.
EAU35193
Cleaning the air filter elements
The air filter elements should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Clean the air filter elements more frequently if you are riding in unusually wet or dusty areas.
1. Remove cowlings A and B. (See page 7-8.)
NOTE:
Continue as follows for each air filter el­ement.
2. Remove the air filter case bolts.
3. Loosen the air filter case joint clamp screw, and then pull the air filter case off.
1. Air filter case joint clamp screw
4. Remove the air filter case cover by removing the screws.
7
1. Air filter case
2. Bolt
1. Screw
5. Remove the air filter element by removing the screws.
7-18
Page 86
PERIODIC MAINTENANCE AND MINOR REPAIR
7. Install the air filter element by fit­ting the projection on the air filter element into the holder in the air fil­ter case, then tightening the screws.
CAUTION:
Make sure that the air filter ele-
ment is properly seated in the
1. Air filter element
2. Screw
6. Lightly tap the air filter element to remove most of the dust and dirt, and then blow the remaining dirt out with compressed air as shown. If the air filter element is damaged,
7
replace it.
air filter case.
The engine should never be op-
erated without the air filter ele­ment installed, otherwise the piston(s) and/or cylinder(s) may become excessively worn.
8. Install the air filter case cover by in­stalling the screws.
9. Push the air filter case onto the air filter case joint, and then tighten the clamp screw.
10. Install the air filter case bolts.
11. Install the cowlings.
ECA10480
1. Carburetor air vent hose
1. Air filter element
NOTE:
Make sure that the carburetor air vent hose is routed as shown.
7-19
Page 87
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU21271
Carburetors
The carburetors are important parts of the engine and emission control sys­tem, which require very sophisticated adjustment. Therefore, all carburetor adjustments should be left to a Yamaha dealer, who has the necessary profes­sional knowledge and experience.
EAU21381
Checking the throttle cable free play
1. Throttle cable free play
The throttle cable free play should mea­sure 4.0–6.0 mm (0.16–0.24 in) at the throttle grip. Periodically check the throttle cable free play and, if neces­sary, have a Yamaha dealer adjust it.
EAU21401
Valve clearance
The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
7
7-20
Page 88
PERIODIC MAINTENANCE AND MINOR REPAIR
Tires
To maximize the performance, durabil­ity, and safe operation of your motor­cycle, note the following points regarding the specified tires.
Tire air pressure
The tire air pressure should be checked and, if necessary, adjusted before each ride.
WARNING
The tire air pressure must be
checked and adjusted on cold tires (i.e., when the temperature of the tires equals the ambient
7
temperature).
The tire air pressure must be ad-
justed in accordance with the riding speed and with the total weight of rider, passenger, car­go, and accessories approved for this model.
EAU32541
EWA10500
Tire air pressure (measured on cold tires):
0–90 kg (0–198 lb):
Front:
250 kPa (36 psi) (2.50 kgf/cm²)
Rear:
250 kPa (36 psi) (2.50 kgf/cm²)
90–190 kg (198–419 lb):
Front:
250 kPa (36 psi) (2.50 kgf/cm²)
Rear:
280 kPa (41 psi) (2.80 kgf/cm²)
Maximum load*:
190 kg (419 lb)
* Total weight of rider, passenger, car-
go and accessories
EWA10510
WARNING
Proper loading of your vehicle is im­portant for several characteristics of your vehicle, such as handling, braking, performance and safety. Do not carry loosely packed items that can shift. Securely pack your heavi­est items close to the center of the vehicle, and distribute the weight evenly from side to side. Properly adjust the suspension for your load, and check the condition and pres­sure of your tires. NEVER OVER-
LOAD YOUR VEHICLE. Make sure that the total weight of the cargo, rid­er, passenger, and accessories (cowling, saddlebags, etc. if ap­proved for this model) does not ex­ceed the maximum load of the vehicle. Operation of an overloaded vehicle could cause tire damage, an accident, or even injury.
Tire inspection
1. Tire sidewall
2. Tire wear indicator
3. Tire tread depth
Always check the tires before operating the motorcycle. If a tire tread shows crosswise lines (minimum tread depth), if the tire has a nail or glass fragments
7-21
Page 89
PERIODIC MAINTENANCE AND MINOR REPAIR
in it, or if the sidewall is cracked, con­tact a Yamaha dealer immediately and have the tire replaced.
Minimum tire tread depth (front and rear):
1.0 mm (0.04 in)
EWA10520
WARNING
It is dangerous to ride with a worn­out tire. When a tire tread begins to show lines, have a Yamaha dealer replace the tire immediately. Brakes, tires and related wheel parts re­placement should also be left to a Yamaha dealer.
Tire information
This motorcycle is equipped with cast wheels and tubeless tires.
EWA10460
WARNING
The front and rear tires should
be of the same make and de­sign, otherwise the handling characteristics of the vehicle cannot be guaranteed.
After extensive tests, only the
tires listed below have been ap­proved for this model by Yamaha Motor Co., Ltd.
Front tire:
Size:
150/80-16M/C 71H
Manufacturer/model:
DUNLOP/D404F BRIDGESTONE/G705G
Rear tire:
Size:
150/90B15M/C 74H
Manufacturer/model:
DUNLOP/D404 BRIDGESTONE/G702G
EAU21992
Cast wheels
To maximize the performance, durabil­ity, and safe operation of your vehicle, note the following points regarding the specified wheels.
The wheel rims should be checked
for cracks, bends, warpage or damage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A deformed or cracked wheel must be replaced.
The wheel should be balanced
whenever either the tire or wheel has been changed or replaced. An unbalanced wheel can result in poor performance, adverse han­dling characteristics, and a short­ened tire life.
Ride at moderate speeds after
changing a tire since the tire sur­face must first be broken in for it to develop its optimal characteris­tics.
After repairing or replacing the rear
tire, tighten the valve stem nut and locknut to the specified torques.
7
7-22
Page 90
PERIODIC MAINTENANCE AND MINOR REPAIR
1. Valve stem nut
2. Valve stem locknut
Tightening torques:
Valve stem nut:
Valve stem locknut:
7
1 2
1.6 Nm (0.16 m·kgf, 1.16 ft·lbf)
1.6 Nm (0.16 m·kgf, 1.16 ft·lbf)
EAU22011
Accessories and replacement parts
EWA10621
WARNING
This vehicle is not designed to pull a trailer or to be attached to a sidecar. The accessories or replacement parts you choose for your vehicle should be designed specifically for this model, and they must be se­curely mounted to maintain the in­herent stability of the original design. Genuine Yamaha Parts and Accessories are designed and test­ed to be compatible with your vehi­cle. Please consider Genuine Yamaha Parts and Accessories be­fore making a purchase. Use of non­Yamaha-approved accessories or replacement parts may cause loss of handling stability and riding safety. Since Yamaha cannot control the quality of accessories or parts man­ufactured by other companies, Yamaha cannot be held liable for
any consequences caused by the use of items which have not been approved by Yamaha.
7-23
Page 91
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU22072
Clutch lever
1. Clutch lever free play
Since this model is equipped with a hy­draulic clutch, adjusting the clutch lever free play is not needed. However, it is necessary to check the clutch fluid level and check the hydraulic system for leakage before each ride. If the clutch lever free play does become excessive, and shifting becomes rough or clutch slippage occurs, causing poor acceler­ation, there may be air in the clutch sys­tem. If there is air in the hydraulic system, have a Yamaha dealer bleed the system before operating the motor­cycle.
EAU22092
Adjusting the brake lever free play
1. Locknut
2. Brake lever free play adjusting screw
3. Brake lever free play
The brake lever free play should mea­sure 2.0–5.0 mm (0.08–0.20 in) as shown. Periodically check the brake le­ver free play and, if necessary, adjust it as follows.
1. Loosen the locknut at the brake le­ver.
2. To increase the brake lever free play, turn the adjusting screw in di­rection (a). To decrease the brake lever free play, turn the adjusting screw in direction (b).
3. Tighten the locknut.
EWA10630
WARNING
After adjusting the brake lever
free play, check the free play and make sure that the brake is working properly.
A soft or spongy feeling in the
brake lever can indicate the presence of air in the hydraulic system. If there is air in the hy­draulic system, have a Yamaha dealer bleed the system before operating the motorcycle. Air in the hydraulic system will dimin­ish the braking performance, which may result in loss of con­trol and an accident.
7
7-24
Page 92
PERIODIC MAINTENANCE AND MINOR REPAIR
Adjusting the rear brake light switch
The rear brake light switch, which is ac­tivated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. Since the brake light switch is a compo­nent of the cruise control system, it must be adjusted by a Yamaha dealer, who has the necessary professional knowledge and experience.
7
EAU22280
EAU22390
Checking the front and rear brake pads
The front and rear brake pads must be checked for wear at the intervals spec­ified in the periodic maintenance and lubrication chart.
EAU22430
Front brake pads
1. Brake pad wear indicator groove
Each front brake pad is provided with wear indicator grooves, which allow you to check the brake pad wear with­out having to disassemble the brake. To check the brake pad wear, check the wear indicator grooves. If a brake pad has worn to the point that the wear
indicator grooves have almost disap­peared, have a Yamaha dealer replace the brake pads as a set.
EAU22470
Rear brake pads
1. Brake pad wear indicator groove
Each rear brake pad is provided with a wear indicator groove, which allows you to check the brake pad wear with­out having to disassemble the brake. To check the brake pad wear, check the wear indicator groove. If a brake pad has worn to the point that the wear indicator groove has almost disap­peared, have a Yamaha dealer replace the brake pads as a set.
7-25
Page 93
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU22660
Checking the brake and clutch fluid levels
Front brake
1. Minimum level mark
Rear brake
1. Minimum level mark
Clutch
1. Minimum level mark
Insufficient brake or clutch fluid may al­low air to enter the brake or clutch sys­tems, possibly causing them to become ineffective. Before riding, check that the brake and clutch fluids are above the minimum level marks and replenish if necessary. A low brake or clutch fluid level may in­dicate brake or clutch system leakage and/or worn brake pads. If the brake or clutch levels are low, be sure to check the brake or clutch systems for leakage and the brake pads for wear. Observe these precautions:
When checking the brake and
clutch fluid levels, make sure that the top of each reservoir is level.
Use only the recommended quality
brake fluid, otherwise the rubber seals may deteriorate, causing leakage and poor braking or clutch performance.
Recommended brake and clutch flu­id:
DOT 4 brake fluid
Refill with the same type of brake
fluid. Mixing fluids may result in a harmful chemical reaction and lead to poor braking or clutch per­formance.
Be careful that water does not en-
ter the brake or clutch fluid reser­voir when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock.
Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al­ways clean up spilled fluid immediately.
As the brake pads wear, it is nor-
mal for the brake fluid level to grad­ually go down. However, if the
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PERIODIC MAINTENANCE AND MINOR REPAIR
brake fluid level goes down sud­denly, have a Yamaha dealer check the cause.
EAU22750
Changing the brake and clutch fluids
Have a Yamaha dealer change the brake and clutch fluids at the intervals specified in the NOTE after the periodic maintenance and lubrication chart. In addition, have the oil seals of the brake and clutch master cylinders and cali­pers as well as the brake and clutch
Checking and lubricating the cables
The operation of all control cables and the condition of the cables should be checked before each ride, and the ca­bles and cable ends should be lubricat­ed if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it.
EAU23091
hoses replaced at the intervals listed below or whenever they are damaged or leaking.
Oil seals: Replace every two
years.
Brake and clutch hoses: Replace
every four years.
7
Recommended lubricant:
Yamaha Chain and Cable Lube or engine oil SAE 10W-30
EWA10710
WARNING
Damage to the outer housing of ca­bles may result in internal rusting and cause interference with cable movement. Replace damaged ca­bles as soon as possible to prevent unsafe conditions.
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PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23111
Checking and lubricating the throttle grip and cable
The operation of the throttle grip should be checked before each ride. In addi­tion, the cable should be lubricated at the intervals specified in the periodic maintenance chart.
EAU23131
Checking and lubricating the brake and shift pedals
The operation of the brake and shift pedals should be checked before each ride, and the pedal pivots should be lu­bricated if necessary.
Recommended lubricant:
Lithium-soap-based grease (all-pur­pose grease)
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PERIODIC MAINTENANCE AND MINOR REPAIR
Checking and lubricating the brake and clutch levers
The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu­bricated if necessary.
7
Recommended lubricant:
Lithium-soap-based grease (all-pur­pose grease)
EAU23140
EAU23200
Checking and lubricating the sidestand
The operation of the sidestand should be checked before each ride, and the sidestand pivot and metal-to-metal contact surfaces should be lubricated if necessary.
EWA10730
WARNING
If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it.
EAUM1650
Lubricating the swingarm piv­ots
The swingarm pivots must be lubricat­ed at the intervals specified in the peri­odic maintenance and lubrication chart.
Recommended lubricant:
Lithium-soap-based grease
Recommended lubricant:
Lithium-soap-based grease (all-pur­pose grease)
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PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23250
Lubricating the rear suspen­sion
The pivoting points of the rear suspen­sion must be lubricated at the intervals specified in the periodic maintenance and lubrication chart.
Recommended lubricant:
Lithium-soap-based grease
EAU23271
Checking the front fork
The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main­tenance and lubrication chart.
To check the condition
EWA10750
WARNING
Securely support the vehicle so that there is no danger of it falling over.
Check the inner tubes for scratches, damage and excessive oil leakage.
To check the operation
1. Place the vehicle on a level sur­face and hold it in an upright posi­tion.
2. While applying the front brake, push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly.
ECA10590
CAUTION:
If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or re­pair it.
7
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PERIODIC MAINTENANCE AND MINOR REPAIR
Checking the steering
Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol­lows at the intervals specified in the pe­riodic maintenance and lubrication chart.
1. Place a stand under the engine to raise the front wheel off the ground.
WARNING
Securely support the vehicle so that there is no danger of it falling over.
2. Hold the lower ends of the front fork legs and try to move them for-
7
ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering.
EAU23280
EWA10750
EAU23290
Checking the wheel bearings
The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica­tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings.
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PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23370
Battery
1. Battery
2. Negative battery terminal
3. Positive battery terminal
This model is equipped with a sealed­type (MF) battery, which does not re­quire any maintenance. There is no need to check the electrolyte or to add distilled water.
ECA10620
CAUTION:
Never attempt to remove the battery cell seals, as this would permanent­ly damage the battery.
EWA10760
WARNING
Electrolyte is poisonous and
dangerous since it contains sul­furic acid, which causes severe burns. Avoid any contact with skin, eyes or clothing and al­ways shield your eyes when working near batteries. In case of contact, administer the fol­lowing FIRST AID.
EXTERNAL: Flush with plenty of water.
INTERNAL: Drink large quan­tities of water or milk and im­mediately call a physician.
EYES: Flush with water for 15 minutes and seek prompt medical attention.
Batteries produce explosive hy-
drogen gas. Therefore, keep sparks, flames, cigarettes, etc., away from the battery and pro­vide sufficient ventilation when charging it in an enclosed space.
KEEP THIS AND ALL BATTER-
IES OUT OF THE REACH OF CHILDREN.
To charge the battery
Have a Yamaha dealer charge the bat­tery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories.
To store the battery
1. If the vehicle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place.
2. If the battery will be stored for more than two months, check it at least once a month and fully charge it if necessary.
3. Fully charge the battery before in­stallation.
4. After installation, make sure that the battery leads are properly con­nected to the battery terminals.
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PERIODIC MAINTENANCE AND MINOR REPAIR
CAUTION:
Always keep the battery
charged. Storing a discharged battery can cause permanent battery damage.
To charge a sealed-type (MF)
battery, a special (constant-volt­age) battery charger is required. Using a conventional battery charger will damage the battery. If you do not have access to a sealed-type (MF) battery charg­er, have a Yamaha dealer charge your battery.
7
ECA10630
EAU23663
Replacing the fuses
The main fuse is located behind panel C. (See page 7-8.)
1. Main fuse
2. Spare main fuse
Fuse box 1 is located behind cowling A. (See page 7-8.)
1. Cruise control fuse
2. Carburetor heater fuse
3. Auxiliary DC connector fuse
4. Auxiliary DC jack fuse
5. Audio system fuse
6. Spare fuse
7-33
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