YAMAHA XVZ13TF’99 PARTS CATALOGUE 99-1

XVZ13TF’99
(5JC1)
EUROPE
XVZ13TFL
(5JL1)
A2
OCEANIA
295JC–300E5
PARTS CATALOGUE
2002 by Yamaha Motor Co., Ltd.
1st Edition, May 2002
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
A3
A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in thebelow frame. When you are orderingreplacementparts,pleaserefertothisParts Catalogue and quote both part numbersand part names correctly.
XVZ13TF’99/XVZ13TFL(5JC1/5JL1)
1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
2. Abbreviations The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Local Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY .JET, PILOT .NOZZLE, MAIN
4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS 2F5–83310–60 FRONT FLASHER LIGHT ASSY 2 115–83311–60 .BULB (6V–18W) 1 1M1–83309–60 .REFLECTOR 1
5. Applicable colors of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 .FUEL TANK COMP. 2 MXR 3J1–24240–10 .GRAPHIC, FUEL TANK 1 for MXR
6. Applicable Serial No.
Engine Serial No. Frame Serial No.
7. Note that the illustrations for reference in funding parts numbers, not to be used for assembling. When assembling, pleas use the applicable service manual.
8. The asterisk (*) before a reference number indicates modification items after the first edition.
A5

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–refer the “model code – production code No.” in the catalogue to the “model code – production code No. “indicated on the Model Label affixed onto the product concemed.
(2) “Model Label”Indication
ab
xxxx – xxx
c
x
(3) Model Label Affixing Location
a: Model Type Code b: Production Code No. c: Colouring Type
4TW1–010 A
(4) Model Co d e – Production Code Number of Model Listed in This Parts Catalog
Model
Code
5JC1
5JL1
Production
Code No.
020 BELGIUM 030 DENMARK 040 SPAIN 050 FINLAND 070 ENGLAND 080 GREECE 090 ITALY 100 HOLLAND 110 NORWAY 120 PORTUGAL 130 SWEDEN 140 AUSTRIA 010 AUSTRALIA 020 NEW ZEALAND
Country
(destination)
Model
Code
Production
Code No.
(destination)
Country
(5) Colouring Information
Model
Code 5JC1 A 0680 YELLOWISH GRAY METALLIC 5 YNM5 5JL1 A 0434 VERY DARK MAGENTACOCKTAIL 1 VDMC1
Colouring type
A6
code
Colour
code
Colour Name
Abbrevi-
ation
FIG. 1 CYLINDER HEAD
REF. NO.
10 93210–18322 O–RING 1 1 11 93210–21631 O–RING 1 1 12 90254–03008 PIN, SPRING 1 1 13 4XY–11101–10 CYLINDER HEAD ASSY 1 1 14 26H–11133–10 .GUIDE, INTAKE VALVE 8 8 15 93440–12117 .CIRCLIP 8 8
PART NO. DESCRIPTION REMARKS
1 4XY–1 1101–00 CYLINDER HEAD ASSY 1 1 2 26H–1 1133–10 .GUIDE, INTAKE VALVE 8 8 3 93440–121 17 .CIRCLIP 8 8 4 91808–16023 .PIN, DOWEL 16 16 5 90105–06153 .BOLT, FLANGE 16 16 6 90340–18101 .PLUG, STRAIGHT SCREW 3 3 7 95617–08620 .BOLT, STUD 4 4 8 26H–12469–01 JOINT 1 1 1 9 93210–16629 O–RING 1 1
5JC1
5JL1
B2
16 91808–16023 .PIN, DOWEL 16 16 17 90105–06153 .BOLT, FLANGE 16 16 18 90340–18101 .PLUG, STRAIGHT SCREW 3 3 19 95617–08620 .BOLT, STUD 4 4 20 26H–12469–01 JOINT 1 1 1 21 93210–16629 O–RING 1 1 22 93210–18322 O–RING 1 1 23 93210–21631 O–RING 1 1 24 90254–03008 PIN, SPRING 1 1 25 94701–00241 PLUG, SPARK (NGK DPR8EA–9) 4 4 UR
94701–00242 PLUG, SPARK (ND X24EPR–U9) 4 4 UR
26 1NL–11181–00 GASKET, CYLINDER HEAD 1 2 2
FIG. 1 CYLINDER HEAD
REF. NO.
27 99530–14016 PIN, DOWEL 4 4 28 90179–10414 NUT 16 16 29 90201–102G9 WASHER, PLATE 16 16 30 4NK–11191–00 COVER, CYLINDER HEAD 1 1 1 31 4NK–11191–00 COVER, CYLINDER HEAD 1 1 1 32 90109–066F0 BOL T 16 16 33 4KG–1111G–00 RUBBER, MOUNT 1 16 16 34 90338–10150 PLUG 16 16 35 4NK–11 193–00 GASKET, HEAD COVER 1 2 2 36 4NK–11186–00 COVER, CYLINDER HEAD SIDE 2 1 1 37 4NK–15316–00 DAMPER, ENGINE MOUNT 1 3 3 38 4NK–11 195–00 GASKET 1 1 39 4XY–11187–00 COVER, CYLINDER HEAD SIDE 3 1 1 40 4NK–15316–00 DAMPER, ENGINE MOUNT 1 3 3 41 4NK–11185–00 COVER, CYLINDER HEAD SIDE 1 1 1
PART NO. DESCRIPTION REMARKS
5JC1
5JL1
B3
42 4NK–15316–00 DAMPER, ENGINE MOUNT 1 3 3 43 4NK–11 195–00 GASKET 1 1 44 4XY–1111H–00 COVER, CYLINDER HEAD SIDE 4 1 1 45 4NK–15316–00 DAMPER, ENGINE MOUNT 1 3 3 46 91314–06020 BOLT 12 12 47 4NK–1111M–00 COVER 1 2 2 48 4NK–1111N–00 COVER 2 2 2 49 4NK–1111P–00 COVER 3 2 2 50 4NK–1111R–00 COVER 4 2 2 51 92014–06014 BOLT, BUTTON HEAD 12 12 52 92014–06030 BOLT, BUTTON HEAD 4 4 53 4NK–11152–00 BRACKET, CYLINDER HEAD COVER 1 1
FIG. 1 CYLINDER HEAD
REF. NO.
54 4NK–11142–00 BRACKET, CYLINDER HEAD COVER 2 1 1 55 4XY–11152–00 BRACKET, CYLINDER HEAD COVER 1 1 56 4XY–1118A–00 COVER 1 1 57 92014–06010 BOLT, BUTTON HEAD 2 2
PART NO. DESCRIPTION REMARKS
5JC1
5JL1
B4
FIG. 2 CRANKSHAFT.PISTON
REF. NO.
PART NO. DESCRIPTION REMARKS
1 4XY–1 1400–00 CRANKSHAFT ASSY 1 1 2 1FK–11416–01 PLANE BEARING, CRANKSHAFT 1 8 8 UR BLUE
1FK–11416–11 PLANE BEARING, CRANKSHAFT 1 8 8 UR BLACK 1FK–11416–21 PLANE BEARING, CRANKSHAFT 1 8 8 UR BROWN 1FK–11416–31 PLANE BEARING, CRANKSHAFT 1 8 8 UR GREEN 1FK–11416–41 PLANE BEARING, CRANKSHAFT 1 8 8 UR YELLOW 1FK–11416–51 PLANE BEARING, CRANKSHAFT 1 8 8 UR PINK 1FK–11416–61 PLANE BEARING, CRANKSHAFT 1 8 8 UR RED
3 4XY–11631–00–A0 PISTON (STD) 4 4
4XY–11635–00 PISTON (0.25MM O/S) 4 4 AP 4XY–11636–00 PISTON (0.50MM O/S) 4 4 AP
4 1NL–11610–00 PISTON RING SET (STD) 4 4
1NL–11610–10 PISTON RING SET (0.25MM O/S) 4 4 AP 1NL–11610–20 PISTON RING SET (0.50MM O/S) 4 4 AP
5 1FK–11633–00 PIN, PISTON 4 4
5JC1
5JL1
B5
6 93450–19095 CIRCLIP 8 8 7 26H–11650–00 CONNECTING ROD ASSY 4 4 8 26H–1 1654–00 .BOLT, CONNECTING ROD 2 2 9 90179–08327 .NUT 2 2
10 1FK–11656–00 PLANE BEARING, CONNECTING ROD 8 8 UR BLUE
1FK–11656–10 PLANE BEARING, CONNECTING ROD 8 8 UR BLACK 1FK–11656–20 PLANE BEARING, CONNECTING ROD 8 8 UR BROWN 1FK–11656–30 PLANE BEARING, CONNECTING ROD 8 8 UR GREEN 1FK–11656–40 PLANE BEARING, CONNECTING ROD 8 8 UR YELLOW
1FK–11656–50 PLANE BEARING, CONNECTING ROD 8 8 UR PINK 11 90280–05029 KEY, WOODRUFF 1 1 12 90105–12005 BOLT, FLANGE 1 1
FIG. 2 CRANKSHAFT.PISTON
REF. NO.
13 90201–121H0 WASHER, PLATE 1 1 14 1FK–11500–10 BALANCER ASSY 1 1 15 26H–11413–01 PLANE BEARING, BALANCE WEIGHT 4 4 UR BLUE
PART NO. DESCRIPTION REMARKS
26H–11413–11 PLANE BEARING, BALANCE WEIGHT 4 4 UR BLACK
26H–11413–21 PLANE BEARING, BALANCE WEIGHT 4 4 UR BROWN
26H–11413–31 PLANE BEARING, BALANCE WEIGHT 4 4 UR GREEN
26H–11413–41 PLANE BEARING, BALANCE WEIGHT 4 4 UR YELLOW
26H–11413–51 PLANE BEARING, BALANCE WEIGHT 4 4 UR PINK
26H–11413–61 PLANE BEARING, BALANCE WEIGHT 4 4 UR RED
5JC1
5JL1
B6
FIG. 3 VALVE
REF. NO.
10 26H–12168–00 PAD, ADJUSTING (2.00) 16 16 UR
PART NO. DESCRIPTION REMARKS
1 26H–12111–11 VAL VE, INTAKE 8 8 2 26H–12121–1 1 VALVE, EXHAUST 8 8 3 26H–121 16–00 SEAT, VALVE SPRING 16 16 4 26H–12113–00 SPRING, VAL VE INNER 16 16 5 26H–12114–00 SPRING, VAL VE OUTER 16 16 6 4KM–12119–00 SEAL, VALVE STEM 16 16 7 26H–12117–00 RETAINER, VALVE SPRING 16 16 8 4G0–121 18–00 COTTER, VALVE 32 32 9 26H–12153–00–Y0 LIFTER, VAL VE 16 16 UR
26H–12153–00–J0 LIFTER, VALVE(O/S) 16 16 UR
26H–12168–20 PAD, ADJUSTING (2.05) 16 16 UR
26H–12168–40 PAD, ADJUSTING (2.10) 16 16 UR
26H–12168–60 PAD, ADJUSTING (2.15) 16 16 UR
26H–12168–80 PAD, ADJUSTING (2.20) 16 16 UR
5JC1
5JL1
B7
26H–12168–A0 PAD, ADJUSTING (2.25) 16 16 UR
26H–12168–F0 PAD, ADJUSTING (2.30) 16 16 UR
26H–12168–H0 PAD, ADJUSTING (2.35) 16 16 UR
26H–12168–K0 PAD, ADJUSTING (2.40) 16 16 UR
26H–12168–M0 PAD, ADJUSTING (2.45) 16 16 UR
26H–12168–R0 PAD, ADJUSTING (2.50) 16 16 UR
26H–12168–U0 PAD, ADJUSTING (2.55) 16 16 UR
26H–12168–W0 PAD, ADJUSTING (2.60) 16 16 UR
26H–12168–Y0 PAD, ADJUSTING (2.65) 16 16 UR
26H–12169–10 PAD, ADJUSTING (2.70) 16 16 UR
26H–12169–30 PAD, ADJUSTING (2.75) 16 16 UR
26H–12169–50 PAD, ADJUSTING (2.80) 16 16 UR
FIG. 3 VALVE
REF. NO.
10 26H–12169–70 PAD, ADJUSTING (2.85) 16 16 UR
PART NO. DESCRIPTION REMARKS
26H–12169–90 PAD, ADJUSTING (2.90) 16 16 UR
26H–12169–E0 PAD, ADJUSTING (2.95) 16 16 UR
26H–12169–G0 PAD, ADJUSTING (3.00) 16 16 UR
26H–12169–J0 PAD, ADJUSTING (3.05) 16 16 UR
26H–12169–L0 PAD, ADJUSTING (3.10) 16 16 UR
26H–12169–N0 PAD, ADJUSTING (3.15) 16 16 UR
26H–12169–T0 PAD, ADJUSTING (3.20) 16 16 UR
5JC1
5JL1
B8
FIG. 4 CAMSHAFT.CHAIN
REF. NO.
10 26H–12252–00 DAMPER, CHAIN 2 2 2 11 26H–12233–00 PLATE, GUIDE STOPPER 1 1 1 12 95817–08025 BOLT, FLANGE 1 1 13 26H–12210–03 TENSIONER ASSY, CAM CHAIN 2 2 14 3JP–12213–01 GASKET, TENSIONER CASE 2 2 15 91317–06020 BOLT 4 4
PART NO. DESCRIPTION REMARKS
1 4XY–12171–00 CAMSHAFT 1 2 2 2 4XY–12181–00 CAMSHAFT 2 2 2 3 4XY–12177–00 SPROCKET, CAM CHAIN 2 2 4 4XY–12176–00 SPROCKET, CAM CHAIN 2 2 5 90105–07342 BOLT, FLANGE 8 8 6 94590–441 18 CHAIN (BF05M–118L) 2 2 7 94600–02001 .JOINT, CHAIN (BF05M) 1 1 TSUBAKIMOTO 8 26H–12241–00 GUIDE, STOPPER 2 2 2 9 26H–12251–00 DAMPER, CHAIN 1 2 2
5JC1
5JL1
B9
FIG. 5 WATER PUMP
REF. NO.
10 93211–16591 .O–RING 1 1 11 91314–06030 .BOLT 2 2 12 90340–14132 .PLUG, STRAIGHT SCREW 1 1 13 214–11198–01 .GASKET 1 1 14 90445–05278 .HOSE (L200) 1 1 15 353–13552–01 .NOZZLE 1 1
PART NO. DESCRIPTION REMARKS
1 4NK–12420–03 WATER PUMP ASSY 1 1 2 1FK–12450–00 .IMPELLER SHAFT ASSY 1 1 3 93603–14026 .PIN, DOWEL 1 1 4 26H–12459–00 .GEAR, IMPELLER SHAFT (31T) 1 1 5 99009–10400 .CIRCLIP 2 2 6 93306–00006 .BEARING (B6000) 1 1 7 93101–10090 .OIL SEAL 1 1 8 11H–12438–00 .SEAL, MECHANICAL 1 1 9 4NK–W1241–02 .COVER, HOUSING 1 1
5JC1
5JL1
B10
16 4NK–12449–00 GASKET, WATER PUMP 1 1 17 91314–06025 BOLT 4 4 18 99530–10114 PIN, DOWEL 2 2 19 91314–06080 BOLT 3 3 20 4XY–12483–00 PIPE 3 1 1 21 93210–23787 O–RING 1 1 22 91314–06014 BOLT 2 2 23 4XY–12417–00 HOUSING, THERMOSTAT 1 1 24 90480–10517 GROMMET 1 1 25 4XY–1244E–00 BRACKET 1 1 1 26 1AE–12410–00 THERMOSTAT ASSY 1 1 27 4XY–12413–00 COVER, THERMOSTAT 1 1
FIG. 5 WATER PUMP
REF. NO.
28 93210–49046 O–RING 1 1 29 91317–06020 BOLT 2 2
PART NO. DESCRIPTION REMARKS
5JC1
5JL1
B11
FIG. 6 RADIATOR. HOSE
REF. NO.
10 90480–19283 GROMMET 1 1 11 95827–06045 BOLT, FLANGE 2 2 12 90480–16284 GROMMET 1 1 13 90445–09123 HOSE 1 1 14 90467–08003 CLIP 2 2 15 90464–25267 CLAMP 2 2
PART NO. DESCRIPTION REMARKS
1 4XY–12578–00 HOSE 3 1 1 2 90450–28014 HOSE CLAMP ASSY 2 2 3 4XY–12461–00 RADIATOR ASSY 1 1 4 4XY–12405–00 BLOWER ASSY 1 1 5 1AA–12561–00 PLUG,DRAIN COCK 1 1 6 1AA–12435–00 GASKET 1 1 7 90119–06044 BOLT, WITH WASHER 3 3 8 4XY–12465–00 DAMPER, RADIATOR 1 1 9 90387–0614X COLLAR 2 2
5JC1
5JL1
B12
16 4XY–12576–00 HOSE 1 1 1 17 90467–23109 CLIP 1 1 18 90450–28014 HOSE CLAMP ASSY 1 1 19 4XY–12485–00 PIPE 5 1 1 20 93210–18417 O–RING 1 1 21 91317–06012 BOLT 1 1 22 4XY–12579–00 HOSE 4 1 1 23 90450–38040 HOSE CLAMP ASSY 2 2 24 4XY–12577–00 HOSE 2 1 1 25 90467–23109 CLIP 2 2 26 26H–1246A–03 COVER 1 1 1 27 26H–1246E–03 COVER 2 1 1
FIG. 6 RADIATOR. HOSE
REF. NO.
28 26H–12428–00 GASKET, HOUSING COVER 2 1 1 29 91314–06016 BOLT 4 4 30 26H–12427–00 GASKET, HOUSING COVER 1 1 1 31 4XY–11166–00 PIPE, BREATHER 1 1 1 32 90467–14015 CLIP 2 2 33 4NK–12615–00 BOLT 4 4 34 91314–06040 BOLT 2 2 35 4XY–12589–00 HOSE 6 1 1 36 90450–28014 HOSE CLAMP ASSY 2 2 37 4XY–12484–00 PIPE 4 1 1 38 93210–18417 O–RING 1 1 39 91317–06012 BOLT 1 1 40 4XY–12588–00 HOSE 5 1 1 41 90450–38040 HOSE CLAMP ASSY 2 2 42 4XY–12551–00 HOSE 7 1 1
PART NO. DESCRIPTION REMARKS
5JC1
5JL1
B13
43 90467–11090 CLIP 2 2 44 95827–06012 BOLT, FLANGE 2 2 45 4XY–12481–00 PIPE 1 1 1 46 97027–05010 BOLT 2 2 47 92907–05600 WASHER, PLATE 2 2 48 4NK–12590–00 CONDUCTION ASSY 1 1 49 3XP–12462–00 .CAP, RADIATOR 1 1 50 4XY–12482–00 PIPE 2 1 1 51 93210–18417 O–RING 1 1 52 91317–06012 BOLT 1 1 53 95027–06012 BOLT, FLANGE 1 1 54 92907–06600 WASHER, PLATE 1 1
FIG. 7 OIL PUMP
REF. NO.
PART NO. DESCRIPTION REMARKS
1 26H–13300–02 OIL PUMP ASSY 1 1 2 26H–13325–00 .GEAR, PUMP DRIVEN (28T) 1 1 3 99009–11400 .CIRCLIP 1 1 4 99530–101 14 PIN, DOWEL 2 2 5 91317–06025 BOLT 3 3 6 26H–13351–01 GEAR, PUMP IDLE 1 (16T) 1 1 7 26H–13342–00 SHAFT, IDLE GEAR 1 1 8 26H–13361–00 GEAR, PUMP IDLE 2 (15T) 1 1 9 99009–12400 CIRCLIP 2 2
5JC1
5JL1
B14
FIG. 8 OIL CLEANER
REF. NO.
10 95817–06012 BOLT, FLANGE 2 2 11 26H–13161–00 PIPE, DELIVERY 1 1 1 12 93210–14579 O–RING 2 2 13 3JP–13414–01 GASKET, STRAINER COVER 1 1 14 90340–14132 PLUG, STRAIGHT SCREW 1 1 15 214–11198–01 GASKET 1 1
PART NO. DESCRIPTION REMARKS
1 3FV–13440–00 ELEMENT ASSY, OIL CLEANER 1 1 2 90401–20145 BOLT, UNION 1 1 3 26H–13417–01 COVER, STRAINER 1 1 4 26H–Y1319–10 DELIVERY PIPE ASS’Y 1 1 5 93210–13361 .O–RING 1 1 6 93210–14637 .O–RING 1 1 7 93210–06667 .O–RING 4 4 8 26H–15365–00 .GROMMET 2 2 9 26H–15366–01 GROMMET 1 1
5JC1
5JL1
B15
16 91317–06030 BOLT 12 12 17 26H–13337–01 PLATE, BAFFLE LOWER 1 1 18 95817–06012 BOLT, FLANGE 2 2 19 26H–13181–03 PIPE, DELIVERY 3 1 1 20 90401–08038 BOLT, UNION 2 2 21 90430–08119 GASKET 4 4 22 90401–10108 BOLT, UNION 1 1 23 90201–10128 WASHER, PLATE 2 2 24 99530–08016 PIN, DOWEL 2 2 25 26H–13171–00 PIPE, DELIVERY 2 1 1 26 93210–06667 O–RING 2 2 27 26H–13416–01 PIPE, OIL 1 1 1
FIG. 8 OIL CLEANER
REF. NO.
28 26H–13476–00 .GASKET 1 1 29 90401–08093 BOLT, UNION 1 1 30 90430–08119 GASKET 2 2 31 90465–08193 CLAMP 1 1 32 1FK–13151–00 STAY 1 1 33 95817–06012 BOLT, FLANGE 1 1 34 90462–10226 CLAMP 1 1 35 4NK–13782–00 STAY 1 1 36 90461–15100 CLAMP 1 1 37 91317–05010 BOLT 1 1
PART NO. DESCRIPTION REMARKS
5JC1
5JL1
C2
FIG. 9 INTAKE
REF. NO.
10 4XY–14411–00 CASE, AIR CLEANER 1 1 1 11 4XY–14417–00 COVER 1 1 1 12 4XY–14453–00 JOINT, AIR CLEANER 1 2 2 13 90460–58204 CLAMP, HOSE 2 2 14 4XY–14457–00 SEAL 1 1 15 97707–50120 SCREW, TAPPING 2 2
PART NO. DESCRIPTION REMARKS
1 4XY–13586–00 JOINT, CARBURETOR1 2 2 2 4XY–13596–00 JOINT, CARBURETOR2 2 2 3 16G–13569–00 PLUG, BLIND 2 2 4 90467–10039 CLIP 2 2 5 91317–06020 BOLT 6 6 6 91317–06016 BOLT 2 2 7 4XY–13575–00 BAND 4 4 8 4XY–13971–00 PIPE, FUEL 1 1 1 9 90467–13123 CLIP 2 2
5JC1
5JL1
C3
16 4XY–14421–00 CASE, AIR CLEANER 2 1 1 17 4XY–14418–00 COVER 2 1 1 18 4XY–14453–00 JOINT, AIR CLEANER 1 2 2 19 90460–58204 CLAMP, HOSE 2 2 20 4XY–14457–00 SEAL 1 1 21 97707–50120 SCREW, TAPPING 2 2 22 4XY–14485–00 PIPE, JOINT 1 1 23 97707–50116 SCREW, TAPPING 2 2 24 90445–115J9 HOSE (L340) 1 1 25 90467–11106 CLIP 3 3 26 4X7–2149Y–00 FILTER ASSY 1 1 27 2UJ–14419–00 PIPE 1 1
FIG. 9 INTAKE
REF. NO.
28 91314–06035 BOLT 1 1 29 4XY–14431–00 SILENCER, INTAKE 1 1 1 30 4XY–1442A–00 COVER, CLEANER CASE 3 1 1 31 4XY–14437–00 DUCT 1 1 32 4XY–14451–00 ELEMENT, AIR CLEANER 1 1 33 4XY–14452–00 SEAL 1 1 34 97707–50125 SCREW, TAPPING 2 2 35 97707–50140 SCREW, TAPPING 5 5 36 97707–50116 SCREW, TAPPING 2 2 37 90461–05003 CLAMP 1 1 38 95804–06012 BOLT, FLANGE 4 4 39 4XY–14431–00 SILENCER, INTAKE 1 1 1 40 4XY–1442A–00 COVER, CLEANER CASE 3 1 1 41 4XY–14437–00 DUCT 1 1 42 4XY–14451–00 ELEMENT, AIR CLEANER 1 1
PART NO. DESCRIPTION REMARKS
5JC1
5JL1
C4
43 4XY–14452–00 SEAL 1 1 44 97707–50125 SCREW, TAPPING 2 2 45 97707–50140 SCREW, TAPPING 5 5 46 97707–50116 SCREW, TAPPING 2 2 47 90461–05003 CLAMP 1 1 48 4XY–1441A–00 COVER, CLEANER CASE 1 1 1 49 4XY–14463–00 JOINT, AIR CLEANER 2 1 1 50 90183–06069 NUT, SPRING 1 1 51 4XY–14455–00 BAND 1 1 52 90460–65169 CLAMP, HOSE 2 2 53 4XY–14454–00 JOINT 2 2 54 90460–65169 CLAMP, HOSE 4 4
FIG. 9 INTAKE
REF. NO.
55 4XY–82361–00 CLAMP, CORD 1 1 56 4XY–82362–00 CLAMP, CORD 2 1 1 57 4XY–82388–01 PLATE 2 2 58 97707–50140 SCREW, TAPPING 2 2 59 97707–50125 SCREW, TAPPING 6 6
PART NO. DESCRIPTION REMARKS
5JC1
5JL1
C5
FIG. 10 AIR INDUCTION SYSTEM
REF. NO.
10 4XY–14840–00 AIR CUT VALVE ASS’Y 1 1 11 90462–20188 CLAMP 1 1 12 98507–06014 SCREW 1 1 13 92907–06600 WASHER, PLATE 1 1 14 4XY–14868–00 BRACKET 2 1 1 15 95707–06500 NUT, FLANGE 2 2
PART NO. DESCRIPTION REMARKS
1 4KM–14714–01 GASKET, MUFFLER 2 2 2 4XY–14872–00 PIPE 2 1 1 3 4XY–14881–00 HOSE, BEND 1 1 1 4 4XY–14881–10 HOSE, BEND 1 1 1 5 90468–08104 CLIP 4 4 6 4XY–14808–00 REED VALVE ASSY 1 1 7 95827–06012 BOLT, FLANGE 2 2 8 4XY–14882–10 HOSE, BEND 2 1 1 9 90467–19160 CLIP 2 2
5JC1
5JL1
C6
16 4XY–14882–00 HOSE, BEND 2 1 1 17 90467–24096 CLIP 2 2 18 90464–25217 CLAMP 1 1 19 90445–086K4 HOSE (L985) 1 1 20 90467–08092 CLIP 2 2 21 90464–25267 CLAMP 1 1 22 4XY–14857–00 CASE, AIR CLEANER 1 1 23 4XY–14858–00 CAP, CASE 1 1 24 95307–05600 NUT 1 1 25 92907–05200 WASHER 1 1 26 90202–05057 WASHER, PLATE 1 1 27 4XY–14883–00 HOSE, BEND 3 1 1
FIG. 10 AIR INDUCTION SYSTEM
REF. NO.
28 90467–20030 CLIP 1 1 29 95827–06012 BOLT, FLANGE 2 2 30 4KM–14714–01 GASKET, MUFFLER 2 2 31 4XY–14873–00 PIPE 3 1 1 32 4XY–14874–00 PIPE 4 1 1 33 91317–06012 BOLT 2 2 34 92907–06600 WASHER, PLATE 2 2 35 4XY–14886–00 HOSE, BEND 6 1 1 36 4XY–14886–10 HOSE, BEND 6 1 1 37 90468–08104 CLIP 4 4 38 4XY–14808–10 REED VALVE ASSY 1 1 39 95807–06012 BOLT, FLANGE 1 1 40 4XY–14884–00 HOSE, BEND 4 1 1 41 90467–19160 CLIP 2 2 42 4XY–14875–00 PIPE 5 1 1
PART NO. DESCRIPTION REMARKS
5JC1
5JL1
C7
43 95817–06012 BOLT, FLANGE 1 1 44 4XY–14884–10 HOSE, BEND 4 1 1 45 90467–19160 CLIP 2 2 46 4XY–14840–10 AIR CUT VALVE ASS’Y 1 1 47 90462–20188 CLAMP 1 1 48 98507–06016 SCREW 1 1 49 92907–06100 WASHER, SPRING 1 1 50 92907–06600 WASHER, PLATE 1 1 51 4XY–14885–00 HOSE, BEND 5 1 1 52 90467–24096 CLIP 2 2 53 90445–091J2 HOSE (L685) 1 1 54 90467–08092 CLIP 2 2
FIG. 10 AIR INDUCTION SYSTEM
REF. NO.
55 4XY–14857–10 CASE, AIR CLEANER 1 1 56 4XY–14858–10 CAP, CASE 1 1 57 97707–50112 SCREW, TAPPING 2 2 58 97707–50114 SCREW, TAPPING 1 1 59 90201–05725 WASHER, PLATE 1 1 60 4XY–14887–10 HOSE, BEND 7 1 1 61 90467–20030 CLIP 1 1 62 4XY–1479H–00 COVER, 1 1 1 63 4XY–14829–00 SEAL, DUST 1 1 64 4XY–14855–00 SEAL, DUST 1 1 65 91317–06016 BOLT 2 2
PART NO. DESCRIPTION REMARKS
5JC1
5JL1
C8
FIG. 11 CARBURETOR
REF. NO.
10 98507–04014 ..SCREW 2 2 11 92907–04100 ..WASHER, SPRING 2 2 12 91317–05012 ..BOLT 3 3 13 4KP–14191–00 ..PLUG, DRAIN 1 1 14 5DM–24411–00 ..DIAPHRAGM 1 1 15 4XY–14933–00 ..SPRING, DIAPHRAGM 1 1
PART NO. DESCRIPTION REMARKS
1 5JC–14900–00 CARBURETOR ASSY 1 1 2 5JC–14901–00 .CARBURETOR ASSY 1 1 1 3 5JC–14902–00 .CARBURETOR ASSY 2 1 1 4 5JC–14903–00 .CARBURETOR ASSY 3 1 1 5 5JC–14904–00 .CARBURETOR ASSY 4 1 1 6 4KM–14216–00 ..SCREW 2 2 7 354–14147–00 ..O–RING 1 1 8 5AP–14940–00 ..DIAPHRAGM ASSY 1 1 9 4XY–14589–00 ..SPRING 1 1
5JC1
5JL1
C9
16 5DM–14112–00 ..VALVE, THROTTLE 1 1 1 17 5JC–1490J–00 ..NEEDLE SET 1 1 18 4XY–14105–00 ..PILOT SCREW SET 1 1 19 98507–05018 ..SCREW 2 2 20 92907–05100 ..WASHER, SPRING 2 2 21 4KM–14194–00 ..RING 2 2 22 4SV–14985–00 ..FLOAT 1 1 23 4KM–14107–15 ..NEEDLE VALVE SET 1 1 24 1FN–14565–00 ..SCREW 1 1 25 4XV–14562–00 ..O–RING 1 1 26 1HX–14231–17 ..JET, MAIN (# 85) 1 1 27 1HX–14231–28 ..JET, MAIN (#140) 1 1
FIG. 11 CARBURETOR
REF. NO.
28 4KM–14142–15 ..JET,PILOT (# 15) 1 1 29 3G2–1423A–75 ..JET, MAIN (#122.5) 1 1 UR #1,2
30 4SV–1410A–00 ..STARTER SET 1 1 31 4XY–81517–00 .WIRE, SUB LEAD 1 1 32 35H–14139–00 .CLIP, PIPE 4 4 33 4XY–14159–00 .CLIP 1 1 34 98507–05006 .SCREW 2 2 35 4WM–14565–00 .SCREW 2 2 36 4XY–85885–00 .THROTTLE SENSOR ASSY 1 1 37 5DM–14935–00 .SPRING 2 2 38 4XY–14148–00 .PIPE 2 2 39 98507–05010 .SCREW 2 2 40 92907–05100 .WASHER, SPRING 2 2
PART NO. DESCRIPTION REMARKS
3G2–1423A–74 ..JET, MAIN (#117.5) 1 1 UR #3
3G2–14231–24 ..JET, MAIN (#120) 1 1 UR#4
5JC1
5JL1
C10
41 3EN–1490K–00 .STOP SCREW SET 2 2 42 3EN–14997–00 .SEAL 4 4 43 5DM–14396–10 .PIPE 2 2 44 4XY–14251–00 .NIPPLE 2 2 45 90464–10075 .CLAMP 1 1 46 4XY–14349–00 .PIPE 2 2 47 4XY–14349–10 .PIPE 1 1 48 4NK–14137–00 .CLIP 2 2 49 4XY–14148–10 .PIPE 4 4 50 98507–05020 .SCREW 1 1 51 4XY–14103–00 .THROTTLE SCREW SET 1 1 52 4XY–14137–00 .CLIP 2 2
FIG. 11 CARBURETOR
REF. NO.
53 4XY–14139–00 .CLIP, PIPE 1 1 54 4XY–14565–00 .SCREW 1 1 55 90201–085R5 .WASHER, PLATE 4 4 56 4NK–14327–00 .PACKING 4 4 57 4XY–24453–10 .SCREW 4 4 58 4XY–14261–00 .HOLDER 1 1 59 4XY–14286–00 .SPRING 1 1 60 4TR–83790–00 .HEATER ASSY (15W) 4 4 61 4KG–14285–00 .WASHER 1 1 62 3JD–14197–00 .PIPE 2 2 63 4FU–14197–00 .PIPE 2 2 64 95307–06600 .NUT 4 4
PART NO. DESCRIPTION REMARKS
5JC1
5JL1
C11
FIG. 12 EXHAUST
REF. NO.
10 97080–06008 .BOLT 1 1 11 92990–06600 .WASHER, PLATE 1 1 12 4XY–14730–00 CHAMBER ASSY 1 1 13 4BH–14714–00 .GASKET, MUFFLER 2 2 14 95024–08020 .BOLT, FLANGE 2 2 15 92990–06600 .WASHER, PLATE 1 1
PART NO. DESCRIPTION REMARKS
1 4YE–14614–00 FLANGE, EXHAUST PIPE 2 2 2 4NK–14620–00 EXHAUST PIPE ASSY 2 1 1 3 4NK–14714–00 .GASKET, MUFFLER 2 2 4 92017–08025 .BOLT, BUTTON HEAD 2 2 5 97080–06008 .BOLT 1 1 6 92990–06600 .WASHER, PLATE 1 1 7 4NK–14650–00 EXHAUST PIPE ASSY 4 1 1 8 4NK–14714–00 .GASKET, MUFFLER 2 2 9 92017–08025 .BOLT, BUTTON HEAD 2 2
5JC1
5JL1
C12
16 97080–06008 .BOLT 1 1 17 116–27114–00 .STOPPER, MAIN STAND 1 1 18 4XY–14730–10 CHAMBER ASSY 1 1 19 4BH–14714–00 .GASKET, MUFFLER 2 2 20 95024–08020 .BOLT, FLANGE 2 2 21 92990–06600 .WASHER, PLATE 1 1 22 97080–06008 .BOLT 1 1 23 4KG–14612–00 NUT, RING 2 2 24 90179–08442 NUT 8 8 25 3GD–14613–00 GASKET, EXHAUST PIPE 4 4 26 5JC–14710–00 MUFFLER ASSY 1 1 1 27 3XW–14714–00 .GASKET, MUFFLER 1 1
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