YAMAHA XVS650 PARTS CATALOGUE 02
XVS650
(4VRE)
EUROPE
XVS650
(4XRE)
EUROPE
1A4VR−300E1
XVS650
PARTS CATALOGUE
E2001 by Yamaha Motor Co., Ltd.
1st Edition, Jul. 2001
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan
3
A
A
4
FOREWORD
This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and
part names correctly.
XVS650(4VRE/4XRE)
1. Modifications or additions which have been made after issue of the Parts
Catalogue will be announced in the Yamaha Parts News.
It is advisable that you make necessary corrections to the Parts Catalogue
according to the Yamaha Parts News.
2. Abbreviations
The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in
front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4. Number of component for assembly
The numeral appearing to the right of each component part indicates the
quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
2F5−83310−60 FRONT FLASHER LIGHT ASSY 2
115−83311−60 .BULB (6V−18W) 1
1M1−83309−60 .REFLECTOR 1
5. Applicable colors of graphics are represented in the “REMARKS” as shown
below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4−24110−00−X5 FUEL TANK COMP. 1 MXR
3J1−24240−10 .GRAPHIC, FUEL TANK 1 FOR MXR
6. Applicable Serial No.
Engine Serial No. Frame Serial No.
7. Note that the illustrations for reference in finding parts numbers, not to be
used for assembling. When assembling, please use the applicable service
manual.
8. The asterisk (*) before a reference number indicates modification items
after the first edition.
A
5
MODEL LABEL
VRE
XRE
(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross−refer the “model code −
production code No.” in the catalogue to the “model code − production code No.
“indicated on the Model Label affixed onto the product concemed.
(2) “Model Label”Indication
ab
xxxx – xxx
c
x
(3) Model Label Affixing Location
a: Model Type Code
b: Production Code No.
c: Colouring Type
4TW1–010
A
(4) Model Code − Production Code Number of Model Listed in This Parts Catalog
Model
Code
4
4
Production
Code No.
020 AUSTRIA
030 BELGIUM
040
050
070 ENGLAND
080 GREECE
090 ITALY
100 HOLLAND
110 PORTUGAL
120 SWEDEN
040 ENGLAND
050 HOLLAND
Country
(destination)
SWITZERLAND
DENMARK
FINLAND
NORWAY
Model
Code
Production
Code No.
(destination)
Country
(5) Colouring Information
Model
Code
4VRE
4XRE
6
A
Colouring type
code
A 0033 YAMAHA BLACK YB
B 0660 SILVER METALLIC 1 SM1
Colour
code
Colour Name
Abbrevi-
ation
ENGINE
CYLINDER HEAD B2...................................
CYLINDER B4.........................................
CRANKSHAFT. PISTON B5..............................
VALVE B6.............................................
CAMSHAFT. CHAIN B7.................................
OIL PUMP B8..........................................
INTAKE B9............................................
CARBURETOR B11.....................................
EXHAUST B13..........................................
CRANKCASE B15.......................................
CRANKCASE COVER 1 C3..............................
STARTER CLUTCH C5..................................
CLUTCH C6...........................................
TRANSMISSION C8....................................
MIDDLE DRIVE GEAR C9...............................
SHIFT CAM. FORK C10..................................
SHIFT SHAFT C11......................................
CHASSIS
FRAME C12............................................
FENDER C14...........................................
SIDE COVER D2.......................................
REAR ARM. SUSPENSION D4...........................
DRIVE SHAFT D5......................................
STEERING D7.........................................
FRONT FORK D8......................................
FUEL TANK D10........................................
SEAT D12..............................................
FRONT WHEEL D13.....................................
CONTENTS
FRONT BRAKE CALIPER D14............................
REAR WHEEL D15......................................
STEERING HANDLE. CABLE E3.........................
FRONT MASTER CYLINDER E4.........................
STAND. FOOTREST E5.................................
GENERATOR E8.......................................
FLASHER LIGHT E9....................................
METER E11............................................
HEADLIGHT E12........................................
TAILLIGHT E13.........................................
HANDLE SWITCH. LEVER E14...........................
ELECTRICAL 1 E15.....................................
ELECTRICAL 2 F3.....................................
INDEX
NUMERICAL INDEX M1.................................
FIG. 1 CYLINDER HEAD
REF.
NO.
10 90201−10131 WASHER, PLATE 8 8
11 95707−10500 NUT, FLANGE 8 8
12 4TR−11142−00 BRACKET, CYLINDER HEAD COVER 2 1 1
13 4TR−11152−00 BRACKET, CYLINDER HEAD COVER 1 1
14 4TR−1111F −00 PLATE 1 1
15 4TR−1112F−00 PLATE 2 1 1
PART NO. DESCRIPTION REMARKS
1 5BN−11101−10 CYLINDER HEAD ASSY 1 1
24H7−11133−10 .GUIDE, INTAKE VALVE 2 2
3 93440−12052 .CIRCLIP 2 2
4 4XP−11101−11 CYLINDER HEAD ASSY 1 1
54H7−11133−10 .GUIDE, INTAKE VALVE 2 2
6 93440−12052 .CIRCLIP 2 2
7 99530−17016 PIN, DOWEL 4 4
8 4VR−11181−10 GASKET, CYLINDER HEAD 1 2 2
9 90179−10395 NUT 8 8
4VRE
4XRE
B
16 4TR−1135A−00 BRACKET 1 1
17 90176−08080 NUT , CROWN 2 2
18 90201−08609 WASHER, PLATE 2 2
19 90110−08019 BOLT, HEXAGON SOCKET HEAD 4 4
20 95617−08630 BOLT, STUD 4 4
21 4TR−11187−11 COVER, CYLINDER HEAD SIDE 3 1 1
22 4TR−11186−11 COVER, CYLINDER HEAD SIDE 2 1 1
23 22U−11165−00 PLATE, BREATHER 1 1
24 93210−89568 O−RING 1 1
25 4TR−11166−00 PIPE, BREATHER 1 1 1
26 90467−14015 CLIP 2 2
27 93211−00612 O−RING 2 2
2
FIG. 1 CYLINDER HEAD
REF.
NO.
28 91314−06035 BOLT 4 4
29 22U−11186−00 COVER, CYLINDER HEAD SIDE 2 2 2
30 22U−11187−00 COVER, CYLINDER HEAD SIDE 3 2 2
31 93210−62446 O−RING 4 4
32 97027−06016 BOLT 6 6
33 92907−06600 WASHER, PLATE 6 6
34 97024−06016 BOLT 2 2
35 92904−06600 WASHER 2 2
36 90401−16166 BOLT, UNION 4 4
37 90430−17168 GASKET 4 4
38 22U−1111F −01 PLATE 2 2
39 90215−08229 WASHER, LOCK 2 2
40 90109−08782 BOLT 2 2
41 90109−08781 BOLT 2 2
42 94701−00262 PLUG, SPARK (NGK DPR7EA 9) 2 2
PART NO. DESCRIPTION REMARKS
4VRE
4XRE
B
43 90480−13018 GROMMET 2 2
3
FIG. 2 CYLINDER
REF.
NO.
10 4VR−1111N−00 COVER 2 1 1
11 90480−13018 GROMMET 6 6
12 90119−06118 BOLT, WITH WASHER 6 6
13 90387−06043 COLLAR 4 4
14 90149−06302 SCREW 8 8
PART NO. DESCRIPTION REMARKS
1 4VR−11310−11 CYLINDER 1 1
2 4VR−11320−11 CYLINDER 2 1 1
3 93210−84724 O−RING 2 2
4 91317−06085 BOLT 1 1
5 90110−06011 BOLT, HEXAGON SOCKET HEAD 1 1
6 4VR−11351−00 GASKET, CYLINDER 2 2
7 4VR−11191−00 COVER, CYLINDER HEAD 1 1 1
8 4VR−11192−00 COVER, CYLINDER HEAD 2 1 1
9 4VR−11190−00 COVER, CYLINDER HEAD 1 1 1
4VRE
4XRE
B
4
FIG. 3 CRANKSHAFT. PISTON
REF.
NO.
PART NO. DESCRIPTION REMARKS
1 4VR−11411−00 CRANKSHAFT 1 1
2 4VR−11631−01−A0 PISTON (STD) 2 2
4VR−11636−00 PISTON (0.50MM O/S) 2 2 AP
4VR−11638−00 PISTON (1.00MM O/S) 2 2 AP
3 4VR−11603−00 PISTON RING SET (STD) 2 2
4VR−11605−00 PISTON RING SET (0.50MM O/S) 2 2 AP
4VR−11607−00 PISTON RING SET (1.00MM O/S) 2 2 AP
4 3LD−11633−00 PIN, PISTON 2 2
5 93450−22027 CIRCLIP 4 4
6 4VR−11650−00 CONNECTING ROD ASSY 2 2
7 22U−11654−00 .BOLT, CONNECTING ROD 2 2
8 90179−08327 .NUT 2 2
9 3LD−11656−00 PLANE BEARING, CONNECTING ROD 4 4 UR BLUE
3LD−11656−10 PLANE BEARING, CONNECTING ROD 4 4 UR BLACK
3LD−11656−20 PLANE BEARING, CONNECTING ROD 4 4 UR BROWN
4VRE
4XRE
B
3LD−11656−30 PLANE BEARING, CONNECTING ROD 4 4 UR GREEN
10 90280−05048 KEY, WOODRUFF 1 1
5
FIG. 4 VALVE
REF.
NO.
10 22U−12159−00 SCREW, VALVE ADJUSTING 4 4
11 90170−06128 NUT 4 4
PART NO. DESCRIPTION REMARKS
1 4VR−12111−00 VALVE, INTAKE 2 2
2 4VR−12121−00 VALVE, EXHAUST 2 2
3 3Y1−12116−00 SEAT, VALVE SPRING 4 4
4 3Y1−12114−01 SPRING, VALVE OUTER 4 4
5 1J7−12119−01 SEAL, VALVE STEM 4 4
6 3Y1−12117−01 RETAINER, VALVE SPRING 4 4
7 1J7−12118−00 COTTER, VALVE 8 8
8 22U−12151−00 ARM, VALVE ROCKER 4 4
9 22U−12156−01 SHAFT, ROCKER 2 4 4
4VRE
4XRE
B
6
FIG. 5 CAMSHAFT. CHAIN
REF.
NO.
10 11H−12210−02 TENSIONER ASSY, CAM CHAIN 2 2
11 3BT−12213−00 GASKET, TENSIONER CASE 2 2
12 91314−06025 BOLT 4 4
13 4VR−12231−00 GUIDE, STOPPER 1 2 2
14 22U−12241−00 GUIDE, STOPPER 2 2 2
15 97027−06016 BOLT 4 4
PART NO. DESCRIPTION REMARKS
1 4VR−12171−00 CAMSHAFT 1 1 1
2 4VR−12181−00 CAMSHAFT 2 1 1
3 22U−11145−00 PLATE, BREATHER 2 1 1
4 90201−10591 WASHER, PLATE 2 2
5 90101−10303 BOLT 2 2
6 93605−10108 PIN, DOWEL 2 2
7 90380−28131 BUSH, SOLID 2 2
8 94591−41118 CHAIN 2 2
9 22U−12176−01 SPROCKET, CAM CHAIN 2 2
4VRE
4XRE
B
16 92907−06600 WASHER, PLATE 4 4
7
FIG. 6 OIL PUMP
REF.
NO.
10 93210−15151 O−RING 2 2
11 91314−06025 BOLT 1 1
12 91314−06020 BOLT 2 2
PART NO. DESCRIPTION REMARKS
1 4VR−13300−00 OIL PUMP ASSY 1 1
2 93210−10096 O−RING 1 1
3 91317−06030 BOLT 3 3
4 4VR−13325−00 GEAR, PUMP DRIVEN 1 1
5 99009−11400 CIRCLIP 1 1
6 22U−13324−00 GEAR, DRIVE (24T) 1 1
7 4TR−13410−00 STRAINER HOUSING ASSY 1 1
8 4VR−13417−00 COVER, STRAINER 1 1
9 22U−13415−00 SEAL, OIL STRAINER 1 1
4VRE
4XRE
B
8
FIG. 7 INTAKE
REF.
NO.
10 97707−50125 SCREW, TAPPING 4 4
11 4TR−14437−00 DUCT 1 1
12 4TR−14451−00 ELEMENT, AIR CLEANER 1 1
13 4TR−14463−00 JOINT, AIR CLEANER 2 1 1
14 4TR−14456−00 BAND 1 1
15 4TR−14421−00 CASE, AIR CLEANER 2 1 1
PART NO. DESCRIPTION REMARKS
1 4TR−13586−01 JOINT, CARBURETOR 1 1 1
2 4TR−13596−01 JOINT, CARBURETOR 2 1 1
3 16G−13569−00 PLUG, BLIND 1 1
4 90467−10039 CLIP 1 1
5 93210−36769 O−RING 2 2
6 91317−06020 BOLT 4 4
7 4TR−13474−00 BAND 2 2
8 4TR−14411−00 CASE, AIR CLEANER 1 1 1
9 4TR−14417−00 COVER 1 1 1
4VRE
4XRE
B
16 92014−05016 BOLT, BUTTON HEAD 3 3
17 4TR−14452−00 SEAL 2 2
18 4TR−1440G−00 JOINT, AIR FILTER 2 1 1
19 90445−11587 HOSE (L100) 1 1
20 90467−11106 CLIP 2 2
21 90338−08174 PLUG 1 1
22 4TR−14413−00 STAY 1 1
23 4VR−14431−00 SILENCER, INTAKE 1 1 1
24 4TR−14453−00 JOINT, AIR CLEANER 1 2 2
25 90460−53200 CLAMP, HOSE 2 2
26 4TR−1440F−00 JOINT, AIR FILTER 1 1 1
27 4TR−13575−00 BAND 1 1
9
FIG. 7 INTAKE
REF.
NO.
28 4VR−13594−00 COVER, MANIFOLD 2 1 1
29 97707−40106 SCREW, TAPPING 7 7
30 4TR−14455−00 BAND 1 1
31 4TR−14499−00 STAY 2 1 1
32 90480−13398 GROMMET 1 1
33 91317−06016 BOLT 2 2
34 91317−06020 BOLT 2 2
35 92907−06600 WASHER, PLATE 2 2
36 4TR−12682−00 PROTECTOR, HEAT 1 1
PART NO. DESCRIPTION REMARKS
4VRE
4XRE
B
10
FIG. 8 CARBURETOR
REF.
NO.
10 4KM−14142−20 ..JET, PILOT (#20) 1 1
11 3DM−14141−34 ..NOZZLE, MAIN 1 1
12 3G2−14231−18 ..JET, MAIN (#90) 1 1
PART NO. DESCRIPTION REMARKS
1 5BN−14900−31 CARBURETOR ASSY 1
5BN−14900−21 CARBURETOR ASSY 1
2 5BN−14901−31 .CARBURETOR ASSY 1 1 (#1)REAR
5BN−14901−21 .CARBURETOR ASSY 1 1 (#1)REAR
3 5BN−14902−31 .CARBURETOR ASSY 2 1 (#2)FRONT
5BN−14902−21 .CARBURETOR ASSY 2 1 (#2)FRONT
4 4TR−14103−00 ..THROTTLE SCREW SET 1 1 (#2)FRONT
5 4TR−14105−00 ..PILOT SCREW SET 1 1
6 4XP−1490J−00 ..NEEDLE SET 1 1
74DN−1410A−01 ..STARTER SET 1 1
83CF−14107−10 ..NEEDLE VALVE SET 1 1
91HX−14231−20 ..JET,PILOT AIR (#100) 1 1
4VRE
4XRE
B
13 4VR−14933−00 ..SPRING, DIAPHRAGM 1 1
14 5FU−83790−00 ..HEATER ASSY 1 1
15 5FU−83790−20 ..HEATER ASSY 1 1
16 90201−08016 ..WASHER, PLATE 2 2
17 4DH−82103−00 ..TERMINAL 1 1 1 (#1)REAR
18 1HX−14147−00 ..O−RING 1 1
19 1AE−14227−00 ..O−RING 1 1
20 1AE−14261−00 ..HOLDER 1 1
21 1AE−14237−00 ..GASKET 1 1
22 1HX−14565−00 ..SCREW 1 1
23 137−14153−00 ..WASHER, MAIN JET 1 1
24 4TR−14940−00 ..DIAPHRAGM ASSY 1
11
FIG. 8 CARBURETOR
REF.
NO.
24 4XR−14940−00 ..DIAPHRAGM ASSY 1
25 1UY−14565−00 ..SCREW 2 2
26 3KW−14486−00 ..SCREW, ROD 2 2 (#2) FRONT
27 22V−14940−00 ..DIAPHRAGM ASSY 1 1
28 26H−14275−00 ..SPRING 1 1
29 4TR−14348−00 ..PIPE 1 1 1
30 98507−04008 ..SCREW, PAN HEAD 4 4 UR (#1) REAR
31 98507−04014 ..SCREW, PAN HEAD 4 4
32 12R−14191−00 ..PLUG, DRAIN 1 1
33 4TR−14937−00 ..CLIP 1 1
34 1FN−14565−00 ..SCREW 1 1
35 353−14186−00 ..PIN, FLOAT 1 1
36 1HX−14985−00 ..FLOAT 1 1
37 4HM−14239−00 .SEAL 1 1
PART NO. DESCRIPTION REMARKS
98507−04008 ..SCREW, PAN HEAD 2 2 UR (#2) FRONT
4VRE
4XRE
B
38 4TR−1490L−00 .STARTER LEVER SET, 1 1 1
39 3KW−1490K−00 .STOP SCREW SET 1 1
40 36Y−14147−00 .O−RING 4 4
41 1WG−14251−00 .NIPPLE 1 1
42 4TR−14987−00 .HOSE 1 1
43 4KM−24453−00 .SCREW 2 2
44 4NK−85885−00 .THROTTLE POSITION SENSOR ASSY 1 1
45 4TR−81517−00 .WIRE, SUB LEAD 1 1
12
FIG. 9 EXHAUST
REF.
NO.
10 4BH−14714−00 GASKET, MUFFLER 1 1
11 92017−08025 BOLT, BUTTON HEAD 1 1
12 4VR−14704−03 MUFFLER COMP. 2 1 1
13 90101−06576 .BOLT 1 1
14 92990−06600 .WASHER, PLATE 1 1
15 4BH−14714−00 GASKET, MUFFLER 1 1
PART NO. DESCRIPTION REMARKS
1 4TR−14613−00 GASKET, EXHAUST PIPE 2 2
2 4TR−14615−02 JOINT, EXHAUST 1 1 1
3 90185−08097 NUT, SELF−LOCKING 2 2
4 4BR−14613−00 GASKET, EXHAUST PIPE 1 1
5 4XP−14620−00 EXHAUST PIPE ASSY 2 1 1
6 90101−06576 .BOLT 1 1
7 92990−06600 .WASHER, PLATE 1 1
8 90185−08097 NUT, SELF−LOCKING 2 2
9 4VR−14703−03 MUFFLER COMP. 1 1 1
4VRE
4XRE
B
16 92017−08025 BOLT, BUTTON HEAD 1 1
17 91314−08035 BOLT 2 2
18 92017−10020 BOLT, BUTTON HEAD 2 2
19 5BN−14604−00 COVER, AIR 1 1 1
20 90159−06200 SCREW, WITH WASHER 3 3
21 5BN−14603−00 COVER 1 1 1
22 91314−06020 BOLT 3 3
23 92907−06200 WASHER 3 3
24 5BN−14882−00 HOSE, BEND 2 1 1
25 5BN−14840−00 AIR CUT VALVE ASS’Y 1 1
26 90338−10132 PLUG 1 1
27 5BN−14883−00 HOSE, BEND 3 1 1
13
FIG. 9 EXHAUST
REF.
NO.
28 90467−19065 CLIP 1 1
29 5BN−14808−00 REED VALVE ASSY 1 1
30 97707−60114 SCREW, TAPPING 4 4
31 97707−60120 SCREW, TAPPING 1 1
32 5BN−14884−00 HOSE, BEND 4 2 2
33 5BN−14871−00 PIPE 1 1 1
34 5BN−14872−00 PIPE 2 1 1
35 90468−08104 CLIP 8 8
36 42H−14714−10 GASKET, MUFFLER 2 2
37 5BN−14857−01 CASE, AIR CLEANER 1 1
38 5BN−14858−00 CAP, CASE 1 1
39 95607−05100 NUT, U 1 1
40 92907−05200 WASHER 1 1
41 90202−05057 WASHER, PLATE 1 1
42 90201−062P7 WASHER, PLATE 1 1
PART NO. DESCRIPTION REMARKS
4VRE
4XRE
B
43 5BN−14885−00 HOSE, BEND 5 1 1
44 5BN−13542−00 HOSE, VACUUM SENSING 1 1 1
45 5BN−13544−00 HOSE, VACUUM SENSING 2 1 1
46 4MM−13582−00 PIPE 1 1
47 90467−08092 CLIP 4 4
48 5BN−14881−00 HOSE, BEND 1 2 2
49 5BN−14875−00 PIPE 5 1 1
14
FIG. 10 CRANKCASE
REF.
NO.
10 90116−08404 BOLT, STUD 1 1
11 99530−14016 PIN, DOWEL 2 2
12 90387−16547 COLLAR 1 1
13 93210−18322 O−RING 1 1
14 90387−16547 COLLAR 1 1
PART NO. DESCRIPTION REMARKS
1 4TR−15100−15 CRANKCASE ASSY 1 1
2 22U−11416−80 .PLANE BEARING, CRANKSHAFT 1 2 2 UR BLUE
22U−11416−90 .PLANE BEARING, CRANKSHAFT 1 2 2 UR GREEN
3 91815−16017 .PIN, DOWEL 2 2
4 90116−10611 BOLT, STUD 4 4
5 90116−08404 BOLT, STUD 1 1
6 99530−14016 PIN, DOWEL 2 2
7 90387−16547 COLLAR 1 1
8 93210−18322 O−RING 1 1
9 90116−10405 BOLT, STUD 4 4
4VRE
4XRE
B
15 93210−18322 O−RING 1 1
16 91314−08060 BOLT 2 2
17 91317−08080 BOLT 1 1
18 91314−08100 BOLT 1 1
19 91317−06095 BOLT 1 1
20 91380−06045 BOLT 1 1
21 91317−06045 BOLT 7 7
22 91314−06055 BOLT 1 1
23 11H−15383−02 PLATE, BEARING COVER 2 2
24 90151−08022 SCREW, COUNTERSUNK 1 1
25 90149−08152 SCREW 3 3
26 22U−15441−01 HOLDER, CLUTCH CABLE 1 1
15
FIG. 10 CRANKCASE
REF.
NO.
27 90340−14132 PLUG, STRAIGHT SCREW 1 1
28 214−11198−01 GASKET 1 1
PART NO. DESCRIPTION REMARKS
4VRE
4XRE
C
2
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