Yamaha XVS650, XVS650A User Manual

OWNER’S MANUAL
XVS650
XVS650A
4VR-28199-E3
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INTRODUCTION
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Welcome to the Yamaha world of motorcycling!
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As the owner of a XVS650/XVS650A, you are benefiting from Yamaha’s vast experi­ence in and newest technology for the design and the manufacture of high-quality prod­ucts, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all your XVS650/XVS650A’s advantages. The owner’s manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.
In addition, the many tips given in this manual will help to keep your motorcycle in the best possible condition. If you have any further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
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IMPORTANT MANUAL INFORMATION
Particularly important information is distinguished in this manual by the following notations:
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The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
WARNING
Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander or a person inspecting or repairing the motorcy­cle.
CAUTION:
NOTE:
A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle.
A NOTE provides key information to make procedures easier or clearer.
NOTE:
This manual should be considered a permanent part of this motorcycle and should remain with
it even if the motorcycle is subsequently sold.
Yamaha continually seeks advancements in product design and quality. Therefore, while this
manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. If there is any question con­cerning this manual, please consult your Yamaha dealer.
IMPORTANT MANUAL INFORMATION
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WARNING
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
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1999 by Yamaha Motor Co., Ltd.
All rights reserved. Any reprinting or
unauthorized use without the written
permission of Yamaha Motor Co., Ltd.
XVS650/XVS650A
OWNER’S MANUAL
1st Edition, May 1999
is expressly prohibited.
Printed in Japan.
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TABLE OF CONTENTS
1 GIVE SAFETY THE RIGHT OF WAY
2 DESCRIPTION
3 INSTRUMENT AND CONTROL FUNCTIONS
4 PRE-OPERATION CHECKS
5 OPERATION AND IMPORTANT RIDING POINTS
6 PERIODIC MAINTENANCE AND MINOR REPAIR
7 MOTORCYCLE CARE AND STORAGE
8 SPECIFICATIONS
9 CONSUMER INFORMATION
INDEX

GIVE SAFETY THE RIGHT OF WAY

GIVE SAFETY THE RIGHT OF WAY ................................................ 1-1
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GIVE SAFETY THE RIGHT OF WAY
GIVE SAFETY THE RIGHT OF WAY
Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ig-
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nore the laws of physics.
Regular care and maintenance are essential for preserving your motorcycle’s value and operating condi­tion. Moreover, what is true for the motorcycle is also true for the rider: good performance depends on be­ing in good shape. Riding under the influence of medication, drugs and alcohol is, of course, out of the question. Motorcycle riders – more than car drivers – must always be at their mental and physical best. Under the influence of even small amounts of alcohol, there is a tendency to take dangerous risks.
Protective clothing is as essential for the motorcycle rider as seat belts are for car drivers and passengers. Always wear a complete motorcycle suit (whether made of leather or tear-resistant synthetic materials with protectors), sturdy boots, motorcycle gloves and a properly fitting helmet. Optimum protective wear, however, should not encourage carelessness. Though full-coverage helmets and suits, in particular, cre­ate an illusion of total safety and protection, motorcyclists will always be vulnerable. Riders who lack criti­cal self-control run the risk of going too fast and are apt to take chances. This is even more dangerous in wet weather. The good motorcyclist rides safely, predictably and defensively – avoiding all dangers, in­cluding those caused by others.
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Enjoy your ride!
GIVE SAFETY THE RIGHT OF WAY
1-1

DESCRIPTION

Left view (XVS650)............................................................................ 2-1
Right view (XVS650).......................................................................... 2-2
Left view (XVS650A).......................................................................... 2-3
Right view (XVS650A) ....................................................................... 2-4
Controls/Instruments (XVS650/XVS650A)......................................... 2-5
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DESCRIPTION
Left view (XVS650)
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1.Shift pedal (page 3-5)
2.Fuel cock (page 3-8)
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3.Starter (choke) “ (page 3-9)
4.Rear shock absorber spring preload adjusting ring (page 3-14)
5.Helmet holder (page 3-12)
6.Storage compartment (page 3-13)
7.Tool kit (page 6-1)
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2-1
Right view (XVS650)
DESCRIPTION
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8.Oil filter (page 6-10)
9.Battery (page 6-26)
10.Fuses (page 6-27)
11.Main switch (page 3-1)
12.Air filter (page 6-12)
13.Rear brake pedal (page 3-6)
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2-2
DESCRIPTION
Left view (XVS650A)
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1.Shift pedal (page 3-5)
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2.Fuel cock (page 3-8)
3.Starter (choke) “ (page 3-9)
4.Rear shock absorber spring preload adjusting ring (page 3-14)
5.Helmet holder (page 3-12)
6.Storage compartment (page 3-13)
7.Tool kit (page 6-1)
2-3
Right view (XVS650A)
DESCRIPTION
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8.Oil filter (page 6-10)
9.Battery (page 6-26)
10.Fuses (page 6-27)
11.Main switch (page 3-1)
12.Air filter (page 6-12)
13.Rear brake pedal (page 3-6)
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2-4
DESCRIPTION
Controls/Instruments (XVS650/XVS650A)
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14.Clutch lever (page 3-5)
15.Left handlebar switches (page 3-3)
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16.Speedometer (page 3-2)
17.Fuel tank cap (page 3-6)
18.Right handlebar switches (page 3-4)
19.Throttle grip (page 6-15)
20.Front brake lever (page 3-5)
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INSTRUMENT AND CONTROL FUNCTIONS

Main switch/Steering lock...................................................................3-1
Indicator lights.................................................................................... 3-2
Speedometer ..................................................................................... 3-2
Antitheft alarm (optional).................................................................... 3-3
Handlebar switches............................................................................ 3-3
Clutch lever........................................................................................ 3-5
Shift pedal.......................................................................................... 3-5
Front brake lever................................................................................3-5
Rear brake pedal................................................................................3-6
Fuel tank cap ..................................................................................... 3-6
Fuel.................................................................................................... 3-7
Fuel tank breather hose..................................................................... 3-7
Fuel cock............................................................................................ 3-8
Starter (choke) “ ” .......................................................................... 3-9
Seats (for XVS650)............................................................................ 3-9
Seats (for XVS650A)........................................................................ 3-11
Helmet holder................................................................................... 3-12
Storage compartment ...................................................................... 3-13
Rear shock absorber adjustment..................................................... 3-14
Luggage strap holders..................................................................... 3-15
Sidestand......................................................................................... 3-15
Sidestand/clutch switch operation check......................................... 3-16
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ON
INSTRUMENT AND CONTROL FUNCTIONS
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Main switch/Steering lock
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The main switch controls the ignition and lighting systems. Its operation is
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described below.
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Electrical circuits are switched on. The engine can be started. The key cannot
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be removed in this position.
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OFF
All electrical circuits are switched off.
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The key can be removed in this posi­tion.
LOCK
The steering is locked in this position and all electrical circuits are switched off.
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The key can be removed in this posi­tion. To lock the steering, turn the han­dlebars all the way to the left. While pushing the key into the main switch, turn it from “OFF” to “LOCK” and re­move it. To release the lock, turn the key to “OFF” while pushing.
WARNING
Never turn the key to “OFF” or “LOCK” when the motorcycle is moving. The electrical circuits will be switched off which may result in loss of control or an accident. Be sure the motorcycle is stopped be­fore turning the key to “OFF” or “LOCK”.
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1. Push
2. Turn
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(Parking)
The steering is locked in this position and the taillight comes on, but all other circuits are off. The key can be re­moved in this position. To use the parking position, first lock the steering, then turn the key to “ ”. Do not use this position for an extend­ed length of time as the battery may discharge.
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INSTRUMENT AND CONTROL FUNCTIONS
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3. High beam indicator light “
This indicator comes on when the headlight high beam is used.
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1. High beam indicator light “
2. Turn indicator light “
3. Neutral indicator light “ ”
4. Engine trouble indicator light “
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Indicator lights
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1. Turn indicator light “
This indicator flashes when the turn switch is moved to the left or right.
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2. Neutral indicator light “ ”
This indicator comes on when the transmission is in neutral.
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4. Engine trouble indicator light “”
This indicator light will come on or flash if trouble occurs in a monitoring circuit. In such a case, take the motorcycle to a Yamaha dealer to have the self-diag­nostic systems checked.
1. Reset knob
2. Speedometer
3. Odometer
4. Trip odometer
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Speedometer
The speedometer shows riding speed. This speedometer is equipped with an odometer and trip odometer. The trip odometer can be reset to “0” with the reset knob. Use the trip odometer to estimate how far you can ride on a tank of fuel. This information will en­able you to plan fuel stops in the fu­ture.
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INSTRUMENT AND CONTROL FUNCTIONS
Antitheft alarm (optional)
An antitheft alarm can be equipped to this motorcycle. Consult your Yamaha
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dealer to obtain and install the alarm.
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1. Turn signal switch
2. Pass switch “
3. Dimmer switch
4. Horn switch “
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Handlebar switches
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Turn signal switch
To signal a right-hand turn, push the switch to “ ”. To signal a left-hand turn, push the switch to “ ”. Once the switch is released it will return to the center position. To cancel the sig­nal, push the switch in after it has re­turned to the center position.
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Pass switch “
Press the switch to operate the pass­ing light.
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Dimmer switch
Turn the switch to “ ” for the high beam and to “ ” for the low beam.
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Horn switch “
Press the switch to sound the horn.
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1. Start switch “
2. Engine stop switch
3. Lights switch
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Start switch “
The starter motor cranks the engine when pushing the start switch.
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CAUTION:
See starting instructions prior to starting the engine.
INSTRUMENT AND CONTROL FUNCTIONS
Engine stop switch
The engine stop switch is a safety de­vice for use in an emergency such as when the motorcycle overturns or if trouble occurs in the throttle system. Turn the switch to “ ” to start the en­gine. In case of emergency, turn the switch to “ ” to stop the engine.
Lights switch
Turning the light switch to “ ”, turns on the auxiliary light, meter lights and taillight. Turning the light switch to “ ”, turns the headlight on also.
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INSTRUMENT AND CONTROL FUNCTIONS
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Clutch lever
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The clutch lever is located on the left handlebar, and the ignition circuit cut-
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off system is incorporated in the clutch lever holder. Pull the clutch lever to the
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handlebar to disengage the clutch, and release the lever to engage the clutch.
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The lever should be pulled rapidly and released slowly for smooth clutch op-
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eration. (Refer to the engine starting procedures for a description of the ig-
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nition circuit cut-off system.)
Shift pedal
This motorcycle is equipped with a constant-mesh 5-speed transmission. The shift pedal is located on the left side of the engine and is used in com­bination with the clutch when shifting.
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Front brake lever
The front brake lever is located on the right handlebar. Pull it toward the han­dlebar to apply the front brake.
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Rear brake pedal
The rear brake pedal is on the right side of the motorcycle. Press down on the brake pedal to apply the rear brake.
INSTRUMENT AND CONTROL FUNCTIONS
WARNING
Be sure the cap is properly installed and locked in place before riding the motorcycle.
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Fuel tank cap
To open
Insert the key and turn it 1/4 turn clock­wise. The lock will be released and the cap can be opened.
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To close
Push the tank cap into position with the key inserted. To remove the key, turn it counterclockwise to the original posi­tion.
NOTE:
This tank cap cannot be closed unless the key is in the lock. The key cannot be removed if the cap is not locked properly.
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INSTRUMENT AND CONTROL FUNCTIONS
CAUTION:
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1. Filler tube
2. Fuel level
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Fuel
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Make sure there is sufficient fuel in the tank. Fill the fuel tank to the bottom of
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the filler tube as shown in the illustra­tion.
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WARNING
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Do not overfill the fuel tank. Avoid spilling fuel on the hot engine. Do not fill the fuel tank above the bot-
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tom of the filler tube or it may over­flow when the fuel heats up later and expands.
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Always wipe off spilled fuel immedi­ately with a dry and clean soft cloth. Fuel may deteriorate painted sur­faces or plastic parts.
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Recommended fuel:
Regular unleaded gasoline with a research octane number of 91 or higher.
Fuel tank capacity:
Total:
16 L
Reserve:
3 L
NOTE:
If knocking or pinging occurs, use a dif­ferent brand of gasoline or higher oc­tane grade.
1. Fuel tank breather hose
2. Guide
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Fuel tank breather hose
This model is equipped with a fuel tank breather hose. Before using this motorcycle:
Check the fuel tank breather hose
connection. Check the fuel tank breather hose
for cracks or damage and replace it if damaged. Make sure the end of the fuel tank
breather hose is not blocked and clean it if necessary.
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ON
INSTRUMENT AND CONTROL FUNCTIONS
Off position
1. Arrow mark positioned over “OFF”
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Fuel cock
The fuel cock supplies fuel from the tank to the carburetors while filtering it also. The fuel cock has three positions, which should be set as shown in the il­lustrations.
OFF
With the fuel cock in this position, fuel will not flow. Always set the fuel cock to this position when the engine is not running.
Normal position
1. Arrow mark positioned over “ON”
With the fuel cock in this position, fuel flows to the carburetors. Set the fuel cock to this position when starting the engine and while riding.
Reserve position
1. Arrow mark positioned over “RES”
RES
This indicates reserve. If you run out of fuel while riding, set the fuel cock to this position. Fill the tank at the first op­portunity. Be sure to set the fuel cock back to “ON” after refueling!
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INSTRUMENT AND CONTROL FUNCTIONS
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1. Starter (choke) “
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Starter (choke) “
Starting a cold engine requires a richer
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air-fuel mixture. A separate starter cir­cuit supplies this mixture.
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Move in direction starter (choke).
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Move in direction starter (choke).
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a
to turn on the
b
to turn off the
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CAUTION:
Do not use the starter (choke) for more than 3 minutes as the exhaust pipe may discolor from excessive heat. Also, longer use of the starter (choke) will cause afterburning. If afterburning occurs, turn off the starter (choke).
XVS650
1. Nut
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Seats (for XVS650)
Passenger seat
To remove Remove the nut and pull the seat up­ward.
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INSTRUMENT AND CONTROL FUNCTIONS
XVS650
1. Bolt ( × 2)
2. Seat holder
3. Projection
To install Insert the projection on the front of the seat into the seat holder and install the nut.
XVS650
1. Seat holder
2. Projection
Rider seat
To remove
1. Remove the passenger seat.
2. Remove the two bolts and pull the seat upward.
To install
1. Insert the projection on the front of the seat into the seat holder and install the bolts.
2. Install the passenger seat.
NOTE:
Make sure that the seats are securely fitted.
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INSTRUMENT AND CONTROL FUNCTIONS
XVS650A
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1. Bolt
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Seats (for XVS650A)
Passenger seat
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To remove Remove the bolt and pull the seat up-
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ward.
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XVS650A
1. Seat holder
2. Projection ( × 2)
To install Insert the projections on the front of the seat into the holder and install the bolt.
XVS650A
1. Bolt
Rider seat
To remove
1. Remove the passenger seat.
2. Remove the bolt and pull the seat upward.
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XVS650A
1. Seat holder
2. Projection
To install
1. Insert the projection on the front of the seat into the holder and install the bolt.
2. Install the passenger seat.
NOTE:
Make sure that the seats are securely fitted.
INSTRUMENT AND CONTROL FUNCTIONS
1. Helmet holder
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Helmet holder
To open the helmet holder, insert the key in the lock and turn it as shown. To lock the helmet holder, replace the holder in its original position.
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WARNING
Never ride with a helmet in the hel­met holder. The helmet may hit ob­jects, causing loss of control and possibly an accident.
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3-12
INSTRUMENT AND CONTROL FUNCTIONS
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1. Compartment cover
2. Lock
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Storage compartment
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The storage compartment is located on the left side of the motorcycle.
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To open
Slide the lock cover open, insert the key in the lock and turn it clockwise. Then, pull the storage compartment cover out as shown.
1. Storage compartment
To close
Place the storage compartment cover in its original position as shown. Then, turn the key counterclockwise and re­move it. Close the lock cover.
3-13
1. Position indicator
2. Adjusting ring
3. Extension bar
4. Special wrench
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Rear shock absorber adjust­ment
This shock absorber is equipped with a spring preload adjuster. Adjust spring preload as follows:
1. Remove the passenger seat and
rider seat. (See page 3-9 for re­moval procedures.)
INSTRUMENT AND CONTROL FUNCTIONS
2. Use the special wrench and the extension bar in the owner’s tool kit to turn the adjusting ring. Turn the adjusting ring in direction a to increase spring preload and in direction b to decrease spring preload. Make sure that the ap­propriate notch in the adjusting ring is aligned with the position in­dicator on the rear shock absorb­er.
COPY CI-15ECI-15E
Adjusting
position
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Soft
Stan-
dard
Hard
3. Install the seats.
WARNING
This shock absorber contains high­ly pressurized nitrogen gas. Read and understand the following infor­mation before handling the shock absorber. The manufacturer cannot be held responsible for property damage or personal injury that may result from improper handling.
Do not tamper with or attempt
to open the cylinder assembly.
Do not subject the shock ab-
sorber to an open flame or oth­er high heat source. This may cause the unit to explode due to excessive gas pressure.
Do not deform or damage the
cylinder in any way. Cylinder damage will result in poor damping performance.
Take your shock absorber to a
Yamaha dealer for any service.
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