YAMAHA XV1700PC USER MANUAL [ENG]

XV1700PC
OWNER’S MANUAL
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INTRODUCTION

Congratulations on your purchase of the Yamaha Road Star Warrior™. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.
The design and manufacture of this Yamaha motorcycle fully comply with the emis­sions standards for clean air applicable at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.

IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
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WARNING
CAUTION:
NOTE:
Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander or a person inspecting or repairing the motorcycle.
A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle.
A NOTE provides key information to make procedures easier or clearer.
NOTE:
_
This manual should be considered a permanent part of this motorcycle and should remain
with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while
this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
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IMPORTANT MANUAL INFORMATION
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WARNING
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PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTOR­CYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE AT­TAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CAREFUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELI­ABILITY OF THIS MOTORCYCLE.
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IMPORTANT MANUAL INFORMATION
AFFIX DEALER
LABEL HERE
XV1700PCP(C)
OWNER’S MANUAL
©2001 by Yamaha Motor Corporation, U.S.A.
1st edition, September 2001
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-11626-15-37
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TABLE OF CONTENTS

1 SAFETY INFORMATION
2 DESCRIPTION
3 INSTRUMENT AND CONTROL FUNCTIONS
4 PRE-OPERATION CHECKS
5 OPERATION AND IMPORTANT RIDING POINTS
6 PERIODIC MAINTENANCE AND MINOR REPAIR
7 MOTORCYCLE CARE AND STORAGE
8 SPECIFICATIONS
9 CONSUMER INFORMATION
INDEX
1
2
3
4
5
6
7
8
9

SAFETY INFORMATION

Safe riding .......................................................................................... 1-1
Protective apparel .............................................................................. 1-3
Modifications ...................................................................................... 1-3
Loading and accessories ................................................................... 1-3
Gasoline and exhaust gas.................................................................. 1-5
Location of important labels .............................................................. 1-7
1
1-
SAFETY INFORMATION
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MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS
1
BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD:
1. OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION.
2. OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER’S MANU­AL.
3. OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES.
4. OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER’S MANUAL AND/OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS.
Safe riding
1. Always make pre-operation checks. Careful checks may help prevent an accident.
2. This motorcycle is designed to carry the operator and a passenger.
3. The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of automobile/motorcycle accidents. Many accidents have been caused by an automobile driver who did not see the motorcycle. Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident.
Therefore:
a. Wear a brightly colored jacket. b. Use extra caution when you are approaching and passing through intersections, since intersec-
tions are the most likely places for motorcycle accidents to occur.
c. Ride where other motorists can see you. Avoid riding in another motorist’s blind spot.
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SAFETY INFORMATION
4. Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. a. Make sure that you are qualified and that you only lend your motorcycle to other qualified opera-
tors. b. Know your skills and limits. Staying within your limits may help you to avoid an accident. c. We recommend that you practice riding your motorcycle where there is no traffic until you have
become thoroughly familiar with the motorcycle and all of its controls.
5. Many accidents have been caused by error of the motorcycle operator. A typical error made by the operator is veering wide on a turn due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed). a. Always obey the speed limit and never travel faster than warranted by road and traffic conditions. b. Always signal before turning or changing lanes. Make sure that other motorists can see you.
6. The posture of the operator and passenger is important for proper control. a. The operator should keep both hands on the handlebar and both feet on the operator footrests
during operation to maintain control of the motorcycle.
b. The passenger should always hold onto the operator, the seat strap or grab bar, if equipped, with
both hands and keep both feet on the passenger footrests.
c. Never carry a passenger unless he or she can firmly place both feet on the passenger footrests.
7. Never ride under the influence of alcohol or other drugs.
8. This motorcycle is designed for on-road use only. It is not suitable for off-road use.
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SAFETY INFORMATION
Protective apparel
The majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safety
1
helmet is the single most critical factor in the prevention or reduction of head injuries.
1. Always wear an approved helmet.
2. Wear a face shield or goggles. Wind in your unprotected eyes could contribute to an impairment of vi­sion that could delay seeing a hazard.
3. The use of a jacket, heavy boots, trousers, gloves, etc., is effective in preventing or reducing abra­sions or lacerations.
4. Never wear loose-fitting clothes, otherwise they could catch on the control levers, footrests, or wheels and cause injury or an accident.
5. Never touch the engine or exhaust system during or after operation. They become very hot and can cause burns. Always wear protective clothing that covers your legs, ankles, and feet.
6. A passenger should also observe the above precautions.
Modifications
Modifications made to this motorcycle not approved by Yamaha, or the removal of original equipment, may render the motorcycle unsafe for use and may cause severe personal injury. Modifications may also make your motorcycle illegal to use.
Loading and accessories
Adding accessories or cargo to your motorcycle can adversely affect stability and handling if the weight distribution of the motorcycle is changed. To avoid the possibility of an accident, use extreme caution when adding cargo or accessories to your motorcycle. Use extra care when riding a motorcycle that has added cargo or accessories. Here are some general guidelines to follow if loading cargo or adding accessories to your motorcycle:
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SAFETY INFORMATION
Loading
The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of 408 lb (185 kg). When loading within this weight limit, keep the following in mind:
1. Cargo and accessory weight should be kept as low and close to the motorcycle as possible. Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbal­ance or instability.
2. Shifting weights can create a sudden imbalance. Make sure that accessories and cargo are securely attached to the motorcycle before riding. Check accessory mounts and cargo restraints frequently.
3. Never attach any large or heavy items to the handlebar, front fork, or front fender. These items, in­cluding such cargo as sleeping bags, duffel bags, or tents, can create unstable handling or a slow steering response.
Accessories
Genuine Yamaha accessories have been specifically designed for use on this motorcycle. Since Yamaha cannot test all other accessories that may be available, you must personally be responsible for the proper selection, installation and use of non-Yamaha accessories. Use extreme caution when selecting and installing any accessories. Keep the following guidelines in mind, as well as those provided under “Loading” when mounting accessories.
1. Never install accessories or carry cargo that would impair the performance of your motorcycle. Care­fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance, limit suspension travel, steering travel or control operation, or ob­scure lights or reflectors.
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SAFETY INFORMATION
a. Accessories fitted to the handlebar or the front fork area can create instability due to improper
weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum.
1
b. Bulky or large accessories may seriously affect the stability of the motorcycle due to aerodynamic
effects. Wind may attempt to lift the motorcycle, or the motorcycle may become unstable in cross winds. These accessories may also cause instability when passing or being passed by large ve­hicles.
c. Certain accessories can displace the operator from his or her normal riding position. This improp-
er position limits the freedom of movement of the operator and may limit control ability, therefore, such accessories are not recommended.
2. Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the motorcycle’s electrical system, an electric failure could result, which could cause a dangerous loss of lights or engine power.
Gasoline and exhaust gas
1. GASOLINE IS HIGHLY FLAMMABLE: a. Always turn the engine off when refueling. b. Take care not to spill any gasoline on the engine or exhaust system when refueling. c. Never refuel while smoking or in the vicinity of an open flame.
2. Never start the engine or let it run for any length of time in a closed area. The exhaust fumes are poi­sonous and may cause loss of consciousness and death within a short time. Always operate your motorcycle in an area that has adequate ventilation.
3. Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch. When parking the motorcycle, note the following:
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SAFETY INFORMATION
a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pe-
destrians or children are not likely to touch these hot areas. b. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. c. Do not park the motorcycle near a flammable source (e.g., a kerosene heater, or near an open
flame), otherwise it could catch fire.
4. When transporting the motorcycle in another vehicle, make sure that it is kept upright. If the motor­cycle should lean over, gasoline may leak out of the fuel tank.
5. If you should swallow any gasoline, inhale a lot of gasoline vapor, or allow gasoline to get into your eyes, see your doctor immediately. If any gasoline spills on your skin or clothing, immediately wash the affected area with soap and water and change your clothes.
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SAFETY INFORMATION
Location of important labels
Please read the following important labels carefully before operating this motorcycle.
1
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1-7
SAFETY INFORMATION
1
34
California only
5
2
California only
1
1-8

DESCRIPTION

Left view ............................................................................................. 2-1
Right view........................................................................................... 2-2
Controls and instruments ................................................................... 2-3
2
2-
DESCRIPTION
Left view
2
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1. Engine oil drain bolt (crankcase) (page 6-11)
2. Shift pedal (page 3-7)
3. Fuel tank cap (page 3-9)
4. Helmet holder (page 3-11)
5. Fuses (page 6-37)
6. Owner’s tool kit (page 6-2)
2-1
Right view
DESCRIPTION
2
7. Battery (page 6-35)
8. Engine oil filler cap (page 6-9)
9. Front fork spring preload adjusting bolt (page 3-12)
10. Engine oil filter cartridge (page 6-11)
11. Brake pedal (page 3-8)
12. Engine oil drain bolt (oil tank) (page 6-10)
13. Shock absorber assembly spring preload adjusting nut (page 3-13)
2-2
DESCRIPTION
Controls and instruments
2
1. Clutch lever (page 3-7)
2. Left handlebar switches (page 3-6)
3. Speedometer (page 3-3)
4. Tachometer unit (page 3-4)
5. Main switch/steering lock (page 3-1)
6. Right handlebar switches (page 3-7)
7. Throttle grip (page 6-18)
8. Brake lever (page 3-8)
2-3

INSTRUMENT AND CONTROL FUNCTIONS

Main switch/steering lock .................................................................. 3-1
Indicator and warning lights ............................................................. 3-2
Speedometer ..................................................................................... 3-3
Tachometer unit ................................................................................. 3-4
Handlebar switches ........................................................................... 3-6
Clutch lever ....................................................................................... 3-7
Shift pedal ......................................................................................... 3-7
Brake lever ........................................................................................ 3-8
Brake pedal ....................................................................................... 3-8
Fuel tank cap ..................................................................................... 3-9
Fuel ................................................................................................... 3-9
Seat ................................................................................................. 3-11
Helmet holder .................................................................................. 3-11
Adjusting the front fork .................................................................... 3-12
Adjusting the shock absorber assembly .......................................... 3-13
Sidestand ........................................................................................ 3-15
Ignition circuit cut-off system ........................................................... 3-15
3
3-
INSTRUMENT AND CONTROL FUNCTIONS
ON
All electrical circuits are supplied with power, and the meter lighting, taillight, license plate light and position lights come on, and the engine can be start­ed. The key cannot be removed.
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3
Main switch/steering lock
The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below.
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NOTE:
_
The headlight comes on automatically when the engine is started and stays on until the key is turned to “OFF”, even if the engine stalls.
_
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OFF
All electrical systems are off. The key can be removed.
3-1
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LOCK
The steering is locked, and all electrical systems are off. The key can be re­moved.
To lock the steering
1. Turn the handlebars all the way to the left.
2. Push the key in from the “OFF” po­sition, and then turn it to “LOCK” while still pushing it.
3. Remove the key.
To unlock the steering Push the key in, and then turn it to “OFF” while still pushing it.
1. Push.
2. Turn.
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WARNING
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Never turn the key to “OFF” or “LOCK” while the motorcycle is moving, otherwise the electrical systems will be switched off, which may result in loss of control or an accident. Make sure that the motor­cycle is stopped before turning the key to “OFF” or “LOCK”.
_
INSTRUMENT AND CONTROL FUNCTIONS
Turn signal indicator lights “ ” and “
The corresponding indicator light flash­es when the turn signal switch is pushed to the left or right.
Fuel level warning light “
1. High beam indicator light “
2. Right turn signal indicator light “
3. Fuel level warning light “ ”
4. Engine trouble warning light “
5. Left turn signal indicator light “
6. Neutral indicator light “ ”
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Indicator and warning lights
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High beam indicator light “
This indicator light comes on when the high beam of the headlight is switched on.
This warning light comes on when the fuel level drops below approximately
0.8 US gal (0.7 Imp gal, 3.0 L). When this occurs, refuel as soon as possible. The electrical circuit of the warning light can be checked according to the fol­lowing procedure.
1. Turn the key to “ON”.
2. If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical circuit.
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3
3-2
INSTRUMENT AND CONTROL FUNCTIONS
2. Turn the key to “ON”. If the warn­ing light does not come on, have a Yamaha dealer check the electri­cal circuit.
Neutral indicator light “
3
1. High beam indicator light “
2. Right turn signal indicator light “
3. Fuel level warning light “ ”
4. Engine trouble warning light “
5. Left turn signal indicator light “
6. Neutral indicator light “ ”
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Engine trouble warning light “
This warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this oc­curs, have a Yamaha dealer check the self-diagnosis system. The electrical circuit of the warning light can be checked according to the fol­lowing procedure.
1. Set the engine stop switch to “ ”.
This indicator light comes on when the transmission is in the neutral position.
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1. Speedometer
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Speedometer
The speedometer shows the riding speed.
3-3
1. Tachometer
2. Clock
3. Odometer/tripmeter/fuel reserve tripmeter
4. “RESET” button
5. “SELECT” button
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Tachometer unit
The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range. The tachometer unit is equipped with the following:
an odometer (which shows the to-
tal distance traveled) two tripmeters (which show the
distance traveled since they were last set to zero)
INSTRUMENT AND CONTROL FUNCTIONS
a fuel reserve tripmeter (which
shows the distance traveled since the fuel level warning light came on) a meter lighting control
a clock
a self diagnosis device
NOTE:
_
Be sure to turn the key to “ON”
before using the “SELECT” and “RESET” buttons. To switch the odometer, the trip-
meters and the fuel reserve trip­meter displays between kilometers and miles, press the “SELECT” button for at least two seconds.
_
1. Tachometer red zone
CAUTION:
_
Do not operate the engine in the ta­chometer red zone. If operated in the red zone, the tachometer seg­ments will start flashing to notify the rider. Red zone: 5,000 r/min and above
_
3
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3-4
INSTRUMENT AND CONTROL FUNCTIONS
Odometer and tripmeter modes
Pushing the “SELECT” button switches the display between the odometer mode “ODO” and the tripmeter modes “TRIP 1” and “TRIP 2” in the following order: ODO→ TRIP 1 → TRIP 2 → ODO If the fuel level warning light comes on
3
(see page 3-2), the odometer display will automatically change to the fuel re­serve tripmeter mode “TRIP F” and start counting the distance traveled from that point. In that case, pushing the “SELECT” button switches the dis­play between the various tripmeter and odometer modes in the following order: TRIP F → TRIP 1 → TRIP 2 → ODO TRIP F
To reset a tripmeter, select it by push­ing the “SELECT” button, and then push the “RESET” button for at least one second. If you do not reset the fuel reserve tripmeter manually, it will reset itself automatically and the display will return to the prior mode after refueling and traveling 3 mi (5 km).
Meter lighting control mode
1. Turn the key to “OFF”.
2. Push and hold the “SELECT” but­ton.
3. Turn the key to “ON”, and then after five seconds, release the “SELECT” button.
4. Push the “RESET” button to select
the desired brightness.
5. Push the “SELECT” button to set the brightness level.
6. Turn the key to “OFF”.
NOTE:
_
When adjusting the meter lighting, the odometer display will indicate the brightness level.
_
Clock mode
To set the clock:
1. Push the “SELECT” button and “RESET” button together for at least two seconds.
2. When the hour digits start flashing, push the “RESET” button to set the hours.
3. Push the “SELECT” button, and the minute digits will start flashing.
4. Push the “RESET” button to set the minutes.
5. Push the “SELECT” button and then release it to start the clock.
NOTE:
_
After setting the clock, be sure to
push the “SELECT” button before turning the key to “OFF”, other­wise the clock will not be set. To set the clock after the battery
has been disconnected, first set the time to 1:00 AM, and then set the clock to the correct time.
_
3-5
INSTRUMENT AND CONTROL FUNCTIONS
Self diagnosis device
This model is equipped with a self-di­agnosis device for various electrical cir­cuits. If any of those circuits are defective, the clock display will indicate a two-dig­it error code (e.g., 11, 12, 13). If the clock display indicates such an error code, note the code number, and then have a Yamaha dealer check the motorcycle.
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CAUTION:
_
If the clock display indicates an er­ror code, the motorcycle should be checked as soon as possible in or­der to avoid engine damage.
_
1. Dimmer switch “ /
2. Turn signal switch “ /
3. Horn switch “
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Handlebar switches
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Dimmer switch “ /
Set this switch to “ ” for the high beam and to “ ” for the low beam.
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Turn signal switch “ /
To signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When released, the switch returns to the cen­ter position. Since this model is equipped with a self-canceling system, the turn signal lights will self-cancel after the motor­cycle has traveled both about 490 ft (150 m) and for approximately 15 sec­onds. However, the turn signal lights can also be canceled manually by pushing the switch in after it has re­turned to the center position.
NOTE:
_
The self-canceling system only oper­ates when the motorcycle is moving, so that the turn signal lights will not self­cancel while you are stopped at an in­tersection.
_
3
3-6
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Horn switch “
Press this switch to sound the horn.
INSTRUMENT AND CONTROL FUNCTIONS
3
1. Engine stop switch “ /
2. Start switch “
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Engine stop switch “ /
Set this switch to “ ” before starting the engine. Set this switch to “ ” to stop the engine in case of an emergen­cy, such as when the motorcycle over­turns or when the throttle cable is stuck.
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Start switch “
Push this switch to crank the engine with the starter.
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CAUTION:
_
See page 5-1 for starting instruc­tions prior to starting the engine.
_
1. Clutch lever 1. Shift pedal
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Clutch lever
The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handle­bar grip. To engage the clutch, release the lever. The lever should be pulled rapidly and released slowly for smooth
Shift pedal
The shift pedal is located on the left side of the engine and is used in com­bination with the clutch lever when shifting the gears of the 5-speed con­stant-mesh transmission equipped on
this motorcycle. clutch operation. The clutch lever is equipped with a clutch switch, which is part of the ignition circuit cut-off system. (See page 3-15 for an explanation of the ignition circuit cut-off system.)
3-7
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INSTRUMENT AND CONTROL FUNCTIONS
1. Brake lever 1. Brake pedal
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Brake lever
The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle­bar grip.
Brake pedal
The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal.
3
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3-8
INSTRUMENT AND CONTROL FUNCTIONS
To close the fuel tank cap
1. Push the fuel tank cap into posi­tion with the key inserted in the lock.
2. Remove the key, and then close the lock cover.
NOTE:
3
1. Fuel tank cap lock cover
2. Unlock.
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Fuel tank cap
To open the fuel tank cap
Open the fuel tank cap lock cover, in­sert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be re­leased and the fuel tank cap can be opened.
_
The fuel tank cap cannot be closed un­less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked.
_
WARNING
_
Make sure that the fuel tank cap is properly closed before riding.
_
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1. Fuel tank filler tube
2. Fuel level
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Fuel
Make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown.
WARNING
_
Do not overfill the fuel tank, oth-
erwise it may overflow when the fuel warms up and expands. Avoid spilling fuel on the hot
engine.
_
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