Yamaha XMAX250 – 2012, XMAX250 – 2013 User manual

Page 1
Read this manual carefully before operating this vehicle.
OWNER’S MANUAL
YP250R
YP250RA
YP250R Sports
1YS-F8199-E1
Page 2
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
EAU26945
Page 3
WARNING
INTRODUCTION
EAU10113
Welcome to the Yamaha world of motorcycling! As the owner of the YP250R / YP250RA, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependa­bility. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your YP250R / YP250RA. The Owner’s Manual does not only instruct you in how to operate, inspect and maintain your scooter, but also in how to safeguard yourself and others from trouble and injury. In addition, the many tips given in this manual will help keep your scooter in the best possible condition. If you have any further questions, do not hesitate to contact your Yamaha dealer. The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first! Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your scooter and this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA12411
Please read this manual carefully and completely before operating this scooter.
Page 4
TIP
NOTICE
WARNING
IMPORTANT MANUAL INFORMATION
Particularly important information is distinguished in this manual by the following notations:
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
A WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
EAU10132
Page 5
IMPORTANT MANUAL INFORMATION
YP250R / YP250RA
OWNER’S MANUAL
©2012 by MBK INDUSTRIE
1st edition, March 2012
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
MBK INDUSTRIE
is expressly prohibited.
Printed in France.
EAUS1172
Page 6
Page 7
TABLE OF CONTENTS
SAFETY INFORMATION.....................1-1
Further safe-riding points .................1-5
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-3
Controls and instruments .................2-5
INSTRUMENT AND CONTROL
FUNCTIONS ........................................3-1
Immobilizer system...........................3-1
Main switch/steering lock.................3-2
Indicator and warning lights .............3-4
Turn signal indicator lights ...............3-4
High beam indicator light ................3-4
Engine trouble warning light ............3-4
ABS warning light
(for ABS models) ...........................3-4
Immobilizer system indicator light....3-5
Speedometer ....................................3-5
Tachometer .......................................3-6
Multi-function display .......................3-6
Anti-theft alarm (optional) ...............3-11
Handlebar switches ........................3-11
Pass switch ....................................3-12
Dimmer switch ...............................3-12
Turn signal switch ..........................3-12
Horn switch ...................................3-12
Start switch ....................................3-12
Hazard switch ................................3-12
Front brake lever.............................3-12
Rear brake lever..............................3-13
ABS (for ABS models) ....................3-13
Fuel tank cap ..................................3-14
Fuel .................................................3-15
Catalytic converters........................3-16
Securing bracket ............................3-17
Seat.................................................3-17
Storage compartments...................3-18
Adjusting the shock absorber
assemblies...................................3-19
Sidestand........................................3-20
Ignition circuit cut-off system.........3-20
FOR YOUR SAFETY – PRE-
OPERATION CHECKS........................4-1
OPERATION AND IMPORTANT
RIDING POINTS ..................................5-1
Starting the engine ...........................5-1
Starting off ........................................5-2
Acceleration and deceleration..........5-3
Braking..............................................5-3
Tips for reducing fuel
consumption..................................5-4
Engine break-in.................................5-4
Parking..............................................5-5
PERIODIC MAINTENANCE AND
ADJUSTMENT ....................................6-1
Owner’s tool kit.................................6-2
Periodic maintenance chart for the
emission control system ...............6-3
General maintenance and lubrication
chart ..............................................6-4
Removing and installing the cowling
and panel.......................................6-8
Checking the spark plug ..................6-9
Engine oil ........................................6-10
Final transmission oil ......................6-12
Coolant ...........................................6-13
Air filter and V-belt case air filter
elements ......................................6-15
Adjusting the throttle cable free
play..............................................6-16
Valve clearance...............................6-17
Tires ................................................6-17
Cast wheels ....................................6-19
Checking the front and rear
brake lever free play....................6-19
Checking the front and rear
brake pads ..................................6-20
Checking the brake fluid level ........6-21
Changing the brake fluid ................6-22
Checking and lubricating the
throttle grip and cable.................6-22
Lubricating the front and rear
brake levers .................................6-22
Checking and lubricating the
centerstand and sidestand .........6-23
Checking the front fork...................6-24
Checking the steering.....................6-24
Page 8
TABLE OF CONTENTS
Checking the wheel bearings .........6-25
Battery ............................................6-25
Replacing the fuses ........................6-26
Replacing a headlight bulb.............6-28
Replacing a front turn signal light
bulb .............................................6-29
Replacing a tail/brake light bulb
or a rear turn signal light bulb.....6-29
Replacing the license plate light
bulb .............................................6-30
Replacing an auxiliary light bulb.....6-30
Troubleshooting ..............................6-30
Troubleshooting charts ...................6-32
SCOOTER CARE AND STORAGE .....7-1
Matte color caution...........................7-1
Care ..................................................7-1
Storage .............................................7-3
SPECIFICATIONS ...............................8-1
CONSUMER INFORMATION .............9-1
Identification numbers ......................9-1
Vehicle identification number............9-1
Model label .......................................9-1
Page 9
SAFETY INFORMATION
EAU10266
Be a Responsible Owner
As the vehicle’s owner, you are res­ponsible for the safe and proper ope­ration of your scooter. Scooters are single-track vehicles. Their safe use and operation are dependent upon the use of proper riding techniques as well as the expertise of the operator. Every ope­rator should know the following requi­rements before riding this scooter. He or she should:
G Obtain thorough instructions
from a competent source on all aspects of scooter operation.
G Observe the warnings and main-
tenance requirements in this Owner’s Manual.
G Obtain qualified training in safe
and proper riding techniques.
G Obtain professional technical
service as indicated in this Owner’s Manual and/or when made necessary by mechanical conditions.
Safe Riding
Perform the pre-operation checks
each time you use the vehicle to make sure it is in safe operating con­dition. Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip­ment damage. See page 4-1 for a list of pre-operation checks.
G This scooter is designed to carry
the operator and a passenger.
G The failure of motorists to detect
and recognize scooters in traffic is the predominating cause of automobile/scooter accidents. Many accidents have been cau­sed by an automobile driver who did not see the scooter. Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident.
Therefore:
• Wear a brightly colored jacket.
• Use extra caution when you are approaching and passing through intersections, since intersections are the most likely places for scooter acci­dents to occur.
• Ride where other motorists can see you. Avoid riding in anot­her motorist’s blind spot.
G Many accidents involve inexpe-
rienced operators. In fact, many operators who have been invol­ved in accidents do not even have a current driver’s license.
• Make sure that you are quali­fied and that you only lend your scooter to other qualified ope­rators.
• Know your skills and limits. Staying within your limits may help you to avoid an accident.
• We recommend that you prac­tice riding your scooter where there is no traffic until you have become thoroughly familiar with the scooter and all of its controls.
G Many accidents have been cau-
sed by error of the scooter ope­rator. A typical error made by the operator is veering wide on a turn due to excessive speed or under­cornering (insufficient lean angle for the speed).
1
1-1
Page 10
SAFETY INFORMATION
• Always obey the speed limit and never travel faster than
1
warranted by road and traffic conditions.
• Always signal before turning or changing lanes. Make sure that other motorists can see you.
G The posture of the operator and
passenger is important for proper control.
• The operator should keep both hands on the handlebar and both feet on the operator foo­trests during operation to maintain control of the scooter.
• The passenger should always hold onto the operator, the seat strap or grab bar, if equipped, with both hands and keep both feet on the passenger foo­trests. Never carry a passenger unless he or she can firmly pla­ce both feet on the passenger footrests.
G Never ride under the influence of
alcohol or other drugs.
G This scooter is designed for on-
road use only. It is not suitable for off-road use.
Protective Apparel
The majority of fatalities from scooter accidents are the result of head inju­ries. The use of a safety helmet is the single most critical factor in the pre­vention or reduction of head injuries.
G Always wear an approved hel-
met.
G Wear a face shield or goggles.
Wind in your unprotected eyes could contribute to an impair­ment of vision that could delay seeing a hazard.
G The use of a jacket, substantial
shoes, trousers, gloves, etc., is effective in preventing or redu­cing abrasions or lacerations.
G Never wear loose-fitting clothes,
otherwise they could catch on the control levers or wheels and cause injury or an accident.
G Always wear protective clothing
that covers your legs, ankles, and feet. The engine or exhaust sys­tem become very hot during or after operation and can cause burns.
G A passenger should also observe
the above precautions.
1-2
Avoid Carbon Monoxide Poisoning
All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause heada­ches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon Monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly and you can quickly be over­come and unable to save yourself. Also, deadly levels of carbon monoxi­de can linger for hours or days in enclosed or poorly ventilated areas. If you experience any symptoms of car­bon monoxide poisoning, leave the area immediately, get fresh air, and SEEK MEDICAL TREATMENT.
G Do not run engine indoors. Even if
you try to ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rapidly reach dangerous levels.
G Do not run engine in poorly venti-
lated or partially enclosed areas such as barns, garages, or car­ports.
Page 11
SAFETY INFORMATION
G
Do not run engine outdoors whe­re engine exhaust can be drawn into a building through openings such as windows and doors.
Loading
Adding accessories or cargo to your scooter can adversely affect stability and handling if the weight distribution of the scooter is changed. To avoid the possibility of an accident, use extreme caution when adding cargo or accessories to your scooter. Use extra care when riding a scooter that has added cargo or accessories. Here, along with the information about accessories below, are some general guidelines to follow if loading cargo to your scooter: The total weight of the operator, pas­senger, accessories and cargo must not exceed the maximum load limit.
Operation of an overloaded vehicle could cause an accident.
Maximum load:
YP250R 175 kg (386 lb) YP250RA 171 kg (377 lb) YP250R Sport: 173.5 kg (383 lb)
When loading within this weight limit, keep the following in mind:
G Cargo and accessory weight
should be kept as low and close to the scooter as possible. Secu­rely pack your heaviest items as close to the center of the vehicle as possible and make sure to dis­tribute the weight as evenly as possible on both sides of the scooter to minimize imbalance or instability.
G Shifting weights can create a
sudden imbalance. Make sure that accessories and cargo are securely attached to the scooter before riding. Check accessory mounts and cargo restraints fre­quently.
• Properly adjust the suspension for your load (suspension­adjustable models only), and check the condition and pres­sure of your tires.
• Never attach any large or heavy items to the handlebar, front fork, or front fender. Such items can create unstable
handling or a slow steering res­ponse.
G This vehicle is not designed to
pull a trailer or to be attached to a sidecar.
Genuine Yamaha Accessories
Choosing accessories for your vehicle is an important decision. Genuine Yamaha accessories, which are avai­lable only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your vehicle. Many companies with no connection to Yamaha manufacture parts and accessories or offer other modifica­tions for Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket companies produce. Therefore, Yamaha can neit­her endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recom­mended by Yamaha, even if sold and installed by a Yamaha dealer.
1
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Page 12
WARNING
SAFETY INFORMATION
Aftermarket Parts, Accessories, and Modifications
While you may find aftermarket pro-
1
ducts similar in design and quality to genuine Yamaha accessories, recog­nize that some aftermarket accesso­ries or modifications are not suitable because of potential safety hazards to you or others. Installing aftermarket products or having other modifica­tions performed to your vehicle that change any of the vehicle’s design or operation characteristics can put you and others at greater risk of serious injury or death. You are responsible for injuries related to changes in the vehicle. Keep the following guidelines in mind, as well as those provided under “Loa­ding” when mounting accessories.
G Never install accessories or carry
cargo that would impair the per­formance of your scooter. Care­fully inspect the accessory befo­re using it to make sure that it does not in any way reduce ground clearance or cornering clearance, limit suspension tra­vel, steering travel or control ope-
ration, or obscure lights or reflec­tors.
• Accessories fitted to the hand­lebar or the front fork area can create instability due to impro­per weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum.
• Bulky or large accessories may seriously affect the stability of the scooter due to aerodyna­mic effects. Wind may attempt to lift the scooter, or the scoo­ter may become unstable in cross winds. These accesso­ries may also cause instability when passing or being passed by large vehicles.
• Certain accessories can dis­place the operator from his or her normal riding position. This improper position limits the fre­edom of movement of the ope­rator and may limit control abi­lity, therefore, such acces-
1-4
sories are not recommended.
• Use caution when adding elec­trical accessories. If electrical accessories exceed the capa­city of the scooter’s electrical system, an electric failure could result, which could cau­se a dangerous loss of lights or engine power.
Aftermarket Tires and Rims
The tires and rims that came with your scooter were designed to match the performance capabilities and to pro­vide the best combination of hand­ling, braking, and comfort. Other tires, rims, sizes, and combinations may not be appropriate. Refer to page 6-18 for tire specifications and more information on replacing your tires.
EWA15470
Be sure to observe following ins­tructions before transporting the scooter in another vehicle.
G Remove all loose items from
the scooter.
Page 13
SAFETY INFORMATION
G Point the front wheel straight
ahead on the trailer or in the truck bed, and choke it in a rail to prevent movement.
G Secure the scooter with tie-
downs or suitable straps that are attached to solid parts of the scooter, such as the frame or upper front fork triple clamp (and not, for example, to rub­ber-mounted handlebars or turn signals, or parts that could break). Choose the location for the straps carefully so the straps will not rub against painted surfaces during trans­port.
G The suspension should be
compressed somewhat by the tie-downs, if possible, so that the scooter will not bounce excessively during transport.
Further safe-riding points
G Be sure to signal clearly when
making turns.
G Braking can be extremely difficult
on a wet road. Avoid hard bra­king, because the scooter could slide. Apply the brakes slowly when stopping on a wet surface.
G Slow down as you approach a
corner or turn. Once you have completed a turn, accelerate slowly.
G Be careful when passing parked
cars. A driver might not see you and open a door in your path.
G Railroad crossings, streetcar
rails, iron plates on road cons­truction sites, and manhole covers become extremely slip­pery when wet. Slow down and cross them with caution. Keep the scooter upright, otherwise it could slide out from under you.
G The brake pads could get wet
when you wash the scooter. After washing the scooter, check the brakes before riding.
EAU10372
G Always wear a helmet, gloves,
trousers (tapered around the cuff and ankle so they do not flap), and a bright colored jacket.
G Do not carry too much luggage
on the scooter. An overloaded scooter is unstable. Use a strong cord to secure any luggage to the carrier (if equipped). A loose load will affect the stability of the sco­oter and could divert your atten­tion from the road. (See page 1-1).
1
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Page 14
DESCRIPTION
Left view
YP250R/YP250RA
2
EAU10410
1. Headlight (page 6-28)
2. Fuel tank cap (page 3-14)
3. Owner’s tool kit (page 6-2)
4. V-belt case air filter element (page 6-15)
5. Rear storage compartment (page 3-18)
6. Air filter element (page 6-15)
7. Shock absorber assembly spring preload adjusting ring (page 3-20)
8. Engine oil drain bolt (page 6-10)
9. Centerstand (page 6-23)
10. Sidestand (page 3-20)
2-1
Page 15
YP250R Sports
DESCRIPTION
2
1. Headlight (page 6-28)
2. Fuel tank cap (page 3-14)
3. Owner’s tool kit (page 6-2)
4. V-belt case air filter element (page 6-15)
5. Rear storage compartment (page 3-18)
6. Air filter element (page 6-15)
7. Shock absorber assembly spring preload adjusting ring (page 3-20)
8. Engine oil drain bolt (page 6-10)
9. Centerstand (page 6-23)
10. Sidestand (page 3-20)
2-2
Page 16
DESCRIPTION
Right view
YP250R/YP250RA
2
EAU10420
1. Grab bar (page 5-2)
2. Seat (page 3-18)
3. Coolant reservoir cap (page 6-13)
4. Battery (page 6-25)
5. Fuses (page 6-26)
6. Front brake pads (page 6-20)
7. Coolant level check window (page 6-13)
8. Engine oil filler cap (page 6-10)
9. Rear brake pads (page 6-20)
10. Shock absorber assembly spring preload adjusting ring (page 3-20)
2-3
Page 17
YP250R Sports
DESCRIPTION
2
1. Grab bar (page 5-2)
2. Seat (page 3-18)
3. Coolant reservoir cap (page 6-13)
4. Battery (page 6-25)
5. Fuses (page 6-26)
6. Front brake pads (page 6-20)
7. Coolant level check window (page 6-13)
8. Engine oil filler cap (page 6-10)
9. Rear brake pads (page 6-20)
10. Shock absorber assembly spring preload adjusting ring (page 3-20)
2-4
Page 18
DESCRIPTION
Controls and instruments
2
EAU10430
1. Rear brake lever (page 3-12)
2. Left handlebar switches (page 3-11)
3. Speedometer (page 3-5)
4. Multi-function display (page 3-6)
5. Tachometer (page 3-6)
6. Right handlebar switches (page 3-11)
7. Front brake lever (page 3-12)
8. Throttle grip (page 6-16)
9. Main switch/steering lock (page 3-2)
10. Front storage compartment (page 3-18)
2-5
Page 19
NOTICE
INSTRUMENT AND CONTROL FUNCTIONS
EAU10976
Immobilizer system
1. Code re-registering key (red bow)
2. Standard keys (black bow)
This vehicle is equipped with an immobilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the following:
G a code re-registering key (with a
red bow)
G two standard keys (with a black
bow) that can be re-registered with new codes
G a transponder (which is installed
in the code re-registering key)
G an immobilizer unit G an ECU
G an immobilizer system indicator
light (See page 3-4). The key with the red bow is used to register codes in each standard key. Since re-registering is a difficult pro­cess, take the vehicle along with all three keys to a Yamaha dealer to have them re-registered. Do not use the key with the red bow for driving. It should only be used for re-registering the standard keys. Always use a stan­dard key for driving.
ECA11821
G DO NOT LOSE THE CODE RE-
REGISTERING KEY! CONTACT
YOUR DEALER IMMEDIATELY
IF IT IS LOST! If the code re-
registering key is lost, registe-
ring new codes in the standard
keys is impossible. The stan-
dard keys can still be used to
start the vehicle, however if
code re-registering is required
(i.e., if a new standard key is
made or all keys are lost) the
entire immobilizer system must
be replaced. Therefore, it is
highly recommended to use either standard key and keep the code re-registering key in a safe place.
G Do not submerse any key in
water.
G Do not expose any key to
excessively high temperatures.
G Do not place any key close to
magnets (this includes, but not limited to, products such as speakers, etc.).
G Do not place items that trans-
mit electrical signals close to any key.
G Do not place heavy items on
any key.
G Do not grind any key or alter its
shape.
G Do not disassemble the plastic
part of any key.
G Do not put two keys of any
immobilizer system on the same key ring.
G Keep the standard keys as well
as keys of other immobilizer systems away from this vehi­cle’s code re-registering key.
3
3-1
Page 20
WARNING
INSTRUMENT AND CONTROL FUNCTIONS
G Keep other immobilizer system
keys away from the main switch as they may cause sig­nal interference.
3
EAU10472
Main switch/steering lock
The main switch/steering lock con­trols the ignition and lighting systems, and is used to lock the steering. The various positions are described below.
TIP
Be sure to use the standard key (black bow) for regular use of the vehicle. To minimize the risk of losing the code re-registering key (red bow), keep it in a safe place and only use it for code re-registering.
EAU34121
ON
All electrical circuits are supplied with power; the meter lighting, taillight,
3-2
license plate light and auxiliary lights come on, and the engine can be star­ted. The key cannot be removed.
TIP
The headlights come on automatically when the engine is started and stay on until the key is turned to “OFF” or the sidestand is moved down.
EAU10661
OFF
All electrical systems are off. The key can be removed.
EWA10061
Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident.
EAU10683
LOCK
The steering is locked, and all electri­cal systems are off. The key can be removed.
Page 21
NOTICE
12
12
INSTRUMENT AND CONTROL FUNCTIONS
To lock the steering
1. Push
2. Turn
1. Turn the handlebars all the way to the left.
2. Push the key in from the “OFF” position, and then turn it to “LOCK” while still pushing it.
3. Remove the key.
T
o unlock the steering
1. Push
2. Turn
Push the key in, and then turn it to “OFF” while still pushing it.
EAU10941
(Parking)
The steering is locked, and the tai­llight, license plate light and auxiliary lights are on. The hazard lights and turn signal lights can be turned on, but all other electrical systems are off. The key can be removed. The steering must be locked before the key can be turned to “ ”.
ECA11020
Do not use the parking position for an extended length of time, other­wise the battery may discharge.
3
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Page 22
NOTICE
ABS
ABS
INSTRUMENT AND CONTROL FUNCTIONS
Indicator and warning lights
3
1. Turn signal indicator lights “ ” and “
2. High beam indicator light “
3. Immobilizer system indicator light
4. Engine trouble warning light “
5. Anti-lock Brake System (ABS) warning light “ ” (for ABS models)
Turn signal indicator lights “ ” and “
The corresponding indicator light flas­hes when the turn signal switch is pushed to the left or right.
High beam indicator light “
This indicator light comes on when the high beam of the headlight is swit­ched on.
EAU11004
EAU11030
EAU11080
EAU43023
Engine trouble warning light “
This warning light comes on if an electrical circuit monitoring the engine is not working correctly. If this occurs, have a Yamaha dealer check the self­diagnosis system. The electrical circuit of the warning light can be checked by turning the key to “ON”. The warning light should come on for a few seconds, and then go off. If the warning light does not come on initially when the key is turned to “ON”, or if the warning light remains on, have a Yamaha dealer check the electrical circuit.
TIP
This warning light will come on when the key is turned to “ON” and the start switch is pushed, but this does not indicate a malfunction.
EAU43032
ABS warning light “ ” (for ABS models)
ECA10831
If the ABS warning light comes on or flashes while riding, the ABS may not work correctly. If this occurs, have a Yamaha dealer check the electrical circuit.
See page 3-13 for an explanation of the ABS. The electrical circuit of the warning light can be checked by turning the key to “ON”. The warning light should come on for a few seconds, and then go off. If the warning light does not come on initially when the key is turned to “ON”, or if the warning light remains on, have a Yamaha dealer check the electrical circuit.
3-4
Page 23
WARNING
INSTRUMENT AND CONTROL FUNCTIONS
EWA11350
When the ABS warning light comes on or flashes while riding, the brake system reverts to conventional bra­king. Therefore, be careful not to cause the wheel to lock during emergency braking.
TIP
The ABS warning light may come on while accelerating the engine with the scooter on its centerstand, but this does not indicate a malfunction.
EAU38624
Immobilizer system indicator light
The electrical circuit of the indicator light can be checked by turning the key to “ON”. The indicator light should come on for a few seconds, and then go off. If the indicator light does not come on initially when the key is turned to “ON”, or if the indicator light remains on, have a Yamaha dealer check the electrical circuit.When the key is tur­ned to “OFF” and 30 seconds have
passed, the indicator light will start flashing indicating the immobilizer system is enabled. After 24 hours have passed, the indicator light will stop flashing, however the immobili­zer system is still enabled. The self-diagnosis device also detects problems in the immobilizer system circuits. (See page 3-6 for an explanation of the self-diagnosis device.)
EAUS1860
Speedometer
3
1. Speedometer
UK ONLY
1. Speedometer
The speedometer shows the riding speed.
3-5
Page 24
WARNING
NOTICE
INSTRUMENT AND CONTROL FUNCTIONS
When the key is turned to “ON”, the speedometer needle will sweep once across the speed range and then return to zero in order to test the elec­trical circuit.
3
EAU11872
Tachometer
1. Tachometer
2. Tachometer red zone
The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range. When the key is turned to “ON”, the tachometer needle will sweep once across the r/min range and then return to zero r/min in order to test the electrical circuit.
ECA10031
Do not operate the engine in the tachometer red zone. Red zone: 8250 r/min and above
EAUS1642
Multi-function display
EWA12312
Be sure to stop the vehicle before making any setting changes to the multi-function display. Changing settings while riding can distract the operator and increase the risk of an accident.
1. Clock/ambient temperature display
2. Coolant temperature meter
3. Fuel meter
4. Odometer/fuel reserve tripmeter
5. “SELECT” button
6. “RESET” button
3-6
Page 25
1. V-belt replacement indicator “V-BELT”
2. Fuel level warning indicator “
3. Coolant temperature warning indicator “ ”
4. Oil change indicator “OIL”
The multi-function display is equip­ped with the following:
G a fuel meter G a coolant temperature meter G an odometer G two tripmeters (which show the
distance traveled since they were last set to zero)
G a fuel reserve tripmeter (which
shows the distance traveled sin­ce the bottom segment of the fuel meter and fuel level warning indicator started flashing)
G a self-diagnosis device
INSTRUMENT AND CONTROL FUNCTIONS
G a clock G an ambient temperature display G an oil change indicator G a V-belt replacement indicator
TIP
G Be sure to turn the key to “ON”
before using the “SELECT” and “RESET” buttons.
G When the key is turned to “ON”,
all of the display segments of the multi-function display will appear and then disappear, in order to test the electrical circuit.
Odometer and tripmeter modes
Pushing the “SELECT” button swit­ches the display between the odome­ter mode “Odo” and the tripmeter modes “Trip” in the following order: Odo/Trip (top) Trip (bottom)/Trip (top) Odo/Trip (top)
When approximately 2.0 L (0.53 US gal, 0.44 Imp.gal) of fuel remains in the fuel tank, the bottom segment of the fuel meter and fuel level warning indicator will start flashing, and the display will automatically change to the fuel reserve tripmeter mode “Trip F” and start counting the distance tra­veled from that point. In that case, pushing the “SELECT” button swit­ches the display between the various tripmeter and odometer modes in the following order: Trip F/Trip (top) Trip (bottom)/Trip (top) Odo/Trip (top) Trip F/Trip (top)
3
3-7
Page 26
NOTICE
INSTRUMENT AND CONTROL FUNCTIONS
3
1. Fuel reserve tripmeter
To reset a tripmeter, select it by pus­hing the “SELECT” button until “Trip” or “Trip F” begins flashing (“Trip” or “Trip F” will only flash for five seconds). While “Trip” or “Trip F” is flashing, push the “RESET” button for at least one second. If you do not reset the fuel reserve tripmeter
manually, it will reset itself automati­cally and the display will return to the prior mode after refueling and trave­ling 5 km (3 mi).
TIP
The display cannot be changed back to “Trip F” after pushing the “RESET” button.
Fuel meter
With the key in the “ON” position, the fuel meter indicates the amount of fuel in the fuel tank. The display seg­ments of the fuel meter disappear towards “E” (Empty) as the fuel level decreases. When the fuel level rea­ches the bottom segment near “E”, the fuel level warning indicator and the bottom segment will flash. Refuel as soon as possible.
Coolant temperature meter
With the key in the “ON” position, the coolant temperature meter indicates the temperature of the coolant. The coolant temperature varies with chan­ges in the weather and engine load. If
3-8
the top segment and coolant tempe­rature warning indicator flash, stop the vehicle and let the engine cool. (See page 6-32).
ECA10021
Do not continue to operate the engine if it is overheating.
Oil change indicator “OIL”
This indicator flashes at the initial 1000 km (600 mi), then at 4000 km (2500 mi) and every 3000 km (1800 mi) thereafter to indicate that the engine oil should be changed. After changing the engine oil, reset the oil change indicator. (See page 6-10).
Page 27
NOTICE
INSTRUMENT AND CONTROL FUNCTIONS
If the engine oil is changed before the oil change indicator comes on (i.e. before the periodic oil change interval has been reached), the indicator must be reset after the oil change for the next periodic oil change to be indica­ted at the correct time. (See page 6-10). The electrical circuit of the indicator can be checked according to the following procedure.
1. Turn the key to “ON”.
2. Check that the indicator comes
on for a few seconds and then goes off.
3. If the indicator does not come on,
have a Yamaha dealer check the electrical circuit.
V-belt replacement indicator “V­BELT”
This indicator flashes every 20000 km (12500 mi) when the V-belt needs to be replaced. The electrical circuit of the indicator can be checked according to the following procedure.
1. Turn the key to “ON”.
2. Check that the indicator comes on for a few seconds and then goes off.
3. If the indicator does not come on, have a Yamaha dealer check the electrical circuit.
Self-diagnosis device
This model is equipped with a self­diagnosis device for various electrical circuits. If a problem is detected in any of tho­se circuits, the multi-function display will indicate an error code. If the multi-function display indicates such an error code, note the code number, and then have a Yamaha dealer check the vehicle.
ECA11790
If the multi-function display indica­tes an error code, the vehicle should be checked as soon as pos­sible in order to avoid engine damage.
The self-diagnosis device also detects problems in the immobilizer system circuits.
3-9
If a problem is detected in the immobili­zer system circuits, the immobilizer sys­tem indicator light will flash and the mul­ti-function display will indicate an error code when the key is turned to “ON”.
TIP
If the multi-function display indicates error code 52, this could be caused by transponder interference. If this error appears, try the following.
1. Error code display
1. Use the code re-registering key to start the engine.
TIP
Make sure there are no other immobi­lizer keys close to the main switch,
3
Page 28
INSTRUMENT AND CONTROL FUNCTIONS
and do not keep more than one immobilizer key on the same key ring! Immobilizer system keys may cause signal interference, which may pre­vent the engine from starting.
2. If the engine starts, turn it off, and try starting the engine with the
3
standard keys.
3. If one or both of the standard keys do not start the engine, take the vehicle, the code re-registe­ring key and both standard keys to a Yamaha dealer and have the standard keys re-registered.
If the multi-function display indicates any error codes, note the code num­ber, and then have a Yamaha dealer check the vehicle.
Clock mode
To set the clock:
1. Push the “SELECT” button and “RESET” button together for at least two seconds.
2. When the hour digits start flas­hing, push the “RESET” button to set the hours.
3. Push the “SELECT” button, and the minute digits will start flas­hing.
4. Push the “RESET” button to set the minutes.
5. Push the “SELECT” button and then release it to start the clock.
3-10
Ambient temperature display
Pushing the “SELECT” button for at least two seconds switches the clock display to the ambient temperature display. This display shows the ambient temperature from –10 °C to 50 °C in 1 °C increments. The tempe­rature displayed may vary from the ambient temperature. Pushing the “SELECT” button for at least two seconds switches the ambient tem­perature display to the clock display.
TIP
G If the ambient temperature falls
below –10 °C, a lower temperatu­re than –10 °C will not be displa­yed.
G If the ambient temperature
climbs above 50 °C, a higher temperature than 50 °C will not be displayed.
G The accuracy of the temperature
reading may be affected when riding slowly (approximately under 20 km/h (12.5 mi/h)) or when stopped at traffic signals, railroad crossings, etc.
Page 29
INSTRUMENT AND CONTROL FUNCTIONS
EAU12331
Anti-theft alarm (optional)
This model can be equipped with an optional anti-theft alarm by a Yamaha dealer. Contact a Yamaha dealer for more information.
EAU12348
Handlebar switches
Left
3
1. Pass switch “
2. Dimmer switch “ /
3. Turn signal switch “ /
4. Horn switch “
Right
3-11
1. Hazard switch “
2. Start switch “
Page 30
NOTICE
INSTRUMENT AND CONTROL FUNCTIONS
Pass switch “
Press this switch to flash the head­light.
Dimmer switch “ /
Set this switch to “ ” for the high beam and to “ ” for the low beam.
3
Turn signal switch “ /
To signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When released, the switch returns to the center position. To cancel the turn signal lights, push the switch in after it has returned to the center position.
Horn switch “
Press this switch to sound the horn.
Start switch “
With the sidestand up, push this switch while applying the front or rear brake to crank the engine with the starter. See page 5-1 for starting ins­tructions prior to starting the engine.
EAU12350
EAU12400
EAU12460
EAU12500
EAU12721
EAU44710
The engine trouble warning light and ABS warning light (ABS model only) will come on when the key is turned to “ON” and the start switch is pus­hed, but this does not indicate a mal­function.
EAU12733
Hazard switch “
With the key in the “ON” or “ ” position, use this switch to turn on the hazard lights (simultaneous flashing of all turn signal lights). The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard.
ECA10061
Do not use the hazard lights for an extended length of time with the engine not running, otherwise the battery may discharge.
EAU12900
Front brake lever
1. Front brake lever
The front brake lever is located on the right handlebar grip. To apply the front brake, pull this lever toward the handlebar grip.
3-12
Page 31
WARNING
INSTRUMENT AND CONTROL FUNCTIONS
EAU12950
Rear brake lever
1. Rear brake lever
The rear brake lever is located on the left handlebar grip. To apply the rear brake, pull this lever toward the hand­lebar grip.
EAU12995
ABS (for ABS models)
The Yamaha ABS (Anti-lock Brake System) features a dual electronic control system, which acts on the front and rear brakes independently. The ABS securely controls wheel loc­kup during emergency braking on changing road surfaces and under various weather conditions, thereby maximizing tire adhesion and perfor­mance while providing a smooth bra­king action. The ABS is monitored by an ECU, which will have recourse to manual braking if a malfunction occurs.
EWA10090
G The ABS performs best on long
braking distances.
G On certain (rough or gravel)
roads, the braking distance may be longer with than wit­hout the ABS. Therefore, always keep a sufficient distan­ce to the vehicle ahead to match the riding speed.
TIP
G The ABS performs a self-diagno-
sis test for a few seconds each time the vehicle first starts off after the key was turned to “ON”. During this test, a “clicking” noi­se can be heard from the front of the vehicle, and if either brake lever is even slightly applied, a vibration can be felt at the lever, but these do not indicate a mal­function.
G When the ABS is activated, the
brakes are operated in the usual way. A pulsating action may be felt at the brake levers, but this does not indicate a malfunction.
G This ABS has a test mode which
allows the owner to experience the pulsating at the brake levers when the ABS is operating. However, special tools are requi­red, so please consult your Yamaha dealer when performing this test.
3
3-13
Page 32
NOTICE
INSTRUMENT AND CONTROL FUNCTIONS
Keep any type of magnets (inclu­ding magnetic pick-up tools, mag­netic screwdrivers, etc.) away from the front and rear wheel hubs, otherwise the magnetic rotors equipped in the wheel hubs may be
3
damaged, resulting in improper performance of the ABS system.
1. Rear wheel hub
2. Front wheel hub
ECA16120
EAUS1661
Fuel tank cap
To open the fuel tank cap
1. Open the fuel tank cap cover by pushing in on the front end of it.
1. Fuel tank cap
2. Fuel tank cap cover
2. Insert the key in the lock and turn it clockwise. The lock will be rele­ased and the fuel tank cap can be removed.
1. Lock
2. Fuel tank cap
To close the fuel tank cap
1. Be sure the match mark is facing forward, and then push the fuel tank cap into the original posi­tion.
1. Match marks
3-14
Page 33
WARNING
WARNING
WARNING
INSTRUMENT AND CONTROL FUNCTIONS
2. Turn the key counterclockwise and remove it.
3. Close the fuel tank cover.
EWA11091
Make sure that the fuel tank cap is properly closed after filling fuel. Leaking fuel is a fire hazard.
EAU13221
Fuel
Make sure there is sufficient gasoline in the tank.
Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions.
1. Before refueling, turn off the engi­ne and be sure that no one is sit­ting on the vehicle. Never refuel while smoking, or while in the vicinity of sparks, open flames, or other sources of ignition such as the pilot lights of water heaters and clothes dryers.
2. Do not overfill the fuel tank. When refueling, be sure to insert the pump nozzle into the fuel tank filler hole. Stop filling when the fuel reaches the bottom of the filler tube. Because fuel expands when it heats up, heat from the engine or the sun can cause fuel to spill out of the fuel tank.
EWA10881
1. Fuel tank filler tube
2. Maximum fuel level
3. Wipe up any spilled fuel imme­diately. NOTICE: Immediately
wipe off spilled fuel with a cle­an, dry, soft cloth, since fuel may deteriorate painted surfa­ces or plastic parts. [ECA10071]
4. Be sure to securely close the fuel tank cap.
EWA15151
Gasoline is poisonous and can cau­se injury or death. Handle gasoline with care. Never siphon gasoline by mouth. If you should swallow some gasoline or inhale a lot of gasoline vapor, or get some gasoline in your
3
3-15
Page 34
NOTICE
WARNING
NOTICE
INSTRUMENT AND CONTROL FUNCTIONS
eyes, see your doctor immediately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes.
3
Recommended fuel:
REGULAR UNLEADED GASOLINE ONLY
Fuel tank capacity:
11.8 L (3.12 US gal, 2.60 Imp.gal)
Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston rings, as well as to the exhaust sys­tem.
Your Yamaha engine has been desig­ned to use regular unleaded gasoline with a research octane number of 91 or higher. If knocking (or pinging) occurs, use a gasoline of a different brand or premium unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs.
EAU33520
ECA11400
EAU13445
Catalytic converters
This vehicle is equipped with catalytic converters in the exhaust system.
EWA10862
The exhaust system is hot after operation. To prevent a fire hazard or burns:
G Do not park the vehicle near
possible fire hazards such as grass or other materials that easily burn.
G Park the vehicle in a place
where pedestrians or children are not likely to touch the hot exhaust system.
G Make sure that the exhaust
system has cooled down befo­re doing any maintenance work.
G Do not allow the engine to idle
more than a few minutes. Long idling can cause a build-up of heat.
ECA10701
Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the cataly­tic converter.
3-16
Page 35
WARNING
INSTRUMENT AND CONTROL FUNCTIONS
EAUT1040
Securing bracket
1. Securing bracket
To prevent theft, the securing bracket can be used to chain the scooter to a stationary object such as a lamppost or a fence. To secure the scooter with a chain or cable lock, place the scooter on the centerstand, pass the chain or cable through the securing bracket and around the stationary object, and then lock the chain or cable lock.
EWAT1020
EAU13932
Seat
To open the seat
1. Place the scooter on the centers­tand.
2. Insert the key into the main switch, and then turn it counter­clockwise to “OPEN”.
1. Open
TIP
Do not push inward when turning the key.
3
1. Seat open position
To close the seat
1. Fold the seat down, and then push it down to lock it in place.
2. Remove the key from the main switch if the scooter will be left unattended.
TIP
Make sure that the seat is properly secured before riding.
Be sure to remove the chain or cable before riding, otherwise the scooter may overturn, causing damage or injury.
3. Fold the seat up.
3-17
Page 36
NOTICE
1
2
2
1
3
INSTRUMENT AND CONTROL FUNCTIONS
EAUS1623
Storage compartments
Front storage compartment
To open the storage compartment when it is locked, insert the key in the lock, turn it counterclockwise, and then grasp the lock while pushing the
3
button in. To open the storage compartment when it is unlocked, simply grasp the lock while pushing the button in.
1. Open
2. Button
3. Front storage compartment lid
To lock the storage compartment, push the lid into the original position, insert the key in the lock, turn it clock­wise, and then remove it.
1. Lock
2. Front storage compartment lid
Rear storage compartment
The rear storage compartment is located under the seat. (See page 3-17). When storing the Owner’s Manual or other documents in the storage com­partment, be sure to wrap them in a plastic bag so that they will not get wet. When washing the vehicle, be careful not to let any water enter the storage compartment. Two helmets can be stored in the sto­rage compartment.
3-18
1. Rear storage compartment
ECA10081
Keep the following points in mind when using the storage compart­ment.
G Since the storage compart-
ment accumulates heat when exposed to the sun and/or the engine heat, do not store anyt­hing susceptible to heat, con­sumables or flammable items inside it.
G To avoid humidity from sprea-
ding through the storage com­partment, wrap wet articles in a plastic bag before storing them in the compartment.
Page 37
1
2
3
4
NOTICE
WARNING
WARNING
INSTRUMENT AND CONTROL FUNCTIONS
G Since the storage compart-
ment may get wet while the scooter is being washed, wrap any articles stored in the com­partment in a plastic bag.
G Do not keep anything valuable
or breakable in the storage compartment.
Do not exceed the following loa­ding limits:
G Front storage compartment A:
1 kg (2 lb)
G Rear storage compartment:
5 kg (11 lb)
G Maximum load for the vehi-
cle: YP250R 175 kg (386 lb) YP250RA 171 kg (377 lb) YP250R Sport 173.5 kg (383 lb)
EWA15860
EAU14892
Adjusting the shock absorber assemblies
EWA10210
Always adjust both shock absorber assemblies equally, otherwise poor handling and loss of stability may result.
Each shock absorber assembly is equipped with a spring preload adjus­ting ring.
ECA10101
To avoid damaging the mechanism, do not attempt to turn beyond the maximum or minimum settings.
Adjust the spring preload as follows. To increase the spring preload and thereby harden the suspension, turn the adjusting ring on each shock absorber assembly in direction (a). To decrease the spring preload and the­reby soften the suspension, turn the adjusting ring on each shock absor­ber assembly in direction (b).
3-19
G Align the appropriate notch in
the adjusting ring with the position indicator on the shock absorber.
G Use the spring preload adjus-
ting tool included in the owner's tool kit to make this adjustment.
1. Spring preload adjusting ring
2. Position indicator
3. Spring preload adjusting tool
Spring preload setting:
Minimum (soft):
1
Standard:
2
Maximum (hard):
4
3
Page 38
WARNING
ZAUM0648
1
INSTRUMENT AND CONTROL FUNCTIONS
Sidestand
3
1. Sidestand switch
The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright.
TIP
The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations. (See page 3-21 for an explanation of the ignition circuit cut­off system.)
EAU15303
EWA10240
The vehicle must not be ridden with the sidestand down, or if the sides­tand cannot be properly moved up (or does not stay up), otherwise the sidestand could contact the ground and distract the operator, resulting in a possible loss of control. Yama­ha’s ignition circuit cut-off system has been designed to assist the operator in fulfilling the responsibi­lity of raising the sidestand before starting off. Therefore, check this system regularly as described below and have a Yamaha dealer repair it if it does not function pro­perly.
EAU45051
Ignition circuit cut-off system
The ignition circuit cut-off system (comprising the sidestand switch and brake light switches) has the following functions.
G It prevents starting when the
sidestand is up, but neither brake is applied.
G It prevents starting when either
brake is applied, but the sides­tand is still down.
G It cuts the running engine when
the sidestand is moved down. Periodically check the operation of the ignition circuit cut-off system according to the following procedure.
3-20
Page 39
INSTRUMENT AND CONTROL FUNCTIONS
With the engine turned off:
1. Move the sidestand down.
2. Make sure that the engine stop switch is turned on.
3. Turn the key on.
4. Keep the front or rear brake applied.
5. Push the start switch.
Does the engine start?
With the engine still off:
6. Move the sidestand up.
7. Keep the front or rear brake applied.
8. Push the start switch.
Does the engine start?
With the engine still running:
9. Move the sidestand down.
Does the engine stall?
The system is OK. The scooter can be ridden.
The sidestand switch may not be working correctly. The scooter should not be ridden until checked by a Yamaha dealer.
The brake switch may not be working correctly. The scooter should not be ridden until checked by a Yamaha dealer.
The sidestand switch may not be working correctly. The scooter should not be ridden until checked by a Yamaha dealer.
YES NO
YES NO
NO YES
If a malfunction is noted, have a Yamaha dealer check the system before riding.
WARNING
3
3-21
Page 40
FOR YOUR SAFETY – PRE-OPERATION CHECKS
WARNING
EAU15596
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the ins­pection and maintenance procedures and schedules described in the Owner’s Manual.
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment dama­ge. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures pro­vided in this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
EWA11151
4
Fuel • Refuel if necessary. 3-15
Engine oil • If necessary, add recommended oil to specified level. 6-10
Final transmission oil • Check vehicle for oil leakage. 6-12
Coolant • If necessary, add recommended coolant to specified level. 6-13
Front brake • Replace if necessary. 6-19, 6-20, 6-21
ITEM CHECKS PAGE
• Check fuel level in fuel tank.
• Check fuel line for leakage.
• Check oil level in engine.
• Check vehicle for oil leakage.
• Check coolant level in reservoir.
• Check cooling system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
4-1
Page 41
FOR YOUR SAFETY – PRE-OPERATION CHECKS
ITEM CHECKS PAGE
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
Rear brake • Replace if necessary. 6-19, 6-20, 6-21
Throttle grip
Wheels and tires
Brake levers
Centerstand, sidestand
Chassis fasteners
Instruments, lights, Check operation. signals and switches • Correct if necessary.
Sidestand switch
• Check brake pads for wear.
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Make sure that operation is smooth.
• Check cable free play.
• If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing.
• Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary.
• Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
• Lubricate pivots if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
• Tighten if necessary.
• Check operation of ignition circuit cut-off system.
• If system is not working correctly, have Yamaha dealer check vehicle.
6-16, 6-22
6-17, 6-19
6-22
6-23
3-20
4
4-2
Page 42
NOTICE
WARNING
OPERATION AND IMPORTANT RIDING POINTS
Read the Owner’s Manual carefully to become familiar with all controls. If there is a control or function you do not understand, ask your Yamaha dealer.
Failure to familiarize yourself with the controls can lead to loss of control, which could cause an acci­dent or injury.
5
EAU15951
EWA10271
EAU48020
TIP
This model is equipped with a lean angle sensor to stop the engine in case of a turnover. In this case, the multi-function display indicates error code 30, but this is not a malfunction. Turn the key to “OFF” and then to “ON” to clear the error code. Failing to do so will prevent the engine from starting even though the engine will crank when pushing the start switch.
EAUS1890
Starting the engine
ECA10250
See page 5-4 for engine break-in instructions prior to operating the vehicle for the first time.
In order for the ignition circuit cut-off system to enable starting, the sides­tand must be up. See page 3-21 for more information.
1. Turn the key to “ON”. The following warning light, indi­cator light and indicators should come on for a few seconds, then go off.
G Engine trouble warning light G ABS warning light (for ABS
models)
G Immobilizer system indicator light G V-belt replacement indicator G Oil change indicator
5-1
Page 43
NOTICE
OPERATION AND IMPORTANT RIDING POINTS
ECA15022
If a warning light, indicator light or indicator does not go off, see pages 3-4 or 3-6 for the correspon­ding warning light, indicator light or indicator circuit check.
2. Close the throttle completely.
3. Start the engine by pushing the start switch while applying the front or rear brake. NOTICE: For
maximum engine life, never accelerate hard when the engi­ne is cold! [ECA11041]
3. If the engine does not start, rele­ase the start switch, wait a few seconds, and then try again. Each starting attempt should be as short as possible to preserve the battery. Do not crank the engine more than 10 seconds on any one attempt.
EAU45091
Starting off
1. While pulling the rear brake lever with your left hand and holding the grab bar with your right hand, push the scooter off the centers­tand.
5
1. Grab bar
1. Rear brake lever
2. Front brake lever
3. Start switch
1. Grab bar
5-2
Page 44
WARNING
(a)
(b)
OPERATION AND IMPORTANT RIDING POINTS
2. Sit astride the seat, and then adjust the rear view mirrors.
3. Switch the turn signals on.
4. Check for oncoming traffic, and then slowly turn the throttle grip (on the right) in order to take off.
5. Switch the turn signals off.
5
EAU16780
Acceleration and deceleration
The speed can be adjusted by ope­ning and closing the throttle. To incre­ase the speed, turn the throttle grip in direction (a). To reduce the speed, turn the throttle grip in direction (b).
EAU16793
Braking
G Avoid braking hard or suddenly
EWA10300
(especially when leaning over to one side), otherwise the sco­oter may skid or overturn.
G Railroad crossings, streetcar
rails, iron plates on road cons­truction sites, and manhole covers become extremely slip­pery when wet. Therefore, slow down when approaching such areas and cross them with cau­tion.
G Keep in mind that braking on a
wet road is much more difficult.
G Ride slowly down a hill, as bra-
king downhill can be very diffi­cult.
1. Close the throttle completely.
2. Apply both front and rear brakes simultaneously while gradually increasing the pressure.
5-3
Page 45
OPERATION AND IMPORTANT RIDING POINTS
Front
Rear
EAU16820
Tips for reducing fuel consumption
Fuel consumption depends largely on your riding style. Consider the follo­wing tips to reduce fuel consumption:
G Avoid high engine speeds during
acceleration.
G Avoid high engine speeds with no
load on the engine.
G Turn the engine off instead of let-
ting it idle for an extended length of time (e.g., in traffic jams, at traffic lights or at railroad cros­sings).
EAU16841
Engine break-in
There is never a more important period in the life of your engine than the period between 0 and 1600 km (1000 mi). For this reason, you should read the following material carefully. Since the engine is brand new, do not put an excessive load on it for the first 1600 km (1000 mi). The various parts in the engine wear and polish them­selves to the correct operating clea­rances. During this period, prolonged full-throttle operation or any condition that might result in engine overhea­ting must be avoided.
EAUS1810
0–1000 km (0–600 mi)
G Avoid prolonged operation above
4000 r/min. NOTICE: After 1000 km (600 mi) of operation, be sure to replace the engine oil and final transmission oil.
[ECA11661]
5
5-4
1000–1600 km (600–1000 mi)
G Avoid prolonged operation above
6000 r/min.
Page 46
WARNING
NOTICE
OPERATION AND IMPORTANT RIDING POINTS
1600 km (1000 mi) and beyond
G The vehicle can now be operated
normally.
G Keep the engine speed out of
the tachometer red zone.
G If any engine trouble should
occur during the engine break­in period, immediately have a Yamaha dealer check the vehi­cle.
5
ECA10310
EAU17213
Parking
When parking, stop the engine, and then remove the key from the main switch.
EWA10311
G Since the engine and exhaust
system can become very hot, park in a place where pedes­trians or children are not likely to touch them and be burned.
G Do not park on a slope or on
soft ground, otherwise the vehicle may overturn, increa­sing the risk of a fuel leak and fire.
G Do not park near grass or other
flammable materials which might catch fire.
5-5
Page 47
PERIODIC MAINTENANCE AND ADJUSTMENT
WARNING
WARNING
WARNING
EAUS1820
Periodic inspection, adjustment, and lubrication will keep your vehicle in the safest and most efficient condi­tion possible. Safety is an obligation of the vehicle owner/operator. The most important points of vehicle ins­pection, adjustment, and lubrication are explained on the following pages. The intervals given in the periodic maintenance and lubrication chart should be simply considered as a general guide under normal riding conditions. However, depending on the weather, terrain, geographical location, and individual use, the main­tenance intervals may need to be shortened.
EWA10321
Failure to properly maintain the vehicle or performing maintenance activities incorrectly may increase your risk of injury or death during service or while using the vehicle. If you are not familiar with vehicle service, have a Yamaha dealer per­form service.
EWA15121
Turn off the engine when perfor­ming maintenance unless otherwi­se specified.
G A running engine has moving
parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires.
G Running the engine while servi-
cing can lead to eye injury, burns, fire, or carbon monoxide poisoning – possibly leading to death. See page 1-1 for more information about carbon monoxide.
EWA10330
This scooter is designed for use on paved roads only. If this scooter is operated in abnormally dusty, muddy or wet conditions, the air fil­ter element should be cleaned or replaced more frequently, otherwi­se rapid engine wear may result.
Consult a Yamaha dealer for proper maintenance intervals.
6
6-1
Page 48
PERIODIC MAINTENANCE AND ADJUSTMENT
Brake discs, calipers, drums, and linings can become very hot during use. To avoid possible burns, let bra­ke components cool before touching them.
6
EAU48810
EAUS1830
Owner’s tool kit
1. Owner’s tool kit
The owner’s tool kit is located under the seat. (See page 3-17). The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of pre­ventive maintenance and minor repairs. However, additional tools such as a torque wrench may be necessary to perform certain mainte­nance work correctly.
TIP
If you do not have the tools or expe­rience required for a particular job, have a Yamaha dealer perform it for you.
TIP
Fuse tongs and a bag containing spa­re fuses are included in the owner’s tool kit. Be careful not to lose these items when opening the tool kit.
6-2
Page 49
PERIODIC MAINTENANCE AND ADJUSTMENT
TIP
G The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK,
a mileage-based maintenance, is performed instead.
G From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). G Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and
technical skills.
Periodic maintenance chart for the emission control system
EAU46861
EAU46910
ODOMETER READING
NO. ITEM CHECK OR MAINTENANCE JOB
1*Fuel line
2 Spark plug
3*Valves
4*Fuel injection • Check engine idle speed. 33 33 3 3
Muffler and exhaust • Check the screw clamp(s) for
5*
pipe looseness.
• Check fuel hoses for cracks or damage.
• Check condition.
• Clean and regap.
• Replace. 33
• Check valve clearance.
• Adjust.
1000 km 10000 km 20000 km 30000 km 40000 km
(600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi)
33333
33
33
33 33 3
6-3
ANNUAL
CHECK
6
Page 50
PERIODIC MAINTENANCE AND ADJUSTMENT
General maintenance and lubrication chart
EAU1770C
ODOMETER READING
NO. ITEM CHECK OR MAINTENANCE JOB
1 Air filter element • Replace. 33
V-belt case air filter
2
element 6000 km (3500 mi) thereafter
3*Front brake
6
4*Rear brake
5*Brake hoses
6*Wheels • Check runout and for damage. 3333
7*Tires
8*Wheel bearings
• Clean.
• Check operation, fluid level and vehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
• Check operation, fluid level and vehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
• Check for cracks or damage. 33333
• Replace. Every 4 years
• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
• Check bearing for looseness or damage.
1000 km 10000 km 20000 km 30000 km 40000 km
(600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi)
Initial 4000 km (2500 mi) and every
33 33 3 3
33 33 3 3
33333
3333
ANNUAL
CHECK
6-4
Page 51
PERIODIC MAINTENANCE AND ADJUSTMENT
ODOMETER READING
NO. ITEM CHECK OR MAINTENANCE JOB
• Check bearing play and steering
9*Steering bearings
10 * Chassis fasteners
Front brake lever
11
pivot shaft • Lubricate with silicone grease.
Rear brake lever
12
pivot shaft
Sidestand,
13 • Lubricate with lithium-soap- 33333
centerstand
14 * Sidestand switch • Check operation. 33 33 3 3
15 * Front fork
Shock absorber • Check operation and shock
16 *
assemblies absorbers for oil leakage.
17 Engine oil
18 * Engine oil strainer • Clean. 3
for roughness. 33 33 3
• Lubricate with lithium-soap­based grease.
• Make sure that all nuts, bolts and screws are properly tightened.
• Lubricate with silicone grease. 33333
• Check operation.
based grease.
• Check operation and for oil leakage.
• Change. (See pages 3-6 and 6-10.) (2500 mi) and every 3000 km (1800 mi) thereafter]
• Check oil level and vehicle for oil leakage.
1000 km 10000 km 20000 km 30000 km 40000 km
(600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi)
Every 20000 km (12000 mi)
33333
33333
3333
3333
3
When the oil change indicator flashes [At 4000 km
Every 3000 km (1800 mi) 3
ANNUAL
CHECK
6
6-5
Page 52
PERIODIC MAINTENANCE AND ADJUSTMENT
ODOMETER READING
NO. ITEM CHECK OR MAINTENANCE JOB
19 * Cooling system for coolant leakage.
Final transmission
20
oil
21 * V-belt • Replace.
Front and rear brake
22 *
switches
Moving parts and
23
6
cables
Throttle grip • Adjust the throttle cable free play
24 * housing if necessary. 33333
and cable • Lubricate the throttle grip
Lights, signals and • Check operation.
25 *
switches • Adjust headlight beam.
• Check coolant level and vehicle
• Change. Every 3 years
• Check vehicle for oil leakage. 33 3
• Change. 33 3
• Check operation. 33 33 3 3
• Lubricate. 33333
• Check operation and free play.
housing and cable.
1000 km 10000 km 20000 km 30000 km 40000 km
(600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi)
33333
When the V-belt replacement indicator flashes
[every 20000 km (12000 mi)]
33 33 3 3
ANNUAL
CHECK
6-6
Page 53
PERIODIC MAINTENANCE AND ADJUSTMENT
TIP
G Engine air filter and V-belt air filter
• This model’s engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with compressed air to avoid damaging it.
• The engine air filter element needs to be replaced and the V-belt air filter element needs to be serviced more fre­quently when riding in unusually wet or dusty areas.
G Hydraulic brake service
• After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid levels and fill the reservoirs as required.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the bra­ke fluid.
• Replace the brake hoses every four years and if cracked or damaged.
EAU38262
6
6-7
Page 54
PERIODIC MAINTENANCE AND ADJUSTMENT
Removing and installing the cowling and panel
1. Cowling A
2. Panel
6
1. Panel A
The cowling and panel shown above need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section
EAU18740
each time a cowling or panel needs to be removed and installed.
EAUS1790
Cowling A
To remove the cowling
1. Remove the panel by pushing it out from the back side of the cowling as shown.
2. Remove the screws, and then pull the cowling off as shown.
1. Cowling A
6-8
1. Cowling A
To install the cowling
1. Place the cowling in the original position, and then install the screws.
2. Install the panel by pushing it in.
EAUS2040
Panel A
To remove the panel
1. Open the seat. (See page 3-17.)
2. Remove the screws, and then pull the panel outward.
TIP
For the Sport version, the backrest is not shown for better understanding.
Page 55
1
ZAUM0037
PERIODIC MAINTENANCE AND ADJUSTMENT
To install the panel
1. Place the panel in the original position, and then install the screws.
2. Close the seat.
EAU19622
Checking the spark plug
The spark plug is an important engine component, which should be chec­ked periodically, preferably by a Yamaha dealer. Since heat and depo­sits will cause any spark plug to slowly erode, it should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plug can reveal the condition of the engine. The porcelain insulator around the center electrode of the spark plug should be a medium-to-light tan (the ideal color when the vehicle is ridden normally). If the spark plug shows a distinctly different color, the engine could be operating improperly. Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. If the spark plug shows signs of elec­trode erosion and excessive carbon or other deposits, it should be repla­ced.
Specified spark plug:
NGK/DPR8EA-9
Before installing a spark plug, the spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specification.
6
1. Spark plug gap
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug threads.
6-9
Page 56
1
3
2
1
ZAUM0685
PERIODIC MAINTENANCE AND ADJUSTMENT
Tightening torque:
Spark plug:
17.5 Nm (1.75 m•kgf,
12.7 ft•lbf)
TIP
If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4–1/2 turn past finger tight. Howe­ver, the spark plug should be tighte­ned to the specified torque as soon as possible.
6
EAUS1711
Engine oil
The engine oil level should be chec­ked before each ride. In addition, the oil must be changed at the intervals specified in the periodic maintenance and lubrication chart and when the service indicator light comes on.
To check the engine oil level
1. Place the scooter on the centers­tand. A slight tilt to the side can result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it off.
3. Wait a few minutes until the oil settles, remove the oil filler cap, wipe the dipstick clean, insert it back into the oil filler hole (wit­hout screwing it in), and then remove it again to check the oil level.
TIP
The engine oil should be between the minimum and maximum level marks.
1. Engine oil filler cap
2. Maximum level mark
3. Minimum level mark
4. If the engine oil is below the mini­mum level mark, add sufficient oil of the recommended type to rai­se it to the correct level.
5. Insert the dipstick into the oil filler hole, and then tighten the oil filler cap.
To change the engine oil
1. Start the engine, warm it up for several minutes, and then turn it off.
2. Place an oil pan under the engine to collect the used oil.
6-10
Page 57
NOTICE
1
2
ZAUM0129
1
1
ZAUM0686
PERIODIC MAINTENANCE AND ADJUSTMENT
3. Remove the engine oil filler cap and the engine oil drain bolt to drain the oil from the crankcase.
1. Engine oil drain bolt
4. Check the washer for damage and replace it if necessary.
1. Engine oil drain bolt
2. Washer
5. Install the washer and the engine oil drain bolt, and then tighten the drain bolt to the specified torque.
Tightening torque:
Engine oil drain bolt:
20 Nm (2.0 m•kgf, 14 ft•lbf)
TIP
Make sure that the washer is properly seated.
6. Refill with the specified amount of the recommended engine oil, and then install and tighten the oil filler cap.
Recommended engine oil:
See page 8-1
Oil change quantity:
1.30 L (1.37 US qt, 1.14 Imp.qt)
ECA11670
G Do not use oils with a diesel
specification of “CD” or oils of a higher quality than specified. In addition, do not use oils labeled “ENERGY CONSER­VING II” or higher.
G Be sure no foreign material
enters the crankcase.
7. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, immediately turn the engine off and check for the cau­se.
8. Reset the oil change indicator.
To reset the oil change indicator
1. Turn the key to “ON”.
2. Hold the “OIL CHANGE” button pushed for 15 to 20 seconds.
6
1. “OIL CHANGE” button
6-11
Page 58
PERIODIC MAINTENANCE AND ADJUSTMENT
1. “OIL CHANGE” button
3. Release the “OIL CHANGE” but­ton, and the oil change indicator will go off.
6
TIP
If the engine oil is changed before the oil change indicator comes on (i.e. before the periodic oil change interval has been reached), the indicator must be reset after the oil change for the next periodic oil change to be indica­ted at the correct time. To reset the oil change indicator before the periodic oil change interval has been reached, follow the above procedure, but note that the indicator will come on for 1.4 seconds after releasing the “OIL
CHANGE” button, otherwise repeat the procedure.
EAU20065
Final transmission oil
The final transmission case must be checked for oil leakage before each ride. If any leakage is found, have a Yamaha dealer check and repair the scooter. In addition, the final trans­mission oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart.
1. Start the engine, warm up the final transmission oil by riding the scooter for several minutes, and then stop the engine.
2. Place the scooter on the centers­tand.
3. Place an oil pan under the final transmission case to collect the used oil.
4. Remove the final transmission oil filler cap and its O-ring from the final transmission case.
5. Remove the final transmission oil drain bolt and its gasket to drain the oil from the final transmission case.
6-12
Page 59
PERIODIC MAINTENANCE AND ADJUSTMENT
1. Final transmission oil filler cap
2. O-ring
6. Install the final transmission oil drain bolt and its new gasket, and then tighten the bolt to the specified torque.
Tightening torque:
Final transmission oil drain bolt:
22 Nm (2.2 m•kgf, 16 ft•lbf)
7. Refill with the specified amount of the recommended final trans­mission oil. WARNING! Make
sure that no foreign material enters the final transmission case. Make sure that no oil gets on the tire or wheel. [EWA11311]
Recommended final transmission oil:
See page 8-1
Oil quantity:
0.25 L (0.26 US qt, 0.22 Imp.qt)
8. Install the final transmission oil filler cap and its new O-ring, and then tighten the oil filler cap.
9. Check the final transmission case for oil leakage. If oil is leaking, check for the cause.
EAU20070
Coolant
The coolant level should be checked before each ride. In addition, the coo­lant must be changed at the intervals specified in the periodic maintenance and lubrication chart.
EAUS1670
To check the coolant level
1. Place the vehicle on a level surfa­ce and hold it in an upright posi­tion.
TIP
G The coolant level must be chec-
ked on a cold engine since the level varies with engine tempera­ture.
G Make sure that the vehicle is
positioned straight up when checking the coolant level. A slight tilt to the side can result in a false reading.
2. Check the coolant level through the check window.
6
1. Final transmission oil drain bolt
6-13
Page 60
FULL
LOW
PERIODIC MAINTENANCE AND ADJUSTMENT
TIP
The coolant should be between the minimum and maximum level marks.
1. Maximum level mark
6
2. Minimum level mark
3. Coolant level check window
3. If the coolant is at or below the minimum level mark, lift up the right floorboard mat as shown.
1. Floorboard mat
4. Open the reservoir cap, and then add coolant to the maximum level mark. WARNING! Remove
only the coolant reservoir cap. Never attempt to remove the radiator cap when the engine is hot. [EWA15161] NOTICE: If coolant is not avai­lable, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine. If water has been used instead of coolant, replace it with coolant as soon as possible, otherwise the cooling system will not be protected against frost and
corrosion. If water has been added to the coolant, have a Yamaha dealer check the anti­freeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced. [ECA10472]
1. Coolant reservoir cap
Coolant reservoir capacity:
0.25 L (0.26 US qt, 0.22 Imp.qt)
5. Close the reservoir cap
6. Place the floorboard mat in the original position and push it downward to secure it.
6-14
Page 61
2
1
ZAUM0448
1
2
2
ZAUM0662
3
PERIODIC MAINTENANCE AND ADJUSTMENT
Changing the coolant
The coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart. Have a Yamaha dealer change the coolant. WARNING! Never attempt
to remove the radiator cap when the engine is hot.
[EWA10381]
EAU33031
EAUS1334
Air filter and V-belt case air filter elements
The air filter element should be repla­ced and the V-belt case air filter ele­ment should be cleaned at the inter­vals specified in the periodic maintenance and lubrication chart. Service the air filter elements more frequently if you are riding in unu­sually wet or dusty areas.
Replacing the air filter element
1. Place the scooter on the centers­tand.
2. Remove the air filter case cover by removing the screws.
3. Pull the air filter element out.
4. Insert a new air filter element into the air filter case.
5. Install the air filter case cover by installing the screws.
Cleaning the V-belt case air filter element
1. Remove the V-belt case air filter cover by removing the screws.
6
1. V-belt case air filter element cover
2. Screw
2. Remove the air filter element, and then blow out the dirt with com­pressed air as shown.
1. Air filter case cover
2. Screw
3. Air filter element
6-15
Page 62
2
1
ZAUM0449
PERIODIC MAINTENANCE AND ADJUSTMENT
1. V-belt case air filter cover
2. V-belt case air filter element
3. Check the air filter element for damage and replace it if neces-
6
sary.
4. Install the air filter element with the colored side facing outward.
NOTICE: Make sure that each filter element is properly sea­ted in its case. The engine should never be operated wit­hout the filter elements insta­lled, otherwise the piston(s) and/or cylinder(s) may become excessively worn. [ECA10531]
5. Install the V-belt case air filter cover by installing the screws.
EAU48431
Adjusting the throttle cable free play
1. Throttle cable free play
The throttle cable free play should measure 3.0–5.0 mm (0.12–0.20 in) at the inner edge of the throttle grip. Periodically check the throttle cable free play and, if necessary, adjust it as follows.
TIP
The engine idling speed must be correctly adjusted before checking and adjusting the throttle cable free play.
1. Slide the rubber cover back.
2. Loosen the locknut.
6-16
3. To increase the throttle cable free play, turn the adjusting nut in direction (a). To decrease the throttle cable free play, turn the adjusting nut in direction (b).
1. Rubber cover
2. Locknut
3. Adjusting nut
4. Tighten the locknut and then sli­de the rubber cover to its original position.
Page 63
WARNING
ZAUM0053
PERIODIC MAINTENANCE AND ADJUSTMENT
Valve clearance
The valve clearance changes with use, resulting in improper air-fuel mix­ture and/or engine noise. To prevent this from occurring, the valve clearan­ce must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
EAU21401
EAU21873
Tires
To maximize the performance, durabi­lity, and safe operation of your vehi­cle, note the following points regar­ding the specified tires.
Tire air pressure
The tire air pressure should be chec­ked and, if necessary, adjusted befo­re each ride.
Operation of this vehicle with improper tire pressure may cause severe injury or death from loss of control.
G The tire air pressure must be
checked and adjusted on cold
6-17
EWA10501
tires (i.e., when the temperatu­re of the tires equals the ambient temperature).
G The tire air pressure must be
adjusted in accordance with the riding speed and with the total weight of rider, passenger, cargo, and accessories appro­ved for this model.
Tire air pressure (measured on cold tires):
0–90 kg (0–198 lb):
Front:
190 kPa (1.90 kgf/cm 28 psi, 1.90 bar)
Rear:
220 kPa (2.20 kgf/cm 32 psi, 2.20 bar)
90 kg - maximum load:
Front:
210 kPa (2.10 kgf/cm 30 psi, 2.10 bar)
Rear:
250 kPa (2.50 kgf/cm 36 psi, 2.50 bar)
Maximum load*:
YP250R 175 kg (386 lb) YP250RA 171 kg (377 lb)) YP250R Sport 173.5 kg (383 lb)
* Total weight of rider, passenger,
cargo and accessories
2
,
2
,
2
,
2
,
6
Page 64
WARNING
1
2
ZAUM0054
WARNING
PERIODIC MAINTENANCE AND ADJUSTMENT
Never overload your vehicle. Ope­ration of an overloaded vehicle could cause an accident.
Tire inspection
6
1. Tire tread depth
2. Tire sidewall
The tires must be checked before each ride. If the center tread depth reaches the specified limit, if the tire has a nail or glass fragments in it, or if the sidewall is cracked, have a Yama­ha dealer replace the tire immediately.
EWA10511
Minimum tire tread depth (front and rear):
1.6 mm (0.06 in)
TIP
The tire tread depth limits may differ from country to country. Always comply with the local regulations.
Tire information
This model is equipped with tubeless tires. After extensive tests, only the tires lis-
After extensive tests, only the tires lis- ted below have been approved for
ted below have been approved for this this model by Yamaha Motor España
model by Yamaha Motor Co., Ltd. S. A.
6-18
Front tire:
Size:
120/70-15 M/C 56P(PIRELLI­METZELER)-56S(MICHELIN)
Manufacturer/model:
PIRELLI / GTS23 MICHELIN / GOLD STANDARD MICHELIN / CITYGRIP METZELER / FEELFREE
Rear tire:
Size:
140/70-14 M/C 68P(PIRELLI­METZELER)-68S(MICHELIN)
Manufacturer/model:
PIRELLI / GTS24 MICHELIN / GOLD STANDARD MICHELIN / CITYGRIP METZELER / FEELFREE
EWA10470
G Have a Yamaha dealer replace
excessively worn tires. Besides being illegal, operating the vehicle with excessively worn tires decreases riding stability and can lead to loss of control.
G The replacement of all wheel
and brake related parts, inclu­ding the tires, should be left to a Yamaha dealer, who has the
Page 65
PERIODIC MAINTENANCE AND ADJUSTMENT
necessary professional know­ledge and experience.
EAU21960
Cast wheels
To maximize the performance, durabi­lity, and safe operation of your vehi­cle, note the following points regar­ding the specified wheels.
G The wheel rims should be chec-
ked for cracks, bends or warpage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A deformed or crac­ked wheel must be replaced.
G The wheel should be balanced
whenever either the tire or wheel has been changed or replaced. An unbalanced wheel can result in poor performance, adverse handling characteristics, and a shortened tire life.
G Ride at moderate speeds after
changing a tire since the tire sur­face must first be “broken in” for it to develop its optimal characte­ristics.
EAUM2061
Checking the front and rear brake lever free play
Front
1. Brake lever free play
Rear
6
6-19
1. Brake lever free play
Page 66
WARNING
PERIODIC MAINTENANCE AND ADJUSTMENT
The brake lever free play should mea­sure 3.0-3.5 mm (0.12-0.20 in) as shown. Periodically check the brake lever free play and, if necessary, have a Yamaha dealer check the brake sys­tem.
An incorrect brake lever free play indicates a hazardous condition in the brake system. Do not operate the vehicle until the brake system has been checked or repaired by a Yamaha dealer.
6
EWA10641
EAU22392
Checking the front and rear brake pads
The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart.
EAU22430
Front brake pads
1. Wear indicator groove
Each front brake pad is provided with wear indicator grooves, which allow you to check the brake pad wear wit­hout having to disassemble the brake. To check the brake pad wear, check the wear indicator grooves. If a brake pad has worn to the point that the wear indicator grooves have almost
6-20
disappeared, have a Yamaha dealer replace the brake pads as a set.
EAU22520
Rear brake pads
1. Wear indicator groove
The rear brake is provided with a check plug, which, if it is removed, allows you to check the brake pad wear without disassembling the bra­ke. To check the brake pad wear, check the position of the wear indica­tor while applying the brake. If a bra­ke pad has worn to the point that the wear indicator almost touches the brake disc, have a Yamaha dealer replace the brake pads as a set.
Page 67
PERIODIC MAINTENANCE AND ADJUSTMENT
Checking the brake fluid level
Front brake
1. Minimum level mark
Rear brake
1. Minimum level mark
EAU40260
Insufficient brake fluid may allow air to enter the brake system, possibly causing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low bra­ke fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage. Observe these precautions:
G When checking the fluid level,
make sure that the top of the bra­ke fluid reservoir is level.
G Use only the recommended qua-
lity brake fluid, otherwise the rub­ber seals may deteriorate, cau­sing leakage and poor braking performance.
Recommended brake fluid:
DOT 4
G Refill with the same type of brake
fluid. Mixing fluids may result in a harmful chemical reaction and lead to poor braking performan­ce.
6-21
G Be careful that water or dust
does not enter the brake fluid reservoir when refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock, and dirt may clog the ABS hydraulic unit valves.
G Brake fluid may deteriorate pain-
ted surfaces or plastic parts. Always clean up spilled fluid immediately.
G As the brake pads wear, it is nor-
mal for the brake fluid level to gradually go down. However, if the brake fluid level goes down suddenly, have a Yamaha dealer check the cause.
6
Page 68
PERIODIC MAINTENANCE AND ADJUSTMENT
Changing the brake fluid
Have a Yamaha dealer change the brake fluid at the intervals specified in the TIP after the periodic maintenan­ce and lubrication chart. In addition, have the oil seals of the master cylin­ders and calipers as well as the brake hoses replaced at the intervals listed below or whenever they are damaged or leaking.
G Oil seals: Replace every two
years.
G Brake hoses: Replace every four
6
years.
EAU22731
EAU23112
Checking and lubricating the throttle grip and cable
The operation of the throttle grip should be checked before each ride. In addition, the cable should be lubri­cated by a Yamaha dealer at the inter­vals specified in the periodic mainte­nance chart.
EAU23172
Lubricating the front and rear brake levers
Front brake lever
Rear brake lever
6-22
The pivoting points of the front and rear brake levers must be lubricated
Page 69
WARNING
PERIODIC MAINTENANCE AND ADJUSTMENT
at the intervals specified in the perio­dic maintenance and lubrication chart.
Recommended lubricant:
Silicone grease
EAU23213
Checking and lubricating the centerstand and sidestand
1. Sidestand
to-metal contact surfaces should be lubricated if necessary.
EWA10741
If the centerstand or sidestand does not move up and down smo­othly, have a Yamaha dealer check or repair it. Otherwise, the centers­tand or sidestand could contact the ground and distract the operator, resulting in a possible loss of con­trol.
Recommended lubricant:
Lithium-soap-based grease
6
1. Centerstand
The operation of the centerstand and sidestand should be checked before each ride, and the pivots and metal-
6-23
Page 70
NOTICE
PERIODIC MAINTENANCE AND ADJUSTMENT
Checking the front fork
The condition and operation of the front fork must be checked as follows at the intervals specified in the perio­dic maintenance and lubrication chart.
To check the condition
Check the inner tubes for scratches, damage and excessive oil leakage.
6
To check the operation
1. Place the vehicle on a level surfa­ce and hold it in an upright posi­tion. WARNING! To avoid injury,
securely support the vehicle so there is no danger of it falling over.
[EWA10751]
EAU23272
2. While applying the front brake, push down hard on the handle­bars several times to check if the front fork compresses and rebounds smoothly.
ECA10590
If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or repair it.
EAU45511
Checking the steering
Worn or loose steering bearings may cause danger. Therefore, the opera­tion of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrica­tion chart.
1. Place the vehicle on the centers­tand. WARNING! To avoid
injury, securely support the vehicle so there is no danger of it falling over.
2. Hold the lower ends of the front fork legs and try to move them forward and backward. If any free play can be felt, have a Yamaha dealer check or repair the stee­ring.
[EWA10751]
6-24
Page 71
WARNING
PERIODIC MAINTENANCE AND ADJUSTMENT
EAU23291
Checking the wheel bearings
The front and rear wheel bearings must be checked at the intervals spe­cified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings.
EAU34225
Battery
1. Positive battery terminal
2. Negative battery terminal
3. Battery
The battery is located behind cowling A. (See page 6-8). This model is equipped with a VRLA (Valve Regulated Lead Acid) battery. There is no need to check the elec­trolyte or to add distilled water. Howe­ver, the battery lead connections need to be checked and, if necessary, tightened.
EWA10760
sulfuric acid, which causes severe burns. Avoid any con­tact with skin, eyes or clothing and always shield your eyes when working near batteries. In case of contact, administer the following FIRST AID.
EXTERNAL: Flush with plenty of water.
INTERNAL: Drink large quan­tities of water or milk and immediately call a physician.
EYES: Flush with water for 15 minutes and seek prompt medical attention.
G Batteries produce explosive
hydrogen gas. Therefore, keep sparks, flames, cigarettes, etc., away from the battery and pro­vide sufficient ventilation when charging it in an enclosed spa­ce.
G KEEP THIS AND ALL BATTE-
RIES OUT OF THE REACH OF CHILDREN.
6
G Electrolyte is poisonous and
dangerous since it contains
6-25
Page 72
NOTICE
NOTICE
PERIODIC MAINTENANCE AND ADJUSTMENT
To charge the battery
Have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories.
To charge a VRLA (Valve Regulated Lead Acid) battery, a special (cons­tant-voltage) battery charger is required. Using a conventional bat­tery charger will damage the bat-
6
tery.
To store the battery
1. If the vehicle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place.
NOTICE: When removing the battery, be sure the key is tur­ned to “OFF”, then disconnect the negative lead before dis­connecting the positive lead.
[ECA16302]
ECA16521
2. If the battery will be stored for more than two months, check it at least once a month and fully charge it if necessary.
3. Fully charge the battery before installation. NOTICE: When ins-
talling the battery, be sure the key is turned to “OFF”, then connect the positive lead befo­re connecting the negative lead. [ECA16840]
4. After installation, make sure that the battery leads are properly connected to the battery termi­nals.
ECA16530
Always keep the battery charged. Storing a discharged battery can cause permanent battery damage.
EAUS1880
Replacing the fuses
The fuse box, which contains the fuses for the individual circuits, is located behind cowling A. (See page 6-8).
TIP
The main fuse, which is in a different and hard-to-reach location, must be replaced by a Yamaha dealer.
If a fuse for the individual circuits is blown, replace it as follows.
1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified amperage. WARNING! Do not
use a fuse of a higher ampera­ge rating than recommended to avoid causing extensive damage to the electrical sys­tem and possibly a fire. [EWA15131]
6-26
Page 73
PERIODIC MAINTENANCE AND ADJUSTMENT
TIP
Fuse tongs and a bag containing spa­re fuses are included in the owner’s tool kit. Use the tongs to remove and install a fuse.
For YP250R
1. Fuse box
2. Hazard fuse
For YP250RA
1. ABS fuse
2. ABS fuse box
3. Fuse box
4. Hazard fuse
Fuse box
1. Radiator fan fuse
2. ECU fuse
3. Backup fuse
4. Signaling system fuse
5. Headlight fuse
6. Ignition fuse
7. Spare fuse
8. Hazard fuse
6
6-27
Page 74
PERIODIC MAINTENANCE AND ADJUSTMENT
ABS fuse box
1. ABS motor fuse
2. ABS motor spare fuse
3. ABS solenoid fuse
4. ABS control unit fuse
6
Specified fuses:
Main fuse:
30.0 A
Headlight fuse:
15.0 A
Signaling system fuse:
10.0 A
Ignition fuse:
10.0 A
Radiator fan fuse:
7.5 A
Hazard fuse:
10.0 A
ECU fuse:
5.0 A ABS control unit fuse (for ABS models):
5.0 A ABS motor fuse (for ABS models):
30.0 A ABS solenoid fuse (for ABS models):
20.0 A Backup fuse:
5.0 A
3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system.
EAU34240
Replacing a headlight bulb
This model is equipped with quartz bulb headlights. If a headlight bulb burns out, have a Yamaha dealer replace it and, if necessary, adjust the headlight beam.
6-28
Page 75
PERIODIC MAINTENANCE AND ADJUSTMENT
EAU43051
Replacing a front turn signal light bulb
1. Place the scooter on the centers­tand.
2. Remove the socket (together with the bulb) by turning it coun­terclockwise.
1. Turn signal light bulb
2. Turn signal light bulb socket
3. Remove the burnt-out bulb by pulling it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with the bulb) by turning it clockwise.
EAUS2120
Replacing a tail/brake light bulb or a rear turn signal light bulb
1. Place the vehicle on the centers­tand.
2. Open the seat. (See page 3-17)
3. Remove panel A. (See page 6-8)
4. Remove the tail/brake light unit by removing the screws.
TIP
For the Sport version, the backrest is not shown for better understanding.
1. Screw
1. Tail/brake light bulb socket
2. Turn signal light bulb socket
6. Remove the burnt-out bulb by pushing it in and turning it coun­terclockwise.
7. Insert a new bulb into the socket, push it in, and then turn it clock­wise until it stops.
8. Install the socket (together with the bulb) by turning it clockwise.
9. Place the tail/brake light unit in the original position, and then install the screws.
10. Install the panel.
11. Close the seat.
6
5. Remove the socket (together with the bulb) by turning it coun­terclockwise.
6-29
Page 76
PERIODIC MAINTENANCE AND ADJUSTMENT
Replacing the license plate light bulb
1. Remove the license plate light cover by removing the screw.
6
1. Screw
2. License plate light bulb socket
2. Remove the burnt-out bulb by pulling it out from the socket.
3. Insert a new bulb into the socket.
4. Install the license plate light cover by installing the screw.
EAU47910
EAU43233
Replacing an auxiliary light bulb
This model is equipped with two auxi­liary lights. If an auxiliary light bulb burns out, replace it as follows.
1. Remove the auxiliary light bulb socket (together with the bulb) by pulling it out.
1. Auxiliary light bulb socket
2. Remove the burnt-out bulb by pulling it out.
3. Insert a new bulb into the socket.
4. Install the socket (together with the bulb) by pushing it in.
EAU25881
Troubleshooting
Although Yamaha scooters receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition sys­tems, for example, can cause poor starting and loss of power. The following troubleshooting charts represent quick and easy procedures for checking these vital systems your­self. However, should your scooter require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the scooter properly. Use only genuine Yamaha replace­ment parts. Imitation parts may look like Yamaha parts, but they are often inferior, have a shorter service life and can lead to expensive repair bills.
6-30
Page 77
EWA15141
WARNING
When checking the fuel system, do not smoke, and make sure there are no open flames or sparks in the area, including pilot lights from water heaters or furnaces. Gasoli­ne or gasoline vapors can ignite or explode, causing severe injury or property damage.
PERIODIC MAINTENANCE AND ADJUSTMENT
6
6-31
Page 78
Check the fuel level in the fuel tank.
1. Fuel
There is enough fuel.
There is no fuel.
Check the compression.
Supply fuel.
The engine does not start. Check the compression.
Operate the electric starter.
2. Compression
There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer check the vehicle.
Remove the spark plug and check the electrodes.
3. Ignition
Wipe off with a dry cloth and correct the spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the vehicle.
The engine does not start. Have a Yamaha dealer check the vehicle.
The engine does not start. Check the battery.
Operate the electric starter.
4. Battery
The engine turns over quickly.
The engine turns over slowly.
The battery is good.
Check the battery lead connections, and charge the battery if necessary.
Dry
Wet
Operate the electric starter.
PERIODIC MAINTENANCE AND ADJUSTMENT
Troubleshooting charts
Starting problems or poor engine performance
EAU42701
6
6-32
Page 79
Wait until the engine has cooled.
Check the coolant level in the reservoir and radiator.
The coolant level is OK.
The coolant level is low. Check the cooling system for leakage.
Have a Yamaha dealer check
and repair the cooling system.
Add coolant. (See TIP.)
Start the engine. If the engine overheats again, have a
Yamaha dealer check
and repair the cooling system.
There is leakage.
There is no leakage.
WARNING
PERIODIC MAINTENANCE AND ADJUSTMENT
Engine overheating
G Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
G Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the
detent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
6-33
EWAT1040
6
Page 80
NOTICE
NOTICE
SCOOTER CARE AND STORAGE
Matte color caution
Some models are equipped with matte colored finished parts. Be sure to consult a Yamaha dealer for advice on what products to use before cleaning the vehicle. Using a brush, harsh chemical pro­ducts or cleaning compounds when cleaning these parts will scratch or damage their surface. Wax also should not be applied to any matte colored finished parts.
7
EAU37833
ECA15192
EAU26094
Care
While the open design of a scooter reveals the attractiveness of the tech­nology, it also makes it more vulnera­ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car, however, it detracts from the overall appearance of a scooter. Frequent and proper care does not only comply with the terms of the warranty, but it will also keep your scooter looking good, extend its life and optimize its perfor­mance.
Before cleaning
1. Cover the muffler outlet with a plastic bag after the engine has cooled down.
2. Make sure that all caps and covers as well as all electrical couplers and connectors, inclu­ding the spark plug cap, are tightly installed.
3. Remove extremely stubborn dirt, like oil burnt onto the crankcase, with a degreasing agent and a
7-1
brush, but never apply such pro­ducts onto seals, gaskets and wheel axles. Always rinse the dirt and degreaser off with water.
Cleaning
G Avoid using strong acidic whe-
ECA10783
el cleaners, especially on spo­ked wheels. If such products are used on hard-to-remove dirt, do not leave the cleaner on the affected area any longer than instructed. Also, tho­roughly rinse the area off with water, immediately dry it, and then apply a corrosion protec­tion spray.
G Improper cleaning can damage
plastic parts (such as cowlings, panels, windshields, headlight lenses, meter lenses, etc.) and the mufflers. Use only a soft, clean cloth or sponge with water to clean plastic. Howe­ver, if the plastic parts cannot be thoroughly cleaned with water, diluted mild detergent
Page 81
SCOOTER CARE AND STORAGE
with water may be used. Be sure to rinse off any detergent residue using plenty of water, as it is harmful to plastic parts.
G Do not use any harsh chemical
products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
G Do not use high-pressure was-
hers or steam-jet cleaners sin­ce they cause water seepage and deterioration in the follo­wing areas: seals (of wheel and swingarm bearings, fork and brakes), electric components (couplers, connectors, instru­ments, switches and lights), breather hoses and vents.
G For scooters equipped with a
windshield: Do not use strong cleaners or hard sponges as they will cause dulling or scrat­ching. Some cleaning com­pounds for plastic may leave
scratches on the windshield. Test the product on a small hid­den part of the windshield to make sure that it does not lea­ve any marks. If the windshield is scratched, use a quality plastic polishing compound after washing.
After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottle­brush for hard-to-reach areas. Stub­born dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning.
After riding in the rain, near the sea or on salt-sprayed roads Since sea salt or salt sprayed on the roads during winter are extremely corrosive in combination with water, carry out the following steps after each ride in the rain, near the sea or on salt-sprayed roads.
7-2
TIP
Salt sprayed on roads in the winter may remain well into spring.
1. Clean the scooter with cold water and a mild detergent after the engine has cooled down. NOTI-
CE: Do not use warm water since it increases the corrosive action of the salt. [ECA10791]
2. Apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfa­ces to prevent corrosion.
After cleaning
1. Dry the scooter with a chamois or an absorbing cloth.
2. Use a chrome polish to shine chrome, aluminum and stainless­steel parts, including the exhaust system. (Even the thermally indu­ced discoloring of stainless-steel exhaust systems can be removed through polishing.)
7
Page 82
NOTICE
NOTICE
WARNING
SCOOTER CARE AND STORAGE
3. To prevent corrosion, it is recom­mended to apply a corrosion pro­tection spray on all metal, inclu­ding chrome- and nickel-plated, surfaces.
4. Use spray oil as a universal clea­ner to remove any remaining dirt.
5. Touch up minor paint damage caused by stones, etc.
6. Wax all painted surfaces.
7. Let the scooter dry completely before storing or covering it.
Contaminants on the brakes or tires can cause loss of control.
7
G Make sure that there is no oil or
wax on the brakes or tires. If necessary, clean the brake discs and brake linings with a regular brake disc cleaner or acetone, and wash the tires with warm water and a mild detergent.
G Before operating the scooter
test its braking performance and cornering behavior.
EWA10942
ECA10800
G Apply spray oil and wax spa-
ringly and make sure to wipe off any excess.
G Never apply oil or wax to any
rubber and plastic parts, but treat them with a suitable care product.
G Avoid using abrasive polishing
compounds as they will wear away the paint.
TIP
G Consult a Yamaha dealer for
advice on what products to use.
G Washing, rainy weather or humid
climates can cause the headlight lens to fog. Turning the headlight on for a short period of time will help remove the moisture from the lens.
7-3
EAU36561
Storage
Short-term
Always store your scooter in a cool, dry place and, if necessary, protect it against dust with a porous cover.
ECA10820
G Storing the scooter in a poorly
ventilated room or covering it with a tarp, while it is still wet, will allow water and humidity to seep in and cause rust.
G To prevent corrosion, avoid
damp cellars, stables (because of the presence of ammonia) and areas where strong chemi­cals are stored.
Long-term
Before storing your scooter for seve­ral months:
1. Follow all the instructions in the “Care” section of this chapter.
2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the
Page 83
SCOOTER CARE AND STORAGE
fuel from deteriorating.
3. Perform the following steps to protect the cylinder, piston rings, etc. from corrosion. a Remove the spark plug cap
and spark plug.
b Pour a teaspoonful of engine
oil into the spark plug bore.
c Install the spark plug cap
onto the spark plug, and then place the spark plug on the cylinder head so that the electrodes are grounded. (This will limit sparking during the next step.)
d Turn the engine over several
times with the starter. (This will coat the cylinder wall with oil.)
e Remove the spark plug cap
from the spark plug, and then install the spark plug and the spark plug cap. WARNING!
To prevent damage or injury from sparking, make sure to ground the spark plug electrodes while turning the engine over. [EWA10951]
4. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/centerstand.
5. Check and, if necessary, correct the tire air pressure, and then lift the scooter so that both of its wheels are off the ground. Alter­natively, turn the wheels a little every month in order to prevent the tires from becoming degra­ded in one spot.
6. Cover the muffler outlet with a plastic bag to prevent moisture from entering it.
7. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a month. Do not store the battery in an excessively cold or warm pla­ce [less than 0 °C (30 °F) or more than 30 °C (90 °F)]. For more information on storing the bat­tery, see page 6-25.
TIP
Make any necessary repairs before storing the scooter.
7
7-4
Page 84
-20 -10 0
10
20 30
40
50 ˚C
SAE 10W-30
SAE 15W-40
SAE 20W-40
SAE 20W-50
SAE 10W-40
SAE 10W-50
SPECIFICATIONS
Dimensions:
Weight:
Engine:
8
Overall length:
2201 mm (86.7 in)
Overall width:
776 mm (30.6 in)
Overall height:
YP250R 1337 mm (52.6 in) YP250RA 1337 mm (52.6 in) YP250R Sport 1186 mm (46.7 in)
Seat height:
792 mm (31.2 in)
Wheelbase:
1545 mm (60.8 in)
Ground clearance:
135 mm (5.31 in)
Minimum turning radius:
1805 mm (71.1 in)
With oil and fuel:
YP250R 180 kg (397 lb) YP250RA 184 kg (406 lb) YP250R Sport 181.5 kg (400 lb)
Engine type:
Liquid cooled 4-stroke, SOHC
Cylinder arrangement:
Forward-inclined single cylinder
Displacement:
Bore x stroke:
Compression ratio:
Starting system:
249 cm
69.0 x 66.8 mm (2.72 x 2.63 in)
10.00 :1
Electric starter
3
Lubrication system:
Wet sump
Engine oil:
Recommended brand:
YAMALUBE
Type:
SAE 10W-30, 10W-40, 10W-50, 15W-40, 20W-40 or 20W-50
Recommended engine oil grade:
API service SF, SG type or higher, JASO standard MA
Engine oil quantity:
Periodic oil change:
1.30 L (1.37 US qt, 1.14 Imp.qt)
Final transmission oil:
Type:
YAMALUBE 10W-40 or SAE 10W-30 type SE motor oil
Quantity:
0.25 L (0.26 US qt, 0.22 Imp.qt)
Cooling system:
Coolant reservoir capacity (up to the maxi­mum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
8-1
Radiator capacity (including all routes):
1.00 L (1.06 US qt, 0.88 Imp.qt)
Air filter:
Air filter element:
Oil-coated paper element
Fuel:
Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
11.8 L (3.12 US gal, 2.60 Imp.gal)
Fuel reserve amount:
2.0 L (0.53 US gal, 0.44 Imp.gal)
Spark plug(s):
Manufacturer/model:
NGK/DPR8EA-9
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Clutch:
Clutch type:
Dry, centrifugal automatic
Transmission:
Primary reduction system:
Helical gear
Primary reduction ratio:
40/15 (2.666)
Secondary reduction system:
Helical gear
Page 85
SPECIFICATIONS
Secondary reduction ratio:
40/14 (2.857)
Transmission type:
V-belt automatic
Operation:
Centrifugal automatic type
Chassis:
Frame type:
Steel tube underbone
Caster angle:
28.00 º
Trail:
100.0 mm (3.94 in)
Front tire:
Type:
Tubeless
Size:
120/70-15 M/C 56P(PIRELLI-METZE­LER)-56S(MICHELIN)
Manufacturer/model:
PIRELLI / GTS23 MICHELIN / GOLD STANDARD MICHELIN / CITYGRIP METZELER / FEELFREE
Rear tire:
Type:
Tubeless
Size:
140/70-14 M/C 68P(PIRELLI-METZE­LER)-68S(MICHELIN)
Manufacturer/model:
PIRELLI / GTS24 MICHELIN / GOLD STANDARD MICHELIN / CITYGRIP
METZELER / FEELFREE
Loading:
Maximum load:
YP250R 175 kg (386 lb) YP250RA 171 kg (377 lb) YP250R Sport 173.5 kg (383 lb)
Tire air pressure (measured on cold tires):
Loading condition:
0–90 kg (0–198 lb)
Front:
190 kPa (1.90 kgf/cm2, 28 psi, 1.90 bar)
Rear:
220 kPa (2.20 kgf/cm2, 32 psi, 2.20 bar)
Loading condition:
90 kg - maximum load
Front:
210 kPa (2.10 kgf/cm2, 30 psi, 2.10 bar)
Rear:
250 kPa (2.50 kgf/cm2, 36 psi, 2.50 bar)
Front wheel:
Wheel type:
Cast wheel
Rim size:
15 x MT3.5
Rear wheel:
Wheel type:
Cast wheel
Rim size:
14 x MT3.75
Front brake:
Type:
Single disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4
Rear brake:
Type:
Single disc brake
Operation:
Left hand operation
Recommended fluid:
DOT 4
Front suspension:
Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
110.0 mm (4.33 in)
Rear suspension:
Type:
Unit swing
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
95.0 mm (3.74 in)
Electrical system:
Ignition system:
TCI
Charging system:
AC magneto
Battery:
Model:
GTX9-BS
8
8-2
Page 86
SPECIFICATIONS
Voltage, capacity:
12 V, 8.0 Ah
Headlight:
Bulb type:
Halogen bulb
Bulb voltage, wattage x quantity:
Low beam headlight:
12 V, 55.0 W x 1
High beam headlight:
12 V, 55.0 W x 1
Tail/brake light:
12 V, 5.0 W/21.0 W x 2
Front turn signal light:
12 V, 10.0 W x 2
Rear turn signal light:
12 V, 10.0 W x 2
Auxiliary light:
12 V, 5.0 W x 2
License plate light:
12 V, 5.0 W x 1
Meter lighting:
12 V, 2.0 W x 3
8
High beam indicator light:
12 V, 1.4 W x 1
Turn signal indicator light:
12 V, 1.4 W x 2
Engine trouble warning light:
12 V, 1.4 W x 1
ABS warning light (for ABS models):
12 V, 1.4 W x 1
Immobilizer system indicator light:
LED
Fuses:
Main fuse:
30.0 A
Headlight fuse:
15.0 A
Signaling system fuse:
10.0 A
Ignition fuse:
10.0 A
Radiator fan fuse:
7.5 A
Hazard fuse:
10.0 A
ECU fuse:
5.0 A
ABS control unit fuse (for ABS models):
5.0 A
ABS motor fuse (for ABS models):
30.0 A
ABS solenoid fuse (for ABS models):
20.0 A
Backup fuse:
5.0 A
8-3
Page 87
1
CONSUMER INFORMATION
EAU48610
Identification numbers
Record the vehicle identification num­ber and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen.
VEHICLE IDENTIFICATION NUMBER:
MODEL LABEL INFORMATION:
EAU26410
Vehicle identification number
1. Vehicle identification number
The vehicle identification number is stamped into the frame.
TIP
The vehicle identification number is used to identify your vehicle and may be used to register it with the licen­sing authority in your area.
EAU26460
Model label
1. Model label
The model label is affixed to the loca­tion shown. Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
9
9-1
Page 88
INDEX
A
ABS (for ABS models)..............................3-13
ABS warning light (for ABS models) ..........3-4
Acceleration and deceleration ...................5-3
Air filter and V-belt case air filter
elements ................................................6-15
Anti-theft alarm (optional) ........................3-11
Auxiliary light bulb, replacing...................6-30
B
Battery......................................................6-25
Brake fluid level, checking .......................6-21
Brake fluid, changing ...............................6-22
Brake lever, front......................................3-12
Brake lever, rear .......................................3-12
Brake levers, lubricating ..........................6-22
Braking.......................................................5-3
C
Care............................................................7-1
Catalytic converters .................................3-16
Centerstand and sidestand, checking
and lubricating .......................................6-23
Coolant.....................................................6-13
Cowlings and panels, removing and
installing...................................................6-8
D
Dimmer switch .........................................3-11
E
Engine break-in..........................................5-4
Engine oil .................................................6-10
Engine trouble warning light ......................3-4
F
Final transmission oil ...............................6-12
Front and rear brake lever free play.........6-19
Front and rear brake pads, checking ......6-20
Front fork, checking.................................6-24
Fuel ..........................................................3-15
Fuel consumption, tips for reducing..........5-4
Fuel tank cap ...........................................3-14
Fuses, replacing.......................................6-26
H
Handlebar switches .................................3-11
Hazard switch ..........................................3-12
Headlight bulb, replacing.........................6-28
High beam indicator light...........................3-4
Horn switch..............................................3-12
I
Identification numbers ...............................9-1
Ignition circuit cut-off system ..................3-20
Immobilizer system ....................................3-1
Indicator and warning lights ......................3-4
L
License plate light bulb, replacing...........6-30
M
Main switch/steering lock ..........................3-2
Maintenance and lubrication, periodic ......6-4
Maintenance, emission control system .....6-3
Matte color, caution ...................................7-1
Model label ................................................9-1
Multi-function display ................................3-6
P
Parking .......................................................5-5
Part locations .............................................2-1
Pass switch..............................................3-12
S
Safe-riding points.......................................1-5
Safety information......................................1-1
Seat..........................................................3-17
Securing bracket......................................3-17
Shock absorber assemblies, adjusting....3-19
Sidestand .................................................3-20
Spark plug, checking .................................6-9
Specifications.............................................8-1
Speedometer .............................................3-5
Start switch ..............................................3-12
Starting off .................................................5-2
Starting the engine.....................................5-1
Steering, checking ...................................6-24
Storage.......................................................7-3
Storage compartments ............................3-18
T
Tachometer ................................................3-6
Tail/brake light bulb or rear turn signal
light bulb, replacing ...............................6-29
Throttle cable free play, adjusting ............6-16
Throttle grip and cable, checking and
lubricating ..............................................6-22
Tires .........................................................6-17
Tool kit ........................................................6-2
Troubleshooting .......................................6-30
Troubleshooting charts ............................6-32
Turn signal indicator lights .........................3-4
Turn signal light bulb (front), replacing ....6-29
Turn signal switch ....................................3-12
V
Valve clearance........................................6-17
Vehicle identification number.....................9-1
W
Wheel bearings, checking........................6-25
Wheels .....................................................6-19
Page 89
Page 90
MBK Industrie
Z.I. de Rouvroy 02100 Saint Quentin
Société Anonyme au capital de 45 000 000 e
R.C St-Quentin B 329 035 422
PRINTED IN FRANCE
2012-03 (E)
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