Yamaha XMAX125 User Manual

Page 1
OWNER’S MANUAL
YP125R
1B9-F8199-E0
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Page 3
INTRODUCTION
EAU10110
Welcome to the Yamaha world of motorcycling! As the owner of the YP125R, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your YP125R. The owner’s manual does not only instruct you in how to operate, inspect and maintain your scooter, but also in how to safeguard yourself and others from trouble and injury. In addition, the many tips given in this manual will help keep your scooter in the best possible condition. If you have any further questions, do not hesitate to contact your Yamaha dealer. The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
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IMPORTANT MANUAL INFORMATION
Particularly important information is distinguished in this manual by the following notations:
EAU34110
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The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
ss
WARNING Failure to follow WARNING instructions could result in severe injury or death to the
scooter operator, a bystander, or a person inspecting or repairing the scooter.
CAUTION: A CAUTION indicates special precautions that must be taken to avoid damage to
the scooter.
NOTE: A NOTE provides key information to make procedures easier or clearer.
NOTE:
This manual should be considered a permanent part of this scooter and should remain with it even if the scooter is
subsequently sold.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the
most current product information available at the time of printing, there may be minor discrepancies between your scooter and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
EWA12410
ss
WARNING
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS SCOOTER.
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IMPORTANT MANUAL INFORMATION
EAUS1171
YP125R
OWNER’S MANUAL
©2005 by YAMAHA MOTOR ESPAÑA S.A.
1st edition, October 2005
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
YAMAHA MOTOR ESPAÑA S.A.
is expressly prohibited.
Printed in Spain.
Page 6
TABLE OF CONTENTS
SAFETY INFORMATION.....................1-1
DESCRIPTION.....................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments .................2-3
INSTRUMENT AND CONTROL
FUNCTIONS ........................................3-1
Immobilizer system...........................3-1
Main switch/steering lock.................3-2
Indicators, indicator lights and
warning light ..................................3-3
Speedometer ....................................3-4
Fuel gauge ........................................3-4
Coolant temperature gauge..............3-4
Multi-function display .......................3-5
Anti-theft alarm (optional) .................3-7
Handlebar switches ..........................3-8
Front brake lever...............................3-9
Rear brake lever................................3-9
Fuel tank cap ..................................3-10
Fuel .................................................3-10
Catalytic converter..........................3-11
Seat.................................................3-11
Front storage compartment............3-12
Storage compartment.....................3-12
Adjusting the shock absorber
assemblies...................................3-13
Sidestand........................................3-13
PRE-OPERATION CHECKS ...............4-1
Pre-operation check list....................4-2
OPERATION AND IMPORTANT
RIDING POINTS ..................................5-1
Starting a cold engine ......................5-1
Starting off ........................................5-2
Acceleration and deceleration..........5-2
Braking..............................................5-2
Tips for reducing fuel consumption..5-3
Engine break-in.................................5-3
Parking..............................................5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR...................................6-1
Owner’s tool kit.................................6-1
Periodic maintenance and
lubrication chart ............................6-3
Removing and installing cowlings
and panels.....................................6-6
Checking the spark plug ..................6-7
Engine oil ..........................................6-8
Final transmission oil ......................6-10
Coolant ...........................................6-11
Air filter and V-belt case air filter
elements ......................................6-12
Adjusting the throttle cable
free play.......................................6-14
Valve clearance...............................6-15
Tires ................................................6-15
Cast wheels ....................................6-17
Front and rear brake lever free
play..............................................6-17
Checking the front and rear brake
pads.............................................6-17
Checking the brake fluid level ........6-18
Changing the brake fluid ................6-19
Checking and lubricating the
throttle grip and cable.................6-19
Lubricating the front and rear
brake levers .................................6-20
Checking and lubricating the
centerstand and sidestand .........6-20
Checking the front fork...................6-20
Checking the steering.....................6-21
Checking the wheel bearings .........6-22
Battery ............................................6-22
Replacing the fuses ........................6-23
Replacing a headlight bulb.............6-24
Replacing a front turn signal
light bulb......................................6-25
Replacing the tail/brake light bulb
or a rear turn signal light bulb.....6-25
Replacing the license plate light
bulb .............................................6-26
Replacing the auxiliary light bulb ...6-27
Troubleshooting ..............................6-27
Troubleshooting charts ...................6-28
SCOOTER CARE AND STORAGE .....7-1
Care ..................................................7-1
Storage .............................................7-3
Page 7
SPECIFICATIONS ...............................8-1
CONSUMER INFORMATION .............9-1
Identification numbers ......................9-1
TABLE OF CONTENTS
Page 8
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SAFETY INFORMATION
SCOOTERS ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND
1
OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS SCOOTER. HE OR SHE SHOULD:
OBTAIN THOROUGH INSTRUC-
TIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF SCOOTER OPERATION.
OBSERVE THE WARNINGS AND
MAINTENANCE REQUIRE­MENTS IN THE OWNER’S MANUAL.
OBTAIN QUALIFIED TRAINING
IN SAFE AND PROPER RIDING TECHNIQUES.
OBTAIN PROFESSIONAL TECH-
NICAL SERVICE AS INDICATED BY THE OWNER’S MANUAL AND/OR WHEN MADE NECES­SARY BY MECHANICAL CONDI­TIONS.
EAU10260
Safe riding
Always make pre-operation
checks. Careful checks may help prevent an accident.
This scooter is designed to carry
the operator and passenger.
The failure of motorists to detect
and recognize scooters in traffic is the predominating cause of automobile/scooter accidents. Many accidents have been cau­sed by an automobile driver who did not see the scooter. Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident.
Therefore:
• Wear a brightly colored jacket.
• Use extra caution when appro­aching and passing through intersections, since intersec­tions are the most likely places for scooter accidents to occur.
• Ride where other motorists can see you. Avoid riding in anot­her motorist’s blind spot.
Many accidents involve inexpe-
rienced operators. In fact, many operators who have been invol-
1-1
ved in accidents do not even have a current driver’s license.
• Make sure that you are quali­fied and that you only lend your scooter to other qualified ope­rators.
• Know your skills and limits. Staying within your limits may help you to avoid an accident.
• We recommend that you prac­tice riding your scooter where there is no traffic until you have become thoroughly familiar with the scooter and all of its controls.
Many accidents have been cau-
sed by error of the scooter ope­rator. A typical error made by the operator is veering wide on a turn due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed).
• Always obey the speed limit and never travel faster than warranted by road and traffic conditions.
• Always signal before turning or changing lanes. Make sure that other motorists can see you.
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SAFETY INFORMATION
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The posture of the operator and
passenger is important for proper control.
• The operator should keep both hands on the handlebar and both feet on the footboard during operation to maintain control of the scooter.
• The passenger should always hold onto the operator, the seat strap or grab bar, if equipped, with both hands and keep both feet on the passenger foo­trests.
• Never carry a passenger unless he or she can firmly pla­ce both feet on the passenger footrests.
Never ride under the influence of
alcohol or other drugs.
This scooter is designed for on-
road use only. It is not suitable for off-road use.
Protective apparel
The majority of fatalities from scooter accidents are the result of head inju­ries. The use of a safety helmet is the single most critical factor in the pre­vention or reduction of head injuries.
Always wear an approved hel-
met.
Wear a face shield or goggles.
Wind in your unprotected eyes could contribute to an impair­ment of vision which could delay seeing a hazard.
The use of a jacket, substantial
shoes, trousers, gloves, etc., is effective in preventing or redu­cing abrasions or lacerations.
Never wear loose-fitting clothes,
otherwise they could catch on the control levers or wheels and cause injury or an accident.
Never touch the engine or
exhaust system during or after operation. They become very hot and can cause burns. Always wear protective clothing that covers your legs, ankles, and feet.
Passengers should also observe
the above precautions.
1-2
Modifications
Modifications made to this scooter not approved by Yamaha, or the removal of original equipment, may render the scooter unsafe for use and may cause severe personal injury. Modifications may also make your scooter illegal to use.
Loading and accessories
Adding accessories or cargo to your scooter can adversely affect stability and handling if the weight distribution of the scooter is changed. To avoid the possibility of an accident, use extreme caution when adding cargo or accessories to your scooter. Use extra care when riding a scooter that has added cargo or accessories. Here are some general guidelines to follow if loading cargo or adding accessories to your scooter:
1
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SAFETY INFORMATION
Loading The total weight of the operator, pas­senger, accessories and cargo must
1
not exceed the maximum load limit of 189 Kg - 416.75 lb. When loading wit­hin this weight limit, keep the follo­wing in mind:
Cargo and accessory weight
should be kept as low and close to the scooter as possible. Make sure to distribute the weight as evenly as possible on both sides of the scooter to minimize imba­lance or instability.
Shifting weights can create a
sudden imbalance. Make sure that accessories and cargo are securely attached to the scooter before riding. Check accessory mounts and cargo restraints fre­quently.
Never attach any large or heavy
items to the handlebar, front fork, or front fender. Such items can create unstable handling or a slow steering response.
Accessories Genuine Yamaha accessories have been specifically designed for use on this scooter. Since Yamaha cannot test all other accessories that may be available, you must personally be res­ponsible for the proper selection, ins­tallation and use of non-Yamaha accessories. Use extreme caution when selecting and installing any accessories. Keep the following guidelines in mind, as well as those provided under “Loa­ding” when mounting accessories.
Never install accessories or carry
cargo that would impair the per­formance of your scooter. Care­fully inspect the accessory befo­re using it to make sure that it does not in any way reduce ground clearance or cornering clearance, limit suspension tra­vel, steering travel or control ope­ration, or obscure lights or reflec­tors.
• Accessories fitted to the hand­lebar or the front fork area can create instability due to impro­per weight distribution or
1-3
aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum.
• Bulky or large accessories may seriously affect the stability of the scooter due to aerodyna­mic effects. Wind may attempt to lift the scooter, or the scoo­ter may become unstable in cross winds. These accesso­ries may also cause instability when passing or being passed by large vehicles.
• Certain accessories can dis­place the operator from his or her normal riding position. This improper position limits the fre­edom of movement of the ope­rator and may limit control abi­lity, therefore, such accessories are not recom­mended.
Use caution when adding electri-
cal accessories. If electrical accessories exceed the capacity of the scooter’s electrical system
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SAFETY INFORMATION
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an electric failure could result, which could cause a dangerous loss of lights or engine power.
Gasoline and exhaust gas
GASOLINE IS HIGHLY FLAMMA-
BLE:
• Always turn the engine off when refueling.
• Take care not to spill any gaso­line on the engine or exhaust system when refueling.
• Never refuel while smoking or in the vicinity of an open flame.
Never start the engine or let it run
for any length of time in a closed area. The exhaust fumes are poi­sonous and may cause loss of consciousness and death within a short time. Always operate your scooter in an area that has ade­quate ventilation.
Always turn the engine off before
leaving the scooter unattended and remove the key from the main switch. When parking the scooter, note the following:
• The engine and exhaust sys­tem may be hot, therefore, park the scooter in a place
where pedestrians or children are not likely to touch these hot areas.
• Do not park the scooter on a slope or soft ground, otherwise it may fall over.
• Do not park the scooter near a flammable source (e.g., a kero­sene heater, or near an open flame), otherwise it could catch fire.
If you should swallow any gasoli-
ne, inhale a lot of gasoline vapor, or allow gasoline to get into your eyes, see your doctor immedia­tely. If any gasoline spills on your skin or clothing, immediately wash the affected area with soap and water and change your clot­hes.
EAU10371
Further safe-riding points
Be sure to signal clearly when
making turns.
Braking can be extremely difficult
on a wet road. Avoid hard bra­king, because the scooter could slide. Apply the brakes slowly
1-4
when stopping on a wet surface.
Slow down as you approach a
corner or turn. Once you have completed a turn, accelerate slowly.
Be careful when passing parked
cars. A driver might not see you and open a door in your path.
Railroad crossings, streetcar
rails, iron plates on road cons­truction sites, and manhole covers become extremely slip­pery when wet. Slow down and cross them with caution. Keep the scooter upright, otherwise it could slide out from under you.
The brake pads could get wet
when you wash the scooter. After washing the scooter, check the brakes before riding.
Always wear a helmet, gloves,
trousers (tapered around the cuff and ankle so they do not flap), and a bright colored jacket.
Do not carry too much luggage
on the scooter. An overloaded scooter is unstable.
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DESCRIPTION
1
2
3
4
5
Left view
2
EAU10410
1. Storage compartment (page 3-12)
2. Spring preload (page 3-13)
3. Air filter (page 6-12)
4. V-Belt filter (page 6-12)
5. Sidestand (page 3-13)
2-1
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Right view
1
2 3
4
10 9 876
5
DESCRIPTION
EAU10420
2
1. Grab bar
2. Fuel cap (page 3-10)
3. Battery (page 6-22)
4. Fuses box and main fuse (page 6-23)
5. Front brake pads (page 6-17)
6. Coolant reservoir cap (page 6-11)
7. Coolant level window (page 6-11)
8. Centerstand (page 6-20)
9. Engine oil filler cap (page 6-8)
10. Rear brake pads (page 6-17)
2-2
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DESCRIPTION
O
P
E
N
PUSH
1
2
3
5
6
7
8 9
4
Controls and instruments
2
EAU10430
1. Rear brake lever (page 3-9)
2. Left handlebar switches (page 3-8)
3. Speedometer (page 3-4)
4. Multi-function display (page 3-5)
5. Front storage compartement (page 3-12)
6. Main switch/Steering lock (page 3-2)
7. Right handlebar switch (page 3-8)
8. Throttle grip (page 5-2)
9. Front brake lever (page 3-9)
2-3
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INSTRUMENT AND CONTROL FUNCTIONS
EAU10972
Immobilizer system
1. Master key
2. Keys
This vehicle is equipped with an immobilizer system to help prevent theft by re-registering codes in the standard keys. This system consists of the following.
a code re-registering key (with a
red bow)
two standard keys (with a black
bow) that can be re-registered with new codes
a transponder (which is installed
in the code re-registering key)
an immobilizer unit
an ECU
an immobilizer system indicator
light (See page 3-3.) The key with the red bow is used to register codes in each standard key. Since re-registering is a difficult pro­cess, take the vehicle along with all three keys to a Yamaha dealer to have them re-registered. Do not use the key with the red bow for driving. It should only be used for re-registering the standard keys. Always use a stan­dard key for driving.
ECA11820
CAUTION:
DO NOT LOSE THE CODE RE-
REGISTERING KEY! CONTACT
YOUR DEALER IMMEDIATELY IF
IT IS LOST! If the code re-regis-
tering key is lost, registering new
codes in the standard keys is
impossible. The standard keys
can still be used to start the vehi-
cle, however if code re-registe-
ring is required (i.e., if a new
standard key is made or all keys
are lost) the entire immobilizer
system must be replaced. There-
fore, it is highly recommended to
use either standard key and
keep the code re-registering key in a safe place.
Do not submerse any key in
water.
Do not expose any key to
excessively high temperatures.
Do not place any key close to
magnets (this includes, but not limited to, products such as speakers, etc.).
Do not place heavy items on
any key.
Do not grind any key or alter its
shape.
Do not disassemble the plastic
part of any key.
Do not put two keys of any
immobilizer system on the same key ring.
Keep the standard keys as well
as keys of other immobilizer systems away from this vehi­cle’s code re-registering key.
Keep other immobilizer system
keys away from the main switch as they may cause sig­nal interference.
3
3-1
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I
G
N
I
T
I
O
N
L
O
C
K
O
F
F
O
N
O
P
E
N
PUSH
INSTRUMENT AND CONTROL FUNCTIONS
Main switch/steering lock
3
The main switch/steering lock con­trols the ignition and lighting systems, and is used to lock the steering.
NOTE:
Be sure to use the standard key (black bow) for regular use of the vehicle. To minimize the risk of losing the code re-registering key (red bow), keep it in a safe place and only use it for code re-registering.
ON
All electrical circuits are supplied with power, the meter lighting, taillight, license plate light and auxiliary lights come on, and the engine can be star-
EAU10471
EAU10550
ted. The key cannot be removed.
NOTE:
The headlights come on automatically when the engine is started and stay on until the key is turned to “OFF”, even if the engine stalls.
EAU10660
OFF
All electrical systems are off. The key can be removed.
EAU10680
LOCK
The steering is locked, and all electri­cal systems are off. The key can be removed. To lock the steering
1. Turn the handlebars all the way to the left.
2. Push the key in from the “OFF” position, and then turn it to “LOCK” while still pushing it.
3. Remove the key.
To unlock the steering Push the key in, and then turn it to “OFF” while still pushing it.
EWA10060
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WARNING
Never turn the key to “OFF” or “LOCK” while the vehicle is moving, otherwise the electrical systems will be switched off, which may result in loss of control or an accident. Make sure that the vehi­cle is stopped before turning the key to “OFF” or “LOCK”.
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1 23 5 7
6
4
INSTRUMENT AND CONTROL FUNCTIONS
EAU33461
Indicators, indicator lights and warning light
1. Fuel level gauge circuit
2. High beam indicator light
3. Left turning signal light
4. Immobilizer system indicator light
5. Right turning signal light
6. Engine trouble warning light
7. Coolant temperature gauge
EAU11030
Turn signal indicator lights “c” and “d
The corresponding indicator light flas­hes when the turn signal switch is pushed to the left or right.
EAU11080
High beam indicator light “j”
This indicator light comes on when the high beam of the headlight is swit­ched on.
EAU11350
Fuel level warning light “
This warning light comes on when the fuel level drops below approximately 2 L (0.44 US gal) (1.76 Imp.gal). When this occurs, refuel as soon as possi­ble. The electrical circuit of the warning light can be checked by turning the key to “ON”. If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical circuit.
EAU11480
Engine trouble warning light “
This warning light comes on when an electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the self-diagno­sis system. The electrical circuit of the warning light can be checked by turning the
key to “ON”. If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical circuit.
EAUS1310
Immobilizer system indicator light “”
The electrical circuit of the indicator light can be checked by turning the key to “ON”. If the indicator light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical circuit. When the key is turned to “OFF”, the indicator light will start flashing indi­cating the immobilizer system is ena­bled. After 24 hours have passed, the indicator light will stop flashing, however the immobilizer system is still enabled.
3
3-3
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1
1
2
1
INSTRUMENT AND CONTROL FUNCTIONS
Speedometer
3
1. Speedometer
The speedometer shows the riding speed.
EAU11590
Fuel gauge
1. Fuel gauge
2. Fuel warning light
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EAU12171
Coolant temperature gauge
1. Temperature gauge
With the key in the “ON” position, the
The fuel gauge indicates the amount of fuel in the fuel tank. The needle moves towards “E” (Empty) as the fuel level decreases. When the needle reaches “E”, approximately 2.0L (0.44 USgal) (1.76lmpgal) of fuel remain in the fuel tank. If this occurs, refuel as
coolant temperature gauge indicates the temperature of the coolant. The coolant temperature varies with chan­ges in the weather and engine load. If the needle reaches or enters the red zone, stop the vehicle and let the engine cool. (See page 6-29.)
soon as possible.
ECA10020
NOTE:
Do not allow the fuel tank to empty itself completely.
CAUTION:
Do not operate the engine if it is overheated.
3-4
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1 2 3
INSTRUMENT AND CONTROL FUNCTIONS
EAUM1480
Multi-function display
1. “MODE” button
2. Multi-function display
3. “SET” button
The multi-function display is equip­ped with the following:
an odometer (which shows the
total distance traveled)
two tripmeters (which show the
distance traveled since they were last set to zero, the time passed since the tripmeters were set to zero, and the average speed tra­veled during this time)
a fuel reserve tripmeter (which
shows the distance traveled sin­ce the fuel level warning light came on)
a clock
an ambient temperature display
a service indicator (which is dis-
played when periodic maintenan­ce and lubrication is necessary)
NOTE:
For the UK, the distance traveled
is displayed in miles and the tem­perature reading is displayed in °F.
For other countries, the distance
traveled is displayed in kilome­ters and the temperature reading is displayed in °C.
1. Total
2. Trip 1
3. Trip 2
4. Trip/Fuel
3-5
Odometer and tripmeter modes
Pushing the “MODE” button switches the display between the odometer mode “Total” and the tripmeter modes “Trip” in the following order: Total Trip 1 Trip 2 Trip/fuel
Total
1. Distance
2. Time
3. Average speed
NOTE:
The Trip/fuel odometer is only
activated if the fuel level warning light comes on.
The Trip 2 odometer is automati-
cally reset after turning the key to “OFF”.
3
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INSTRUMENT AND CONTROL FUNCTIONS
Pushing the “SET” button when in the tripmeter mode switches the display between the different tripmeter func­tions in the following order: Distance Time Average speed
Distance
3
If the fuel level warning light comes on (See page 3-3.), the display will auto­matically change to the fuel reserve tripmeter mode “Trip/fuel” and start counting the distance traveled from that point. In that case, pushing the “SET” button switches the display between the various tripmeter and odometer modes in the following order: Trip/Fuel Trip 1 Trip 2 Total
Trip/fuel
To reset a tripmeter, select it by pus­hing the “MODE” button, and then push the “SET” button for at least one second. If you do not reset the fuel reserve tripmeter manually, it will reset itself automatically and the dis­play will return to the prior mode after refueling and traveling 5 km.
Clock mode
To set the clock:
1. When the display is in the “Total” mode, push the “SET” button for at least two seconds.
2. When the hour digits start flas­hing, push the “SET” button to set the hours.
3. Push the “MODE” button, and the minute digits will start flas­hing.
4. Push the “SET” button to set the minutes.
5. Push the “MODE” button and then release it to start the clock. The display will return to the “Total” mode.
3-6
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INSTRUMENT AND CONTROL FUNCTIONS
Ambient temperature display
1. Frost warning indicator
2. Negative symbol
3. Ambient temperature
This display shows the ambient tem­perature from-30°C to 50°C. The frost warning indicator “*” auto­matically comes on if the temperature is lower than 3°C
Service indicator
When periodic maintenance and lubrication is necessary (See page 6-3.), “Service” will appear in the dis­play until the Service indicator reset is made. To reset the service indicator:
1. Turn the key to “ON”.
2. Hold the “MODE” and “SET” but­ton pushed for two to five seconds.
3. Release the buttons, and the ser­vice indicator will go off.
NOTE:
The service indicator will come
on at the initial 1000 km and every 6000 km thereafter.
If periodic maintenance and
lubrication is performed before the service indicator comes on, the indicator must be reset as soon as possible so that it comes for the next periodic maintenance and lubrication interval.
EAU12331
Anti-theft alarm (optional)
This motorcycle can be equipped with an optional anti-theft alarm by a Yamaha dealer. Contact a Yamaha dealer for more information.
3
1. Service indicator
3-7
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1 2
1 2
1 2 3
4
INSTRUMENT AND CONTROL FUNCTIONS
Handlebar switches
Pass switch “PASSING”
3
1. Dimmer switch "j/k"
2. Pass switch "PASS"
3. Turn signal switch "c/d"
4. Horn switch "a"
1. Start switch “g”
2. Hazard switch ”
EAU12343
EAUS1300
Press this switch to flash the head­light.
EAUS1020
Dimmer switch “j/k”
Set this switch to “j” for the high beam and to “k” for the low beam. With the headlight on low beam, press this switch downwards to flash the headlight.
EAU12460
Turn signal switch “c/d”
To signal a right-hand turn, push this switch to “d”. To signal a left-hand turn, push this switch to “c”. When released, the switch returns to the center position. To cancel the turn signal lights, push the switch in after it has returned to the center position.
EAU12500
Horn switch “a”
Press this switch to sound the horn.
3-8
EAUM1131
Start switch “g”
1. Start switch “g”
2. Hazard switch ”
Push this switch while applying the front or rear brake to crank the engine with the starter.
ECA10050
CAUTION:
See page 5-1 for starting instruc­tions prior to starting the engine.
EAUM1990
Hazard switch “ ”, “h”
With the key in the “f” position, set this switch to “ ” to turn on the hazard lighting (simultaneous flashing of all turn signal lights). To turn off the hazard lighting, set this switch to “h” and, then turn the key to “e”.
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1
1
INSTRUMENT AND CONTROL FUNCTIONS
NOTE:
Even if the key is turned from “f” toe” with the hazard lighting on, the hazard lighting will continue to flash regardless of the hazard switch posi­tion. To cancel the hazard lighting, the key must be turned to “f” and the hazard switch must be set to the “h” position.
The hazard lighting is used in case of an emergency or to warn other drivers when your scooter is stopped where it might be a traffic hazard.
ECA10060
CAUTION:
Do not use the hazard light for an extended length of time, otherwise the battery may discharge.
EAU12900
Front brake lever
1. Front brake lever
The front brake lever is located on the right handlebar grip. To apply the front brake, pull this lever toward the handlebar grip.
EAU12950
Rear brake lever
3
1. Rear brake lever
The rear brake lever is located on the left handlebar grip. To apply the rear brake, pull this lever toward the hand­lebar grip.
3-9
Page 24
INSTRUMENT AND CONTROL FUNCTIONS
Fuel tank cap
To open the fuel tank cap
1. Open the lid by sliding the lever forward, and then pull the lever up.
3
2. Insert the key into the lock and turn it clockwise. The lock will be released and the fuel tank cap can be removed.
To install the fuel tank cap
1. Align the match marks, insert the fuel tank cap into the tank ope­ning, and then push down on the cap.
2. Turn the key counterclockwise to the original position, and then remove it.
3. Close the lid.
EAU13161
EWA11120
ss
WARNING
Be sure that the fuel tank cap is properly installed and locked befo­re riding the scooter.
EAU13230
Fuel
Make sure that there is sufficient fuel in the tank.
1. Fuel tank
2. Fuel level
ss
WARNING
Since gasoline is flammable, the following precautions must be observed.
Stop the engine before refue-
ling.
3-10
EWA10990
Never attempt to refuel the
scooter while smoking or near an open flame.
Take special care not to spill
gasoline over the engine or muffler when refueling imme­diately after operation.
Before starting the engine,
quickly wipe off any gasoline spilled on the engine or muffler.
ECA10070
CAUTION:
Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfa­ces or plastic parts.
EAU33500
Recommended fuel:
REGULAR UNLEADED GASOLINE ONLY
Fuel tank capacity:
12,5 L (2,75 US gal) (11 Imp.gal)
Fuel reserve amount (when the fuel level warning symbol comes on):
2 L (0,44 US gal) (1,76 Imp.gal)
Page 25
INSTRUMENT AND CONTROL FUNCTIONS
ECA11400
CAUTION:
Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston rings, as well as to the exhaust sys­tem.
Your Yamaha engine has been desig­ned to use regular unleaded gasoline with a research octane number of 91 or higher. If knocking (or pinging) occurs, use a gasoline of a different brand or premium unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs.
EAU13431
Catalytic converter
This model is equipped with a cataly­tic converter in the exhaust system.
EWA10860
ss
WARNING
The exhaust system is hot after operation. Make sure that the exhaust system has cooled down before doing any maintenance work.
ECA10700
CAUTION:
The following precautions must be observed to prevent a fire hazard or other damages.
Use only unleaded gasoline.
The use of leaded gasoline will cause unrepairable damage to the catalytic converter.
Never park the vehicle near
possible fire hazards such as grass or other materials that easily burn.
Do not allow the engine to idle
too long.
3-11
EAU13931
Seat
To open the seat
1. Place the scooter on the centers­tand.
2. Insert the key into the main switch, and then turn it counter­clockwise.
NOTE:
Do not push inward when turning the key.
3. Fold the seat up.
To close the seat
1. Fold the seat down, and then push it down to lock it in place.
2. Remove the key from the main switch if the scooter will be left unattended.
3
Page 26
1
1
1
INSTRUMENT AND CONTROL FUNCTIONS
NOTE:
Make sure that the seat is properly secured before riding.
Front storage compartment
3
1. Lock
To open the storage compartment
Insert the key into the lock, turn it clockwise, and then pull on it to open the storage compartment lid.
EAU14540
1. Storage compartment
To close the storage compartment
Push the storage compartment lid into the original position, and then remove the key.
ss
WARNING
Do not exceed the load limit of
EWA10960
1 kg (2.205 lb) for the storage compartment.
Do not exceed the maximum
load of 189 kg (416.75 lb) for the vehicle.
3-12
EAU14451
Storage compartment
1. Storage compartment
The storage compartment is located under the seat. (See page 3-11.)
ss
WARNING
Do not exceed the load limit of
5 kg (11.02 lb) for the storage compartment.
Do not exceed the maximum
load of 189 kg (416.75 lb) for the vehicle.
When storing the owner’s manual or other documents in the storage com­partment, be sure to wrap them in a plastic bag so that they will not get wet. When washing the vehicle, be careful not to let any water enter the storage compartment.
EWA10961
Page 27
1 2
INSTRUMENT AND CONTROL FUNCTIONS
EAU14880
Adjusting the shock absorber assemblies
Each shock absorber assembly is equipped with a spring preload adjus­ting ring.
CAUTION:
Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings.
ss
WARNING
Always adjust both shock absorber assemblies equally, otherwise poor handling and loss of stability may result.
Adjust the spring preload as follows.
ECA10100
EWA10210
To increase the spring preload and thereby harden the suspension, turn the adjusting ring on each shock absorber assembly in direction (a). To decrease the spring preload and the­reby soften the suspension, turn the adjusting ring on each shock absor­ber assembly in direction (b).
NOTE:
Align the appropriate notch in the adjusting ring with the position indica­tor on the shock absorber.
Spring preload setting:
Minimum (soft):
1
Standard:
1
Maximum (hard):
4
EAU15301
Sidestand
The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the motorcycle upright.
3
1. Sidestand switch
2. Sidestand
NOTE:
The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations. (See further down for an explanation of the ignition circuit cut­off system.)
1. Adjusting ring 2. Position indicator 3-13
Page 28
INSTRUMENT AND CONTROL FUNCTIONS
EWA10240
ss
WARNING
The vehicle must not be ridden with the sidestand down, or if the sides­tand cannot be properly moved up (or does not stay up), otherwise the sidestand could contact the ground and distract the operator, resulting
3
in a possible loss of control. Yama­ha’s ignition circuit cut-off system has been designed to assist the operator in fulfilling the responsibi­lity of raising the sidestand before starting off. Therefore, check this system regularly as described below and have a Yamaha dealer repair it if it does not function pro­perly.
3-14
Page 29
INSTRUMENT AND CONTROL FUNCTIONS
With the engine turned off:
1. Move the sidestand down.
2. Make sure that the engine stop switch is turned on.
3. Turn the key on.
4. Keep the front or rear brake applied.
5. Push the start switch.
Does the engine start?
With the engine still off:
6. Move the sidestand up.
7. Keep the front or rear brake applied.
8. Push the start switch.
Does the engine start?
With the engine still running:
9. Move the sidestand down.
Does the engine stall?
The system is OK. The scooter can be ridden.
This check is most reliable if performed with a warmed-up engine.
The sidestand switch may be defective. The scooter should not be ridden until checked by a Yamaha dealer.
The brake switch may be defective. The scooter should not be ridden until checked by a Yamaha dealer.
The sidestand switch may be defective. The scooter should not be ridden until checked by a Yamaha dealer.
YES NO
YES NO
NO YES
NOTE:
3
3-15
Page 30
PRE-OPERATION CHECKS
EAU15591
The condition of a vehicle is the owner’s responsibility. Vital compo­nents can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough
4
visual inspection, to check the follo­wing points before each ride.
NOTE:
Pre-operation checks should be made each time the vehicle is used. Such an inspection can be accom­plished in a very short time; and the added safety it assures is more than worth the time involved.
EWA11150
ss
WARNING
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating the vehicle.
4-1
Page 31
PRE-OPERATION CHECKS
Pre-operation check list
ITEM CHECKS PAGE
Fuel • Refuel if necessary. 3-4, 3-10
Engine oil • If necessary, add recommended oil to specified level. 6-8
Final transmission oil • Check vehicle for oil leakage. 6-10
Coolant • If necessary, add recommended coolant to specified level. 3-4, 6-11
Front brake
Rear brake
Throttle grip
Wheels and tires
• Check fuel level in fuel tank.
• Check fuel line for leakage.
• Check oil level in engine.
• Check vehicle for oil leakage.
• Check coolant level in reservoir.
• Check cooling system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
• Make sure that operation is smooth.
• Check cable free play.
• If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing.
• Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary.
4-2
3-9, 5-2, 6-17
3-9, 5-2, 6-17
5-2, 6-14, 6-19
6-15 ~ 6-17
EAU15603
4
Page 32
PRE-OPERATION CHECKS
ITEM CHECKS PAGE
Brake levers
Centerstand, sidestand
Chassis fasteners Instruments, lights, signals • Check operation.
and switches • Correct if necessary.
Sidestand switch
4
• Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
• Lubricate pivots if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
• Tighten if necessary.
• Check operation of ignition circuit cut-off system.
• If system is defective, have Yamaha dealer check vehicle.
3-9, 6-20
6-20
3-13 ~ 3-15
4-3
Page 33
OPERATION AND IMPORTANT RIDING POINTS
EAU15970
EWA11250
ss
WARNING
Become thoroughly familiar
with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or func­tion that you do not thoroughly understand.
Never start the engine or ope-
rate it in a closed area for any length of time. Exhaust fumes are poisonous, and inhaling them can cause loss of cons­ciousness and death within a short time. Always make sure that there is adequate ventila­tion.
For safety, always start the
engine with the centerstand down.
When the centerstand is down
and the engine is idling, keep your hands and feet away from the rear wheel.
EAUM1210
Starting a cold engine
ECA10250
CAUTION:
See page 5-3 for engine break-in instructions prior to operating the vehicle for the first time.
1. Turn the key to “f”.
2. Close the throttle completely.
3. Start the engine by pushing the start switch while applying the front or rear brake.
NOTE:
If the engine fails to start, release the start switch, wait a few seconds, and then try again. Each starting attempt should be as short as possible to pre­serve the battery. Do not crank the engine more than 10 seconds on any one attempt.
ECA11040
CAUTION:
For maximum engine life, never accelerate hard when the engine is cold!
5
5-1
Page 34
1
OPERATION AND IMPORTANT RIDING POINTS
Starting off
NOTE:
Before starting off, allow the engine to warm up.
5
1. Grab bar
1. While pulling the rear brake lever with your left hand and holding the grab bar with your right hand, push the scooter off the centerstand.
2. Sit astride the seat, and then adjust the rear view mirrors.
3. Switch the turn signal on.
4. Check for oncoming traffic, and then slowly turn the throttle grip (on the right) in order to take off.
5. Switch the turn signal off.
EAU16760
Acceleration and
EAU16780
EAU16791
Braking
deceleration
1. Close the throttle completely.
2. Apply both front and rear brakes
The speed can be adjusted by ope­ning and closing the throttle. To incre­ase the speed, turn the throttle grip in direction (a). To reduce the speed, turn the throttle grip in direction (b).
5-2
simultaneously while gradually increasing the pressure.
ss
WARNING
Avoid braking hard or suddenly
EWA10300
(especially when leaning over to one side), otherwise the sco­oter may skid or overturn.
Railroad crossings, streetcar
rails, iron plates on road cons­truction sites, and manhole covers become extremely slip­pery when wet. Therefore, slow down when approaching such areas and cross them with cau­tion.
Page 35
OPERATION AND IMPORTANT RIDING POINTS
Keep in mind that braking on a
wet road is much more difficult.
Ride slowly down a hill, as bra-
king downhill can be very diffi­cult.
EAU16820
Tips for reducing fuel consumption
Fuel consumption depends largely on your riding style. Consider the follo­wing tips to reduce fuel consumption:
Avoid high engine speeds during
acceleration.
Avoid high engine speeds with no
load on the engine.
Turn the engine off instead of let-
ting it idle for an extended length of time (e.g., in traffic jams, at traffic lights or at railroad cros­sings).
EAU16841
Engine break-in
There is never a more important period in the life of your engine than the period between 0 and 1600 km (1000 mi). For this reason, you should read the following material carefully. Since the engine is brand new, do not put an excessive load on it for the first 1600 km (1000 mi). The various parts in the engine wear and polish them­selves to the correct operating clea­rances. During this period, prolonged
full-throttle operation or any condition that might result in engine overhea­ting must be avoided.
EAUM2010
0~1000 km (0~600 mi)
Avoid prolonged operation above 1/3 throttle.
1000~1600 km (600~1000 mi)
Avoid prolonged operation above 1/2 throttle.
ECA11660
CAUTION:
After 1000 km (600 mi) of operation, be sure to replace the engine oil and final transmission oil.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor­mally.
ECA10270
CAUTION:
If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle.
5
5-3
Page 36
OPERATION AND IMPORTANT RIDING POINTS
EAU17212
Parking
When parking, stop the engine, and then remove the key from the main switch.
ss
WARNING
Since the engine and exhaust
system can become very hot, park in a place where pedes­trians or children are not likely to touch them.
Do not park on a slope or on
5
soft ground, otherwise the vehicle may overturn.
CAUTION:
Never park in an area where there are fire hazards such as grass or other flammable materials.
EWA10310
ECA10380
5-4
Page 37
1
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17280
Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condi­tion possible. The most important points of inspection, adjustment, and lubrication are explained on the follo­wing pages. The intervals given in the periodic maintenance and lubrication chart should be simply considered as a general guide under normal riding conditions. However, DEPENDING ON THE WEATHER, TERRAIN, GEO­GRAPHICAL LOCATION, AND INDIVI­DUAL USE, THE MAINTENANCE INTERVALS MAY NEED TO BE SHORTENED.
EWA10320
ss
WARNING
If you are not familiar with mainte­nance work, have a Yamaha dealer do it for you.
EWA10330
ss
WARNING
This scooter is designed for use on paved roads only. If this scooter is operated in abnormally dusty, muddy or wet conditions, the air fil­ter element should be cleaned or replaced more frequently, otherwi­se rapid engine wear may result. Consult a Yamaha dealer for proper maintenance intervals.
EAU17380
Owner’s tool kit
1. Owner’s tool kit
The owner’s tool kit is located under the seat. (See page 3-11.) The service information included in this manual and the tools provided in the owner’s tool kit are intended to assist you in the performance of pre­ventive maintenance and minor repairs. However, additional tools such as a torque wrench may be necessary to perform certain mainte­nance work correctly.
6
6-1
Page 38
PERIODIC MAINTENANCE AND MINOR REPAIR
NOTE:
If you do not have the tools or expe­rience required for a particular job, have a Yamaha dealer perform it for you.
EWA10350
ss
WARNING
Modifications not approved by Yamaha may cause loss of perfor­mance and render the vehicle unsafe for use. Consult a Yamaha dealer before attempting any chan­ges.
6
6-2
Page 39
PERIODIC MAINTENANCE AND MINOR REPAIR
Periodic maintenance and lubrication chart
NOTE:
The annual checks must be performed every year, except if a kilometer-based maintenance is performed
instead.
From 30000 km, repeat the maintenance intervals starting from 6000 km.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and
technical skills.
EAU17705
ODOMETER READING (x 1000 Km)
NO. ITEM CHECK OR MAINTENANCE JOB
1 6 12 18 24
1*Fuel line • Check fuel and vacuum hoses for cracks or damage. √√√√ √
2 Spark plug • Clean and regap.
3*Valves
4 Air filter element • Replace. Every 20000 Km 5*V-Belt • Replace. Every 20000 Km
6*Front brake
7*Rear brake
• Check condition.
• Replace. √√
• Check valve clearance.
• Adjust.
• Check operation, fluid level and vehicle for fluid leakage. √√ √ √√ √
• Replace brake pads. Whenever worn to the limit
• Check operation, fluid level and vehicle for fluid leakage. √√ √ √√ √
• Replace brake pads. Whenever worn to the limit
6-3
√√
√√
ANNUAL
CHECK
6
Page 40
PERIODIC MAINTENANCE AND MINOR REPAIR
ODOMETER READING (x 1000 Km)
NO. ITEM CHECK OR MAINTENANCE JOB
1 6 12 18 24
8*Brake hoses 9*Wheels • Check runout and for damage. √√√√
10 * Tires
11 * Wheel bearings • Check bearing for looseness or damage. √√√√
12 * Steering bearings
13 * Chassis fasteners
6
14 Sidestand, centerstand 15 * Sidestand switch • Check operation. √√ √ √√ √
16 * Front fork • Check operation and for oil leakage. √√√√
Shock absorber
17 *
assemblies
18 * Fuel injection • Check engine idle speed. √√ √ √√ √
19 Engine oil
20 Engine oil filter element • Replace. √√√
21 * Cooling system
• Check for cracks or damage. √√√√ √
• Replace. Every 4 years
• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.
• Check bearing play and steering for roughness. √√ √ √√
• Lubricate with lithium-soap-based grease. Every 20000 km
• Make sure that all nuts, bolts and screws are properly tightened.
• Check operation.
• Lubricate.
• Check operation and shock absorbers for oil leakage. √√√√
• Change. (See page 6-8)
• Check oil level/top up. Every 3000 km
• Check coolant level and vehicle for coolant leakage. √√√√ √
• Change. Every 3 years
√√√√ √
√√√√ √
√√√√ √
When the oil change
indicator light comes on (every 6000 km)
ANNUAL
CHECK
6-4
Page 41
PERIODIC MAINTENANCE AND MINOR REPAIR
ODOMETER READING (x 1000 Km)
NO. ITEM CHECK OR MAINTENANCE JOB
1 6 12 18 24
22 Final gear oil
*
V-belt case air filter
23
elements Front and rear brake
24 *
switches
25 Moving parts and cables • Lubricate. √√√√ √
Throttle grip housing
26 *
and cable
27 * Muffler and exhaust pipe • Check the screw clamp for looseness. √√ √ √√
Lights, signals • Check operation.
28 *
and switches • Adjust headlight beam.
• Check vehicle for oil leakage. √√
• Change. √√√
• Clean. Every 6000 km
• Replace. Every 20000 km
• Check operation. √√ √ √√ √
• Check operation and free play.
• Adjust the throttle cable free play if necessary. √√√√ √
• Lubricate the throttle grip housing and cable.
√√ √ √√ √
ANNUAL
CHECK
EAU18660
NOTE:
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinder and caliper, and change the bra­ke fluid.
• Replace the brake hoses every four years and if cracked or damaged.
6
6-5
Page 42
11
PERIODIC MAINTENANCE AND MINOR REPAIR
Removing and installing cowlings and panels
The cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be removed and installed.
Cowling A
To remove the cowling
6
1. Screws x 6
EAU18712
Cowling B
To remove the cowling
Panel A
EAUM1250
To remove the panel
1. Open the storage compartment. (See page 3-12.)
EAU18790
Screws
Remove the screws, and then take the cowling off.
Screws
To install the cowling Place the cowling in the original posi­tion, and then install the screws.
2. Remove the screw, and then take the panel off.
To install the panel
1. Place the panel in the original position, and then install the screw.
2. Close the storage compartment.
6-6
Page 43
PERIODIC MAINTENANCE AND MINOR REPAIR
EAUS1280
Checking the spark plug
The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the spark plug can reveal the condition of the engine.
To remove the spark plug
1. Open the seat. (See page 3-11.)
2. Remove the storage compart­ment under the seat by removing the bolts.
1
2
3. Remove the spark plug cap.
4. Remove the spark plug as shown, with the spark plug wrench included in the owner’s tool kit.
To check the spark plug
1. Check that the porcelain insula­tor around the center electrode of the spark plug is a medium-to­light tan (the ideal color when the motorcycle is ridden normally).
NOTE:
If the spark plug shows a distinctly different color, the engine could be defective. Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the motorcy­cle.
2. Check the spark plug for electro­de erosion and excessive carbon or other deposits, and replace it if necessary.
Specified spark plug:
NGK / CPR 9EA-9
6
1. Storage compartment
2. Screws
6-7
Page 44
1
ZAUM0037
PERIODIC MAINTENANCE AND MINOR REPAIR
To install the spark plug
1. Spark plug gap
1. Measure the spark plug gap with a wire thickness gauge and, if necessary, adjust the gap to spe-
6
cification.
Spark plug gap:
0.8 - 0.9 mm (0.031 - 0.035 in)
2. Clean the surface of the spark plug gasket and its mating surfa­ce, and then wipe off any grime from the spark plug threads.
3. Install the spark plug with the spark plug wrench, and then tighten it to the specified torque.
Tightening torque:
Spark plug:
12.5 Nm (1.25m•kgf, 9.05 ft•lbf)
NOTE:
If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4~1/2 turn past finger tight. Howe­ver, the spark plug should be tighte­ned to the specified torque as soon as possible.
4. Install the spark plug cap.
5. Install the storage compartment by installing the bolts.
6. Close the seat.
6-8
EAUM1550
Engine oil
The engine oil level should be chec­ked before each ride. In addition, the oil must be changed at the intervals specified in the periodic maintenance and lubrication chart and when the service indicator light comes on.
To check the engine oil level
1. Place the scooter on the centers­tand.
NOTE:
Make sure that the scooter is positio­ned straight up when checking the oil level. A slight tilt to the side can result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it off.
Page 45
2
1
1
1
PERIODIC MAINTENANCE AND MINOR REPAIR
hole, and then tighten the oil filler cap.
To change the engine oil
1. Start the engine, warm it up for several minutes, and then turn it off.
2. Place an oil pan under the engine to collect the used oil.
1. Engine oil filler cap
2. Maximum level mark
3. Minimum level mark
3. Wait a few minutes until the oil settles, remove the oil filler cap, wipe the dipstick clean, insert it back into the oil filler hole (without screwing it in), and then remove it again to check the oil level.
NOTE:
The engine oil should be between the minimum and maximum level marks.
4. If the engine oil is below the mini­mum level mark, add sufficient oil of the recommended type to rai­se it to the correct level.
5. Insert the dipstick into the oil filler
1. Engine oil drain bolt
3. Remove the engine oil filler cap and the engine oil drain bolt to drain the oil from the crankcase.
4. Check the washer for damage and replace it if necessary.
6-9
1. Engine oil drain bolt
2. Washer
5. Install the washer and the engine oil drain bolt, and then tighten the drain bolt to the specified torque.
Tightening torque:
Engine oil drain bolt:
20 Nm (2.0 m•kgf, 14.5 ft•lbf)
NOTE:
Make sure that the washer is properly seated.
6. Add the specified amount of the recommended engine oil, and then install and tighten the oil filler cap.
6
Page 46
1
1
PERIODIC MAINTENANCE AND MINOR REPAIR
Recommended engine oil:
See page 8-1.
Oil change quantity:
1.4 L (1.48 US qt) (1.23 Imp.qt)
CAUTION:
Do not use oils with a diesel
specification of “CD” or oils of a higher quality than specified. In addition, do not use oils labeled “ENERGY CONSER­VING II” or higher.
Be sure no foreign material
enters the crankcase.
6
7. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, immediately turn the engine off and check for the cau­se.
8. Reset the service indicator. (See page 3-7.)
ECA11670
EAU20060
Final transmission oil
The final transmission case must be checked for oil leakage before each ride. If any leakage is found, have a Yamaha dealer check and repair the scooter. In addition, the final trans­mission oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart.
1. Start the engine, warm it up by riding the scooter for several minutes, and then stop the engi­ne.
2. Place the scooter on the centers­tand.
3. Place an oil pan under the final transmission case to collect the used oil.
1. Final transmission oil filler cap
4. Remove the oil filler cap and drain bolt to drain the oil from the final transmission case.
1. Final transmission oil drain bolt
5. Install the final transmission oil drain bolt, and then tighten it to the specified torque.
6-10
Page 47
1
PERIODIC MAINTENANCE AND MINOR REPAIR
Tightening torque:
Final transmission oil drain bolt:
20 Nm (2.0 m•kgf, 14.5 ft•lbf)
6. Add the specified amount of the recommended final transmission oil, and then install and tighten the oil filler cap.
Recommended final transmission oil:
See page 8-1.
Oil quantity:
0.21 L (0.22 US qt) (0.18 Imp.qt)
EWA11310
ss
WARNING
Make sure that no foreign
material enters the final trans­mission case.
Make sure that no oil gets on
the tire or wheel.
7. Check the final transmission case for oil leakage. If oil is leaking, check for the cause.
EAU20070
Coolant
The coolant level should be checked before each ride. In addition, the coo­lant must be changed at the intervals specified in the periodic maintenance and lubrication chart.
EAUS1270
To check the coolant level
1. Place the vehicle on a level surface and hold it in an upright position.
NOTE:
The coolant level must be chec-
ked on a cold engine since the level varies with engine tempera­ture.
Make sure that the vehicle is
positioned straight up when checking the coolant level. A slight tilt to the side can result in a false reading.
1. Maximum level mark
2. Minimum level mark
2. Check the coolant level through the check window.
NOTE:
The coolant should be between the minimum and maximum level marks.
6
1. Coolant reservoir cap
6-11
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1
2
PERIODIC MAINTENANCE AND MINOR REPAIR
3. If the coolant is at or below the minimum level mark, remove the right floorboard mat by pulling it up.
4. Open the reservoir cap, and then add coolant to the maximum level mark.
Coolant reservoir capacity:
0.26 L (0.28 US qt) (0.23 Imp.qt)
CAUTION:
If coolant is not available, use
distilled water or soft tap water
6
instead. Do not use hard water or salt water since it is harmful to the engine.
If water has been used instead
of coolant, replace it with coo­lant as soon as possible, other­wise the engine may not be sufficiently cooled and the coo­ling system will not be protec­ted against frost and corrosion.
If water has been added to the
coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possi­ble, otherwise the effective-
ECA10470
ness of the coolant will be reduced.
EWA10380
ss
WARNING
Never attempt to remove the radia­tor cap when the engine is hot.
5. Close the reservoir cap.
6. Place the floorboard mat in the original position and push it downward to secure it.
EAU33030
Changing the coolant
ss
WARNING
EWA10380
Never attempt to remove the radia­tor cap when the engine is hot.
The coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart. Have a Yamaha dealer change the coolant.
6-12
EAUM1320
Air filter and V-belt case air filter elements
The air filter and the V-belt case air fil­ter elements should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Clean both filter elements more fre­quently if you are riding in unusually wet or dusty areas.
Replace the air filter element
1. Place the scooter on the centers­tand.
2. Remove the air filter case cover by removing the screws.
1. Air filter case cover
2. Screw
Page 49
PERIODIC MAINTENANCE AND MINOR REPAIR
3. Pull the air filter element out.
4. Lightly tap the air filter element to remove most of the dust and dirt, and then blow the remaining dirt out with compressed air.
5. Check the air filter element for damage and replace it if neces­sary.
6. Insert the air filter element into the air filter case.
7. Install the air filter case cover by installing the screws.
Cleaning the V-belt case air filter element
1. Remove the V-belt case air filter cover by removing the screws.
2. Remove the air filter element, and then blow out the dirt with com­pressed air as shown.
6-13
6
3. Check the air filter element for damage and replace it if neces­sary.
4. Install the air filter element with the colored side facing outward.
5. Install the V-belt case air filter cover by installing the screws.
Page 50
(a)
(b)
PERIODIC MAINTENANCE AND MINOR REPAIR
CAUTION:
Make sure that each filter ele-
ment is properly seated in its case.
The engine should never be
operated without the filter ele­ments installed, otherwise the piston(s) and/or cylinder(s) may become excessively worn.
6
ECA10530
EAUS1290
Adjusting the throttle cable free play
1. Throttle cable free play
The throttle cable free play should measure 4 ~ 6 mm (0.16 ~ 0.24) at the throttle grip. Periodically check the throttle cable free play and, if neces­sary, adjust it as follows.
NOTE:
The engine idling speed must be correctly adjusted before checking and adjusting the throttle cable free play.
2. Loosen the locknut.
3. To increase the throttle cable free play, turn the adjusting nut in direction (a). To decrease the throttle cable free play, turn the adjusting nut in direction (b).
4. Tighten the locknut.
5. Install the cowling.
1. Remove cowling A (See page 6-6).
6-14
Page 51
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU21401
Valve clearance
The valve clearance changes with use, resulting in improper air-fuel mix­ture and/or engine noise. To prevent this from occurring, the valve clearan­ce must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.
EAU21870
Tires
To maximize the performance, durabi­lity, and safe operation of your motorcycle, note the following points regarding the specified tires.
Tire air pressure
The tire air pressure should be chec­ked and, if necessary, adjusted befo­re each ride.
ss
WARNING
The tire air pressure must be
EWA10500
checked and adjusted on cold tires (i.e., when the temperatu­re of the tires equals the ambient temperature).
The tire air pressure must be
adjusted in accordance with the riding speed and with the total weight of rider, passenger, cargo, and accessories appro­ved for this model.
Tire air pressure (measured on cold tires):
Up to 90 kg (198 lb):
Front:
190 kPa (27 psi) (1.9 kgf/cm
Rear:
220 kPa (31 psi) (2.2 kgf/cm
90 kg (198 lb) to maximum load:
Front:
210 kPa (30 psi) (2.1 kgf/cm
Rear:
250 kPa (36 psi) (2.5 kgf/cm
Maximum load*:
189 kg (417 lb)
* Total weight of rider, passenger,
cargo and accessories
ss
WARNING
2
)
2
)
2
)
2
)
EWA10450
Because loading has an enormous impact on the handling, braking, performance and safety characte­ristics of your vehicle, you should keep the following precautions in mind.
6
6-15
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PERIODIC MAINTENANCE AND MINOR REPAIR
NEVER OVERLOAD THE VEHI-
CLE! Operation of an overloa­ded vehicle may result in tire damage, loss of control, or severe injury. Make sure that the total weight of rider, cargo, and accessories does not exceed the specified maximum load for the vehicle.
Do not carry along loosely pac-
ked items, which can shift during a ride.
Securely pack the heaviest
items close to the center of the
6
vehicle and distribute the weight evenly on both sides.
Adjust the suspension and tire
air pressure with regard to the load.
Check the tire condition and air
pressure before each ride.
Tire inspection
1. Tire tread depth
The tires must be checked before each ride. If the center tread depth reaches the specified limit, if the tire has a nail or glass fragments in it, or if the sidewall is cracked, have a Yama­ha dealer replace the tire immediately.
Minimum tire tread depth (front and rear):
1.6 mm (0.06 in)
NOTE:
The tire tread depth limits may differ from country to country. Always comply with the local regulations.
Tire information
This motorcycle is equipped with tubeless tires.
Front tire:
Size:
120/70-15 M/C 56P 56S
Manufacturer/model:
Michelin / GoldStandard
Rear tire:
Size:
140/70-15 M/C 56P 56S
Manufacturer/model:
Michelin / GoldStandard
EWA10470
ss
WARNING
Have a Yamaha dealer replace
excessively worn tires. Besides being illegal, operating the vehicle with excessively worn tires decreases riding stability and can lead to loss of control.
The replacement of all wheel
and brake related parts, inclu­ding the tires, should be left to a Yamaha dealer, who has the necessary professional know­ledge and experience.
6-16
Page 53
1
1
1
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU21960
Cast wheels
To maximize the performance, durabi­lity, and safe operation of your motorcycle, note the following points regarding the specified wheels.
The wheel rims should be chec-
ked for cracks, bends or warpage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A deformed or crac­ked wheel must be replaced.
The wheel should be balanced
whenever either the tire or wheel has been changed or replaced. An unbalanced wheel can result in poor performance, adverse handling characteristics, and a shortened tire life.
Ride at moderate speeds after
changing a tire since the tire sur­face must first be “broken in” for it to develop its optimal characte­ristics.
EAU33451
Front and rear brake lever free play
1. Front brake lever
1. Rear brake lever
There should be no free play at the brake lever ends. If there is free play, have a Yamaha dealer inspect the brake system.
6-17
EAU22390
Checking the front and rear brake pads
The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and lubrication chart.
EAU22400
Front brake pads
6
1. Lining thickeness
Check each front brake pad for damage and measure the lining thick­ness. If a brake pad is damaged or if the lining thickness is less than 0.5 mm (0.02 in), have a Yamaha dealer replace the brake pads as a set.
Page 54
X
PERIODIC MAINTENANCE AND MINOR REPAIR
Rear brake pads
The rear brake is provided with a check plug, which, if it is removed, allows you to check the brake pad wear without disassembling the bra­ke. To check the brake pad wear, check the position of the wear indica­tor while applying the brake. If a bra­ke pad has worn to the point that the wear indicator almost touches the brake disc, have a Yamaha dealer replace the brake pads as a set.
6
EAU22520
EAU22580
Checking the brake fluid level
Insufficient brake fluid may allow air to enter the brake system, possibly causing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low bra­ke fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage. Observe these precautions:
When checking the fluid level,
make sure that the top of the bra­ke fluid reservoir is level.
Use only the recommended qua-
lity brake fluid, otherwise the rub­ber seals may deteriorate, cau­sing leakage and poor braking performance.
MAX MIN
Recommended brake fluid:
DOT 4
Refill with the same type of brake
fluid. Mixing fluids may result in a harmful chemical reaction and lead to poor braking performan­ce.
Be careful that water does not
enter the brake fluid reservoir
6-18
MA MIN
Page 55
PERIODIC MAINTENANCE AND MINOR REPAIR
when refilling. Water will signifi­cantly lower the boiling point of the fluid and may result in vapor lock.
Brake fluid may deteriorate pain-
ted surfaces or plastic parts. Always clean up spilled fluid immediately.
As the brake pads wear, it is nor-
mal for the brake fluid level to gradually go down. However, if the brake fluid level goes down suddenly, have a Yamaha dealer check the cause.
EAUM1360
Changing the brake fluid
Have a Yamaha dealer change the brake fluid at the intervals specified in the periodic maintenance and lubrica­tion chart. In addition, have the brake hose replaced every four years or whenever it is damaged or leaking.
EAU23111
Checking and lubricating the throttle grip and cable
The operation of the throttle grip should be checked before each ride. In addition, the cable should be lubri­cated at the intervals specified in the periodic maintenance chart.
6
6-19
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PERIODIC MAINTENANCE AND MINOR REPAIR
Lubricating the front and rear brake levers
The pivoting points of the front and rear brake levers must be lubricated
6
at the intervals specified in the perio­dic maintenance and lubrication chart.
Recommended lubricant:
Lithium-soap-based grease (all­purpose grease)
EAU23170
EAU23211
Checking and lubricating the centerstand and sidestand
The operation of the centerstand and sidestand should be checked before each ride, and the pivots and metal­to-metal contact surfaces should be lubricated if necessary.
ss
WARNING
If the centerstand or sidestand does not move up and down smo­othly, have a Yamaha dealer check or repair it.
EWA10740
EAU23271
Checking the front fork
The condition and operation of the front fork must be checked as follows at the intervals specified in the perio­dic maintenance and lubrication chart.
To check the condition
ss
WARNING
Securely support the motorcycle so that there is no danger of it falling over.
Check the inner tubes for scratches, damage and excessive oil leakage.
To check the operation
EWA10750
Recommended lubricant:
Lithium-soap-based grease (all­purpose grease)
6-20
1. Place the motorcycle on a level surface and hold it in an upright position.
Page 57
PERIODIC MAINTENANCE AND MINOR REPAIR
2. While applying the front brake, push down hard on the handle­bars several times to check if the front fork compresses and rebounds smoothly.
ECA10590
CAUTION:
If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or repair it.
EAU23280
Checking the steering
Worn or loose steering bearings may cause danger. Therefore, the opera­tion of the steering must be checked as follows at the intervals specified in the periodic maintenance and lubrica­tion chart.
1. Place a stand under the engine to raise the front wheel off the ground.
ss
WARNING
Securely support the motorcycle so that there is no danger of it falling over.
EWA10750
play can be felt, have a Yamaha dealer check or repair the stee­ring.
6
2. Hold the lower ends of the front fork legs and try to move them forward and backward. If any free
6-21
Page 58
1
PERIODIC MAINTENANCE AND MINOR REPAIR
Checking the wheel bearings
The front and rear wheel bearings must be checked at the intervals spe­cified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings.
Battery
The battery is located behind panel A. (See page 6-6.) This model is equipped with a sealed-
6
type (MF) battery, which does not require any maintenance. There is no need to check the electrolyte or to add distilled water.
CAUTION:
Never attempt to remove the bat­tery cell seals, as this would per­manently damage the battery.
EAU23290
EAU23380
ECA10620
EWA10760
ss
WARNING
Electrolyte is poisonous and
dangerous since it contains sulfuric acid, which causes severe burns. Avoid any con­tact with skin, eyes or clothing and always shield your eyes when working near batteries. In case of contact, administer the following FIRST AID.
• EXTERNAL: Flush with plenty of water.
• INTERNAL: Drink large quan­tities of water or milk and immediately call a physician.
• EYES: Flush with water for 15 minutes and seek prompt medical attention.
Batteries produce explosive
hydrogen gas. Therefore, keep sparks, flames, cigarettes, etc., away from the battery and pro­vide sufficient ventilation when charging it in an enclosed spa­ce.
KEEP THIS AND ALL BATTE-
RIES OUT OF THE REACH OF CHILDREN.
To charge the battery
Have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories.
To store the battery
1. Battery
1. If the vehicle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place.
2. If the battery will be stored for more than two months, check it at least once a month and fully charge it if necessary.
6-22
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PERIODIC MAINTENANCE AND MINOR REPAIR
3. Fully charge the battery before installation.
4. After installation, make sure that the battery leads are properly connected to the battery termi­nals.
ECA10630
CAUTION:
Always keep the battery char-
ged. Storing a discharged bat­tery can cause permanent bat­tery damage.
To charge a sealed-type (MF)
battery, a special (constant­voltage) battery charger is required. Using a conventional battery charger will damage the battery. If you do not have access to a sealed-type (MF) battery charger, have a Yamaha dealer charge your battery.
EAU23610
Replacing the fuses
The main fuse and the fuse box, which contains the fuses for the indi­vidual circuits, are located behind cowling B. (See page 6-6.) If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified amperage.
Specified fuses:
Main fuse:
30 A
Headlight fuse:
15 A
Signaling system fuse:
15 A
Ignition fuse:
5 A
Clock fuse (backup):
5 A
Radiator fan fuse:
10 A
ECA10640
CAUTION:
Do not use a fuse of a higher ampe­rage rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire.
3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system.
6
6-23
Page 60
1
1
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23910
Replacing a headlight bulb
This model is equipped with quartz bulb headlights. If a headlight bulb burns out, replace it as follows.
1. Remove cowling B. (See page 6-6.)
6
1. Headlight coupler
2. Disconnect the headlight coupler, and then remove the headlight bulb cover.
3. Remove the headlight bulb hol­der according to the following illustration, and then remove the defective bulb.
1. Headlight bulb cover
NOTE:
The removal procedure depends on the type of bulb holder installed on your vehicle.
EWA10790
ss
WARNING
Headlight bulbs get very hot. The­refore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down.
4. Place a new bulb into position, and then secure it with the bulb holder.
6-24
ECA10660
CAUTION:
Do not touch the glass part of the headlight bulb to keep it free from oil, otherwise the transparency of the glass, the luminosity of the bulb, and the bulb life will be adver­sely affected. Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth mois­tened with alcohol or thinner.
5. Install the bulb cover, and then connect the coupler.
6. Install the cowling.
7. Have a Yamaha dealer adjust the headlight beam if necessary.
Page 61
PERIODIC MAINTENANCE AND MINOR REPAIR
EAUT1260
Replacing a front turn signal light bulb
CAUTION:
It is advisable to have a Yamaha dealer perform this job.
1. Place the scooter on the centers­tand.
2. Remove cowling A. (See page 6-6.)
3. Remove the socket (together with the bulb) by turning it coun­terclockwise.
4. Remove the defective bulb by pushing it in and turning it coun­terclockwise.
ECA10670
5. Insert a new bulb into the socket, push it in, and then turn it clock­wise until it stops.
6. Install the socket (together with the bulb) by turning it clockwise.
7. Install the cowling.
EAUS1250
Replacing the tail/brake light bulb or a rear turn signal light bulb
Tail/brake light bulb
6
1. Remove the tail/brake light bulb lens by removing the screws.
2. Remove the defective bulb by pushing it in and turning it coun­terclockwise.
3. Insert a new bulb into the socket, push it in, and then turn it clock­wise until it stops.
4. Install the lens by installing the screws.
6-25
Page 62
PERIODIC MAINTENANCE AND MINOR REPAIR
Rear turn signal light bulb
1. Remove the tail/brake light lens by removing the screw.
2. Remove the turn signal light bulb
6
lens by removing the screw.
3. Remove the defective bulb by pushing it in and turning it coun­terclockwise.
4. Insert a new bulb into the socket, push it in, and then turn it clock­wise until it stops.
5. Install the turn signal light bulb lens by installing the screw.
6. Install the tail/brake light bulb lens by installing the screw.
ECA10680
CAUTION:
Do not overtighten the screws, otherwise the lens may break.
EAUS1150
Replacing the license plate light bulb
1. Remove the lens by removing the screw.
2. Remove the defective bulb by pulling it out.
3. Insert a new bulb into the socket.
4. Install the lens by installing the screw.
6-26
Page 63
PERIODIC MAINTENANCE AND MINOR REPAIR
ECA11190
CAUTION:
Do not overtighten the screw, otherwise the lens may break.
EAUS1260
Replacing the auxiliary light bulb
If the auxiliary light bulb burns out, replace it as follows.
1. Remove cowling B . (See page 6-6.).
2. Remove the socket (together with the bulb) by pulling it out.
3. Remove the defective bulb by pulling it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with the bulb) by pushing it in.
6. Install the cowling B.
EAU25880
Troubleshooting
Although Yamaha scooters receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition sys­tems, for example, can cause poor starting and loss of power. The following troubleshooting charts represent quick and easy procedures for checking these vital systems your­self. However, should your scooter require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the scooter properly. Use only genuine Yamaha replace­ment parts. Imitation parts may look like Yamaha parts, but they are often inferior, have a shorter service life and can lead to expensive repair bills.
6
6-27
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PERIODIC MAINTENANCE AND MINOR REPAIR
Check the fuel level in the fuel tank.
1. Fuel
There is enough fuel.
There is no fuel.
Check the compression.
Supply fuel.
The engine does not start. Check the compression.
Operate the electric starter.
2. Compression
There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer check the vehicle.
Remove the spark plug and check the electrodes.
3. Ignition
Wipe off with a dry cloth and correct the spark plug gap, or replace the spark plug.
Have a Yamaha dealer check the vehicle.
The engine does not start. Have a Yamaha dealer check the vehicle.
The engine does not start. Check the battery.
Operate the electric starter.
4. Battery
The engine turns over quickly.
The engine turns over
slowly.
The battery is good.
Check the battery lead connections, and charge the battery if necessary.
Dry
Wet
Open the throttle halfway and operate the electric starter.
Troubleshooting charts
Starting problems or poor engine performance
ss
WARNING
Keep away open flames and do not smoke while checking or working on the fuel system.
EAU25921
EWA10840
6
6-28
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PERIODIC MAINTENANCE AND MINOR REPAIR
Wait until the engine has cooled.
Check the coolant level in the reservoir and radiator.
The coolant level is OK.
The coolant level is low. Check the cooling system for leakage.
Have a Yamaha dealer check
and repair the cooling system.
Add coolant. (See NOTE.)
Start the engine. If the engine overheats again, have a
Yamaha dealer check
and repair the cooling system.
There is leakage.
There is no leakage.
Engine overheating
ss
WARNING
Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the his­sing sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
NOTE:
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
6-29
EWA10400
6
Page 66
SCOOTER CARE AND STORAGE
Care
While the open design of a scooter reveals the attractiveness of the tech­nology, it also makes it more vulnera­ble. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car, however, it detracts from the overall appearance of a scooter. Frequent and proper care does not only comply with the terms of the warranty, but it will also keep your scooter looking good, extend its life and optimize its perfor­mance.
Before cleaning
7
1. Cover the muffler outlet with a plastic bag after the engine has cooled down.
2. Make sure that all caps and covers as well as all electrical couplers and connectors, inclu­ding the spark plug cap, are tightly installed.
3. Remove extremely stubborn dirt, like oil burnt onto the crankcase, with a degreasing agent and a brush, but never apply such pro-
EAU26090
ducts onto seals, gaskets and wheel axles. Always rinse the dirt and degreaser off with water.
Cleaning
CAUTION:
Avoid using strong acidic whe-
el cleaners, especially on spo­ked wheels. If such products are used on hard-to-remove dirt, do not leave the cleaner on the affected area any longer than instructed. Also, tho­roughly rinse the area off with water, immediately dry it, and then apply a corrosion protec­tion spray.
Improper cleaning can damage
windshields, cowlings, panels and other plastic parts. Use only a soft, clean cloth or spon­ge with mild detergent and water to clean plastic.
Do not use any harsh chemical
products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or
7-1
ECA10780
thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte.
Do not use high-pressure was-
hers or steam-jet cleaners sin­ce they cause water seepage and deterioration in the follo­wing areas: seals (of wheel and swingarm bearings, fork and brakes), electric components (couplers, connectors, instru­ments, switches and lights), breather hoses and vents.
For scooters equipped with a
windshield: Do not use strong cleaners or hard sponges as they will cause dulling or scrat­ching. Some cleaning com­pounds for plastic may leave scratches on the windshield. Test the product on a small hid­den part of the windshield to make sure that it does not lea­ve any marks. If the windshield is scratched, use a quality plastic polishing compound after washing.
Page 67
SCOOTER CARE AND STORAGE
After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottle­brush for hard-to-reach areas. Stub­born dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning. After riding in the rain, near the sea or on salt-sprayed roads Since sea salt or salt sprayed on the roads during winter are extremely corrosive in combination with water, carry out the following steps after each ride in the rain, near the sea or on salt-sprayed roads.
NOTE:
Salt sprayed on roads in the winter may remain well into spring.
1. Clean the scooter with cold water and a mild detergent after the engine has cooled down.
ECA10790
CAUTION:
Do not use warm water since it increases the corrosive action of the salt.
2. Apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfa­ces to prevent corrosion.
After cleaning
1. Dry the scooter with a chamois or an absorbing cloth.
2. Use a chrome polish to shine chrome, aluminum and stainless­steel parts, including the exhaust system. (Even the thermally indu­ced discoloring of stainless-steel exhaust systems can be removed through polishing.)
3. To prevent corrosion, it is recom­mended to apply a corrosion pro­tection spray on all metal, inclu­ding chrome- and nickel-plated, surfaces.
4. Use spray oil as a universal clea­ner to remove any remaining dirt.
5. Touch up minor paint damage caused by stones, etc.
6. Wax all painted surfaces.
7. Let the scooter dry completely before storing or covering it.
ss
WARNING
Make sure that there is no oil or
EWA10940
wax on the brakes or tires. If necessary, clean the brake discs and brake linings with a regular brake disc cleaner or acetone, and wash the tires with warm water and a mild detergent.
Before operating the scooter
test its braking performance and cornering behavior.
ECA10800
CAUTION:
Apply spray oil and wax spa-
ringly and make sure to wipe off any excess.
Never apply oil or wax to any
rubber and plastic parts, but treat them with a suitable care product.
Avoid using abrasive polishing
compounds as they will wear away the paint.
7
7-2
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SCOOTER CARE AND STORAGE
NOTE:
Consult a Yamaha dealer for advice on what products to use.
7
EAU26300
Storage
Short-term
Always store your scooter in a cool, dry place and, if necessary, protect it against dust with a porous cover.
CAUTION:
Storing the scooter in a poorly
ventilated room or covering it with a tarp, while it is still wet, will allow water and humidity to seep in and cause rust.
To prevent corrosion, avoid
damp cellars, stables (because of the presence of ammonia) and areas where strong chemi­cals are stored.
Long-term
Before storing your scooter for seve­ral months:
1. Follow all the instructions in the “Care” section of this chapter.
2. Drain the carburetor float cham­ber by loosening the drain bolt; this will prevent fuel deposits from building up. Pour the drai­ned fuel into the fuel tank.
ECA10820
3. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating.
4. Perform the following steps to protect the cylinder, piston rings, etc. from corrosion.
a. Remove the spark plug cap and
spark plug.
b. Pour a teaspoonful of engine oil
into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place the spark plug on the cylinder head so that the electrodes are grounded. (This will limit sparking during the next step.)
d. Turn the engine over several
times with the starter. (This will coat the cylinder wall with oil.)
e. Remove the spark plug cap from
the spark plug, and then install the spark plug and the spark plug cap.
7-3
Page 69
SCOOTER CARE AND STORAGE
EWA10950
ss
WARNING
To prevent damage or injury from sparking, make sure to ground the spark plug electrodes while turning the engine over.
5. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/centerstand.
6. Check and, if necessary, correct the tire air pressure, and then lift the scooter so that both of its wheels are off the ground. Alter­natively, turn the wheels a little every month in order to prevent the tires from becoming degra­ded in one spot.
7. Cover the muffler outlet with a plastic bag to prevent moisture from entering it.
8. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a month. Do not store the battery in an excessively cold or warm pla­ce [less than 0 °C (30 °F) or more than 30 °C (90 °F)]. For more
information on storing the bat­tery, see page 6-22.
NOTE:
Make any necessary repairs before storing the scooter.
7
7-4
Page 70
SPECIFICATIONS
Dimensions
Weight
Engine
8
Overall length
2210 mm (87.0 in)
Overall width
790 mm (31.1 in)
Overall height
1380 mm (54.3 in)
Seat height
785 mm (30.9 in)
Wheelbase
1545 mm (60.8 in)
Ground clearance
113 mm (4.45 in)
Minimum turning radius
3650 mm (143.7 in)
With oil and fuel
166 kg (366 lb)
Engine type
Liquid cooled 4-stroke, SOHC
Cylinder arrangement
Forward-inclined single cylinder
Displacement
124.66 cm3(7.61 cu*in)
Bore x stroke
52 x 58.6 mm (2.05 x 2.31 in)
Compression ratio
11.2:1
Starting system
Electric starter
Lubrication system
Wet sump
Oil type or grade
Engine oil
SAE 10W30
Recommended engine oil grade
API service SH type or higher
Engine oil quantity
Without oil filter element replacement
1.4 L (1.48 US qt) (1.23 Imp qt)
With oil filter element replacement
1.5L (1.59 US qt) (1.32 Imp qt)
Final transmission oil
Type
YAMALUBE 4 (10W30) of SAE10W30 type SE motorolie
Quantity
0.21 L (0.22 US qt) (0.18 Imp qt)
Cooling system
Coolant reservoir capacity (up to the maxi­mum level mark)
0.26 L (0.28 US qt) (0.23 Imp qt)
8-1
Air filter
Air filter element
Dry element
Recommended fuel
Recommended fuel
Unleaded fuel
Fuel tank capacity
12.5 L (13.21 US qt) (11.00 Imp qt)
Fuel reserve amount
2 L (2.11 US qt) (1.76 Imp qt)
Fuel injection
Manufacturer
AISAN
Type x quantity
EFI System x 1
Spark plug (s)
Manufacturer/model
NGK / CPR 9EA-9
Spark plug gap
0.8-0.9 mm (0.031-0.035 in)
Clutch
Clutch type
Dry, automatic centrifugal
Transmission
Primary reduction system
Helical gear
Primary reduction ratio
41/14 (2.929)
Secondary reduction system
Helical gear
Secondary reduction ratio
44/13 (3.385)
Transmission type
V-belt automatic
Page 71
SPECIFICATIONS
Operation
Centrifugal automatic type
Chassis
Frame type
Steel tube underbone
Caster angle
28 º
Trail
100 mm (3.94 in)
Front tire
Type
Tubeless
Size
120/70-15 M/C 56P or 56S
Manufacturer/model
Michelin / Gold Standard
Rear tire
Type
Tubeless
Size
140/70-14 M/C 68P or 68S
Manufacturer/model
Michelin / Gold Standard
Loading
Maximum load
189 kg (417 lb) Load is total weight of the equipement, dri­ver, passenger and accessories
Tire air pressure (measured on cold tires)
Loading condition
0–90 kg (0–198 lb) Front
190 kPa (27 psi) (1.9 kgf/cm2)
Rear
220 kPa (31 psi) (2.2 kgf/cm2)
Loading condition
90 kg (198 lb)–Maximum load
Front
210 kPa (30 psi) (2.1 kgf/cm2)
Rear
250 kPa (36 psi) (2.5 kgf/cm2)
Front wheel
Wheel type
Aluminium wheel
Rim size
15 x MT3.5
Rear wheel
Wheel type
Aluminium wheel
Rim size
14 x MT3.75
Front brake
Type
Single disc brake
Operation
Right hand operation
Recommended fluid
DOT 4
Rear brake
Type
Single disc brake
Operation
Left hand operation
Recommended fluid
DOT 4
8-2
Front suspension
Type
Telescopic fork
Spring/shock absorber type
Coil spring/oil damper
Wheel travel
94 mm (3.70 in)
Rear suspension
Type
Unit swing
Spring/shock absorber type
Coil spring/oil damper
Wheel travel
83 mm (3.27 in)
Electrical system
Ignition system
Transistorized coil ignition (digital)
Charging system
AC magneto
Battery
Manufacturer/model
Yuasa/YTX9-BS
Voltage, capacity
12 V, 8.0 Ah
Bulb voltage, wattage x quantity
Headlight
12 V, 35.0 W / 35.0 W x 2
Auxiliary light
12 V, 5.0 W x 2
Tail/brake light
12 V, 21.0 W / 5.0 W x 2
Front turn signal light
12 V, 10.0 W x 2
8
Page 72
SPECIFICATIONS
Rear turn signal light
12 V, 10.0 W x 2
License plate light
12 V, 5.0 W x 1
Meter lighting
LED
Fuel level warning lamp
LED
High beam Indicator light
LED
Turn signal indicator light
LED x 2
Engine trouble warning light
LED
Immobilizer light
LED
Reserve fuse
15 A
Reserve fuse
30 A
Fuses
Main fuse
30 A
Headlight fuse
15 A
Signaling system fuse
15 A
8
Ignition fuse
5 A
Radiator fan fuse
10 A
ECU fuse
5 A
Backup fuse
5 A
Reserve fuse
5 A
Reserve fuse
10 A
8-3
Page 73
CONSUMER INFORMATION
EAU26381
Key identification number
1. Key tag
2. Master key
3. Keys
The key identification number is stamped into the key tag. Record this number in the space pro­vided and use it for reference when ordering a new key.
EAU26410
Vehicle identification number
The vehicle identification number is stamped into the frame.
NOTE:
The vehicle identification number is used to identify your motorcycle and may be used to register your motorcycle with the licensing autho­rity in your area.
EAU26470
Model label
The model label is affixed to the frame under the rider seat. (See page 3-11.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
9
9-1
Page 74
INDEX
A
Acceleration and deceleration ...................5-2
Adjusting the shock absorber
assemblies .............................................3-13
Adjusting the throttle cable free play.......6-14
Air filter and V-belt case air filter
elements ................................................6-12
Anti-theft alarm (optional) ..........................3-7
B
Battery......................................................6-22
Braking.......................................................5-2
C
Care............................................................7-1
Cast wheels .............................................6-17
Catalytic converter...................................3-11
Changing the brake fluid..........................6-19
Checking and lubricating the centerstand
and sidestand ........................................6-20
Checking and lubricating the throttle grip
and cable ...............................................6-19
Checking the brake fluid level .................6-18
Checking the front and rear brake pads..6-17
Checking the front fork ............................6-20
Checking the spark plug............................6-7
Checking the steering..............................6-21
Checking the wheel bearings ..................6-22
Controls and instruments ..........................2-3
Coolant.....................................................6-11
Coolant temperature gauge.......................3-4
E
Engine break-in..........................................5-3
Engine oil ...................................................6-8
F
Final transmission oil ...............................6-10
Front and rear brake lever free play.........6-17
Front brake lever........................................3-9
Front storage compartment.....................3-12
Fuel ..........................................................3-10
Fuel gauge .................................................3-4
Fuel tank cap ...........................................3-10
H
Handlebar switches ...................................3-8
I
Identification numbers ...............................9-1
Immobilizer system ....................................3-1
Indicators, indicator lights and
warning light ............................................3-3
L
Left view.....................................................2-1
Lubricating the front and rear brake
levers .....................................................6-20
M
Main switch/steering lock ..........................3-2
Multi-function display ................................3-5
O
Owner’s tool kit..........................................6-1
P
Parking .......................................................5-4
Periodic maintenance and lubrication
chart.........................................................6-3
Pre-operation check list.............................4-2
R
Rear brake lever.........................................3-9
Removing and installing cowlings
and panels ...............................................6-6
Replacing a front turn signal light bulb....6-25
Replacing a headlight bulb ......................6-24
Replacing the auxiliary light bulb.............6-27
Replacing the fuses .................................6-23
Replacing the license plate light bulb......6-26
Replacing the tail/brake light bulb or a
rear turn signal light bulb.......................6-25
Right view ..................................................2-2
S
Seat..........................................................3-11
Sidestand .................................................3-13
Speedometer .............................................3-4
Starting a cold engine................................5-1
Starting off .................................................5-2
Storage.......................................................7-3
Storage compartment..............................3-12
T
Tips for reducing fuel consumption...........5-3
Tires .........................................................6-15
Troubleshooting .......................................6-27
Troubleshooting charts ............................6-28
V
Valve clearance........................................6-15
Page 75
Page 76
YAMAHA MOTOR ESPAÑA, S.A.
2005.10-Bengar Gràfiques, S.L.
PRINTED IN SPAIN
(E)
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