YAMAHA WR250XX, WR250X PARTS CATALOGUE 08
WR250X (32D2) EUROPE,SOUTH AFRICA
WR250XX (32D4) AUSTRALIA
A2
1G32D-300EA
2G32D-300EA
()
WR250X/WR250XX
PARTS CATALOGUE
©2007 by Yamaha Motor Co., Ltd.
1st edition, November 2007
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
A3
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
A4
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
DPBSE(*) DEEP PURPLISH BLUE SOLID E 0583
MBL2 MAT BLACK 2 0582
MT2 MAT TITAN 2 0826
S8 SILVER 8 0895
YB(*) YAMAHA BLACK 0033
FOREWORD
A5
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indicated on the Model Label affixed onto the product concerned.
(2) “Model Label” Indication
(3) Model Label Affixing Location
(4) Colouring Information
Model Code
32D2
32D4
Colouring
Type Code
A 0583
B 0033
A 0583
B 0033
Colour
Code
Colour Name
DEEP PURPLISH BLUE SOLID E DPBSE
YAMA H A B L AC K YB
DEEP PURPLISH BLUE SOLID E DPBSE
YAMA H A B L AC K YB
Abbrevia-
tion
(5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
Model
Code
32D2
32D4 010 AUSTRALIA
Production
Code No.
010 EUROPE
050
060
070
FINLAND
GREECE
UNITED KINGDOM
IRELAND
SOUTH AFRICA
Country
(destination)
Model
Code
Production
Code No.
Country
(destination)
A6
ENGINE
CYLINDER ............................................................................B2
CRANKSHAFT & PISTON ....................................................B4
VALVE ...................................................................................B5
CAMSHAFT & CHAIN ...........................................................B7
WATER PUMP ......................................................................B8
RADIATOR & HOSE .............................................................B9
OIL PUMP .............................................................................B11
OIL CLEANER .......................................................................B12
INTAKE .................................................................................B13
INTAKE 2 ..............................................................................C2
AIR INDUCTION SYSTEM .................................................... C3
EXHAUST .............................................................................C4
CRANKCASE ........................................................................C6
CRANKCASE COVER 1 .......................................................C7
STARTER CLUTCH ..............................................................C9
CLUTCH ................................................................................C10
TRANSMISSION ...................................................................C11
SHIFT CAM & FORK .............................................................C13
SHIFT SHAFT .......................................................................C14
CHASSIS
FRAME ..................................................................................C15
FENDER ................................................................................D4
SIDE COVER ........................................................................D5
REAR ARM ...........................................................................D7
REAR SUSPENSION ............................................................D9
STEERING ............................................................................D10
FRONT FORK .......................................................................D11
FUEL TANK ...........................................................................D14
SEAT .....................................................................................E2
FRONT WHEEL .................................................................... E3
FRONT BRAKE CALIPER ....................................................E4
REAR WHEEL .......................................................................E5
REAR BRAKE CALIPER .......................................................E6
STEERING HANDLE & CABLE ............................................E7
FRONT MASTER CYLINDER ...............................................E8
STAND & FOOTREST ..........................................................E9
REAR MASTER CYLINDER .................................................E11
GENERATOR ........................................................................E12
STARTING MOTOR ..............................................................E13
FLASHER LIGHT ..................................................................E14
CONTENTS
METER ................................................................................. E15
HEADLIGHT ......................................................................... F2
TAILLIGHT ............................................................................ F3
HANDLE SWITCH & LEVER ................................................ F4
ELECTRICAL 1 ..................................................................... F5
ELECTRICAL 2 ..................................................................... F6
INDEX
NUMERICAL INDEX ............................................................. M1
FIG. 1 CYLINDER
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3D7–11101–00
3D7–11133–10
2C0–11133–11
91808–16023
90105–06027
90340–12007
95612–08620
95022–08012
90430–08119
94701–00403
3D7–11181–00
90119–10025
90119–10026
3D7–11190–00
5BE–12241–00
CYLINDER HEAD ASSY 1 1
.GUIDE, VALVE 1 2 2
.GUIDE, VALVE 1 2 2
.PIN, DOWEL 2 2
.BOLT, FLANGE 8 8
.PLUG, STRAIGHT SCREW 1 1
BOLT, STUD 2 2
BOLT, FLANGE 1 1
GASKET 1 1
PLUG, SPARK (NGK CR9EK) 1 1
GASKET, CYLINDER HEAD 1 1 1
BOLT, WITH WASHER 3 3
BOLT, WITH WASHER 1 1
COVER, CYLINDER HEAD 1 1 1
.GUIDE, STOPPER 2 1 1
32D2
32D4
REMARKS
B
2
16
3D7–11165–00
17
90110–06175
18
3D7–11193–00
19
90109–066F0
20
5VY–1111G–00
21
3D7–11311–01
22
3D7–11351–01
23
90110–06298
24
99530–08016
25
95022–06025
26
3D7–12491–00
27
3D7–11166–00
.PLATE, BREATHER 1 1
.BOLT, HEXAGON SOCKET HEAD 5 5
.GASKET, HEAD COVER 1 1 1
BOLT 2 2
RUBBER, MOUNT 1 2 2
CYLINDER 1 1 1
GASKET, CYLINDER 1 1
BOLT, HEXAGON SOCKET HEAD 2 2
PIN, DOWEL 2 2
BOLT, FLANGE 2 2
CLAMP 1 1 1
PIPE, BREATHER 1 1 1
FIG. 1 CYLINDER
REF.
NO.
28
29
PART NO. DESCRIPTION
90467–120A5
90467–15141
CLIP 1 1
CLIP 1 1
32D2
32D4
REMARKS
B
3
FIG. 2 CRANKSHAFT & PISTON
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3D7–11400–00
3D7–11412–00
3D7–11422–00
3D7–11681–00
93310–63257
3D7–11651–00
93306–20648
3D7–11536–00
3D7–11496–00
3D7–11533–00
90501–22721
93605–10090
3D7–11531–00
3D7–11455–00
3D7–11454–00
CRANKSHAFT ASSY 1 1
.CRANK 1 1 1
.CRANK 2 1 1
.PIN, CRANK 1 1 1
.BEARING 1 1
.ROD, CONNECTING 1 1
BEARING 2 2
GEAR, DRIVE 1 1
BOSS, BUFFER 1 1
PLATE, ABSORBER 1 1
SPRING, COMPRESSION 4 4
PIN, DOWEL 4 4
GEAR, BALANCE WEIGHT 1 1
SHAFT 1 1 1
WEIGHT 1 1 1
32D2
32D4
REMARKS
B
4
16
90149–06069
17
93311–62574
18
93304–20310
19
90282–05013
20
90215–14003
21
90170–14171
22
90280–03006
23
3D7–11631–00
24
5NL–11603–10
25
4C8–11633–00
26
90468–12069
SCREW 3 3
BEARING 1 1
BEARING 1 1
KEY, STRAIGHT 1 1
WASHER, LOCK 1 1
NUT 1 1
KEY, WOODRUFF 1 1
PISTON (STD) 1 1
PISTON RING SET (STD) 1 1
PIN, PISTON 1 1
CLIP 2 2
FIG. 3 VALVE
REF.
NO.
1
2
3
4
5
6
7
8
9
PART NO. DESCRIPTION
3D7–12111–00
3D7–12121–00
3D7–12116–00
3D7–12113–00
3D7–12117–00
1WG–12118–00
4TE–12119–00
4C8–12153–10
1HX–12168–00
VALVE, INTAKE 2 2
VALVE, EXHAUST 2 2
SEAT, VALVE SPRING 4 4
SPRING, VALVE INNER 4 4
RETAINER, VALVE SPRING 4 4
COTTER, VALVE 8 8
SEAL, VALVE STEM 4 4
LIFTER, VALVE 4 4 YELLOW
PAD, ADJUSTING 2 (1.20) 4 4 UR
32D2
32D4
REMARKS
1HX–12168–20
1HX–12168–40
1HX–12168–60
1HX–12168–80
1HX–12168–A0
1HX–12168–F0
1HX–12168–H1
1HX–12168–K1
1HX–12168–M1
1HX–12168–R1
1HX–12168–U1
1HX–12168–W1
1HX–12168–Y1
1HX–12169–11
1HX–12169–31
1HX–12169–50
1HX–12169–70
PAD, ADJUSTING 2 (1.25) 4 4 UR
PAD, ADJUSTING 2 (1.30) 4 4 UR
PAD, ADJUSTING 2 (1.35) 4 4 UR
PAD, ADJUSTING 2 (1.40) 4 4 UR
PAD, ADJUSTING 2 (1.45) 4 4 UR
PAD, ADJUSTING 2 (1.50) 4 4 UR
PAD, ADJUSTING 2 (1.55) 4 4 UR
PAD, ADJUSTING 2 (1.60) 4 4 UR
PAD, ADJUSTING 2 (1.65) 4 4 UR
PAD, ADJUSTING 2 (1.70) 4 4 UR
PAD, ADJUSTING 2 (1.75) 4 4 UR
PAD, ADJUSTING 2 (1.80) 4 4 UR
PAD, ADJUSTING 2 (1.85) 4 4 UR
PAD, ADJUSTING 2 (1.90) 4 4 UR
PAD, ADJUSTING 2 (1.95) 4 4 UR
PAD, ADJUSTING 2 (2.00) 4 4 UR
PAD, ADJUSTING 2 (2.05) 4 4 UR
B
5
1HX–12169–90
PAD, ADJUSTING 2 (2.10) 4 4 UR
FIG. 3 VALVE
REF.
NO.
9
PART NO. DESCRIPTION
1HX–12169–E0
PAD, ADJUSTING 2 (2.15) 4 4 UR
32D2
32D4
REMARKS
1HX–12169–G0
1HX–12169–J0
1HX–12169–L0
1HX–12169–N0
1HX–12169–T0
PAD, ADJUSTING 2 (2.20) 4 4 UR
PAD, ADJUSTING 2 (2.25) 4 4 UR
PAD, ADJUSTING 2 (2.30) 4 4 UR
PAD, ADJUSTING 2 (2.35) 4 4 UR
PAD, ADJUSTING 2 (2.40) 4 4 UR
B
6
FIG. 4 CAMSHAFT & CHAIN
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3D7–12171–00
3D7–12176–00
90105–07004
3D7–12181–00
3D7–12280–00
90105–07004
3D7–12284–00
3D7–12290–00
94591–57118
3D7–12210–00
15B–12213–00
95022–06025
90430–06014
3D7–12231–00
3D7–12233–00
CAMSHAFT 1 1 1
SPROCKET, CAM CHAIN 1 1
BOLT, FLANGE 2 2
CAMSHAFT 2 1 1
DECOMPRESSION ASSY 1 1
BOLT, FLANGE 2 2
PIN, DECOMPRESSION LEVER 1 1
LEVER, DECOMPRESSION SPRING 1 1
CHAIN (98XRH2010-118M) 1 1
TENSIONER ASSY, CAM CHAIN 1 1
GASKET, TENSIONER CASE 1 1
BOLT, FLANGE 2 2
GASKET 2 2
GUIDE, STOPPER 1 1 1
PLATE, GUIDE STOPPER 1 1 1
32D2
32D4
REMARKS
B
7
16
90101–06033
17
3D7–12241–00
18
90101–06033
BOLT 2 2
GUIDE, STOPPER 2 1 1
BOLT 2 2
FIG. 5 WATER PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3D7–12450–00
3D7–12453–00
90201–08073
93103–10011
93306–90001
3D7–12681–00
90149–06083
93603–17070
99009–08400
3D7–12422–00
3D7–12428–00
90430–06014
95022–06025
4D9–12411–00
3D7–12413–00
IMPELLER SHAFT ASSY 1 1
GEAR 1 1
WASHER, PLATE 2 2
OIL SEAL 1 1
BEARING 1 1
PLATE 1 1
SCREW 2 2
PIN, DOWEL 1 1
CIRCLIP 1 1
COVER, HOUSING 1 1
GASKET, HOUSING COVER 2 1 1
GASKET 1 1
BOLT, FLANGE 4 4
THERMOSTAT 1 1
COVER, THERMOSTAT 1 1
32D2
32D4
REMARKS
B
8
16
95022–06020
BOLT, FLANGE 2 2
FIG. 6 RADIATOR & HOSE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3D7–12481–00
3D7–12577–00
3D7–12578–00
3D7–12579–00
90450–25037
90450–28014
3D7–12461–00
3D7–12405–00
5GJ–12675–00
5SL–12671–00
5SL–12671–00
3D7–12462–00
91317–03006
90480–15010
90387–0614M
PIPE 1 1 1
HOSE 2 1 1
HOSE 3 1 1
HOSE 4 1 1
HOSE CLAMP ASSY 5 5
HOSE CLAMP ASSY 1 1
RADIATOR ASSY 1 1
BLOWER ASSY 1 1
BOLT, BLOWER HOLDING 3 3
NUT 1 3 3
NUT 1 2 2
CAP, RADIATOR 1 1
BOLT 1 1
GROMMET 2 2
COLLAR 2 2
32D2
32D4
REMARKS
B
9
16
95702–06500
17
90201–06033
18
90119–06181
19
90183–060A6
20
3D7–2172A–00
21
3D7–2137Y–00
22
90387–06130
23
90387–06180
24
90149–06022
25
90105–06690
26
3D7–21871–00
27
90387–08079
NUT, FLANGE 1 1
WASHER, PLATE 1 1
BOLT, WITH WASHER 1 1
NUT, SPRING 2 2
PANE L 1 1 1
GUIDE, AIR 1 1
COLLAR 2 2
COLLAR 2 2
SCREW 2 2
BOLT, FLANGE 2 2
TANK, RECOVERY 1 1
.COLLAR 2 2
FIG. 6 RADIATOR & HOSE
REF.
NO.
28
29
30
31
32
33
34
35
36
37
PART NO. DESCRIPTION
3D7–21875–00
26H–21828–00
90149–06298
3D7–21816–00
91A11–05056
90467–08003
90467–09006
90467–10M04
3D7–2175E–00
90149–06298
CAP 1 1
ELBOW 2 2
SCREW 2 2
PIPE 1 1 1
TUBE,FLEXUBLE 1 1
CLIP 2 2
CLIP 1 1
CLIP 1 1
PANEL, INNER 1 1
SCREW 2 2
32D2
32D4
REMARKS
B
10
FIG. 7 OIL PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3D7–13300–00
99530–08012
91312–06030
90430–08178
3D7–13410–00
93210–12648
90110–06173
3D7–13171–00
90149–06082
93210–06564
93210–09754
3D7–13342–00
3D7–13341–00
99009–10400
90201–10614
OIL PUMP ASSY 1 1
PIN, DOWEL 2 2
BOLT 2 2
GASKET 1 1
STRAINER HOUSING ASSY 1 1
O-RING 1 1
BOLT, HEXAGON SOCKET HEAD 2 2
PIPE, DELIVERY 2 1 1
SCREW 1 1
O-RING 1 1
O-RING 2 2
SHAFT, IDLE GEAR 1 1
GEAR, OIL PUMP IDLE 1 1
CIRCLIP 1 1
WASHER, PLATE 2 2
32D2
32D4
REMARKS
B
11
FIG. 8 OIL CLEANER
REF.
NO.
1
2
3
4
5
PART NO. DESCRIPTION
5TA–13440–00
93210–47675
93210–07135
3D7–13447–00
95022–06020
ELEMENT ASSY, OIL CLEANER 1 1
O-RING 1 1
O-RING 1 1
COVER, OIL ELEMENT 1 1
BOLT, FLANGE 3 3
32D2
32D4
REMARKS
B
12
FIG. 9 INTAKE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3D7–13586–00
90450–54006
3D7–W1441–00
3D7–14453–00
3D7–14412–00
3D7–14452–00
97702–50025
1LN–14451–00
4GY–14458–00
1LN–14462–00
3D7–14459–00
90201–05040
90176–05005
90154–05021
90183–061A0
JOINT, CARBURETOR 1 1 1
HOSE CLAMP ASSY 2 2
AIR CLEANER CASE COMP. 1 1
JOINT, AIR CLEANER 1 1 1
CAP, CLEANER CASE 1 1 1
SEAL 1 1
SCREW, TAPPING 9 9
ELEMENT, AIR CLEANER 1 1
GUIDE 1 1
SEAL 1 1
HOLDER, GUIDE 1 1
WASHER, PLATE 5 5
NUT, CROWN 5 5
SCREW, BINDING 2 2
NUT, SPRING 1 1
32D2
32D4
REMARKS
B
13
16
3D7–1441A–00
17
90159–06039
18
3D7–14462–00
19
59V–14457–00
20
90467–220A1
21
3D7–13581–00
22
90467–180A1
23
3D7–14545–00
24
5EJ–2414H–00
25
5TJ–14426–00
26
5PS–28217–00
27
90183–060A7
COVER, CLEANER CASE 1 1 1
SCREW, WITH WASHER 1 1
SEAL 1 1
SEAL 1 1
CLIP 1 1
CHAMBER, AIR 1 1
CLIP 1 1
DIAPHRAGM 1 1
DAMPER, PLATE 1 1 1
DAMPER 2 2 2
DAMPER 1 1 1
NUT, SPRING 2 2
FIG. 9 INTAKE
REF.
NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
5CA–14435–00
90249–05005
90249–05006
99002–04600
90450–54005
3D7–14426–00
3D7–1442G–00
3D7–1442H–00
3D7–1442F–00
29N–14425–00
90464–13007
90464–20003
3C5–21639–00
3D7–13533–00
5PS–1410H–00
GROMMET 1 1
PIN 1 1
PIN 1 1
CIRCLIP 2 2
HOSE CLAMP ASSY 1 1
DAMPER 2 2 2
DAMPER 3 2 2
DAMPER 4 1 1
PROTECTOR 1 1
DAMPER 1 1 1
CLAMP 1 1
CLAMP 1 1
DAMPER 2 1 1
HOSE, VACUUM SENSING 4 1 1
FUEL CUT SOLENOID VALVE 1 1
32D2
32D4
REMARKS
B
14
43
3D7–13544–00
44
5PS–14552–00
45
90445–08030
46
97707–50020
47
3D7–13532–00
48
5TJ–14419–00
49
5PS–1446E–00
50
97702–50020
51
95822–06020
52
90387–06199
53
90480–12596
54
95822–06025
HOSE, VACUUM SENSING 2 1 1
VALVE, CHECK 1 1
HOSE 1 1
SCREW, TAPPING 1 1
HOSE, VACUUM SENSING 3 1 1
PIPE 2 2
TANK, SURGE 1 1
SCREW, TAPPING 1 1
BOLT, FLANGE 3 3
COLLAR 3 3
GROMMET 3 3
BOLT, FLANGE 1 1
FIG. 9 INTAKE
REF.
NO.
55
56
57
PART NO. DESCRIPTION
90387–07021
90480–15001
90201–06081
COLLAR 1 1
GROMMET 1 1
WASHER, PLATE 1 1
32D2
32D4
REMARKS
B
15
FIG. 10 INTAKE 2
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
3D7–13750–10
8FP–13556–00
4C8–13761–00
5PS–14147–00
98507–06012
3P6–85885–00
8CC–14216–10
1S4–14104–00
3D7–1243A–00
90467–110A2
3D7–1243E–00
90467–110A2
3D7–13542–00
90467–070A0
2C0–82380–00
THROTTLE BODY ASSY 1 1
.GASKET, MANIFOLD 1 1
.INJECTOR 1 1
..O-RING 1 1
.SCREW, PAN HEAD 2 2
.THROTTLE SENSOR ASSY 1 1
.SCREW 2 2
.AIR SCREW SET 1 1
HOSE 1 1 1
CLIP 2 2
HOSE 2 1 1
CLIP 2 2
HOSE, VACUUM SENSING 1 1 1
CLIP 1 1
SENSOR, PRESSURE 1 1
32D2
32D4
REMARKS
C
2
16
95022–06020
BOLT, FLANGE 1 1
FIG. 11 AIR INDUCTION SYSTEM
REF.
NO.
1
2
3
4
5
6
7
8
9
PART NO. DESCRIPTION
3D7–14871–00
5GM–14815–00
95022–06016
3D7–14873–00
90467–16098
3D7–14803–00
3D7–14882–00
90467–17089
90467–170A3
PIPE 1 1 1
GASKET 1 1
BOLT, FLANGE 2 2
PIPE 3 1 1
CLIP 2 2
AIR INDUCTION SYSTEM ASSY 1 1
HOSE, BEND 2 1 1
CLIP 1 1
CLIP 1 1
32D2
32D4
REMARKS
C
3
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