Yamaha TW200Z, TW200ZC Owner's Manual
Read this manual carefully before operating this vehicle.
OWNER’S MANUAL
LIT-11626-23-38
TW200Z
TW200ZC
10D-28199-13
EAU10042
Q
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
INTRODUCTION
EAU10083
Congratulations on your purchase of the Yamaha TW200Z/TW200ZC. This model is the result of Yamaha’s vast experience
in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship
and reliability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you
have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.
The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable
at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of
the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the
recommended maintenance schedules and operating instructions contained within this manual.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this
manual. If there is any question concerning this manual, please consult a Yamaha dealer.
WARNING
Please read this manual and the “YOU AND YOUR MOTORCYCLE: RIDING TIPS” booklet carefully before operating
this motorcycle. Do not attempt to operate this motorcycle until you have attained adequate knowledge of its controls and operating features. Regular inspections and careful maintenance, along with good operating techniques,
will help ensure that you safely enjoy the capabilities and reliability of this motorcycle.
EWA10011
IMPORTANT MANUAL INFORMATION
Particularly important information is distinguished in this manual by the following notations:
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.
EAU10132
WARNING
NOTICE
TIP
A WARNING indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the
vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
IMPORTANT MANUAL INFORMATION
EAU10193
TW200Z/TW200ZC
OWNER’S MANUAL
©2009 by Yamaha Motor Corporation, U.S.A.
1st edition, April 2009
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-11626-23-38
TABLE OF CONTENTS
LOCATION OF IMPORTANT
LABELS
SAFETY INFORMATION
DESCRIPTION
Left view .......................................... 3-1
Right view ........................................ 3-2
Controls and instruments................. 3-3
INSTRUMENT AND CONTROL
FUNCTIONS
Main switch/steering lock ................ 4-1
Indicator lights ................................ 4-2
Speedometer unit ........................... 4-2
Handlebar switches ........................ 4-3
Clutch lever ..................................... 4-4
Shift pedal ....................................... 4-4
Brake lever ..................................... 4-4
Brake pedal .................................... 4-5
Fuel tank cap .................................. 4-5
Fuel ................................................. 4-6
Fuel cock ........................................ 4-7
Starter (choke) knob “ ” .............. 4-8
Seat ................................................ 4-8
Helmet holder ................................. 4-9
Shock absorber assembly .............. 4-9
Carrier ........................................... 4-10
Luggage strap holders .................. 4-10
Sidestand ...................................... 4-10
Ignition circuit cut-off system ........ 4-11
............................................. 1-1
.................. 2-1
.................................. 3-1
....................................... 4-1
FOR YOUR SAFETY –
PRE-OPERATION CHECKS
OPERATION AND IMPORTANT
RIDING POINTS
Starting and warming up a cold
engine ......................................... 6-1
Starting a warm engine .................. 6-2
Shifting ........................................... 6-2
Engine break-in .............................. 6-4
Parking ........................................... 6-4
PERIODIC MAINTENANCE AND
ADJUSTMENT
Owner’s tool kit ............................... 7-2
Periodic maintenance chart for
the emission control system ....... 7-3
General maintenance and
lubrication chart .......................... 7-4
Removing and installing the
cowling and panels ..................... 7-8
Checking the spark plug ................. 7-9
Canister (for California only) ........ 7-11
Engine oil and oil filter element .... 7-11
Cleaning the air filter element
and check hose ......................... 7-14
Cleaning the spark arrester .......... 7-15
Carburetor .................................... 7-16
Checking the engine idling
speed ........................................ 7-16
................................. 6-1
................................... 7-1
............. 5-1
Checking the throttle cable
free play .................................... 7-16
Valve clearance ........................... 7-17
Tires ............................................. 7-17
Spoke wheels .............................. 7-19
Adjusting the clutch lever free
play ........................................... 7-19
Adjusting the brake lever free
play ........................................... 7-20
Adjusting the brake pedal
position and free play ............... 7-21
Adjusting the rear brake light
switch ........................................ 7-22
Checking the front brake pads
and rear brake shoes ............... 7-22
Checking the brake fluid level ...... 7-23
Changing the brake fluid .............. 7-24
Drive chain slack .......................... 7-24
Cleaning and lubricating the
drive chain ................................ 7-25
Checking and lubricating the
cables ....................................... 7-26
Checking and lubricating the
throttle grip and cable ............... 7-26
Checking and lubricating the
brake and clutch levers ............. 7-26
Checking and lubricating the
brake pedal ............................... 7-27
Checking and lubricating the
sidestand .................................. 7-27
Lubricating the rear suspension ... 7-28
TABLE OF CONTENTS
Checking the front fork ................. 7-28
Checking the steering ................... 7-29
Checking the wheel bearings ....... 7-29
Battery .......................................... 7-30
Replacing the fuse ........................ 7-32
Replacing the headlight bulb ........ 7-33
Replacing the tail/brake light
bulb ........................................... 7-34
Replacing a turn signal light
bulb ........................................... 7-35
Supporting the motorcycle ............ 7-35
Front wheel ................................... 7-36
Rear wheel ................................... 7-37
Troubleshooting ............................ 7-38
Troubleshooting chart ................... 7-40
MOTORCYCLE CARE AND
STORAGE
Matte color caution ......................... 8-1
Care ................................................ 8-1
Storage ........................................... 8-3
SPECIFICATIONS
CONSUMER INFORMATION
Identification numbers .................. 10-1
Reporting safety defects ............... 10-3
Motorcycle noise regulation .......... 10-4
Maintenance record ...................... 10-5
.......................................... 8-1
............................. 9-1
........... 10-1
YAMAHA MOTOR
CORPORATION, U.S.A.
STREET AND ENDURO
MOTORCYCLE LIMITED
WARRANTY ............................. 10-7
YAMAHA EXTENDED
SERVICE (Y.E.S.) .................... 10-9
LOCATION OF IMPORTANT LABELS
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label
is available from your Yamaha dealer.
1
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1
7
1-1
2
6
3
45
LOCATION OF IMPORTANT LABELS
1
WARNING
BEFORE YOU OPERATE THIS VEHICLE, READ
THE OWNER’S MANUAL AND ALL LABELS.
ALWAYS WEAR AN APPROVED MOTORCYCLE
HELMET, eye protection, and protective clothing.
2 California only
CARB.
TO ATMOSPHERE
CANISTER
FROM
FUEL TANK
1BF-21686-00
3
WARNING
Improper loading can cause loss of control.
Read owner’s manual for proper loading.
3JJ—28446—A1
4
WARNING
NEVER sit here.
3MX-24875-A0
5GK-2118K-00
5
LOAD LIMIT
3 kg {7 lbs}
3TB-24877-A0
6
WARNING
This unit contains high pressure nitrogen gas.
Mishandling can cause explosion.
Read owner's manual for instructions.
Do not incinerate, puncture or open.
7
Cold tire normal pressure should be set
as follows.
Up to 90 kg (198Ibs) load
FRONT : 125 kPa, ( 1.25 kgf / cm2), 18 psi
REAR : 125 kPa, ( 1.25 kgf / cm2), 18 psi
90 kg (198 Ibs)~ maximum load
FRONT : 150 kPa, ( 1.50 kgf / cm2), 22 psi
REAR : 175 kPa, ( 1.75 kgf / cm2), 25 psi
10D-21668-00
1
2
3
4
4AA-22259-80
5
6
7
8
9
1-2
LOCATION OF IMPORTANT LABELS
1
1
2
3
4
5
6
7
8
9
1-3
LOCATION OF IMPORTANT LABELS
1
Read owner’s manual before servicing battery.
Electrolyte will damage metal parts or paint.
If electrolyte spills, wash area with fresh
water immediately.
Be sure to connect breather hose after
installing battery.
10D-2815N-00
1
2
3
4
5
6
7
8
9
1-4
SAFETY INFORMATION
Be a Responsible Owner
As the vehicle’s owner, you are respon-
1
sible for the safe and proper operation
of your motorcycle.
2
Motorcycles are single-track vehicles.
Their safe use and operation are de-
3
pendent upon the use of proper riding
techniques as well as the expertise of
the operator. Every operator should
4
know the following requirements before
riding this motorcycle.
5
He or she should:
●
Obtain thorough instructions from
6
a competent source on all aspects
of motorcycle operation.
●
7
Observe the warnings and maintenance requirements in this Owner’s Manual.
8
●
Obtain qualified training in safe
and proper riding techniques.
●
9
Obtain professional technical service as indicated in this Owner’s
Manual and/or when made necessary by mechanical conditions.
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Safe Riding
Perform the pre-operation checks each
time you use the vehicle to make sure it
is in safe operating condition. Failure to
inspect or maintain the vehicle properly
increases the possibility of an accident
or equipment damage. See page 5-1
for a list of pre-operation checks.
●
This motorcycle is designed to carry the operator and a passenger.
●
The failure of motorists to detect
and recognize motorcycles in traffic is the predominating cause of
automobile/motorcycle accidents.
Many accidents have been caused
by an automobile driver who did
not see the motorcycle. Making
yourself conspicuous appears to
be very effective in reducing the
chance of this type of accident.
Therefore:
●
Wear a brightly colored jacket.
●
Use extra caution when you are
approaching and passing
through intersections, since intersections are the most likely
places for motorcycle accidents
to occur.
●
Ride where other motorists can
see you. Avoid riding in another
motorist’s blind spot.
●
Many accidents involve inexperienced operators. In fact, many operators who have been involved in
accidents do not even have a current motorcycle license.
●
Make sure that you are qualified
and that you only lend your motorcycle to other qualified operators.
●
Know your skills and limits.
Staying within your limits may
help you to avoid an accident.
●
We recommend that you practice riding your motorcycle
where there is no traffic until you
have become thoroughly familiar with the motorcycle and all of
its controls.
●
Many accidents have been caused
by error of the motorcycle operator. A typical error made by the operator is veering wide on a turn
due to excessive speed or undercornering (insufficient lean angle
for the speed).
2-1
●
Always obey the speed limit and
never travel faster than warranted by road and traffic conditions.
●
Always signal before turning or
changing lanes. Make sure that
other motorists can see you.
●
The posture of the operator and
passenger is important for proper
control.
●
The operator should keep both
hands on the handlebar and
both feet on the operator footrests during operation to maintain control of the motorcycle.
●
The passenger should always
hold onto the operator, the seat
strap or grab bar, if equipped,
with both hands and keep both
feet on the passenger footrests.
Never carry a passenger unless
he or she can firmly place both
feet on the passenger footrests.
●
Never ride under the influence of
alcohol or other drugs.
Protective apparel
The majority of fatalities from motorcycle accidents are the result of head in-
juries. The use of a safety helmet is the
single most critical factor in the prevention or reduction of head injuries.
●
Always wear an approved helmet.
●
Wear a face shield or goggles.
Wind in your unprotected eyes
could contribute to an impairment
of vision that could delay seeing a
hazard.
●
The use of a jacket, heavy boots,
trousers, gloves, etc., is effective in
preventing or reducing abrasions
or lacerations.
●
Never wear loose-fitting clothes,
otherwise they could catch on the
control levers, footrests, or wheels
and cause injury or an accident.
●
Always wear protective clothing
that covers your legs, ankles, and
feet. The engine or exhaust system become very hot during or after operation and can cause burns.
●
A passenger should also observe
the above precautions.
Avoid Carbon Monoxide Poisoning
All engine exhaust contains carbon
monoxide, a deadly gas. Breathing car-
SAFETY INFORMATION
bon monoxide can cause headaches,
dizziness, drowsiness, nausea, confusion, and eventually death.
Carbon Monoxide is a colorless, odorless, tasteless gas which may be
present even if you do not see or smell
any engine exhaust. Deadly levels of
carbon monoxide can collect rapidly
and you can quickly be overcome and
unable to save yourself. Also, deadly
levels of carbon monoxide can linger
for hours or days in enclosed or poorly
ventilated areas. If you experience any
symptoms of carbon monoxide poisoning, leave the area immediately, get
fresh air, and SEEK MEDICAL TREATMENT.
●
Do not run engine indoors. Even if
you try to ventilate engine exhaust
with fans or open windows and
doors, carbon monoxide can rapidly reach dangerous levels.
●
Do not run engine in poorly ventilated or partially enclosed areas
such as barns, garages, or carports.
●
Do not run engine outdoors where
engine exhaust can be drawn into
2
3
4
5
6
7
8
9
2-2
SAFETY INFORMATION
a building through openings such
as windows and doors.
Loading
1
Adding accessories or cargo to your
motorcycle can adversely affect stability and handling if the weight distribution
2
of the motorcycle is changed. To avoid
the possibility of an accident, use ex-
3
treme caution when adding cargo or
accessories to your motorcycle. Use
extra care when riding a motorcycle
4
that has added cargo or accessories.
Here, along with the information about
5
accessories below, are some general
guidelines to follow if loading cargo to
6
your motorcycle:
The total weight of the operator, passenger, accessories and cargo must
7
not exceed the maximum load limit.
Operation of an overloaded vehicle
8
could cause an accident.
9
Maximum load:
179 kg (395 lb) (CAL)
180 kg (397 lb) (U49)
When loading within this weight limit,
keep the following in mind:
●
Cargo and accessory weight
should be kept as low and close to
the motorcycle as possible. Securely pack your heaviest items as
close to the center of the vehicle as
possible and make sure to distribute the weight as evenly as possible on both sides of the motorcycle
to minimize imbalance or instability.
●
Shifting weights can create a sudden imbalance. Make sure that accessories and cargo are securely
attached to the motorcycle before
riding. Check accessory mounts
and cargo restraints frequently.
●
Properly adjust the suspension
for your load, and check the condition and pressure of your tires.
●
Never attach any large or heavy
items to the handlebar, front
fork, or front fender. These
items, including such cargo as
sleeping bags, duffel bags, or
tents, can create unstable handling or a slow steering response.
●
This vehicle is not designed to
pull a trailer or to be attached to
a sidecar.
Genuine Yamaha Accessories
Choosing accessories for your vehicle
is an important decision. Genuine
Yamaha accessories, which are available only from a Yamaha dealer, have
been designed, tested, and approved
by Yamaha for use on your vehicle.
Many companies with no connection to
Yamaha manufacture parts and accessories or offer other modifications for
Yamaha vehicles. Yamaha is not in a
position to test the products that these
aftermarket companies produce.
Therefore, Yamaha can neither endorse nor recommend the use of accessories not sold by Yamaha or
modifications not specifically recommended by Yamaha, even if sold and
installed by a Yamaha dealer.
Aftermarket Parts, Accessories,
and Modifications
While you may find aftermarket products similar in design and quality to
2-3
SAFETY INFORMATION
genuine Yamaha accessories, recognize that some aftermarket accessories
or modifications are not suitable because of potential safety hazards to you
or others. Installing aftermarket products or having other modifications performed to your vehicle that change any
of the vehicle’s design or operation
characteristics can put you and others
at greater risk of serious injury or death.
You are responsible for injuries related
to changes in the vehicle.
Keep the following guidelines in mind,
as well as those provided under “Loading” when mounting accessories.
●
Never install accessories or carry
cargo that would impair the performance of your motorcycle. Carefully inspect the accessory before
using it to make sure that it does
not in any way reduce ground
clearance or cornering clearance,
limit suspension travel, steering
travel or control operation, or obscure lights or reflectors.
●
Accessories fitted to the handlebar or the front fork area can
create instability due to improper
weight distribution or aerodynamic changes. If accessories
are added to the handlebar or
front fork area, they must be as
lightweight as possible and
should be kept to a minimum.
●
Bulky or large accessories may
seriously affect the stability of
the motorcycle due to aerodynamic effects. Wind may attempt to lift the motorcycle, or
the motorcycle may become unstable in cross winds. These accessories may also cause
instability when passing or being
passed by large vehicles.
●
Certain accessories can displace the operator from his or
her normal riding position. This
improper position limits the freedom of movement of the operator and may limit control ability,
therefore, such accessories are
not recommended.
●
Use caution when adding electrical accessories. If electrical accessories exceed the capacity of the
motorcycle’s electrical system, an
electric failure could result, which
could cause a dangerous loss of
lights or engine power.
Aftermarket Tires and Rims
The tires and rims that came with your
motorcycle were designed to match the
performance capabilities and to provide
the best combination of handling, braking, and comfort. Other tires, rims, sizes, and combinations may not be
appropriate. Refer to page 7-17 for tire
specifications and more information on
replacing your tires.
2
3
4
5
6
7
8
9
2-4
DESCRIPTION
Left view
EAU10410
1
2
3
4
5
6
7
8
1. Fuel tank cap (page 4-5)
2. Fuel cock (page 4-7)
9
3. Helmet holder (page 4-9)
4. Luggage strap holder (page 4-10)
5. Drive chain slack adjusting plate (page 7-24)
6. Air filter element (page 7-14)
7. Starter (choke) knob (page 4-8)
2
1
7
8. Shift pedal (page 4-4)
3
4
568
3-1
Right view
DESCRIPTION
EAU10420
1
8
1. Carrier (page 4-10)
2. Battery (page 7-30)
3. Engine oil level check window (page 7-11)
4. Brake pedal (page 4-5)
5. Owner’s tool kit (page 7-2)
6. Fuse (page 7-32)
7. Luggage strap holder (page 4-10)
2
2
3
4
5
6
7
7
5
6
43
8
8. Spark arrester (page 7-15)
9
3-2
DESCRIPTION
Controls and instruments
EAU10430
1
2
3
4
5
6
7
8
1. Clutch lever (page 4-4)
2. Left handlebar switches (page 4-3)
9
3. Speedometer unit (page 4-2)
4. Main switch/steering lock (page 4-1)
5. Indicator lights (page 4-2)
6. Right handlebar switches (page 4-3)
7. Brake lever (page 4-4)
12 3 4
5
8. Throttle grip (page 7-16)
9. Fuel tank cap (page 4-5)
67
8
9
3-3
INSTRUMENT AND CONTROL FUNCTIONS
EAU10460
Main switch/steering lock
ON
OFF
LOCK
The main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering. The various
positions are described below.
EAU10510
ON
All electrical systems are supplied with
power, and the headlight, meter lighting, taillight and position lights come
on, and the engine can be started. The
key cannot be removed.
EAU10661
OFF
All electrical systems are off. The key
can be removed.
EWA10061
WARNING
Never turn the key to “OFF” or
“LOCK” while the vehicle is moving.
Otherwise the electrical systems will
be switched off, which may result in
loss of control or an accident.
EAU10711
LOCK
The steering is locked, and all electrical
systems are off. The key can be removed.
To lock the steering
12
1. Push.
2. Release.
3. Turn.
3
1. Turn the handlebars all the way to
the left or right.
2. Push the key in from the “OFF” position, release it, and then turn it to
“LOCK”.
3. Remove the key.
To unlock the steering
Insert the key and turn it to “OFF”.
2
3
4
5
6
7
8
9
4-1
INSTRUMENT AND CONTROL FUNCTIONS
4
2
3
1
Indicator lights
312
1
2
3
4
1. Turn signal indicator light “”
2. High beam indicator light “”
5
3. Neutral indicator light “”
6
Turn signal indicator light “”
This indicator light flashes when the
7
turn signal switch is pushed to the left or
right.
8
Neutral indicator light “”
9
This indicator light comes on when the
transmission is in the neutral position.
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EAU11020
EAU11060
EAU11080
High beam indicator light “”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU11630
Speedometer unit
1. Speedometer
2. Odometer
3. Tripmeter
4. Reset knob
The speedometer unit is equipped with
a speedometer, an odometer and a
tripmeter. The speedometer shows
riding speed. The odometer shows the
total distance traveled. The tripmeter
shows the distance traveled since it
was last set to zero with the reset knob.
The tripmeter can be used to estimate
the distance that can be traveled with a
full tank of fuel. This information will enable you to plan future fuel stops.
4-2
INSTRUMENT AND CONTROL FUNCTIONS
Handlebar switches
Left
1
2
3
1. Dimmer switch “ / ”
2. Turn signal switch “ / ”
3. Horn switch “”
EAU12348
Right
1
2
1. Engine stop switch “ / ”
2. Start switch “”
EAU12400
Dimmer switch “ / ”
Set this switch to “” for the high
beam and to “” for the low beam.
EAU12460
Turn signal switch “ / ”
To signal a right-hand turn, push this
switch to “”. To signal a left-hand
turn, push this switch to “”. When re-
leased, the switch returns to the center
position. To cancel the turn signal
lights, push the switch in after it has returned to the center position.
EAU12500
Horn switch “”
Press this switch to sound the horn.
EAU12660
Engine stop switch “ / ”
Set this switch to “” before starting
the engine. Set this switch to “” to
stop the engine in case of an emergency, such as when the vehicle overturns
or when the throttle cable is stuck.
EAU12711
Start switch “”
Push this switch to crank the engine
with the starter. See page 6-1 for starting instructions prior to starting the engine.
2
3
4
5
6
7
8
9
4-3
INSTRUMENT AND CONTROL FUNCTIONS
1
Clutch lever
1
1
2
3
4
1. Clutch lever
The clutch lever is located at the left
5
handlebar grip. To disengage the
clutch, pull the lever toward the handle-
6
bar grip. To engage the clutch, release
the lever. The lever should be pulled
7
rapidly and released slowly for smooth
clutch operation.
The clutch lever is equipped with a
8
clutch switch, which is part of the ignition circuit cut-off system. (See
9
page 4-11.)
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EAU12870
Shift pedal
5
4
3
2
N
1
1
1. Shift pedal
The shift pedal is located on the left
side of the engine and is used in combination with the clutch lever when
shifting the gears of the 5-speed constant-mesh transmission equipped on
this motorcycle.
EAU12890
Brake lever
1. Brake lever
The brake lever is located at the right
handlebar grip. To apply the front
brake, pull the lever toward the handlebar grip.
4-4
INSTRUMENT AND CONTROL FUNCTIONS
EAU12941
Brake pedal
1
1. Brake pedal
The brake pedal is on the right side of
the motorcycle. To apply the rear
brake, press down on the brake pedal.
Fuel tank cap
2
1
1. Fuel tank cap
2. Unlock.
To remove the fuel tank cap
1. Insert the key into the lock and turn
it 1/3 turn counterclockwise.
2. Turn the fuel tank cap 1/3 turn
counterclockwise and pull it off.
To install the fuel tank cap
1. Insert the fuel tank cap into the tank
opening with the key inserted in the
lock, and then turn the cap 1/3 turn
clockwise.
2. Turn the key 1/3 turn clockwise,
and then remove it.
EAU32281
TIP
The fuel tank cap cannot be installed
unless the key is in the lock. In addition,
the key cannot be removed if the cap is
not properly installed and locked.
EWA10121
WARNING
Make sure that the fuel tank cap is
properly closed and locked before
riding. Leaking fuel is a fire hazard.
2
3
4
5
6
7
8
9
4-5
INSTRUMENT AND CONTROL FUNCTIONS
Fuel
Make sure there is sufficient gasoline in
the tank.
1
2
3
4
5
6
7
8
9
WARNING
Gasoline and gasoline vapors are
extremely flammable. To avoid fires
and explosions and to reduce the
risk of injury when refueling, follow
these instructions.
1. Before refueling, turn off the engine and be sure that no one is sitting on the vehicle. Never refuel
while smoking, or while in the vicinity of sparks, open flames, or
other sources of ignition such as
the pilot lights of water heaters and
clothes dryers.
2. Do not overfill the fuel tank. Stop
filling when the fuel reaches the
bottom of the filler tube. Because
fuel expands when it heats up,
heat from the engine or the sun
can cause fuel to spill out of the
fuel tank.
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EWA10881
1
2
1. Fuel tank filler tube
2. Fuel level
3. Wipe up any spilled fuel immediately.
NOTICE:
off spilled fuel with a clean, dry,
soft cloth, since fuel may deteriorate painted surfaces or plastic
parts.
[ECA10071]
4. Be sure to securely close the fuel
tank cap.
WARNING
Gasoline is poisonous and can
cause injury or death. Handle gasoline with care. Never siphon gasoline by mouth. If you should swallow
some gasoline or inhale a lot of gasoline vapor, or get some gasoline in
Immediately wipe
EWA15151
your eyes, see your doctor immediately. If gasoline spills on your skin,
wash with soap and water. If gasoline spills on your clothing, change
your clothes.
EAU13301
Recommended fuel:
UNLEADED GASOLINE ONLY
Fuel tank capacity:
7.0 L (1.85 US gal, 1.54 Imp.gal)
Fuel reserve amount:
1.7 L (0.45 US gal, 0.37 Imp.gal)
ECA11400
NOTICE
Use only unleaded gasoline. The use
of leaded gasoline will cause severe
damage to internal engine parts,
such as the valves and piston rings,
as well as to the exhaust system.
Your Yamaha engine has been designed to use regular unleaded gasoline with a pump octane number
[(R+M)/2] of 86 or higher, or a research
octane number of 91 or higher. If
knocking (or pinging) occurs, use a
4-6
INSTRUMENT AND CONTROL FUNCTIONS
ON
FUEL
RES
OFF
1
ON
OFF
ON
FUEL
RES
1
RES
gasoline of a different brand or premium unleaded fuel. Use of unleaded fuel
will extend spark plug life and reduce
maintenance costs.
Gasohol
There are two types of gasohol: gasohol containing ethanol and that containing methanol. Gasohol containing
ethanol can be used if the ethanol content does not exceed 10% (E10). Gasohol containing methanol is not
recommended by Yamaha because it
can cause damage to the fuel system
or vehicle performance problems.
EAU13561
Fuel cock
The fuel cock supplies fuel from the
tank to the carburetor while filtering it also.
The fuel cock has three positions:
OFF
RES
OFF
FUEL
ON
1
1. Arrow mark positioned over “OFF”
With the lever in this position, fuel will
not flow. Always return the lever to this
position when the engine is not running.
4-7
ON
1. Arrow mark positioned over “ON”
With the lever in this position, fuel flows
to the carburetor. Normal riding is done
with the lever in this position.
RES
1. Arrow mark positioned over “RES”
2
3
4
5
6
7
8
9
INSTRUMENT AND CONTROL FUNCTIONS
1
This indicates reserve. If you run out of
fuel while riding, move the lever to this
position. Fill the tank at the first opportunity. Be sure to set the lever back to
1
“ON” after refueling!
2
3
4
5
6
7
8
9
EAU13600
Starter (choke) knob “”
1
(b)
1. Starter (choke) knob “”
Starting a cold engine requires a richer
air-fuel mixture, which is supplied by
the starter (choke).
Move the knob in direction (a) to turn on
the starter (choke).
Move the knob in direction (b) to turn off
the starter (choke).
(a)
EAU13970
Seat
To remove the seat
Remove the bolts, and then pull the
seat off.
1. Bolt
To install the seat
1. Insert the projection on the front of
the seat into the seat holder as
shown.
4-8
INSTRUMENT AND CONTROL FUNCTIONS
2
1
1. Projection
2. Seat holder
2. Place the seat in the original position, and then tighten the bolts.
TIP
Make sure that the seat is properly secured before riding.
EAU14282
Helmet holder
1
1. Helmet holder
To open the helmet holder, insert the
key into the lock, and then turn the key
as shown.
To lock the helmet holder, place it in the
original position, and then remove the
key.
WARNING! Never ride with a
helmet attached to the helmet holder, since the helmet may hit objects,
causing loss of control and possibly
an accident.
[EWA10161]
EAU46021
Shock absorber assembly
EWA10221
WARNING
This shock absorber assembly contains highly pressurized nitrogen
gas. Read and understand the following information before handling
the shock absorber assembly.
●
Do not tamper with or attempt to
open the cylinder assembly.
●
Do not subject the shock absorber assembly to an open
flame or other high heat source.
This may cause the unit to explode due to excessive gas
pressure.
Do not deform or damage the
●
cylinder in any way. Cylinder
damage will result in poor
damping performance.
Do not dispose of a damaged or
●
worn-out shock absorber assembly yourself. Take the shock
absorber assembly to a Yamaha
dealer for any service.
2
3
4
5
6
7
8
9
4-9
INSTRUMENT AND CONTROL FUNCTIONS
1
2
3
4
5
6
7
8
9
Carrier
WARNING
●
Do not exceed the load limit of 3
kg (7 lb) for the carrier.
●
Do not exceed the maximum
load of 179 kg (395 lb) (CAL)
180 kg (397 lb) (U49) for the vehicle.
1. Carrier
1
EAU15112
EWA10171
EAU15170
Luggage strap holders
1
1
1. Luggage strap holder
There are four luggage strap holders
below the carrier.
EAU15303
Sidestand
The sidestand is located on the left side
of the frame. Raise the sidestand or
lower it with your foot while holding the
vehicle upright.
TIP
The built-in sidestand switch is part of
the ignition circuit cut-off system, which
cuts the ignition in certain situations.
(See page 4-11 for an explanation of
the ignition circuit cut-off system.)
EWA10240
WARNING
The vehicle must not be ridden with
the sidestand down, or if the sidestand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
Yamaha’s ignition circuit cut-off
system has been designed to assist
the operator in fulfilling the responsibility of raising the sidestand before starting off. Therefore, check
this system regularly as described
below and have a Yamaha dealer re-
4-10
INSTRUMENT AND CONTROL FUNCTIONS
pair it if it does not function properly.
EAU15314
Ignition circuit cut-off system
The ignition circuit cut-off system (comprising the sidestand switch, clutch
switch and neutral switch) has the following functions.
●
It prevents starting when the transmission is in gear and the sidestand is up, but the clutch lever is
not pulled.
●
It prevents starting when the transmission is in gear and the clutch lever is pulled, but the sidestand is
still down.
●
It cuts the running engine when the
transmission is in gear and the sid-
estand is moved down.
Periodically check the operation of the
ignition circuit cut-off system according
to the following procedure.
TIP
This check is most reliable if performed
with a warmed-up engine.
2
3
4
5
6
7
8
9
4-11
INSTRUMENT AND CONTROL FUNCTIONS
With the engine turned off:
1. Move the sidestand down.
2. Make sure that the engine stop switch is set to “
1
2
3
4
5
3. Turn the key on.
4. Shift the transmission into the neutral position.
5. Push the start switch.
Does the engine start?
YES NO
With the engine still running:
6. Move the sidestand up.
7. Keep the clutch lever pulled.
8. Shift the transmission into gear.
9. Move the sidestand down.
Does the engine stall?
”.
6
YES NO
7
After the engine has stalled:
8
9
10. Move the sidestand up.
11. Keep the clutch lever pulled.
12. Push the start switch.
Does the engine start?
YES NO
The system is OK. The motorcycle can be ridden.
WARNING
If a malfunction is noted, have a Yamaha
dealer check the system before riding.
The neutral switch may not be working correctly.
The motorcycle should not be ridden until
checked by a Yamaha dealer.
The sidestand switch may not be working correctly.
The motorcycle should not be ridden until
checked by a Yamaha dealer.
The clutch switch may not be working correctly.
The motorcycle should not be ridden until
checked by a Yamaha dealer.
4-12
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