Yamaha T105SE User Manual

OWNER'S MANUAL

5AV-F8199-E1

EAA00100

T105E/SE

OWNER’S MANUAL

Any reprinting or unauthorized use without the written permission of Yamaha Motor Co, Ltd.

is expressly prohibited. Printed in China

EAA20301

INTRODUCTION

Congratulations on your purchase of the Yamaha T105E/SE. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you have any questions about the operation or maintenance of your motorcycle, please consult a Yamaha dealer.

EAA10500

Particularly important information is distinguished in this manual by the following notations:

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator, a bystander or a person inspecting or repairing the motorcycle.

A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle.

NOTE:

A NOTE provides key information to make procedures easier or clearer.

EUU13800*

NOTE:

9Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your machine and this manual. If there is any question concerning this manual, please consult your Yamaha dealer.

9This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold.

EUU60100

PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.

EAA30001

CONTENTS

GIVE SAFETY THE RIGHT OF WAY	...............5
GENERAL NOTE..............................................	6
DESCRIPTION..................................................	8
MOTORCYCLE IDENTIFICATION...................	9
Identification numbers record...................	9
Key identification number .......................	10
Frame serial number ................................	10
Engine serial number ...............................	10
CONTROL FUNCTIONS................................	11
Main switch ...............................................	11
Indicator lights ..........................................	12
Instrument panel.......................................	13
Handlebar switches ..................................	14
Shift pedal .................................................	16
Front brake lever.......................................	16
Rear brake pedal .......................................	17
Fuel tank cap .............................................	17
Starter lever 1..........................................	18
Kick starter.................................................	18

Steering lock..............................................	19
Seat ............................................................	20
Helmet holder ...........................................	21
Side cover removal...................................	21
PRE-OPERATION CHECKS ...........................	22
Fuel.............................................................	24
Engine oil...................................................	25
Tires............................................................	26
OPERATION AND IMPORTANT
RIDING POINTS.............................................	28
Starting and warming up a
cold engine ................................................	28
Starting a warm engine ...........................	30
Shifting.......................................................	31
To start out and accelerate.......................	31
To decelerate .............................................	33
Engine break-in .........................................	34
Parking .......................................................	36

PERIODIC MAINTENANCE AND
MINOR REPAIR..............................................	37
Tool kit........................................................	38
Periodic maintenance/lubrication ...........	39
Engine oil...................................................	41
Air filter ......................................................	44
Throttle cable adjustment........................	46
Carburetor adjustment.............................	47
Idle speed adjustment..............................	47
Spark plug inspection ..............................	48
Front brake adjustment(T105E)...............	50
Front brake adjustment (T105SE) ...........	50
Checking the front brake pads
(T105SE) .................................................	51
Checking the brake fluid level
(T105SE)..................................................	51
Changing the brake fluid (T105SE) .........	53
Rear brake adjustment .............................	54
Brake light switch adjustment.................	55
Checking the brake shoes ........................	55
Drive chain slack check ............................	56

Drive chain slack adjustment ..................	57
Drive chain lubrication .............................	59
Brake lever and pedal...............................	60
Center and sidestand ...............................	60
Front fork inspection ................................	61
Battery........................................................	62
Replenishing the battery fluid .................	64
Fuse replacement .....................................	65
Troubleshooting........................................	66
CLEANING AND STORAGE .........................	67
Cleaning.....................................................	67
Storage ......................................................	67
SPECIFICAITIONS .........................................	69

EUU75901

GIVE SAFETY THE RIGHT OF WAY

Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics.

Regular care and maintenance are essential for preserving your motorcycle’s value and operating condition. Moreover, what is true for the motorcycle is also true for the rider: good performance depends on being in good shape. Riding under the influence of medication, drugs and alcohol is, of course, out of the question. Motorcycle riders - more than car drivers - must always be at their mental and physical best. Under the influence of even small amounts of alcohol, there is a tendency to take dangerous risks.

Protective clothing is as essential for the motorcycle rider as seat belts are for car drivers and passengers. Always wear a complete motorcycle suit (whether made of leather or tear-resistant synthetic materials with protectors), sturdy boots, motorcycle gloves and a properly fitting helmet. Optimum protective wear, however, should not encourage carelessness. Though fullcoverage helmets and suits, in particular, create an illusion of total safety and protection, motorcyclists will always be vulnerable. Riders who lack critical self-control run the risk of going too fast and are apt to take chances. This is even more dangerous in wet weather. The good motorcyclist rides safely, predictably and defensively - avoiding all dangers, including those caused by others. Enjoy your ride!

GENERAL NOTE

Much can be gained from the correct use and maintenance of a

motorcycle.		2	A MOTORCYCLE CAN KEEP ITS PERFORMANCE
	THE CUSTOMERS CAN USE THE FULLEST
1	THE CUSTOMERS CAN USE THE FULLEST		CAPABILITY FOR A LONGER TIME
	POTENTIAL OF YAMAHA MOTORCYCLES
	POTENTIAL OF YAMAHA MOTORCYCLES

100%

Perfect operative

condition

Comparison of wear on engine parts (piston, piston ring, cylinder, etc.)

With maintenance

Without maintenance

Distance
covered (km)	Engine overhaul, cylinder
	boring, piston ring change, etc.

GENERAL NOTE

3	FUEL COST AND REPAIR EXPENSES CAN BE	4	A MOTORCYCLE CAN DEMAND A HIGH PRICE

	KEPT TO A MINIMUM		WHEN IT IS TRADED IN AS A USED PRODUCT

Fuel consumption

With maintenance

100%

Without maintenance

Distance covered (km)

Customer’s running cost

(fuel cost plus maintenance and repair expenses)

Without maintenance

Big repairs at higher expenses

With maintenance

Distance covered (km)

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DESCRIPTION

1.	Tail/Brake light	11.	Shift pedal
2.	Rear flasher light	12.	Handlebar switch
3.	Side cover	13.	Speedometer
4.	Fuel tank cap	14.	Fuel gauge
5.	Front flasher light	15.	Main switch/steering lock
6.	Kick starter	16.	Throttle grip
7.	Rear brake pedal	17.	Front brake lever
8.	Head light	18.	Indicator light
9.	Fuel tank	19.	Helmet holder
10.	Seat lock	20.	Starter lever

EAA60000

MOTORCYCLE IDENTIFICATION

1.KEY IDENTIFICATION NUMBER:

2.FRAME SERIAL NUMBER:

3.ENGINE SERIAL NUMBER:

EAA61101

Identification numbers record

Record the key identification number, frame serial number and engine serial number in the spaces provided for assistance when ordering spare parts from a Yamaha dealer for reference in case the vehicle is stolen.

EAA61400

Key identification number

The key identification number is stamped on the key.

Record this number in the space provided and use it for reference when obtaining a new key.

EAA60700

Frame serial number

The frame serial number is stamped into the the frame.

EAA70001

Engine serial number

The engine serial number is stamped into the crankcase.

EAB00000

CONTROL FUNCTIONS

EAB00100

Main switch

The main switch controls the ignition and lighting systems. Its operation is described below.

Position

Function

Key removal

Electrical circuits are switched on.

Cannot be removed.

The engine can be started.

OFF

All electrical circuits are switched off. Can be removed.

LOCK

The steering is locked and all

Can be removed.

electrical circuits are switched off.

1 Turn indicator light

2 Neutral indicator light

3 Top gear indicator light

4 High beam indicator light

EAB10000

Indicator lights

Description Function

Turn indicator light

Flashes when the

“5”:

turn switch is “ON”.

Neutral indicator

Lights when the

light “N”:

transmission is in neutral.

Top gear indicator

Light when the

light “TOP”:

transmission is in top (4th) gear.

High beam indica-

Lights when the

tor light “&”:

headlight high beam is used.

Instrument panel

Description Function

Speedometer

Shows riding speed.

Odometer

Shows accumlated mileage.

1 Speedometer 2 Odometer

3 Fuel gauge

Fuel gauge

Shows the fuel level in the fuel tank.

1 Lights switch

2 Dimmer switch

3 Turn signal switch

Handlebar switches

Lights switch

Position

Function

Headlight, taillight and meter lights comes on when engine is running.

OFF

Headlight, taillight and meter lights does not come on.

Dimmer switch

	Position	Function
	&(HI)	Turns on the headlight high
	&(HI)	beam.
		beam.
	% (LO)	Turns on the headlight low
	% (LO)	beam.
		beam.
	Turn signal switch

	Position	Function
	4	Turns on the left flasher.

6Turns on the right flasher. Turns off the flasher.

	Push the switch in after it has
OFF	returned to center position.
	returned to center position.

4 Horn switch

5 Start switch

Horn switch

Position

Function

*The horn sounds when push-

(HORN) ing the switch.

Start switch

Position

Function

The starter motor cranks the

START

engine when pushing the switch.

1 Shift pedal

N. Neutral

1 Front brake lever

EAB80001

Shift pedal

This motorcycle is equipped with a con- stant-mesh 4-speed transmission. The shift pedal is located on the left side of the engine.

EAB90001

Front brake lever

The front brake lever is located on the right handlebar. Pull it toward the handlebar to apply the front brake.

1 Rear brake pedal

1 Fuel tank cap

EAB90101

Rear brake pedal

The rear brake pedal is on the right side of the motorcycle. Press down on the brake pedal to apply the rear brake.

EAC01300*

Fuel tank cap

To add fuel, open the seat. Then remove the fuel tank cap by turning it counterclockwise.

(See page 20 to open the seat.)

1 Starter lever

1 Kick starter

EAC20100

Starter lever 1

The starter lever is located on the left handlebar. Starting a cold engine requires a richer fuel mixture. In such a case, turn the starter lever to the left. After the engine is warm, turn the lever to its original position.

EAC60700

Kick starter

Rotate the kick starter away from the engine. Push the starter down lightly with your foot until the gears engage, then kick smoothly and forcefully to start the engine.

EAC30401

Steering lock

The steering is locked when the main switch is turned to “LOCK”. To lock the steering, turn the handlebars all the way to the left. With the key at “OFF”, push it into the main switch and release it, turn it counterclockwise to “LOCK”, and remove it. To release the lock, turn the key to “OFF”.

1 Push

2 Release

3 Turn

EAC42301

Seat

To open the seat:

1.Insert the key in the lock and turn it as shown.

2.Lift the end of the seat up to open.

To lock the seat:

1.Replace the seat in the original position.

2.Slightly push the end of the seat down

to lock.

EUU01700

NOTE:

Make sure that the seat is securely fitted.

1 Helmet holder

1 Screw

EAC50001

Helmet holder

To open the helmet holder, insert the key in the lock and turn it as shown. To lock the helmet holder, replace the holder in its original position.

EUU72900

Never ride with a helmet in the helmet holder. The helmet may hit objects, causing loss of control and possibly an accident.

Side cover removal

Remove the screw. Then remove the side cover by pulling outward as shown.

PRE-OPERATION CHECKS

Before using this motorcycle, check the following points:

Item		Routine	Page
Fuel	9	Check fuel level/top up as required.	24
Engine oil	9	Check oil level/add oil as required.	25, 41~43
	9	Check operation, condition and free play. Adjust if necessary.
Front brake	9	Check fluid level and fluid leakage. Fill with DOT3 or DOT4	50~53
		brake fluid if necessary. (T105SE)
Rear brake	9	Check operation and pedal free play. Adjust if necessary.	54
Throttle grip/Housing	9	Check for smooth operation. Lubricate/Adjust if necessary.	—
Drive chain	9	Check chain slack and condition. Adjust if necessary.	56~59
Wheels/Tires	9	Check tire pressure, wear, damage and spoke tightness.	26~27
Control/Meter cable	9	Check for smooth operation. Lubricate if necessary.	—
Brake and shift pedal shafts	9	Check for smooth operation. Lubricate if necessary.	60
Brake lever pivots	9	Check for smooth operation. Lubricate if necessary.	60
Center and sidestand pivots	9	Check for smooth operation. Lubricate if necessary.	60
Fittings/fasteners	9	Check all chassis fittings and fasteners.	—
	9	Tighten/Adjust, if necessary.	—
	9	Tighten/Adjust, if necessary.
Lights and signals	9	Check for proper operation.	—

Switches	9	Check for proper operation.	—
Battery	9	Check fluid level, top-up with distilled water if necessary.	62~64

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