YAMAHA SX500F PARTS CATALOGUE

SX500F

(8CT3)

2

A

U.S.A.,CANADA,EUROPE,JAPAN

218CT–100E1

A

3

FOREWORD

This Parts Catalogue isrelatedtotheparts forthemodel(s)inthebelowframe. When youare
ordering replacement parts, please refer to this Parts Catalogue an d quote both part numbers
and part names correctly.

SX500F(8CT3)

1. Modifications or additions which have been made after issue of the Parts Catalogue
will be announced in the YamahaParts News.
It is advisable that you make necessary corrections to the Parts Catalogue according
to the YamahaParts News.

2. Abbreviations
The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)

3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the
part name as shown below.

EXAMPLE

CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN

4. Number of component for assembly
The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.

EXAMPLE

PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1

5. Applicable colors of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1

6. Applicable Starting Serial No. and Color Code

Starting Serial NO.:

Frame Serial No.

Color
Code

0564 8CT3 DEEP PURPLISH BLUE

7. Note that the illustration for reference in funding parts numbers, not to b e used for

assembling. When assembling, pleas use the applicable service manual.

8. The asterisk (*) before a reference number indicates modification items after the first

edition.

MODEL Color Name

8CT–006803

METALLIC C

Abbrevi-

ation

DPBMC USA, CAN,

Country

(destination)

EUR, JPN

A

4

FIG. 1 CYLINDER HEAD

REF.
NO.

10 8A7–12412–01 SEAL, THERMOSTAT 1 1 1 1
11 82M–12413–00 COVER, THERMOSTAT 1 1 1 1
12 97007–06020 BOLT 3 3 3 3
13 92907–06600 WASHER, PLATE 3 3 3 3
14 95807–06012 BOLT, FLANGE 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 8CJ–11111–11 HEAD, CYLINDER 1 1 1 1 1
2 8CH–12469–00 JOINT 1 1 1 1 1
3 8CJ–1111K–00 EMBLEM 1 1 1 1
4 94702–00188 PLUG, SPARK (NGK BR9ES) 2 2 2

94709–00188 PLUG, SPARK (NGK BR9ES) 2
5 8CJ–11181–00 GASKET, CYLINDER HEAD 1 1 1 1 1
6 95707–08500 NUT , FLANGE 12 12 12 12
7 8CC–85790–00 THERMOSENSOR ASSY 1 1 1 1
8 90201–12790 WASHER, PLATE 1 1 1 1
9 90201–345G2 WASHER, PLATE 1 1 1 1

USA

CAN

EUR

JPN

B

15 90430–06166 GASKET 1 1 1 1
16 90116–08392 BOLT, STUD 12 12 12 12
17 8CJ–11311–00 CYLINDER 1 2 2 2 2
18 90116–10574 BOLT, STUD 8 8 8 8
19 99530–14016 PIN, DOWEL 4 4 4 4
20 95707–10500 NUT , FLANGE 8 8 8 8
21 8CR–11351–00 GASKET, CYLINDER 1 1 1 1

2

FIG. 2 CRANKSHAFT. PISTON

REF.
NO.

10 82M–11442–00 .CRANK 4 1 1 1 1
11 82M–11651–00 .ROD, CONNECTING 2 2 2 2
12 82M–11681–00 .PIN, CRANK 1 1 1 1 1
13 93310–525S1 .BEARING 2 2 2 2
14 82M–11685–00 .WASHER, CRANK PIN 3 3 3 3
15 8R9–11685–00 .WASHER, CRANK PIN 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 8CJ–11631–00–A0 PISTON (STD) 2 2 2 2
2 8AB–11603–01 PISTON RING SET (STD) 2 2 2 2
3 8H8–11633–00 PIN, PISTON 2 2 2 2
4 93450–21053 CIRCLIP 4 4 4 4
5 93310–320G0 BEARING 2 2 2 2
6 8CR–11400–02 CRANKSHAFT ASSY 1 1 1 1
7 82M–11412–02 .CRANK 1 1 1 1 1
8 82M–11422–00 .CRANK 2 1 1 1 1
9 82M–11432–00 .CRANK 3 1 1 1 1

USA

CAN

EUR

JPN

B

16 93399–99946 .BEARING 1 1 1 1
17 93306–30720 .BEARING 1 1 1 1
18 90201–357E4 .WASHER, PLATE 1 1 1 1
19 93306–20712 .BEARING 2 2 2 2
20 82M–11515–00 .SEAL, LABYRINTH 1 1 1 1 1
21 93399–99945 .BEARING 1 1 1 1
22 93440–80023 .CIRCLIP 2 2 2 2
23 8CR–11428–01 .BEARING 1 1 1 1 1
24 8CR–11429–00 .BEARING 2 1 1 1 1
25 93103–35176 OIL SEAL 1 1 1 1
26 93103–32153 OIL SEAL 1 1 1 1
27 90280–05033 KEY, WOODRUFF 1 1 1 1

3

FIG. 2 CRANKSHAFT. PISTON

REF.
NO.

28 90170–16425 NUT 1 1 1 1
29 92907–16600 WASHER 1 1 1 1

PARTNO. DESCRIPTION REMARKS

USA

CAN

EUR

JPN

B

4

FIG. 3 WATERPUMP

REF.
NO.

10 8CR–12439–00 O–RING 1 1 1 1
11 98507–06035 SCREW, PAN HEAD 4 4 4 4
12 92907–06600 WASHER, PLATE 4 4 4 4
13 95817–08040 BOLT, FLANGE 4 4 4 4
14 99530–10114 PIN, DOWEL 2 2 2 2
15 82M–12444–00 BELT 1 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 8CR–12421–01 HOUSING, WATER PUMP 1 1 1 1
2 93306–20117 BEARING 1 1 1 1
3 82M–12438–00 SEAL, MECHANICAL 1 1 1 1
4 82M–12437–00 STOPPER 1 1 1 1
5 90201–08088 WASHER, PLATE 1 1 1 1
6 82M–12451–00 IMPELLER, WATER PUMP 1 1 1 1
7 8CR–12450–00 IMPELLER SHAFT ASSY 1 1 1 1
8 8CR–12422–10 COVER, HOUSING 1 1 1 1
9 8CH–12469–00 JOINT 1 1 1 1 1

USA

CAN

EUR

JPN

B

16 8CR–12481–00 PIPE 1 1 1 1 1
17 90467–28046 CLIP 2 2 2 2

5

FIG. 4 RADIATOR. HOSE

REF.
NO.

10 90501–120K6 SPRING, COMPRESSION 1 1 1 1
11 90467–28046 CLIP 4 4 4 4
12 90467–23067 CLIP 8 8 8 8
13 8CR–1240E–03 HEAT EXCHANGER 1 1 1 1
14 8CR–1240F–03 HEAT EXCHANGER 1 1 1 1
15 90267–47186 RIVET, BLIND 6 6 6 6

PARTNO. DESCRIPTION REMARKS

1 8CR–12482–00 PIPE 2 1 1 1 1
2 22W–12462–00 CAP, RADIATO R 1 1 1 1
3 8CR–12591–00 SUPT, FILLER NECK 1 1 1 1
4 8CR–12483–00 PIPE 3 1 1 1 1
5 8CR–12491–00 CLAMP 1 1 1 1 1
6 95807–06014 BOLT, FLANGE 1 1 1 1
7 8CR–12484–00 PIPE 4 2 2 2 2
8 8CR–12485–00 PIPE 5 1 1 1 1
9 8CR–12476–00 PIPE 6 1 1 1 1

USA

CAN

EUR

JPN

B

16 90267–47195 RIVET, BLIND 36 36 36 36
17 8CR–1241A–01 HEAT EXCHANGER ASSY 4 1 1 1 1
18 90210–06006 .WASHER, SEAL 1 1 1 1
19 95817–06016 .BOLT, FLANGE 1 1 1 1
20 90267–47195 RIVET, BLIND 4 4 4 4
21 8CR–1249A–01 COCK ASSY 1 1 1 1
22 8CH–24534–00 .SEAL, COCK 1 1 1 1
23 98907–06020 SCREW, BIND 2 2 2 2
24 8CR–1243A–00 HOSE 1 2 2 2 2
25 8CR–1243E–00 HOSE 2 1 1 1 1
26 90467–11028 CLIP 6 6 6 6

6

FIG. 5 OIL PUMP

REF.
NO.

PARTNO. DESCRIPTION REMARKS

1 8AB–13100–03 OIL PUMP ASSY 1 1 1 1
2 89A–13185–00 .BOLT, BREATHER 1 1 1 1
3 89A–13187–00 .GASKET, BREATHER BOLT 1 1 1 1
4 8CT–26320–00 PUMP CABLE ASSY 1 1 1 1
5 95707–08300 NUT , FLANGE 1 1 1 1
6 91317–05016 BOLT 2 2 2 2
7 91A30–03033 TUBE, FLEXIBLE VINYL 1 1 1 1
8 90468–02025 CLIP 2 2 2 2
9 90464–23041 CLAMP 1 1 1 1

USA

CAN

EUR

JPN

B

7

FIG. 6 INTAKE

REF.
NO.

10 95827–06020 BOLT, FLANGE 8 8 8 8
11 90462–08246 CLAMP 1 1 1 1
12 8CR–13581–00 CHAMBER, AIR 1 1 1 1
13 90467–24096 CLIP 2 2 2 2
14 8CR–14453–00 JOINT, AIR CLEANER 1 2 2 2 2
15 90460–68230 CLAMP, HOSE 4 4 4 4

PARTNO. DESCRIPTION REMARKS

1 4DA–13610–00 REED VALVE ASSY 2 2 2 2
2 3SP–13613–00 .REED, VALVE 2 2 2 2
3 4DA–13616–00 .STOPPER, REED VALVE 2 2 2 2
4 98507–03008 .SCREW, PAN HEAD 6 6 6 6
5 92907–03100 .WASHER 6 6 6 6
6 4DA–13625–00 .SPACER, REED VALVE 1 1 1 1
7 80L–13621–01 GASKET, VALVE SEAT 2 2 2 2
8 8CR–13555–00 MANIFOLD, INTAKE 2 2 2 2
9 86M–13575–00 BAND 2 2 2 2

USA

CAN

EUR

JPN

B

16 8CR–14431–01 SILENCER, INTAKE 1 1 1 1 1
17 8CR–14441–01 SILENCER, INTAKE 2 1 1 1 1
18 8CR–14452–00 SEAL 1 1 1 1
19 8CR–14477–00 PLATE 1 1 1 1
20 90167–05043 SCREW, TAPPING 6 6 6 6
21 90465–08028 CLAMP 1 1 1 1
22 8CR–14450–00 ELEMENT ASSY, AIR CLEANER 1 1 1 1
23 90119–06182 BOLT, WITH WASHER 1 1 1 1
24 8CR–24410–01 FUEL PUMP ASSY 1 1 1 1
25 95707–06500 NUT , FLANGE 2 2 2 2
26 90445–11735 HOSE (L320) 1 1 1 1
27 90467–11032 CLIP 2 2 2 2

8

FIG. 6 INTAKE

REF.
NO.

28 90445–226J7 HOSE (L150) 1 1 1 1
29 90445–093K1 HOSE (L240) 2 2 2 2
30 90467–09026 CLIP 4 4 4 4

PARTNO. DESCRIPTION REMARKS

USA

CAN

EUR

JPN

B

9

FIG. 7 CARBURETOR

REF.
NO.

PARTNO. DESCRIPTION REMARKS

1 8CJ–14100–10 CARBURETOR ASSY 1 1 1 1
2 8AY–14147–00 .O–RING 2 2 2 2
3 3H1–14142–45 .JET, PILOT (# 45) 2 2 2 2 STD

3H1–14142–50 .JET, PILOT (# 50) 2 2 2 2 AP
4 8CA–14116–A3 .NEEDLE 2 2 2 2
5 8AY–14141–56 .NOZZLE, MAIN 2 2 2 2
6 8CA–14194–00 .RING 2 2 2 2
7 3G2–1423E–60 .JET, MAIN (#151.3) 2 2 2 2 STD

3G2–1423A–81 .JET, MAIN (#152.5) 2 2 2 2 AP

3G2–1423A–80 .JET, MAIN (#147.5) 2 2 2 2 AP

3G2–1423E–55 .JET, MAIN (#138.8) 2 2 2 2 AP

3G2–1423E–56 .JET, MAIN (#141.3) 2 2 2 2 AP

3G2–1423E–57 .JET, MAIN (#143.8) 2 2 2 2 AP

3G2–1423E–58 .JET, MAIN (#146.3) 2 2 2 2 AP

3G2–1423E–59 .JET, MAIN (#148.8) 2 2 2 2 AP

USA

CAN

EUR

JPN

B

3G2–1423A–79 .JET, MAIN (#142.5) 2 2 2 2 AP

3G2–1423E–61 .JET, MAIN (#153.8) 2 2 2 2 AP

3G2–1423E–62 .JET, MAIN (#156.3) 2 2 2 2 AP

3G2–14231–28 .JET, MAIN (#140) 2 2 2 2 AP

3G2–14231–29 .JET, MAIN (#145) 2 2 2 2 AP

3G2–14231–30 .JET, MAIN (#150) 2 2 2 2 AP

3G2–14231–31 .JET, MAIN (#155) 2 2 2 2 AP
8 500–14115–00 .PLUG, SCREW 2 2 2 2
9 558–14147–00 .O–RING 2 2 2 2

10 2LN–14565–00 .SCREW 2 2 2 2
11 8AY–14185–10 .FLOAT 2 2 2 2
12 537–14186–00 .PIN, FLOAT 2 2 2 2

10

FIG. 7 CARBURETOR

REF.
NO.

13 1AE–14190–15 .NEEDLE VALVE ASSY 2 2 2 2
14 8F2–14147–00 .O–RING 2 2 2 2
15 8CJ–14112–30 .VALVE, THROTTLE 1 2 2 2 2
16 8AB–14227–00 .WASHER (T=0.4MM) 2 2 2 2
17 256–14919–00 .CLIP 2 2 2 2
18 8CW–14905–00 .LEVER, STARTER 1 1 1 1
19 8AY–14243–00 .PLATE 2 2 2 2
20 8CD–14137–00 .CLIP 2 2 2 2
21 8CC–14918–00 .RING 4 4 4 4
22 3MA–14937–00 .CLIP 2 2 2 2
23 620–14198–00 .GASKET 2 2 2 2
24 3GF–14126–00 .GASKET 4 4 4 4
25 8CC–14216–00 .SCREW 4 4 4 4
26 8CD–14188–00 .CONNECTOR 2 2 2 2
27 8CW–14905–10 .LEVER, STARTER 1 1 1 1

PARTNO. DESCRIPTION REMARKS

USA

CAN

EUR

JPN

B

28 98502–05010 .SCREW, PAN HEAD 2 2 2 2
29 3FV–14191–00 .PLUG, DRAIN 2 2 2 2
30 8CJ–14348–00 .PIPE 1 2 2 2 2
31 98502–04014 .SCREW, PAN HEAD 8 8 8 8
32 8CW–14171–00 .PLUNGER, STARTER 2 2 2 2
33 256–14135–00 .SPRING, PLUNGER 2 2 2 2
34 1FN–14174–00 .CAP, PLUNGER 2 2 2 2
35 302–14173–00 .COVER, PLUNGER CAP 2 2 2 2
36 3H1–14147–00 .O–RING 2 2 2 2
37 3H1–14962–00 .WASHER 2 2 2 2
38 5K7–14134–00 .SPRING, AIR ADJUSTING 2 2 2 2
39 89A–14565–00 .SCREW, PILOT ADJUSTING 2 2 2 2

11

FIG. 7 CARBURETOR

REF.
NO.

40 8AY–14265–00 .COLLAR 1 1 1 1
41 8AY–14199–00 .GASKET 2 2 2 2
42 98702–05018 .SCREW, FLAT HEAD 1 1 1 1
43 8AY–14918–00 .RING 1 1 1 1
44 97602–04108 .SCREW, PAN HEAD WITH WASHER 4 4 4 4
45 583–14264–00 .SPACER 2 2 2 2
46 97602–05116 .SCREW, PAN HEAD WITH WASHER 1 1 1 1
47 239–14172–08 .PILOT JET, AIR (0.8) 2 2 2 2 STD

48 8CJ–14275–00 .SPRING 1 1 1 1
49 8CC–14122–00 .SCREW, THROTTLE 1 1 1 1
50 2J2–14133–00 .SPRING, THROTTLE STOP 1 1 1 1
51 89A–14265–00 .COLLAR 1 1 1 1
52 22F–14117–00 .WASHER, PLUG SCREW 1 1 1 1
53 1UF–14952–00 .WASHER 1 1 1 1

PARTNO. DESCRIPTION REMARKS

239–14172–06 .PILOT JET, AIR (0.6) 2 2 2 2 AP

USA

CAN

EUR

JPN

B

54 89A–14594–00 .NUT 1 1 1 1
55 89A–24529–00 .SPRING 1 1 1 1
56 87S–8259A–00 .SWITCH, CARBURETOR 1 1 1 1
57 98502–05014 .SCREW, PAN HEAD 8 8 8 8
58 35H–14139–00 .CLIP, PIPE 3 3 3 3
59 4N0–14251–00 .NIPPLE 2 2 2 2
60 8CH–14348–00 .PIPE 1 2 2 2 2
61 89A–14987–00 .HOSE 2 2 2 2
62 87M–14137–00 .CLIP 1 1 1 1
63 8CJ–14348–10 .PIPE 1 1 1 1 1
64 90467–10035 .CLIP 2 2 2 2
65 1J7–14994–00 .NET, FILTER 1 1 1 1

12

FIG. 8 EXHAUST

REF.
NO.

10 8A5–14728–02 PROTECTOR, MUFFLER 2 1 1 1 1
11 83R–14728–01 PROTECTOR, MUFFLER 2 1 1 1 1
12 8CR–14738–00 PROTECTER, MUFFLER 3 1 1 1 1
13 8CH–14633–00 RING 1 1 1 1
14 8CR–14728–00 PROTECTOR, MUFFLER 2 1 1 1 1
15 90506–20093 SPRING, TENSION 2 2 2 2

PARTNO. DESCRIPTION REMARKS

1 8CR–14610–00 EXHAUST PIPE ASSY 1 1 1 1 1
2 8CA–14714–00 GASKET, MUFFLER 1 1 1 1
3 8CR–14613–00 GASKET, EXHAUST PIPE 2 2 2 2
4 95817–08020 BOLT, FLANGE 4 4 4 4
5 8CR–14620–01 EXHAUST PIPE ASSY 2 1 1 1 1
6 8CR–14640–01 SECOND SILENCER, MUFFLER 1 1 1 1
7 90506–20272 SPRING, TENSION 4 4 4 4
8 90506–16335 SPRING, TENSION 1 1 1 1
9 90506–16504 SPRING, TENSION 1 1 1 1

USA

CAN

EUR

JPN

B

16 90338–09265 PLUG 1 1 1 1

13

FIG. 9 CRANKCASE

REF.
NO.

10 93306–20117 BEARING 1 1 1 1
11 90461–12145 CLAMP 1 1 1 1
12 98507–06012 SCREW, PAN HEAD 2 2 2 2

PARTNO. DESCRIPTION REMARKS

1 8CR–15100–01 CRANKCASE ASSY 1 1 1 1
2 99530–12016 .PIN, DOWEL 2 2 2 2
3 90201–08087 WASHER, PLATE 2 2 2 2
4 95027–08016 BOLT, FLANGE 2 2 2 2
5 93604–07141 PIN, DOWEL 4 4 4 4
6 93603–10049 PIN, DOWEL 3 3 3 3
7 J38–11116–00 JOINT, BREATHER 1 1 1 1
8 95817–08080 BOLT, FLANGE 12 12 12 12
9 95817–08035 BOLT, FLANGE 3 3 3 3

USA

CAN

EUR

JPN

B

14

FIG. 10 STARTER

REF.
NO.

10 92901–06100 .WASHER, SPRING 1 1 1 1
11 95301–06700 .NUT 1 1 1 1
12 8G5–15739–00 .WASHER, THRUST 1 1 1 1
13 8F3–15751–00 .WIRE, STARTER 1 1 1 1
14 8F3–15755–00 .HANDLE, STARTER 1 1 1 1
15 82M–15779–00 .COVER 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 84M–15710–01 STARTER ASSY 1 1 1 1
2 82M–15711–00 .CASE, STARTER 1 1 1 1
3 8F3–15714–01 .DRUM, SHEAVE 1 1 1 1
4 8F3–15741–01 .PAWL, DRIVE 1 1 1 1
5 8F3–15713–01 .SPRING, STARTER 1 1 1 1
6 8F3–15715–00 .SPRING, FRICTION 1 1 1 1
7 8F3–15739–01 .WASHER, THRUST 1 1 1 1
8 8F3–15734–00 .SPRING, RETURN 1 1 1 1
9 82M–15716–00 .PLATE, DRIVE 1 1 1 1

USA

CAN

EUR

JPN

B

16 90387–063E9 COLLAR 4 4 4 4
17 90385–12036 BUSH 8 8 8 8
18 90119–06211 BOLT, WITH WASHER 4 4 4 4
19 8CA–12618–00 PULLEY 1 1 1 1 1
20 8CA–15723–00 PULLEY, STARTER 1 1 1 1
21 8CA–15721–00 SHIM (0.5MM) 1 1 1 1 UR UN

8CA–15722–00 SHIM (1.0MM) 1 1 1 1 UR UN

22 98707–06016 SCREW, FLAT HEAD 3 3 3 3
23 97027–08030 BOLT 3 3 3 3
24 92907–08600 WASHER, PLATE 3 3 3 3
25 8CR–15758–00 GUIDE, ROPE 1 1 1 1
26 95807–06012 BOLT, FLANGE 2 2 2 2

15

FIG. 11 PRIMARY SHEAVE

REF.
NO.

10 91609–50032 PIN, SPRING 3 3 3 3
11 90387–0514U COLLAR 3 3 3 3
12 90105–05644 BOLT, WASHER BASED 3 3 3 3
13 95607–05200 NUT, SELF–LOCKING 3 3 3 3
14 8DF–17630–00 PRIMARY SHEAVE CAP COMP. 1 1 1 1
15 90380–28237 .BUSH, SOLID 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 8CR–17611–01 SHEAVE, PRIMARY FIXED 1 1 1 1
2 8V0–17639–00 STOPPER 2 2 2 2
3 8BV–17620–03 PRIMARY SLIDING SHEAVE COMP. 1 1 1 1
4 90384–41242 .BUSH, BIMETAL FORMED 1 1 1 1
5 90387–0514T COLLAR 3 3 3 3
6 90105–05644 BOLT, WASHER BASED 3 3 3 3
7 95607–05200 NUT, SELF–LOCKING 3 3 3 3
8 8CA–17640–12 SPIDER COMPLETE 1 1 1 1
9 8BW–17653–00 SLIDER 6 6 6 6

USA

CAN

EUR

JPN

C

16 97017–06030 BOLT 6 6 6 6
17 92907–06600 WASHER, PLATE 6 6 6 6
18 90202–09227 WASHER, PLATE 6 6 6 6
19 8CR–17624–20 ROLLER, COMP 3 3 3 3
20 90380–09245 .BUSH, SOLID 1 1 1 1
21 90202–08204 WASHER, PLATE 6 6 6 6
22 8DJ–17605–00 WEIGHT COMP 3 3 3 3
23 90380–08244 .BUSH, SOLID 1 1 1 1
24 90261–06015 RIVET, COUNTERSUNK (ST10.3MM) 3 3 3 3 IN
25 90261–06034 RIVET, COUNTERSUNK (ST13.9MM) 3 3 3 3 OUT
26 90501–551L3 SPRING, COMPRESSION 1 1 1 1 (BL–P–BL)
27 8CJ–17641–00 V–BELT 1 1 1 1

2

FIG. 11 PRIMARY SHEAVE

REF.
NO.

28 8V0–17647–00 BOLT (L=156.5MM) 1 1 1 1
29 92907–16100 WASHER 1 1 1 1

PARTNO. DESCRIPTION REMARKS

USA

CAN

EUR

JPN

C

3

FIG. 12 SECONDARY SHEAVE

REF.
NO.

10 90179–08655 NUT 3 3 3 3
11 8BV–17604–31 SEATSPRING SET 1 1 1 1
12 90384–38243 .BUSH, BIMETAL FORMED 1 1 1 1
13 90508–536A9 SPRING, TORSION 1 1 1 1
14 8CR–17681–10 SHAFT, SECONDARY 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 8CR–17660–20 SECONDARY FIXED SHEAVE COMP. 1 1 1 1
2 8AV–17688–10 .SHOE, RAMP 3 3 3 3
3 8BV–17656–00 STOPPER, HOLDER 1 1 1 1
4 90154–06062 SCREW, BINDING 3 3 3 3
5 8BU–17670–20 SECONDARY SLIDING SHEAVE 1 1 1 1
6 90384–38243 .BUSH, BIMETAL FORMED 1 1 1 1
7 95617–08630 .BOLT, STUD 3 3 3 3
8 90105–06734 BOLT, WASHER BASED 3 3 3 3
9 90201–06037 WASHER, PLATE (T=1.0) 3 3 3 3 UR UN

90201–061H1 WASHER, PLATE (T=0.5) 3 3 3 3 UR UN

USA

CAN

EUR

JPN

C

15 8CR–47631–01 HOUSING, BEARING 1 1 1 1
16 93399–99943 BEARING 1 1 1 1
17 90113–06064 BOLT, SET 2 2 2 2
18 90109–083G2 BOLT 2 2 2 2
19 95707–08500 NUT , FLANGE 2 2 2 2
20 90201–222F0 WASHER, PLATE (T=0.5) 1 1 1 1 UR UN

90201–225A4 WASHER, PLATE (T=1.0) 1 1 1 1 UR UN

21 90387–1407L COLLAR 1 1 1 1
22 90201–141A3 WASHER, PLATE 1 1 1 1
23 90105–14766 BOLT, WASHER BASED 1 1 1 1

4

FIG. 13 ENGINE BRACKET

REF.
NO.

10 95707–10500 NUT , FLANGE 4 4 4 4
11 90201–10321 WASHER, PLATE 2 2 2 2
12 8CR–21416–00 BRACKET, FRONT UPPER 2 1 1 1 1
13 8CR–21417–00 BRACKET , FRONT LOWER 1 1 1 1 1
14 8CR–21486–00 DAMPER 2 1 1 1 1
15 95707–10500 NUT , FLANGE 2 2 2 2

PARTNO. DESCRIPTION REMARKS

1 8CR–21415–00 BRACKET, FRONT UPPER 1 1 1 1 1
2 8CR–21417–00 BRACKET , FRONT LOWER 1 1 1 1 1
3 8CR–21486–00 DAMPER 2 1 1 1 1
4 95707–10500 NUT , FLANGE 2 2 2 2
5 90105–083A2 BOLT, WASHER BASED 2 2 2 2
6 8CR–21425–00 BRACKET, REAR UPPER 1 2 2 2 2
7 90105–083A2 BOLT, WASHER BASED 4 4 4 4
8 8CR–21427–01 BRACKET, REAR LOWER 1 2 2 2 2
9 8CR–21486–00 DAMPER 2 2 2 2 2

USA

CAN

EUR

JPN

C

16 90105–083A2 BOLT, WASHER BASED 2 2 2 2
17 95827–12030 BOLT, FLANGE 2 2 2 2
18 90201–120U9 WASHER, PLATE 2 2 2 2
19 95817–10025 BOLT, FLANGE 2 2 2 2
20 90201–10321 WASHER, PLATE 2 2 2 2

5

FIG. 14 OIL TANK

REF.
NO.

10 91A30–05085 TUBE, FLEXIBLE VINYL 1 1 1 1
11 90501–08430 SPRING, COMPRESSION 1 1 1 1
12 90501–08486 SPRING, COMPRESSION 1 1 1 1
13 91A30–05033 TUBE, FLEXIBLE VINYL 1 1 1 1
14 90501–083J8 SPRING, COMPRESSION 2 2 2 2
15 90445–084J2 HOSE (L500) 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 8CR–21751–10 TANK, OIL 1 1 1 1
2 863–21771–00 BODY, CAP 1 1 1 1
3 90430–31003 GASKET 1 1 1 1
4 89A–21815–00 CAP 1 1 1 1
5 90445–112E0 HOSE (L70) 1 1 1 1
6 90480–14101 GROMMET 2 2 2 2
7 90387–063G3 COLLAR 2 2 2 2
8 90462–08244 CLAMP 1 1 1 1
9 95827–06025 BOLT, FLANGE 2 2 2 2

USA

CAN

EUR

JPN

C

16 90464–13073 CLAMP 1 1 1 1
17 90467–09026 CLIP 4 4 4 4

6

FIG. 15 FRAME

REF.
NO.

10 8CR–21943–01 .BRACKET, MAIN TRACK 1 2 2 2 2
11 8CR–21953–00 .BRACKET, MAIN TRACK 2 2 2 2 2
12 8CR–2196F–00 .BRACKET 3 1 1 1 1
13 8CR–21920–00 .HOUSING, REINF SUB–ASSY(L.H) 1 1 1 1

PARTNO. DESCRIPTION REMARKS

1 8CR–21940–05 FRONT FRAME COMP. 1 1 1 1
2 8CR–2191A–02 .BULKHEAD 1 1 1 1
3 8CR–12440–03 .HEAT EXCHANGER ASSY 1 1 1 1
4 90267–48176 .RIVET, BLIND 20 20 20 20 UR UN

90267–48177 .RIVET, BLIND 50 50 50 50 UR UN

90267–48015 .RIVET, BLIND 10 10 10 10 UR UN
5 8CJ–21950–09 REAR FRAME COMP. 1 1 1 1
6 8CR–2198J–00 .COVER 3 1 1 1 1
7 8ED–21960–09 FOOTREST COMP. 1 1 1 1 1
8 8ED–21970–09 FOOTREST COMP. 2 1 1 1 1
9 8CR–W2195–03 FRAME CONNECTION KIT 1 1 1 1

USA

CAN

EUR

JPN

C

14 8CR–21939–00 .BRACKET, CHAIN HOUSING 3 3 3 3
15 8CR–21977–00 .CLAMP, FUEL PIPE 2 2 2 2
16 8CR–21917–00 .PANEL, SUB FRAME 6 1 1 1 1
17 8CR–21918–00 .PANEL, SUB–FRAME 7 1 1 1 1
18 90267–48176 .RIVET, BLIND 4 4 4 4
19 8CR–2194J–00 .STAY, MUFFLER 1 1 1 1
20 90267–47186 .RIVET, BLIND 50 50 50 50 UR UN

90267–47197 .RIVET, BLIND 10 10 10 10 UR UN

21 8CR–2198G–00 .COVER 2 1 1 1 1
22 90461–05003 .CLAMP 2 2 2 2
23 90461–06142 .CLAMP 1 1 1 1
24 90462–05059 .CLAMP 1 1 1 1

7

FIG. 15 FRAME

REF.
NO.

25 90461–10148 .CLAMP 1 1 1 1
26 8DF–21941–00 PIPE, PIVOT 1 1 1 1 1
27 8DF–21951–00 PIPE, PIVOT 2 1 1 1 1
28 90269–07080 RIVET 16 16 16 16
29 8CR–2198F–00 COVER 1 2 2 2 2
30 8CR–2195E–00 PLATE, STRG BRACKET 1 2 2 2 2
31 90267–48165 RIVET, BLIND 10 10 10 10
32 8CR–21912–11 PANEL, SUB FRAME 1 1 1 1 1
33 8CR–23788–11 PLATE, BACK UP 1 1 1 1
34 8CR–77128–00 STAY 4 1 1 1 1
35 8CR–2196A–12 FRAME UNDER 1 1 1 1 1
36 8CR–2196E–12 FRAME, UNDER 2 1 1 1 1
37 8CR–21972–00 BRACKET, GUARD FITTING 1 1 1 1
38 90267–48141 RIVET, BLIND 39 39 39 39
39 90201–05033 WASHER, PLATE 18 18 18 18

PARTNO. DESCRIPTION REMARKS

USA

CAN

EUR

JPN

C

40 90267–47187 RIVET, BLIND 14 14 14 14
41 8CR–77512–00 BUMPER, FRONT 2 1 1 1 1
42 95807–08020 BOLT, FLANGE 4 4 4 4
43 8CR–21949–10 BRACKET, FRONT 1 1 1 1
44 8CR–21959–10 BRACKET, FRONT BUMPER 1 1 1 1
45 95607–08200 NUT, SELF–LOCKING 4 4 4 4
46 8CR–2196M–00 BRACKET, 5 2 2 2 2
47 95807–08040 BOLT, FLANGE 4 4 4 4
48 90387–0810F COLLAR 4 4 4 4
49 95707–08500 NUT , FLANGE 4 4 4 4
50 90465–08146 CLAMP 3 3 3 3
51 8CR–21923–02 REINEFORCEMENT, FRAME REAR 1 1 1 1 1

8

FIG. 15 FRAME

REF.
NO.

52 90267–47195 RIVET, BLIND 9 9 9 9
53 90267–48141 RIVET, BLIND 8 8 8 8
54 8CR–21978–00 PROTECTOR, FRAME 1 1 1 1
55 8CR–2197B–00 PROTECTOR, FRAME 1 1 1 1
56 8CR–21973–00 HOOK 1 1 1 1
57 90267–48169 RIVET, BLIND 3 3 3 3
58 81K–2471F–00 BUTTON 4 4 4 4
59 90267–40069 RIVET, BLIND 4 4 4 4
60 8CR–21921–01 REINEFORCEMENT, FRAME REAR 1 1 1 1 1
61 90105–10617 BOLT, WASHER BASED 6 6 6 6
62 95827–10065 BOLT, FLANGE 1 1 1 1
63 95707–10500 NUT , FLANGE 1 1 1 1
64 92907–10200 WASHER, PLAIN 3 3 3 3
65 90201–05033 WASHER, PLATE 2 2 2 2
66 90267–48177 RIVET, BLIND 3 3 3 3

PARTNO. DESCRIPTION REMARKS

USA

CAN

EUR

JPN

C

67 90267–47187 RIVET, BLIND 2 2 2 2
68 90338–44270 PLUG 3 3 3 3
69 90338–30268 PLUG 3 3 3 3
70 8DF–21998–00 SPACER 1 1 1 1
71 8CS–2197C–00 PROTECTOR, FRAME 3 1 1 1 1 AP
72 90267–48141 RIVET, BLIND 4 4 4 4 AP
73 8CR–77261–00 LINING, SHROUD 1 1 1 1 1
74 8CR–77262–00 LINING, SHROUD 2 1 1 1 1
75 8CR–77263–00 LINING, SHROUD 3 1 1 1 1
76 8CR–77264–00 LINING, SHROUD 4 1 1 1 1
77 8CR–77265–00 LINING, SHROUD 5 1 1 1 1
78 8CR–77266–00 LINING, SHROUD 6 1 1 1 1

9

FIG. 15 FRAME

REF.
NO.

79 8CR–77267–01 LINING, SHROUD 7 1 1 1 1
80 8CR–77268–00 LINING,SHROUD 8 1 1 1 1
81 8CR–77269–00 LINING,SHROUD 9 1 1 1 1
82 8CR–77271–00 DAMPER, NOISE 11 1 1 1 1
83 8CR–7717J–00 TAPE,5 1 1 1 1
84 8CR–77165–00 TRIM 1 1 1 1 1
85 8EA–7711G–01 GRAPHIC 7 1 1 1 1
86 8EA–7711H–01 GRAPHIC 8 1 1 1 1
87 90267–48177 RIVET, BLIND 6 6 6 6
88 90267–47186 RIVET, BLIND 2 2 2 2
89 8CV–2197E–00 PROTECTOR, FRAME 1 1 1 1 AP
90 90267–48174 RIVET, BLIND 4 4 4 4 AP
91 90201–06747 WASHER, PLATE 4 4 4 4 AP
92 98907–06025 SCREW, BIND 2 2 2 2 AP
93 95607–06100 NUT, U 2 2 2 2 AP

PARTNO. DESCRIPTION REMARKS

USA

CAN

EUR

JPN

C

94 8EA–2197E–00 PROTECTOR, FRAME 2 2 2 2 AP
95 90267–48176 RIVET, BLIND 6 6 6 6 AP
96 8DF–21978–00 PROTECTOR, FRAME 2 2 2 2 AP
97 8DF–21972–00 BRACKET, GUARD FITTING 2 2 2 2 AP
98 90267–47197 RIVET, BLIND 18 18 18 18 AP

10