Yamaha SX-4 Parts Catalog

SX-4 (5BP3) INDONESIA

1D5BP-460E1

()

PARTS CATALOGUE

©2004 by Yamaha Motor Co., Ltd.

1st edition, September 2004

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

SX-4

All rights reserved.

Printed in Japan.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.

2. Abbreviations
The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.

FOREWORD

7. Applicable Serial No.

Frame Serial No. Engine Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

CM CHROME PLATED 0093

DPBMC(*) DEEP PURPLISH BLUE METALLIC C 0564

S3 SILVER 3 0791

SL SILVER 0035

VOM2(*) VIVID ORANGE METALLIC 2 0552

YB(*) YAMAHA BLACK 0033

9. Applicable Starting Serial No.

Frame Serial No.

Serial No. Name Of Q’ty Column Model Code

Engine Serial No.

Serial No. Name Of Q’ty Column Model Code

ENGINE

CYLINDER HEAD .................................................................1

CYLINDER ............................................................................3

CRANKSHAFT & PISTON ....................................................4

VALVE ...................................................................................5

CAMSHAFT & CHAIN ...........................................................6

OIL PUMP .............................................................................7

INTAKE .................................................................................8

CARBURETOR .....................................................................10

EXHAUST .............................................................................12

CRANKCASE ........................................................................13

CRANKCASE COVER 1 .......................................................14

STARTER CLUTCH ..............................................................16

STARTER ..............................................................................17

CLUTCH ................................................................................18

TRANSMISSION ...................................................................20

SHIFT CAM & FORK .............................................................21

SHIFT SHAFT .......................................................................22

CHASSIS

FRAME ..................................................................................23

FENDER ................................................................................24

SIDE COVER ........................................................................25

REAR ARM ...........................................................................27

REAR SUSPENSION ............................................................28

STEERING ............................................................................29

FRONT FORK .......................................................................30

FUEL TANK ...........................................................................32

SEAT .....................................................................................34

FRONT WHEEL .................................................................... 35

FRONT BRAKE CALIPER ....................................................36

REAR WHEEL .......................................................................37

STEERING HANDLE & CABLE ............................................39

FRONT MASTER CYLINDER ...............................................40

STAND & FOOTREST ..........................................................41

GENERATOR ........................................................................43

STARTING MOTOR ..............................................................44

FLASHER LIGHT ..................................................................45

METER ..................................................................................47

HEADLIGHT ..........................................................................48

TAILLIGHT ............................................................................49

HANDLE SWITCH & LEVER ................................................50

CONTENTS

ELECTRICAL 1 ..................................................................... 51

ELECTRICAL 2 ..................................................................... 52

INDEX

NUMERICAL INDEX ............................................................. 53

FIG. 1 CYLINDER HEAD

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5BP–E1102–00

5H0–11133–11

93440–10085

90153–06803

90430–06014

5BP–E1181–00

99530–14016

93210–13657

90105–08195

90201–08609

91317–08045

5BP–E1190–00

5BP–11167–00

5BP–E1165–00

5BP–E1166–00

CYLINDER HEAD ASSY 1

.GUIDE, VALVE 1 2

.CIRCLIP 2

.SCREW, HEXAGON 1

.GASKET 1

GASKET, CYLINDER HEAD 1 1

PIN, DOWEL 2

O-RING 1

BOLT, FLANGE 4

WASHER, PLATE 4

BOLT 2

COVER, CYLINDER HEAD 1 1

.PIPE, BREATHER 2 1

PLATE, BREATHER 1

PIPE, BREATHER 1 1

5BP3

REMARKS

16

90467–12052

17

5BP–E1196–00

18

92017–06010

19

95027–06030

20

90430–06014

21

93211–05471

22

95027–06020

23

5BP–E1186–00

24

93210–56589

25

5BP–E111F–00

26

95027–06012

27

94700–00845

CLIP 2

GASKET, CYLINDER HEAD SIDE 1

BOLT, BUTTON HEAD 3

BOLT, FLANGE 1

GASKET 1

O-RING 1

BOLT, FLANGE 2

COVER, CYLINDER HEAD SIDE 2 2

O-RING 2

PLATE 1

BOLT, FLANGE 2

PLUG, SPARK (NGK 8P8EA) 1

1

FIG. 1 CYLINDER HEAD

REF.
NO.

28

29

PART NO. DESCRIPTION

90116–08617

99530–12016

BOLT, STUD 2

PIN, DOWEL 1

5BP3

REMARKS

2

FIG. 2 CYLINDER

REF.
NO.

1

2

3

4

5

PART NO. DESCRIPTION

5BP–E1310–01

93210–78544

5BP–E1351–00

93210–13657

91317–06065

CYLINDER 1

O-RING 1

GASKET, CYLINDER 1

O-RING 1

BOLT 2

5BP3

REMARKS

3

FIG. 3 CRANKSHAFT & PISTON

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

PART NO. DESCRIPTION

5BP–E1400–00

5BP–E1412–00

5BP–E1422–00

5BP–11681–00

93310–530X3

29U–11651–00

90240–07105

90501–07629

93602–13832

93306–37811

5BP–E1631–00

CRANKSHAFT ASSY 1

.CRANK 1 1

.CRANK 2 1

.PIN, CRANK 1 1

.BEARING 1

.ROD, CONNECTING 1

.PIN, CLEVIS 1

.SPRING, COMPRESSION 1

.PIN, DOWEL 1

BEARING 2

PISTON (STD) 1

5BP3

REMARKS

5BP–E1636–00

5BP–E1638–00

12

29U–11603–10

29U–11605–10

29U–11607–10

13

15A–11633–00

14

93450–17044

15

5BP–11549–00

16

5BP–11478–00

17

90105–10430

18

90201–102R1

19

90280–05013

PISTON (0.50MM O/S) 1 AP

PISTON (1.00MM O/S) 1 AP

PISTON RING SET (STD) 1

PISTON RING SET (0.50MM O/S) 1 AP

PISTON RING SET (1.00MM O/S) 1 AP

PIN, PISTON 1

CIRCLIP 2

SPROCKET, CAM CHAIN 1

COLLAR 1

BOLT, FLANGE 1

WASHER, PLATE 1

KEY, WOODRUFF 1

4

FIG. 4 VALVE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

PART NO. DESCRIPTION

5BP–E2111–00

5BP–E2121–00

4G0–12116–01

11H–12113–00

11H–12114–00

5H0–12119–00

4G0–12117–00

4G0–12118–00

36X–12151–00

5H0–12156–00

5H0–12146–00

93210–09894

5BP–12159–01

90170–06128

VALVE, INTAKE 1

VALVE, EXHAUST 1

SEAT, VALVE SPRING 2

SPRING, VALVE INNER 2

SPRING, VALVE OUTER 2

SEAL, VALVE STEM 2

RETAINER, VALVE SPRING 2

COTTER, VALVE 4

ARM, VALVE ROCKER 2

SHAFT, ROCKER 2 1

SHAFT, ROCKER 1

O-RING 1

SCREW, VALVE ADJUSTING 2

NUT 2

5BP3

REMARKS

5

FIG. 5 CAMSHAFT & CHAIN

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5BP–E2170–00

93306–252Y0

93210–11453

5BP–E2176–00

5BP–11145–00

93604–10011

90109–10675

90201–10591

94568–57104

5BP–12231–00

5BP–12241–00

5BP–12210–00

5BP–E2213–00

91317–06025

97017–06014

CAMSHAFT ASSY 1 1

BEARING 1

O-RING 1

SPROCKET, CAM CHAIN 1

PLATE, BREATHER 2 1

PIN, DOWEL 1

BOLT 1

WASHER, PLATE 1

CHAIN 1

GUIDE, STOPPER 1 1

GUIDE, STOPPER 2 1

TENSIONER ASSY, CAM CHAIN 1

GASKET, TENSIONER CASE 1

BOLT 2

BOLT 1

5BP3

REMARKS

6

FIG. 6 OIL PUMP

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5BP–E3300–00

5BP–13326–01

99009–11400

5BP–E3329–00

98507–06035

90430–06156

4ST–E3411–00

1UY–13440–02

5BP–E3447–00

93210–548A1

90109–06419

93210–07896

95027–06070

95027–06020

5BP–E3161–00

OIL PUMP ASSY 1

GEAR, PUMP DRIVEN 2 (38T) 1

CIRCLIP 1

GASKET, PUMP COVER 1

SCREW, PAN HEAD 3

GASKET 1

STRAINER, OIL 1

ELEMENT ASSY, OIL CLEANER 1

COVER, OIL ELEMENT 1

O-RING 1

BOLT 1

O-RING 2

BOLT, FLANGE 1

BOLT, FLANGE 1

PIPE, DELIVERY 1 1

5BP3

REMARKS

16

90401–10003

17

90430–10171

18

90401–08002

19

90430–08119

BOLT, UNION 1

GASKET 2

BOLT, UNION 1

GASKET 2

7

FIG. 7 INTAKE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5BP–E3586–00

93210–35895

97007–06020

5BP–E3575–00

5BP–E4408–00

5BP–E4453–00

5BP–E4437–00

5BP–E4451–00

5BP–E4412–00

5BP–E4462–00

97707–50520

5BP–E444A–00

5BP–E4422–00

5BP–E4452–00

90154–05013

JOINT, CARBURETOR 1 1

O-RING 1

BOLT 2

BAND 1

AIR FILTER CASE COMP. 1

JOINT, AIR CLEANER 1 1

DUCT 1

ELEMENT, AIR CLEANER 1

CAP, CLEANER CASE 1 1

SEAL 1

SCREW, TAPPING 7

NET, FLAME ARRESTER1 1

CAP, CLEANER CASE 2 1

SEAL 1

SCREW, BINDING 4

5BP3

REMARKS

16

4ST–E443E–00

17

90467–11106

18

5BP–E4458–00

19

5BP–E4472–00

20

5BP–H1953–00

21

90267–40077

22

5BP–E4425–00

23

92907–04200

24

90119–06114

25

95827–06014

26

90460–56105

27

16G–13569–00

PIPE, DRAIN 2

CLIP 2

GUIDE 1

PLATE, ELEMENT 1

STAY, RELAY 1

RIVET, BLIND 1

DAMPER 1 1

WASHER 1

BOLT, WITH WASHER 2

BOLT, FLANGE 2

CLAMP, HOSE 1

PLUG, BLIND 1

8

FIG. 7 INTAKE

REF.
NO.

28

PART NO. DESCRIPTION

90467–10039

CLIP 1

5BP3

REMARKS

9

FIG. 8 CARBURETOR

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5BP–14901–01

22F–14991–00

3LN–14105–00

46X–14984–00

1NT–14142–17

620–14231–22

3G2–14231–13

137–14153–00

5BP–14141–32

4G0–14985–00

97607–04114

98507–04006

537–14186–00

2H0–14146–00

4HM–14107–20

CARBURETOR ASSY 1 1

.CAP 1

.PILOT SCREW SET 1

.GASKET, FLOAT CHAMBER 1

.JET, PILOT (#17.5) 1

.JET, MAIN (#110) 1

.JET, POWER (# 65) 1

.WASHER, MAIN JET 1

.NOZZLE, MAIN 1

.FLOAT 1

.SCREW,WITH WASHER 2

.SCREW, PAN HEAD 1

.PIN, FLOAT 1

.PLATE 1

.NEEDLE VALVE SET 1

5BP3

REMARKS

16

5BP–1490J–00

17

4VR–14933–00

18

5BP–14940–00

19

5BP–1410A–00

20

80N–14987–00

21

12R–14191–00

22

3Y3–14196–00

23

5BP–14280–00

24

5BP–1490H–00

25

97607–04114

26

5BP–14987–00

27

5BP–1490K–00

.NEEDLE SET 1

.SPRING, DIAPHRAGM 1

.DIAPHRAGM ASSY 1

.STARTER SET 1

.HOSE 1

.PLUG, DRAIN 1

.PIPE 1

.COVER, CARBURETOR 1

.DIAPHRAGM SET 5 1

.SCREW,WITH WASHER 4

.HOSE 1

.STOP SCREW SET 1

10

FIG. 8 CARBURETOR

REF.
NO.

28

29

PART NO. DESCRIPTION

5BP–14995–00

98507–06012

.BRACKET 1

.SCREW, PAN HEAD 2

5BP3

REMARKS

11

FIG. 9 EXHAUST

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5BP–E4611–00–93

5BP–E4612–00

5BP–E4711–00–93

5BP–E4789–00

3YF–14714–00

95027–08025

4YY–F7114–00

95817–08035

95707–08500

3GD–14613–00

90179–08004

5BP–E4718–00

5BP–14737–00

5BP–E4757–00

91314–06040

PIPE, EXHAUST 1 1 CM

NUT, RING 1

MUFFLER 1 1 CM

BAND, SILENCER 1

GASKET, MUFFLER 1

BOLT, FLANGE 1

STOPPER, MAIN STAND 1

BOLT, FLANGE 2

NUT, FLANGE 1

GASKET, EXHAUST PIPE 1

NUT 2

PROTECTOR, MUFFLER 1 1

DAMPER, MUFFLER 1

DAMPER, MUFFLER 2 1

BOLT 1

5BP3

REMARKS

16

5BP–E4728–00

17

5BP–14747–00

18

5BP–E4768–00

19

91314–08040

PROTECTOR, MUFFLER 2 1

DAMPER, MUFFLER 2

STOPPER 1

BOLT 2

12

FIG. 10 CRANKCASE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

5BP–E5150–01

99530–10114

95027–06045

95027–06060

95027–06070

95027–06055

90430–06014

90462–08225

5BP–E5441–00

95817–06016

90462–10215

98507–06010

90340–12808

90430–12213

99530–14016

CRANKCASE ASSY 1

PIN, DOWEL 2

BOLT, FLANGE 4

BOLT, FLANGE 2

BOLT, FLANGE 3

BOLT, FLANGE 3

GASKET 3

CLAMP 2

HOLDER, CLUTCH CABLE 1

BOLT, FLANGE 1

CLAMP 1

SCREW, PAN HEAD 1

PLUG, STRAIGHT SCREW 1

GASKET 1

PIN, DOWEL 2

5BP3

REMARKS

13