This manual has been provided for the use of authorized Yamaha Retailers and their service personnel. It has been assumed
that basic service procedures inherent to the industry, and more specifically Yamaha Products, are already known and understood by the users, and have therefore not been restated.
WARNING :Failure to follow appropriate service and safety procedures when servicing this product may result in per-
IMPORTANT :This presentation or sale of this manual to any individual or firm does not constitute authorization certifi-
The data provided is belived to be accurate and applicable to the unit(s) indicated on the cover. The research engineering, and
service departments of Yamaha are continually striving to improve Yamaha products. Modifications are, therefore, inevitable
and changes in specification are subject to change without notice or obligation to retrofit. Should any discrepancy appear to
exist, please contact the distributor’s Service Division.
WARNING :Static discharges can destroy expensive components. Discharge any static electricity your body may have
IMPORTANT :Turn the unit OFF during disassembly and parts replacement. Recheck all work before you apply power
sonal injury, destruction of expensive components and failure of the product to perform as specified. For
these reasons, we advise all Yamaha product owners that all service required should be performed by an
authorized Yamaha Retailer or the appointed service representative.
cation, recognition of any applicable technical capabilities, or establish a principal-agent relationship of
any form.
accumulated by grounding yourself to the ground bus in the unit (heavy gauge black wires connect to
this bus.)
to the unit.
LITHIUM BA TTER Y HANDLING
This product uses a lithium battery for memory back-up.
WARNING :Lithium batteries are dangerous because they can be exploded by improper handling. Observe the following pre-
Leave lithium battery replacement to qualified service personnel.
Always replace with batteries of the same type.
When installing on the PC board by soldering, solder using the connection terminals provided on the battery cells.
Never solder directly to the cells. Perform the soldering as quickly as possible.
Never reverse the battery polarities when installing.
Do not short the batteries.
Do not attempt to recharge these batteries.
Do not disasemble the batteries.
Never heat batteries or throw them into fire.
ADVARSEL!
Lithiumbatteri-Eksplosionsfare ved fejlagtig handtering. Udskiftning ma kun ske med batteri af samme fabrikat og type. lever det brugte
batteri tilbage til leverandren.
VARNING
Explosionsfara vid felaktigt batteribyte.
Anvand samma batterityp eller en ekvivalent typ som rekommenderas av apparattillverkaren.
Kassera anvant batteri enligt fabrikantens instruktion.
VAROITUS
Paristo voi rajahtaa, jos se on virheellisesti asennettu.
Vaihda paristo ainoastaan laitevalmistajan suosittelemaan tyyppiiin.
Havita kaytetty paristo valmistajan ohjeiden mukaisesti.
The following information complies with Dutch official Gazette 1995. 45; ESSENTIALS OF ORDER ON THE COLLECTION OF BATTERIES.
• Please refer to the diassembly procedure for the removal of Back-up Battery.
• Leest u voor het verwijderen van de backup batterij deze beschrijving.
cautions when handling or replacing lithium batteries.
WARNING: CHEMICAL CONTENT NOTICE!
The solder used in the production of this product contains LEAD. In addition, other electrical/electronic and/or plastic (Where
applicable) components may also contain traces of chemicals found by the California Health and Welfare Agency (and possibly
other entities) to cause cancer and/or birth defects or other reproductive harm.
DO NOT PLACE SOLDER, ELECTRICAL/ELECTRONIC OR PLASTIC COMPONENTS IN YOUR MOUTH FOR ANY REASON WHAT
SO EVER!
Avoid prolonged, unprotected contact between solder and your skin! When soldering, do not inhale solder fumes or expose
eyes to solder/flux vapor!
If you come in contact with solder or components located inside the enclosure of this product, wash your hands before handling
food.
WARNING
Components having special characteristics are marked and must be replaced with parts having specification equal to those
originally installed.
22
2
SPECIFICATIONS
KEYBOARD61 keys with Initial Touch
TONE GENERATORAWM2
POLYPHONY64 notes
MULTI TIMBRE16
VOICE Normal VoicePreset128
q MIDI IN/OUT/THRU terminals
w HOST SELECT switch
e TO HOST terminal
r FOOT SWITCH jack
t FOOT CONTROLLER jack
y STANDBY/ON switch
u DC IN terminal
i OUTPUT L/MONO and R jacks
o PHONES jack
Connector Assembly
WHEEL
JUMPER WIRE
KRD-KRD
A (+)
B (-)
KRD-KRD
KR-DS
KR-KR
AC ADAPTER
MK-A
MK-C
MK-D
MK-B
Destination
Wheel
Assembly
MKS3-CN1
LC-CN1
LC
LC
SW-CN1
VOL-CN2
VOL-CN1
AC Adapter
MK-L
MK-L
MK-H
MK-H
DM-CN5
DM-CN3
DM-CN4
Back Light
Assembly
Back Light
Assembly
DM-CN6
SW-CN2
DM-CN1
DM-JK9
MKS3-CN2
MKS3-CN3
MKS3-CN4
MK-L
RemarksAvailability
5P-300L,110L
6P-110L
15P-450L
1P-45L
1P-45L
14P-350L
3P-260L
6P-320L
Japanese
U.S.A
European
12P-300L
7P-260L
5P-640L
12P-230L
9
S03
DISASSEMBLY PROCEDURE
1.Bottom Cover Assembly (Time required: About 10 min.)
1-1 Remove the thirty-four (34) screws marked [150]. The bottom
cover assembly can then be removed. (Fig.1)
[150]
[150]
[150]
[150]: Bind Head Tapping Screw-B4.0X8 MFZN2BL (EG340190)
Fig.1
2.DM Circuit Board (Time required: About 15 minutes)
2-1 Remove the bottom cover assembly. (See procedure 1.)
2-2 Remove the seven (7) screws marked [90A] and the six (6) screws
marked [90B]. The DM circuit board can then be removed.
(Fig.2, 3)
Bottom Cover Assembly
[150]
[150]
[150]
3.Replacing the Lithium Battery
3-1 Remove the bottom cover assembly. (See procedure 1.)
3-2 You can replace the lithium battery from the DM circuit board.
(Fig.3)
The lithium battery is not part of the DM circuit board. When
*
you replace the DM circuit board, you should remove the lithium
battery from the board, and install in the holder on the new circuit
board.
4.SW Circuit Board
4-1 Remove the bottom cover assembly. (See procedure 1.)
4-2 Remove the seven (7) screws marked [50] and the screw marked
[90D]. The SW circuit board can then be removed. (Fig.2)
4-3 Pull out the function buttons from the SW circuit board.
(Time required: About 15 minutes)
(Time required: About 10 min.)
10
S03
DM
Lithium Battery
SW
[90A][100A]
[90C]
[50]
[90D]
Shield Box Assembly
Battery VN103500
VN103600(Battery holder for VN103500)
Notice for back-up battery removal
Push the battery as shown in figure,
then the battery will pop up.
Druk de batterij naar beneden zoals
aangeven in de tekening de batterij
springt dan naar voren.
Battery
Battery holder
[50]:Bind Head Tapping Screw-B
[90]:Bind Head Tapping Screw-B
[150]: Bind Head Tapping Screw-B
Fig.2
[90]:Bind Head Tapping Screw-B3.0X8 MFZN2BL (EP600190)
5.VOL Circuit Board, LC Circuit Board and Back Light
Assembly
(Time required: About 15 minutes each)
5-1 Remove the bottom cover assembly. (See procedure 1.)
5-2 Remove the six (6) screws marked [90B], the screw marked [90C]
and the screw marked [100A]. The shield box assembly can
then be removed with the DM circuit board. (Fig.2, 3)
5-3 VOL Circuit Board:
Pull out the VR knob in the control panel side.
Remove the five (5) screws marked [80]. The VOL circuit board
can then be removed. (Fig.4)
5-4 LC Circuit Board and Back Light Assembly:
Remove the eight (8) screws marked [L60]. The LC circuit board
can then be removed with the back light assembly. (Fig.4, 5)
Fig.3
3.0X8 MFZN2BL (EP600190)
3.0X8 MFZN2BL (EP600190)
3.0X20 MFZN2BL (VJ999700)
[90B]
[90A]
11
S03
Keyboard Assembly
MKR angle
MKF angleMKF angleMKF angle
[40][40][40][30B] [40][40]
[30A]:Bind Head Tapping Screw-B
[30B]:Bind Head Tapping Screw-P
[30B]:Bind Head Tapping Screw-P
[40]:Bind Head Tapping Screw-B
[60]:Bind Head Tapping Screw-B
[L60]:Bind Head Tapping Screw-P
[80]:Bind Head Tapping Screw-B
[100B]: Bind Head Tapping Screw-B
[60A][60A]
LC
MKS3
3.0X8 MFZN2BL (EP600190)
3.0X8 MFZN2Y (EP600280) or
3.0X8 MFZN2BL (EP630220)
3.0X8 MFZN2BL (EP600190)
3.0X20 MFZN2BL (VJ999700)
3.0X8 MFZN2Y (EP600280)
3.0X8 MFZN2BL (EP600190)
3.0X8 MFZN2BL (EP600190)
[80][30A][30A][L60]
VOL
Fig.4
[60B]
[100B]
Wheel Assembly
6.LCD and LCD Panel (Time required: About 20 minutes)
6-1 Remove the bottom cover assembly. (See procedure 1.)
6-2 Remove the shield box assembly. (See procedure 5-2.)
6-3 Remove the LC circuit board and the back light assembly. (See
procedure 5-4.)
6-4 Remove the two (2) rubber connectors from the LCD panel.
(Fig.5)
6-5 Lift the left end of the LCD first, and then remove it. (Fig.5)
6-6 Remove the four (4) screws marked [30A]. The LCD Panel can
then be removed. (Fig.4, 5)
When re-install the rubber connector, place it so that the
*
conductor faces the inside. (Fig.6)
LCD Panel
LCD
LCD Panel
Rubber Connector
Conductor side
[L60]
Back Light Assembly
12
Rubber Connector
Fig.5
LC
Rubber Connector
Fig.6
7.Wheel Assembly (Time required: About 10 minutes)
7-1 Remove the bottom cover assembly. (See procedure 1.)
7-2 Remove the four (4) screws marked [100B]. The wheel assembly
can then be removed. (Fig.4)
S03
8.Keyboard Assembly
(Time required: About 20 minutes)
8-1 Remove the bottom cover assembly. (See procedure 1.)
8-2 Remove the shield box assembly. (See procedure 5-2.)
8-3 Remove the four (4) screws marked [60A]. The two (2) MKR
angles can then be removed. (Fig.4)
8-4 Remove the two (2) screws marked [60B]. The keyboard
assembly can then be removed. (Fig.4)
8-5 Remove the ten (10) screws marked [40]. The five (5) MKF
angles can then be removed from the keyboard assembly. (Fig.4)
9.Disassembling the keyboard assembly
(Time required: About 30 minutes)
9-1 Remove the keyboard assembly. (See procedure 8.)
9-2 Remove the two (2) screws marked [30B]. The MK3 circuit board
can then be removed. (Fig.4)
9-3 Remove the MK-L and MK-H circuit boards while pressing the
fifteen (15) hooks A inward, and then remove the rubber contact.
(Fig.7)
9-4 Remove the twenty-one (21) screws marked [140], then remove
the black keys from the lower notes. Afterwards, remove the
white keys DFA and C' and then remove the white keys CEGB
from the higher notes. At this time, lift the keys from the front
and slide them towards you. The keys can then be removed from
the assembly. (Fig.8)
Black Keys
[140]
White Keys DFA
Black Keys
MK-LMK-H,
Hooks A
White Keys
Rubber Contact
Fig.7
[140]: Bind Head Tapping Screw-P
[140]: Bind Head Tapping Screw-P
[140]: Bind Head Tapping Screw-P
Rubber Contact
MK-L
MKS3
Fig.8
3.0X16 MFZN2Y (EP600310) or
3.0X16 MFZN2BL (VB205200) or
3.0X16 MFZN2B (VS756700)
White Key C'
White Keys CEGB
MK-H
13
S03
10. Assembling the keyboard assembly
(Time required: About 30 minutes)
10-1 Install the w hite keys CEGB from the lower notes, and then install
the DF A keys and C' key. Afterwards install the black keys from
the higher notes, and tighten the twenty-one (21) screws marked
[140]. (Fig.8)
10-2 Install the rubber contacts in the assembly while pressing the
keys as shown in Figure 9. Check that the rubber contact has
been firmly placed into position in the area indicated by the
arrow in Figure 10. (Fig.9, 10)
When fitting the rubber contacts, raise both ends of the frame so
*
that keys do not push the rubber contact up.
10-3 Install the MK-L and MK-H circuit boards in the assembly so
that the hooks B hold it as shown in Figure 11. (Fig.11)
Rubber Contact
Fig.9
MK-LMK-H,
Rubber Contact
Fig.10
Hooks B
Fig.11
14
LSI PIN DESCRIPTION
S03
HG73C205AFD (XU947C00) SWX00B (Tone Generator)
PIN
NO.
10XOUTOcrystal oscillator94CMA0OProgram address bus
11MODE1ISWX separate mode95CLBOlow byte effective signal
12TEST0ITEST pin96CMA12OProgram address bus
13TESTONITEST pin97CMA11OProgram address bus
14AN0-P40IA/D converter98CMA10OProgram address bus
15AN1-P41IA/D converter99CMA9OProgram address bus
16AN2-P42IA/D converter100GND100Ground
17AN3-P43IA/D converter101CWEOwrite signal
18AVDD_ANPower supply102CMA16OProgram address bus
19AVSS_ANGround103CMA15OProgram address bus
20TXD0Ofor MIDI or TO-HOST104CMA14OProgram address bus
21TXD1Ofor MIDI105CMA13OProgram address bus
22EXCLKICrystal oscillator106CMD8I/OProgram memory Data bus
23SMD11I/OWave memory data bus107CMD7I/OProgram memory Data bus
24SMD4I/OWave memory data bus108CMD9I/OProgram memory Data bus
25SMD3I/OWave memory data bus109CMD6I/OProgram memory Data bus
26SMD12I/OWave memory data bus110CMD10I/OProgram memory Data bus
27SMD10I/OWave memory data bus111CMD5I/OProgram memory Data bus
28SMD5I/OWave memory data bus112CMD11I/OProgram memory Data bus
29SMD2I/OWave memory data bus113CMD4I/OProgram memory Data bus
30SMD13I/OWave memory data bus114CMD12I/OProgram memory Data bus
31SMD9I/OWave memory data bus115CMD3I/OProgram memory Data bus
32SMD6I/OWave memory data bus116CMD13I/OProgram memory Data bus
33SMD1I/OWave memory data bus117CMD2I/OProgram memory Data bus
34SMD14I/OWave memory data bus118CMD14I/OProgram memory Data bus
35VCC35Power supply119VCC119Power supply
36GND36Ground120GND115Ground
37SMD8I/OWave memory data bus121CMD1I/OProgram memory Data bus
38SMD7I/OWave memory data bus122CMD15I/OProgram memory Data bus
39SMD0I/OWave memory data bus123CMD0I/OProgram memory Data bus
40SMD15I/OWave memory data bus124CMA21OProgram address bus
41SOEOread signal125PDT15I/OSWX access data bus
42SWEOwrite signal126PDT14I/OSWX access data bus
43SRASORAS signal127PDT13I/OSWX access data bus
44SCASOCAS signal128PDT12I/OSWX access data bus
45REFRESHOREFRESH signal129PDT11I/OSWX access data bus
46CS0OCS signal130PDT10I/OSWX access data bus
47SMA0OMemory address bus131PDT9I/OSWX access data bus
48SMA16OMemory address bus132PDT8I/OSWX access data bus
49VCC49Power supply133VCC133Power supply
50GND50Ground134GND134Ground
51SMA1OMemory address bus135PDT7I/OSWX access data bus
52SMA15OMemory address bus136PDT6I/OSWX access data bus
53SMA2OMemory address bus137PDT5I/OSWX access data bus
54SMA14OMemory address bus138PDT4I/OSWX access data bus
55SMA3OMemory address bus139PDT3I/OSWX access data bus
56SMA13OMemory address bus140PDT2I/OSWX access data bus
57SMA4OMemory address bus141PDT1I/OSWX access data bus
58SMA12OMemory address bus142PDT0I/OSWX access data bus
59SMA5OMemory address bus143VCA143Power supply
60GND60Ground144GND144Ground
61VCC61Power supply145PAD2ISWX access address bus
62SMA11OMemory address bus146PAD1ISWX access address bus
63SMA6OMemory address bus147PAD0ISWX access address bus
64SMA10OMemory address bus148VCC148Power supply
65SMA7OMemory address bus149GND149Ground
66SMA9OMemory address bus150PCSIChip select
67SMA17OMemory address bus151PWRIwrite enable
68SMA8OMemory address bus152PRDIread enable
69SMA18OMemory address bus153RXD0Ifor Midi or TO-HOST
70SMA19OMemory address bus154RXD1Ifor Midi or Key scan
71SMA20OMemory address bus155SCLKIIEXT Clock
72SMA21OMemory address bus156ADINIA/D converter
73SMA22OMemory address bus157ADLROA/D converter LR clock
74SMA23OMemory address bus158DO0ODAC
75CMA20OProgram address bus159DO1ODAC
76CMA19OProgram address bus160SYSCLKO1/2 clock
77VCC77Power supply161VCC161Power supply
78GND78OGround162GND162Ground
79CMA18OProgram address bus163WCLKOfor DAC LR clock
80CMA17OProgram address bus164QCLKO1/12 clock
81CMA5OProgram address bus165BCLKOIIS-DAC clock
82CMA6OProgram address bus166SYIISynch signal
83CMA4OProgram address bus167IRQ0IInterrupt request
84CMA7OProgram address bus168NMIIInterrupt request
NAMEI/OFUNCTION
1ICNIInitial clear85CMA3OProgram address bus
2RFCLKIIPLL Clock86CMA8OProgram address bus
3TM2IPLL Control87CMA2OProgram address bus
4AVDD_PLLPower supply88CRDOread signal
5AVSS_PLLGround89CMA1OProgram address bus
6MODE0ISWX dual mode90CUBOhigh byte effective signal
7VCC7Power supply91VCC91Power supply
8GND8Ground92GHND92Ground
9XINIcrystal oscillator93CS1OCS signal
31LOADOClock for Sirial Data Latch71OS32O
32CPOClock for Sirial Data shift72OS31O
33VDDPower supply +5V73OS30O
34MOSelect Sibnal74OS29O
35DOCommon Signal75OS28O
36RSIRegister Select Signal76OS27O
37R/WIRead Write Select Signal77OS26O
38EISetup Start trigger78OS25O
39DB0I/O
40DB1I/O80OS23O
Data Bus
PIN
NO.
NAME I/OFUNCTION
79OS24O
Data Bus
Segment Signal
LC: IC001
16
PIN
NO.
1
2
3
4
5
6
7
8
I/O
I
I
O
4/8F
D. GND
16 BIT
D. VDD
A. GND
R. OUT
A. VDD
A. VDD
NAME
4/8 Fs selection
Digital ground
16 bit/18 bit selection
Digital power supply
Analog ground
Channel R output
Analog power supply
FUNCTION
µPD63200GS-E1 (XP867A00) DAC (Digital to Analog Converter)
PIN
NO.
9
10
11
12
13
14
15
16
I/O
O
I
I
I
I
R. REF
L. REF
L. OUT
A. GND
WDCK
RSI
SI/LSI
CLK
NAME
Channel R voltage reference
Channel L voltage reference
Channel L output
Analog ground
Word clock
Channel R series input
Series input/Channel L series input
Clock
FUNCTION
DM: IC018
MBCG46183-129 (XV833A00) SIO4 (Gate Array)
PIN
NO.
NAMEI/OFUNCTION
1D5I/O25TX31OTransmit Data 31
2D6I/OData Bus26RX32IReceive Data 32
3D7I/O27TX32OTransmit Data 32
PIN
NO.
NAMEI/OFUNCTION
4/IRQ0I/OInterrupt Request Port 028RX33IReceive Data 33
5/IRQ1I/OInterrupt Request Port 129TX33I/OTransmit Data 33
6Vss Ground30/ICIInitial Clear
7/IRQ2I/OInterrupt Request Port 231Vss Ground
8/IRQ3I/OInterrupt Request Port 332XIIQuartz Crystal Input
9/RDIRead Signal Input33Vss Ground
10/WRIWright Signal Input34XOI/OQuartz Crystal Output
11/CEIChip Enable Input35A0I
12/ASTBI
13TESTSIOI
Address Strobe (Not used: to ground)
Input with Pull-down Resistor (50k)
36A1I
37A2IAddress Bus
14RX0IReceive Data 038A3I
15TX0OTransmit Data 039A4I
16RX1IReceive Data 140A5I
17TX1OTransmit Data 141CPUCLKICPU Clock
18Vss Ground42Vss Ground
19V
DD
20RX2IReceive Data 244D0I/O
21TX2/BO2OTransmit Data 245D1I/O
22RX30IReceive Data 3046D2I/OData Bus
23TX30OTransmit Data 3047D3I/O
24RX31IReceive Data 3148D4I/O