YAMAHA RX10R(S)J, RX10RJ PARTS CATALOGUE 04

RX10RJ (8ER3) U.S.A.,CANADA RX10RJ (8ER4) EUROPE RX10R(S)J (8EW3) U.S.A.,CANADA RX10R(S)J (8EW4) EUROPE
A2
1C8ER-100E1
2C8ER-100E1
()
RX10RJ/RX10R(S)J
PARTS CATALOGUE
©2003 by Yamaha Motor Co., Ltd.
1st edition, May 2003
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
RX10RJ
RX10RSJ

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.
2. Abbreviations The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
DPBMC(*) DEEP PURPLISH BLUE METALLIC C 0564
HTR(*) HEAT RED 00EY
S3(*) SILVER 3 0791
YB(*) YAMAHA BLACK 0033
10. Applicable Starting Serial No.
Frame Serial No.
Serial No. Name Of Q’ty Column Model Code
JYA8ER0084A007816 8ER3 8ER3
JYA8ER0084A007816 8ER4 8ER4
JYA8EW0064A003861 8EW3 8EW3
JYA8EW0064A003861 8EW4 8EW4
9. Quantity Column Information
Column No. Name Of Q’ty Column Destination
1 8ER3 U.S.A,CANADA
28ER4 EUROPE
3 8EW3 U.S.A,CANADA
48EW4 EUROPE

ENGINE

CYLINDER ............................................................................B2
CRANKSHAFT & PISTON ....................................................B3
VALVE ...................................................................................B5
CAMSHAFT & CHAIN ...........................................................B7
WATER PUMP ......................................................................B8
RADIATOR & HOSE .............................................................B9
OIL PUMP .............................................................................B12
OIL CLEANER .......................................................................B14
INTAKE .................................................................................B15
CARBURETOR .....................................................................C3
EXHAUST .............................................................................C6
CRANKCASE ........................................................................C8
CRANKCASE COVER 1 .......................................................C9
STARTER ..............................................................................C10

DRIVE

PRIMARY SHEAVE ..............................................................C11
SECONDARY SHEAVE ........................................................ C13

BODY

ENGINE BRACKET ...............................................................C14
OIL TANK ..............................................................................C15
FRAME ..................................................................................D2
SKI .........................................................................................D6
STEERING ............................................................................D10
STEERING GATE ................................................................. D12
FUEL TANK ...........................................................................D13
SEAT .....................................................................................D15
BRAKE ..................................................................................E2
CONTROL CABLE ................................................................E4
TRACK SUSPENSION 1 ....................................................... E5
TRACK SUSPENSION 2 ....................................................... E7
TRACK DRIVE 1 ...................................................................E11
TRACK DRIVE 2 ...................................................................E12
SHROUD ...............................................................................F2
EMBLEM ...............................................................................F4
WINDSHIELD ........................................................................F5
GUARD & LUGGAGE BOX ................................................... F6
BUMPER ...............................................................................F7
INSTRUMENT PANEL ..........................................................F9
CONTENTS

ELECTRICAL

GENERATOR ....................................................................... F10
STARTING MOTOR ............................................................. F11
METER ................................................................................. F12
HEADLIGHT ......................................................................... F13
TAILLIGHT ............................................................................ F14
HANDLE SWITCH & LEVER ................................................ F15
ELECTRICAL 1 ..................................................................... G2
ELECTRICAL 2 ..................................................................... G3
ELECTRICAL 3 ..................................................................... G4
ALTERNATE REAR VIEW MIRROR .................................... G5
ALTERNATE REAR SUSPENSION ..................................... G6
ALTERNATE DRIVE SETTING 1 ......................................... G7
ALTERNATE DRIVE SETTING 2 ......................................... G9
ALTERNATE REBUILD KIT .................................................. G10
ALTERNATE CLUTCH TUNE UP KIT .................................. G11
INDEX
NUMERICAL INDEX ............................................................. M1
FIG. 1 CYLINDER
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–11102–02
3TJ–11133–10
1WG–11133–11
93440–07149
93440–10153
90340–27129
91808–16023
90105–06026
94701–00410
90201–10013
90176–10075
90179–10006
90179–10414
95027–06012
90430–06014
CYLINDER HEAD ASSY 1 1 1 1
.GUIDE, VALVE 12 12 12 12
.GUIDE, VALVE 8 8 8 8
.CIRCLIP 12 12 12 12
.CIRCLIP 8 8 8 8
.PLUG, STRAIGHT SCREW 1 1 1 1
.PIN, DOWEL 12 12 12 12
.BOLT, FLANGE 28 28 28 28
PLUG, SPARK (NGK R CR9E) 4 4 4 4
WASHER, PLATE 10 10 10 10
NUT, CROWN 1 1 1 1
NUT 3333
NUT 6666
BOLT, FLANGE 1 1 1 1
GASKET 1 1 1 1
8ER3
8ER4
8EW3
8EW4
REMARKS
B
2
16
8FA–11191–00
17
8FA–11193–00
18
90109–066F0
19
4KG–1111G–00
20
8FA–11181–01
21
91317–06060
22
3Y1–15363–00
23
93210–19123
COVER, CYLINDER HEAD 1 1 1 1 1
GASKET, HEAD COVER 1 1 1 1 1
BOLT 6666
RUBBER, MOUNT 1 6 6 6 6
GASKET, CYLINDER HEAD 1 1 1 1 1
BOLT 2222
PLUG, OIL 1 1 1 1
O-RING 1 1 1 1
FIG. 2 CRANKSHAFT & PISTON
REF. NO.
1
2
PART NO. DESCRIPTION
8FA–11411–00
8FA–11416–B0
CRANKSHAFT 1 1 1 1
PLANE BEARING, CRANKSHAFT 1 10 10 10 10 UR PURPLE
8ER3
8ER4
8EW3
8EW4
REMARKS
8FA–11416–A0
8FA–11416–00
8FA–11416–10
8FA–11416–20
3
4XV–11631–00
4
5LV–11603–00
5
4XV–11633–00
6
90468–12069
7
5PW–11650–00
8
5JW–11654–00
9
90179–08327
10
90105–12005
11
90201–121H0
12
90280–05029
13
5JW–11455–00
14
90101–10009
15
90215–10001
PLANE BEARING, CRANKSHAFT 1 10 10 10 10 UR WHITE
PLANE BEARING, CRANKSHAFT 1 10 10 10 10 UR BLUE
PLANE BEARING, CRANKSHAFT 1 10 10 10 10 UR BLACK
PLANE BEARING, CRANKSHAFT 1 10 10 10 10 UR BROWN
PISTON (STD) 4 4 4 4
PISTON RING SET (STD) 4 4 4 4
PIN, PISTON 4 4 4 4
CLIP 8888
CONNECTING ROD ASSY 4 4 4 4
.BOLT, CONNECTING ROD 2 2 2 2
.NUT 2222
BOLT, FLANGE 1 1 1 1
WASHER, PLATE 1 1 1 1
KEY, WOODRUFF 1111
SHAFT 1 1 1 1 1
BOLT 1111
WASHER, LOCK 1 1 1 1
B
3
16
8FA–16111–01
17
8FA–11406–00
18
8FA–16155–00
19
93210–30660
20
93306–27209
21
95817–06025
22
90430–06166
23
93102–40009
GEAR, PRIMARY DRIVE 1 1 1 1
SHAFT ASSY 1 1 1 1
.ABSORBER 1 5 5 5 5
.O-RING 1 1 1 1
BEARING 1 1 1 1
BOLT, FLANGE 6 6 6 6
GASKET 6 6 6 6
OIL SEAL 1 1 1 1
FIG. 2 CRANKSHAFT & PISTON
REF. NO.
24
PART NO. DESCRIPTION
3GM–11656–B0
PLANE BEARING, CONNECTING ROD 8 8 8 8 UR PURPLE
8ER3
8ER4
8EW3
8EW4
REMARKS
3GM–11656–A0
3GM–11656–00
3GM–11656–10
PLANE BEARING, CONNECTING ROD 8 8 8 8 UR WHITE
PLANE BEARING, CONNECTING ROD 8 8 8 8 UR BLUE
PLANE BEARING, CONNECTING ROD 8 8 8 8 UR BLACK
B
4
FIG. 3 VALVE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NO. DESCRIPTION
4XV–12111–00
4XV–12112–00
5LV–12121–00
1HX–12116–01
3GM–12126–00
4XV–12113–00
4XV–12114–00
1HX–12117–00
1WG–12117–00
1HX–12118–00
1WG–12118–00
4TV–12119–00
4SV–12119–00
1HX–12168–00
VALVE, INTAKE 4 4 4 4
VALVE, INTAKE 2 8 8 8 8
VALVE, EXHAUST 8 8 8 8
SEAT, VALVE SPRING 12 12 12 12
SEAT, VALVE SPRING 2 8 8 8 8
SPRING, VALVE INNER 12 12 12 12
SPRING, VALVE OUTER 8 8 8 8
RETAINER, VALVE SPRING 12 12 12 12
RETAINER, VALVE SPRING 8 8 8 8
COTTER, VALVE 24 24 24 24
COTTER, VALVE 16 16 16 16
SEAL, VALVE STEM 12 12 12 12
SEAL, VALVE STEM 8 8 8 8
PAD, ADJUSTING 2 (1.20) 20 20 20 20 UR
8ER3
8ER4
8EW3
8EW4
REMARKS
B
5
1HX–12168–20
1HX–12168–40
1HX–12168–60
1HX–12168–80
1HX–12168–A0
1HX–12168–F0
1HX–12168–H1
1HX–12168–K1
1HX–12168–M1
1HX–12168–R1
1HX–12168–U1
1HX–12168–W1
1HX–12168–Y1
PAD, ADJUSTING 2 (1.25) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.30) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.35) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.40) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.45) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.50) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.55) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.60) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.65) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.70) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.75) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.80) 20 20 20 20 UR
PAD, ADJUSTING 2 (1.85) 20 20 20 20 UR
FIG. 3 VALVE
REF. NO.
14
PART NO. DESCRIPTION
1HX–12169–11
PAD, ADJUSTING 2 (1.90) 20 20 20 20 UR
8ER3
8ER4
8EW3
8EW4
REMARKS
1HX–12169–31
1HX–12169–50
1HX–12169–70
1HX–12169–90
1HX–12169–E0
1HX–12169–G0
1HX–12169–J0
1HX–12169–L0
1HX–12169–N0
1HX–12169–T0
15
3LN–12153–10
3LN–12153–09
16
3FV–12153–10
3FV–12153–09
PAD, ADJUSTING 2 (1.95) 20 20 20 20 UR
PAD, ADJUSTING 2 (2.00) 20 20 20 20 UR
PAD, ADJUSTING 2 (2.05) 20 20 20 20 UR
PAD, ADJUSTING 2 (2.10) 20 20 20 20 UR
PAD, ADJUSTING 2 (2.15) 20 20 20 20 UR
PAD, ADJUSTING 2 (2.20) 20 20 20 20 UR
PAD, ADJUSTING 2 (2.25) 20 20 20 20 UR
PAD, ADJUSTING 2 (2.30) 20 20 20 20 UR
PAD, ADJUSTING 2 (2.35) 20 20 20 20 UR
PAD, ADJUSTING 2 (2.40) 20 20 20 20 UR
LIFTER, VALVE 12 12 12 12 UR YELLOW
LIFTER, VALVE (O/S) 12 12 12 12 UR GREEN
LIFTER, VALVE 8 8 8 8 UR YELLOW
LIFTER, VALVE (O/S) 8 8 8 8 UR GREEN
B
6
FIG. 4 CAMSHAFT & CHAIN
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO. DESCRIPTION
5JJ–12171–00
4XV–12176–00
5JJ–12181–00
90105–07342
94591–49130
5BE–12241–00
8FA–12210–00
4FM–12213–00
95027–06025
4XV–12251–00
8FA–12233–00
91317–06012
8FA–12252–00
CAMSHAFT 1 1 1 1 1
SPROCKET, CAM CHAIN 2 2 2 2
CAMSHAFT 2 1 1 1 1
BOLT, FLANGE 4 4 4 4
CHAIN 1111
GUIDE, STOPPER 2 1 1 1 1
TENSIONER ASSY, CAM CHAIN 1 1 1 1
GASKET, TENSIONER CASE 1 1 1 1
BOLT, FLANGE 2 2 2 2
DAMPER, CHAIN 1 1 1 1 1
PLATE, GUIDE STOPPER 1 1 1 1 1
BOLT 2222
DAMPER, CHAIN 2 1 1 1 1
8ER3
8ER4
8EW3
8EW4
REMARKS
B
7
FIG. 5 WATER PUMP
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–12450–00
8FA–1243G–00
8FA–12422–00
8FA–12421–00
93306–00106
93101–12173
11H–12438–10
99009–12400
8FA–1247A–00
93210–22M93
8FA–12439–00
90167–05004
93210–386A6
91317–06035
8FA–12481–00
IMPELLER SHAFT ASSY 1 1 1 1
COVER, IMPELLER 1 1 1 1
COVER, HOUSING 1 1 1 1
HOUSING, WATER PUMP 1 1 1 1
BEARING 1 1 1 1
OIL SEAL 1 1 1 1
SEAL, MECHANICAL 1 1 1 1
CIRCLIP 1 1 1 1
JOINT 2 1 1 1 1
O-RING 1 1 1 1
O-RING 1 1 1 1
SCREW, TAPPING 4 4 4 4
O-RING 1 1 1 1
BOLT 3333
PIPE 1 1 1 1 1
8ER3
8ER4
8EW3
8EW4
REMARKS
B
8
16
93210–235A1
17
91317–06012
18
8FA–12552–00
19
90450–35001
20
90450–38040
21
90450–35001
22
8FA–12469–00
23
91317–06020
24
91317–06035
25
8FA–12435–00
26
8FA–12485–00
27
90467–11090
O-RING 1 1 1 1
BOLT 1111
HOSE 8 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
JOINT 1 1 1 1 1
BOLT 3333
BOLT 1111
GASKET 1 1 1 1
PIPE 5 1 1 1 1
CLIP 2222
FIG. 6 RADIATOR & HOSE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–12482–00
8FA–12483–00
93210–18417
91317–06016
8FA–1243A–00
90450–28014
8FA–1243E–00
90450–35001
8FA–12417–00
5EB–12413–00
8FA–12410–00
95027–06020
8FA–12584–00
8FA–12594–00
8CC–85790–01
PIPE 2 1 1 1 1
PIPE 3 1 1 1 1
O-RING 2 2 2 2
BOLT 2222
HOSE 1 1 1 1 1
HOSE CLAMP ASSY 2 2 2 2
HOSE 2 1 1 1 1
HOSE CLAMP ASSY 2 2 2 2
HOUSING, THERMOSTAT 1 1 1 1
COVER, THERMOSTAT 1 1 1 1
THERMOSTAT ASSY 1 1 1 1
BOLT, FLANGE 2 2 2 2
JOINT, HOSE 3 1 1 1 1
JOINT, HOSE 4 1 1 1 1
THERMOSENSOR ASSY 1 1 1 1
8ER3
8ER4
8EW3
8EW4
REMARKS
B
9
16
90201–12790
17
90465–06M28
18
90467–28046
19
8FA–1243F–00
20
90450–35001
21
22W–12462–00
22
8FA–1249B–01
23
90387–06024
24
95827–06020
25
90445–08007
26
90464–15065
27
8FA–1244G–01
WASHER, PLATE 1 1 1 1
CLAMP 1 1 1 1
CLIP 1111
HOSE,3 1111
HOSE CLAMP ASSY 2 2 2 2
CAP, RADIATOR 1 1 1 1
TANK, RESERVE 1 1 1 1
COLLAR 1111
BOLT, FLANGE 1 1 1 1
HOSE 1111
CLAMP 1 1 1 1
HOSE, 4 1 1 1 1
FIG. 6 RADIATOR & HOSE
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
90450–35001
90464–32002
90467–28046
8FA–1240F–01
8FA–12476–00
90467–28046
8FA–1240E–01
8FA–12477–00
90467–28046
8FA–1248A–00
90501–12002
90467–28046
90450–35001
8FA–12564–00
8FA–12479–01
HOSE CLAMP ASSY 1 1 1 1
CLAMP 1 1 1 1
CLIP 1111
HEAT EXCHANGER 1 1 1 1
PIPE 6 2 2 2 2
CLIP 4444
HEAT EXCHANGER 1 1 1 1
PIPE 7 1 1 1 1
CLIP 2222
PIPE 8 1 1 1 1
SPRING, COMPRESSION 1 1 1 1
CLIP 2222
HOSE CLAMP ASSY 1 1 1 1
PIPE, WATER 1 1 1 1
JOINT 1 1 1 1
8ER3
8ER4
8EW3
8EW4
REMARKS
B
10
43
90450–35001
44
8FA–1248E–00
45
90450–35001
46
90464–36001
47
90267–47195
48
8FA–12577–00
49
90467–11090
50
8FA–12578–00
51
90467–11090
52
90464–12238
53
8FA–12588–00
54
8FA–12491–00
HOSE CLAMP ASSY 1 1 1 1
PIPE 9 1 1 1 1
HOSE CLAMP ASSY 1 1 1 1
CLAMP 2 2 2 2
RIVET, BLIND 36 36 36 36
HOSE 2 1 1 1 1
CLIP 2222
HOSE 3 1 1 1 1
CLIP 2222
CLAMP 1 1 1 1
HOSE 5 1 1 1 1
CLAMP 1 1 1 1 1
FIG. 6 RADIATOR & HOSE
REF. NO.
55
56
57
58
59
60
61
PART NO. DESCRIPTION
91317–06012
8FA–12589–00
90450–19001
8FA–12579–00
90467–11090
90467–11044
90464–13073
BOLT 1111
HOSE 6 1 1 1 1
HOSE CLAMP ASSY 4 4 4 4
HOSE 4 1 1 1 1
CLIP 1111
CLIP 1111
CLAMP 1 1 1 1
8ER3
8ER4
8EW3
8EW4
REMARKS
B
11
FIG. 7 OIL PUMP
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–13300–01
8FA–13316–00
8FA–13356–00
8FA–13310–00
8FA–13320–00
8FA–13284–00
98517–05030
90167–05004
8FA–13314–01
93603–17070
93104–11038
8FA–13411–00
5PX–13113–00
93505–08030
90501–105L2
OIL PUMP ASSY 1 1 1 1
.COVER, PUMP 1 1 1 1
.COVER, PUMP 2 1 1 1 1
.ROTOR ASSY 1 1 1 1 1
.ROTOR ASSY 2 1 1 1 1
.PIPE 1 1 1 1
.SCREW, PAN HEAD 4 4 4 4
.SCREW, TAPPING 7 7 7 7
.SHAFT, PUMP 1111
.PIN, DOWEL 2 2 2 2
.OIL SEAL 2 2 2 2
.STRAINER, OIL 1 1 1 1
.SEAT, CHECK BALL 1 1 1 1
.BALL 1 1 1 1
.SPRING, COMPRESSION 1 1 1 1
8ER3
8ER4
8EW3
8EW4
REMARKS
B
12
16
2H7–13483–00
17
90501–18499
18
93603–07073
19
93210–18322
20
8FA–13355–00
21
91317–06035
22
99530–08012
23
8FA–13416–00
24
93210–16629
25
91317–06012
26
8FA–13464–00
27
90467–22097
.PLUNGER, RELIEF 1 1 1 1
.SPRING, COMPRESSION 1 1 1 1
.PIN, DOWEL 4 4 4 4
O-RING 1 1 1 1
SPROCKET, DRIVEN 1 1 1 1
BOLT 3333
PIN, DOWEL 2 2 2 2
PIPE, OIL 1 1 1 1 1
O-RING 2 2 2 2
BOLT 1111
HOSE, OIL 1 1 1 1 1
CLIP 2222
FIG. 7 OIL PUMP
REF. NO.
28
29
30
31
32
33
34
35
PART NO. DESCRIPTION
8FA–13465–00
90450–28014
8FA–1311A–00
93210–16629
91317–06014
94580–25058
8FA–13898–00
91317–06012
HOSE, OIL 2 1 1 1 1
HOSE CLAMP ASSY 2 2 2 2
CONNECTOR, SUCTION PIPE 2 1 1 1 1
O-RING 2 2 2 2
BOLT 2222
CHAIN (DID25 58L) 1 1 1 1
HOLDER 1111
BOLT 2222
8ER3
8ER4
8EW3
8EW4
REMARKS
B
13
FIG. 8 OIL CLEANER
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
PART NO. DESCRIPTION
90401–20002
5GH–13440–10
8FA–13417–00
99530–08012
8FA–13414–00
91317–06025
92017–10016
90430–10188
8FA–13470–00
4XV–12822–00
4XV–13473–00
4XV–13318–00
4XV–13475–00
BOLT, UNION 1111
ELEMENT ASSY, OIL CLEANER 1 1 1 1
COVER, STRAINER 1 1 1 1
PIN, DOWEL 2 2 2 2
GASKET, STRAINER COVER 1 1 1 1
BOLT 14 14 14 14
BOLT, BUTTON HEAD 1 1 1 1
GASKET 1 1 1 1
OIL COOLER ASSY 1 1 1 1
.BOLT, UNION 1 1 1 1
.O-RING 1 1 1 1
.WASHER 1 1 1 1
.GASKET 1 1 1 1
8ER3
8ER4
8EW3
8EW4
REMARKS
B
14
FIG. 9 INTAKE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–13586–00
8FA–13596–00
16G–13569–00
90467–10039
91317–06020
5LV–13474–00
8FA–13474–00
8FA–14294–00
8FA–14298–00
90467–11028
90464–09M31
8FA–14431–00
8FA–14441–00
8FA–14472–00
8FA–14451–01
JOINT, CARBURETOR 1 2 2 2 2
JOINT, CARBURETOR 2 2 2 2 2
PLUG, BLIND 2 2 2 2
CLIP 2222
BOLT 8888
BAND 2222
BAND 1111
HOSE 1111
PIPE 1 1 1 1
CLIP 4444
CLAMP 1 1 1 1
SILENCER, INTAKE 1 1 1 1 1
SILENCER, INTAKE 2 1 1 1 1
PLATE, ELEMENT 1 1 1 1
ELEMENT, AIR CLEANER 1 1 1 1
8ER3
8ER4
8EW3
8EW4
REMARKS
B
15
16
8FA–14437–00
17
8FA–14436–00
18
8FA–14425–00
19
8FA–14452–00
20
8FA–14417–00
21
8FA–14419–00
22
8FA–14453–00
23
8FA–14283–00
24
90450–63096
25
8FA–1443E–00
26
90467–10041
27
8FA–13910–00
DUCT 1 1 1 1
HOOK 6666
DAMPER 1 2 2 2 2
SEAL 1 1 1 1
COVER 1 1 1 1 1
PIPE 1 1 1 1
JOINT, AIR CLEANER 1 4 4 4 4
COVER, CARBURETOR 1 1 1 1 1
HOSE CLAMP ASSY 4 4 4 4
PIPE, DRAIN 1 1 1 1
CLIP 1111
FUEL PUMP ASSY 2 2 2 2
FIG. 9 INTAKE
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
PART NO. DESCRIPTION
8FA–24491–00
95827–06016
95707–06500
90387–065V0
95027–06085
8FA–13895–00
8FA–13892–00
90464–26245
90464–12182
90467–08092
90467–09026
90464–11007
BRACKET, FUEL PUMP 1 1 1 1
BOLT, FLANGE 2 2 2 2
NUT, FLANGE 2222
COLLAR 4444
BOLT, FLANGE 2 2 2 2
HOSE, AIR 1 1 1 1
HOSE, AIR 2 1 1 1 1
CLAMP 1 1 1 1
CLAMP 2 2 2 2
CLIP 2222
CLIP 2222
CLAMP 3 3 3 3
8ER3
8ER4
8EW3
8EW4
REMARKS
C
2
FIG. 10 CARBURETOR
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–14900–01
8FA–14901–01
8FA–14902–01
8FA–14903–01
8FA–14904–01
8FA–1490J–00
5MP–14105–00
3H1–14147–00
4SV–1410A–00
8FA–14107–00
8F2–14147–00
5EA–14958–00
5EA–14991–00
8FA–14261–10
583–14561–00
CARBURETOR ASSY 1 1 1 1
.CARBURETOR ASSY 1 1 1 1 1
.CARBURETOR ASSY 2 1 1 1 1
.CARBURETOR ASSY 3 1 1 1 1
.CARBURETOR ASSY 4 1 1 1 1
..NEEDLE SET 1111
..PILOT SCREW SET 1 1 1 1
...O-RING 1 1 1 1
..STARTER SET 1 1 1 1
..NEEDLE VALVE SET 1 1 1 1
...O-RING 1 1 1 1
..COVER, DIAPHRAGM 1 1 1 1
..SCREW 1 1 1 1
..HOLDER 1111
..O-RING 1 1 1 1
8ER3
8ER4
8EW3
8EW4
REMARKS
C
3
16
3G2–14231–27
3G2–14231–28
3G2–1423A–78
3G2–1423A–77
3G2–14231–26
3G2–1423A–76
17
127–14186–00
18
5EA–14933–00
19
5FU–83790–20
20
8FA–14940–00
21
5EL–14112–00
22
8FA–14141–44
..JET, MAIN (#135) 1 1 1 1 STD
..JET, MAIN (#140) 1 1 1 1 AP
..JET, MAIN (#137.5) 1 1 1 1 AP
..JET, MAIN (#132.5) 1 1 1 1 AP
..JET, MAIN (#130) 1 1 1 1 AP
..JET, MAIN (#127.5) 1 1 1 1 AP
..PIN, FLOAT 1 1 1 1
..SPRING, DIAPHRAGM 1 1 1 1
..HEATER ASSY (30W) 1 1 1 1
..DIAPHRAGM ASSY 1 1 1 1
..VALVE, THROTTLE 1 1 1 1 1
..NOZZLE, MAIN 1 1 1 1
FIG. 10 CARBURETOR
REF. NO.
23
24
25
26
27
28
29
30
31
32
33
PART NO. DESCRIPTION
5DM–14561–00
8FA–14985–00
98507–04008
1FN–14565–00
4KM–14142–17
3G2–14231–15
1HX–14231–28
98702–05008
98702–04008
98502–04010
4KM–14216–00
..O-RING 1 1 1 1
..FLOAT 1 1 1 1
..SCREW, PAN HEAD 1 1 1 1
..SCREW 1 1 1 1
..JET, PILOT (# 17.5) 1 1 1 1
..JET, POWER (# 75) 1 1 1 1
..JET, MAIN (#140) 1 1 1 1
..SCREW, FLAT HEAD 1 1 1 1 #2
..SCREW, FLAT HEAD 1 1 1 1 #2
..SCREW, PAN HEAD 4 4 4 4
..SCREW 1 1 1 1 UR #1,3
8ER3
8ER4
8EW3
8EW4
REMARKS
4KM–14216–00
34
354–14147–00
35
98502–05016
36
4KM–14194–00
37
4KP–14191–00
38
5EL–14995–10
39
98702–04008
40
8CC–14122–00
41
2J2–14133–00
42
89A–14265–00
43
22F–14117–00
44
1UF–14952–00
45
89A–14594–00
46
89A–24529–00
47
87S–8259A–00
48
8FA–82103–00
..SCREW 2 2 2 2 UR #2,4
..O-RING 1 1 1 1
..SCREW, PAN HEAD 1 1 1 1 #1,3
..RING 1 1 1 1 #1,3
..PLUG, DRAIN 1 1 1 1
..BRACKET 1 1 1 1 #4
..SCREW, FLAT HEAD 2 2 2 2 #4
..SCREW, THROTTLE 1 1 1 1 #2
..SPRING, THROTTLE STOP 1 1 1 1 #2
..COLLAR 1 1 1 1 #2
..WASHER, PLUG SCREW 1 1 1 1 #2
..WASHER 1111 #2
..NUT 1111 #2
..SPRING 1 1 1 1 #2
..SWITCH, CARBURETOR 1 1 1 1 #2
..TERMINAL 1 1 1 1 1 #1
C
4
FIG. 10 CARBURETOR
REF. NO.
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
PART NO. DESCRIPTION
22U–14561–00
3EN–1490K–00
8FA–14149–10
8FA–14987–00
4XV–24453–00
4NK–14327–00
8FA–14148–10
5EA–14577–00
5DM–14396–10
4SV–14592–00
5EA–14148–00
8FA–1410E–00
4SV–14935–00
5EA–14996–00
4KG–14285–00
..O-RING 1 1 1 1
.STOP SCREW SET 3 3 3 3
.PIPE 2 2 2 2
.HOSE 1 1 1 1
.SCREW 4 4 4 4
.PACKING 8888
.PIPE 1 1 1 1
.ROD 2222
.PIPE 2 2 2 2
.SCREW 2 2 2 2
.PIPE 4 4 4 4
.HOSE 2 2 2 2
.SPRING 1 1 1 1
.PIPE 2 2 2 2
.WASHER 1 1 1 1
8ER3
8ER4
8EW3
8EW4
REMARKS
C
5
64
8FA–14987–10
65
90467–10035
66
1UY–14565–00
67
4XY–85885–00
68
8FA–14197–00
69
35H–14139–00
70
5DM–14936–00
71
8FA–81517–00
72
8FA–14561–00
.HOSE 3 3 3 3
.CLIP 8 8 8 8
.SCREW 2 2 2 2
.THROTTLE SENSOR ASSY 1 1 1 1
.PIPE 2 2 2 2
.CLIP, PIPE 3 3 3 3
.SEAT, SPRING 1 1 1 1
.WIRE, SUB LEAD 1 1 1 1
.O-RING 12 12 12 12
FIG. 11 EXHAUST
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–14615–01
97080–06008
92990–06600
8FA–14613–00
8FA–14715–00
8FA–14623–00
91317–06030
95027–08020
8FA–14627–01
90267–47195
8FA–14637–00
95817–06008
90183–060A0
95817–06016
8FA–14610–02
JOINT, EXHAUST 1 4 4 4 4
BOLT 4444
WASHER, PLATE 4 4 4 4
GASKET, EXHAUST PIPE 1 1 1 1
BAND, MUFFLER 4 4 4 4
GASKET, EXHAUST PIPE 4 4 4 4
BOLT 4444
BOLT, FLANGE 8 8 8 8
COVER, EXHAUST 1 1 1 1
RIVET, BLIND 5 5 5 5
EXHAUST COVER ASS'Y 2 1 1 1 1
BOLT, FLANGE 2 2 2 2
NUT, SPRING 2 2 2 2
BOLT, FLANGE 2 2 2 2
EXHAUST PIPE ASSY 1 1 1 1 1
8ER3
8ER4
8EW3
8EW4
REMARKS
C
6
16
8FA–1479H–00
17
90267–48179
18
90201–05N15
19
8FA–14620–02
20
8FA–1479J–00
21
90267–48179
22
90201–05N15
23
92017–08025
24
92990–08200
25
8FA–14714–10
26
8FA–14788–00
27
8FA–14789–00
.COVER, 1 1 1 1 1
.RIVET, BLIND 3 3 3 3
.WASHER, PLATE 1 1 1 1
EXHAUST PIPE ASSY 2 1 1 1 1
.COVER 2 1 1 1 1
.RIVET, BLIND 3 3 3 3
.WASHER, PLATE 1 1 1 1
BOLT, BUTTON HEAD 2 2 2 2
WASHER, PLAIN 2 2 2 2
GASKET, MUFFLER 2 2 2 2
BAND, SILENCER 1 1 1 1
BAND, SILENCER 1 1 1 1
FIG. 11 EXHAUST
REF. NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
PART NO. DESCRIPTION
95817–08020
8FA–14750–01
8FA–1479K–10
90267–48179
90201–05N15
8FA–14737–00
90387–0811L
90119–08062
8FA–14708–01
95817–06016
95817–06008
90338–20004
90338–20007
BOLT, FLANGE 2 2 2 2
SILENCER ASSY 1 1 1 1
.COVER, 3 1 1 1 1
.RIVET, BLIND 7 7 7 7
.WASHER, PLATE 7 7 7 7
DAMPER, MUFFLER 8888
COLLAR 4444
BOLT, WITH WASHER 4 4 4 4
PROTECTOR ASSY 1 1 1 1
BOLT, FLANGE 2 2 2 2
BOLT, FLANGE 2 2 2 2
PLUG 2222
PLUG 2222
8ER3
8ER4
8EW3
8EW4
REMARKS
C
7
FIG. 12 CRANKCASE
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–15100–00
99530–10014
8FA–2139X–00
8FA–21459–00
99530–10114
90116–10619
90105–093A5
90109–065G3
90201–096J9
95817–06055
95817–06025
95817–06045
95817–06080
95817–06090
8FA–11166–00
CRANKCASE ASSY 1 1 1 1
.PIN, DOWEL 2 2 2 2
DAMPER 4444
SPACER 1111
PIN, DOWEL 2 2 2 2
BOLT, STUD 10 10 10 10
BOLT, FLANGE 10 10 10 10
BOLT 2222
WASHER, PLATE 10 10 10 10
BOLT, FLANGE 5 5 5 5
BOLT, FLANGE 1 1 1 1
BOLT, FLANGE 6 6 6 6
BOLT, FLANGE 1 1 1 1
BOLT, FLANGE 1 1 1 1
PIPE, BREATHER 1 1 1 1 1
8ER3
8ER4
8EW3
8EW4
REMARKS
C
8
16
90467–20050
17
90109–063F1
18
8FA–15371–00
19
8FA–11167–00
20
8FA–11125–00
21
90467–22080
22
90467–22080
CLIP 2222
BOLT 1111
BREATHER 1 1 1 1
PIPE, BREATHER 2 1 1 1 1
PIPE, BREATHER 4 1 1 1 1
CLIP 2222
CLIP 2222
FIG. 13 CRANKCASE COVER 1
REF. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–15411–00
8FA–15358–00
8FA–15451–01
90250–08017
91317–06025
90110–06057
8FA–15421–01
8FA–15461–01
99530–08012
91317–06035
91317–06025
91314–06020
90462–08225
90340–32080
93210–32172
COVER, CRANKCASE 1 1 1 1 1
SEPARATOR, OIL 1 1 1 1
GASKET, CRANKCASE COVER 1 1 1 1 1
PIN, STRAIGHT 2 2 2 2
BOLT 8888
BOLT, HEXAGON SOCKET HEAD 2 2 2 2
COVER, CRANKCASE 2 1 1 1 1
GASKET, CRANKCASE COVER 2 1 1 1 1
PIN, DOWEL 2 2 2 2
BOLT 1111
BOLT 5555
BOLT 5555
CLAMP 1 1 1 1
PLUG, STRAIGHT SCREW 1 1 1 1
O-RING 1 1 1 1
8ER3
8ER4
8EW3
8EW4
REMARKS
C
9
16
90340–14117
17
93210–14369
PLUG, STRAIGHT SCREW 1 1 1 1
O-RING 1 1 1 1
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