Yamaha RX10PB, RX10PSB, RX10PXTB Owner's Manual

OWNER’S MANUAL
Read this manual carefully
RX10PB
LIT-12628-03-01
RX10PSB
RX10PXTB
8HG-28199-11
ESU10041
Read this manual carefully before operating this vehicle. This manual
should stay with this vehicle if it is sold.
ESU10121
Congratulations on your purchase of a Yamaha snowmobile. This model is the result of Yamaha’s vast experience in the produc­tion of fine sporting and touring snowmobiles. It represents the high degree of craftsmanship and reliability that have made Yamaha a lead­er in these fields. This manual will give you an understanding of the operation, inspection, and basic mainte­nance of this snowmobile. If you have any questions concerning the operation or main­tenance of your snowmobile, please consult a Yamaha dealer. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your snowmobile and this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWS00670
WARNING
Please read this manual carefully before operating this snowmobile. Do not attempt to operate this snowmobile until you have attained adequate knowledge of its con­trols and operating features. Regular inspections and careful mainte­nance, along with good operating tech­niques, will help ensure that you safely enjoy the capabilities and reliability of this snowmobile.

Introduction

RX10PB
RX10PSB
RX10PXTB
OWNERS MANUAL
©2011 by Yamaha Motor Corporation,
U.S.A.
1st Edition, March 2011
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-12628-03-01

Important manual information

ESU10151
Particularly important information is distin­guished in this manual by the following nota­tions.
This is the safety alert symbol. It is used to alert you to potential personal injury haz­ards. Obey all safety messages that follow this symbol to avoid possible injury or death.
EWS00021
WARNING
A WARNING indicates a hazardous situa­tion which, if not avoided, could result in death or serious injury.
ECS00011
NOTICE
A NOTICE indicates special precautions that must be taken to avoid damage to the snowmobile or other property.
TIP
A TIP provides key information to make pro­cedures easier or clearer.

Contents

Location of the important labels ..... 1
Safety information ............................ 6
Description ........................................ 9
Control functions ............................ 11
Main switch .................................. 11
Throttle lever ................................ 11
Throttle override system
(T.O.R.S.) .................................. 11
Multi-function meter unit ............... 12
High beam indicator light .............. 15
Low coolant temperature indicator
light ............................................ 15
Fuel meter and grip/thumb
warmer level indicator ............... 16
Fuel level warning indicator .......... 17
Oil level/pressure warning
indicator ..................................... 18
Coolant temperature warning
indicator ..................................... 18
Electric power steering warning
indicator EPS .......................... 19
Self-diagnosis device ................... 19
Engine stop switch ....................... 19
Headlight beam switch
LIGHTS ................................... 20
Grip/thumb warmer adjusting
switch ........................................ 20
Auxiliary DC jack .......................... 20
Helmet shield heater jack ............. 21
Brake lever ................................... 21
Parking brake lever ...................... 22
Shift lever ..................................... 22
Drive guard ................................... 23
V-belt holders ............................... 24
Storage compartment ................... 24
Fuel .............................................. 25
Suspension .................................. 26
EXUP system ............................... 35
Pre-operation checks ..................... 36
Pre-operation check list ............... 36
Operation ......................................... 38
Starting the engine ....................... 38
Break-in ........................................ 39
Riding your snowmobile ............... 39
Maximizing drive track life ............ 43
Driving .......................................... 44
Stopping the engine ..................... 45
Transporting ................................. 45
Periodic maintenance and
adjustment....................................... 46
Periodic maintenance chart for the
emission control system ........... 47
General maintenance and
lubrication chart ........................ 48
Tool kit ......................................... 50
Recommended equipment ........... 50
Removing and installing the
shroud and covers .................... 50
Checking the spark plugs ............. 53
Adjusting the throttle lever free
play ........................................... 54
Checking the throttle override
system (T.O.R.S.) ..................... 55
Checking the air filter ................... 56
High-altitude settings ................... 57
Valve clearance ........................... 57
Engine oil and oil filter cartridge ... 57
Cooling system ............................ 61
V-belt ............................................ 63
Drive chain housing ..................... 65
Brake and parking brake .............. 67
Extrovert drive sprocket ............... 69
Skis and ski runners ..................... 69
Steering system ........................... 70
Drive track and slide runners ....... 71
Lubrication ................................... 75
Replacing a headlight bulb ........... 76
Adjusting the headlight beams ..... 78
Contents
Fittings and fasteners ................... 78
Battery .......................................... 78
Replacing a fuse .......................... 79
Troubleshooting ............................. 82
Storage ............................................ 87
Specifications ................................. 89
Consumer information.................... 91
Identification number records ....... 91
Vehicle Emission Control
Information label ........................ 92
YAMAHA MOTOR
CORPORATION, U.S.A. SNOWMOBILE LIMITED
WARRANTY............................... 93
YAMAHA EXTENDED SERVICE
(Y.E.S.)....................................... 96

Location of the important labels

ESU10216
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha deal­er.
7 6 5
4 3
2 1
RX10P/RX10PS
911
12 1310
8
RX10PXT
911
14
12 1310
14
1
Location of the important labels
1
2
• PREMIUM UNLEADED GASOLINE. MIN. OCTANE (PUMP : 91 RON : 95)
• ESSENCE SUPER SANS PLOMB. INDICE D’OCTANE MIN. (POMPE : 91 RON : 95)
8GC-2415E-E0
34
ATTENTION
5
6
TUNE-UP SPECIFICATIONS
ENGINE
1.SPARK PLUG
2.SPARK PLUG GAP
3.IDLE SPEED
2
8ET-2815K-10
CR9EB(NGK)
0.7 ~ 0.8 mm (0.028 ~ 0.031 in) 1600 ± 50 r/min
NOTICE
8ET-2815K-00
SPECIFICATIONS DE LA MISE AU POINT
MOTEUR
1.TYPE DE BOUGIE
2.ECARTEMENT DES ÉLECTRODES
3.RÉGIME DE RALENTI
CR9EB(NGK) 0,7 ~ 0,8 mm
1600 ± 50 r/min
8HG-1417E-00
8HG
Location of the important labels
7
TUNE-UP SPECIFICATIONS
DRIVE
1. CHAIN CASE OIL QTY
2. CHAIN CASE OIL TYPE
3. TRACK TENSION
* FOR MORE INFO: SEE SERVICE MANUAL FOR THIS
MODEL.
* SPECIFICATIONS SUBJECT TO CHANGE WITHOUT
NOTICE.
30 ~ 35 mm (1.18 ~ 1.38 in)/100 N (10 kg, 22 lb)
8
9
250 cm³ (8.5 oz)
GL-3 75W or 80W
SPECIFICATIONS DE LA MISE AU POINT
ENTRAÎNEMENT
1. CAPACITÉ DHUILE DU CARTER DE CHAÎNE
2. TYPE DHUILE DU CARTER DE CHAÎNE
3. FLÈCHE DE LA CHENILLE * POUR PLUS DE DÉTAIL: VOIR LE MANUEL DATELIER
POUR CE MODÈLE.
* LES CARACTÉRISTIQUE TECHNIQUES SONT
SUSCEPTIBLES DE CHANGER SANS NOTIFICATION PRÉALABLE.
8FR-77763-E0
250 cm³
GL-3 75W or 80W 30 ~ 35 mm/100 N (10 kg)
8ES-47578-00
3
Location of the important labels
10
A
D
N
A
A
C
S
S
V
506
M
C
T
R
A
N
11
12
JUMPER CABLE CONNECTION LEADS
For connecting procedures, refer to Owners Manual.
FILS DE BRANCHEMENT DES CÂBLES DE DÉMARRAGE
Effectuer le branchement des câbles de démarrage conformément aux
instructions du Manuel du propriétaire.
This spark ignition system meets all requirements of the
N
Canadian Interference Causing Equipment Regulations.
S
V
A
C
Ce système dallumage par étincelle de véhicule
respecte toutes les exigences du Règlement sur le
T
matériel brouilleur du Canada.
R
O
P
S
8FA-2389C-E0
3JK-82377-10
8FA-E0
88C-77769-00
4
RX10P/RX10PXT 13,14
RX10PS 13
This unit contains high pressure nitrogen gas. Mishandling can cause explosion.
Read owners manual for instructions.
Do not incinerate, puncture or open.
Cette unité contient de Iazote à haute pression. Une mauvaise manipulation peut entraîner d’explosion.
Voir le manuel d’utilisateur pour les instructions.
Ne pas brûler ni perforer ni ouvrir.
WARNING
AVERTISSEMENT
Location of the important labels
8HR-F2259-00
14
This unit contains high pressure nitrogen gas. Mishandling can cause explosion.
Read owners manual for instructions.
Do not incinerate, puncture or open.
WARNING
AVERTISSEMENT
8JC-22259-00
Ne pas brûler ni perforer ni ouvrir.
Voir le manuel d’utilisateur pour les instructions.
Une mauvaise manipulation peut entraîner d’explosion. Cette unité contient de Iazote à haute pression.
5

Safety information

ESU10183
As the vehicles owner, you are responsible for the safe and proper operation of your snowmobile. When you ride your snowmo­bile, you must know and use the following for your safety. Severe injury or death may result if you ignore any of the following.
Before you operate your snowmobile
Read the Owner’s Manual and all labels.
Become familiar with all of the operating controls and their function. Consult a Yamaha dealer about any control or func­tion you do not understand.
Wear protective clothing. Wear an ap-
proved helmet, and a face shield or gog­gles. Also, wear a good quality snowmobile suit, boots, and a pair of gloves or mittens that will permit use of your thumbs and fin­gers for operation of the controls.
creases the possibility of an accident or equipment damage. See page 36 for a list of pre-operation checks.
Apply the parking brake before starting the
engine. Never drive the snowmobile with the parking brake applied. This may over­heat the brake disc and reduce braking abil­ity.
While using your snowmobile
This snowmobile was not manufactured for
use on public streets, roads, or highways. Such use is prohibited by law, and you could collide with another vehicle.
This snowmobile is designed to carry the
OPERATOR ONLY. Passengers are pro­hibited. Carrying a passenger can cause loss of control.
Do not operate the snowmobile after or
while drinking alcohol or taking drugs. Your ability to operate the snowmobile is re­duced by the influence of alcohol or drugs.
Prepare your snowmobile
Perform the pre-operation checks each
time you use the vehicle to make sure it is in safe operating condition. Failure to in­spect or maintain the vehicle properly in-
6
Be careful where you ride. There may be
obstacles hidden beneath the snow. Stay on established trails to minimize your expo­sure to hazards. Ride slowly and cautiously when you ride off of established trails. Hit­ting a rock or stump, or running into wires could cause an accident and injury.
This snowmobile is not designed for use on
surfaces other than snow or ice. Use on dirt, sand, grass, rocks, or bare pavement may cause loss of control and may damage the snowmobile.
Safety information
Always ride with other snowmobilers when
going on a ride. You may need help if you run out of fuel, have an accident, or damage your snowmobile.
Many surfaces such as ice and hardpacked
snow require much longer stopping distanc­es. Be alert, plan ahead and begin deceler­ating early. The best braking method on most surfaces is to release the throttle and apply the brake gentlynot suddenly.
Avoid carbon monoxide poisoning
All engine exhaust contains carbon monox­ide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion, and eventually death. Carbon monoxide is a colorless, odorless, tasteless gas which may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and be unable to save yourself. Also, deadly lev­els of carbon monoxide can linger for hours or days in enclosed or poorly-ventilated areas. If you experience any symptoms of carbon monoxide poisoning, leave the area immedi­ately, get fresh air, and SEEK MEDICAL TREATMENT.
Do not run the engine indoors. Even if you
try to ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rapidly reach dangerous levels.
Do not run the engine in poorly ventilated or
partially enclosed areas such as barns, ga­rages, or carports.
Do not run the engine outdoors where en-
gine exhaust can be drawn into a building through openings such as windows and doors.
Genuine Yamaha Accessories
Choosing accessories for your snowmobile is an important decision. Genuine Yamaha Ac­cessories, which are available only from a Yamaha dealer, have been designed, tested, and approved by Yamaha for use on your snowmobile. Many companies with no con­nection to Yamaha manufacture parts and ac­cessories or offer other modifications for Yamaha vehicles. Yamaha is not in a position to test the products that these aftermarket companies produce. Therefore, Yamaha can neither endorse nor recommend the use of accessories not sold by Yamaha or modifica­tions not specifically recommended by Yamaha, even if sold and installed by a Yamaha dealer.
Maintenance and storage
When laying the snowmobile on its side for
maintenance, use a suitable stand to keep it in a stable and level position.
Do not leave the snowmobile on its left side
for an extended period of time. Fuel may leak out from the fuel breather hose.
Do not allow anyone to stand behind the
snowmobile when starting, inspecting, or adjusting the snowmobile. A broken track, track fittings, or debris thrown by the track could be dangerous to the operator or by­standers.
Modifications made to the snowmobile not
approved by Yamaha, or the removal of original equipment may render your snow­mobile unsafe for use, which may cause se­vere personal injury. Modifications may also make the snowmobile illegal to use.
Never store the snowmobile with fuel in the
fuel tank inside a building where ignition sources are present such as hot water and space heaters, an open flame, sparks,
7
Safety information
clothes dryers, and the like. Allow the en­gine to cool off before storing the snowmo­bile in an enclosed space.
8
ESU10261
RX10P/RX10PS
RX10PXT

Description

1,2,3,4,5 6 7,8,9 10,11 12
13141516
1,2,3,4,5 6 7,8,9 10,11 12
1. Battery
2. Main fuse
3. EPS fuse
4. Fuel injection system fuse
5. Air filter
6. Oil filler cap
7. Fuse box
8. Coolant reservoir
9. Coolant recovery tank
10. Tool kit
11. Storage compartment
12. Tail/brake light
13. Slide rail suspension
131516
14. Rear shock absorber damping force remote adjusting dial (RX10P)
15. Drive track
16. V-belt holder
9
Description
1 6 72 3
1. Brake lever
2. Parking brake lever
3. Grip warmer adjusting switch
4. Multi-function meter unit
5. Engine stop switch
6. Thumb warmer adjusting switch
7. Throttle lever
4
1112
8. Shift lever
9. Main switch
10. Auxiliary DC jack
11. Helmet shield heater jack
12. Headlight beam switch
5
8910
TIP
The snowmobile you have purchased may differ slightly from those shown in the figures of
this manual.
Design and specifications are subjected to change without notice.
10

Control functions

ESU10292

Main switch

The main switch controls the ignition and lighting systems. The various positions are described below.
2
13
1. Off
2. On
3. Start
Off
The ignition circuit is switched off. The key can be removed only in this position.
On
The ignition circuit is switched on.
Start
The starting circuit is switched on. The starter motor cranks the engine.
NOTICE: Release the switch immediately after the engine starts.
[ECS00021]
TIP
The headlights and taillight come on after the engine is started.
ESU10312

Throttle lever

Once the engine is running cleanly, squeez­ing the throttle lever will increase the engine speed and cause engagement of the drive train. Regulate the speed of the snowmobile by varying the throttle position. Because the
throttle is spring-loaded, the snowmobile will decelerate, and the engine will return to idle when it is released.
1. Throttle lever
ESU13242

Throttle override system (T.O.R.S.)

EWS00041
WARNING
If the T.O.R.S. is activated, make sure that the cause of the malfunction has been cor­rected and that the engine can be operated without a problem before restarting the engine. Continuing to operate with a mal­function could cause loss of control or damage.
If the throttle valves or throttle cable malfunc­tions during operation, the T.O.R.S. will be ac­tivated when the throttle lever is released. The T.O.R.S. is designed to override the fuel injection and limit the engine speed to less than the clutch engagement speed if the throt­tle valves fail to return to the idle position when the throttle lever is released. (See page 89 for the clutch engagement speed.)
11
Control functions
Malfunc-
tion
T. O. R . S .
will be ac-
tivated.
Throttle lever
Throttle valve
T.O. R.S.
Idling Riding
Released Squeezed Released
Closed Open Open
Engine
runs
properly.
Engine
runs
properly.
TIP
If the T.O.R.S. is activated, the warning light and engine trouble warning indicator flash, and the two-digit code “84” displays in the meter display. If this occurs, have a Yamaha dealer check the system as soon as possible.
an oil change tripmeter (which shows the
distance traveled since the periodic oil change interval was reached)
a barometer (which shows the ambient
barometric pressure)
a clock
warning indicators (which show engine
trouble, coolant temperature, fuel level, oil level, and oil pressure warnings)
indicator lights (which show high beam and
low coolant temperature conditions)
a warning light (which shows warnings to-
gether with the warning indicators)
a fuel meter (which shows the fuel remain-
ing in the fuel tank)
a grip/thumb warmer level indicator (which
shows the grip warmer level or the thumb warmer level)
a display brightness control function
an electric power steering warning indicator
When the key is turned to the on position, the tachometer needle makes one sweep, and the low coolant temperature indicator light, the warning light, and all segments of the meter unit display come on and go off.
1. Warning light “”
2. Engine trouble warning indicator “”
3. Two-digit code “84”
ESU10368

Multi-function meter unit

The multi-function meter unit is equipped with the following:
a digital speedometer
a tachometer
an odometer
two tripmeters (which show the distance
traveled since they were last set to zero)
a fuel reserve tripmeter (which shows the
distance traveled since the fuel level warn­ing indicator and the warning light came on)
12
Control functions
12 3 5 6
4
7 8
EPS
9 10 11
1. MODE button
2. RESET button
3. SELECT button
4. Tachometer
5. Warning indicators
6. Clock
7. Low coolant temperature indicator light “”
8. High beam indicator light “”
9. Warning light “”
10. Electric power steering warning indicator EPS
11. Meter display
The grip warmer level is initially displayed for 5 seconds, then the display switches to the fuel meter.
TIP
To switch the speedometer, odometer, and
tripmeter displays between kilometers and miles, select the odometer mode “ODO”, and then push the “SELECT” button for at least 10 seconds while the snowmobile is stopped.
To switch the barometer display between
hectopascal hPa and inches of mercuryinHg, select the barometer mode BARO”,
and then push the “SELECT” button for at least 3 seconds while the snowmobile is stopped.
Odometer, tripmeter, and barometer modes
1
1. Odometer/tripmeter/barometer
Pushing the “SELECT” button switches the display between the odometer mode “ODO”, tripmeter modes TRIP A and TRIP B, and barometer mode “BARO” in the following or­der: ODO TRIP A TRIP B BARO ODO If the fuel level warning indicator and the warning light come on (see page 16), the odometer display will automatically change to the fuel reserve tripmeter mode TRIP F and start counting the distance traveled from that point. In that case, push the “SELECT” button to switch the display between the various trip­meter and odometer modes in the following order: TRIP F ODO TRIP A TRIP B BARO TRIP F To reset a tripmeter, select it by pushing the SELECT button, and then push the RE­SET button for at least 1 second. If you do not reset the fuel reserve tripmeter manually, it will reset itself automatically, and the display will return to the prior mode after the snowmo­bile has been refueled and traveled 5 km (3 mi).
Oil change tripmeter
When the periodic oil change interval is reached at the initial 800 km (500 mi), then at every 4000 km (2500 mi) thereafter, the oil
13
Control functions
change tripmeter and “OIL” flash alternately in the odometer display, and the tripmeter starts counting the distance traveled from that point. When this occurs, change the engine oil as soon as possible. (See page 57 for the oil change procedure.)
E LO
TIP
The oil change tripmeter will flash only
when the snowmobile is stopped.
To return to the previous display mode,
push the “SELECT” button. To display the oil change tripmeter again, turn the key to the off position, then back to the on position.
After changing the engine oil, reset the oil change tripmeter as follows.
To reset the oil change tripmeter (when the engine oil was changed after the oil change tripmeter appeared)
1. To display the oil change tripmeter, turn the key to the on position.
2. Push the “RESET” button for at least 1 second while the oil change tripmeter and OIL are flashing alternately in the odom­eter display. The distance traveled since the last oil change and “OIL” will flash al­ternately in the odometer display.
3. Push the “RESET” button for approxi­mately 3 seconds. 00000 and “OIL” will flash alternately in the odometer display 3 times, and then the display will return to the previous display mode.
If the engine oil is changed before the oil change tripmeter appears in the display (i.e., before the periodic oil change interval has been reached), the tripmeter must be reset af­ter the oil change for the next periodic oil change to be indicated at the correct time. In that case, reset the oil change tripmeter as follows.
To reset the oil change tripmeter (when the engine oil was changed before the oil change tripmeter appeared)
1. Push the “SELECT” button until “ODO” is displayed, and then push the “RESET” button for at least 1 second. The distance traveled since the last oil change and OIL will flash alternately in the odometer display.
2. Push the “RESET” button for approxi­mately 3 seconds. 00000 and “OIL” will flash alternately in the odometer display 3 times, and then the display will return to the previous display mode.
Clock
To set the clock
1. Push the “SELECT” button and “RESET” button simultaneously until the hour digits start flashing.
1
3
2
1. SELECT button
2. RESET button
3. Clock
14
Control functions
2. Push the “RESET” button to change the hour setting, and then push the “SE- LECT button. The minute digits will start flashing.
3. Push the “RESET” button to change the minute setting, and then push the “SE- LECT button. The clock starts when the SELECT button is released.
TIP
The clock must be set again when the battery is disconnected.
Display brightness control
This function allows you to adjust the bright­ness of the meter display to suit the outdoor lighting conditions.
To adjust the display brightness
1. Turn the key to the off position.
2. Push and hold down the “SELECT” but­ton.
1 2
ESU10411

High beam indicator light “”

The high beam indicator light comes on when the high beams of the headlights are switched on. (See page 20 for headlight beam switch operation.)
1. High beam indicator light “”
ESU10473
Low coolant temperature indi­cator light “”
The low coolant temperature indicator light comes on when the coolant temperature is low and informs the rider that the snowmobile should be warmed up. After the engine is started, warm it up until the indicator light goes off. The snowmobile can be operated normally af­ter the indicator light goes off.
3
1. SELECT button
2. RESET button
3. Display brightness level
3. Turn the key to the on position, and then, after 5 seconds, release the “SELECT” button.
4. Push the “RESET” button to select the desired display brightness level, and then push the “SELECT” button. The normal display returns when the “SELECT” but­ton is released.
1. Low coolant temperature indicator light “”
15
Control functions
TIP
Drive the snowmobile at low speeds when the low coolant temperature indicator light is on. If the engine speed is too high, maximum en­gine speed is reduced to protect the engine.
ESU10426

Fuel meter and grip/thumb warmer level indicator

The fuel meter and grip/thumb warmer level indicator have eight segments which show the amount of fuel remaining in the fuel tank, the grip warmer level, or the thumb warmer level.
1. Fuel level warning indicator “”
2. Warning light “”
If the fuel level warning indicator and the warning light come on, refuel as soon as pos­sible.
TIP
The snowmobile must be stopped on a level surface to obtain an accurate fuel meter read­ing, since the reading changes according to the movement and inclination of the snowmo­bile.
1. Fuel meter and grip/thumb warmer level in­dicator
Fuel meter
The display segments of the fuel meter disap­pear towards “E” (Empty) as the fuel level de­creases. When only one segment is left near E, the fuel level warning indicator and the warning light come on.
16
Grip/thumb warmer level indicator
When the grip warmer adjusting switch is pressed, the grip warmer indicator comes on and the display switches to the grip warmer level. When the thumb warmer adjusting switch is pressed, the thumb warmer indicator comes on and the display switches to the thumb warmer level. See Grip/thumb warmer adjusting switch” on page 20 for detailed information.
1. Grip warmer indicator “”
2. Thumb warmer indicator “”
1
1. Grip warmer adjusting switch
Control functions
maximum level. The bottom segment of the grip/thumb warmer level indicator flashes once when the grip/thumb warmer adjust­ment reaches the minimum level.
When the engine is started, the grip/thumb
warmer levels are set to the levels selected when the engine was last stopped.
ESU13252

Fuel level warning indicator “”

The fuel level warning indicator and the warn­ing light come on when the fuel level is low. (See page 16 for details.) The fuel level warning indicator, the warning light, the fuel meter indicator, and all seg­ments of the fuel meter start to flash when a malfunctioning sensor, disconnected coupler, broken lead, or short circuit is detected by the self-diagnosis device of the snowmobile to warn the rider of any of the above problems. If this occurs, have a Yamaha dealer inspect the snowmobile as soon as possible.
1. Thumb warmer adjusting switch
TIP
The grip/thumb warmer level is displayed
for 5 seconds after releasing the grip/thumb warmer adjusting switch, then the display switches to the fuel meter.
The top segment of the grip/thumb warmer
level indicator flashes once when the grip/thumb warmer adjustment reaches the
31 24
1. Fuel level warning indicator “”
2. Warning light “”
3. Fuel meter
4. Fuel meter indicator “”
17
Control functions
ESU13991

Oil level/pressure warning indicator “”

The oil level/pressure warning indicator has two functions. The warning indicator comes on when the engine oil level is low and when the engine oil pressure is low. The functions are explained in the following sections.
Oil level warning
The warning indicator and the warning light come on when the engine oil level is low.
1. Oil level/pressure warning indicator “”
2. Warning light “”
If the warning indicator and the warning light come on, place the snowmobile on a level surface and allow it to idle for one minute. If the warning indicator and the warning light go off, the engine oil level is sufficient, howev­er it is getting low. Add engine oil as soon as possible. If the warning indicator and the warning light do not go off, check the engine oil level in the oil tank (see page 57 for engine oil level checking procedures), and add engine oil if necessary. If the warning indicator and the warning light still remain on, have a Yamaha dealer check the snowmobile.
Oil pressure warning
The warning indicator comes on and “OP-LO (oil pressure low) appears in the odometer display if the engine oil pressure is low when the engine is started. At the same time, the engine speed is limited to less than the clutch engagement speed until the warning indicator goes off. If the engine oil pressure remains low for one minute, the engine stops. If this occurs, have a Yamaha dealer check the snowmobile.
1
2
1. Oil level/pressure warning indicator “”
2. OP-LO (oil pressure low)
TIP
If there is no engine oil in the oil passages when the engine is started, such as after the engine oil is changed, the warning indicator may come on and “OP-LO” may appear in the odometer display for a few seconds until the oil circulates through the engine. The snow­mobile can be operated normally after the warning indicator goes off.
ESU10513

Coolant temperature warning indicator “”

If the engine overheats, the coolant tempera­ture warning indicator and the warning light come on. When this occurs, stop the engine immediately and allow the engine to cool
18
Control functions
down, and then check the coolant level in the coolant reservoir. (See page 61 for checking procedures.)
1. Coolant temperature warning indicator “”
2. Warning light “”
ECS00041
NOTICE
Do not continue to operate the engine if it is overheating.
ESU13812

Electric power steering warning indicator EPS

The electric power steering warning indicator comes on when the key is turned to the on po­sition, and then goes off once the engine is started. If the warning indicator remains on or comes on after the engine is started, the EPS system may not be working correctly. When this occurs, have a Yamaha dealer check the EPS system.
1. Electric power steering warning indicator EPS
TIP
If the steering load is too heavy (i.e., exces­sive steering use when the snowmobile is traveling at a slow speed), the power assist is reduced to protect the EPS motor from over­heating.
ESU13365

Self-diagnosis device

This model is equipped with a self-diagnosis device for various electrical circuits. If a problem is detected in any of those cir­cuits, the warning light and the engine trouble warning indicator flash, and an error code dis­plays in the meter display. Note the error code, and then have a Yamaha dealer inspect the snowmobile as soon as possible.
NOTICE: Do not continue to operate the engine longer than necessary if there is an error code to avoid possible engine dam­age.
[ECS00820]
32 1
1. Warning light “”
2. Engine trouble warning indicator “”
3. Error code display
ESU10531

Engine stop switch “”

The engine stop switch is used to stop the en­gine in an emergency. Simply push the stop switch to stop the engine. To start the engine, pull the stop switch and proceed with starting the engine. (See page 38 for engine starting procedures.)
19
Control functions
1
1. Engine stop switch “”
During the first few rides, practice using the stop switch so that you can react quickly in an emergency.
ESU10661

Headlight beam switch LIGHTS

Push the headlight beam switch to change the headlight to high beam “HI” or to low beam LO.
1. Headlight beam switch “LIGHTS”
2. High beam “HI”
3. Low beam “LO”
ESU12654

Grip/thumb warmer adjusting switch

The grip warmer adjusting switch and the thumb warmer adjusting switch control the electrically heated handlebar grips and throt­tle lever respectively.
1. Grip warmer adjusting switch
1. Thumb warmer adjusting switch
To raise the temperature
To raise the temperature, press the respec­tive switch to “HI”.
To lower the temperature
To lower the temperature, press the respec­tive switch to “LO”. See Fuel meter and grip/thumb warmer level indicator on page 16 for detailed information.
ESU10696

Auxiliary DC jack

The auxiliary DC jack is located in the front panel and can be used for accessories.
TIP
The auxiliary DC jack can only be used if the engine is running.
To use the auxiliary DC jack
1. Start the engine.
20
Control functions
2. Open the auxiliary DC jack cap, and then insert the accessory power plug into the jack.
1
2
1. Auxiliary DC jack cap
2. Auxiliary DC jack
3. After using the auxiliary DC jack, be sure to remove the accessory power plug from the jack and to close the auxiliary DC jack cap.
ECS00122
NOTICE
To avoid circuit overload and a possible
fuse blowing, do not use accessories re­quiring more than the maximum rated capacity for the auxiliary DC jack. (See page 79 for the specified fuse amper­age.)
Do not use an automotive cigarette light-
er or other accessory with a plug that gets hot because the jack can be dam­aged.
Maximum rated capacity:
DC 12 V, 2.5 A (30 W)
ESU13264

Helmet shield heater jack

The helmet shield heater jack is located on the left side of the handlebar.
To use the helmet shield heater jack
1. Start the engine.
2. Open the helmet shield heater jack cap, and then insert the power plug of the hel­met shield heater into the jack.
1
1. Helmet shield heater jack cap
2. Helmet shield heater jack
2
3. After using the helmet shield heater, be sure to remove its power plug from the jack and to close the jack cap.
ECS00892
NOTICE
To avoid circuit overload and a possible fuse blowing, do not use a helmet shield heater requiring more than the maximum rated capacity for the helmet shield heater jack. (See page 79 for the specified fuse amperage.)
Maximum rated capacity:
DC 12 V, 1.5 A (18 W)
ESU13523

Brake lever

The snowmobile is stopped by braking the en­tire drive system. Squeeze the brake lever towards the handle­bar grip to stop the snowmobile.
TIP
The helmet shield heater jack can only be used if the engine is running.
21
Control functions
1. Brake lever
TIP
When the brake lever is squeezed, the brake light comes on.
The brake lever is equipped with a position adjuster.
To adjust the brake lever position
1. Loosen the locknut.
2. While lightly pushing the brake lever in di­rection (a), turn the adjusting bolt to set the brake lever to the desired position.
1. Locknut
2. Adjusting bolt
3. Tighten the locknut securely after adjust­ing the brake lever position.
ESU10581

Parking brake lever

When parking the snowmobile or starting the engine, apply the parking brake by moving the parking brake lever to the left.
1. Parking brake lever
To release the parking brake, move the park­ing brake lever to the right.
ESU10593

Shift lever

The shift lever is used to put the snowmobile into forward or reverse. After coming to a complete stop, pull the shift lever out, slide it to FWD or to REV” until it stops, and then release it.
1
1. Shift lever
22
1
2
1. Pull out.
2. Slide to “FWD” (forward).
3. Release.
3
1
2
Control functions
injury or death from a broken V-belt or other part should it come off the snow­mobile while it is in operation.
ECS00930
NOTICE
Never run the engine with the V-belt re-
3
moved. Clutch components can be dam­aged.
Be careful not to scratch the windshield
when removing or installing the drive guard.
The drive guard is designed to protect the V­belt clutch and V-belt in case parts break or come loose. The drive guard is located behind the left side cover. (See page 50 for removal procedures.)
To remove the drive guard
1. Pull out the drive guard locking pin from the drive guard rear holder.
2
1. Pull out.
2. Slide to “REV” (reverse).
3. Release.
ECS00072
NOTICE
Do not use the shift lever while the snow­mobile is moving, otherwise the drive train could be damaged.
ESU13314

Drive guard

EWS00402
WARNING
Coming in contact with the rotating V-
belt or clutch parts can cause severe in­jury or death. Never run the engine with the drive guard removed.
Make sure that the drive guard is in-
stalled securely before operating the snowmobile to protect against severe
1
1. Drive guard
2. Drive guard locking pin
2. Lift up the rear of the drive guard as shown, and then pull the guard rearward to remove it.
23
Control functions
ESU10761

V-belt holders

Keep a spare V-belt for emergency use by placing it into the V-belt holders provided.
To install the drive guard
1. Fit the front slots in the drive guard over the projections on the drive guard front holder.
1
1. Drive guard
2. Align the slots in the rear of the drive guard with the projections on the drive guard rear holder, and then insert the drive guard locking pin into the holder as shown.
1
1
1. V-belt holder
ECS00180
NOTICE
Make sure that the V-belt is installed se­curely in the holders.
ESU10811

Storage compartment

The storage compartment is located behind the seat. Use the storage compartment to store the tool kit, manuals, spare parts, or oth­er small items.
To open the storage compartment
Turn the fastener 1/2 turn in either direction, and then fold the storage compartment cover up.
2
1
2
1. Drive guard
2. Drive guard locking pin
24
1. Fastener
2. Storage compartment
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