Yamaha GRIZZLY 400 User Manual

Page 1
READ THIS MANUAL CAREFULLY!
It contains important safety information.
OWNER’S MANUAL
YFM4FGW
WARNING
This ATV should not be ridden by anyone under 16 years of age.
1P1-F8199-13LIT-11626-20-33
Page 2
EBU17091
Page 3
EBU17170

INTRODUCTION

EBU17270
Congratulations on your purchase of the Yamaha YFM4FGW. This ATV represents the result of many years of Yamaha experience in the production of fine sporting, touring, and pace-setting racing machines. With the purchase of this Yamaha, you can now appreciate the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will provide you with a good basic understanding of the features and operation of this ATV.
This manual includes important safety information. It provides information about special tech­niques and skills necessary to ride the ATV. It also includes basic maintenance and inspection proce-
dures. If you have any questions regarding the operation or maintenance of your ATV, please consult a Yamaha dealer.
AN IMPORTANT SAFETY MESSAGE:
READ THIS MANUAL TOGETHER WITH TIPS FOR THE ATV RIDER CAREFULLY AND COMPLETE-
LY BEFORE OPERATING YOUR ATV. MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS.
PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE ATV.
NEVER OPERATE AN ATV WITHOUT PROPER TRAINING OR INSTRUCTION. FREE TRAINING IS
AVAILABLE TO ANYONE WHO BUYS A NEW ATV. CALL 1-800-887-2887 FOR MORE INFORMA­TION.
THIS ATV, AND ANY OTHER ATV OVER 90 cc, SHOULD NOT BE RIDDEN BY ANYONE UNDER 16
YEARS OF AGE.
Page 4
EBU17330

IMPORTANT MANUAL INFORMATION

EBU17341
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS IN­JURY OR DEATH. Particularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Failure to follow WARNING instructions could result in severe injury
WARNING
or death to the ATV operator, a bystander, or a person inspecting or repairing the ATV.
CAUTION:
NOTE:
A CAUTION indicates special precautions that must be taken to avoid damage to the ATV.
A NOTE provides key information to make procedures easier or clearer.
* Product and specifications are subject to change without notice.
Page 5
EBU17350
IMPORTANT NOTICE
EBU17360
Welcome to the Yamaha world of motor sports! This ATV is designed and manufactured for OFF-ROAD use only. It is illegal and unsafe to operate this ATV on any public street, road or highway. This ATV complies with all applicable OFF-ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture. Please check your local riding laws and regulations before operating this ATV.
EBU17401
YFM4FGW
OWNER’S MANUAL
©2006 by Yamaha Motor Corporation, U.S.A.
1st edition, May 2006
AFFIX DEALER
LABEL HERE
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
All rights reserved.
is expressly prohibited.
Printed in U.S.A.
P/N LIT-11626-20-33
Page 6
EWB00010
WARNING
Indicates a potential hazard that could result in serious injury or death.
EBU17420

TABLE OF CONTENTS

SAFETY INFORMATION .............................. 1-1
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 2-1
DESCRIPTION .............................................. 3-1
Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1
Main switch ................................................ 4-1
Indicator lights and warning light ................ 4-2
Speedometer .............................................. 4-3
Fuel gauge ................................................. 4-3
Handlebar switches .................................... 4-4
Throttle lever ...............................................4-6
Speed limiter ...............................................4-7
Front brake lever .........................................4-8
Brake pedal and rear brake lever ...............4-9
Drive select lever ........................................4-9
Recoil starter .............................................4-10
Fuel tank cap ............................................4-11
Fuel ...........................................................4-11
Fuel cock ..................................................4-12
Starter (choke) ..........................................4-14
Seat ..........................................................4-14
Storage compartment ...............................4-15
Front carrier ..............................................4-16
Rear carrier ...............................................4-17
Adjusting the front and rear shock
absorber assemblies ...............................4-17
Auxiliary DC jack .......................................4-18
PRE-OPERATION CHECKS ..........................5-1
Pre-operation check list ..............................5-1
Fuel .............................................................5-4
Engine oil ....................................................5-4
Final gear oil ...............................................5-4
Differential gear oil ......................................5-4
Coolant .......................................................5-4
Front and rear brakes .................................5-5
Throttle lever ...............................................5-6
Page 7
Tires ........................................................... 5-6
Measuring the tire pressure ....................... 5-7
Tire wear limit ............................................. 5-8
Chassis fasteners ....................................... 5-9
Instruments, lights and switches ................ 5-9
OPERATION .................................................. 6-1
Starting a cold engine ................................ 6-1
Starting a warm engine .............................. 6-3
Operating the drive select lever and
driving in reverse ...................................... 6-3
Engine break-in .......................................... 6-5
Parking ....................................................... 6-6
Parking on a slope ..................................... 6-6
Accessories and loading ............................ 6-6
RIDING YOUR ATV ...................................... 7-1
GETTING TO KNOW YOUR ATV............... 7-2
RIDE WITH CARE AND GOOD
JUDGEMENT............................................ 7-3
BE CAREFUL WHERE YOU RIDE........... 7-13
TURNING YOUR ATV .............................. 7-17
CLIMBING UPHILL ................................... 7-19
RIDING DOWNHILL.................................. 7-23
CROSSING A SLOPE............................... 7-25
CROSSING THROUGH SHALLOW
WATER ................................................... 7-27
RIDING OVER ROUGH TERRAIN ............7-29
SLIDING AND SKIDDING .........................7-31
WHAT TO DO IF........................................7-32
WHAT TO DO............................................7-32
PERIODIC MAINTENANCE AND
MINOR REPAIR .............................................8-1
Owner’s manual and tool kit .......................8-1
Periodic maintenance chart for the
emission control system ...........................8-3
General maintenance and
lubrication chart ........................................8-5
Removing and installing panels ..................8-9
Checking the spark plug ...........................8-14
Engine oil and oil filter cartridge ................8-16
Final gear oil .............................................8-21
Changing the differential gear oil ..............8-23
Coolant .....................................................8-25
Cleaning the air filter element ...................8-29
Cleaning the spark arrester ......................8-33
V-belt cooling duct check hose .................8-34
V-belt case drain plug ...............................8-34
Adjusting the carburetor ............................8-35
Adjusting the engine idling speed .............8-35
Adjusting the throttle cable free play .........8-36
Valve clearance ........................................8-37
Page 8
Adjusting the drive select lever safety
system cable .......................................... 8-37
Checking the front and rear brake pads ... 8-37
Checking the brake fluid level .................. 8-38
Changing the brake fluid .......................... 8-40
Checking the front brake lever
free play ................................................. 8-40
Adjusting the rear brake lever free play
and checking the brake pedal position ... 8-41
Axle boots ................................................ 8-43
Brake light switches ................................. 8-44
Checking and lubricating the cables ........ 8-44
Checking and lubricating the front and
rear brake levers .................................... 8-45
Checking and lubricating the brake
pedal ...................................................... 8-45
Checking the wheel bearings ................... 8-46
Lubricating the drive shaft universal
joint ......................................................... 8-46
Checking the stabilizer bushes ................ 8-46
Lubricating the upper and lower
arm pivots ............................................... 8-46
Lubricating the knuckle pivots .................. 8-46
Lubricating the knuckle shafts .................. 8-47
Lubricating the steering shaft ................... 8-47
Battery ...................................................... 8-47
Replacing a fuse ...................................... 8-49
Replacing a headlight bulb .......................8-51
Adjusting a headlight beam ......................8-53
Replacing the tail/brake light bulb .............8-54
Removing a wheel ....................................8-55
Installing a wheel ......................................8-56
Troubleshooting ........................................8-58
Troubleshooting charts .............................8-59
CLEANING AND STORAGE ..........................9-1
Cleaning ......................................................9-1
Storage .......................................................9-2
SPECIFICATIONS .......................................10-1
CONSUMER INFORMATION.......................11-1
Identification numbers ...............................11-1
Noise regulation ........................................11-3
Maintenance record ..................................11-4
YAMAHA MOTOR
CORPORATION, U.S.A.
ATV LIMITED WARRANTY ....................11-5
YAMAHA EXTENDED SERVICE
(Y.E.S.) ...................................................11-7
Page 9
EBU17430
SAFETY INFORMATION
EBU17542
AN ATV IS NOT A TOY AND CAN BE HAZARD­OUS TO OPERATE.
An ATV handles differently from other vehicles, in­cluding motorcycles and cars. A collision or roll­over can occur quickly, even during routine maneuvers such as turning and riding on hills or over obstacles, if you fail to take proper precau­tions. SEVERE INJURY OR DEATH can result if you do not follow these instructions:
Read this manual and all labels carefully and fol-
low the operating procedures described.
Never operate an ATV without proper training or
instruction. Take a Training Course. should receive training from a certified instruc­tor. Contact an authorized ATV dealer or call 1­800-887-2887 to find out about the training courses nearest you.
Always follow the age recommendation:
– A child under 16 years old should never oper­ate an ATV with engine size greater than 90 cc.
Beginners
1
Never allow a child under age 16 to operate an
ATV without adult supervision, and never allow continued use of an ATV by a child if he or she does not have the abilities to operate it safely.
Never carry a passenger on an ATV.
Always avoid operating an ATV on any paved
surfaces, including sidewalks, driveways, park­ing lots and streets.
Never operate an ATV on any public street, road
or highway, even a dirt or gravel one.
Never operate an ATV without wearing an ap-
proved motorcycle helmet that fits properly. You should also wear eye protection (goggles or face shield), gloves, boots, a long-sleeved shirt or a jacket, and long pants.
Never consume alcohol or drugs before or while
operating this ATV.
Never operate at speeds too fast for your skills
or the riding conditions. Always go at a speed that is proper for the terrain, visibility, operating conditions, and your experience.
Never attempt wheelies, jumps, or other stunts.
1-1
Page 10
Always inspect your ATV each time you use it to
make sure it is in safe operating condition. Al-
1
ways follow the inspection and maintenance procedures and schedules described in this manual.
Always keep both hands on the handlebars and
both feet on the footboards of the ATV during operation.
Always go slowly and be extra careful when op-
erating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the ATV.
Never operate on excessively rough, slippery or
loose terrain until you have learned and prac­ticed the skills necessary to control the ATV on such terrain. Always be especially cautious on these kinds of terrain.
Always follow proper procedures for turning as
described in this manual. Practice turning at low speeds before attempting to turn at faster speeds and never turn at excessive speeds.
Never operate the ATV on hills too steep for the
ATV or for your abilities. Practice on smaller hills before attempting larger hills.
Always follow proper procedures for climbing
hills as described in this manual. Check the ter­rain carefully before you start up any hill. Never climb hills with excessively slippery or loose sur­faces. Shift your weight forward. Never open the throttle suddenly. Never go over the top of a hill at high speed.
Always follow proper procedures for going down
hills and for braking on hills as described in this manual. Check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle that would cause the ve­hicle to lean sharply to one side. Go straight down the hill where possible.
Always follow proper procedures for crossing
the side of a hill as described in this manual. Avoid hills with excessively slippery or loose sur­faces. Shift your weight to the uphill side of the ATV. Never attempt to turn the ATV around on any hill until you have mastered the turning tech­nique described in this manual on level ground. Avoid crossing the side of a steep hill if possible.
Always use proper procedures if you stall or roll
backwards when climbing a hill. Maintain a steady speed when climbing a hill. If you stall or
1-2
Page 11
roll backwards, follow the special procedure for braking described in this manual. Dismount on the uphill side or to a side if pointed straight up­hill. Turn the ATV around and remount, following the procedure described in this manual.
Always check for obstacles before operating in a
new area.
Never attempt to operate over large obstacles,
such as large rocks or fallen trees. Always follow proper procedures when operating over obsta­cles as described in this manual.
Always be careful when skidding or sliding.
Learn to safely control skidding or sliding by practicing at low speeds and on level, smooth terrain. On extremely slippery surfaces, such as ice, go slowly and be very cautious in order to re­duce the chance of skidding or sliding out of con­trol.
Never operate an ATV in fast flowing water or in
water deeper than that recommended in this manual. Remember that wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them several times to let friction dry out the linings.
Always be sure there are no obstacles or people
behind you when you operate in reverse. When it is safe to proceed in reverse, go slowly.
Always use the size and type of tires specified in
this manual.
Always maintain proper tire pressure as de-
scribed in this manual.
Never modify an ATV through improper installa-
tion or use of accessories.
Never exceed the stated load capacity for an
ATV. Cargo should be properly distributed and securely attached. Reduce speed and follow in­structions in this manual for carrying cargo or pulling a trailer. Allow greater distance for brak­ing.
FOR MORE INFORMATION ABOUT ATV SAFE­TY, call the Consumer Products Safety Commis-
sion at 1-800-638-2772, or the ATV Distributor’s Safety Hotline at 1-800-852-5344.
1
1-3
Page 12
EWB00021
WARNING
1
POTENTIAL HAZARD Improper handling of gasoline. WHAT CAN HAPPEN Gasoline can catch fire and you could be burned. HOW TO AVOID THE HAZARD Always turn off the engine when refueling. Do not refuel right after the engine has been running and is still very hot. Do not spill gasoline on the engine or ex­haust pipe/muffler when refueling. Never refuel while smoking, or in the vicinity of sparks, open flames, or other sources of ignition such as the pilot lights of water heaters and clothes dryers. When transporting the ATV in another vehi­cle, be sure it is kept upright and that the fuel cock is in the “OFF” position. Other­wise, fuel may leak out of the carburetor or fuel tank. WHAT CAN HAPPEN Gasoline is poisonous and can cause inju­ries.
HOW TO AVOID THE HAZARD If you should swallow some gasoline or in­hale a lot of gasoline vapor, or get some gas­oline in your eyes, seek medical help immediately. If gasoline spills on your skin, wash with soap and water. If gasoline spills on your clothing, change your clothes.
EWB00030
WARNING
POTENTIAL HAZARD Starting or running the engine in a closed ar­ea.
1-4
Page 13
WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. HOW TO AVOID THE HAZARD Always operate your ATV in an area with ad­equate ventilation.
1
1-5
Page 14
2
EBU17660
LOCATION OF THE WARNING AND SPECIFICATION LABELS
2-1
Page 15
EBU17670
Read and understand all of the labels on your ATV. These labels contain important information for safe and proper operation. Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a replace­ment label from your Yamaha dealer.
2
2-2
Page 16
2-322-423-1
Page 17
Page 18
EBU17680
DESCRIPTION
EBU17690
Left view
3
1. Radiator cap
2. Fuel cock
3. Recoil starter
4. Throttle stop screw
5. Air filter case
6. Battery
7. Fuses
8. Tail/brake light
9. Engine oil filler cap
10.Oil filter cartridge
11.Coolant reservoir
12.V-belt cooling duct check hose
EBU17700
Right view
1. Rear shock absorber assembly spring preload adjusting ring
2. Spark arrester
3. Storage compartment and tool kit
4. Spark plug
5. Rear brake fluid reservoir
6. Front shock absorber assembly spring preload adjusting ring
7. Brake light switch
8. Brake pedal
9. V-belt case drain plug
Page 19
EBU17712

Controls and instruments

1. Rear brake lever
2. Handlebar switches
3. Starter (choke)
4. Drive select lever
5. Speedometer
6. Main switch
7. Fuel tank cap
8. Auxiliary DC jack
9. On-Command four-wheel-drive switch
10.Throttle lever
11.Front brake lever
NOTE:
The ATV you have purchased may differ slightly from the figures shown in this manual.
3
3-2
Page 20
EBU17720
INSTRUMENT AND CONTROL FUNCTIONS
EWB00010
WARNING
Indicates a potential hazard that could result in serious injury or death.
EBU17770
4
Main switch
The positions of the main switch are as follows:
ON
All electrical systems are supplied with power. The headlights, meter lighting and taillight come on when the light switch is on, and the engine can be started. The key cannot be removed.
OFF
All electrical systems are off. The key can be re­moved.
1. Main switch
4-1
Page 21
EBU17812
Indicator lights and warning light
1. Neutral indicator light “N”
2. Reverse indicator light “R”
3. Coolant temperature warning light “”
4. Park indicator light “P”
5. On-Command four-wheel-drive indicator light “”
EBU17830
Reverse indicator light “”
This indicator light comes on when the transmis­sion is in the reverse position.
EBU17860
Neutral indicator light “”
This indicator light comes on when the transmis­sion is in the neutral position.
EBU17910
Coolant temperature warning light “”
This warning light comes on when the engine over­heats. When this occurs during operation, stop the engine as soon as it is safe to do so and allow it to cool down for about 10 minutes. The electrical circuit of the warning light can be checked according to the following procedure.
1. Set the engine stop switch to “” and turn the key to “ON”.
2. Shift the drive select lever into the neutral po­sition or park position.
3. Push the start switch. If the warning light does not come on while the start switch is pushed, have a Yamaha dealer check the electrical cir­cuit.
ECB00010
CAUTION:
The engine may overheat if the ATV is over-
loaded. In this case, reduce the load to spec­ification.
Start the engine after making sure that the
warning light is out. Continuous use while the warning light is on may cause damage to the engine.
4
4-2
Page 22
EBU17952
On-Command four-wheel-drive indicator light “”
This indicator light comes on when the On-Com­mand four-wheel-drive switch is set to the “4WD” position.
NOTE:
Due to the synchronizing mechanism in the differ-
4
ential gear case, the light may not come on until the ATV starts moving.
EBU17970
Park indicator light “”
This indicator light comes on when the transmis­sion is in the park position.
EBU18010
Speedometer
The speedometer shows the riding speed. This speedometer is equipped with a tripmeter. The tripmeter can be reset to “0” with the reset knob. Use the tripmeter to estimate how far you can ride on a tank of fuel before going to reserve. This infor­mation will enable you to plan fuel stops in the fu­ture.
1. Speedometer
2. Tripmeter
3. Reset knob
EBU18050
Fuel gauge
The fuel gauge indicates the amount of fuel in the fuel tank. When the needle reaches the red line, re­fill the tank at the first opportunity.
4-3
Page 23
1. Fuel gauge
2. Red line
NOTE:
If the ATV runs out of fuel, move the fuel cock lever to the “RES” position. Approximately 4.5 L (1.19 US gal) (0.99 Imp.gal) of fuel will be remaining in the tank.
EBU18060
Handlebar switches
4
1. Light switch //OFF
2. Engine stop switch /
3. Start switch “”
EBU18080
Engine stop switch /
Set this switch to “” before starting the engine. The engine stop switch controls the ignition and stops the engine when it is running. Use this switch to stop the engine in an emergency situation. The engine will not start or run when this switch is set to “”.
4-4
Page 24
EBU18100
Start switch “”
Push this switch to crank the engine with the start­er.
ECB00050
CAUTION:
See the starting instructions on page 6-1 prior to starting the engine.
4
EBU18160
Light switch //OFF
Set this switch to “” to turn on the low beams, the taillight and the meter lighting. Set the switch to “” to turn on the high beams, the taillight and the meter lighting. Set the switch to “OFF” to turn off all the lights.
ECB00040
CAUTION:
Do not use the headlights with the engine turned off for an extended period of time, oth­erwise the battery may discharge to the point that the starter motor will not operate properly. If this should happen, remove the battery and recharge it.
EBU18200
On-Command four-wheel-drive switch 2WD/4WD
This ATV is equipped with a switch to change from two-wheel drive to four-wheel drive and vice-versa. Select the appropriate drive according to the ter­rain and the conditions.
“2WD (two-wheel drive): Power is supplied to
the rear wheels.
“4WD (four-wheel drive): Power is supplied to
the rear and front wheels. To change from two-wheel drive to four-wheel drive, stop the ATV and push the switch in to the 4WD position. To change from four-wheel drive to two-wheel drive, stop the ATV and push the switch in to the 2WD position.
4-5
Page 25
1. On-Command four-wheel-drive switch “2WD”/“4WD
EWB00120
WARNING
POTENTIAL HAZARD Changing from two-wheel drive to four­wheel drive or from four-wheel drive to two­wheel drive while the ATV is moving.
WHAT CAN HAPPEN The ATV handles differently in two-wheel drive than in four-wheel drive in some cir­cumstances. Changing from two-wheel drive to four-wheel drive or from four-wheel drive to two-wheel drive while moving may cause the ATV to unexpectedly handle differently. This could distract the operator and in­crease the risk of losing control and of caus­ing an accident. HOW TO AVOID THE HAZARD Always stop the ATV before changing from two-wheel drive to four-wheel drive or vice­versa.
EBU18270
Throttle lever
Once the engine is running, movement of the throt­tle lever will increase the engine speed. Regulate the speed of the ATV by varying the throttle position. Because the throttle is spring­loaded, the ATV will decelerate, and the engine will return to an idle any time the hand is removed from the throttle lever.
4
4-6
Page 26
HOW TO AVOID THE HAZARD Check the operation of the throttle lever be­fore you start the engine. If it does not work smoothly, check for the cause. Correct the problem before riding the ATV. Consult a Yamaha dealer if you cant find or solve the problem yourself.
4
1. Throttle lever
Before starting the engine, check the throttle to be sure it is operating smoothly. Make sure it returns to the idle position as soon as the lever is released.
EWB00200
WARNING
POTENTIAL HAZARD Malfunction of throttle. WHAT CAN HAPPEN The throttle could be hard to operate, mak­ing it difficult to speed up or slow down when you need to. This could cause an acci­dent.
EBU18311
Speed limiter
Your ATV was delivered with an adjustable speed limiter. The speed limiter keeps the throttle from fully opening, even when the throttle lever is pushed to the maximum.
1. Loosen the locknut.
2. To increase the maximum engine power avail­able and the maximum speed of the ATV, turn the adjusting screw in direction (a). To de­crease the maximum engine power available and the maximum speed of the ATV, turn the adjusting screw in direction (b).
4-7
Page 27
1. Locknut
2. Adjusting screw
3. No more than 12 mm (0.47 in)
3. Tighten the locknut.
EWB00190
WARNING
POTENTIAL HAZARD Improper adjustment of the speed limiter and throttle. WHAT CAN HAPPEN The throttle cable could be damaged. Im­proper throttle operation could result. You could lose control, have an accident or be in­jured.
HOW TO AVOID THE HAZARD Do not turn the adjusting screw out more than 12 mm (0.47 in). Always make sure the throttle lever free play is adjusted to 3.0–5.0 mm (0.12–0.20 in). (See page 8-36.)
EBU18391
Front brake lever
The front brake lever is located on the right handle­bar. To apply the front brake, pull the brake lever toward the handlebar grip.
1. Front brake lever
4
4-8
Page 28
EBU18442
Brake pedal and rear brake lever
The brake pedal is located on the right side of the ATV and the rear brake lever is located on the left handlebar. To apply the rear brake, push down on the brake pedal or pull the brake lever toward the handlebar grip.
4
1. Brake pedal
1. Rear brake lever
EBU18621
Drive select lever
The drive select lever is used to shift your ATV into the forward, neutral, reverse and park positions. See the Operating the drive select lever and driv­ing in reverse section on page 6-3 for the drive se­lect lever operation.
4-9
Page 29
4
1. Drive select lever
EBU18680
Recoil starter
Firmly grasp the handle and pull slightly until en­gagement can be felt. Then pull forcefully, being careful not to pull the rope all the way out.
1. Recoil starter
EWB00290
WARNING
POTENTIAL HAZARD Starting the engine without setting the drive select lever to the park position. WHAT CAN HAPPEN The ATV could start to move unexpectedly, which could cause an accident. HOW TO AVOID THE HAZARD Set the drive select lever to the park position before starting the engine.
4-10
Page 30
EBU18720
Fuel tank cap
Remove the fuel tank cap by turning it counter­clockwise.
4
1. Fuel tank cap
EBU18730
Fuel
Make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown.
1. Fuel level
2. Fuel tank filler tube
Recommended fuel:
UNLEADED GASOLINE ONLY
Fuel tank capacity:
15.0 L (3.96 US gal) (3.30 Imp.gal)
Fuel reserve amount:
4.5 L (1.19 US gal) (0.99 Imp.gal)
4-11
Page 31
ECB00070
CAUTION:
Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston rings, as well as to the exhaust system.
Your Yamaha engine has been designed to use regular unleaded gasoline with a pump octane number [(R+M)/2] of 86 or higher, or a research oc­tane number of 91 or higher. If knocking or pinging occurs, use a different brand of gasoline or premi­um unleaded fuel. Unleaded fuel will give you long­er spark plug life and reduced maintenance cost.
Gasohol
There are two types of gasohol: gasohol contain­ing ethanol and that containing methanol. Gasohol containing ethanol can be used if the ethanol con­tent does not exceed 10%. Gasohol containing methanol is not recommended by Yamaha be­cause it can cause damage to the fuel system or ATV performance problems.
EWB00270
WARNING
POTENTIAL HAZARD Improper care when refueling.
WHAT CAN HAPPEN Fuel can spill, which can cause a fire and se­vere injury. Fuel expands when it heats up. If the fuel tank is overfilled, fuel could spill out due to heat from the engine or the sun. HOW TO AVOID THE HAZARD Do not overfill the fuel tank. Be careful not to spill fuel, especially on the engine or ex­haust pipe. Wipe up any spilled fuel immedi­ately. Be sure the fuel tank cap is closed securely. Do not refuel right after the engine has been running and is still very hot.
EBU18820
Fuel cock
The fuel cock supplies fuel from the tank to the car­buretor while also filtering it. The fuel cock lever positions are explained as fol­lows and shown in the illustrations.
4
4-12
Page 32
OFF
ON
4
1. Arrow mark pointing to “OFF” 1. Arrow mark pointing to “ON”
With the fuel cock lever in this position, fuel will not flow. Always turn the fuel cock lever to this position when the engine is not running.
With the fuel cock lever in this position, fuel flows to the carburetor. Turn the fuel cock lever to this position when starting the engine and riding.
4-13
Page 33
RES
1. Arrow mark pointing to “RES”
This indicates reserve. With the fuel cock lever in this position, the fuel reserve is made available. Turn the fuel cock lever to this position if you run out of fuel while riding. When this occurs, refuel as soon as possible and be sure to turn the fuel cock lever back to “ON”!
EBU18850
Starter (choke) “”
Starting a cold engine requires a richer air-fuel mix­ture, which is supplied by the starter (choke). Move the starter (choke) in direction (a) to turn on the starter (choke).
Move the starter (choke) in direction (b) to turn off the starter (choke). See the Starting a cold engine section on page 6-1 for proper operation.
4
1. Starter (choke) “”
EBU18880
Seat
To remove the seat
Pull the seat lock lever upward and pull up the seat at the rear.
4-14
Page 34
4
1. Seat
2. Seat lock lever
To install the seat
Insert the projections on the front of the seat into the seat holders and push down on the seat at the rear.
NOTE:
Make sure that the seat is securely fitted.
1. Projection
2. Seat holder
EBU18941
Storage compartment
The storage compartment is located under the seat. (See page 4-14.) When storing any documents in the storage com­partment, be sure to wrap them in a plastic bag so that they will not get wet. When washing the ATV, be careful not to let any water enter the storage compartment.
4-15
Page 35
ECB00130
CAUTION:
Do not store metal or sharply edged objects, like tools, in the storage compartment. If they must be stored, wrap them in appropriate cushion material to prevent damaging the stor­age compartment.
1. Storage compartment
Do not exceed the load limit of 2.0 kg (4 lb)
for the storage compartment.
Do not exceed the maximum load of 210.0 kg
(463 lb) for the ATV.
NOTE:
There is a check hose at the bottom of the storage compartment. If any water collects in this hose, re­move the hose, empty it, and then install it.
4
1. Storage compartment check hose
EBU18960
Front carrier
Do not exceed the load limit of 40.0 kg (88 lb) for
the front carrier.
Do not exceed the maximum load of 210.0 kg
(463 lb) for the ATV.
4-16
Page 36
EBU18970
Rear carrier
Do not exceed the load limit of 80.0 kg (176 lb)
for the rear carrier.
Do not exceed the maximum load of 210.0 kg
(463 lb) for the ATV.
EBU19130
Adjusting the front and rear shock ab-
4
sorber assemblies
The spring preload can be adjusted to suit the rid­ers weight and the riding conditions. Adjust the spring preload as follows. Turn the adjusting ring in direction (a) to increase the spring preload and thereby harden the suspen­sion, and in direction (b) to decrease the spring preload and thereby soften the suspension.
1. Spring preload adjusting ring
2. Position indicator
NOTE:
A special wrench can be obtained at a Yamaha dealer to make this adjustment.
4-17
Page 37
1. Special wrench
Spring preload setting:
Minimum (soft):
1
Standard:
2
Maximum (hard):
5
EWB00350
WARNING
POTENTIAL HAZARD Improper shock absorber assembly adjust­ment.
WHAT CAN HAPPEN Uneven adjustment can cause poor handling and loss of stability, which could lead to an accident. HOW TO AVOID THE HAZARD Always adjust the shock absorber assem­blies on the left and right side to the same setting.
EBU19180
Auxiliary DC jack
The auxiliary DC jack is located at the front right side of the ATV. The auxiliary DC jack can be used for suitable work lights, radios, etc. The auxiliary DC jack should only be used when the engine is running.
1. Set the light switch to “OFF”.
2. Start the engine. (See page 6-1.)
3. Open the auxiliary DC jack cap, and then in­sert the accessory power plug into the jack.
4
4-18
Page 38
4
1. Auxiliary DC jack cap
1. Auxiliary DC jack
Maximum rated capacity for the auxiliary DC jack:
DC 12 V, 120 W (10 A)
4. When the auxiliary DC jack is not being used, cover it with the cap.
ECB00120
CAUTION:
Do not use accessories requiring more than
the above maximum capacity. This may overload the circuit and cause the fuse to blow.
If accessories are used without the engine
running or with the headlights turned on, the battery will lose its charge and engine start­ing may become difficult.
Do not use an automotive cigarette lighter or
other accessories with a plug that gets hot because the jack can be damaged.
EWB00010
WARNING
Indicates a potential hazard that could result in serious injury or death.
4-19
Page 39
EBU19200
PRE-OPERATION CHECKS
EBU19210

Pre-operation check list

Before operating this ATV, be sure to check the items listed in the following table.
NOTE:
The maintenance of some items in the table has to be performed by a Yamaha dealer. Refer to the “Periodic maintenance and lubrication chart on page 8-3 to determine which service should be performed by a Yamaha dealer.
ITEM ROUTINE PAGE
Fuel
Engine oil
Final gear oil Check ATV for oil leakage. Correct if necessary. 5-4, 8-21 Differential gear oil Check ATV for oil leakage. Correct if necessary. 5-4, 8-23
Coolant
Front brake
Check fuel level in fuel tank, and add recommended fuel if neces­sary.
Check fuel line for leakage. Correct if necessary.
Check oil level in engine, and add recommended oil to specified lev-
el if necessary.
Check ATV for oil leakage. Correct if necessary.
Check coolant level in reservoir, and add recommended coolant to
specified level if necessary.
Check cooling system for leakage. Correct if necessary.
Check operation. If soft or spongy, have Yamaha dealer bleed hy-
draulic system.
Check brake pads for wear, and replace if necessary.
Check brake fluid level in reservoir, and add recommended brake
fluid to specified level if necessary.
Check hydraulic system for leakage. Correct if necessary.
4-11, 5-4
5-4, 8-16
5-4, 8-25
5-5, 8-37, 8-38, 8-40
5
5-1
Page 40
ITEM ROUTINE PAGE
Check operation. If soft or spongy, have Yamaha dealer bleed hy­draulic system.
Rear brake
Throttle lever
Control cables Make sure that operation is smooth. Lubricate if necessary. 8-44
5
Wheels and tires
Brake pedal
Brake levers
Axle boots Check for cracks or damage, and replace if necessary. 8-43 Chassis fasteners Make sure that all nuts, bolts and screws are properly tightened. 5-9 Instruments, lights and
switches
EWB00470
Check lever free play, and adjust if necessary.
Check brake pads for wear, and replace if necessary.
Check brake fluid level in reservoir, and add recommended brake
fluid to specified level if necessary.
Check hydraulic system for leakage. Correct if necessary.
Make sure that operation is smooth. Lubricate cable and lever hous-
ing if necessary.
Check cable free play, and adjust if necessary.
Check wheel condition, and replace if damaged.
Check tire condition and tread depth. Replace if necessary.
Check air pressure. Correct if necessary.
Make sure that operation is smooth. Lubricate pedal pivoting point if
necessary.
Make sure that operation is smooth. Lubricate lever pivoting points if necessary.
Check operation, and correct if necessary. 5-9
WARNING
POTENTIAL HAZARD Failure to inspect the ATV before operating. Failure to properly maintain the ATV.
5-5, 8-37, 8-38, 8-41
5-6, 8-36
5-6, 5-7, 5-8
8-45
8-45
5-2
Page 41
WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure it is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Own­ers Manual.
5
5-3
Page 42
EBU19530

Fuel

Make sure that there is sufficient fuel in the tank. (See page 4-11.)
EWB00500
WARNING
POTENTIAL HAZARD Improper care when refueling. WHAT CAN HAPPEN Fuel can spill, which can cause a fire and se-
5
vere injury. Fuel expands when it heats up. If the fuel tank is overfilled, fuel could spill out due to heat from the engine or the sun. HOW TO AVOID THE HAZARD Do not overfill the fuel tank. Be careful not to spill fuel, especially on the engine or ex­haust pipe. Wipe up any spilled fuel immedi­ately. Be sure the fuel tank cap is closed securely. Do not refuel right after the engine has been running and is still very hot.
EBU19560
Engine oil
Make sure that the engine oil is at the specified lev­el. Add oil as necessary. (See page 8-16.)
EBU19590
Final gear oil
Make sure that the final gear oil is at the specified level. Add oil as necessary. (See page 8-21.)
EBU19600
Differential gear oil
Make sure that the differential gear oil is at the specified level. Add oil as necessary. (See page 8-23.)
EBU19620
Coolant
Make sure that the coolant is at the specified level. Add coolant as necessary. (See page 8-25.)
NOTE:
The coolant level must be checked on a cold en­gine since the level varies with engine tempera­ture.
EWB00490
WARNING
POTENTIAL HAZARD Removing the radiator cap when the engine and radiator are still hot.
5-4
Page 43
WHAT CAN HAPPEN You could be burned by hot fluid and steam blown out under pressure. HOW TO AVOID THE HAZARD Wait for the engine to cool before removing the radiator cap. Always use a thick rag over the cap. Allow any remaining pressure to es­cape before completely removing the cap.
EBU19721

Front and rear brakes

Brake levers and brake pedal
Check that there is no free play in the front brake
lever. If there is free play, have a Yamaha dealer check the brake system.
Check for correct free play in the rear brake le-
ver. If the free play is incorrect, adjust it. (See page 8-41.)
Check for correct brake pedal height. If the pedal
height is incorrect, have a Yamaha dealer adjust it.
Check the operation of the brake levers and
pedal. They should move smoothly and there should be a firm feeling when the brakes are ap­plied. If not, have a Yamaha dealer check the brake system.
Brake fluid level
Check the brake fluid level. Add fluid if necessary. (See page 8-38.)
Recommended brake fluid:
DOT 4
Brake fluid leakage
Check to see if any brake fluid is leaking out of the pipe joints or brake fluid reservoirs. Apply the brakes firmly for one minute. If a lever moves slow­ly inward, there may be a leak in the brake system. If there is any leakage, the brake system should be checked by a Yamaha dealer.
5
5-5
Page 44
Brake operation
Test the brakes at slow speed after starting out to make sure they are working properly. If the brakes do not provide proper braking performance, check the brake pads for wear. (See page 8-37.)
EWB00540
WARNING
POTENTIAL HAZARD Riding with improperly operating brakes. WHAT CAN HAPPEN
5
You could lose braking ability, which could lead to an accident. HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride. Do not ride the ATV if you find any prob­lem with the brakes. If a problem cannot be corrected by the adjustment procedures pro­vided in this manual, have a Yamaha dealer check for the cause.
EBU19761
Throttle lever
Check the operation of the throttle lever. It must open smoothly and spring back to the idle position when released. Have a Yamaha dealer correct if necessary.
EBU19801

Tires

EWB00551
WARNING
POTENTIAL HAZARD Operating this ATV with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this ATV, or opera­tion of this ATV with improper or uneven tire pressure, may cause loss of control, in­creasing your risk of accident. HOW TO AVOID THE HAZARD
The tires listed below have been approved
by Yamaha Motor Manufacturing Corpora­tion of America for this model. Other tire combinations are not recommended. Front:
Manufacturer/model:
MAXXIS/M979
Size:
AT25 x 8-12
Type:
Tubeless
5-6
Page 45
Rear:
Manufacturer/model:
MAXXIS/M980
Size:
AT25 x 10-12
Type:
Tubeless
The tires should be set to the recommend-
ed pressure: Recommended tire pressure:
Front:
25.0 kPa (3.6 psi) (0.250 kgf/cm²)
Rear:
25.0 kPa (3.6 psi) (0.250 kgf/cm²)
Check and adjust tire pressures when the tires are cold.
Tire pressures must be equal on both sides.
Tire pressure below the minimum speci-
fied could cause the tire to dislodge from the rim under severe riding conditions. Minimum tire pressure:
Front:
22.0 kPa (3.2 psi) (0.220 kgf/cm²)
Rear:
22.0 kPa (3.2 psi) (0.220 kgf/cm²)
Use no more than the following pressures
when seating the tire beads.
Maximum tire seating pressure:
Front:
250 kPa (36 psi) (2.5 kgf/cm²)
Rear:
250 kPa (36 psi) (2.5 kgf/cm²) Higher pressures and fast inflation may cause a tire to burst. Inflate the tires very slowly and carefully.
EBU19820
Measuring the tire pressure
Use the low-pressure tire gauge.
5
5-7
Page 46
NOTE:
The low-pressure tire gauge is included as stan­dard equipment. Make two measurements of the tire pressure and use the second reading. Dust or dirt in the gauge could cause the first reading to be incorrect.
5
1. Low-pressure tire gauge
Set the tire pressure when the tires are cold. Set the tire pressures to the following specifications:
Recommended pressure:
Front
25.0 kPa (3.6 psi) (0.250 kgf/cm²)
Rear
25.0 kPa (3.6 psi) (0.250 kgf/cm²)
Minimum:
Front
22.0 kPa (3.2 psi) (0.220 kgf/cm²)
Rear
22.0 kPa (3.2 psi) (0.220 kgf/cm²)
Maximum:
Front
28.0 kPa (4.1 psi) (0.280 kgf/cm²)
Rear
28.0 kPa (4.1 psi) (0.280 kgf/cm²)
EBU19830
Tire wear limit
Replace the tire when the tire groove decreases to 3 mm (0.12 in).
5-8
Page 47
1. Tire wear limit
EBU19840
Chassis fasteners
Make sure that all nuts, bolts and screws are prop­erly tightened.
EBU19850
Instruments, lights and switches
Check that all instruments, lights and switches are working properly. Correct if necessary.
5
5-9
Page 48
EBU19870
OPERATION
EWB00010
WARNING
Indicates a potential hazard that could result in serious injury or death.
EBU19890
EWB00610
WARNING
POTENTIAL HAZARD
6
Operating ATV without being familiar with all controls. WHAT CAN HAPPEN Loss of control, which could cause an acci­dent or injury. HOW TO AVOID THE HAZARD Read the Owner’s Manual carefully. If there is a control or function you do not understand, ask your Yamaha dealer.
EBU20042

Starting a cold engine

EWB00620
WARNING
POTENTIAL HAZARD Frozen control cables in cold weather. WHAT CAN HAPPEN You could be unable to control the ATV, which could lead to an accident or collision. HOW TO AVOID THE HAZARD When riding in cold weather, always make sure all control cables work smoothly before you begin riding.
ECB00150
CAUTION:
See the Engine break-in section on page 6-5 prior to operating the engine for the first time.
1. Turn the fuel cock to “ON”.
2. Turn the main switch to “ON” and the engine stop switch to “”.
6-1
Page 49
3. Shift the drive select lever into the neutral or park position. The corresponding indicator light should come on. If the indicator light does not come on, have a Yamaha dealer check the electrical circuit.
NOTE:
The engine can be started under the following con­ditions:
The drive select lever is in the neutral or park po-
sition.
The rear brake lever is applied with the drive se-
lect lever in any position. However, it is recom­mended to shift into the neutral or park position before starting the engine.
4. Use the starter (choke) in reference to the fig­ure:
Position (1):
Cold engine start with ambient temperature below 5 °C (40 °F).
Position (2):
Cold engine start with ambient temperature between 0 °C (30 °F) and 30 °C (90 °F).
Position (3):
Cold engine start with ambient temperature above 25 °C (80 °F).
Ambient temp./starter (choke) position
1. Fully open
2. Half open
3. Closed
4. Starter (choke)
5. Apply the rear brake lever.
6. Completely close the throttle lever and start the engine by pushing the start switch.
NOTE:
If the engine fails to start, release the start
switch, then push it again. Pause a few seconds before the next attempt. Each cranking should be as short as possible to preserve battery ener­gy. Do not crank the engine more than 10 sec­onds on each attempt.
6
6-2
Page 50
If the battery is discharged, pull the recoil starter
to start the engine.
7. If the engine is started with the starter (choke) in position (1), the starter (choke) should be returned to position (2) to warm up the engine. If the engine is started with the starter (choke) in position (2), keep the starter (choke) in this position to warm up the engine.
ECB00160
CAUTION:
For maximum engine life, always warm the en-
6
gine up before starting off. Never accelerate hard when the engine is cold!
8. Continue warming up the engine until it idles smoothly, then return the starter (choke) to position (3) before riding.
NOTE:
The engine is warm when it responds normally to the throttle with the starter (choke) turned off.
EBU20291

Starting a warm engine

Follow the same procedure as for starting a cold engine, with the exception that the starter (choke) is not required when the engine is warm. Instead, start the engine with the throttle slightly open.
EBU20450
Operating the drive select lever and driving in reverse
ECB00170
CAUTION:
Before shifting, stop the ATV, otherwise the transmission may be damaged.
Shifting: Neutral to Forward
1. Bring the ATV to a complete stop.
2. Apply the brake pedal, and then shift by mov­ing the drive select lever along the shift guide.
NOTE:
Make sure that the drive select lever is completely shifted into position.
6-3
Page 51
3. Shift from neutral to reverse or from reverse to park and vice versa by moving the drive select lever along the shift guide.
1. Drive select lever
2. F (Forward)
3. N (Neutral)
4. R (Reverse)
5. P (Park)
3. Release the brake pedal, and then open the throttle lever gradually.
Shifting: Neutral to Reverse and Reverse to Park
NOTE:
The drive select lever cannot be shifted into or from reverse or park without applying the brake pedal.
1. Bring the ATV to a complete stop.
2. Apply the brake pedal.
6
1. Drive select lever
2. F (Forward)
3. N (Neutral)
4. R (Reverse)
5. P (Park)
NOTE:
When in reverse, the reverse indicator light
should come on. If the indicator light does not come on, have a Yamaha dealer check the elec­trical circuit.
6-4
Page 52
Due to the synchronizing mechanism in the en-
gine, the indicator light may not come on until the ATV starts moving.
4. Check behind for people or obstacles, and then release the brake pedal.
5. Open the throttle lever gradually and continue to watch to the rear while backing.
EWB00660
WARNING
POTENTIAL HAZARD Improperly operating in reverse.
6
WHAT CAN HAPPEN You could hit an obstacle or even a person behind you, resulting in serious injury. HOW TO AVOID THE HAZARD When you shift into reverse, make sure there are no people or obstacles behind you. When it is safe to proceed, go slowly.
EBU20681

Engine break-in

There is never a more important period in the life of your engine than the first 20 hours of riding. For this reason, you should read the following material carefully.
Since the engine is brand new, do not put an ex­cessive load on it for the first 20 hours. The various parts in the engine wear and polish themselves to the correct operating clearances. During this peri­od, prolonged full-throttle operation or any condi­tion that might result in engine overheating must be avoided.
0–10 hours
Avoid prolonged operation above 1/2 throttle. Vary the speed of the ATV regularly. Do not operate it at one set throttle position.
10–20 hours
Avoid prolonged operation above 3/4 throttle. Rev the engine freely, but do not use full throttle at any time.
20 hours and beyond
The ATV can now be operated normally.
ECB00220
CAUTION:
If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the ATV.
6-5
Page 53
EBU20690
Parking
When parking the ATV, stop the engine, shift the drive select lever into the park position, and then turn the fuel cock to the “OFF” position.
EBU20810
Parking on a slope
EWB00780
WARNING
POTENTIAL HAZARD Parking on a hill or other incline. WHAT CAN HAPPEN The ATV could roll out of control, increasing the chance of an accident. HOW TO AVOID THE HAZARD Avoid parking on hills or other inclines. If you must park on an incline, place the ATV transversely across the incline, stop the en­gine, shift the drive select lever to the park position, and then block the front and rear wheels with rocks or other objects. Do not park the ATV at all on hills that are so steep you could not walk up them easily.
1. Bring the ATV to a stop by applying the brakes.
2. Stop the engine.
3. With the brake pedal applied, shift the drive select lever to the park position.
6
EBU20910
Accessories and loading
EBU20920
Accessories
Accessories can affect the handling and control of your ATV. Keep the following in mind when consid­ering an accessory or operating an ATV which has accessories.
Choose only accessories designed for your
ATV. Your Yamaha dealer has a variety of gen­uine Yamaha accessories. Other accessories may also be available on the market. However,
6-6
Page 54
it is not possible for Yamaha to test all non­Yamaha accessories, nor control over their qual­ity or suitability. Choose a genuine Yamaha ac­cessory, or one that is equivalent in design and quality.
Accessories should be rigidly and securely
mounted. An accessory which can shift position or come off while you are riding could affect your ability to control the ATV.
Do not mount an accessory where it could inter-
fere with your ability to control the ATV. Exam­ples include (but are not limited to) a heavy or
6
bulky object attached to the handlebars which could make steering difficult, an accessory that limits your ability to move around on the seat, or one that limits your view.
Use extra caution when riding an ATV with ac-
cessories. The ATV may handle differently than it does without accessories.
EBU21050
Loading
Cargo or a trailer can change the stability and han­dling of an ATV. You must use common sense and good judgment when carrying cargo or towing a trailer. Keep the following points in mind:
Never exceed the weight limits shown. An over-
loaded ATV can be unstable.
MAXIMUM LOADING LIMIT
ATV loading limit (total weight of rider, cargo, accessories, and tongue):
210.0 kg (463 lb)
Front carr ier:
40.0 kg (88 lb)
Rear carrier:
80.0 kg (176 lb)
Storage compartment:
2.0 kg (4 lb)
Trailer hitch:
Pulling load (total weight of trailer and car­go):
4900 N (1102 lbf) (500 kgf) Tongue weight (vertical weight on trailer hitch point):
147 N (33 lbf) (15 kgf)
Do not exceed the maximum tongue weight.
You can measure tongue weight with a bath­room scale. Put the tongue of the loaded trailer on the scale with the tongue at hitch height. Ad­just the load in the trailer, if necessary, to reduce
6-7
Page 55
the weight on the hitch. If you are carrying cargo and towing a trailer, include the tongue weight in the maximum ATV load limit.
Load cargo on the carriers as close to the center
of the ATV as possible. Put cargo at the rear of the front carrier, at the front of the rear carrier, and center it.
Tie down cargo securely to the carriers. Make
sure cargo in the trailer cannot move around. A shifting load can cause an accident.
Make sure the load does not interfere with con-
trols or your ability to see where you are going.
Ride more slowly than you would without a load.
The more weight you carry, the slower you should go.
Allow more braking distance. A heavier ATV
takes longer to stop.
Avoid making sharp turns unless at very slow
speeds.
Avoid hills and rough terrain. Choose terrain
carefully. Added weight affects the stability and handling of the ATV.
EWB00750
WARNING
POTENTIAL HAZARD Overloading this ATV or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in ATV handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this ATV. Cargo should be properly distributed and se­curely attached. Reduce speed when carrying cargo or pull­ing a trailer. Allow greater distance for brak­ing.
EWB00010
WARNING
Indicates a potential hazard that could result in serious injury or death.
6
6-8
Page 56
7
EBU21131
RIDING YOUR ATV
7-1
Page 57
EWB00010
WARNING
Indicates a potential hazard that could result in serious injury or death.
EBU21411
GETTING TO KNOW YOUR ATV
This ATV is for recreation and utility use. This sec­tion, Riding your ATV, provides general ATV riding instructions for recreational riding. The skills and techniques described in this section, however, are appropriate for all types of riding. Riding your ATV requires special skills acquired through practice over a period of time. Take the time to learn the ba­sic techniques well before attempting more difficult maneuvers. Riding your new ATV can be a very enjoyable ac­tivity, providing you with hours of pleasure. But it is essential to familiarize yourself with the operation of the ATV to achieve the skill necessary to enjoy riding safely. Before you begin to ride, be sure you have read this Owners Manual completely and un­derstand the operation of the controls. Pay partic-
ular attention to the safety information on pages 1-1–1-5. Please also read all caution and warning labels on your ATV.
7
7-2
Page 58
RIDE WITH CARE AND GOOD JUDGEMENT
Get training if you are inexperienced.
Beginners should get training from a certified in­structor. Become familiar with this ATV at slow speeds first, even if you are an experienced operator. Do not at­tempt to operate at maximum performance until you are totally familiar with the ATVs handling and performance characteristics.
EWB01280
WARNING
POTENTIAL HAZARD Operating this ATV without proper instruc-
7
tion. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain.
HOW TO AVOID THE HAZARD Beginning and inexperienced operators should complete the certified training course offered by Yamaha. They should then regularly practice the skills learned in the course and the operating techniques de­scribed in this Owners Manual. For more in­formation about the training course, contact an authorized ATV dealer or call 1-800-887-
2887.
Riding your ATV requires skills acquired through practice over a period of time.
Take the time to learn the basic techniques well before attempting more difficult maneuvers.
Not recommended for children under 16 years of age.
EWB00901
WARNING
POTENTIAL HAZARD Failure to follow the age recommendations for this ATV.
7-3
Page 59
WHAT CAN HAPPEN Use by children of ATVs that are not recom­mended for their age can lead to severe inju­ry or death of the child. HOW TO AVOID THE HAZARD A child under 16 should never operate an ATV with engine size greater than 90 cc.
7
7-4
Page 60
This ATV is designed to carry operator and car­go only – passengers prohibited.
EWB00910
WARNING
POTENTIAL HAZARD Carrying a passenger on this ATV. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this ATV. Could cause an accident, resulting in harm to you and/or your passen­ger. HOW TO AVOID THE HAZARD Never carry a passenger. The long seat is to allow the operator to shift position as need-
7
ed during operation. It is not for carrying passengers.
7-5
Page 61
Apparel
EWB00920
WARNING
POTENTIAL HAZARD Operating this ATV without wearing an ap­proved motorcycle helmet, eye protection and protective clothing. WHAT CAN HAPPEN Operating without an approved motorcycle helmet increases your chances of a severe head injury or death in the event of an acci­dent. Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident. Operating without protective clothing in­creases your chances of severe injury in the event of an accident.
HOW TO AVOID THE HAZARD Always wear an approved motorcycle helmet that fits properly. You should also wear:
eye protection (goggles or face shield)
gloves
boots
long-sleeved shirt or jacket
long pants
7
1. Protective clothing
2. Goggles
3. Gloves
4. Boots
5. Helmet
7-6
Page 62
Do not operate after consuming alcohol or drugs.
The operators performance capability is reduced by the influence of alcohol or drugs.
7
EWB00930
WARNING
POTENTIAL HAZARD Operating this ATV after consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident.
HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.

Pre-operation checks

Always perform the pre-operation checks listed on page 5-1 before riding for proper care of the ATV and to ensure safety.
EWB00940
WARNING
POTENTIAL HAZARD Failure to inspect the ATV before operating. Failure to properly maintain the ATV. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition. Always follow the inspection and mainte­nance procedures and schedules described in the Owner’s Manual.
7-7
Page 63
EWB00950
WARNING
POTENTIAL HAZARD Operating this ATV with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this ATV, or opera­tion of this ATV with improper or uneven tire pressure, may cause loss of control, in­creasing your risk of an accident. HOW TO AVOID THE HAZARD Always use the size and type tires specified in the Owners Manual for this ATV on page 5-6. Always maintain proper tire pressure as de­scribed in the Owners Manual on page 5-7.
EWB00010
WARNING
Indicates a potential hazard that could result in serious injury or death.
Do not operate at speeds too fast for your skills or the conditions.
EWB00960
WARNING
POTENTIAL HAZARD Operating this ATV at speeds too fast for your skills or the conditions. WHAT CAN HAPPEN Increases your chances of losing control of the ATV, which can result in an accident. HOW TO AVOID THE HAZARD Always go at a speed that is proper for the terrain, visibility and operating conditions, and your experience.
7
7-8
Page 64
Speed limiter
For riders less experienced with this model, the throttle lever housing is equipped with a speed lim­iter. The speed limiter keeps the throttle from fully opening, even when the throttle lever is pushed to the maximum. Turning in the adjusting screw limits the maximum engine power available and de­creases the maximum speed of the ATV. Turning in the adjusting screw decreases top speed, and turning it out increases top speed. (See page 4-7.)
7
1. Adjusting screw
Loading and accessories
Use extra caution when riding the ATV with addi­tional loads, such as accessories or cargo. The ATVs handling may be adversely affected. Re­duce your speed when adding additional loads.
MAXIMUM LOADING LIMIT
ATV loading limit (total weight of cargo, rider, accessories, and tongue):
210.0 kg (463 lb)
Front carr ier:
40.0 kg (88 lb)
Rear carrier:
80.0 kg (176 lb)
Storage compartment:
2.0 kg (4 lb)
Trailer hitch:
Pulling load (total weight of trailer and car­go):
4900 N (1102 lbf) (500 kgf) Tongue weight (vertical weight on trailer hitch point):
147 N (33 lbf) (15 kgf)
7-9
Page 65
EWB00970
WARNING
POTENTIAL HAZARD Overloading this ATV or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in ATV handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this ATV. Cargo should be properly distributed and se­curely attached. Reduce speed when carrying cargo or pull­ing a trailer. Allow greater distance for brak­ing. Always follow the instructions in your Own­ers Manual for carrying cargo or pulling a trailer.
7
7-10
Page 66

During operation

Always keep your feet on the footboards during op­eration, otherwise they may contact the rear wheels.
WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off of the ATV. If you remove a foot from a foot­board, your foot or leg may come into con­tact with the rear wheels, which could injure you or cause an accident. HOW TO AVOID THE HAZARD Always keep both hands on the handlebars and both feet on the footboards of your ATV during operation.
7
EWB00980
WARNING
POTENTIAL HAZARD Removing hands from handlebars or feet from footboards during operation.
Avoid wheelies and jumping. You may lose control of the ATV or overturn.
EWB00990
WARNING
POTENTIAL HAZARD Attempting wheelies, jumps, and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, includ­ing an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Dont try to show off.
7-11
Page 67

Modifications

EWB01000
WARNING
POTENTIAL HAZARD Operating this ATV with improper modifica­tions. WHAT CAN HAPPEN Improper installation of accessories or mod­ification of this ATV may cause changes in handling which in some situations could lead to an accident.
HOW TO AVOID THE HAZARD Never modify this ATV through improper in­stallation or use of accessories. All parts and accessories added to this ATV should be genuine Yamaha or equivalent compo­nents designed for use on this ATV and should be installed and used according to instructions. If you have questions, consult an authorized ATV dealer.
7
7-12
Page 68
Exhaust system
The exhaust system on the ATV is very hot during and following operation. To prevent burns, avoid touching the exhaust system. Park the ATV in a place where pedestrians or children are not likely to touch it.
EWB01010
WARNING
POTENTIAL HAZARD Hot exhaust system. WHAT CAN HAPPEN Dry grass or brush or other combustible ma­terial accumulated around the engine area could catch fire.
7
Someone touching the exhaust system dur­ing or after operation could be burned. HOW TO AVOID THE HAZARD Do not operate, idle, or park the ATV in dry grass or other dry ground cover. Keep the engine area free of dry grass, brush, or other combustible material. Do not touch the hot exhaust system. Do not park the ATV in a place where others might be likely to touch it.
BE CAREFUL WHERE YOU RIDE
This ATV is designed for off-road use only. Riding on paved surfaces can cause loss of control.
EWB01020
WARNING
POTENTIAL HAZARD Operating this ATV on paved surfaces. WHAT CAN HAPPEN ATVs are designed for off-road use only. Paved surfaces may seriously affect han­dling and control of the ATV, and may cause the ATV to go out of control.
7-13
Page 69
HOW TO AVOID THE HAZARD Always avoid paved surfaces, including sidewalks, driveways, parking lots and streets.
Do not ride on any public road, street, or highway. Riding on public roads can result in collisions with other vehicles.
EWB01030
WARNING
POTENTIAL HAZARD Operating this ATV on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this ATV on any public street, road or highway, even a dirt or gravel one. In many states it is illegal to operate ATVs on public streets, roads and highways.
7
7-14
Page 70
Know the terrain where you ride. Ride cautiously in unfamiliar areas. Stay alert for holes, rocks, or roots in the terrain, and other hidden hazards which may cause the ATV to upset.
EWB01040
WARNING
POTENTIAL HAZARD Failure to use extra care when operating this ATV on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the ATV overturning or going out of control.
7
HOW TO AVOID THE HAZARD Go slowly and be extra careful when operat­ing on unfamiliar terrain. Always be alert to changing terrain conditions when operating the ATV.
EWB01050
WARNING
POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or ATV control, which could result in an accident, including an overturn.
7-15
Page 71
HOW TO AVOID THE HAZARD Do not operate on excessively rough, slip­pery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain. Always be especial­ly cautious on these kinds of terrain.
When riding in an area where you might not easily be seen, such as desert terrain, mount a caution flag on the ATV. DO NOT use the flag pole bracket as a trailer hitch.
EWB01060
WARNING
POTENTIAL HAZARD Operating in areas where you might not be seen by other off-road vehicles. WHAT CAN HAPPEN You could be in a collision. You could be in­jured. HOW TO AVOID THE HAZARD Always mount a caution flag on the ATV to make you more visible. Watch carefully for other vehicles.
7-16
7
Page 72
Do not ride in areas posted no trespassing”. Do not ride on private property without getting per­mission.
7
Select a large, flat area off-road to become familiar with your ATV. Make sure that this area is free of obstacles and other riders. You should practice control of the throttle, brakes, and turning tech­niques in this area before trying more difficult ter­rain. Always avoid riding on paved surfaces: the ATV is designed for off-road use only, and han­dling maneuvers are more difficult to perform on pavement. Shift to the park position and follow the instruction on page 6-1 to start the engine. Once it has warmed up you are ready to begin riding your ATV. Remember that the engine and exhaust pipe will
be hot when riding and afterwards; do not allow skin or clothing to come in contact with these com­ponents. With the engine idling, return the starter (choke) to the closed position, and shift the drive select lever into the forward position. Apply the throttle slowly and smoothly. The centrifugal clutch will engage and you will start to accelerate. If the throttle is ap­plied too abruptly, the front wheels may lift off the ground, resulting in a loss of directional control. Avoid higher speeds until you are thoroughly famil­iar with the operation of your ATV. When slowing down or stopping, release the throt­tle and apply the brakes smoothly and evenly. Im­proper use of the brakes can cause the tires to lose traction, reducing control and increasing the possi­bility of an accident.
TURNING YOUR ATV
To achieve maximum traction while riding off-road, the two rear wheels turn together at the same speed. Therefore, unless the wheel on the inside of the turn is allowed to slip or lose some traction, the ATV will resist turning. A special turning tech­nique must be used to allow the ATV to make turns quickly and easily. It is essential that this skill be learned first at low speed.
7-17
Page 73
EWB01080
WARNING
POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN ATV could go out of control, causing a colli­sion or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Owners Manual. Prac­tice turning at low speeds before attempting to turn at faster speeds. Do not turn at speeds too fast for your skills or the condi­tions.
1. Lean towards inside of turn.
2. Support your weight on the outer footboard.
7
As you approach a curve, slow down and begin to turn the handlebars in the desired direction. As you do so, put your weight on the footboard to the out­side of the turn (opposite your desired direction) and lean your upper body into the turn. Use the throttle to maintain an even speed through the turn. This maneuver will let the wheel on the inside of the turn slip slightly, allowing the ATV to make the turn properly.
This procedure should be practiced at slow speed many times in a large off-road area with no obsta­cles. If an incorrect technique is used, your ATV may continue to go straight. If the ATV doesn’t turn, come to a stop and then practice the proce­dure again. If the riding surface is slippery or loose, it may help to position more of your weight over the front wheels by moving forward on the seat. Once you have learned this technique, you should be able to perform it at higher speeds or in tighter curves.
7-18
Page 74
Improper riding procedures such as abrupt throttle changes, excessive braking, incorrect body move­ments, or too much speed for the sharpness of the turn may cause the ATV to tip. If the ATV begins to tip over to the outside while negotiating a turn, lean more to the inside. It may also be necessary to gradually let off on the throttle and steer to the out­side of the turn to avoid tipping over. Remember: Avoid higher speeds until you are thoroughly familiar with the operation of your ATV.

CLIMBING UPHILL

Use proper riding techniques to avoid ATV over­turns on hills. Be sure that you can maneuver your
7
ATV well on flat ground before attempting any in­cline and then practice riding first on gentle slopes. Try more difficult climbs only after you have devel­oped your skill. In all cases avoid inclines with slip­pery or loose surfaces, or obstacles that might cause you to lose control.
EWB01090
WARNING
POTENTIAL HAZARD Operating on excessively steep hills.
WHAT CAN HAPPEN The ATV can overturn more easily on ex­tremely steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on smaller hills before attempting large hills.
It is important when climbing a hill to make sure that your weight is transferred forward on the ATV. This can be accomplished by leaning forward and, on steeper inclines, standing on the footboards and leaning forward over the handlebars.
EWB01180
WARNING
POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn.
7-19
Page 75
HOW TO AVOID THE HAZARD Always follow proper procedures for climb­ing hills as described in this Owner’s Manu- al. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the throttle suddenly. The ATV could flip over backwards. Never go over the top of any hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.
7
7-20
Page 76
If you are climbing a hill and you find that you have not properly judged your ability to make it to the top, you should turn the ATV around while you still have forward motion (provided you have the room to do so) and go down the hill.
EWB01190
WARNING
POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any
7
hill until you have mastered the turning tech­nique as described in the Owners Manual on level ground. Be very careful when turn­ing on any hill. Avoid crossing the side of a steep hill if pos­sible.
When crossing the side of a hill: Always follow proper procedures as de­scribed in the Owner’s Manual. Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the ATV.
If your ATV has stalled or stopped and you believe you can continue up the hill, restart carefully to make sure you do not lift the front wheels which could cause you to lose control. If you are unable to continue up the hill, dismount the ATV on the up­hill side. Physically turn the ATV around and then descend the hill.
7-21
Page 77
If you start to roll backwards, DO NOT apply either brake abruptly. If you are in 2WD, apply only the front brake. If you are in 4WD, because all wheels are interconnected by the drive train, applying ei­ther brake will brake all wheels, therefore, avoid sudden application of either the front or rear brake as the wheels on the uphill side could come off the ground. The ATV could easily tip over backwards. Apply both the front and rear brakes gradually, or dismount the ATV immediately on the uphill side.
EWB01361
WARNING
POTENTIAL HAZARD Stalling, rolling backwards or improperly dis­mounting while climbing a hill. WHAT CAN HAPPEN Could result in ATV overturning. HOW TO AVOID THE HAZARD Maintain a steady speed when climbing a hill. If you lose all forward speed:
Keep weight uphill.
Apply the brakes.
Shift to the park position after you are
stopped.
If you begin rolling backwards:
Keep weight uphill.
2WD: Never apply the rear brake while roll-
ing backwards. Apply the front brake. When fully stopped, shift to the park posi­tion.
4WD: Apply both front and rear brakes
gradually. When fully stopped, shift to the
park position. Dismount on uphill side or to a side if point­ed straight uphill. Turn the ATV around and remount, following the procedure described in the Owner’s Manual.
7
7-22
Page 78

RIDING DOWNHILL

When riding your ATV downhill, shift your weight as far to the rear and uphill side of the ATV as pos­sible. Move back on the seat and sit with your arms straight. Engine compression will do most of the braking for you. For maximum engine compres­sion braking effect, change to 4WD before begin­ning to descend the hill. Improper braking may cause a loss of traction. Use caution while descending a hill with loose or slippery surfaces. Braking ability and traction may be adversely affected by these surfaces. Improper braking may also cause a loss of traction. When this ATV is in 4WD, all wheels (front and
7
rear) are interconnected by the drive train. This means that applying either the front brake or the rear brake will brake all wheels. When descending hills, using either brake lever or the brake pedal will brake the wheels on the downhill side. Avoid sud­den application of either the front or rear brake be­cause the wheels on the uphill side could come off the ground. Apply both the front and rear brakes gradually.
Whenever possible, ride your ATV straight down­hill. Avoid sharp angles which could allow the ATV to tip or roll over. Carefully choose your path and ride no faster than you will be able to react to ob­stacles which may appear.
EWB01130
WARNING
POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in this Owners Man­ual. Note: a special technique is required when braking as you go down a hill. Always check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle that would cause the ATV to lean sharply to one side. Go straight down the hill where possi­ble.
7-23
Page 79
7-2477-25
Page 80
CROSSING A SLOPE
Traversing a sloping surface on your ATV requires you to properly position your weight to maintain proper balance. Be sure that you have learned the basic riding skills on flat ground before attempting to cross a sloping surface. Avoid slopes with slip­pery surfaces or rough terrain that may upset your balance. As you travel across a slope, lean your body in the uphill direction. It may be necessary to correct the steering when riding on loose surfaces by pointing the front wheels slightly uphill. When riding on slopes, be sure not to make sharp turns either up or down hill.
7
If your ATV does begin to tip over, gradually steer in the downhill direction if there are no obstacles in your path. As you regain proper balance, gradually steer again in the direction you wish to travel.
EWB01141
WARNING
POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn.
HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning tech­nique as described in the Owners Manual on level ground. Be very careful when turn­ing on any hill. Avoid crossing the side of a steep hill if possible. When crossing the side of a hill: Always follow proper procedures as de­scribed in the Owner’s Manual. Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the ATV.
Page 81
7-2677-27
Page 82
CROSSING THROUGH SHALLOW WATER
The ATV can be used to cross slow moving, shal­low water of up to a maximum of 35 cm (14 in) in depth. Before entering the water, choose your path carefully. Enter where there is no sharp drop off, and avoid rocks or other obstacles which may be slippery or upset the ATV. Drive slowly and care­fully.
EWB01150
WARNING
POTENTIAL HAZARD Operating this ATV through deep or fast flowing water. WHAT CAN HAPPEN
7
Tires may float, causing loss of traction and loss of control, which could lead to an acci­dent. HOW TO AVOID THE HAZARD Never operate this ATV in fast flowing water or in water deeper than that specified in your Owners Manual. Remember that wet brakes may have re­duced stopping ability. Test your brakes af­ter leaving water. If necessary, apply them several times to let friction dry out the lin­ings.
Test your brakes after leaving the water. Do not continue to ride your ATV without verifying that you have regained proper braking ability.
Page 83
ECB00280
CAUTION:
After riding your ATV in water, be sure to drain the trapped water by removing the check hose at the bottom of the air filter case, the V-belt cooling duct check hose, the drive select lever box check hose and the storage compartment check hose. Also, remove the V-belt case drain plug to drain any water that may have accumu­lated. Wash the ATV in fresh water if it has been operated in salt water or muddy conditions.
1. Air filter case check hose
7
1. V-belt cooling duct check hose (left front side of ATV)
7-28
Page 84
1. Drive select lever box check hose
1. V-belt case drain plug
7
1. Storage compartment check hose

RIDING OVER ROUGH TERRAIN

Riding over rough terrain should be done with cau­tion. Look out for obstacles which could cause damage to the ATV or could lead to an upset or ac­cident. Be sure to keep your feet firmly mounted on the footboards at all times. Avoid jumping the ATV as loss of control and damage to the ATV may re­sult.
EWB01160
WARNING
POTENTIAL HAZARD Improperly operating over obstacles.
7-29
Page 85
WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for ob­stacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees. When you go over obstacles, always follow proper procedures as described in the Owner’s Manual.
7
7-30
Page 86

SLIDING AND SKIDDING

Care should be used when riding on loose or slip­pery surfaces since the ATV may slide. If unex­pected and uncorrected, sliding could lead to an accident. To reduce the tendency for the front wheels to slide in loose or slippery conditions, positioning your weight over the front wheels will sometimes help.
7
If the rear wheels of your ATV start to slide side­ways, control can usually be regained (if there is room to do so) by steering in the direction of the slide. Applying the brakes or accelerating is not recommended until you have corrected the slide.
With practice, over a period of time, skill at con­trolled sliding can be developed. The terrain should be chosen carefully before attempting such maneuvers, since both stability and control are re­duced. Bear in mind that sliding maneuvers should always be avoided on extremely slippery surfaces such as ice, since all control may be lost.
EWB01170
WARNING
POTENTIAL HAZARD Skidding or sliding improperly.
7-31
Page 87
WHAT CAN HAPPEN You may lose control of this ATV. You may also regain traction unexpectedly, which may cause the ATV to overturn. HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on level, smooth terrain. On extremely slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control.
WHAT TO DO IF...
This section is designed to be a reference guide only. Be sure to read each section on riding tech­niques completely.
WHAT TO DO...
If your ATV doesn’t turn when you want it to:
Bring the ATV to a stop and practice the turning maneuvers again. Be sure you are putting your weight on the footboard to the outside of the turn. Position your weight over the front wheels for better control. (See page 7-17.)
If your ATV begins to tip while turning:
Lean more into the turn to regain balance. If nec­essary, gradually let off the throttle and/or steer to the outside of the turn. (See page 7-17.)
If your ATV starts to slide sideways:
Steer in the direction of the slide if you have the room. Applying the brakes or accelerating is not recommended until you have corrected the slide. (See page 7-31.)
If your ATV can’t make it up a hill you are trying
to climb: Turn the ATV around if you still have forward speed. If not, stop, dismount on the uphill side of the ATV and physically turn the ATV around. If the ATV starts to slip backwards, DO NOT USE THE REAR BRAKE IF THE ATV IS IN 2WD – the ATV may tip over on top of you. Dismount the ATV on the uphill side. (See page 7-19.)
If your ATV is traversing a sloping surface:
Be sure to ride with your weight positioned to­wards the uphill side of the ATV to maintain proper balance. If the ATV starts to tip, steer down the hill (if there are no obstacles in your way) to regain balance. If you discover that the ATV is going to tip over, dismount on the uphill side. (See page 7-19.)
7
7-32
Page 88
If your ATV encounters shallow water:
Ride slowly and carefully through slow moving water, watching for obstacles. Be sure to let wa­ter drain from the ATV and CHECK YOUR BRAKES FOR PROPER OPERATION when you come out of the water. Do not continue to ride your ATV until you have regained adequate braking ability. (See page 7-27.)
EWB00010
WARNING
Indicates a potential hazard that could result in serious injury or death.
7
7-33
Page 89
EBU21642
PERIODIC MAINTENANCE AND MINOR REPAIR
EBU21660
Safety is an obligation of the owner. Periodic in­spection, adjustment and lubrication will keep your ATV in the safest and best operating condition possible. The most important points of inspection, adjustment, and lubrication are explained on the following pages. The intervals given in the periodic maintenance and lubrication chart should be considered as a general guide under normal riding conditions. However, DEPENDING ON THE WEATHER, TERRAIN, GEOGRAPHICAL LOCATION, AND INDIVIDUAL USE, THE MAINTENANCE INTER­VALS MAY NEED TO BE SHORTENED.
EWB01820
WARNING
POTENTIAL HAZARD Servicing an engine while it is running. WHAT CAN HAPPEN Moving parts can catch clothing or parts of the body, causing injury. Electrical components can cause shocks or start fires.
HOW TO AVOID THE HAZARD Turn off the engine when performing mainte­nance unless otherwise specified. Have a Yamaha dealer perform the service if you are not familiar with maintenance work.
EBU21720
Owners manual and tool kit
Be sure to put this owners manual in the plastic bag and always carry it on the bottom of the seat as shown. Put the owners tool kit and low-pres­sure tire gauge under the seat.
8
8-1
Page 90
1. Owner’s manual
2. Owner’s tool kit
3. Low-pressure tire gauge
The service information included in this manual
8
and the tools provided in the owners tool kit are in­tended to assist you in the performance of preven­tive maintenance and minor repairs. However, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly.
NOTE:
If you do not have the tools or experience required for a particular job, have a Yamaha dealer perform it for you.
EWB01830
WARNING
POTENTIAL HAZARD Operating this ATV with improper modifica­tions. WHAT CAN HAPPEN Improper installation of accessories or mod­ification of this ATV may cause changes in handling which in some situations could lead to an accident. HOW TO AVOID THE HAZARD Never modify this ATV through improper in­stallation or use of accessories. All parts and accessories added to this ATV should be genuine Yamaha or equivalent compo­nents designed for use on this ATV and should be installed and used according to instructions. If you have questions, consult an authorized Yamaha ATV dealer.
8-2
Page 91
EBU21742

Periodic maintenance chart for the emission control system

NOTE:
For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals.
For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance inter-
vals. However, keep in mind that if the ATV isnt used for a long period of time, the month maintenance intervals should be followed.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.
INITIAL EVERY
NO. ITEM
1 * Fuel line
2 Spark plug
3 * Valves Check valve clearance and adjust if necessary. √√√
4 * Carburetor
Crankcase breather
5 *
system
CHECK OR MAINTENANCE
JOB
Check fuel hoses for cracks or other damage, and replace if necessary.
Check condition and clean, regap, or replace if necessary.
Check starter (choke) operation and correct if nec­essary.
Check engine idling speed and adjust if neces­sary.
Check breather hose for cracks or other damage, and replace if necessary.
Whichev­er comes
first
month136612
km
(mi)
hours 20 80 160 160 320
320
(200)
1300 (800)
√√√√√
2500
(1600)
√√√√
2500
(1600)
√√√
√√√
5000
(3200)
8
8-3
Page 92
INITIAL EVERY
NO. ITEM
6 * Exhaust system
7 Spark arrester Clean. √√√
CHECK OR MAINTENANCE
JOB
Check for leakage and replace gasket(s) if neces­sary.
Check for looseness and tighten all screw clamps and joints if necessary.
Whichev­er comes
first
month136612
km
320
(mi)
(200)
hours 20 80 160 160 320
1300 (800)
2500
(1600)
2500
(1600)
√√√
8
5000
(3200)
8-4
Page 93
EBU21863

General maintenance and lubrication chart

NO. ITEM
1 Air filter element Clean and replace if necessary.
2 * Front brake
3 * Rear brake
4 * Brake hoses
5 * Wheels
6 * Tires
7 * Wheel bearings
CHECK OR MAINTENANCE
JOB
Check operation and correct if necessary.
Check fluid level and ATV for fluid leakage, and
correct if necessary.
Replace brake pads. Whenever worn to the limit
Check operation and correct if necessary.
Check brake lever free play and adjust if neces-
sary.
Check fluid level and ATV for fluid leakage, and correct if necessary.
Replace brake pads. Whenever worn to the limit
Check for cracks or other damage, and replace if
necessary.
Replace. Every 4 years
Check runout and for damage, and replace if nec-
essary.
Check tread depth and for damage, and replace if necessary.
Check air pressure and balance, and correct if necessary.
Check for looseness or damage, and replace if necessary.
Whichev­er comes
8-5
first
INITIAL EVERY
month136612
km
(mi)
hours 20 80 160 160 320
320
(200)
Every 20–40 hours (more often in wet or
1300 (800)
√√√√√
√√√√√
√√√
√√√
√√√
2500
(1600)
dusty areas)
√√√√
2500
(1600)
5000
(3200)
8
Page 94
INITIAL EVERY
NO. ITEM
Upper and lower
8 *
arm pivots
9 * V-b elt
Drive shaft univer-
10 *
sal joint
11 * Chassis fasteners
Shock absorber as-
12 *
semblies
13 * Stabilizer bushes
8
14 * Knuckle pivots Lubricate with lithium-soap-based grease. √√√ 15 * Knuckle shafts Lubricate with lithium-soap-based grease. √√√ 16 * Steering shaft Lubricate with lithium-soap-based grease. √√√
17 * Steering system
18 * Engine mount
19 * Axle boots
20 Engine oil
CHECK OR MAINTENANCE
JOB
Lubricate with lithium-soap-based grease. √√√
Check for wear, cracks or other damage, and re-
place if necessary.
Lubricate with lithium-soap-based grease. √√√
Make sure that all nuts, bolts, and screws are
properly tightened.
Check operation and correct if necessary.
Check for oil leakage and replace if necessary.
Check for cracks or other damage, and replace if
necessary.
Check operation and repair or replace if damaged.
Check toe-in and adjust if necessary.
Check for cracks or other damage, and replace if
necessary.
Check for cracks or other damage, and replace if necessary.
Change.
Check ATV for oil leakage, and correct if neces-
sary.
Whichev­er comes
first
month136612
km
320
(mi)
(200)
hours 20 80 160 160 320
1300 (800)
√√√
√√√√√
√√√√√
√√√√√
√√√
2500
(1600)
2500
(1600)
√√√
√√√
√√√
5000
(3200)
8-6
Page 95
INITIAL EVERY
NO. ITEM
Engine oil filter car-
21
tridge
22 * Engine oil strainer Clean. √√√
23 Differential gear oil
24 Final gear oil
25 Cooling system
Moving parts and
26 *
cables Drive select lever
27 *
safety system cable
Throttle lever hous-
28 *
ing and cable
Front and rear brake
29 *
switches
30 * Lights and switches
CHECK OR MAINTENANCE
JOB
Replace. √√√
Change.
Check ATV for oil leakage, and correct if neces-
sary.
Change.
Check ATV for oil leakage, and correct if neces-
sary.
Check coolant level and ATV for coolant leakage, and correct if necessary.
Replace coolant. Every 2 years
Lubricate. √√√√
Check operation and adjust or replace if neces-
sary.
Check operation and correct if necessary.
Check throttle cable free play and adjust if neces-
sary.
Lubricate throttle lever housing and cable.
Check operation and correct if necessary. √√√√√
Check operation and correct if necessary.
Adjust headlight beams.
Whichev­er comes
first
month136612
km
(mi)
hours 20 80 160 160 320
320
(200)
1300 (800)
√√
√√
√√√√√
√√√√√
√√√√√
2500
(1600)
2500
(1600)
√√√
5000
(3200)
8
8-7
Page 96
EBU23070
NOTE:
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake service
Regularly check and, if necessary, correct the brake fluid level.
Every two years replace the internal components of the brake master cylinders and calipers, and
change the brake fluid.
Replace the brake hoses every four years and if cracked or damaged.
8
8-8
Page 97
EWB00010
WARNING
Indicates a potential hazard that could result in serious injury or death.
EBU23090
Removing and installing panels
The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed.
1. Panel C
2. Panel D
3. Panel E
4. Panel F
1. Panel A
2. Panel B
EBU27600
Panels A and D
To remove one of the panels
1. Remove the seat. (See page 4-14.)
2. Pull outward on the areas shown, and then pull upward as shown.
8-9
8
Page 98
To install one of the panels
1. Place the panel in its original position.
8
8-10
Page 99
Panel B
To remove the panel Remove the bolt, and then take the panel off.
2. Install the seat.
1. Bolt
2. Panel B
To install the panel Place the panel in the original position and install the bolt.
ECB00380
CAUTION:
When installing the panel, be sure not to pinch the cables or wires.
8-11
8
Page 100
Panel C
To remove the panel
1. Remove the carrier top bolts.
1. Carrier bolt (top)
8
2. Remove the carrier bolts under the fenders, and then take the carrier off.
1. Carrier bolt (under the fenders)
3. Remove the quick fastener screws, and then pull the panel upward to remove it.
8-12
Loading...