Yamaha GRIZZLY 350 User Manual

READ THIS MANUAL CAREFULLY!

It contains important safety information.

OWNER’S MANUAL

YFM35GX

WARNING

This ATV should not be ridden by anyone under 16 years of age.

5WH-F8199-15LIT-11626-21-19

EBU17091

EBU17170

INTRODUCTION

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Congratulations on your purchase of the Yamaha YFM35GX. This ATV represents the result of many years
of Yamaha experience in the production of fine sporting, touring, and pace-setting racing machines. With
the purchase of this Yamaha, you can now appreciate the high degree of craftsmanship and reliability that
have made Yamaha a leader in these fields.
This manual will provide you with a good basic understanding of the features and operation of this ATV.

This manual includes important safety information. It provides information about special tech­niques and skills necessary to ride the ATV. It also includes basic maintenance and inspection proce-

dures. If you have any questions regarding the operation or maintenance of your ATV, please consult a
Yamaha dealer.

AN IMPORTANT SAFETY MESSAGE:

● READ THIS MANUAL TOGETHER WITH TIPS FOR THE ATV RIDER CAREFULLY AND COMPLETE-

LY BEFORE OPERATING YOUR ATV. MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS.

● PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE ATV.

● NEVER OPERATE AN ATV WITHOUT PROPER TRAINING OR INSTRUCTION. FREE TRAINING IS

AVAILABLE TO ANYONE WHO BUYS A NEW ATV. CALL 1-800-887-2887 FOR MORE INFORMA­TION.

● THIS ATV, AND ANY OTHER ATV OVER 90 cc, SHOULD NOT BE RIDDEN BY ANYONE UNDER 16

YEARS OF AGE.

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IMPORTANT MANUAL INFORMATION

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FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS IN­JURY OR DEATH.
Particularly important information is distinguished in this manual by the following notations:

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR
SAFETY IS INVOLVED!

Failure to follow WARNING instructions could result in severe injury

WARNING

or death to the ATV operator, a bystander, or a person inspecting or
repairing the ATV.

CAUTION:

NOTE:

A CAUTION indicates special precautions that must be taken to avoid
damage to the ATV.

A NOTE provides key information to make procedures easier or clearer.

* Product and specifications are subject to change without notice.

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IMPORTANT NOTICE

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Welcome to the Yamaha world of motor sports!
This ATV is designed and manufactured for OFF-ROAD use only. It is illegal and unsafe to operate this ATV
on any public street, road or highway.
This ATV complies with all applicable OFF-ROAD noise level and spark arrester laws and regulations in
effect at the time of manufacture.
Please check your local riding laws and regulations before operating this ATV.

EBU17401

YFM35GX

OWNER’S MANUAL

©2007 by Yamaha Motor Corporation, U.S.A.

1st edition, March 2007

AFFIX DEALER

LABEL HERE

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Corporation, U.S.A.

All rights reserved.

is expressly prohibited.

Printed in U.S.A.

P/N LIT-11626-21-19

EWB00010

WARNING

Indicates a potential hazard that could result
in serious injury or death.

EBU17420

TABLE OF CONTENTS

SAFETY INFORMATION .............................. 1-1

LOCATION OF THE WARNING AND

SPECIFICATION LABELS ............................ 2-1

DESCRIPTION .............................................. 3-1

Left view ...................................................... 3-1

Right view.................................................... 3-1

Controls and instruments ............................ 3-2

INSTRUMENT AND CONTROL

FUNCTIONS .................................................. 4-1

Main switch ................................................ 4-1

Indicator lights and warning light ................ 4-2

Handlebar switches .................................... 4-3

Throttle lever .............................................. 4-4

Speed limiter .............................................. 4-4

Front brake lever .........................................4-5

Brake pedal and rear brake lever ...............4-6

Parking brake ..............................................4-7

Drive select lever ........................................4-7

Recoil starter ...............................................4-8

Fuel tank cap ..............................................4-9

Fuel .............................................................4-9

Fuel cock ..................................................4-10

Starter (choke) ..........................................4-12

Seat ..........................................................4-12

Storage compartment ...............................4-13

Front carrier ..............................................4-14

Rear carrier ...............................................4-14

Adjusting the front shock absorber

assemblies ..............................................4-15

Adjusting the rear shock absorber

assembly .................................................4-16

PRE-OPERATION CHECKS ..........................5-1

Pre-operation check list ..............................5-1

Fuel .............................................................5-3

Engine oil ....................................................5-3

Final gear oil ...............................................5-3

Front and rear brakes .................................5-3

Throttle lever ...............................................5-4

Tires ............................................................5-6

Measuring the tire pressure ........................5-7

Tire wear limit ............................................. 5-8

Chassis fasteners ....................................... 5-8

Instruments, lights and switches ................ 5-8

OPERATION .................................................. 6-1

Starting a cold engine ................................ 6-1

Starting a warm engine .............................. 6-3

Operating the drive select lever and

driving in reverse ...................................... 6-3

Engine break-in .......................................... 6-5

Parking ....................................................... 6-6

Parking on a slope ..................................... 6-6

Accessories and loading ............................ 6-7

RIDING YOUR ATV ...................................... 7-1

GETTING TO KNOW YOUR ATV............... 7-2

RIDE WITH CARE AND GOOD

JUDGEMENT............................................ 7-3

BE CAREFUL WHERE YOU RIDE........... 7-13

TURNING YOUR ATV .............................. 7-17

CLIMBING UPHILL ................................... 7-19

RIDING DOWNHILL.................................. 7-23

CROSSING A SLOPE............................... 7-25

CROSSING THROUGH SHALLOW

WATER ................................................... 7-27

RIDING OVER ROUGH TERRAIN ........... 7-29

SLIDING AND SKIDDING ......................... 7-31

WHAT TO DO IF........................................7-32

WHAT TO DO............................................7-32

PERIODIC MAINTENANCE AND MINOR

REPAIR ..........................................................8-1

Owner’s manual and tool kit .......................8-1

Periodic maintenance chart for the

emission control system ...........................8-3

General maintenance and lubrication

chart ..........................................................8-5

Removing and installing the panel ..............8-8

Checking the spark plug .............................8-9

Engine oil and oil filter cartridge ................8-11

Final gear oil .............................................8-15

Cleaning the air filter element ...................8-17

Cleaning the spark arrester ......................8-21

V-belt cooling duct check hose .................8-22

V-belt case drain plug ...............................8-23

Adjusting the carburetor ............................8-23

Adjusting the engine idling speed .............8-24

Adjusting the throttle cable free play .........8-25

Valve clearance ........................................8-25

Adjusting the drive select lever safety

system cable ...........................................8-26

Checking the front brake pads and rear

brake shoes ............................................8-26

Checking the brake fluid level ...................8-27

Changing the brake fluid .......................... 8-28

Checking the front brake lever free

play ......................................................... 8-28

Adjusting the brake pedal and rear brake

lever free play and checking the brake

pedal position ......................................... 8-29

Brake light switches ................................. 8-32

Checking and lubricating the cables ........ 8-33

Checking and lubricating the front and

rear brake levers .................................... 8-33

Checking and lubricating the brake

pedal ...................................................... 8-34

Checking the wheel hub bearings ............ 8-35

Lubricating the steering shaft ................... 8-35

Battery ...................................................... 8-35

Replacing a fuse ...................................... 8-37

Replacing a headlight bulb ....................... 8-39

Adjusting a headlight beam ...................... 8-41

Replacing the tail/brake light bulb ............ 8-41

Removing a wheel .................................... 8-41

Installing a wheel ...................................... 8-42

Troubleshooting ....................................... 8-43

Troubleshooting chart .............................. 8-45

CLEANING AND STORAGE.......................... 9-1

Cleaning ..................................................... 9-1

Storage ....................................................... 9-2

SPECIFICATIONS .......................................10-1

CONSUMER INFORMATION.......................11-1

Identification numbers ...............................11-1

Noise regulation ........................................11-3

Maintenance record ..................................11-4

YAMAHA MOTOR CORPORATION,

U.S.A. ATV LIMITED WARRANTY .........11-5

YAMAHA EXTENDED SERVICE

(Y.E.S.) ...................................................11-7

EBU17430

SAFETY INFORMATION

EBU17542

AN ATV IS NOT A TOY AND CAN BE HAZARD­OUS TO OPERATE.

An ATV handles differently from other vehicles, in­cluding motorcycles and cars. A collision or roll­over can occur quickly, even during routine
maneuvers such as turning and riding on hills or
over obstacles, if you fail to take proper precau­tions.
SEVERE INJURY OR DEATH can result if you do
not follow these instructions:

● Read this manual and all labels carefully and fol-

low the operating procedures described.

● Never operate an ATV without proper training or

instruction. Take a Training Course.
should receive training from a certified instruc­tor. Contact an authorized ATV dealer or call 1­800-887-2887 to find out about the training
courses nearest you.

● Always follow the age recommendation:

– A child under 16 years old should never oper­ate an ATV with engine size greater than 90 cc.

Beginners

1

● Never allow a child under age 16 to operate an

ATV without adult supervision, and never allow
continued use of an ATV by a child if he or she
does not have the abilities to operate it safely.

● Never carry a passenger on an ATV.

● Always avoid operating an ATV on any paved

surfaces, including sidewalks, driveways, park­ing lots and streets.

● Never operate an ATV on any public street, road

or highway, even a dirt or gravel one.

● Never operate an ATV without wearing an ap-

proved motorcycle helmet that fits properly. You
should also wear eye protection (goggles or face
shield), gloves, boots, a long-sleeved shirt or a
jacket, and long pants.

● Never consume alcohol or drugs before or while

operating this ATV.

● Never operate at speeds too fast for your skills

or the riding conditions. Always go at a speed
that is proper for the terrain, visibility, operating
conditions, and your experience.

● Never attempt wheelies, jumps, or other stunts.

1-1

● Always inspect your ATV each time you use it to

make sure it is in safe operating condition. Al-

1

ways follow the inspection and maintenance
procedures and schedules described in this
manual.

● Always keep both hands on the handlebars and

both feet on the footboards of the ATV during
operation.

● Always go slowly and be extra careful when op-

erating on unfamiliar terrain. Always be alert to
changing terrain conditions when operating the
ATV.

● Never operate on excessively rough, slippery or

loose terrain until you have learned and prac­ticed the skills necessary to control the ATV on
such terrain. Always be especially cautious on
these kinds of terrain.

● Always follow proper procedures for turning as

described in this manual. Practice turning at low
speeds before attempting to turn at faster
speeds and never turn at excessive speeds.

● Never operate the ATV on hills too steep for the

ATV or for your abilities. Practice on smaller hills
before attempting larger hills.

● Always follow proper procedures for climbing

hills as described in this manual. Check the ter­rain carefully before you start up any hill. Never
climb hills with excessively slippery or loose sur­faces. Shift your weight forward. Never open the
throttle suddenly. Never go over the top of a hill
at high speed.

● Always follow proper procedures for going down

hills and for braking on hills as described in this
manual. Check the terrain carefully before you
start down any hill. Shift your weight backward.
Never go down a hill at high speed. Avoid going
down a hill at an angle that would cause the ve­hicle to lean sharply to one side. Go straight
down the hill where possible.

● Always follow proper procedures for crossing

the side of a hill as described in this manual.
Avoid hills with excessively slippery or loose sur­faces. Shift your weight to the uphill side of the
ATV. Never attempt to turn the ATV around on
any hill until you have mastered the turning tech­nique described in this manual on level ground.
Avoid crossing the side of a steep hill if possible.

● Always use proper procedures if you stall or roll

backwards when climbing a hill. Maintain a
steady speed when climbing a hill. If you stall or

1-2

roll backwards, follow the special procedure for
braking described in this manual. Dismount on
the uphill side or to a side if pointed straight up­hill. Turn the ATV around and remount, following
the procedure described in this manual.

● Always check for obstacles before operating in a

new area.

● Never attempt to operate over large obstacles,

such as large rocks or fallen trees. Always follow
proper procedures when operating over obsta­cles as described in this manual.

● Always be careful when skidding or sliding.

Learn to safely control skidding or sliding by
practicing at low speeds and on level, smooth
terrain. On extremely slippery surfaces, such as
ice, go slowly and be very cautious in order to re­duce the chance of skidding or sliding out of con­trol.

● Never operate an ATV in fast flowing water or in

water deeper than that recommended in this
manual. Remember that wet brakes may have
reduced stopping ability. Test your brakes after
leaving water. If necessary, apply them several
times to let friction dry out the linings.

● Always be sure there are no obstacles or people

behind you when you operate in reverse. When
it is safe to proceed in reverse, go slowly.

● Always use the size and type of tires specified in

this manual.

● Always maintain proper tire pressure as de-

scribed in this manual.

● Never modify an ATV through improper installa-

tion or use of accessories.

● Never exceed the stated load capacity for an

ATV. Cargo should be properly distributed and
securely attached. Reduce speed and follow in­structions in this manual for carrying cargo or
pulling a trailer. Allow greater distance for brak­ing.

FOR MORE INFORMATION ABOUT ATV SAFE­TY, call the Consumer Products Safety Commis-

sion at 1-800-638-2772, or the ATV Distributor’s
Safety Hotline at 1-800-852-5344.

1

1-3

EWB00021

WARNING

1

POTENTIAL HAZARD
Improper handling of gasoline.
WHAT CAN HAPPEN
Gasoline can catch fire and you could be
burned.
HOW TO AVOID THE HAZARD
Always turn off the engine when refueling.
Do not refuel right after the engine has been
running and is still very hot.
Do not spill gasoline on the engine or ex­haust pipe/muffler when refueling.
Never refuel while smoking, or in the vicinity
of sparks, open flames, or other sources of
ignition such as the pilot lights of water
heaters and clothes dryers.
When transporting the ATV in another vehi­cle, be sure it is kept upright and that the
fuel cock is in the “OFF” position. Other­wise, fuel may leak out of the carburetor or
fuel tank.
WHAT CAN HAPPEN
Gasoline is poisonous and can cause inju­ries.

HOW TO AVOID THE HAZARD
If you should swallow some gasoline or in­hale a lot of gasoline vapor, or get some gas­oline in your eyes, seek medical help
immediately. If gasoline spills on your skin,
wash with soap and water. If gasoline spills
on your clothing, change your clothes.

EWB00030

WARNING

POTENTIAL HAZARD
Starting or running the engine in a closed ar­ea.

1-4

WHAT CAN HAPPEN
Exhaust fumes are poisonous and may
cause loss of consciousness and death
within a short time.
HOW TO AVOID THE HAZARD
Always operate your ATV in an area with ad­equate ventilation.

1

1-5

2

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LOCATION OF THE WARNING AND SPECIFICATION LABELS

2-1

EBU17670

Read and understand all of the labels on your ATV. These labels contain important information for safe and
proper operation.
Never remove any labels from your ATV. If a label becomes difficult to read or comes off, request a replace­ment label from your Yamaha dealer.

2

1

WARNING

Overloading this ATV or carrying cargo improperly can change
handling, stability and braking performance and can lead to an
accident. Never exceed the maximum front cargo limit of

: 40kg (88 lbs)
NEVER sit on the carrier. Refer to instructions in the Owner's

Manual.

5ND-F4877-00

2-2

2

2-322-423-1

EBU17680

DESCRIPTION

EBU17690

Left view

3

1. Fuel cock

2. Throttle stop screw

3. Air filter case

4. Fuses

5. Battery

6. Tail/brake light

7. Recoil starter

8. Engine oil filler cap

9. Oil filter cartridge

10.V-belt cooling duct check hose

EBU17700

Right view

1. Rear shock absorber assembly spring preload adjusting
ring

2. Spark arrester

3. Storage compartment and tool kit

4. Spark plug

5. Front shock absorber assembly spring preload adjusting
ring

6. Rear brake light switch

7. Brake pedal

8. V-belt case drain plug

EBU17712

Controls and instruments

1. Rear brake lever

2. Handlebar switches

3. Starter (choke)

4. Parking brake lock plate

5. Drive select lever

6. Main switch

7. Fuel tank cap

8. Throttle lever

9. Front brake lever

NOTE:

The ATV you have purchased may differ slightly
from the figures shown in this manual.

3

3-2

EBU17720

INSTRUMENT AND CONTROL FUNCTIONS

EWB00010

WARNING

Indicates a potential hazard that could result in
serious injury or death.

EBU17760

4

Main switch

The positions of the main switch are as follows:

ON

All electrical systems are supplied with power. The
headlights and taillight come on when the light
switch is on, and the engine can be started. The
key cannot be removed.

OFF

All electrical systems are off. The key can be re­moved.

1. Main switch

4-1

EBU17813

Indicator lights and warning light

1. Neutral indicator light “N”

2. Reverse indicator light “R”

3. Oil temperature warning light “”

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Reverse indicator light “”

This indicator light comes on when the transmis­sion is in the reverse position.

EBU17860

Neutral indicator light “”

This indicator light comes on when the transmis­sion is in the neutral position.

EBU26931

Oil temperature warning light “”

This warning light comes on when the engine over­heats. When this occurs, stop the engine as soon
as it is safe to do so, and allow it to cool.
The electrical circuit of the warning light can be
checked by turning the key to “ON”, with the engine
stop switch set to “”, and then pushing the start
switch.
If the warning light does not come on while the start
switch is being pushed, then go off after the start
switch is released, have a Yamaha dealer check
the electrical circuit.
If the warning light stays on, allow the engine to
cool. If the warning light stays on when the engine
is cool, have a Yamaha dealer check the electrical
circuit.

ECB00010

CAUTION:

● The engine may overheat if the ATV is over-

loaded. In this case, reduce the load to spec­ification.

● Start the engine after making sure that the

warning light is out. Continuous use while
the warning light is on may cause damage to
the engine.

4

4-2

EBU18061

Handlebar switches

4

1. Light switch “ / /OFF”

2. Engine stop switch “ / ”

3. Start switch “”

EBU18080

Engine stop switch “ / ”

Set this switch to “” before starting the engine.
The engine stop switch controls the ignition and
stops the engine when it is running. Use this switch
to stop the engine in an emergency situation. The
engine will not start or run when this switch is set
to “”.

EBU18100

Start switch “”

Push this switch to crank the engine with the start­er.

ECB00050

CAUTION:

See the starting instructions on page 6-1 prior
to starting the engine.

EBU18151

Light switch “ //OFF”

Set this switch to “” to turn on the low beams
and the taillight. Set the switch to “” to turn on
the high beams and the taillight. Set the switch to
“OFF” to turn off all the lights.

ECB00040

CAUTION:

Do not use the headlights with the engine
turned off for an extended period of time, oth­erwise the battery may discharge to the point
that the starter motor will not operate properly.
If this should happen, remove the battery and
recharge it.

4-3

EBU18270

Throttle lever

Once the engine is running, movement of the throt­tle lever will increase the engine speed.
Regulate the speed of the ATV by varying the
throttle position. Because the throttle is spring­loaded, the ATV will decelerate, and the engine will
return to an idle any time the hand is removed from
the throttle lever.

1. Throttle lever

Before starting the engine, check the throttle to be
sure it is operating smoothly. Make sure it returns
to the idle position as soon as the lever is released.

EWB00200

WARNING

POTENTIAL HAZARD
Malfunction of throttle.
WHAT CAN HAPPEN
The throttle could be hard to operate, mak­ing it difficult to speed up or slow down
when you need to. This could cause an acci­dent.
HOW TO AVOID THE HAZARD
Check the operation of the throttle lever be­fore you start the engine. If it does not work
smoothly, check for the cause. Correct the
problem before riding the ATV. Consult a
Yamaha dealer if you can’t find or solve the
problem yourself.

EBU18311

Speed limiter

Your ATV was delivered with an adjustable speed
limiter. The speed limiter keeps the throttle from
fully opening, even when the throttle lever is
pushed to the maximum.

1. Loosen the locknut.

2. To increase the maximum engine power avail­able and the maximum speed of the ATV, turn
the adjusting screw in direction (a). To de-

4-4

4

crease the maximum engine power available
and the maximum speed of the ATV, turn the
adjusting screw in direction (b).

4

1. Locknut

2. Adjusting screw

3. No more than 12 mm (0.47 in)

3. Tighten the locknut.

EWB00190

WARNING

POTENTIAL HAZARD
Improper adjustment of the speed limiter
and throttle.

WHAT CAN HAPPEN
The throttle cable could be damaged. Im­proper throttle operation could result. You
could lose control, have an accident or be in­jured.
HOW TO AVOID THE HAZARD
Do not turn the adjusting screw out more
than 12 mm (0.47 in). Always make sure the
throttle lever free play is adjusted to 3.0–5.0
mm (0.12–0.20 in). (See page 8-25.)

EBU18391

Front brake lever

The front brake lever is located on the right handle­bar. To apply the front brake, pull the brake lever
toward the handlebar grip.

4-5

1. Front brake lever 1. Brake pedal

EBU18442

Brake pedal and rear brake lever

The brake pedal is located on the right side of the
ATV and the rear brake lever is located on the left
handlebar. To apply the rear brake, push down on
the brake pedal or pull the brake lever toward the
handlebar grip.

1. Rear brake lever

4-6

4

EBU18450

Parking brake

Use the parking brake before starting the engine or
parking the ATV, especially on a slope. Apply the
rear brake lever and push down the lock plate to
apply the parking brake. Squeeze the rear brake
lever to release the parking brake.

4

1. Parking brake lock plate

EWB00170

WARNING

POTENTIAL HAZARD
Improper use of the parking brake.

WHAT CAN HAPPEN
The ATV could start moving unexpectedly if
the parking brake is not applied before start­ing the engine. This could cause loss of con­trol or a collision.
The brake could overheat if you ride the ATV
without releasing the parking brake. You
could lose braking performance which could
cause an accident. You could also wear out
the brakes prematurely.
HOW TO AVOID THE HAZARD
Always set the parking brake before starting
the engine.
Always be sure you have released the park­ing brake before you begin to ride.

EBU18581

Drive select lever

The drive select lever is used to shift your ATV into
the forward, neutral and reverse positions. See the
“Operating the drive select lever and driving in re­verse” section on page 6-3 for the drive select lever
operation.

4-7

1. Drive select lever 1. Recoil starter

EBU18660

EWB00300

Recoil starter

Firmly grasp the handle and pull slightly until en­gagement can be felt. Then pull forcefully, being
careful not to pull the rope all the way out.

POTENTIAL HAZARD
Starting the engine without shifting into the
neutral position.
WHAT CAN HAPPEN
The ATV could start to move unexpectedly,
which could cause an accident.
HOW TO AVOID THE HAZARD
Shift the drive select lever into the neutral
position and apply the parking brake before
starting the engine.

4-8

4

WARNING

EBU18720

Fuel tank cap

Remove the fuel tank cap by turning it counter­clockwise.

4

1. Fuel tank cap

EBU18730

Fuel

Make sure that there is sufficient fuel in the tank.
Fill the fuel tank to the bottom of the filler tube as
shown.

1. Fuel level

2. Fuel tank filler tube

Recommended fuel:

UNLEADED GASOLINE ONLY

Fuel tank capacity:

13.5 L (3.57 US gal) (2.97 Imp.gal)

Fuel reserve amount:

3.3 L (0.87 US gal) (0.73 Imp.gal)

4-9

ECB00070

CAUTION:

Use only unleaded gasoline. The use of leaded
gasoline will cause severe damage to internal
engine parts, such as the valves and piston
rings, as well as to the exhaust system.

Your Yamaha engine has been designed to use
regular unleaded gasoline with a pump octane
number [(R+M)/2] of 86 or higher, or a research oc­tane number of 91 or higher. If knocking or pinging
occurs, use a different brand of gasoline or premi­um unleaded fuel. Unleaded fuel will give you long­er spark plug life and reduced maintenance cost.

Gasohol

There are two types of gasohol: gasohol contain­ing ethanol and that containing methanol. Gasohol
containing ethanol can be used if the ethanol con­tent does not exceed 10%. Gasohol containing
methanol is not recommended by Yamaha be­cause it can cause damage to the fuel system or
ATV performance problems.

EWB00270

WARNING

POTENTIAL HAZARD
Improper care when refueling.

WHAT CAN HAPPEN
Fuel can spill, which can cause a fire and se­vere injury.
Fuel expands when it heats up. If the fuel
tank is overfilled, fuel could spill out due to
heat from the engine or the sun.
HOW TO AVOID THE HAZARD
Do not overfill the fuel tank. Be careful not to
spill fuel, especially on the engine or ex­haust pipe. Wipe up any spilled fuel immedi­ately. Be sure the fuel tank cap is closed
securely.
Do not refuel right after the engine has been
running and is still very hot.

EBU18820

Fuel cock

The fuel cock supplies fuel from the tank to the car­buretor while also filtering it.
The fuel cock lever positions are explained as fol­lows and shown in the illustrations.

4

4-10

OFF

ON

4

1. Arrow mark pointing to “OFF” 1. Arrow mark pointing to “ON”

With the fuel cock lever in this position, fuel will not
flow. Always turn the fuel cock lever to this position
when the engine is not running.

With the fuel cock lever in this position, fuel flows
to the carburetor. Turn the fuel cock lever to this
position when starting the engine and riding.

4-11

RES

1. Arrow mark pointing to “RES”

This indicates reserve. With the fuel cock lever in
this position, the fuel reserve is made available.
Turn the fuel cock lever to this position if you run
out of fuel while riding. When this occurs, refuel as
soon as possible and be sure to turn the fuel cock
lever back to “ON”!

EBU18850

Starter (choke) “”

Starting a cold engine requires a richer air-fuel mix­ture, which is supplied by the starter (choke).
Move the starter (choke) in direction (a) to turn on
the starter (choke).

Move the starter (choke) in direction (b) to turn off
the starter (choke).
See the “Starting a cold engine” section on page
6-1 for proper operation.

4

1. Starter (choke) “”

EBU18880

Seat

To remove the seat

Pull the seat lock lever upward and pull up the seat
at the rear.

4-12

4

1. Seat

2. Seat lock lever

To install the seat

Insert the projections on the front of the seat into
the seat holders and push down on the seat at the
rear.

NOTE:

Make sure that the seat is securely fitted.

1. Projection

2. Seat holder

EBU18911

Storage compartment

ECB00130

CAUTION:

Do not store metal or sharply edged objects,
like tools, in the storage compartment. If they
must be stored, wrap them in appropriate
cushion material to prevent damaging the stor­age compartment.

4-13

1. Storage compartment 1. Storage compartment check hose

4

● Do not exceed the load limit of 2.0 kg (4 lb)

for the storage compartment.

● Do not exceed the maximum load of 210.0 kg

(463 lb) for the ATV.

NOTE:

There is a check hose at the bottom of the storage
compartment. If any water collects in this hose, re­move the hose, empty it, and then install it.

EBU18960

Front carrier

● Do not exceed the load limit of 40.0 kg (88 lb) for

the front carrier.

● Do not exceed the maximum load of 210.0 kg

(463 lb) for the ATV.

EBU18970

Rear carrier

● Do not exceed the load limit of 80.0 kg (176 lb)

for the rear carrier.

● Do not exceed the maximum load of 210.0 kg

(463 lb) for the ATV.

4-14

EBU18980

Adjusting the front shock absorber as­semblies

The spring preload can be adjusted to suit the rid­er’s weight and the riding conditions.
Adjust the spring preload as follows.
Turn the adjusting ring in direction (a) to increase
the spring preload and thereby harden the suspen-

4

sion, and in direction (b) to decrease the spring
preload and thereby soften the suspension.

1. Spring preload adjusting ring

2. Position indicator

NOTE:

A special wrench can be obtained at a Yamaha
dealer to make this adjustment.

1. Special wrench

Spring preload setting:

Minimum (soft):

1

Standard:

2

Maximum (hard):

5

4-15

EWB00350

WARNING

POTENTIAL HAZARD
Improper shock absorber assembly adjust­ment.
WHAT CAN HAPPEN
Uneven adjustment can cause poor handling
and loss of stability, which could lead to an
accident.
HOW TO AVOID THE HAZARD
Always adjust the shock absorber assem­blies on the left and right side to the same
setting.

4

1. Spring preload adjusting ring

2. Position indicator

EBU19020

Adjusting the rear shock absorber as­sembly

The spring preload can be adjusted to suit the rid­er’s weight and the riding conditions.
Adjust the spring preload as follows.
Turn the adjusting ring in direction (a) to increase
the spring preload and thereby harden the suspen­sion, and in direction (b) to decrease the spring
preload and thereby soften the suspension.

NOTE:

A special wrench can be obtained at a Yamaha
dealer to make this adjustment.

4-16

4

1. Special wrench

Spring preload setting:

Minimum (soft):

1

Standard:

2

Maximum (hard):

5

EWB00010

WARNING

Indicates a potential hazard that could result in
serious injury or death.

4-17

EBU19200

PRE-OPERATION CHECKS

EBU19212

Pre-operation check list

Before operating this ATV, be sure to check the items listed in the following table.

EWB00470

WARNING

POTENTIAL HAZARD
Failure to inspect the ATV before operating.
Failure to properly maintain the ATV.
WHAT CAN HAPPEN
Increases the possibility of an accident or equipment damage.
HOW TO AVOID THE HAZARD
Always inspect your ATV each time you use it to make sure it is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules described in the Own­er’s Manual.

NOTE:

The maintenance of some items in the table has to be performed by a Yamaha dealer. Refer to the periodic
maintenance charts on page 8-3 to determine which service should be performed by a Yamaha dealer.

ITEM ROUTINE PAGE

Fuel

• Check fuel level in fuel tank, and add recommended fuel if neces­sary.

• Check fuel line for leakage. Correct if necessary.

4-9, 5-3

5

5-1

ITEM ROUTINE PAGE

Engine oil

Final gear oil • Check ATV for oil leakage. Correct if necessary. 5-3, 8-15

Front brake

5

Rear brake

Throttle lever

Control cables • Make sure that operation is smooth. Lubricate if necessary. 8-33

Wheels and tires

Brake pedal

Brake levers

Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened. 5-8
Instruments, lights and

switches

• Check oil level in engine, and add recommended oil to specified lev­el if necessary.

• Check ATV for oil leakage. Correct if necessary.

• Check operation. If soft or spongy, have Yamaha dealer bleed hy-

draulic system.

• Check brake pads for wear, and replace if necessary.

• Check brake fluid level in reservoir, and add recommended brake

fluid to specified level if necessary.

• Check hydraulic system for leakage. Correct if necessary.

• Check operation, and correct if necessary.

• Lubricate cables if necessary.

• Check lever and pedal free play, and adjust if necessary.

• Make sure that operation is smooth. Lubricate cable and lever hous-

ing if necessary.

• Check cable free play, and adjust if necessary.

• Check wheel condition, and replace if damaged.

• Check tire condition and tread depth. Replace if necessary.

• Check air pressure. Correct if necessary.

• Make sure that operation is smooth. Lubricate pedal pivoting point if

necessary.

• Make sure that operation is smooth. Lubricate lever pivoting points if
necessary.

• Check operation, and correct if necessary. 5-8

5-3, 8-11

5-3, 8-26, 8-27, 8-28

5-3, 8-26, 8-29

5-4, 8-25

5-6, 5-7, 5-8

8-34

8-33

5-2

EBU19530

Fuel

Make sure that there is sufficient fuel in the tank.
(See page 4-9.)

EWB00500

WARNING

POTENTIAL HAZARD
Improper care when refueling.
WHAT CAN HAPPEN
Fuel can spill, which can cause a fire and se­vere injury.
Fuel expands when it heats up. If the fuel
tank is overfilled, fuel could spill out due to
heat from the engine or the sun.
HOW TO AVOID THE HAZARD
Do not overfill the fuel tank. Be careful not to
spill fuel, especially on the engine or ex­haust pipe. Wipe up any spilled fuel immedi­ately. Be sure the fuel tank cap is closed
securely.
Do not refuel right after the engine has been
running and is still very hot.

EBU19590

Final gear oil

Make sure that the final gear oil is at the specified
level. Add oil as necessary. (See page 8-15.)

EBU27660

Front and rear brakes

Brake levers and brake pedal

● Check that there is no free play in the front brake

lever. If there is free play, have a Yamaha dealer
check the brake system.

● Check for correct free play in the rear brake lever

and brake pedal. If the free play is incorrect, ad­just it. (See page 8-29.)

● Check operation of the levers and pedal. They

should move smoothly and there should be a
firm feeling when the brake is applied. If not,
have a Yamaha dealer check them.

Brake fluid level (front brake)

Check the brake fluid level. Add fluid if necessary.
(See page 8-27.)

5

EBU19560

Engine oil

Make sure that the engine oil is at the specified lev­el. Add oil as necessary. (See page 8-11.)

Recommended brake fluid:

DOT 4

5-3

Brake fluid leakage (front brake)

Check to see if any brake fluid is leaking out of the
hose, joint or brake fluid reservoir of the front
brake. Apply the brake firmly for one minute. If the
lever moves slowly inward, there may be a leak in
the brake system. If there is any leakage, the brake
system should be checked by a Yamaha dealer.

HOW TO AVOID THE HAZARD
Always check the brakes at the start of every
ride. Do not ride the ATV if you find any prob­lem with the brakes. If a problem cannot be
corrected by the adjustment procedures pro­vided in this manual, have a Yamaha dealer
check for the cause.

Brake operation

Test the brakes at slow speed after starting out to

5

make sure they are working properly. If the brakes
do not provide proper braking performance, check
the brake pads and shoes for wear. (See page
8-26.)

EWB00540

WARNING

POTENTIAL HAZARD
Riding with improperly operating brakes.
WHAT CAN HAPPEN
You could lose braking ability, which could
lead to an accident.

EBU19761

Throttle lever

Check the operation of the throttle lever. It must
open smoothly and spring back to the idle position
when released. Have a Yamaha dealer correct if
necessary.

5-4

5-555-6

EBU19801

Tires

EWB00551

WARNING

POTENTIAL HAZARD
Operating this ATV with improper tires, or
with improper or uneven tire pressure.
WHAT CAN HAPPEN
Use of improper tires on this ATV, or opera­tion of this ATV with improper or uneven tire

5

pressure, may cause loss of control, in­creasing your risk of accident.
HOW TO AVOID THE HAZARD

● The tires listed below have been approved

by Yamaha Motor Manufacturing Corpora­tion of America for this model. Other tire
combinations are not recommended.
Front:

Manufacturer/model:

MAXXIS/M979

Size:

AT25 x 8-12

Type:

Tubeless

Rear:

Manufacturer/model:

MAXXIS/M980

Size:

AT25 x 10-12

Type:

Tubeless

● The tires should be set to the recommend-

ed pressure:
Recommended tire pressure:

Front:

25.0 kPa (3.6 psi) (0.250 kgf/cm²)

Rear:

25.0 kPa (3.6 psi) (0.250 kgf/cm²)

• Check and adjust tire pressures when
the tires are cold.

• Tire pressures must be equal on both
sides.

● Tire pressure below the minimum speci-

fied could cause the tire to dislodge from
the rim under severe riding conditions.
Minimum tire pressure:

Front:

22.0 kPa (3.2 psi) (0.220 kgf/cm²)

Rear:

22.0 kPa (3.2 psi) (0.220 kgf/cm²)

● Use no more than the following pressures

when seating the tire beads.

● Maximum tire seating pressure:

Front:

250 kPa (36 psi) (2.5 kgf/cm²)

Rear:

250 kPa (36 psi) (2.5 kgf/cm²)
Higher pressures and fast inflation may
cause a tire to burst. Inflate the tires very
slowly and carefully.

EBU19820

Measuring the tire pressure

Use the low-pressure tire gauge.

NOTE:

The low-pressure tire gauge is included as stan­dard equipment. Make two measurements of the
tire pressure and use the second reading. Dust or
dirt in the gauge could cause the first reading to be
incorrect.

5

1. Low-pressure tire gauge

Set the tire pressure when the tires are cold. Set
the tire pressures to the following specifications:

5-7

Recommended pressure:

Front

25.0 kPa (3.6 psi) (0.250 kgf/cm²)

Rear

25.0 kPa (3.6 psi) (0.250 kgf/cm²)

Minimum:

Front

22.0 kPa (3.2 psi) (0.220 kgf/cm²)

Rear

5

22.0 kPa (3.2 psi) (0.220 kgf/cm²)

Maximum:

Front

28.0 kPa (4.1 psi) (0.280 kgf/cm²)

Rear

28.0 kPa (4.1 psi) (0.280 kgf/cm²)

EBU19830

Tire wear limit

Replace the tire when the tire groove decreases to
3 mm (0.12 in).

1. Tire wear limit

EBU19840

Chassis fasteners

Make sure that all nuts, bolts and screws are prop­erly tightened.

EBU19850

Instruments, lights and switches

Check that all instruments, lights and switches are
working properly. Correct if necessary.

5-8

EBU19870

OPERATION

EWB00010

WARNING

Indicates a potential hazard that could result in
serious injury or death.

EBU19890

EWB00610

WARNING

POTENTIAL HAZARD
Operating ATV without being familiar with all
controls.
WHAT CAN HAPPEN
Loss of control, which could cause an acci­dent or injury.
HOW TO AVOID THE HAZARD
Read the Owner’s Manual carefully. If there is
a control or function you do not understand,
ask your Yamaha dealer.

EBU20021

Starting a cold engine

EWB00620

WARNING

POTENTIAL HAZARD
Frozen control cables in cold weather.
WHAT CAN HAPPEN
You could be unable to control the ATV,
which could lead to an accident or collision.
HOW TO AVOID THE HAZARD
When riding in cold weather, always make
sure all control cables work smoothly before
you begin riding.

ECB00150

CAUTION:

See the “Engine break-in” section on page 6-5
prior to operating the engine for the first time.

1. Set the parking brake.

2. Turn the fuel cock to “ON”.

3. Turn the main switch to “ON” and the engine
stop switch to “”.

6

6-1

4. Shift the drive select lever into the neutral po­sition. The neutral indicator light should come
on. If the indicator light does not come on,
have a Yamaha dealer check the electrical cir­cuit.

NOTE:

The engine can be started under the following con­ditions:

● The drive select lever is in the neutral position.

● The rear brake lever is applied with the drive se-

lect lever in any position. However, it is recom-

6

mended to shift into the neutral position before
starting the engine.

5. Use the starter (choke) in reference to the fig­ure:

Position (1):

Cold engine start with ambient temperature
below 5 °C (40 °F).

Position (2):

Cold engine start with ambient temperature
between 0 °C (30 °F) and 30 °C (90 °F).

Position (3):

Cold engine start with ambient temperature
above 25 °C (80 °F).

Ambient temp./starter (choke) position

1. Fully open

2. Half open

3. Closed

4. Starter (choke)

6. Completely close the throttle lever and start
the engine by pushing the start switch.

NOTE:

● If the engine fails to start, release the start

switch, then push it again. Pause a few seconds
before the next attempt. Each cranking should
be as short as possible to preserve battery ener­gy. Do not crank the engine more than 10 sec­onds on each attempt.

6-2

● If the battery is discharged, pull the recoil starter

to start the engine.

7. If the engine is started with the starter (choke)
in position (1), the starter (choke) should be
returned to position (2) to warm up the engine.
If the engine is started with the starter (choke)
in position (2), keep the starter (choke) in this
position to warm up the engine.

ECB00160

CAUTION:

For maximum engine life, always warm the en­gine up before starting off. Never accelerate
hard when the engine is cold!

8. Continue warming up the engine until it idles
smoothly, then return the starter (choke) to
position (3) before riding.

NOTE:

The engine is warm when it responds normally to
the throttle with the starter (choke) turned off.

EBU20291

Starting a warm engine

Follow the same procedure as for starting a cold
engine, with the exception that the starter (choke)
is not required when the engine is warm. Instead,
start the engine with the throttle slightly open.

EBU20370

Operating the drive select lever and driving in reverse

ECB00170

CAUTION:

Before shifting, stop the ATV, otherwise the
transmission may be damaged.

Shifting: Forward

1. Bring the ATV to a complete stop.

2. Shift from neutral to forward and vice versa by
moving the drive select lever along the shift
guide.

NOTE:

Make sure that the drive select lever is completely
shifted into position.

6

6-3

1. Drive select lever

6

2. F (Forward)

3. N (Neutral)

4. R (Reverse)

NOTE:

When in reverse, the reverse indicator light should
come on. If the indicator light does not come on,
have a Yamaha dealer check the electrical circuit.

3. Open the throttle lever gradually.

Shifting: Reverse

1. Bring the ATV to a complete stop.

2. Apply the brake pedal.

3. Shift from neutral to reverse and vice versa by
moving the drive select lever along the shift
guide.

1. Drive select lever

2. F (Forward)

3. N (Neutral)

4. R (Reverse)

4. Check behind for people or obstacles, and
then release the brake pedal.

5. Open the throttle lever gradually and continue
to watch to the rear while backing.

6-4

EWB00670

WARNING

POTENTIAL HAZARD
Improper operation in reverse.
WHAT CAN HAPPEN
You could hit an obstacle or even a person
behind you, resulting in serious injury.
HOW TO AVOID THE HAZARD
When you shift into reverse, make sure there
are no people or obstacles behind you.
When it is safe to proceed, go slowly.

EBU20682

Engine break-in

NOTE:

● For ATVs equipped with an odometer or an hour

meter, follow the figures given in km (mi) or the
figures given in hours.

● For ATVs not equipped with an odometer or

hour meter, follow the figures given in hours.

There is never a more important period in the life of
your engine than the first 320 km (200 mi) or 20
hours of riding. For this reason, you should read
the following material carefully.

Since the engine is brand new, do not put an ex­cessive load on it for the first 320 km (200 mi) or 20
hours. The various parts in the engine wear and
polish themselves to the correct operating clear­ances. During this period, prolonged full-throttle
operation or any condition that might result in en­gine overheating must be avoided.

0–160 km (0–100 mi) or 0–10 hours

Avoid prolonged operation above 1/2 throttle. Vary
the speed of the ATV regularly. Do not operate it at
one set throttle position.

160–320 km (100–200 mi) or 10–20 hours

Avoid prolonged operation above 3/4 throttle. Rev
the engine freely, but do not use full throttle at any
time.

320 km (200 mi) or 20 hours and beyond

The ATV can now be operated normally.

ECB00220

CAUTION:

If any engine trouble should occur during the
engine break-in period, immediately have a
Yamaha dealer check the ATV.

6

6-5

EBU20700

Parking

When parking the ATV, stop the engine, shift the
drive select lever into the forward position, apply
the parking brake, and then turn the fuel cock to
“OFF”.

6

1. Parking brake lock plate

EBU20750

Parking on a slope

EWB00760

WARNING

POTENTIAL HAZARD
Parking on a hill or other incline.

WHAT CAN HAPPEN
The ATV could roll out of control, increasing
the chance of an accident.
HOW TO AVOID THE HAZARD
Avoid parking on hills or other inclines. If
you must park on an incline, place the ATV
transversely across the incline, shift the
drive select lever to the forward position,
stop the engine, apply the parking brake,
and then block the front and rear wheels
with rocks or other objects.
Do not park the ATV at all on hills that are so
steep you could not walk up them easily.

1. Bring the ATV to a stop by applying the brakes
in the forward position.

2. Stop the engine.

3. With the rear brake lever and pedal applied,
apply the parking brake, and then slowly re­lease the brake pedal.

6-6

EBU20910

Accessories and loading

EBU20920

Accessories

Accessories can affect the handling and control of
your ATV. Keep the following in mind when consid­ering an accessory or operating an ATV which has
accessories.

● Choose only accessories designed for your

ATV. Your Yamaha dealer has a variety of gen­uine Yamaha accessories. Other accessories
may also be available on the market. However,
it is not possible for Yamaha to test all non­Yamaha accessories, nor control over their qual-

ity or suitability. Choose a genuine Yamaha ac­cessory, or one that is equivalent in design and
quality.

● Accessories should be rigidly and securely

mounted. An accessory which can shift position
or come off while you are riding could affect your
ability to control the ATV.

● Do not mount an accessory where it could inter-

fere with your ability to control the ATV. Exam­ples include (but are not limited to) a heavy or
bulky object attached to the handlebars which
could make steering difficult, an accessory that
limits your ability to move around on the seat, or
one that limits your view.

● Use extra caution when riding an ATV with ac-

cessories. The ATV may handle differently than
it does without accessories.

EBU21050

Loading

Cargo or a trailer can change the stability and han­dling of an ATV.
You must use common sense and good judgment
when carrying cargo or towing a trailer. Keep the
following points in mind:

● Never exceed the weight limits shown. An over-

loaded ATV can be unstable.

6

6-7

MAXIMUM LOADING LIMIT

ATV loading limit (total weight of rider, cargo,
accessories, and tongue):

210.0 kg (463 lb)

Front carrier:

40.0 kg (88 lb)

Rear carrier:

80.0 kg (176 lb)

Storage compartment:

2.0 kg (4 lb)

Trailer hitch:

6

Pulling load (total weight of trailer and car­go):

4900 N (1102 lbf) (500 kgf)
Tongue weight (vertical weight on trailer
hitch point):

147 N (33 lbf) (15 kgf)

● Do not exceed the maximum tongue weight.

You can measure tongue weight with a bath­room scale. Put the tongue of the loaded trailer
on the scale with the tongue at hitch height. Ad­just the load in the trailer, if necessary, to reduce
the weight on the hitch. If you are carrying cargo
and towing a trailer, include the tongue weight in
the maximum ATV load limit.

● Load cargo on the carriers as close to the center

of the ATV as possible. Put cargo at the rear of
the front carrier, at the front of the rear carrier,
and center it.

● Tie down cargo securely to the carriers. Make

sure cargo in the trailer cannot move around. A
shifting load can cause an accident.

● Make sure the load does not interfere with con-

trols or your ability to see where you are going.

● Ride more slowly than you would without a load.

The more weight you carry, the slower you
should go.

● Allow more braking distance. A heavier ATV

takes longer to stop.

● Avoid making sharp turns unless at very slow

speeds.

● Avoid hills and rough terrain. Choose terrain

carefully. Added weight affects the stability and
handling of the ATV.

EWB00750

WARNING

POTENTIAL HAZARD
Overloading this ATV or carrying or towing
cargo improperly.

6-8

WHAT CAN HAPPEN
Could cause changes in ATV handling which
could lead to an accident.
HOW TO AVOID THE HAZARD
Never exceed the stated load capacity for
this ATV.
Cargo should be properly distributed and se­curely attached.
Reduce speed when carrying cargo or pull­ing a trailer. Allow greater distance for brak­ing.

EWB00010

WARNING

Indicates a potential hazard that could result in
serious injury or death.

6

6-9

7

EBU21131

RIDING YOUR ATV

7-1

EWB00010

WARNING

Indicates a potential hazard that could result in
serious injury or death.

EBU21621

GETTING TO KNOW YOUR ATV

This ATV is for recreation and utility use. This sec­tion, Riding your ATV, provides general ATV riding
instructions for recreational riding. The skills and
techniques described in this section, however, are
appropriate for all types of riding. Riding your ATV
requires special skills acquired through practice
over a period of time. Take the time to learn the ba­sic techniques well before attempting more difficult
maneuvers.
Riding your new ATV can be a very enjoyable ac­tivity, providing you with hours of pleasure. But it is
essential to familiarize yourself with the operation
of the ATV to achieve the skill necessary to enjoy
riding safely. Before you begin to ride, be sure you
have read this Owner’s Manual completely and un­derstand the operation of the controls. Pay partic-

ular attention to the safety information on pages
1-1–1-5. Please also read all caution and warning
labels on your ATV.

7

7-2

RIDE WITH CARE AND GOOD JUDGEMENT

Get training if you are inexperienced.

Beginners should get training from a certified in­structor.
Become familiar with this ATV at slow speeds first,
even if you are an experienced operator. Do not at­tempt to operate at maximum performance until
you are totally familiar with the ATV’s handling and
performance characteristics.

EWB01280

WARNING

POTENTIAL HAZARD
Operating this ATV without proper instruc-

7

tion.
WHAT CAN HAPPEN
The risk of an accident is greatly increased if
the operator does not know how to operate
the ATV properly in different situations and
on different types of terrain.

HOW TO AVOID THE HAZARD
Beginning and inexperienced operators
should complete the certified training
course offered by Yamaha. They should then
regularly practice the skills learned in the
course and the operating techniques de­scribed in this Owner’s Manual. For more in­formation about the training course, contact
an authorized ATV dealer or call 1-800-887-

2887.

Riding your ATV requires skills acquired
through practice over a period of time.

Take the time to learn the basic techniques well
before attempting more difficult maneuvers.

Not recommended for children under 16 years
of age.

EWB00901

WARNING

POTENTIAL HAZARD
Failure to follow the age recommendations
for this ATV.

7-3

WHAT CAN HAPPEN
Use by children of ATVs that are not recom­mended for their age can lead to severe inju­ry or death of the child.
HOW TO AVOID THE HAZARD
A child under 16 should never operate an
ATV with engine size greater than 90 cc.

7

7-4

This ATV is designed to carry operator and car­go only – passengers prohibited.

EWB00910

WARNING

POTENTIAL HAZARD
Carrying a passenger on this ATV.
WHAT CAN HAPPEN
Greatly reduces your ability to balance and
control this ATV. Could cause an accident,
resulting in harm to you and/or your passen­ger.
HOW TO AVOID THE HAZARD
Never carry a passenger. The long seat is to
allow the operator to shift position as need-

7

ed during operation. It is not for carrying
passengers.

7-5

Apparel

EWB00920

WARNING

POTENTIAL HAZARD
Operating this ATV without wearing an ap­proved motorcycle helmet, eye protection
and protective clothing.
WHAT CAN HAPPEN
Operating without an approved motorcycle
helmet increases your chances of a severe
head injury or death in the event of an acci­dent.
Operating without eye protection can result
in an accident and increases your chances
of a severe injury in the event of an accident.
Operating without protective clothing in­creases your chances of severe injury in the
event of an accident.

HOW TO AVOID THE HAZARD
Always wear an approved motorcycle helmet
that fits properly.
You should also wear:

● eye protection (goggles or face shield)

● gloves

● boots

● long-sleeved shirt or jacket

● long pants

7

1. Protective clothing

2. Goggles

3. Gloves

4. Boots

5. Helmet

7-6

Do not operate after consuming alcohol or
drugs.

The operator’s performance capability is reduced
by the influence of alcohol or drugs.

7

EWB00930

WARNING

POTENTIAL HAZARD
Operating this ATV after consuming alcohol
or drugs.
WHAT CAN HAPPEN
Could seriously affect your judgment.
Could cause you to react more slowly.
Could affect your balance and perception.
Could result in an accident.

HOW TO AVOID THE HAZARD
Never consume alcohol or drugs before or
while driving this ATV.

Pre-operation checks

Always perform the pre-operation checks listed on
page 5-1 before riding for proper care of the ATV
and to ensure safety.

EWB00940

WARNING

POTENTIAL HAZARD
Failure to inspect the ATV before operating.
Failure to properly maintain the ATV.
WHAT CAN HAPPEN
Increases the possibility of an accident or
equipment damage.
HOW TO AVOID THE HAZARD
Always inspect your ATV each time you use
it to make sure the ATV is in safe operating
condition.
Always follow the inspection and mainte­nance procedures and schedules described
in the Owner’s Manual.

7-7

EWB00950

WARNING

POTENTIAL HAZARD
Operating this ATV with improper tires, or
with improper or uneven tire pressure.
WHAT CAN HAPPEN
Use of improper tires on this ATV, or opera­tion of this ATV with improper or uneven tire
pressure, may cause loss of control, in­creasing your risk of an accident.
HOW TO AVOID THE HAZARD
Always use the size and type tires specified
in the Owner’s Manual for this ATV on page
5-6.
Always maintain proper tire pressure as de­scribed in the Owner’s Manual on page 5-7.

7

7-8

EWB00010

WARNING

Indicates a potential hazard that could result in
serious injury or death.

Do not operate at speeds too fast for your skills
or the conditions.

EWB00960

WARNING

POTENTIAL HAZARD
Operating this ATV at speeds too fast for
your skills or the conditions.
WHAT CAN HAPPEN
Increases your chances of losing control of

7

the ATV, which can result in an accident.
HOW TO AVOID THE HAZARD
Always go at a speed that is proper for the
terrain, visibility and operating conditions,
and your experience.

Speed limiter

For riders less experienced with this model, the
throttle lever housing is equipped with a speed lim­iter. The speed limiter keeps the throttle from fully
opening, even when the throttle lever is pushed to
the maximum. Turning in the adjusting screw limits

the maximum engine power available and de­creases the maximum speed of the ATV. Turning
in the adjusting screw decreases top speed, and
turning it out increases top speed. (See page 4-4.)

1. Adjusting screw

Loading and accessories

Use extra caution when riding the ATV with addi­tional loads, such as accessories or cargo. The
ATV’s handling may be adversely affected. Re­duce your speed when adding additional loads.

7-9

MAXIMUM LOADING LIMIT

ATV loading limit (total weight of cargo, rider,
accessories, and tongue):

210.0 kg (463 lb)

Front carrier:

40.0 kg (88 lb)

Rear carrier:

80.0 kg (176 lb)

Storage compartment:

2.0 kg (4 lb)

Trailer hitch:

Pulling load (total weight of trailer and car­go):

4900 N (1102 lbf) (500 kgf)
Tongue weight (vertical weight on trailer
hitch point):

147 N (33 lbf) (15 kgf)

EWB00970

WARNING

POTENTIAL HAZARD
Overloading this ATV or carrying or towing
cargo improperly.
WHAT CAN HAPPEN
Could cause changes in ATV handling which
could lead to an accident.

HOW TO AVOID THE HAZARD
Never exceed the stated load capacity for
this ATV.
Cargo should be properly distributed and se­curely attached.
Reduce speed when carrying cargo or pull­ing a trailer. Allow greater distance for brak­ing.
Always follow the instructions in your Own­er’s Manual for carrying cargo or pulling a
trailer.

7

7-10

During operation

Always keep your feet on the footboards during op­eration, otherwise they may contact the rear
wheels.

WHAT CAN HAPPEN
Removing even one hand or foot can reduce
your ability to control the ATV or could
cause you to lose your balance and fall off of
the ATV. If you remove a foot from a foot­board, your foot or leg may come into con­tact with the rear wheels, which could injure
you or cause an accident.
HOW TO AVOID THE HAZARD
Always keep both hands on the handlebars
and both feet on the footboards of your ATV
during operation.

7

EWB00980

WARNING

POTENTIAL HAZARD
Removing hands from handlebars or feet
from footboards during operation.

Avoid wheelies and jumping. You may lose control
of the ATV or overturn.

EWB00990

WARNING

POTENTIAL HAZARD
Attempting wheelies, jumps, and other
stunts.
WHAT CAN HAPPEN
Increases the chance of an accident, includ­ing an overturn.
HOW TO AVOID THE HAZARD
Never attempt stunts, such as wheelies or
jumps. Don’t try to show off.

7-11

Modifications

EWB01000

WARNING

POTENTIAL HAZARD
Operating this ATV with improper modifica­tions.
WHAT CAN HAPPEN
Improper installation of accessories or mod­ification of this ATV may cause changes in
handling which in some situations could
lead to an accident.

HOW TO AVOID THE HAZARD
Never modify this ATV through improper in­stallation or use of accessories. All parts
and accessories added to this ATV should
be genuine Yamaha or equivalent compo­nents designed for use on this ATV and
should be installed and used according to
instructions. If you have questions, consult
an authorized ATV dealer.

7

7-12

Exhaust system

The exhaust system on the ATV is very hot during
and following operation. To prevent burns, avoid
touching the exhaust system. Park the ATV in a
place where pedestrians or children are not likely
to touch it.

EWB01010

WARNING

POTENTIAL HAZARD
Hot exhaust system.
WHAT CAN HAPPEN
Dry grass or brush or other combustible ma­terial accumulated around the engine area
could catch fire.

7

Someone touching the exhaust system dur­ing or after operation could be burned.
HOW TO AVOID THE HAZARD
Do not operate, idle, or park the ATV in dry
grass or other dry ground cover.
Keep the engine area free of dry grass,
brush, or other combustible material.
Do not touch the hot exhaust system.
Do not park the ATV in a place where others
might be likely to touch it.

BE CAREFUL WHERE YOU RIDE

This ATV is designed for off-road use only. Riding
on paved surfaces can cause loss of control.

EWB01020

WARNING

POTENTIAL HAZARD
Operating this ATV on paved surfaces.
WHAT CAN HAPPEN
ATVs are designed for off-road use only.
Paved surfaces may seriously affect han­dling and control of the ATV, and may cause
the ATV to go out of control.

7-13

HOW TO AVOID THE HAZARD
Always avoid paved surfaces, including
sidewalks, driveways, parking lots and
streets.

Do not ride on any public road, street, or highway.
Riding on public roads can result in collisions with
other vehicles.

EWB01030

WARNING

POTENTIAL HAZARD
Operating this ATV on public streets, roads
or highways.
WHAT CAN HAPPEN
You can collide with another vehicle.
HOW TO AVOID THE HAZARD
Never operate this ATV on any public street,
road or highway, even a dirt or gravel one. In
many states it is illegal to operate ATVs on
public streets, roads and highways.

7

7-14

Know the terrain where you ride. Ride cautiously in
unfamiliar areas. Stay alert for holes, rocks, or
roots in the terrain, and other hidden hazards
which may cause the ATV to upset.

EWB01040

WARNING

POTENTIAL HAZARD
Failure to use extra care when operating this
ATV on unfamiliar terrain.
WHAT CAN HAPPEN
You can come upon hidden rocks, bumps, or
holes, without enough time to react. Could
result in the ATV overturning or going out of
control.

7

HOW TO AVOID THE HAZARD
Go slowly and be extra careful when operat­ing on unfamiliar terrain. Always be alert to
changing terrain conditions when operating
the ATV.

EWB01050

WARNING

POTENTIAL HAZARD
Failure to use extra care when operating on
excessively rough, slippery or loose terrain.
WHAT CAN HAPPEN
Could cause loss of traction or ATV control,
which could result in an accident, including
an overturn.

7-15

HOW TO AVOID THE HAZARD
Do not operate on excessively rough, slip­pery or loose terrain until you have learned
and practiced the skills necessary to control
the ATV on such terrain. Always be especial­ly cautious on these kinds of terrain.

When riding in an area where you might not easily
be seen, such as desert terrain, mount a caution
flag on the ATV. DO NOT use the flag pole bracket
as a trailer hitch.

EWB01060

WARNING

POTENTIAL HAZARD
Operating in areas where you might not be
seen by other off-road vehicles.
WHAT CAN HAPPEN
You could be in a collision. You could be in­jured.
HOW TO AVOID THE HAZARD
Always mount a caution flag on the ATV to
make you more visible. Watch carefully for
other vehicles.

7-16

7

Do not ride in areas posted “no trespassing”.
Do not ride on private property without getting per­mission.

7

Select a large, flat area off-road to become familiar
with your ATV. Make sure that this area is free of
obstacles and other riders. You should practice
control of the throttle, brakes, and turning tech­niques in this area before trying more difficult ter­rain. Always avoid riding on paved surfaces: the
ATV is designed for off-road use only, and han­dling maneuvers are more difficult to perform on
pavement.
Set the parking brake and follow the instruction on
page 6-1 to start the engine. Once it has warmed
up you are ready to begin riding your ATV. Re­member that the engine and exhaust pipe will be

hot when riding and afterwards; do not allow skin
or clothing to come in contact with these compo­nents.
With the engine idling, return the starter (choke) to
the closed position and shift the drive select lever
into the forward position, then release the parking
brake. Apply the throttle slowly and smoothly. The
centrifugal clutch will engage and you will start to
accelerate. If the throttle is applied too abruptly, the
front wheels may lift off the ground, resulting in a
loss of directional control. Avoid higher speeds un­til you are thoroughly familiar with the operation of
your ATV.
When slowing down or stopping, release the throt­tle and apply the brakes smoothly and evenly. Im­proper use of the brakes can cause the tires to lose
traction, reducing control and increasing the possi­bility of an accident.

TURNING YOUR ATV

To achieve maximum traction while riding off-road,
the two rear wheels are mounted solidly on one
axle and turn together at the same speed. There­fore, unless the wheel on the inside of the turn is al­lowed to slip or lose some traction, the ATV will
resist turning. A special turning technique must be

7-17

used to allow the ATV to make turns quickly and
easily. It is essential that this skill be learned first at
low speed.

EWB01080

WARNING

POTENTIAL HAZARD
Turning improperly.
WHAT CAN HAPPEN
ATV could go out of control, causing a colli­sion or overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for turning
as described in this Owner’s Manual. Prac­tice turning at low speeds before attempting
to turn at faster speeds. Do not turn at
speeds too fast for your skills or the condi­tions.

As you approach a curve, slow down and begin to
turn the handlebars in the desired direction. As you
do so, put your weight on the footboard to the out­side of the turn (opposite your desired direction)
and lean your upper body into the turn. Use the
throttle to maintain an even speed through the turn.
This maneuver will let the wheel on the inside of
the turn slip slightly, allowing the ATV to make the
turn properly.

1. Lean towards inside of turn.

2. Support your weight on the outer footboard.

This procedure should be practiced at slow speed
many times in a large off-road area with no obsta­cles. If an incorrect technique is used, your ATV
may continue to go straight. If the ATV doesn’t
turn, come to a stop and then practice the proce­dure again. If the riding surface is slippery or loose,
it may help to position more of your weight over the
front wheels by moving forward on the seat.
Once you have learned this technique, you should
be able to perform it at higher speeds or in tighter
curves.

7-18

7

Improper riding procedures such as abrupt throttle
changes, excessive braking, incorrect body move­ments, or too much speed for the sharpness of the
turn may cause the ATV to tip. If the ATV begins to
tip over to the outside while negotiating a turn, lean
more to the inside. It may also be necessary to
gradually let off on the throttle and steer to the out­side of the turn to avoid tipping over.
Remember: Avoid higher speeds until you are
thoroughly familiar with the operation of your ATV.

CLIMBING UPHILL

Use proper riding techniques to avoid ATV over­turns on hills. Be sure that you can maneuver your

7

ATV well on flat ground before attempting any in­cline and then practice riding first on gentle slopes.
Try more difficult climbs only after you have devel­oped your skill. In all cases avoid inclines with slip­pery or loose surfaces, or obstacles that might
cause you to lose control.

EWB01090

WARNING

POTENTIAL HAZARD
Operating on excessively steep hills.

WHAT CAN HAPPEN
The ATV can overturn more easily on ex­tremely steep hills than on level surfaces or
small hills.
HOW TO AVOID THE HAZARD
Never operate the ATV on hills too steep for
the ATV or for your abilities. Practice on
smaller hills before attempting large hills.

It is important when climbing a hill to make sure
that your weight is transferred forward on the ATV.
This can be accomplished by leaning forward and,
on steeper inclines, standing on the footboards
and leaning forward over the handlebars.

EWB01180

WARNING

POTENTIAL HAZARD
Climbing hills improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause the
ATV to overturn.

7-19

HOW TO AVOID THE HAZARD
Always follow proper procedures for climb­ing hills as described in this Owner’s Manu-
al.
Always check the terrain carefully before
you start up any hill.
Never climb hills with excessively slippery
or loose surfaces.
Shift your weight forward.
Never open the throttle suddenly. The ATV
could flip over backwards.
Never go over the top of any hill at high
speed. An obstacle, a sharp drop, or another
vehicle or person could be on the other side
of the hill.

7

7-20

If you are climbing a hill and you find that you have
not properly judged your ability to make it to the
top, you should turn the ATV around while you still
have forward motion (provided you have the room
to do so) and go down the hill.

EWB01190

WARNING

POTENTIAL HAZARD
Improperly crossing hills or turning on hills.
WHAT CAN HAPPEN
Could cause loss of control or cause the
ATV to overturn.
HOW TO AVOID THE HAZARD
Never attempt to turn the ATV around on any

7

hill until you have mastered the turning tech­nique as described in the Owner’s Manual
on level ground. Be very careful when turn­ing on any hill.
Avoid crossing the side of a steep hill if pos­sible.

When crossing the side of a hill:
Always follow proper procedures as de­scribed in the Owner’s Manual.
Avoid hills with excessively slippery or loose
surfaces.
Shift your weight to the uphill side of the
ATV.

If your ATV has stalled or stopped and you believe
you can continue up the hill, restart carefully to
make sure you do not lift the front wheels which
could cause you to lose control. If you are unable
to continue up the hill, dismount the ATV on the up­hill side. Physically turn the ATV around and then
descend the hill.

7-21

If you start to roll backwards, DO NOT apply the
rear brake to stop or try to put the ATV in gear. The
ATV could easily tip over backwards. Instead, ap­ply the front brake gradually, or dismount the ATV
immediately on the uphill side.

EWB01261

WARNING

POTENTIAL HAZARD
Stalling, rolling backwards or improperly dis­mounting while climbing a hill.
WHAT CAN HAPPEN
Could result in ATV overturning.
HOW TO AVOID THE HAZARD
Maintain a steady speed when climbing a
hill.
If you lose all forward speed:

● Keep weight uphill.

● Apply the brakes.

● Apply the parking brake after you are

stopped.

If you begin rolling backwards:

● Keep weight uphill.

● Never apply the rear brake while rolling

backwards. Apply the front brake.

● When fully stopped, apply the rear brake

as well, and then lock the parking brake.
Dismount on uphill side or to a side if point­ed straight uphill. Turn the ATV around and
remount, following the procedure described
in the Owner’s Manual.

7

7-22

RIDING DOWNHILL

When riding your ATV downhill, shift your weight
as far to the rear and uphill side of the ATV as pos­sible. Move back on the seat and sit with your arms
straight. Improper braking may cause a loss of
traction.
Use caution while descending a hill with loose or
slippery surfaces. Braking ability and traction may
be adversely affected by these surfaces. Improper
braking may also cause a loss of traction.
Whenever possible, ride your ATV straight down­hill. Avoid sharp angles which could allow the ATV
to tip or roll over. Carefully choose your path and
ride no faster than you will be able to react to ob-

7

stacles which may appear.

EWB01130

WARNING

POTENTIAL HAZARD
Going down a hill improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause the
ATV to overturn.

HOW TO AVOID THE HAZARD
Always follow proper procedures for going
down hills as described in this Owner’s Man­ual.
Note: a special technique is required when
braking as you go down a hill.
Always check the terrain carefully before
you start down any hill.
Shift your weight backward.
Never go down a hill at high speed.
Avoid going down a hill at an angle that
would cause the ATV to lean sharply to one
side. Go straight down the hill where possi­ble.

7-23

7-2477-25

CROSSING A SLOPE

Traversing a sloping surface on your ATV requires
you to properly position your weight to maintain
proper balance. Be sure that you have learned the
basic riding skills on flat ground before attempting
to cross a sloping surface. Avoid slopes with slip­pery surfaces or rough terrain that may upset your
balance.
As you travel across a slope, lean your body in the
uphill direction. It may be necessary to correct the
steering when riding on loose surfaces by pointing
the front wheels slightly uphill. When riding on
slopes, be sure not to make sharp turns either up
or down hill.

7

If your ATV does begin to tip over, gradually steer
in the downhill direction if there are no obstacles in
your path. As you regain proper balance, gradually
steer again in the direction you wish to travel.

EWB01141

WARNING

POTENTIAL HAZARD
Improperly crossing hills or turning on hills.
WHAT CAN HAPPEN
Could cause loss of control or cause the
ATV to overturn.

HOW TO AVOID THE HAZARD
Never attempt to turn the ATV around on any
hill until you have mastered the turning tech­nique as described in the Owner’s Manual
on level ground. Be very careful when turn­ing on any hill. Avoid crossing the side of a
steep hill if possible.
When crossing the side of a hill:
Always follow proper procedures as de­scribed in the Owner’s Manual.
Avoid hills with excessively slippery or loose
surfaces.
Shift your weight to the uphill side of the
ATV.

7-2677-27

CROSSING THROUGH SHALLOW WATER

The ATV can be used to cross slow moving, shal­low water of up to a maximum of 35 cm (14 in) in
depth. Before entering the water, choose your path
carefully. Enter where there is no sharp drop off,
and avoid rocks or other obstacles which may be
slippery or upset the ATV. Drive slowly and care­fully.

EWB01150

WARNING

POTENTIAL HAZARD
Operating this ATV through deep or fast
flowing water.
WHAT CAN HAPPEN

7

Tires may float, causing loss of traction and
loss of control, which could lead to an acci­dent.
HOW TO AVOID THE HAZARD
Never operate this ATV in fast flowing water
or in water deeper than that specified in your
Owner’s Manual.
Remember that wet brakes may have re­duced stopping ability. Test your brakes af­ter leaving water. If necessary, apply them
several times to let friction dry out the lin­ings.

Test your brakes after leaving the water. Do not
continue to ride your ATV without verifying that you
have regained proper braking ability.

ECB00280

CAUTION:

After riding your ATV in water, be sure to drain
the trapped water by removing the check hose
at the bottom of the air filter case, the V-belt
cooling duct check hose, the drive select lever
box check hose and the storage compartment
check hose. Also, remove the V-belt case drain
plug to drain any water that may have accumu­lated. Wash the ATV in fresh water if it has been
operated in salt water or muddy conditions.

1. Air filter case check hose

7

1. V-belt cooling duct check hose (left front side of ATV)

7-28

1. Drive select lever box check hose

1. V-belt case drain plug

7

1. Storage compartment check hose

RIDING OVER ROUGH TERRAIN

Riding over rough terrain should be done with cau­tion. Look out for obstacles which could cause
damage to the ATV or could lead to an upset or ac­cident. Be sure to keep your feet firmly mounted on
the footboards at all times. Avoid jumping the ATV
as loss of control and damage to the ATV may re­sult.

EWB01160

WARNING

POTENTIAL HAZARD
Improperly operating over obstacles.

7-29

WHAT CAN HAPPEN
Could cause loss of control or a collision.
Could cause the ATV to overturn.
HOW TO AVOID THE HAZARD
Before operating in a new area, check for ob­stacles.
Never attempt to ride over large obstacles,
such as large rocks or fallen trees. When
you go over obstacles, always follow proper
procedures as described in the Owner’s
Manual.

7

7-30

SLIDING AND SKIDDING

Care should be used when riding on loose or slip­pery surfaces since the ATV may slide. If unex­pected and uncorrected, sliding could lead to an
accident.
To reduce the tendency for the front wheels to slide
in loose or slippery conditions, positioning your
weight over the front wheels will sometimes help.

7

If the rear wheels of your ATV start to slide side­ways, control can usually be regained (if there is
room to do so) by steering in the direction of the
slide. Applying the brakes or accelerating is not
recommended until you have corrected the slide.

With practice, over a period of time, skill at con­trolled sliding can be developed. The terrain
should be chosen carefully before attempting such
maneuvers, since both stability and control are re­duced. Bear in mind that sliding maneuvers should
always be avoided on extremely slippery surfaces
such as ice, since all control may be lost.

EWB01170

WARNING

POTENTIAL HAZARD
Skidding or sliding improperly.

7-31

WHAT CAN HAPPEN
You may lose control of this ATV. You may
also regain traction unexpectedly, which
may cause the ATV to overturn.
HOW TO AVOID THE HAZARD
Learn to safely control skidding or sliding by
practicing at low speeds and on level,
smooth terrain.
On extremely slippery surfaces, such as ice,
go slowly and be very cautious in order to
reduce the chance of skidding or sliding out
of control.

WHAT TO DO IF...

This section is designed to be a reference guide
only. Be sure to read each section on riding tech­niques completely.

WHAT TO DO...

● If your ATV doesn’t turn when you want it to:

Bring the ATV to a stop and practice the turning
maneuvers again. Be sure you are putting your
weight on the footboard to the outside of the
turn. Position your weight over the front wheels
for better control. (See page 7-17.)

● If your ATV begins to tip while turning:

Lean more into the turn to regain balance. If nec­essary, gradually let off the throttle and/or steer
to the outside of the turn. (See page 7-17.)

● If your ATV starts to slide sideways:

Steer in the direction of the slide if you have the
room. Applying the brakes or accelerating is not
recommended until you have corrected the
slide. (See page 7-31.)

● If your ATV can’t make it up a hill you are trying

to climb:
Turn the ATV around if you still have forward
speed. If not, stop, dismount on the uphill side of
the ATV and physically turn the ATV around. If
the ATV starts to slip backwards, DO NOT USE
THE REAR BRAKE – the ATV may tip over on
top of you. Dismount the ATV on the uphill side.
(See page 7-19.)

● If your ATV is traversing a sloping surface:

Be sure to ride with your weight positioned to­wards the uphill side of the ATV to maintain
proper balance. If the ATV starts to tip, steer
down the hill (if there are no obstacles in your
way) to regain balance. If you discover that the
ATV is going to tip over, dismount on the uphill
side. (See page 7-19.)

7

7-32

● If your ATV encounters shallow water:

Ride slowly and carefully through slow moving
water, watching for obstacles. Be sure to let wa­ter drain from the ATV and CHECK YOUR
BRAKES FOR PROPER OPERATION when
you come out of the water. Do not continue to
ride your ATV until you have regained adequate
braking ability. (See page 7-27.)

EWB00010

WARNING

Indicates a potential hazard that could result in
serious injury or death.

7

7-33

EBU21647

PERIODIC MAINTENANCE AND MINOR REPAIR

EBU21660

Safety is an obligation of the owner. Periodic in­spection, adjustment and lubrication will keep your
ATV in the safest and best operating condition
possible. The most important points of inspection,
adjustment, and lubrication are explained on the
following pages.
The intervals given in the periodic maintenance
and lubrication chart should be considered as a
general guide under normal riding conditions.
However, DEPENDING ON THE WEATHER,
TERRAIN, GEOGRAPHICAL LOCATION, AND
INDIVIDUAL USE, THE MAINTENANCE INTER­VALS MAY NEED TO BE SHORTENED.

EWB01820

WARNING

POTENTIAL HAZARD
Servicing an engine while it is running.
WHAT CAN HAPPEN
Moving parts can catch clothing or parts of
the body, causing injury.
Electrical components can cause shocks or
start fires.

HOW TO AVOID THE HAZARD
Turn off the engine when performing mainte­nance unless otherwise specified. Have a
Yamaha dealer perform the service if you are
not familiar with maintenance work.

EBU21720

Owner’s manual and tool kit

Be sure to put this owner’s manual in the plastic
bag and always carry it on the bottom of the seat
as shown. Put the owner’s tool kit and low-pres­sure tire gauge under the seat.

8

8-1

1. Owner’s manual

2. Owner’s tool kit

3. Low-pressure tire gauge

The service information included in this manual

8

and the tools provided in the owner’s tool kit are in­tended to assist you in the performance of preven­tive maintenance and minor repairs. However,
additional tools such as a torque wrench may be
necessary to perform certain maintenance work
correctly.

NOTE:

If you do not have the tools or experience required
for a particular job, have a Yamaha dealer perform
it for you.

EWB01830

WARNING

POTENTIAL HAZARD
Operating this ATV with improper modifica­tions.
WHAT CAN HAPPEN
Improper installation of accessories or mod­ification of this ATV may cause changes in
handling which in some situations could
lead to an accident.
HOW TO AVOID THE HAZARD
Never modify this ATV through improper in­stallation or use of accessories. All parts
and accessories added to this ATV should
be genuine Yamaha or equivalent compo­nents designed for use on this ATV and
should be installed and used according to
instructions. If you have questions, consult
an authorized Yamaha ATV dealer.

8-2

EBU21742

Periodic maintenance chart for the emission control system

NOTE:

● For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals.

● For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance inter-

vals. However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance
intervals should be followed.

● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,

data and technical skills.

INITIAL EVERY

NO. ITEM

1 * Fuel line

2 Spark plug

3 * Valves • Check valve clearance and adjust if necessary. √ √√√

4 * Carburetor

Crankcase breather

5 *

system

CHECK OR MAINTENANCE

JOB

• Check fuel hoses for cracks or other damage, and
replace if necessary.

• Check condition and clean, regap, or replace if
necessary.

• Check starter (choke) operation and correct if nec­essary.

• Check engine idling speed and adjust if neces­sary.

• Check breather hose for cracks or other damage,
and replace if necessary.

Whichev­er comes

first

month136612

km

(mi)

hours 20 80 160 160 320

320

(200)

1300
(800)

√√√√√

2500

(1600)

√√√√

2500

(1600)

√√√

√√√

5000

(3200)

8

8-3

INITIAL EVERY

NO. ITEM

6 * Exhaust system

7 Spark arrester • Clean. √√√

CHECK OR MAINTENANCE

JOB

• Check for leakage and replace gasket(s) if neces­sary.

• Check for looseness and tighten all screw clamps
and joints if necessary.

Whichev­er comes

first

month136612

km

320

(mi)

(200)

hours 20 80 160 160 320

1300
(800)

2500

(1600)

2500

(1600)

√√√

8

5000

(3200)

8-4

EBU21864

General maintenance and lubrication chart

INITIAL EVERY

NO. ITEM

1 Air filter element • Clean and replace if necessary.

2 * Front brake

3 * Rear brake

4 * Brake hoses

5 * Wheels

6 * Tires

7 * Wheel hub bearings

8 * Swingarm • Check for excessive play, and correct if necessary. √√√

CHECK OR MAINTENANCE

JOB

• Check operation and correct if necessary.

• Check fluid level and ATV for fluid leakage, and

correct if necessary.

• Replace brake pads. Whenever worn to the limit

• Check operation and correct if necessary.

• Check brake lever and pedal free play, and adjust

if necessary.

• Replace brake shoes. Whenever worn to the limit

• Check for cracks or other damage, and replace if

necessary.

• Replace. Every 4 years

• Check runout and for damage, and replace if nec-

essary.

• Check tread depth and for damage, and replace if
necessary.

• Check air pressure and balance, and correct if
necessary.

• Check for looseness or damage, and replace if
necessary.

Whichev­er comes

first

month136612

km

(mi)

hours 20 80 160 160 320

320

(200)

Every 20–40 hours (more often in wet or

1300
(800)

√√√√√

√√√√√

√ √√√

√ √√√

√ √√√

2500

(1600)

dusty areas)

√√√√

2500

(1600)

5000

(3200)

8

8-5

INITIAL EVERY

NO. ITEM

9 * V-b elt

10 * Chassis fasteners

Shock absorber as-

11 *

semblies

12 * Steering shaft • Lubricate with lithium-soap-based grease. √√√

13 * Steering system

14 * Engine mount

8

15 Engine oil

Engine oil filter car-

16

tridge

17 Final gear oil

Moving parts and

18 *

cables
Drive select lever

19 *

safety system cable

CHECK OR MAINTENANCE

JOB

• Check for wear, cracks or other damage, and re­place if necessary.

• Make sure that all nuts, bolts, and screws are
properly tightened.

• Check operation and correct if necessary.

• Check for oil leakage and replace if necessary.

• Check operation and repair or replace if damaged.

• Check toe-in and adjust if necessary.

• Check for cracks or other damage, and replace if

necessary.

• Change.

• Check ATV for oil leakage, and correct if neces-

sary.

• Replace. √√√

• Change.

• Check ATV for oil leakage, and correct if neces-

sary.

• Lubricate. √√√√

• Check operation and adjust or replace if neces-

sary.

Whichev­er comes

first

month136612

km

320

(mi)

(200)

hours 20 80 160 160 320

1300
(800)

√ √√√

√√√√√

√√√√√

√ √√√

√√

2500

(1600)

2500

(1600)

√√√

√√√

√√√

5000

(3200)

8-6

NO. ITEM

Throttle lever hous-

20 *

ing and cable

Front and rear brake

21 *

switches

22 * Lights and switches

EBU28390

INITIAL EVERY

CHECK OR MAINTENANCE

JOB

• Check operation and correct if necessary.

• Check throttle cable free play and adjust if neces-

sary.

• Lubricate throttle lever housing and cable.

• Check operation and correct if necessary. √√√√√

• Check operation and correct if necessary.

• Adjust headlight beams.

Whichev­er comes

first

month136612

km

(mi)

hours 20 80 160 160 320

320

(200)

1300
(800)

√√√√√

√√√√√

2500

(1600)

2500

(1600)

5000

(3200)

NOTE:

● The air filter needs more frequent service if you are riding in unusually wet or dusty areas.

● Hydraulic brake service

• Regularly check and, if necessary, correct the brake fluid level.

• Every two years replace the internal components of the brake master cylinder and calipers, and change

the brake fluid.

• Replace the brake hoses every four years and if cracked or damaged.

8-7

8

EWB00010

WARNING

Indicates a potential hazard that could result in
serious injury or death.

EBU23080

Removing and installing the panel

The panel shown needs to be removed to perform
some of the maintenance jobs described in this
chapter. Refer to this section each time the panel
needs to be removed and installed.

EBU23111

Panel A

To remove the panel
Remove the bolt, and then take the panel off.

8

1. Panel A

1. Panel A

2. Bolt

To install the panel
Place the panel in the original position and install
the bolt.

ECB00380

CAUTION:

When installing the panel, be sure not to pinch
the cables or wires.

8-8

EBU23211

Checking the spark plug

The spark plug is an important engine component,
which is easy to check. Since heat and deposits
will cause any spark plug to slowly erode, the spark
plug should be removed and checked in accor­dance with the periodic maintenance and lubrica­tion chart. In addition, the condition of the spark
plug can reveal the condition of the engine.

To remove the spark plug

1. Remove the spark plug cap.

1. Spark plug cap

2. Remove the spark plug as shown, with the
spark plug wrench included in the owner’s tool
kit.

1. Spark plug wrench

To check the spark plug

1. Check that the porcelain insulator around the
center electrode of the spark plug is a medi­um-to-light tan (the ideal color when the ATV
is ridden normally).

NOTE:

If the spark plug shows a distinctly different color,
the engine could be operating improperly. Do not
attempt to diagnose such problems yourself. In­stead, have a Yamaha dealer check the ATV.

8

8-9

2. Check the spark plug for electrode erosion
and excessive carbon or other deposits, and
replace it if necessary.

Specified spark plug:

NGK/DR8EA

To install the spark plug

1. Measure the spark plug gap with a wire thick­ness gauge and, if necessary, adjust the gap
to specification.

Spark plug gap:

0.6–0.7 mm (0.024–0.028 in)

8

1. Spark plug gap

2. Clean the surface of the spark plug gasket
and its mating surface, and then wipe off any
grime from the spark plug threads.

3. Install the spark plug with the spark plug
wrench, and then tighten it to the specified
torque.

Tightening torque:

Spark plug:

17.5 Nm (1.75 m·kgf, 12.7 ft·lbf)

8-10

NOTE:

If a torque wrench is not available when installing
a spark plug, a good estimate of the correct torque
is 1/4–1/2 turn past finger tight. However, the spark
plug should be tightened to the specified torque as
soon as possible.

4. Install the spark plug cap.

EBU23313

Engine oil and oil filter cartridge

The engine oil level should be checked before
each ride. In addition, the oil must be changed and
the oil filter cartridge replaced at the intervals spec­ified in the periodic maintenance and lubrication
chart.

To check the engine oil level

1. Place the ATV on a level surface.

2. Check the engine oil level on a cold engine.

NOTE:

If the engine was started before checking the oil
level, be sure to warm up the engine sufficiently,
and then wait at least ten minutes until the oil set­tles for an accurate reading.

3. Remove the engine oil filler cap, and then
wipe the dipstick off with a clean rag.

1. Engine oil filler cap

4. Insert the dipstick into the filler hole (without
screwing it in), and then remove it again to
check the oil level.

8

8-11

1. Dipstick

2. Maximum level mark

3. Minimum level mark

NOTE:

8

The engine oil should be between the minimum
and maximum level marks.

5. If the engine oil is at or below the minimum
level mark, add sufficient oil of the recom­mended type to raise it to the correct level.

6. Insert the dipstick into the oil filler hole, and
then tighten the engine oil filler cap.

To change the engine oil (with or without oil fil­ter cartridge replacement)

1. Place the ATV on a level surface.

2. Start the engine, warm it up for several min­utes, and then turn it off.

3. Place an oil pan under the engine to collect
the used oil.

4. Remove the engine oil filler cap, and then re­move the engine oil drain bolt to drain the oil
from the crankcase.

1. Engine oil drain bolt

NOTE:

Skip steps 5–7 if the oil filter cartridge is not being
replaced.

8-12

5. Remove the oil filter cartridge with an oil filter
wrench.

1. Oil filter cartridge

NOTE:

An oil filter wrench is available at a nearby Yamaha
dealer.

6. Apply a thin coat of engine oil to the O-ring of
the new oil filter cartridge.

NOTE:

Make sure that the O-ring is properly seated.

8

1. O-ring

7. Install the new oil filter cartridge with an oil fil­ter wrench, and then tighten it to the specified
torque with a torque wrench.

1. Oil filter wrench

8-13

1. Torque wrench

Tightening torque:

Oil filter cartridge:

8

17 Nm (1.7 m·kgf, 12 ft·lbf)

8. Install the engine oil drain bolt, and then tight­en it to the specified torque.

Tightening torque:

Engine oil drain bolt:

23 Nm (2.3 m·kgf, 17 ft·lbf)

9. Add the specified amount of the recommend­ed engine oil, and then install and tighten the
engine oil filler cap.

Recommended oil:

See page 10-1.

Oil quantity:

Without oil filter cartridge replacement:

2.20 L (2.33 US qt) (1.94 Imp.qt)

With oil filter cartridge replacement:

2.30 L (2.43 US qt) (2.02 Imp.qt)

NOTE:

Be sure to wipe off spilled oil on any parts after the
engine and exhaust system have cooled down.

ECB00300

CAUTION:

● In order to prevent clutch slippage (since the

engine oil also lubricates the clutch), do not
mix any chemical additives. Do not use oils
with a diesel specification of “CD” or oils of
a higher quality than specified. In addition,
do not use oils labeled “ENERGY CONSERV­ING II” or higher.

● Make sure that no foreign material enters the

crankcase.

8-14