YAMAHA GP800A−B PARTS CATALOGUE

WaveRunner GP800R
GP800A−B GP800A−B
(F0W6/
(F0W7/
68AF/68A2
68AG/68A2
)
)
1BF0W100E1
PARTS CATALOGUE
E2002 by Yamaha Motor Co., Ltd.
1st Edition, Oct. 2002
All rights reserved.
Any reprinting or unauthorized u se
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan
A3
A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
GP800AB(F0W6/68AF/68A2), GP800AB(F0W7/68AG/68A2)
1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue accord­ing to the Yamaha Parts News.
2. Abbreviations The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
EU06228000 DRAIN PLUG ASSY 2
EU06228200 .PLUG,DRAIN 1
4. Quantity Column Information
NAME for Q’TY COLUMN
USA USA
GENE EXCEPT USA
5. Note that the illustration for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.
6. A part with “YMUS” in the remarks column can be obtained from YMUS (USA) and not from YAMAHA MOTOR CO.,LTD (JAPAN).
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
EW2U516000 ENGINE HATCH COMP. 2 YMUS..
90601168U7 BAND, HOSE 1 YMUS..
ADDRESS:
YAMAHA MOTOR CORPORATION U.S.A.
PARTS & ACCESSORY DIV.
6555 KATELLA AVENUE
CYPRESS, CALIFORNIA 90630 U.S.A.
COUNTRY (destination)
A5
7. Applicable Starting Serial No. and Color Code
Starting Serial No.
Hull Serial No. F0W6 (FOR USA) F0W906901.................
F0W7 (FOR GENE) F0W807201...............
Engine Serial No. 68A−100001..................................
Color Code
Parts No./Part Name Color Code Color Name Abbreviation
F0XU377B20−P0
COVER,SIDE 1
F0XU377C20−P0
COVER,SIDE 2
F0XU517H20−P0
LID,HATCH
ENGINE 008P BLACK SOLID 4 SS4
0879 RED METALLIC 3 RM3
0879 RED METALLIC 3 RM3
0879 RED METALLIC 3 RM3
FOREWORD
A6

CONTENTS

CYLINDER. CRANKCASE 1 B2..........................
CYLINDER. CRANKCASE 2 B4..........................
CRANKSHAFT. PISTON B6..............................
INTAKE B8............................................
CARBURETOR B9.....................................
OIL PUMP B12..........................................
EXHAUST 1 B14........................................
FUEL C3..............................................
JET UNIT 1 C4.........................................
JET UNIT 2 C7.........................................
GENERATOR C8.......................................
STARTING MOTOR C9..................................
ELECTRICAL 1 C10.....................................
ELECTRICAL 2 C12.....................................
ENGINE HATCH 1 C14...................................
ENGINE HATCH 2 C15...................................
HULL. DECK D3........................................
GUNWALE. MAT D5....................................
VENTILATION D6......................................
SEAT. UNDER LOCKER D7..............................
OIL TANK D8..........................................
FUEL TANK D9........................................
EXHAUST 2 D11........................................
CONTROL CABLE D12..................................
STEERING 1 D14.......................................
STEERING 2 E2.......................................
GRAPHICS E3.........................................
IMPORTANT LABELS E4................................
IMPORTANT LABELS 2 E5..............................
REPAIR KIT 1 E6.......................................
REPAIR KIT 2 E7.......................................
INDEX
NUMERICAL INDEX M1.................................
FIG. 1 CYLINDER. CRANKCASE 1
REF. NO.
10 90450−14M05 HOSE CLAMP ASSY 1 1
11 66E1118100 GASKET, CYLINDER HEAD 1 1 1
12 9011908MA1 BOLT, WITH WASHER 10 10
13 9011908MA2 BOLT, WITH WASHER 2 2
14 66E1478110−94 STAY, MUFFLER 2 1 1
15 9011910M00 BOLT, WITH WASHER 1 1
PART NO. DESCRIPTION REMARKS
1 66E11311−0094 CYLINDER 1 2 2
2 9360612019 PIN, DOWEL 4 4
3 66E1135101 GASKET, CYLINDER 2 2
4 90119−10M07 BOLT, WITH WASHER 8 8
5 66E111110094 HEAD, CYLINDER 1 1 1
6 66E5112900 .NIPPLE 1 1
7 6K85112900 .NIPPLE 1 1
8 9044514M33 HOSE (L1150) 1 1
9 90446−24M94 HOSE 1 1
USA
GENE
B2
16 66E2142510−8P BRACKET, REAR UPPER 1 1 1
17 9701308045 BOLT 3 3
18 9290308600 WASHER, PLATE 3 3
19 66E2142610−8P BRACKET, REAR UPPER 2 1 1
20 9701308030 BOLT 3 3
21 9290308600 WASHER, PLATE 3 3
22 9360612019 PIN, DOWEL 4 4
23 67A4453200 STOPPER, UPPER MOUNT 1 1
24 66EW009012−8P CRANK CYLINDER ASSY 1 1
25 66E1510010−8P CRANKCASE ASSY 1 1
26 62T14251−10 .NIPPLE 2 2
27 90380−12M29 .BUSH, SOLID 1 1
FIG. 1 CYLINDER. CRANKCASE 1
REF. NO.
28 9011908M55 BOLT, WITH WASHER 10 10
29 9360612019 PIN, DOWEL 2 2
30 9011906M78 BOLT, WITH WASHER 3 3
31 9011908M61 BOLT, WITH WASHER 1 1
32 9011906M13 BOLT, WITH WASHER 4 4
33 9011908M56 BOLT, WITH WASHER 2 2
34 68A4451700−9M MOUNT RUBBER 4 4
35 90119089UR BOLT, WITH WASHER 4 4 YMUS
36 90119089U6 BOL T, WITH WASHER 8 8 YMUS
37 90201099U3 WASHER, PLATE 4 4 YMUS
38 EU0U7354−0001 SHIM (T=0.1) 10 10 UR, YMUS
PART NO. DESCRIPTION REMARKS
EU0U735400−03 SHIM (T=0.3) 10 10 UR, YMUS
EU0U735400−05 SHIM (T=0.5) 10 10 UR, YMUS
EU0U735400−10 SHIM (T=1.0) 10 10 UR, YMUS
EU0U735400−20 SHIM (T=2.0) 10 10 UR, YMUS
USA
GENE
B3
39 9010106917 BOLT 2 2
FIG. 2 CYLINDER. CRANKCASE 2
REF. NO.
10 66E1131S10 VALVE ASSY. 2 2
11 9011005008 BOLT, HEXAGON SOCKET HEAD 2 2
12 66E1131V00 SHAFT 1 1 1
13 66E1132C−00 PULLEY, SHAFT 1 1
14 9011004M03 BOLT, HEXAGON SOCKET HEAD 2 2
15 60T11832−00 LEVER, LINK 2 2
PART NO. DESCRIPTION REMARKS
1 66E11325−00 ANODE 2 2
2 9878005020 SCREW, FLAT HEAD 2 2
3 66E1131M01−8P COVER 2 2
4 66E1131B01 GASKET, COVER 2 2
5 9701306025 BOLT 8 8
6 9290306600 WASHER, PLATE 8 8
7 66E11998−10 BRACKET 1 1 1
8 66E1133E10 CABLE, PULLEY 1 1 1
9 66E1133F10 CABLE, PULLEY 2 1 1
USA
GENE
B4
16 90201−08M09 WASHER, PLATE 3 3
17 93410−08M12 CIRCLIP 3 3
18 93109−08M07 OIL SEAL 4 4
19 66E1131H−00 JOINT 1 1 1
20 66E1131J10 JOINT 2 1 1
21 66E1131C−10 COVER, JOINT 1 1
22 GU06824E−00 BRACKET, YPVS 1 1
23 9299R08200 WASHER 3 3 YMUS
24 9572R08300 NUT, FLANGE 3 3 YMUS
25 90601200U2 BAND 1 1 YMUS
26 90601200U2 BAND 1 1 YMUS
27 66E8582020 SERVO MOTOR ASSY 1 1
FIG. 2 CYLINDER. CRANKCASE 2
REF. NO.
28 9048014023 .GROMMET 2 2
29 9011606M67 BOLT, STUD 2 2
30 9572R06300 NUT, FLANGE 2 2 YMUS
31 66E8511200−94 BRACKET, REFLECTOR 1 1 1
32 66E8582500 COVER, WIRE 1 1
33 90201−065F3 WASHER, PLATE 2 2
34 90465−11M10 CLAMP 1 1
PART NO. DESCRIPTION REMARKS
USA
GENE
B5
FIG. 3 CRANKSHAFT. PISTON
REF. NO.
10 93306208U1 .BEARING 2 2
11 66E11515−00 .SEAL, LABYRINTH 1 1 1
12 93306308U1 .BEARING 1 1
13 93103−35M03 OIL SEAL 1 1
14 93101−36M62 OIL SEAL 1 1
15 93101−36M61 OIL SEAL 1 1
PART NO. DESCRIPTION REMARKS
1 66E11400−00 CRANKSHAFT ASSY 1 1
2 93305307U0 .BEARING 1 1
3 66E11412−00 .CRANK 1 1 1
4 66E11422−00 .CRANK 2 2 2
5 66E11431−00 .CRANK 3 1 1
6 66E11442−00 .CRANK 4 1 1
7 66E11685−00 .WASHER, CRANK PIN 4 4
8 93310627U6 .BEARING 2 2
9 66E1165100 .ROD, CONNECTING 2 2
USA
GENE
B6
16 66E11631−00−A0 PISTON (STD) 2 2 UR RED
66E11631−00−B0 PISTON (STD) 2 2 UR ORANGE
66E11631−00−C0 PISTON (STD) 2 2 UR GREEN
66E11631−00−D0 PISTON (STD) 2 2 UR PURPLE
17 66E1160301 PISTON RING SET (STD) 2 2
18 60T1163300 PIN, PISTON 2 2
19 93310422U2 BEARING 2 2
20 90201−22M04 WASHER, PLATE 4 4
21 66E1163400 CLIP, PISTON PIN 4 4
22 66E4581310−94 FLANGE, COUPLING 1 1
23 66E4581J−00 RUBBER SHAFT COUPLING 1 1
24 68N45593−0094 FLANGE, COUPLING 1 1 1
FIG. 3 CRANKSHAFT. PISTON
REF. NO.
25 90201−248M5 WASHER, PLATE 1 1 YMUS
PART NO. DESCRIPTION REMARKS
USA
GENE
B7
FIG. 4 INTAKE
REF. NO.
10 66EW000400 .REED SET 1 1
11 66E1441E00 COVER, CLEANER CASE 2 1 1
12 66E4271700 .RUBBER, SEAL 2 2 2
13 66E1448011 COVER SUB ASSY 1 1
14 66E1445710 .SEAL 1 1
15 66E1445200 .SEAL 2 2
PART NO. DESCRIPTION REMARKS
1 90465−11M10 CLAMP 2 2
2 90105−08M86 BOLT, FLANGE 4 4
3 90109−06M00 BOLT 2 2
4 66E1355600 GASKET, MANIFOLD 1 1
5 66E1362410−94 PLATE,REED VALVE 1 1
6 9701306025 BOLT 12 12
7 9290306600 WASHER, PLATE 12 12
8 93606−19M23 PIN, DOWEL 2 2
9 66E1361000 REED VALVE ASSY 2 2
USA
GENE
B8
16 66E1443500 .GROMMET 1 1
17 66E1389811 .HOLDER 6 6
18 66E1445100 ELEMENT, AIR CLEANER 1 1
19 9709506035 BOLT 3 3
20 9299506600 WASHER 3 3
21 9701306045 BOLT 4 4
22 9290306600 WASHER, PLATE 4 4
23 66E1347300 ORING 2 2
FIG. 5 CARBURETOR
REF. NO.
10 6R714542−00 .BODY, PUMP 1 1 1 CARBURETOR 2
11 6K81453611 .GASKET 2 2
12 6K81450302 .SCREW 2 2
13 3G214231−30 .JET, MAIN (#150) 1 1 UR CARBURETOR 1
14 66E1456301 .ORING 2 2
PART NO. DESCRIPTION REMARKS
1 68A1430102 CARBURETOR ASSY 1 1 1
2 68A1430202 CARBURETOR ASSY 2 1 1
3 6R714569−00 .STRAINER 2 2
4 64T1491601 .NEEDLE 2 2
5 8F21414700 ..ORING 1 1
6 7EG1415900 ..CLIP 1 1
7 6K81454701 .ARM, FLOAT 2 2
8 6R714253−00 .SPRING 2 2
9 6R714541−00 .DIAPHRAGM, PUMP 2 2
3G214231−30 .JET, MAIN (#150) 1 1 UR CARBURETOR 2
USA
GENE
B9
15 66E2447100 .DIAPHRAGM 2 2
16 66E2441100 .DIAPHRAGM 2 2
17 66E2441301 .BODY 2 2 2
18 66E2436200 ..VALVE, CHECK 1 1 1
19 65U24492−00 ..BUSH, FULEL PUMP 1 1
20 66E2442100 .VALVE, CHECK 2 2
21 66E2443100 .GASKET, FUEL PUMP 1 2 2
22 66E2445200 .COVER 2 2
23 90157−05M17 .SCREW, PAN HEAD 8 8
24 66E1456401 .ORING 2 2
25 83014231−18 .JET, MAIN (# 90) 2 2
26 81214147−00 .ORING 3 3
FIG. 5 CARBURETOR
REF. NO.
27 81214235−00 .WASHER, NEEDLE 4 4
28 3KW1493200 .SPRING, THROTTLE 2 3 3
29 66E1452100 .SCREW, ADJUST 1 1 CARBURETOR 1
30 9788005010 .SCREW, PAN HEAD 4 4 CARBURETOR 2
31 9858005014 .SCREW, PAN HEAD 4 4 CARBURETOR 1
32 6K81447110 .CAP, CARBURETOR 2 2
33 66E1421100 .SCREW, PILOT ADJUSTING 2 2
34 6K81458900 .SPRING 2 2
35 82214235−00 .WASHER, NEEDLE 4 4
36 58314561−00 .ORING 2 2
37 6K81494610 .METERING NEEDLE 2 2
38 6M614503−00 .SCREW 2 2
39 6K81452711 .PLATE 2 2
40 43914186−00 .PIN, FLOAT 2 2
41 66E2441201 .BODY 1 2 2
PART NO. DESCRIPTION REMARKS
USA
GENE
B10
42 6K81452311 .SCREW, STOP 4 4
43 66E1428000 .COVER, CARBURETOR 1 1 CARBURETOR 1
44 66E1417000 ..DIAPHRAGM ASS’Y 1 1 CARBURETOR 1
45 66E1428600 ..SPRING 1 1 CARBURETOR 1
46 90101−06M25 BOLT 3 3
47 66E1424300 PLATE 1 1
48 66E1429100 BRACKET 1 1 1
49 66E4121700 ROD, ACCEL. LEVER 2 2
50 66E1439800 GASKET 2 2
51 66E1416201 BOLT, HOLDING 4 4
52 9299006600 WASHER, PLATE 2 2
53 4KM1413700 CLIP 1 1
FIG. 5 CARBURETOR
REF. NO.
54 66E1414600 PLATE 1 1
55 35H14139−00 CLIP, PIPE 20 20
56 3XP1429400 HOSE 1 1
57 4N014251−00 NIPPLE 1 1
58 90445−07M78 HOSE 1 1
59 90445−07M42 HOSE 1 1
60 90445−07M79 HOSE 1 1
61 66E1425100 NIPPLE 1 1
62 90445−10MH0 HOSE 1 1
63 90445−10MH1 HOSE 1 1
64 90445−10MH2 HOSE 1 1
65 66E1425100 NIPPLE 1 1
66 90445−10MH3 HOSE 1 1
67 90445−10MH4 HOSE 1 1
68 90445−10MH5 HOSE 1 1
PART NO. DESCRIPTION REMARKS
USA
GENE
B11
69 90446−14M98 HOSE 1 1
70 90446−14M99 HOSE 1 1
71 90446−10MA2 HOSE 1 1
72 66E2431400 PIPE 4 1 1
73 66E2431500 PIPE 5 1 1
74 90446−07M96 HOSE 1 1
75 90446−10MA0 HOSE 1 1
76 90446−07M97 HOSE 1 1
77 90446−10MA1 HOSE 1 1
78 66E1416200 BOLT, HOLDING 2 2
79 9044713004 HOSE, WITH SPRING 1 1
80 9044713003 HOSE, WITH SPRING 1 1
FIG. 6 OIL PUMP
REF. NO.
10 63M1311600 GASKET, PUMP CASE 1 1
11 9709506020 BOLT 2 2
12 9299506600 WASHER 2 2
13 9044507009 HOSE 1 1
14 67X1318300 VALVE, CHECK 1 1
15 9046802001 CLIP 3 3
PART NO. DESCRIPTION REMARKS
1 66E1320002 OIL INJECTION PUMP ASSY 1 1
2 66E2632000 PUMP CABLE ASSY 1 1
3 9044511M35 HOSE (L540) 1 1
4 90446−17M72 HOSE 1 1
5 90465−11M10 CLAMP 1 1
6 66V5114200 CONNECTION 1 1
7 90445−14M00 HOSE (L118) 1 1
8 66E1346900 SPRING 1 1
9 65U13132−00 JOINT 1 1
USA
GENE
B12
16 9044507009 HOSE 1 1
17 67X1318300 VALVE, CHECK 1 1
18 9046802001 CLIP 3 3
19 90464−07M20 CLAMP 1 1
20 9044507M25 HOSE (L53) 2 2
21 9044507006 HOSE 1 1
22 9044707002 HOSE, WITH SPRING 1 1
23 9046802001 CLIP 5 5
24 6E02437800 PIPE, JOINT 4 1 1
25 63M13132−00 JOINT 1 1
26 63M24378−00 PIPE, JOINT 4 1 1
27 6G824376−00 PIPE, JOINT 1 1 1
FIG. 6 OIL PUMP
REF. NO.
28 90465−11829 CLAMP 2 2 YMUS
PART NO. DESCRIPTION REMARKS
USA
GENE
B13
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