YAMAHA GP1200R, GP1200A−B PARTS CATALOGUE

WaveRunner GP1200R
GP1200A−B
(F0X8/
68BC/67X2
)
1BF0X300E1
GP1200A−B
PARTS CATALOGUE
1st Edition, Sep. 2002
All rights reserved.
Any reprinting or unauthorized u se
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan

FOREWORD

This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
GP1200AB(F0X8)
1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue accord­ing to the Yamaha Parts News.
2. Abbreviations The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Local Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below. The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
EU06228000 DRAIN PLUG ASSY 2
EU06228200 .PLUG,DRAIN 1
4. Quantity Column Information
NAME for Q’TY COLUMN
EUR EUROPE
5. Note that the illustration for reference in finding parts numbers, not to be used for assembling. When assembling, please use the applicable service manual.
6. A part with “YMUS” in the remarks column can be obtained from YMUS (USA) and not from YAMAHA MOTOR CO.,LTD (JAPAN).
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS
EW2U516000 ENGINE HATCH COMP. 2 YMUS..
90601168U7 BAND, HOSE 1 YMUS..
ADDRESS:
YAMAHA MOTOR CORPORATION U.S.A.
PARTS & ACCESSORY DIV.
6555 KATELLA AVENUE
CYPRESS, CALIFORNIA 90630 U.S.A.
COUNTRY (destination)
7. Applicable Starting Serial No. and Color Code
Starting Serial No.
Hull Serial No. F0X822401....................................
Engine Serial No. 67X001870167X0019101....................
. 67X001920167X0019400..................................
. 67X1000001...............................................
Color Code
Parts No./Part Name Color Code Color Name Abbreviation
F0XU377B10−P0
COVER,SIDE 1
F0XU377C10−P0
COVER,SIDE 2
F0XU517H10−P0
LID HATCH
ENGINE 008P BLACK SOLID 4 SS4
0770 DARK PURPLISH
0770 DARK PURPLISH
0770 DARK PURPLISH
FOREWORD
DPBMF
BLUE METALLIC F
DPBMF
BLUE METALLIC F
DPBMF
BLUE METALLIC F

CONTENTS

CYLINDER. CRANKCASE 1 1..........................
CYLINDER. CRANKCASE 2 3..........................
CRANKSHAFT. PISTON 5..............................
INTAKE 7............................................
CARBURETOR 9.....................................
OIL PUMP 12..........................................
EXHAUST 1 14........................................
EXHAUST 2 17........................................
FUEL 19..............................................
JET UNIT 1 20.........................................
JET UNIT 2 23.........................................
GENERATOR 24.......................................
STARTING MOTOR 25..................................
ELECTRICAL 1 26.....................................
ELECTRICAL 2 29.....................................
ENGINE HATCH 1 31...................................
ENGINE HATCH 2 32...................................
HULL. DECK 34........................................
GUNWALE. MAT 36....................................
VENTILATION 37......................................
SEAT. UNDER LOCKER 38..............................
OIL TANK 39..........................................
FUEL TANK 40........................................
EXHAUST 3 42........................................
CONTROL CABLE 43..................................
STEERING 1 45.......................................
STEERING 2 47.......................................
GRAPHICS 48.........................................
IMPORTANT LABELS 49................................
REPAIR KIT 1 50.......................................
REPAIR KIT 2 52.......................................
INDEX
NUMERICAL INDEX 53.................................
FIG. 1 CYLINDER. CRANKCASE 1
REF. NO.
10 9011908MA0 BOLT, WITH WASHER 6
11 66V1118100 GASKET, CYLINDER HEAD 1 1
12 68NW0090−108P CRANK CYLINDER ASSY 1
13 68N15100−008P CRANKCASE ASSY 1
14 66V1425100 .NIPPLE 3
15 90380−12M29 .BUSH, SOLID 1
PART NO. DESCRIPTION REMARKS
1 66V11311−0094 CYLINDER 1 3
2 9360612019 PIN, DOWEL 6
3 66E1135101 GASKET, CYLINDER 3
4 90119−10M07 BOLT, WITH WASHER 12
5 67X111110094 HEAD, CYLINDER 1 1
6 66V11191−018P COVER, CYLINDER HEAD 1 1
7 66E5112900 .NIPPLE 2
8 66V11193−00 GASKET, HEAD COVER 1 1
9 90119−08M67 BOLT, WITH WASHER 18
EUR
16 9360612019 PIN, DOWEL 2
17 9011908M63 BOLT, WITH WASHER 16
18 9011908M18 BOLT, WITH WASHER 1
19 9011906M13 BOLT, WITH WASHER 3
20 90465−12M53 CLAMP 1
21 9038706M05 COLLAR 1
22 9701306040 BOLT 1
23 9290306600 WASHER, PLATE 1
24 9011906M84 BOLT, WITH WASHER 6
25 68N21425−008P BRACKET, REAR UPPER 1 1
26 68N21426−008P BRACKET, REAR UPPER 2 1
27 9360612019 PIN, DOWEL 4
1
FIG. 1 CYLINDER. CRANKCASE 1
REF. NO.
28 9701308025 BOLT 6
29 9290308600 WASHER, PLATE 6
30 66V4453200−94 STOPPER, UPPER MOUNT 1
31 66V4457400−94 STOPPER LWR MOUNT RUBBER 1
32 67X4451710−5B MOUNT RUBBER 4
33 90119089UR BOLT, WITH WASHER 4 YMUS
34 9011908826 BOLT, WITH WASHER 8
35 90201099U3 WASHER, PLATE 4 YMUS
36 EU0U7354−0001 SHIM (T=0.1) 10 UR, YMUS
37 9010106917 BOLT 4
PART NO. DESCRIPTION REMARKS
EU0U735400−03 SHIM (T=0.3) 10 UR, YMUS
EU0U735400−05 SHIM (T=0.5) 10 UR, YMUS
EU0U735400−10 SHIM (T=1.0) 10 UR, YMUS
EU0U735400−20 SHIM (T=2.0) 10 UR, YMUS
EUR
2
FIG. 2 CYLINDER. CRANKCASE 2
REF. NO.
10 66E1131V00 SHAFT 1 1
11 66V11333−00 SHAFT 3 1
12 66E1132C−00 PULLEY, SHAFT 1
13 66E11832−01 LEVER, LINK 3
14 9011004M03 BOLT, HEXAGON SOCKET HEAD 3
15 90201−08M09 WASHER, PLATE 5
PART NO. DESCRIPTION REMARKS
1 66E11325−00 ANODE 3
2 9878005020 SCREW, FLAT HEAD 3
3 66E1131M01−8P COVER 3
4 66E1131B01 GASKET, COVER 3
5 9701306025 BOLT 12
6 9290306600 WASHER, PLATE 12
7 66E11998−10 BRACKET 1 1
8 66E1131S10 VALVE ASSY. 2
9 90110−05008 BOLT, HEXAGON SOCKET HEAD 3
EUR
16 93410−08M12 CIRCLIP 5
17 93109−08M07 O−RING 6
18 66E1131H−00 JOINT 1 2
19 66E1131J10 JOINT 2 2
20 66E1131C−10 COVER, JOINT 2
21 66E1133E10 CABLE, PULLEY 1 1
22 66E1133F10 CABLE, PULLEY 2 1
23 GU06824E−00 BRACKET, YPVS 1
24 9299R08200 WASHER 3 YMUS
25 9572R08300 NUT, FLANGE 3 YMUS
26 90601200U2 BAND 1 YMUS
27 90601200U2 BAND 1 YMUS
3
FIG. 2 CYLINDER. CRANKCASE 2
REF. NO.
28 67X8582010 SERVO MOTOR ASSY 1
29 9048014023 .GROMMET 2
30 90201−065F3 WASHER, PLATE 2
31 9011606M67 BOLT, STUD 2
32 9572R06300 NUT, FLANGE 2 YMUS
33 66E8511200−94 BRACKET, REFLECTOR 1 1
34 66E8582500 COVER, WIRE 1
35 90465−11M10 CLAMP 1
PART NO. DESCRIPTION REMARKS
EUR
4
FIG. 3 CRANKSHAFT. PISTON
REF. NO.
10 66E1151500 .SEAL, LABYRINTH 1 2
11 66V11452−00 .CRANK 5 1
12 66E11431−00 .CRANK 3 1
13 66E11442−00 .CRANK 4 1
14 93306308U1 .BEARING 1
15 9360310049 PIN, DOWEL 1
PART NO. DESCRIPTION REMARKS
1 66V11400−00 CRANKSHAFT ASSY 1
2 66E11412−00 .CRANK 1 1
3 90387−35M01 .COLLAR 1
4 93390000U6 .BEARING 1
5 66E11685−00 .WASHER, CRANK PIN 6
6 93310627U6 .BEARING 3
7 66E1165100 .ROD, CONNECTING 3
8 66E11422−00 .CRANK 2 3
9 93306208U1 .BEARING 4
EUR
16 93102−35M57 OIL SEAL 1
17 93101−36M62 OIL SEAL 1
18 93101−36M61 OIL SEAL 1
19 66V11631−00−A0 PISTON (STD) 3 UR RED
66V11631−00−B0 PISTON (STD) 3 UR ORANGE
66V11631−00−C0 PISTON (STD) 3 UR GREEN
66V11631−00−D0 PISTON (STD) 3 UR PURPLE
20 66V1160300 PISTON RING SET (STD) 3
21 66E1163300 PIN, PISTON 3
22 93310422U2 BEARING 3
23 90201−22M04 WASHER, PLATE 6
24 66E1163400 CLIP, PISTON PIN 6
5
FIG. 3 CRANKSHAFT. PISTON
REF. NO.
25 66E4581310−94 FLANGE, COUPLING 1
26 66E4581J−00 RUBBER SHAFT COUPLING 1
27 68N45593−0094 FLANGE, COUPLING 1 1
28 90201−248M5 WASHER, PLATE 1
PART NO. DESCRIPTION REMARKS
EUR
6
FIG. 4 INTAKE
REF. NO.
10 66VW000400 .REED SET 1
11 66V1362000 REED VALVE ASSY 2
12 66VW000400 .REED SET 1
13 66V1448001 COVER SUB ASSY 1
14 66V1389800 .HOLDER 5
15 66V1445700 .SEAL 1
PART NO. DESCRIPTION REMARKS
1 68N13556−00 GASKET, MANIFOLD 2
2 68N14271−00 INSULATOR 1
3 66V1362400−94 PLATE,REED VALVE 1
4 9701306025 BOLT 18
5 9290306600 WASHER, PLATE 18
6 90464−14M55 CLAMP 1
7 9010508041 BOLT, FLANGE 6
8 90110−06068 BOLT, HEXAGON SOCKET HEAD 4
9 66V1361000 REED VALVE ASSY 1
EUR
16 66E1347300 ORING 3
17 67X1428400 COVER, CARBURETOR 2 1
18 67X4271700 RUBBER, SEAL 2 2
19 66V1445100 ELEMENT, AIR CLEANER 1
20 9701306045 BOLT 6
21 9290306600 WASHER, PLATE 6
22 67X1444000 SILENCER ASSY, INTAKE 1
23 90480−22M15 GROMMET 3
24 9038708M37 COLLAR 3
25 67X4271700 RUBBER, SEAL 2 1
26 9046450001 CLAMP 1
27 9011908M22 BOLT, WITH WASHER 3
7
FIG. 4 INTAKE
REF. NO.
28 67X1441900 PIPE 1
29 67X1441J−00 PIPE, SILENCER 1
30 90460−99M23 CLAMP, HOSE 3
PART NO. DESCRIPTION REMARKS
EUR
8
FIG. 5 CARBURETOR
REF. NO.
10 6R714541−00 .DIAPHRAGM, PUMP 3
11 6R71454200 .BODY, PUMP 1 2 CABURETOR 1, 2
12 6K81453611 .GASKET 3
13 6K81450302 .SCREW 3
14 3G214231−27 .JET, MAIN (#135) 3
15 66E1456301 .ORING 3
PART NO. DESCRIPTION REMARKS
1 68B1430104 CARBURETOR ASSY 1 1
2 68B1430204 CARBURETOR ASSY 2 1
3 68B1430304 CARBURETOR ASSY 3 1
4 6R714569−00 .STRAINER 3
5 64T1491601 .NEEDLE 3
6 8F21414700 ..ORING 1
7 7EG1415900 ..CLIP 1
8 6K81454701 .ARM, FLOAT 3
9 6R714253−00 .SPRING 3
EUR
16 66E2447100 .DIAPHRAGM 3
17 66E2441100 .DIAPHRAGM 3
18 66E2441301 .BODY 2 3
19 65U24492−00 ..BUSH, FULEL PUMP 2
20 66E2436200 ..VALVE, CHECK 1 2
21 66E2442100 .VALVE, CHECK 3
22 66E2443100 .GASKET, FUEL PUMP 1 3
23 66V2445200 .COVER 1 CABURETOR 1
24 66V2445210 .COVER 2 CABURETOR 2, 3
25 67B1378400 .COVER, PUMP 1 CABURETOR 3
26 67B1417000 ..DIAPHRAGM ASS’Y 1 CABURETOR 3
27 67B1428600 ..SPRING 1 CABURETOR 3
9
FIG. 5 CARBURETOR
REF. NO.
28 90157−05M17 .SCREW, PAN HEAD 12
29 66E1456401 .ORING 3
30 1HX1423A−69 .JET, MAIN (# 92.5) 3
31 66V1412400 .SCREW, CABLE ADJUSTING 1 CABURETOR 1
32 3KW1493200 .SPRING, THROTTLE 2 1 CABURETOR 1
33 81214235−00 .WASHER, NEEDLE 1 CABURETOR 1
34 81214147−00 .ORING 1 CABURETOR 1
35 66V1421100 .SCREW, PILOT ADJUSTING 3
36 93210−03119 .ORING 6
37 66V1416000 .COIL, SPRING 6
38 9788005010 .SCREW, PAN HEAD 8 CABURETOR 1, 2
39 9858005014 .SCREW, PAN HEAD 4 CABURETOR 3
40 66V1494600 .PLATE, NEEDLE FITTING 3
41 43914186−00 .PIN, FLOAT 3
42 66E2441201 .BODY 1 3
PART NO. DESCRIPTION REMARKS
EUR
43 6K81452311 .SCREW, STOP 6
44 67B1411800 .CAP 6
45 68N14486−00 SCREW, ROD 3
46 90446−10MG9 HOSE 1
47 66V4121700 ROD, ACCEL. LEVER 1
48 66V1414600 PLATE 1
49 66E1439800 GASKET 3
50 90445−11M73 HOSE 4
51 35H14139−00 CLIP, PIPE 19
52 90446−17MG6 HOSE 2
53 66E1416201 BOLT, HOLDING 6
54 90445−07M60 HOSE 1
10
FIG. 5 CARBURETOR
REF. NO.
55 90446−10MG0 HOSE 1
56 90446−07MG1 HOSE 1
57 90446−10MG2 HOSE 1
58 90446−07MG3 HOSE 1
59 90446−10MG4 HOSE 1
60 90446−07MG5 HOSE 1
61 90445−07M61 HOSE 1
62 90446−10MG7 HOSE 1
63 90445−07M62 HOSE 1
64 90446−10MG8 HOSE 1
65 90445−07M63 HOSE 1
66 4KM1413700 CLIP 2
67 67B1397600 PIPE, FUEL 6 1
68 68N14585−00 ROD, CHOKE 1
69 66V1452700 PLATE 1
PART NO. DESCRIPTION REMARKS
EUR
70 9709506012 BOLT 3
71 9299506600 WASHER 3
72 90465−13M60 CLAMP 3
73 66V2431200 PIPE 2 1
74 90446−14MA9 HOSE 1
75 66V2431301 PIPE 3 2
76 90460−11M17 CLAMP, HOSE 6
11
FIG. 6 OIL PUMP
REF. NO.
10 9044507M10 HOSE (L510) 1
11 9044707001 HOSE, WITH SPRING 1
12 9046802001 CLIP 1
13 63M1311600 GASKET, PUMP CASE 1
14 9709506020 BOLT 2
15 9299506600 WASHER 2
PART NO. DESCRIPTION REMARKS
1 66V1320000 OIL INJECTION PUMP ASSY 1
2 65U13132−00 JOINT 1
3 66E1346900 SPRING 1
4 66V2632000 PUMP CABLE ASSY 1
5 90445−14M00 HOSE (L118) 1
6 66V5114200 CONNECTION 1
7 90445−11M33 HOSE 1
8 90446−17ME2 HOSE 1
9 90465−11M10 CLAMP 1
EUR
16 9044507007 HOSE 1
17 90446−10M82 HOSE 1
18 67X1318300 VALVE, CHECK 1
19 9046802001 CLIP 3
20 9044507007 HOSE 1
21 90446−10M82 HOSE 1
22 67X1318300 VALVE, CHECK 1
23 9046802001 CLIP 3
24 9044507007 HOSE 1
25 90446−10M82 HOSE 1
26 67X1318300 VALVE, CHECK 1
27 9046802001 CLIP 3
12
FIG. 6 OIL PUMP
REF. NO.
28 90464−07M05 CLAMP 1
29 66V2431400 PIPE 4 1
30 90446−17ME8 HOSE 1
31 90465−11M10 CLAMP 2
32 63M13132−00 JOINT 1
33 63M24378−00 PIPE, JOINT 4 1
34 6G824376−00 PIPE, JOINT 1 1
35 90465−11829 CLAMP 3 YMUS
36 66V1318500 BOLT, BREATHER 1
37 9709506012 BOLT 1
38 9299506600 WASHER 1
PART NO. DESCRIPTION REMARKS
EUR
13
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