YAMAHA FZS600P PARTS CATALOGUE 02

FZS600
(5RT1)
EUROPE
FZS600P
(5RT3)
A2
AUSTRALIA
2A5RT–300E1
FZS600/FZS600P
2001 by Yamaha Motor Co., Ltd.
1st Edition, August 2001
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
A3
A4

FOREWORD

This Parts Catalogue is related to the parts for the model(s) inthebelow frame. When you are orderingreplacement parts, pleaserefertothis Parts Catalogue and quotebothpartnumbersand part names correctly.
FZS600/FZS600P(5RT1/5RT3)
1. Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News. It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
2. Abbreviations The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Local Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.)
3. Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.
EXAMPLE
CARBURETOR ASSY .JET, PILOT .NOZZLE, MAIN
4. Number of component for assembly The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. DESCRIPTION Q’TY REMARKS 2F5–83310–60 FRONT FLASHER LIGHT ASSY 2 115–83311–60 .BULB (6V–18W) 1 1M1–83309–60 .REFLECTOR 1
5. Applicable colors of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 .FUEL TANK COMP. 2 MXR 3J1–24240–10 .GRAPHIC, FUEL TANK 1 for MXR
6. Applicable Serial No.
Engine Serial No. Frame Serial No.
7. Note that the illustrations for reference in funding parts numbers, not to be used for assembling. When assembling, pleas use the applicable service manual.
8. The asterisk (*)before a reference number indicates modification items after the first edition.
A5

MODEL LABEL

(1) A label called “Model Label” is affixed in the location as indicated in (3) below.
When using this parts catalogue, please be sure to cross–refer the “model code – production code No.” in the catalogue to the “model code – production code No. “indicated on the Model Label affixed onto the product concemed.
(2) “Model Label”Indication
ab
xxxx – xxx
c
x
(3) Model Label Affixing Location
a: Model Type Code b: Production Code No. c: Colouring Type
4TW1–010 A
(4) Model Code – Production Code Number of Model Listed in This Parts Catalog
Model
Code
5RT1
Production
Code No.
020 BELGIUM 021 BELGIUM 030 DENMARK 050 FINLAND 070 ENGLAND 071 ENGLAND 080 GREECE 090 ITALY 091 ITALY 100 HOLLAND 101 HOLLAND 110 NORWAY 120 PORTUGAL
Country
(destination)
Model
Code
Production
Code No.
(destination)
Country
130 S.AFRICA
5RT3 010 AUSTRALIA
(5) Colouring Information
Colouring type
code
A 0564 DEEP PURPLISH BLUE METALLIC C DPBMC B 0755 SILVER 1 S1 C 0251 REDDISH YELLOW COCKTAIL 1 RYC1
Colour
code
A6
Colour Name
Abbrevi-
ation
FIG. 1 CYLINDER HEAD
REF. NO.
10 90179–09612 NUT 12 12 11 94701–00329 PLUG, SPARK (U24ESR–N) 4 4 UR
12 5DM–11181–00 GASKET, CYLINDER HEAD 1 1 1 13 4YR–11191–00 COVER, CYLINDER HEAD 1 1 1 14 4YR–11 193–00 GASKET, HEAD COVER 1 1 1
PART NO. DESCRIPTION REMARKS
1 5DM–11101–00 CYLINDER HEAD ASSY 1 1 2 5DM–11133–10 .GUIDE, INTAKE VALVE 16 16 3 93440–07149 .CIRCLIP 16 16 4 91808–16023 .PIN, DOWEL 12 12 5 90105–06384 .BOLT, FLANGE 24 24 6 90340–12112 .PLUG, STRAIGHT SCREW 6 6 7 90116–06475 .BOLT, STUD 8 8 8 90338–08174 .PLUG 12 12 9 90201–090P4 WASHER, PLATE 12 12
94701–00330 PLUG, SPARK (NGK CR8E) 4 4 UR
5RT1
5RT3
B2
15 90109–066F0 BOLT 8 8 16 4KM–1111G–00 RUBBER, MOUNT 1 8 8 17 4YR–1111M–00 COVER 1 4 4 18 91314–05014 BOLT 8 8
FIG. 2 CYLINDER
REF. NO.
PART NO. DESCRIPTION REMARKS
1 5DM–11311–00 CYLINDER 1 1 1 2 93612–16254 PIN, DOWEL 2 2 3 5DM–11351–00 GASKET, CYLINDER 1 1
5RT1
5RT3
B3
FIG. 3 CRANKSHAFT.PISTON
REF. NO.
PART NO. DESCRIPTION REMARKS
1 5DM–11411–01 CRANKSHAFT 1 1 2 93101–29165 OIL SEAL 1 1 UR
93101–29166 OIL SEAL 1 1 AP
3 1WG–11416–00 PLANE BEARING, CRANKSHAFT 1 12 12 UR BLUE
1WG–11416–10 PLANE BEARING, CRANKSHAFT 1 12 12 UR BLACK 1WG–11416–20 PLANE BEARING, CRANKSHAFT 1 12 12 UR BROWN 1WG–11416–30 PLANE BEARING, CRANKSHAFT 1 12 12 UR GREEN 1WG–11416–40 PLANE BEARING, CRANKSHAFT 1 12 12 UR YELLOW
1WG–11416–50 PLANE BEARING, CRANKSHAFT 1 12 12 UR PINK 4 5DM–11631–00 PISTON (STD) 4 4 5 4JH–11603–00 PISTON RING SET (STD) 4 4 6 4JH–11633–00 PIN, PISTON 4 4 7 90468–12069 CLIP 8 8 8 5DM–11650–00 CONNECTING ROD ASSY 4 4 9 4JH–11654–00 .BOLT, CONNECTING ROD 2 2
5RT1
5RT3
B4
10 90179–07652 .NUT 2 2 11 1WG–11656–00 PLANE BEARING, CONNECTING ROD 8 8 UR BLUE
1WG–11656–10 PLANE BEARING, CONNECTING ROD 8 8 UR BLACK
1WG–11656–20 PLANE BEARING, CONNECTING ROD 8 8 UR BROWN
1WG–11656–30 PLANE BEARING, CONNECTING ROD 8 8 UR GREEN
FIG. 4 VALVE
REF. NO.
PART NO. DESCRIPTION REMARKS
1 5DM–12111–00 VALVE, INTAKE 8 8 2 5DM–12121–00 VALVE, EXHAUST 8 8 3 1WG–121 16–00 SEAT, V ALVE SPRING 16 16 4 4TV–12113–00 SPRING, VALVE INNER 16 16 5 3TJ–12117–00 RETAINER, VALVE SPRING 16 16 6 1HX–121 18–00 COTTER, VALVE 32 32 7 4TV–12119–00 SEAL, VALVE STEM 16 16 8 3FV–12153–10 LIFTER, VALVE 16 16 UR YELLOW
3FV–12153–09 LIFTER, VALVE (O/S) 16 16 AP GREEN 9 1HX–12168–00 PAD, ADJUSTING 2 (1.20) 16 16 UR
1HX–12168–20 PAD, ADJUSTING 2 (1.25) 16 16 UR
1HX–12168–40 PAD, ADJUSTING 2 (1.30) 16 16 UR
1HX–12168–60 PAD, ADJUSTING 2 (1.35) 16 16 UR
1HX–12168–80 PAD, ADJUSTING 2 (1.40) 16 16 UR
1HX–12168–A0 PAD, ADJUSTING 2 (1.45) 16 16 UR
5RT1
5RT3
B5
1HX–12168–F0 PAD, ADJUSTING 2 (1.50) 16 16 UR
1HX–12168–H1 PAD, ADJUSTING 2 (1.55) 16 16 UR
1HX–12168–K1 PAD, ADJUSTING 2 (1.60) 16 16 UR
1HX–12168–M1 P AD, ADJUSTING 2 (1.65) 16 16 UR
1HX–12168–R1 PAD, ADJUSTING 2 (1.70) 16 16 UR
1HX–12168–U1 PAD, ADJUSTING 2 (1.75) 16 16 UR
1HX–12168–W1 PAD, ADJUSTING 2 (1.80) 16 16 UR
1HX–12168–Y1 PAD, ADJUSTING 2 (1.85) 16 16 UR
1HX–12169–11 PAD, ADJUSTING 2 (1.90) 16 16 UR
1HX–12169–31 PAD, ADJUSTING 2 (1.95) 16 16 UR
1HX–12169–50 PAD, ADJUSTING 2 (2.00) 16 16 UR
1HX–12169–70 PAD, ADJUSTING 2 (2.05) 16 16 UR
FIG. 4 VALVE
REF. NO.
PART NO. DESCRIPTION REMARKS
9 1HX–12169–90 PAD, ADJUSTING 2 (2.10) 16 16 UR
1HX–12169–E0 PAD, ADJUSTING 2 (2.15) 16 16 UR
1HX–12169–G0 PAD, ADJUSTING 2 (2.20) 16 16 UR
1HX–12169–J0 PAD, ADJUSTING 2 (2.25) 16 16 UR
1HX–12169–L0 PAD, ADJUSTING 2 (2.30) 16 16 UR
1HX–12169–N0 PAD, ADJUSTING 2 (2.35) 16 16 UR
1HX–12169–T0 PAD, ADJUSTING 2 (2.40) 16 16 UR
5RT1
5RT3
B6
FIG. 5 CAMSHAFT.CHAIN
REF. NO.
10 4YR–12251–00 DAMPER, CHAIN 1 1 1 11 4YR–12252–00 DAMPER, CHAIN 2 1 1 12 90109–065A8 BOLT 2 2
PART NO. DESCRIPTION REMARKS
1 5DM–12171–00 CAMSHAFT 1 1 1 2 5DM–12181–00 CAMSHAFT 2 1 1 3 4YR–12176–00 SPROCKET, CAM CHAIN 2 2 4 90105–07342 BOLT, FLANGE 4 4 5 94591–47130 CHAIN 1 1 6 4YR–12241–00 GUIDE, STOPPER 2 1 1 7 5DM–12210–00 TENSIONER ASSY, CAM CHAIN 1 1 8 4HM–12213–00 GASKET, TENSIONER CASE 1 1 9 91317–06025 BOLT 2 2
5RT1
5RT3
B7
FIG. 6 WATER PUMP
REF. NO.
10 90430–06014 .GASKET 1 1 11 90153–06029 .SCREW, HEXAGON 1 1 12 93210–21190 O–RING 1 1 13 90450–32015 HOSE CLAMP ASSY 2 2 14 4YR–12576–00 HOSE 1 1 1 15 5DM–12482–00 PIPE 2 1 1
PART NO. DESCRIPTION REMARKS
1 5RT–Y1242–00 WATER PUMP ASSY 1 1 2 1WG–12439–00 .O–RING 1 1 3 90105–066A5 .BOLT, FLANGE 2 2 4 95024–06012 .BOLT, FLANGE 1 1 5 90430–06014 .GASKET 1 1 6 93210–33133 .O–RING 1 1 7 91314–06035 BOLT 1 1 8 91314–06065 BOLT 1 1 9 5DM–12481–00 PIPE 1 1 1
5RT1
5RT3
B8
16 4YR–12446–00 JOINT 1 1 17 91314–06012 BOLT 1 1 18 93210–17746 O–RING 2 2 19 93210–21190 O–RING 1 1 20 95027–06040 BOLT, FLANGE 3 3 21 95027–06025 BOLT, FLANGE 1 1 22 4YR–12483–00 PIPE 3 1 1 23 4YR–12484–00 PIPE 4 1 1 24 93210–15414 O–RING 2 2 25 91317–06010 BOLT 2 2 26 4YR–12577–00 HOSE 2 1 1 27 4YR–12578–00 HOSE 3 1 1
FIG. 6 WATER PUMP
REF. NO.
28 90467–23190 CLIP 2 2 29 90467–22100 CLIP 2 2 30 1AE–12410–00 THERMOSTAT ASSY 1 1 31 4YR–12417–00 HOUSING, THERMOSTAT 1 1 32 95027–06020 BOLT, FLANGE 3 3 33 95027–06030 BOLT, FLANGE 1 1 34 22W–12462–00 CAP, RADIATOR 1 1 35 1AE–12591–01 SUPT, FILLER NECK 1 1 36 93210–49046 O–RING 1 1 37 4YR–12579–00 HOSE 4 1 1 38 90450–38040 HOSE CLAMP ASSY 2 2
PART NO. DESCRIPTION REMARKS
5RT1
5RT3
B9
FIG. 7 RADIATOR. HOSE
REF. NO.
10 95817–06012 BOLT, FLANGE 2 2 11 4YR–12589–00 HOSE 6 1 1 12 90480–15363 GROMMET 2 2 13 90387–07391 COLLAR 3 3 14 95807–06025 BOLT, FLANGE 3 3 15 90201–06071 WASHER, PLATE 3 3
PART NO. DESCRIPTION REMARKS
1 5RT–12461–00 RADIATOR ASSY 1 1 2 5DM–12405–01 BLOWER ASSY 1 1 3 90179–06403 NUT 3 3 4 5DM–12588–00 HOSE 5 1 1 5 5DM–1240J–00 RADIATORCOVER ASSY1 2 2 6 92014–06010 BOLT, BUTTONHEAD 4 4 7 90467–26189 CLIP 1 1 8 90450–32015 HOSE CLAMP ASSY 3 3 9 5DM–12485–01 PIPE 5 1 1
5RT1
5RT3
B10
16 90480–10542 GROMMET 1 1 17 4YR–12498–00 PROTECTOR 1 1 18 90467–08092 CLIP 2 2 19 5DM–1243A–00 HOSE 1 1 1 20 90467–06194 CLIP 2 2 21 5DM–1243E–00 HOSE 2 1 1 22 90450–22017 HOSE CLAMP ASSY 3 3 23 90467–15168 CLIP 3 3 24 5DM–12589–00 HOSE 6 1 1 25 5DM–12551–00 HOSE 7 1 1 26 5DM–12476–01 PIPE 6 1 1 27 95817–06012 BOLT, FLANGE 2 2
FIG. 7 RADIATOR. HOSE
REF. NO.
28 5DM–12552–00 HOSE 8 1 1 29 1UA–82591–00 BAND 2 2 30 5RT–12467–00 COVER, RADIATOR 1 1 31 1UF–12435–00 GASKET 2 2 32 90183–05024 NUT, SPRING 2 2 33 98507–05010 SCREW, PAN HEAD 2 2 34 92907–05600 WASHER, PLATE 2 2 35 5LV–12465–00 DAMPER, RADIATOR 1 1
PART NO. DESCRIPTION REMARKS
5RT1
5RT3
B11
FIG. 8 OIL PUMP
REF. NO.
10 1WG–13329–00 GASKET, PUMP COVER 1 1 11 90110–06130 BOLT, HEXAGON SOCKET HEAD 3 3 12 3TJ–13412–00 HOUSING, STRAINER 1 1 13 4H7–13411–02 STRAINER, OIL 1 1 14 90110–06225 BOLT, HEXAGON SOCKET HEAD 2 2
PART NO. DESCRIPTION REMARKS
1 4JH–13330–00 PUMP SHAFT ASSY 1 1 2 1WG–13316–00 COVER, PUMP 1 1 3 90201–113K2 WASHER, PLATE 1 1 4 93603–17070 PIN, DOWEL 1 1 5 1WG–13310–00 ROTOR ASSY 1 1 1 6 93603–09106 PIN, DOWEL 2 2 7 1WG–13336–00 HOUSING, ROTOR 1 1 8 98507–06020 SCREW, PAN HEAD 1 1 9 99530–08012 PIN, DOWEL 1 1
5RT1
5RT3
B12
FIG. 9 OIL COOLER
REF. NO.
10 99530–08016 PIN, DOWEL 2 2 11 90340–14132 PLUG, STRAIGHT SCREW 1 1 12 214–11198–01 GASKET 1 1 13 90465–10306 CLAMP 1 1 14 5RT–13161–00 PIPE, DELIVERY 1 1 1 15 91317–06010 BOLT 1 1
PART NO. DESCRIPTION REMARKS
1 5DM–13470–00 OIL COOLER ASSY 1 1 2 4JH–13473–00 .O–RING 1 1 3 90401–20170 BOLT, UNION 1 1 4 5DM–13440–00 ELEMENT ASSY, OIL CLEANER 1 1 5 4G0–13490–01 RELIEF VALVE ASSY 1 1 6 93210–10096 O–RING 1 1 7 4YR–13417–00 COVER, STRAINER 1 1 8 4TV–13414–00 GASKET, STRAINER COVER 1 1 9 91317–06025 BOLT 14 14
5RT1
5RT3
B13
16 90401–10106 BOLT, UNION 2 2 17 90430–10188 GASKET 4 4
FIG. 10 INTAKE
REF. NO.
10 97707–50125 SCREW, TAPPING 12 12 11 5DM–14477–00 PLATE 1 1 12 97707–50120 SCREW, TAPPING 2 2 13 4HM–21647–00 BAND 1 1 14 90267–40054 RIVET, BLIND 1 1 15 5DM–14476–00 SEAL 1 1
PART NO. DESCRIPTION REMARKS
1 5DM–13586–01 JOINT, CARBURETOR 1 2 2 2 5DM–13596–01 JOINT, CARBURETOR 2 2 2 3 16G–13569–00 PLUG, BLIND 4 4 4 90467–10039 CLIP 4 4 5 91317–06020 BOLT 8 8 6 90450–47001 HOSE CLAMP ASSY 4 4 7 4YR–14411–00 CASE, AIR CLEANER 1 1 1 8 4YR–14421–01 CASE, AIR CLEANER 2 1 1 9 4BR–14452–00 SEAL 1 1
5RT1
5RT3
B14
16 4YR–14451–01 ELEMENT, AIR CLEANER 1 1 17 5DM–14412–00 CAP, CLEANER CASE 1 1 1 18 3GM–14452–00 SEAL 1 1 19 97707–50130 SCREW, TAPPING 4 4 20 5DM–14453–00 JOINT, AIR CLEANER 1 4 4 21 90450–58090 HOSE CLAMP ASSY 4 4 22 4YR–1443E–00 PIPE, DRAIN 2 2 23 90467–10041 CLIP 7 7 24 4X7–2149Y–00 FILTER ASSY 1 1 25 90445–11147 HOSE (L50) 1 1 26 31A–14435–00 GROMMET 1 1 27 31A–14419–00 PIPE 1 1
FIG. 10 INTAKE
REF. NO.
28 90413–07007 WAY 3 1 1 29 90445–11637 HOSE (L340) 1 1 30 95807–06010 BOLT, FLANGE 1 1 31 95807–06016 BOLT, FLANGE 2 2 32 4YR–14417–00 COVER 1 1 1 33 4YR–14418–00 COVER 2 1 1 34 90154–06075 SCREW, BINDING 6 6
PART NO. DESCRIPTION REMARKS
5RT1
5RT3
B15
FIG. 11 CARBURETOR
REF. NO.
10 4KM–14194–00 ..RING 1 1 11 5DM–1490J–00 ..NEEDLE SET 1 1 12 5MP–14105–00 ..PILOT SCREW SET 1 1 13 5DM–14561–00 ..O–RING 1 1 14 3G2–14231–23 ..JET, MAIN (#115) 1 1 15 5DM–14261–00 ..HOLDER 1 1
PART NO. DESCRIPTION REMARKS
1 5RT–14900–00 CARBURETOR ASSY 1 1 2 5RT–14901–00 .CARBURETOR ASSY 1 1 1 3 5RT–14902–00 .CARBURETOR ASSY 2 1 1 4 5RT–14903–00 .CARBURETOR ASSY 3 1 1 5 5RT–14904–00 .CARBURETOR ASSY 4 1 1 6 1HX–14231–26 ..JET, MAIN (#130) 1 1 7 4KM–14142–12 ..JET,PILOT (# 12.5) 1 1 8 3G2–14231–00 ..JET,MAIN (0.6) 1 1 9 5DM–1410A–00 ..STARTER SET 1 1
5RT1
5RT3
C2
16 583–14561–00 ..O–RING 1 1 17 5DM–14933–00 ..SPRING, DIAPHRAGM 1 1 18 5DM–14940–00 ..DIAPHRAGM ASSY 1 1 19 5DM–14113–00 ..VALVE, THROTTLE 2 1 1 20 5DM–14141–40 ..NOZZLE, MAIN 1 1 21 4SV–14107–10 ..NEEDLE VALVE SET 1 1 22 127–14186–00 ..PIN, FLOAT 1 1 23 97890–05016 ..SCREW, PAN HEAD 1 1 24 4KM–14216–00 ..SCREW 1 1 UR #1
4KM–14216–00 ..SCREW 2 2 UR #2,3,4
25 98507–04008 ..SCREW, PAN HEAD 1 1 26 1FN–14565–00 ..SCREW 1 1
FIG. 11 CARBURETOR
REF. NO.
27 5DM–14985–00 ..FLOAT 1 1 28 98580–04010 ..SCREW, PAN HEAD 4 4 29 12R–14191–00 ..PLUG, DRAIN 1 1 30 5DM–14291–10 ..BRACKET 1 1 1 31 98707–04008 ..SCREW, FLAT HEAD 2 2 32 98507–05010 ..SCREW, PAN HEAD 1 1 33 98507–05008 ..SCREW, PAN HEAD 1 1 34 5DM–14565–00 .SCREW 3 3 35 4NK–14327–00 .PACKING 3 3 36 5DM–14935–00 .SPRING 1 1 37 5DM–24515–00 .NET, FILTER 2 1 1 38 5DM–14348–00 .PIPE 1 2 2 39 5DM–14349–00 .PIPE 1 1 40 5DM–14396–00 .PIPE 1 1 41 5DM–14396–10 .PIPE 2 2
PART NO. DESCRIPTION REMARKS
5RT1
5RT3
C3
42 4XV–90445–10 .HOSE 1 1 43 97890–05008 .SCREW, PAN HEAD 1 1 44 5DM–14103–00 .THROTTLE SCREW SET 1 1 45 4SV–85885–00 .THROTTLE POSITION SENSOR ASSY 1 1 46 4HM–14216–00 .SCREW 2 2 47 4KG–14285–00 .WASHER 1 1 48 4XV–14149–50 .PIPE 2 2 49 5DM–14251–00 .NIPPLE 1 1 50 1KT–14994–00 .NET, FIL TER 1 1 51 3EN–14997–00 .SEAL 2 2 52 5DM–14148–00 .PIPE 2 2 53 5DM–14149–00 .PIPE 4 4
FIG. 11 CARBURETOR
REF. NO.
54 5DM–14987–00 .HOSE 2 2 55 5DM–14987–10 .HOSE 1 1 56 5DM–14919–00 .CLIP 6 6 57 3EN–1490K–00 .STOP SCREW SET 3 3 58 36Y–14147–00 .O–RING 4 4 59 5DM–14348–10 .PIPE 1 1 1 60 4HM–14239–00 .SEAL 1 1
PART NO. DESCRIPTION REMARKS
5RT1
5RT3
C4
FIG. 12 EXHAUST
REF. NO.
PART NO. DESCRIPTION REMARKS
1 5RT–14602–00 EXHAUST PIPE COMP. 1 1 2 97080–06008 .BOLT 4 4 3 92990–06600 .WASHER, PLATE 4 4 4 3YF–14613–01 GASKET, EXHAUST PIPE 4 4 5 90179–06668 NUT 8 8 6 5RT–14710–00 MUFFLER ASSY 1 1 1 7 3XW–14714–00 .GASKET, MUFFLER 1 1 8 95814–08025 .BOLT, FLANGE 1 1
5RT1
5RT3
C5
FIG. 13 CRANKCASE
REF. NO.
10 90201–237K5 .WASHER, PLATE 1 1 11 93315–32516 .BEARING 1 1 12 93612–16254 PIN, DOWEL 2 2 13 90116–09615 BOLT, STUD 2 2 14 90116–09616 BOLT, STUD 10 10 15 90105–08630 BOLT, FLANGE 12 12
PART NO. DESCRIPTION REMARKS
1 5DM–15100–02 CRANKCASE ASSY 1 1 2 1 1H–15138–00 .NOZZLE 1 1 1 3 26H–15138–00 .NOZZLE 1 1 1 4 99530–12016 .PIN, DOWEL 1 1 5 4JH–15138–00 .NOZZLE 1 1 1 6 93210–12152 .O–RING 1 1 7 4H7–15361–00 .GAUGE, LEVEL 1 1 8 36Y–15189–00 .PLUG 2 2 9 93210–16325 .O–RING 2 2
5RT1
5RT3
C6
16 90201–087K3 WASHER, PLATE 12 12 17 90105–063A6 BOLT, FLANGE 6 6 18 90105–06024 BOLT, FLANGE 2 2 19 90105–060A2 BOLT, FLANGE 7 7 20 90105–063A7 BOLT, FLANGE 1 1 21 90105–063A8 BOLT, FLANGE 3 3 22 95817–06090 BOLT, FLANGE 2 2 23 95817–08070 BOLT, FLANGE 1 1 24 90430–06166 GASKET 1 1 25 90465–10307 CLAMP 1 1 26 90465–10308 CLAMP 1 1 27 4JH–11 165–00 PLATE, BREATHER 1 1
FIG. 13 CRANKCASE
REF. NO.
28 98507–06012 SCREW, PAN HEAD 2 2 29 5RT–11145–00 PLATE, BREATHER 2 1 1 30 98507–06012 SCREW, PAN HEAD 4 4 31 4YR–11166–00 PIPE, BREATHER 1 1 1 32 90467–14015 CLIP 2 2 33 90445–116E9 HOSE (L249) 1 1 34 90465–06289 CLAMP 1 1 35 90467–10038 CLIP 1 1 36 4JH–15381–00 PLATE, BEARING COVER 1 1 37 91317–06012 BOLT 2 2 38 90465–10393 CLAMP 1 1 39 90462–16238 CLAMP 1 1 40 5RT–15105–00 NOZZLE ASSY 2 2 41 93210–06422 O–RING 2 2
PART NO. DESCRIPTION REMARKS
5RT1
5RT3
C7
FIG. 14 CRANKCASE COVER 1
REF. NO.
10 99530–08016 PIN, DOWEL 2 2 11 91314–06025 BOLT 2 2 12 91314–06035 BOLT 4 4 13 91314–06045 BOLT 1 1 14 4YR–15431–00 COVER, CRANKCASE 3 1 1 15 4TV–15462–00 GASKET, CRANKCASE COVER 3 1 1
PART NO. DESCRIPTION REMARKS
1 5DM–15411–00 COVER, CRANKCASE 1 1 1 2 1L9–15417–00 COVER, CAP 1 1 3 3HE–15451–10 GASKET, CRANKCASE COVER 1 1 1 4 3HE–15467–10 GASKET 1 1 5 99530–08016 PIN, DOWEL 2 2 6 91314–06040 BOLT 4 4 7 91314–06050 BOLT 1 1 8 4YR–15421–00 COVER, CRANKCASE 2 1 1 9 4TV–15461–00 GASKET, CRANKCASE COVER 2 1 1
5RT1
5RT3
C8
16 99530–08016 PIN, DOWEL 2 2 17 91314–06025 BOLT 8 8 18 91314–06035 BOLT 2 2 19 3F9–15362–00 PLUG, OIL LEVEL 1 1 20 93210–27194 O–RING 1 1 21 4YR–15415–00 COVER, GENERATOR 1 1 22 90340–08014 PLUG, STRAIGHT SCREW 1 1 23 99530–08016 PIN, DOWEL 2 2 24 91314–06025 BOLT 3 3 25 91314–06035 BOLT 1 1 26 91314–06035 BOLT 1 1 27 90462–10182 CLAMP 1 1
FIG. 14 CRANKCASE COVER 1
REF. NO.
28 98507–06010 SCREW, PAN HEAD 1 1
PART NO. DESCRIPTION REMARKS
5RT1
5RT3
C9
FIG. 15 STARTER CLUTCH
REF. NO.
10 90201–107K6 WASHER, PLATE 1 1 11 90105–10445 BOLT, FLANGE 1 1 12 93306–20006 BEARING (B6200) 1 1 NTN
PART NO. DESCRIPTION REMARKS
1 5RT–15521–00 SHAFT 1 1 1 2 3HE–15512–00 GEAR, IDLER 1 1 1 3 3HE–15517–00 GEAR, IDLER 2 1 1 4 3TJ–15521–00 SHAFT 1 2 2 5 3HE–15590–02 STARTER ONE–WAY ASSY 1 1 6 3HE–15524–00 WHEEL, STARTER 1 1 7 91317–08020 BOLT 3 3 8 4JH–15515–00 GEAR 3 1 1 9 90280–05048 KEY, WOODRUFF 1 1
5RT1
5RT3
C10
FIG. 16 CLUTCH
REF. NO.
10 90159–06092 SCREW, WITH WASHER 6 6 11 3JD–16331–00 PLATE, FRICTION 2 1 1 12 3JD–16383–00 SPRING, CLUTCH BOSS 1 1 13 4JH–16356–00 ROD, PUSH 1 1 1 14 93210–48364 O–RING 1 1 15 90215–18225 WASHER, LOCK 1 1
PART NO. DESCRIPTION REMARKS
1 4JH–16150–00 PRIMARY DRIVEN GEAR COMP. 1 1 2 1WG–16154–00 PLATE, THRUST 1 1 1 3 5DM–16371–10 BOSS, CLUTCH 1 1 4 3JD–16321–00 PLATE, FRICTION 2 2 5 1LX–16324–00 PLATE, CLUTCH 1 8 8 6 93306–00105 BEARING (B6001) 1 1 7 4JH–16321–00 PLATE, FRICTION 6 6 8 4JH–16351–00 PLATE, PRESSURE 1 1 1 9 90501–22001 SPRING, COMPRESSION 6 6
5RT1
5RT3
C11
16 90170–18221 NUT 1 1 17 93109–08058 OIL SEAL (SD07 8–21–5.5 HS) 1 1 18 4JH–16357–00 ROD, PUSH 2 1 1 19 93505–16006 BALL 1 1 20 4JH–16340–00 PUSH LEVER ASSY 1 1 21 1WG–16304–00 BALL SCREW HOUSING ASSY 1 1 22 90113–08021 BOLT, SET 1 1 23 90179–08179 NUT 1 1 24 90506–11488 SPRING, TENSION 1 1 25 90157–05065 SCREW, PAN HEAD 2 2 26 132–16346–00 HOOK, SPRING 1 1 27 90387–212R3 COLLAR 1 1
FIG. 16 CLUTCH
REF. NO.
28 1WG–16164–00 PLATE, THRUST 2 1 1 29 1WG–16181–00 SPACER 1 1 1 30 93310–345R8 BEARING 1 1
PART NO. DESCRIPTION REMARKS
5RT1
5RT3
C12
FIG. 17 TRANSMISSION
REF. NO.
10 93306–20464 BEARING 1 1 11 4TV–17421–00 AXLE, DRIVE 1 1 12 93305–20509 BEARING 1 1 13 4TV–17417–00 SHIM 1 1 1 14 4JH–17221–00 GEAR, 2ND WHEEL (37T) 1 1 15 90209–27336 WASHER 1 1
PART NO. DESCRIPTION REMARKS
1 4JH–1741 1–00 AXLE, MAIN (13T) 1 1 2 4TV–17151–00 GEAR, 5TH PINION (21T) 1 1 3 90209–22191 WASHER 1 1 4 93440–25084 CIRCLIP 1 1 5 4JH–17131–00 GEAR, 3RD/4TH PINION (22T/21T) 1 1 6 4TV–17161–00 GEAR, 6TH PINION (27T) 1 1 7 4TV–17121–00 GEAR, 2ND PINION (19T) 1 1 8 93306–37208 BEARING 1 1 9 93440–54152 CIRCLIP 1 1
5RT1
5RT3
C13
16 93440–30077 CIRCLIP 1 1 17 4TV–17261–00 GEAR, 6TH WHEEL (29T) 1 1 18 4JH–17231–00 GEAR, 3RD WHEEL (34T) 1 1 19 4JH–17241–00 GEAR, 4TH WHEEL (28T) 1 1 20 90209–22191 WASHER 1 1 21 93440–25084 CIRCLIP 1 1 22 4TV–17251–00 GEAR, 5TH WHEEL (25T) 1 1 23 4JH–17211–00 GEAR, 1ST WHEEL (37T) 1 1 24 90387–2504A COLLAR 1 1 25 93102–35368 OIL SEAL 1 1 26 4TV–17460–00 SPROCKET, DRIVE (15T) 1 1 27 90215–21022 WASHER, LOCK 1 1
FIG. 17 TRANSMISSION
REF. NO.
28 90179–18020 NUT 1 1 29 93440–52014 CIRCLIP 1 1 30 90201–20276 WASHER, PLATE (1.0T) 1 1 31 93311–42045 BEARING (20NG3315NE) 1 1 32 278–17425–00 CIRCLIP 2 1 1 33 4G0–17433–01 NOZZLE 1 1
PART NO. DESCRIPTION REMARKS
5RT1
5RT3
C14
FIG. 18 SHIFT CAM. FORK
REF. NO.
10 4JH–18513–00 FORK, SHIFT 3 1 1 11 1WG–18536–00 STOPPER, SHIFT BAR 1 1 12 1HX–18127–00 STOPPER, SCREW 1 1 13 90508–23007 SPRING, TORSION 1 1 14 1WG–18562–00 PLATE, STOPPER 2 1 1 15 5RT–18140–00 STOPPER LEVER ASSY 1 1
PART NO. DESCRIPTION REMARKS
1 5RT–18540–00 SHIFT CAM ASSY 1 1 2 90501–06022 .SPRING, COMPRESSION 1 1 3 4UN–18542–00 .POINT , NEUTRAL 1 1 4 4UN–18566–00 .PLATE, SIDE 2 1 1 5 90149–05321 .SCREW 1 1 6 4JH–18531–01 BAR, SHIFT FORK GUIDE 1 1 1 7 4JH–18535–00 BAR, SHIFT FORK GUIDE 2 1 1 8 4JH–18511–00 FORK, SHIFT 1 1 1 9 4JH–18512–00 FORK, SHIFT 2 1 1
5RT1
5RT3
C15
16 90109–063F7 BOLT 1 1 17 95827–06016 BOLT, FLANGE 2 2
FIG. 19 SHIFT SHAFT
REF. NO.
10 2H9–18154–00 .COVER, DUST 1 1 11 97024–06020 BOLT 1 1 12 2GV–18115–00 ROD, SHIFT 1 1 13 90170–06228 NUT(COUNTER CLOCKWISE) 1 1 14 95304–06700 NUT 1 1
PART NO. DESCRIPTION REMARKS
1 5DM–18101–00 SHIFT SHAFT ASSY 1 1 2 90508–32007 .SPRING, TORSION 1 1 3 93102–12106 OIL SEAL (SD 12–22–5 HS) 1 1 4 90560–12211 SPACER 1 1 5 93109–12075 OIL SEAL 2 2 6 1WG–181 10–01 SHIFT PEDAL ASSY 1 1 7 2H9–18154–00 .COVER, DUST 1 1 8 5EB–18113–00 .COVER, SHIFT PEDAL 1 1 9 3LN–18130–00 SHIFT SHAFT ASSY 1 1
5RT1
5RT3
D2
FIG. 20 FRAME
REF. NO.
10 95817–08014 BOLT, FLANGE 2 2 11 90105–10731 BOLT, FLANGE 1 1 12 95817–10170 BOLT, FLANGE 1 1 13 95707–10500 NUT, FLANGE 6 6 14 95707–08500 NUT, FLANGE 2 2 15 90464–30252 CLAMP 2 2
PART NO. DESCRIPTION REMARKS
1 5RT–21110–00 FRAME COMP. 1 1 2 5DM–21400–00 ENGINE BRACKET COMP. 1 1 3 4ES–22129–00 .COVER, THRUST 2 4 4 4 90387–1013M COLLAR 2 2 5 22W–22129–00 COVER, THRUST 2 4 4 6 4HM–21318–00 STAY, ENGINE 5 1 1 7 95814–10090 BOLT, FLANGE 2 2 8 95814–10080 BOLT, FLANGE 2 2 9 90105–085A5 BOLT, FLANGE 2 2
5RT1
5RT3
D3
16 3SX–2135F–00 COVER 2 2 17 4YR–21245–00 BOX 1 1 18 90269–07076 RIVET 1 1 19 5DM–24216–01 STAY 1 1 20 31A–24188–01 MOLD, FUEL TANK 1 1 21 95807–06010 BOLT, FLANGE 2 2 22 5DM–21147–01 BRACKET, AIR CLEANER 1 1 1 23 95027–06012 BOLT, FLANGE 1 1 24 4SV–21654–11 WIRE 1 1 25 4SV–21654–01 WIRE 1 1 26 90206–08051 WASHER, WAVE 2 2 27 90109–061F3 BOLT 2 2
FIG. 20 FRAME
REF. NO.
28 90201–06043 WASHER, PLATE 2 2 29 3YJ–24481–00 PLUG 2 2 30 31A–24188–01 MOLD, FUEL TANK 1 1 31 4YR–2137Y–01 GUIDE, AIR 1 1 32 90464–13073 CLAMP 2 2 33 90269–06063 RIVET 2 2 34 3FY–21575–01 SEAL 1 2 2 35 5DM–21346–00 BRACKET, TANK FITTING 1 1 36 5DM–24181–00 DAMPER, LOCATING 1 1 1 37 5DM–21296–00 NUT 1 1 38 90387–06299 COLLAR 2 2 39 95027–06025 BOLT, FLANGE 2 2
PART NO. DESCRIPTION REMARKS
5RT1
5RT3
D4
FIG. 21 FENDER
REF. NO.
10 90387–065J6 COLLAR 2 2 11 90183–06023 NUT, SPRING 2 2 12 97707–60025 SCREW, TAPPING 2 2
PART NO. DESCRIPTION REMARKS
1 3MA–21511–21–PC FENDER, FRONT 1 1 UR DPBMC
3MA–21511–21–PF FENDER, FRONT 1 1 UR S1
3MA–21511–21–4B FENDER,FRONT 1 1 UR BL2 FOR RYC1 2 90119–06044 BOLT, WITH WASHER 4 4 3 90387–06681 COLLAR 4 4 4 90338–12192 PLUG 1 1 5 4YR–21611–01 FENDER, REAR 1 1
4YR–21611–21 FENDER, REAR 1 FOR FIN,NOR 6 4G0–21639–00 DAMPER 2 1 1 7 5DM–21621–00 FLAP 1 1 8 90119–06097 BOLT, WITH WASHER 2 2 9 90480–16616 GROMMET 2 2
5RT1
5RT3
D5
13 90201–06557 WASHER, PLATE 2 2 14 90480–14052 GROMMET 2 2 15 90387–065J6 COLLAR 2 2 16 90338–08226 PLUG 2 2 17 4YR–21691–10 FLAP 1 1 18 4YR–2117E–00 BRACKET, TAILLIGHT 1 1 19 1HX–28227–00 DAMPER 2 1 1 20 5H0–8235Y–M0 DAMPER 1 1 21 95807–06012 BOLT, FLANGE 2 2 22 90183–06023 NUT, SPRING 2 2 23 90480–14323 GROMMET 2 2 24 26L–82131–00 BAND, BATTERY 1 1
FIG. 21 FENDER
REF. NO.
25 4YR–21651–00–P6 COVER, REAR FENDER 1 1 UR DPBMC
26 99241–00100 EMBLEM, YAMAHA 1 1 UR FOR DPBMC
27 5RT–2173E–00 GRAPHIC 1 1 1 UR FOR DPBMC
28 5RT–2173F–00 GRAPHIC 2 1 1 UR FOR DPBMC
29 5DM–2163A–10–P4 COVER, REAR FENDER 1 1 1 UR DPBMC
PART NO. DESCRIPTION REMARKS
4YR–21651–00–P7 COVER, REAR FENDER 1 1 UR S1
4YR–21651–00–4B COVER, REAR FENDER 1 1 UR BL2 FOR RYC1
99244–00100 EMBLEM, YAMAHA 1 1 UR FOR S1
99246–00100 EMBLEM, YAMAHA 1 1 UR FOR RYC1
5RT–2173E–10 GRAPHIC 1 1 1 UR FOR S1
5RT–2173E–20 GRAPHIC 1 1 1 UR FOR RYC1
5RT–2173F–10 GRAPHIC 2 1 1 UR FOR S1
5RT–2173F–20 GRAPHIC 2 1 1 UR FOR RYC1
5DM–2163A–10–P5 COVER, REAR FENDER 1 1 1 UR S1
5DM–2163A–10–4B COVER, REAR FENDER 1 1 1 UR BL2 FOR RYC1
5RT1
5RT3
D6
30 5DM–2163E–10–P4 COVER, REAR FENDER 2 1 1 UR DPBMC
5DM–2163E–10–P5 COVER, REAR FENDER 2 1 1 UR S1
5DM–2163E–10–4B COVER, REAR FENDER 2 1 1 UR BL2 FOR RYC1
31 42N–28376–00 TRIM 1 1 32 4YR–21639–00 DAMPER 2 2 2 33 4BP–24737–00 DAMPER, SEAT 2 2 34 5RT–2472F–00 SUPPORT, TAIL COVER 1 1 35 97707–50012 SCREW, TAPPING 4 4 36 90154–05059 SCREW, BINDING 2 2 37 90269–07076 RIVET 2 2 38 90109–063F1 BOLT 2 2 39 5DM–24773–10–P3 HANDLE, SEAT 1 1 UR DPBMC
FIG. 21 FENDER
REF. NO.
39 5DM–24773–10–P4 HANDLE, SEAT 1 1 UR S1
40 5DM–24732–00 PLATE 1 1 41 90105–08016 BOLT, WASHER BASED 4 4 42 5RT–21295–00 NUT 2 2 43 90201–094G1 WASHER, PLATE 4 4 44 5DM–2143A–00 CAP 4 4 45 5DM–24732–10 PLATE 1 1 46 4YR–28100–00 TOOL KIT 1 1 47 3Y6–85130–02 REAR REFLECTOR ASSY 1 1 48 95707–05500 NUT, FLANGE 1 1 49 3GM–21621–00 FLAP 1 FOR FIN,NOR 50 23W–85150–00 PANEL, SIDE 1 FOR FIN,NOR 51 95707–05500 NUT, FLANGE 1 FOR FIN,NOR 52 90149–04278 SCREW 4 FOR FIN,NOR
PART NO. DESCRIPTION REMARKS
5DM–24773–10–4B HANDLE, SEAT 1 1 UR BL2 FOR RYC1
5RT1
5RT3
D7
53 90201–04018 WASHER, PLATE 4 FORFIN,NOR 54 95607–04100 NUT, U 4 FOR FIN,NOR 55 3GM–21649–00 DAMPER 1 FOR FIN,NOR 56 3GM–21649–10 DAMPER 1 FOR FIN,NOR
FIG. 22 SIDE COVER
REF. NO.
10 90445–09353 HOSE (L520) 1 1 11 90467–08003 CLIP 1 1 12 90464–15157 CLAMP 1 1 13 90445–081K8 HOSE (L780) 1 1 14 90467–08075 CLIP 2 2
PART NO. DESCRIPTION REMARKS
1 4YR–21711–00 COVER, SIDE 1 1 1 2 4YR–21721–00 COVER, SIDE 2 1 1 3 90149–06298 SCREW 2 2 4 90480–12320 GROMMET 2 2 5 5DM–2172W–00 COVER 1 1 6 4YR–21871–00 TANK, RECOVERY 1 1 7 90119–06074 BOLT, WITH WASHER 2 2 8 1AA–21815–00 CAP 1 1 9 1AA–21874–00 .GASKET 1 1
5RT1
5RT3
D8
FIG. 23 REAR ARM
REF. NO.
10 90387–100T8 COLLAR 1 1 11 90105–10727 BOLT, FLANGE 1 1 12 95617–10100 NUT, U 1 1 13 90201–101J1 WASHER, PLATE 1 1 14 93317–41761 BEARING 4 4 15 90387–126T1 COLLAR 2 2
PART NO. DESCRIPTION REMARKS
1 5RT–22110–00 REAR ARM COMP. 1 1 2 5RT–22184–00 BUSH 1 1 3 93320–32403 BEARING 2 2 4 47X–22129–00 COVER, THRUST 2 2 2 5 4YR–22141–00 SHAFT, PIVOT 1 1 6 90185–16127 NUT, SELF–LOCKING 1 1 7 90201–160F6 WASHER, PLATE 1 1 8 4KM–2217A–00 ARM, RELAY 1 1 9 93317–42060 BEARING 1 1
5RT1
5RT3
D9
16 90101–12673 BOLT 2 2 17 90201–126A7 WASHER, PLATE 2 2 18 95617–12100 NUT, U 2 2 19 2KT–2217M–00 ARM 1 2 2 20 93317–31771 BEARING 1 1 21 93109–17071 OIL SEAL 2 2 22 90387–127W0 COLLAR 1 1 23 90101–10659 BOLT 1 1 24 90201–101J1 WASHER, PLATE 1 1 25 95617–10100 NUT, U 1 1 26 5LV–22311–00 CASE, CHAIN 1 1 27 90119–06117 BOLT, WITH WASHER 3 3
FIG. 23 REAR ARM
REF. NO.
28 4YR–22151–00 SEAL, GUARD 1 1 29 90119–06118 BOLT, WITH WASHER 1 1 30 90387–06022 COLLAR 1 1
PART NO. DESCRIPTION REMARKS
5RT1
5RT3
D10
FIG. 24 REAR SUSPENSION
REF. NO.
PART NO. DESCRIPTION REMARKS
1 5DM–22210–00 SHOCK ABSORBER ASSY, REAR 1 1 2 2YK–22216–00 .BUSH, REAR SHOCK ABSORBER 1 1 3 90109–10554 BOLT 1 1 4 90201–101J1 WASHER, PLATE 1 1 5 95607–10100 NUT, U 1 1
5RT1
5RT3
D11
FIG. 25 STEERING
REF. NO.
10 90201–220T0 WASHER, PLATE 1 1 11 4YR–23435–10 CROWN, HANDLE 1 1 12 91314–08030 BOLT 2 2 13 5RT–23389–00 GUIDE, CABLE 1 1 14 90110–06226 BOLT, HEXAGON SOCKET HEAD 1 1 15 4YR–23442–10 HOLDER, HANDLE LOWER 2 2
PART NO. DESCRIPTION REMARKS
1 93399–99931 BEARING 1 1 2 93399–99932 BEARING 1 1 3 3FV–23462–00 SEAL, STEERING 1 1 4 90202–24190 WASHER, PLATE 1 1 5 26H–23418–01 WASHER, SPECIAL 1 1 6 90179–25033 NUT 2 2 7 90202–26142 WASHER, PLATE 1 1 8 1W1–23416–00 COVER, BALL RACE 2 1 1 9 90176–22081 NUT, CROWN 1 1
5RT1
5RT3
D12
16 95607–10200 NUT, SELF–LOCKING 2 2 17 4H7–23441–00–98 HOLDER, HANDLE UPPER 2 2 LGB 18 91317–08030 BOLT 4 4 19 341–23469–00 CAP, BOLT 4 4
FIG. 26 FRONT FORK
REF. NO.
10 4EB–23144–00 .SEAL, DUST 1 1 11 4YR–23173–00 .SPINDLE, TAPER 1 1 12 509–23158–L0 .GASKET 1 1 13 278–23181–50 .BOLT, HEXAGON SOCKET HEAD 1 1 14 5DM–23141–10 .SPRING, FRONT FORK 1 1 15 3EN–23149–50 .WASHER, SPRING UPPER 1 1
PART NO. DESCRIPTION REMARKS
1 5DM–23102–20 FRONT FORK ASSY (L.H) 1 1 2 5DM–23126–20 .TUBE, OUTER (LEFT) 1 1 3 4YR–23110–00 .INNER TUBE COMP.1 1 1 4 4YR–23171–00 ..PISTON, FRONT FORK 1 1 5 5DM–23170–10 .CYLINDER COMP., FRONT FORK 1 1 6 4FM–23125–40 .METAL, SLIDE 1 1 1 7 36Y–23146–10 .WASHER, OIL SEAL 1 1 8 4EB–23145–00 .OIL SEAL 1 1 9 26H–23156–00 .CLIP, OIL SEAL 1 1
5RT1
5RT3
D13
16 5EL–23118–00 .SPACER 1 1 17 4JH–23111–00 .BOLT, CAP 1 1 18 43F–23188–10 .O–RING 1 1 19 2GH–23149–00 .WASHER, SPRING UPPER 1 1 20 5DM–23103–20 FRONT FORK ASSY (R.H) 1 1 21 5DM–23136–20 .TUBE, OUTER (RIGHT) 1 1 22 4YR–23110–00 .INNER TUBE COMP.1 1 1 23 4YR–23171–00 ..PISTON, FRONT FORK 1 1 24 5DM–23170–10 .CYLINDER COMP., FRONT FORK 1 1 25 4FM–23125–40 .METAL, SLIDE 1 1 1 26 36Y–23146–10 .WASHER, OIL SEAL 1 1 27 4EB–23145–00 .OIL SEAL 1 1
FIG. 26 FRONT FORK
REF. NO.
28 26H–23156–00 .CLIP, OIL SEAL 1 1 29 4EB–23144–00 .SEAL, DUST 1 1 30 4YR–23173–00 .SPINDLE, TAPER 1 1 31 509–23158–L0 .GASKET 1 1 32 278–23181–50 .BOLT, HEXAGON SOCKET HEAD 1 1 33 5DM–23141–10 .SPRING, FRONT FORK 1 1 34 3EN–23149–50 .WASHER, SPRING UPPER 1 1 35 5EL–23118–00 .SPACER 1 1 36 4JH–23111–00 .BOLT, CAP 1 1 37 43F–23188–10 .O–RING 1 1 38 2GH–23149–00 .WASHER, SPRING UPPER 1 1 39 91314–08040 .BOLT 1 1 40 5DM–23340–00 UNDER BRACKET COMP. 1 1 41 91317–10025 BOLT 2 2 42 4PU–2331G–00 COVER 2 2
PART NO. DESCRIPTION REMARKS
5RT1
5RT3
D14
43 4KM–23123–01 COVER, LOWER 1 1 1
FIG. 27 FUEL TANK
REF. NO.
10 92907–06600 WASHER, PLATE 2 2 11 90119–06213 BOLT, WITH WASHER 1 1 12 4YR–24181–00 DAMPER, LOCATING 1 2 2
PART NO. DESCRIPTION REMARKS
1 5RT–Y2410–10–01 FUEL TANK COMP. 1 1 UR DPBMC
5RT–Y2410–10–02 FUEL TANK COMP. 1 1 UR S1
5RT–Y2410–10–03 FUEL TANK COMP. 1 1 UR RYC1 2 5DM–2153A–00 .EMBLEM, YAMAHA 2 2 UR FOR DPBMC
99224–00160 .EMBLEM, YAMAHA 2 2 UR FOR S1,RYC1 3 5RT–24244–00 .GRAPHIC, FUEL TANK 1 1 1 FOR RYC1 4 5DM–24191–00 BRACKET, FUEL TANK 1 1 1 5 2GH–24181–00 DAMPER, LOCATING 1 1 1 6 2GH–24183–00 DAMPER, LOCATING 3 1 1 7 2GH–24186–00 WASHER, SPECIAL 1 1 8 90387–06299 COLLAR 2 2 9 97027–06030 BOLT 2 2
5RT1
5RT3
D15
13 90387–061W9 COLLAR 1 1 14 91317–06110 BOLT 1 1 15 2VN–24500–01 FUEL COCK ASSY 1 1 1 16 4X8–24512–00 .O–RING 1 1 17 3AJ–24534–00 .SEAL, COCK 1 1 18 98507–03008 .SCREW, PAN HEAD 2 2 19 3AJ–24523–00 .VALVE, PACKING 1 1 20 90149–06008 SCREW 2 2 21 90202–05193 WASHER, PLATE 2 2 22 5DM–24311–00 PIPE, FUEL 1 1 1 23 90467–11044 CLIP 2 2 24 90464–44109 CLAMP 1 1
FIG. 27 FUEL TANK
REF. NO.
25 5DM–24312–00 PIPE 2 1 1 26 1FK–24560–10 FIL TER ASSY 1 1 27 90467–13073 CLIP 1 1 28 1FK–24566–00 BRACKET, FILTER 1 1 29 5DM–24398–00 BAND 1 1 1 30 90387–07391 COLLAR 1 1 31 95807–06020 BOLT, FLANGE 1 1 32 90445–104F3 HOSE (L540) 1 1 33 90467–09006 CLIP 1 1 34 5DM–24217–00 COVER 1 1 35 5JJ–24602–00 CAP ASSY 1 1 36 90110–05112 BOLT, HEXAGON SOCKET HEAD 3 3 37 91314–05010 BOLT 1 1 38 4YR–24183–01 DAMPER, LOCATING 3 2 2 39 3MA–82591–00 BAND 2 2
PART NO. DESCRIPTION REMARKS
5RT1
5RT3
E2
40 4YR–24188–10 MOLD, FUEL TANK 2 2 41 4YR–2414G–00 SEAL 1 1 42 3FY–21575–01 SEAL 1 1 1 43 5RT–13907–00 FUEL PUMP COMP. 1 1 44 5DM–14294–00 HOSE 1 1 45 5DM–14293–00 COVER 1 1 1 46 90467–13123 CLIP 1 1 47 90467–11032 CLIP 1 1 48 90467–11175 CLIP 1 1
FIG. 28 SEAT
REF. NO.
10 4BP–24792–00 PLATE 1 1 11 95707–06500 NUT, FLANGE 2 2 12 4YR–2478E–00 CABLE, SEAT LOCK 1 1 13 2TV–W2470–00 SEAT LOCK ASSY 1 1 14 90149–06308 SCREW 2 2 15 4YR–2478X–01 BRACKET, SEAT LOCK 1 1
PART NO. DESCRIPTION REMARKS
1 5DM–24730–10 DOUBLE SEAT ASSY 1 1 2 5DM–24731–10 .COVER, SEAT 1 1 3 4HM–24728–00 .BRACKET, SEAT 1 1 4 90179–06635 .NUT 5 5 5 4YR–2471A–01 .STAY, SEAT 1 1 6 4YR–21376–00 .BAND, TOOL 1 1 7 1T4–24741–00 .P AD, SEAT 4 4 8 4YR–24754–00 .HOOK, SEAT 1 1 9 4BP–24780–00 SEAT LOCK ASSY 1 1
5RT1
5RT3
E3
16 5RT–24723–00 DAMPER, SEAT 1 1
FIG. 29 FRONT WHEEL
REF. NO.
PART NO. DESCRIPTION REMARKS
1 4HM–25168–00–98 CAST WHEEL, FRONT 1 1 LGB 2 90560–17358 SPACER 1 1 3 93306–20314 BEARING (B6203) 2 2 4 93102–23252 OIL SEAL 1 1 5 94111–1712U TIRE (110/70ZR17 54W D207F) 1 1 UR DUNLOP
94111–1712W TIRE (110/70ZR1754W BT57F) 1 1 UR BRIDGESTONE 6 93900–00030 VALVE, RIM 1 1 7 5MT–25398–00 BALANCER, WHEEL (10G) 1 1 UR
5MT–25398–10 BALANCER, WHEEL (20G) 1 1 UR
5MT–25398–20 BALANCER, WHEEL (30G) 1 1 UR 8 90387–177V5 COLLAR 1 1 9 3MA–25181–01 AXLE, WHEEL 1 1
5RT1
5RT3
E4
FIG. 30 FRONT BRAKE CALIPER
REF. NO.
10 4SV–25924–00 .PIN, PAD 1 1 11 3GM–25925–00 .CLIP 2 2 12 1J3–W0048–00 .BLEED SCREW KIT 1 1 13 4YR–23317–00 HOLDER, CABLE 1 1 14 90105–10638 BOLT, FLANGE 2 2 15 5DM–2580U–00 CALIPER ASSY (RIGHT) 1 1
PART NO. DESCRIPTION REMARKS
1 4HM–2581T–1 1 DISC BRAKE ASSY 2 2 2 90109–083G4 BOLT 12 12 3 5DM–2580T–00 CALIPER ASSY (LEFT) 1 1 4 4SV–W0057–00 .PISTON ASSY, CALIPER 1 1 5 3MA–W0047–10 ..CALIPER SEAL KIT 1 1 6 4SV–W0057–10 .PISTON ASSY, CALIPER 1 1 7 3GM–W0047–10 ..CALIPER SEAL KIT 1 1 8 4SV–W0045–00 .BRAKE PAD KIT 1 1 9 4SV–25919–00 .SUPPORT, PAD 1 1
5RT1
5RT3
E5
16 4SV–W0057–00 .PISTON ASSY, CALIPER 1 1 17 3MA–W0047–10 ..CALIPER SEAL KIT 1 1 18 4SV–W0057–10 .PISTON ASSY, CALIPER 1 1 19 3GM–W0047–10 ..CALIPER SEAL KIT 1 1 20 4SV–W0045–00 .BRAKE PAD KIT 1 1 21 4SV–25919–00 .SUPPORT, PAD 1 1 22 4SV–25924–00 .PIN, PAD 1 1 23 3GM–25925–00 .CLIP 2 2 24 1J3–W0048–00 .BLEED SCREW KIT 1 1 25 90105–10638 BOLT, FLANGE 2 2
FIG. 31 REAR WHEEL
REF. NO.
10 93306–20644 BEARING 1 1 11 93106–40041 OIL SEAL 1 1 12 90387–2004E COLLAR 1 1
PART NO. DESCRIPTION REMARKS
1 4JH–25338–00–98 CAST WHEEL, REAR 1 1 LGB 2 93306–20417 BEARING (B62042RS) 2 2 3 93102–28022 OIL SEAL 1 1 4 90387–2004F COLLAR 1 1 5 4FM–25364–00 DAMPER 6 6 6 94116–1712V TIRE (160/60ZR17 69W D207) 1 1 UR DUNLOP
94116–1712X TIRE (160/60ZR17 69W BT57R) 1 1 UR BRIDGESTONE 7 93900–00030 VALVE, RIM 1 1 8 5MT–25398–00 BALANCER, WHEEL (10G) 1 1 UR
5MT–25398–10 BALANCER, WHEEL (20G) 1 1 UR
5MT–25398–20 BALANCER, WHEEL (30G) 1 1 UR 9 4FM–25366–00 CLUTCH, HUB 1 1
5RT1
5RT3
E6
13 5DM–25448–10 SPROCKET, DRIVEN (48T) 1 1 14 90116–10575 BOLT, STUD 6 6 15 95607–10200 NUT, SELF–LOCKING 6 6 16 94582–01110 CHAIN (DID50V4–110LE) 1 1 17 4YR–25388–00 PULLER, CHAIN 1 2 2 18 2GH–25389–00 PULLER, CHAIN 2 2 2 19 95307–08600 NUT 4 4 20 92907–08200 WASHER 2 2 21 1AE–25371–01 BAR, TENSION 1 1 22 1JK–21268–00 SEAL 1 1 23 90105–083A9 BOLT, FLANGE 2 2 24 95607–08200 NUT, SELF–LOCKING 2 2
FIG. 31 REAR WHEEL
REF. NO.
25 4YR–25381–00 AXLE, WHEEL 1 1 26 90185–18167 NUT, SELF–LOCKING 1 1 27 90201–200P6 WASHER, PLATE 1 1 28 90201–180P5 WASHER, PLATE 1 1 29 90387–203U5 COLLAR 1 1 30 90387–2004D COLLAR 1 1 31 4YR–25819–00 BRACKET, CALIPER 1 1
PART NO. DESCRIPTION REMARKS
5RT1
5RT3
E7
FIG. 32 REAR BRAKE CALIPER
REF. NO.
10 47X–25827–00 .SHIM, CALIPER 1 1 11 47X–25827–10 .SHIM, CALIPER 1 1 12 90105–10561 BOLT, FLANGE 2 2
PART NO. DESCRIPTION REMARKS
1 4JH–2582W–00 DISC, REAR BRAKE 2 1 1 2 90109–083G4 BOLT 6 6 3 4HM–2580W–00 CALIPER ASSY, REAR 2 1 1 4 51L–W0057–00 .PISTON ASSY, CALIPER 1 1 5 51L–W0047–00 ..CALIPER SEAL KIT 1 1 6 51L–25919–00 .SUPPORT, P AD 1 1 7 3TJ–W0046–00 .BRAKE PAD KIT 2 1 1 8 4FL–25924–00 .PIN, PAD 2 2 9 51L–W0048–00 .BLEED SCREW KIT 2 2
5RT1
5RT3
E8
FIG. 33 STEERING HANDLE. CABLE
REF. NO.
10 5RT–26330–00 STARTER CABLE ASSY 1 1 11 90468–15139 CLIP 1 1 12 5RT–26335–00 CABLE, CLUTCH 1 1 13 90464–15192 CLAMP 1 1
PART NO. DESCRIPTION REMARKS
1 5RT–26110–00 HANDLE COMP. 1 1 2 4YR–26241–01 GRIP 1 1 3 4YR–26240–01 GRIP ASSY 1 1 4 5RT–26302–00 THROTTLE CABLE ASSY 1 1 5 4KG–26281–00 CAP, GRIP UPPER 1 1 6 3XW–26282–01 CAP, GRIP LOWER 1 1 7 91317–05035 BOLT 2 2 8 4YR–26246–00 END, GRIP 2 2 9 91317–06035 BOLT 2 2
5RT1
5RT3
E9
FIG. 34 FRONT MASTER CYLINDER
REF. NO.
10 98502–04012 SCREW, PAN HEAD 1 1 11 92902–04100 WASHER, SPRING 1 1 12 92902–04600 WASHER, PLATE 1 1 13 4HM–25867–00 BRACKET, MASTER CYLINDER 1 1 14 91316–06020 BOLT 2 2 15 90338–09012 PLUG 1 1
PART NO. DESCRIPTION REMARKS
1 5DM–W2587–00 MASTER CYLINDER SUB ASSY 1 1 2 5DM–W0041–50 .CYLINDER KIT, MASTER 1 1 3 4HM–W2585–00 .RESERVOIR CAP SET 1 1 4 4HM–25854–00 .DIAPHRAGM, RESERVOIR 1 1 5 98706–04012 .SCREW, FLAT HEAD 2 2 6 5EB–83922–01 LEVER 2 1 1 7 3FV–2589F–00 BOLT, LEVER 1 1 8 95606–06100 NUT, U 1 1 9 3FV–83980–00 FRONT STOP SWITCH ASSY 1 1
5RT1
5RT3
E10
16 5DM–25872–00 HOSE, BRAKE 1 1 1 17 5DM–25873–00 HOSE, BRAKE 2 1 1 18 4YR–25874–00 HOSE, BRAKE 1 1 19 1UA–82591–00 BAND 1 1 20 90401–10159 BOLT, UNION 4 4 21 90401–10160 BOLT, UNION 1 1 22 90201–10118 WASHER, PLATE 11 11 23 3EN–25875–01 HOLDER, BRAKE HOSE 1 1 1 24 2R8–25876–01 HOLDER, BRAKE HOSE 2 1 1 25 95027–06025 BOLT, FLANGE 2 2 26 42H–25885–01 JOINT 1 1 27 95027–06020 BOLT, FLANGE 2 2
FIG. 34 FRONT MASTER CYLINDER
REF. NO.
28 4YR–82361–00 CLAMP, CORD 1 1
PART NO. DESCRIPTION REMARKS
5RT1
5RT3
E11
FIG. 35 STAND. FOOTREST
REF. NO.
10 4SV–27435–00 .BOLT 1 1 11 5DM–27420–00 FRONT FOOTREST ASSY (RIGHT) 1 1 12 4BP–27413–00 .COVER, FOOTREST 1 1 13 90157–05079 .SCREW, PAN HEAD 2 2 14 4SV–27435–00 .BOLT 1 1 15 4YR–27442–00 BRACKET 2 1 1
PART NO. DESCRIPTION REMARKS
1 4YR–27311–00 STAND, SIDE 1 1 2 90101–08662 BOLT 1 1 3 90201–081R9 WASHER, PLATE 1 1 4 36Y–27352–00 HOOK, SIDE STAND 1 1 5 90506–20006 SPRING, TENSION 1 1 6 90445–197J2 HOSE (L60) 1 1 7 5DM–27410–00 FRONT FOOTREST ASSY (LEFT) 1 1 8 4BP–27413–00 .COVER, FOOTREST 1 1 9 90157–05079 .SCREW, PAN HEAD 2 2
5RT1
5RT3
E12
16 4YR–27443–00 BRACKET 3 1 1 17 90109–103A9 BOLT 2 2 18 90206–17084 WASHER, WAVE 2 2 19 4DN–2144G–00 STAY, STOP SWITCH 1 1 20 98507–06008 SCREW, PAN HEAD 1 1 21 4SV–27414–00 DAMPER, FOOTREST 1 1 22 90387–1012G COLLAR 1 1 23 95814–08045 BOLT, FLANGE 1 1 24 90201–087G2 WASHER, PLATE 1 1 25 90109–087F1 BOLT 4 4 26 5RT–27430–00 REAR FOOTREST ASSY 1 1 1 27 5RT–27431–00 .FOOTREST, REAR 1 1 1
FIG. 35 STAND. FOOTREST
REF. NO.
28 90501–12743 .SPRING, COMPRESSION 1 1 29 93501–04011 .BALL 1 1 30 95024–06045 .BOLT, FLANGE 1 1 31 1HX–27437–00 .WASHER, SPECIAL 2 2 32 95604–06200 .NUT, U FLANGE 1 1 33 90387–064H8 .COLLAR 1 1 34 3YX–27413–00 .COVER, FOOTREST 1 1 35 90157–05079 .SCREW, PAN HEAD 2 2 36 5RT–27440–00 REAR FOOTREST ASSY 2 1 1 37 5RT–27441–00 .FOOTREST, REAR 2 1 1 38 90501–12743 .SPRING, COMPRESSION 1 1 39 93501–04011 .BALL 1 1 40 95024–06045 .BOLT, FLANGE 1 1 41 1HX–27437–00 .WASHER, SPECIAL 2 2 42 95604–06200 .NUT, U FLANGE 1 1
PART NO. DESCRIPTION REMARKS
5RT1
5RT3
E13
43 90387–064H8 .COLLAR 1 1 44 3YX–27413–00 .COVER, FOOTREST 1 1 45 90157–05079 .SCREW, PAN HEAD 2 2 46 90109–087F1 BOLT 4 4 47 2H7–27414–00 DAMPER, FOOTREST 1 1 48 90387–10636 COLLAR 1 1 49 95814–10040 BOLT, FLANGE 1 1 50 90201–100A1 WASHER, PLATE 1 1 51 5DM–27111–10 STAND, MAIN 1 1 52 90109–101E6 BOLT 2 2 53 90506–40508 SPRING, TENSION 1 1 54 90506–23509 SPRING, TENSION 1 1
FIG. 35 STAND. FOOTREST
REF. NO.
55 90445–170K9 HOSE (L60) 1 1 56 90185–10091 NUT, SELF–LOCKING 2 2 57 1A0–27114–00 STOPPER, MAIN STAND 1 1
PART NO. DESCRIPTION REMARKS
5RT1
5RT3
E14
FIG. 36 REAR MASTER CYLINDER
REF. NO.
10 4BP–27222–00 .JOINT 1 1 11 95307–08700 .NUT 2 2 12 92014–08020 BOLT, BUTTON HEAD 2 2 13 90240–08124 PIN, CLEVIS 1 1 14 90201–08083 WASHER, PLATE 1 1 15 91401–20012 PIN, COTTER 1 1
PART NO. DESCRIPTION REMARKS
1 3YX–27211–01 PEDAL, BRAKE 1 1 2 22N–18113–00 COVER, SHIFT PEDAL 1 1 3 90506–20377 SPRING, TENSION 1 1 4 90446–17346 HOSE 1 1 5 4BP–2583V–00 RR. MASTER CYLINDER ASSY. 1 1 6 4BP–W0042–50 .CYLINDER KIT, MASTER 1 1 7 3LN–2585G–00 ..CIRCLIP 1 1 8 4BP–2582A–00 .JOINT 1 1 9 4BP–2585F–00 .BUSH 1 1
5RT1
5RT3
E15
16 31A–25894–01 TANK, RESERVOIR 1 1 17 2KF–25852–50 CAP, RESERVOIR 1 1 18 360–25854–01 DIAPHRAGM, RESERVOIR 1 1 19 2GU–25855–00 BUSH,DIAPHRAGM 1 1 20 90159–06085 SCREW, WITH WASHER 1 1 21 90183–06023 NUT, SPRING 1 1 22 5DM–25895–00 HOSE, RESERVOIR 1 1 23 90467–14057 CLIP 2 2 24 5RT–2581K–00 HOSE, BRAKE 5 1 1 25 90401–10159 BOLT, UNION 2 2 26 90201–10118 WASHER, PLATE 4 4 27 4FM–25876–00 HOLDER, BRAKE HOSE 2 1 1
FIG. 36 REAR MASTER CYLINDER
REF. NO.
28 4BH–25886–01 HOLDER, BRAKE HOSE 1 1 29 95027–06010 BOLT, FLANGE 2 2
PART NO. DESCRIPTION REMARKS
5RT1
5RT3
F2
FIG. 37 COWLING 1
REF. NO.
PART NO. DESCRIPTION REMARKS
1 5RT–28381–00 WINDSHIELD 1 1 2 5RT–87278–00 COVER, METER 1 1 3 90150–05023 SCREW, ROUND HEAD 7 7 4 90179–05523 NUT 7 7 5 5RT–2835G–00–P0 BODY, FRONT UPPER 1 1 1 UR DPBMC
5RT–2835G–00–P1 BODY, FRONT UPPER 1 1 1 UR S1
5RT–2835G–00–P2 BODY, FRONT UPPER 1 1 1 UR RYC1 6 5LV–2836B–00 TUNING FORK MARK 1 1
5RT1
5RT3
7 5RT–28391–00 GRAPHIC 1 1 1
5RT–28391–10 GRAPHIC1 1 1
5RT–28391–20 GRAPHIC1 1 1 8 5RT–28392–00 GRAPHIC 2 1 1
5RT–28392–10 GRAPHIC2 1 1
5RT–28392–20 GRAPHIC2 1 1 9 90110–06200 BOLT, HEXAGON SOCKET HEAD 2 2
10 90202–06170 WASHER, PLATE 2 2 11 5RT–2836K–00 PANEL, INNER 1 1 1 12 5RT–2836L–00 PANEL, INNER 2 1 1 13 90183–05074 NUT, SPRING 2 2 14 90154–05013 SCREW, BINDING 4 4 15 5RT–28356–00 STAY 1 1 1 16 90110–08071 BOLT, HEXAGON SOCKET HEAD 2 2 17 5RT–2836A–00 BRACKET 1 1 1 18 5RT–2836E–00 BRACKET 2 1 1 19 95807–06010 BOLT, FLANGE 2 2
UR FOR DPBMC EXCEPT FOR DNK,FIN,NOR
UR FOR S1 EXCEPT FOR DNK,FIN,NOR UR FOR RYC1 EXCEPT FOR DNK,FIN,NOR
UR FOR DPBMC EXCEPT FOR DNK,FIN,NOR
UR FOR S1 EXCEPT FOR DNK,FIN,NOR
UR FOR RYC1 EXCEPT FOR DNK,FIN,NOR
F3
20 5LV–26280–00 REAR VIEW MIRROR ASSY(LEFT) 1 1 21 5LV–26290–00 REAR VIEW MIRROR ASSY(RIGHT) 1 1
FIG. 37 COWLING 1
REF. NO.
22 4SV–26298–00 PLATE, MIRROR FITTING 1 2 2 23 95707–06500 NUT, FLANGE 4 4
PART NO. DESCRIPTION REMARKS
5RT1
5RT3
F4
FIG. 38 GENERATOR
REF. NO.
PART NO. DESCRIPTION REMARKS
1 5RT–81450–00 ROT ORASSY 1 1 2 5RT–81410–00 STATORASSY 1 1 3 92017–06030 BOLT, BUTTONHEAD 3 3 4 98507–05016 SCREW, PAN HEAD 2 2 5 92907–05600 WASHER, PLATE 2 2 6 90201–05027 WASHER, PLATE 2 2 7 90280–03047 KEY, WOODRUFF 1 1 8 90105–12584 BOLT, FLANGE 1 1 9 90201–121H0 WASHER, PLATE 1 1
5RT1
5RT3
F5
FIG. 39 STARTING MOTOR
REF. NO.
PART NO. DESCRIPTION REMARKS
1 4YR–81890–00 MOTOR ASSY 1 1 2 3HE–81840–00 .BRUSH HOLDER ASSY 1 1 3 3AJ–81809–00 .WASHER KIT 1 1 4 3HE–81826–00 .BOLT 2 2 5 11H–81844–00 .GASKET 2 2 6 1FK–81847–00 .O–RING 1 1 7 4YR–81815–00 CORD, STARTER MOTOR 1 1 8 4XV–8182A–00 NUT 2 2 9 90105–060A0 BOLT, FLANGE 2 2
5RT1
5RT3
F6
FIG. 40 FLASHER LIGHT
REF. NO.
10 90464–20003 CLAMP 1 1 11 90464–62085 CLAMP 1 1 12 4JH–83330–00 REAR FLASHER LIGHT ASSY 1 1 1 13 306–83311–40 .BULB, FLASHER (12V–21W) 1 1 14 4JH–83342–00 .LENS, FLASHER 2 1 1 15 97702–40610 .SCREW, TAPPING 1 1
PART NO. DESCRIPTION REMARKS
1 5DM–83310–00 FRONT FLASHER LIGHT ASSY 1 1 1 2 306–8331 1–40 .BULB, FLASHER (12V–21W) 1 1 3 4JH–83332–00 .LENS, FLASHER 1 1 4 97702–40610 .SCREW, TAPPING 1 1 5 5DM–83320–00 FRONT FLASHER LIGHT ASSY 2 1 1 6 306–8331 1–40 .BULB, FLASHER (12V–21W) 1 1 7 4JH–83342–00 .LENS, FLASHER 2 1 1 8 97702–40610 .SCREW, TAPPING 1 1 9 5DM–8331L–00 PLATE, STOPPER 2 2
5RT1
5RT3
F7
16 4JH–83340–00 FLASHER LIGHT ASSY 2 1 1 17 306–83311–40 .BULB, FLASHER (12V–21W) 1 1 18 4JH–83332–00 .LENS, FLASHER 1 1 19 97702–40610 .SCREW, TAPPING 1 1 20 4FM–83345–00 PLUG, BLIND 2 2 21 4FM–83369–00 STAY, FLASHER 2 2 2 22 95707–06500 NUT, FLANGE 2 2 23 90464–16025 CLAMP 1 1
FIG. 41 METER
REF. NO.
10 4YR–83517–10 BULB (12V–2W T5) 4 4 11 90480–14585 GROMMET 3 3 12 90201–06380 WASHER, PLATE 3 3 13 95307–06600 NUT 3 3 14 4YR–83755–02 SENSOR, SPEED 1 1
PART NO. DESCRIPTION REMARKS
1 5RT–83570–00 SPEEDOMETER ASSY 1 1
5RT–83570–10 SPEEDOMETER ASSY 1 FORGBR 2 4YR–85750–01 FUEL METER ASSY 1 1 3 5RT–8353E–00 CASE, METER UPPER 1 1 4 5DM–2341B–00 .EMBLEM 1 1 5 4YR–83572–00 CASE, SPEEDOMETER LOWER 1 1 6 97707–40018 SCREW, TAPPING 7 7 7 4YR–8362Y–00 SCREW, SPECIAL 3 3 8 4YR–83534–00 SOCKET, NEUTRAL 9 9 9 4YR–83517–00 BULB (12V–1.4W T5) 5 5
5RT1
5RT3
F8
15 4YR–2517G–00 .ROTOR, SENSOR 1 1 16 90465–14310 CLAMP 4 4
FIG. 42 HEADLIGHT
REF. NO.
10 90464–12089 CLAMP 2 2
PART NO. DESCRIPTION REMARKS
1 5LV–84310–00 HEADLIGHT UNIT ASSY 1
5LV–84310–10 HEADLIGHT UNIT ASSY 1 FOR GBR,ZAF
5LV–84310–20 HEADLIGHT UNIT ASSY 1 2 8V0–84314–00 BULB (12V–60/55W) 2 2 3 5LV–84397–00 COVER, SOCKET 2 2 4 4SV–84347–00 BULB (12V–5W) 2 5 5RT–84312–00 HOLDER, SOCKET 2 6 90480–14229 GROMMET 4 4 7 90164–05014 SCREW, TAPPING 4 4 8 97707–50016 SCREW, TAPPING 5 5 9 5RT–84359–00 CORD, HEADLIGHT 1
5RT–84359–10 CORD, HEADLIGHT 1
5RT1
5RT3
F9
FIG. 43 TAILLIGHT
REF. NO.
PART NO. DESCRIPTION REMARKS
1 5RT–84710–00 TAILLIGHT UNIT ASSY 1 1 2 137–84714–60 .BULB, TAILLIGHT(12V–21/5W) 2 2 3 4SV–84735–00 .CORD ASSY 1 1 4 4YR–21649–00 DAMPER 1 1 5 90119–06118 BOLT, WITH WASHER 2 2 6 90480–18276 GROMMET 2 2 7 90387–077M3 COLLAR 2 2
5RT1
5RT3
F10
FIG. 44 HANDLE SWITCH. LEVER
REF. NO.
10 90123–08096 BOLT 1 1 11 90179–08148 NUT 1 1 12 3YX–83945–00 BOLT, LEVER 1 1
PART NO. DESCRIPTION REMARKS
1 5RT–83969–00 SWITCH, HANDLE 5 1
5RT–83972–00 SWITCH, HANDLE 4 1 2 98507–05025 .SCREW, PAN HEAD 2 2 3 90465–10098 CLAMP 1 1 4 90464–23041 CLAMP 1 1 5 5RT–83963–00 SWITCH, HANDLE 3 (RIGHT) 1
5RT–83975–00 SWITCH, HANDLE 2 1 6 98507–05045 .SCREW, PAN HEAD 2
98507–05022 .SCREW, PAN HEAD 2 7 3YX–82911–01 HOLDER,LEVER 1 1 1 8 3YX–83912–00 LEVER 1 1 1 9 3YX–82917–00 SWITCH 1 1
5RT1
5RT3
F11
13 95607–06100 NUT, U 1 1 14 98707–03020 SCREW, FLAT HEAD 1 1 15 90338–09012 PLUG 1 1 16 95027–06020 BOLT, FLANGE 1 1
FIG. 45 ELECTRICAL 1
REF. NO.
10 90338–08226 PLUG 2 2 11 4YR–81940–00 STARTER RELAY ASSY 1 1 12 95027–06008 BOLT, FLANGE 2 2 13 4TX–82100–01 BATTERY ASSY (GT12B–4) 1 1 14 4YR–82115–01 WIRE, PLUS LEAD 1 1 15 4YR–82116–00 WIRE, MINUS LEAD 1 1
PART NO. DESCRIPTION REMARKS
1 5DM–82310–00 IGNITION COIL ASSY 1 1 2 5DM–82320–00 IGNITION COIL ASSY 1 1 3 95807–06020 BOLT, FLANGE 2 2 4 5DM–82314–00 COVER, IGNITION COIL 1 1 5 4U8–82317–00 DAMPER, IGNITION COIL 2 2 6 90464–60067 CLAMP 2 2 7 5DM–82370–00 PLUG CAP ASSY 4 4 8 5DM–82305–01 IGNITOR UNIT ASSY 1 1 9 97707–60016 SCREW, TAPPING 2 2
5RT1
5RT3
F12
16 5RT–82530–00 STOP SWITCH ASSY 1 1 17 90464–08189 CLAMP 1 1 18 5RT–82590–00 WIRE HARNESS ASSY 1
5RT–82590–10 WIRE HARNESS ASSY 1
19 2GV–82151–00 .FUSE (20A–BL) 3
2GV–82151–00 .FUSE (20A–BL) 4
20 42X–82151–00 .FUSE (10A–BL) 5
42X–82151–00 .FUSE (10A–BL) 3
21 90464–12036 CLAMP 1 1 22 90464–24230 CLAMP 1 1 23 90269–06063 RIVET 2 2 24 5RT–81960–00 RECTIFIER & REGULATOR ASSY 1 1
FIG. 45 ELECTRICAL 1
REF. NO.
25 95807–06020 BOLT, FLANGE 2 2 26 5RT–82501–00 MAIN SWITCH STEERING LOCK 1
27 90109–080G5 BOLT 2 2 28 90464–15192 CLAMP 1 1 29 90464–20191 CLAMP 1 1
PART NO. DESCRIPTION REMARKS
5LV–82501–10 MAIN SWITCH STEERING LOCK 1
5RT1
5RT3
F13
FIG. 46 ELECTRICAL 2
REF. NO.
10 5RT–82566–90 SWITCH, SIDE STAND 1 1 11 90157–05079 SCREW, PAN HEAD 2 2 12 90464–08189 CLAMP 1 1 13 90464–16061 CLAMP 1 1 14 90464–20213 CLAMP 1 1 15 90465–10098 CLAMP 1 1
PART NO. DESCRIPTION REMARKS
1 1AE–82540–00 NEUTRAL SWITCH ASSY 1 1 2 93210–29196 O–RING 1 1 3 98507–06016 SCREW, PAN HEAD 2 2 4 5JJ–83591–00 THERMO UNIT 1 1 5 4JH–85720–01 OIL LEVEL GAUGE ASSY 1 1 6 95027–06016 BOLT, FLANGE 2 2 7 3LN–82560–01 THERMO SWITCH ASSY 1 1 8 5RT–82541–00 WIRE, LEAD 1 1 9 5KP–81950–00 RELAY ASSY 1 1
5RT1
5RT3
F14
16 90465–10098 CLAMP 1 1 17 5JJ–81950–10 RELAY ASSY 1 1 18 5JJ–81950–20 RELAY ASSY 1 19 4VR–83350–00 FLASHER RELAY ASSY 1 1 20 4VR–8338V–00 DAMPER 1 1 21 3BN–83371–00 HORN 1 1 22 95807–06010 BOLT, FLANGE 1 1 23 5RT–85752–00 SENDER UNIT ASSY, FUEL METER 1 1 24 5G3–85753–00 GASKET, SENDER UNIT 1 1 25 90119–05071 BOLT , WITH WASHER 4 4 26 90464–25160 CLAMP 1 1
PARTNO.
GRID
NO.
PARTNO.
GRID
NO.
PARTNO.

NUMERICAL INDEX

GRID
NO.
PARTNO.
GRID
NO.
PARTNO.
GRID
NO.
PARTNO.
GRID
NO.
5DM–W0041–50 E – 10 4BP–W0042–50 E – 15 4SV–W0045–00 E – 5 3TJ–W0046–00 E – 8 3GM–W0047–10 E – 5 3MA–W0047–10 E – 5 51L–W0047–00 E – 8 1J3–W0048–00 E – 5 51L–W0048–00 E – 8 4SV–W0057–00 E – 5 4SV–W0057–10 E – 5 51L–W0057–00 E – 8 2TV–W2470–00 E – 3 4HM–W2585–00 E – 10 5DM–W2587–00 E – 10 5RT–Y1242–00 B – 8 5RT–Y2410–10–01 D – 15 5RT–Y2410–10–02 D – 15 5RT–Y2410–10–03 D – 15 5DM–11101–00 B – 2 4KM–1111G–00 B – 2 4YR–1111M–00 B – 2 5DM–11133–10 B – 2 5RT–11145–00 C – 7 4JH–11165–00 C – 6 4YR–11166–00 C – 7 5DM–11181–00 B – 2 4YR–11191–00 B – 2 4YR–11193–00 B – 2 214–11198–01 B – 13 5DM–11311–00 B – 3 5DM–11351–00 B – 3 5DM–11411–01 B – 4 1WG–11416–00 B – 4 1WG–11416–10 B – 4 1WG–11416–20 B – 4 1WG–11416–30 B – 4 1WG–11416–40 B – 4 1WG–11416–50 B – 4 4JH–11603–00 B – 4 5DM–11631–00 B – 4 4JH–11633–00 B – 4 5DM–11650–00 B – 4 4JH–11654–00 B – 4 1WG–11656–00 B – 4 1WG–11656–10 B – 4 1WG–11656–20 B – 4 1WG–11656–30 B – 4
5DM–12111–00 B – 5 4TV–12113–00 B – 5 1WG–12116–00 B – 5 3TJ–12117–00 B – 5 1HX–12118–00 B – 5 4TV–12119–00 B – 5 5DM–12121–00 B – 5 3FV–12153–09 B – 5 3FV–12153–10 B – 5 1HX–12168–A0 B – 5 1HX–12168–F0 B – 5 1HX–12168–H1 B – 5 1HX–12168–K1 B – 5 1HX–12168–M1 B – 5 1HX–12168–R1 B – 5 1HX–12168–U1 B – 5 1HX–12168–W1 B – 5 1HX–12168–Y1 B – 5 1HX–12168–00 B – 5 1HX–12168–20 B – 5 1HX–12168–40 B – 5 1HX–12168–60 B – 5 1HX–12168–80 B – 5 1HX–12169–E0 B – 6 1HX–12169–G0 B – 6 1HX–12169–J0 B – 6 1HX–12169–L0 B – 6 1HX–12169–N0 B – 6 1HX–12169–T0 B – 6 1HX–12169–11 B – 5 1HX–12169–31 B – 5 1HX–12169–50 B – 5 1HX–12169–70 B – 5 1HX–12169–90 B – 6 5DM–12171–00 B – 7 4YR–12176–00 B – 7 5DM–12181–00 B – 7 5DM–12210–00 B – 7 4HM–12213–00 B – 7 4YR–12241–00 B – 7 4YR–12251–00 B – 7 4YR–12252–00 B – 7 5DM–1240J–00 B – 10 5DM–12405–01 B – 10 1AE–12410–00 B – 9 4YR–12417–00 B – 9 5DM–1243A–00 B – 10 5DM–1243E–00 B – 10
1UF–12435–00 B – 11 1WG–12439–00 B – 8 4YR–12446–00 B – 8 5RT–12461–00 B – 10 22W–12462–00 B – 9 5LV–12465–00 B – 11 5RT–12467–00 B – 11 5DM–12476–01 B – 10 5DM–12481–00 B – 8 5DM–12482–00 B – 8 4YR–12483–00 B – 8 4YR–12484–00 B – 8 5DM–12485–01 B – 10 4YR–12498–00 B – 10 5DM–12551–00 B – 10 5DM–12552–00 B – 11 4YR–12576–00 B – 8 4YR–12577–00 B – 8 4YR–12578–00 B – 8 4YR–12579–00 B – 9 5DM–12588–00 B – 10 4YR–12589–00 B – 10 5DM–12589–00 B – 10 1AE–12591–01 B – 9 5RT–13161–00 B – 13 1WG–13310–00 B – 12 1WG–13316–00 B – 12 1WG–13329–00 B – 12 4JH–13330–00 B – 12 1WG–13336–00 B – 12 4H7–13411–02 B – 12 3TJ–13412–00 B – 12 4TV–13414–00 B – 13 4YR–13417–00 B – 13 5DM–13440–00 B – 13 5DM–13470–00 B – 13 4JH–13473–00 B – 13 4G0–13490–01 B – 13 16G–13569–00 B – 14 5DM–13586–01 B – 14 5DM–13596–01 B – 14 5RT–13907–00 E – 2 5DM–1410A–00 C – 2 5DM–14103–00 C – 3 5MP–14105–00 C – 2 4SV–14107–10 C – 2 5DM–14113–00 C – 2 5DM–14141–40 C – 2
4KM–14142–12 C – 2 36Y–14147–00 C – 4 5DM–14148–00 C – 3 4XV–14149–50 C – 3 5DM–14149–00 C – 3 127–14186–00 C – 2 12R–14191–00 C – 3 4KM–14194–00 C – 2 4HM–14216–00 C – 3 4KM–14216–00 C – 2 1HX–14231–26 C – 2 3G2–14231–00 C – 2 3G2–14231–23 C – 2 4HM–14239–00 C – 4 5DM–14251–00 C – 3 5DM–14261–00 C – 2 4KG–14285–00 C – 3 5DM–14291–10 C – 3 5DM–14293–00 E – 2 5DM–14294–00 E – 2 4NK–14327–00 C – 3 5DM–14348–00 C – 3 5DM–14348–10 C – 4 5DM–14349–00 C – 3 5DM–14396–00 C – 3 5DM–14396–10 C – 3 4YR–14411–00 B – 14 5DM–14412–00 B – 14 4YR–14417–00 B – 15 4YR–14418–00 B – 15 31A–14419–00 B – 14 4YR–14421–01 B – 14 4YR–1443E–00 B – 14 31A–14435–00 B – 14 4YR–14451–01 B – 14 3GM–14452–00 B – 14 4BR–14452–00 B – 14 5DM–14453–00 B – 14 5DM–14476–00 B – 14 5DM–14477–00 B – 14 5DM–14561–00 C – 2 583–14561–00 C – 2 1FN–14565–00 C – 2 5DM–14565–00 C – 3 5RT–14602–00 C – 5 3YF–14613–01 C – 5 5RT–14710–00 C – 5 3XW–14714–00 C – 5
5DM–1490J–00 C – 2 3EN–1490K–00 C – 4 5RT–14900–00 C – 2 5RT–14901–00 C – 2 5RT–14902–00 C – 2 5RT–14903–00 C – 2 5RT–14904–00 C – 2 5DM–14919–00 C – 4 5DM–14933–00 C – 2 5DM–14935–00 C – 3 5DM–14940–00 C – 2 5DM–14985–00 C – 3 5DM–14987–00 C – 4 5DM–14987–10 C – 4 1KT–14994–00 C – 3 3EN–14997–00 C – 3 5DM–15100–02 C – 6 5RT–15105–00 C – 7 11H–15138–00 C – 6 26H–15138–00 C – 6 4JH–15138–00 C – 6 36Y–15189–00 C – 6 4H7–15361–00 C – 6 3F9–15362–00 C – 8 4JH–15381–00 C – 7 5DM–15411–00 C – 8 4YR–15415–00 C – 8 1L9–15417–00 C – 8 4YR–15421–00 C – 8 4YR–15431–00 C – 8 3HE–15451–10 C – 8 4TV–15461–00 C – 8 4TV–15462–00 C – 8 3HE–15467–10 C – 8 3HE–15512–00 C – 10 4JH–15515–00 C – 10 3HE–15517–00 C – 10 3TJ–15521–00 C – 10 5RT–15521–00 C – 10 3HE–15524–00 C – 10 3HE–15590–02 C – 10 4JH–16150–00 C – 11 1WG–16154–00 C – 11 1WG–16164–00 C – 12 1WG–16181–00 C – 12 1WG–16304–00 C – 11 3JD–16321–00 C – 11 4JH–16321–00 C – 11
1LX–16324–00 C – 11 3JD–16331–00 C – 11 4JH–16340–00 C – 11 132–16346–00 C – 11 4JH–16351–00 C – 11 4JH–16356–00 C – 11 4JH–16357–00 C – 11 5DM–16371–10 C – 11 3JD–16383–00 C – 11 4TV–17121–00 C – 13 4JH–17131–00 C – 13 4TV–17151–00 C – 13 4TV–17161–00 C – 13 4JH–17211–00 C – 13 4JH–17221–00 C – 13 4JH–17231–00 C – 13 4JH–17241–00 C – 13 4TV–17251–00 C – 13 4TV–17261–00 C – 13 4JH–17411–00 C – 13 4TV–17417–00 C – 13 4TV–17421–00 C – 13 278–17425–00 C – 14 4G0–17433–01 C – 14 4TV–17460–00 C – 13 5DM–18101–00 D – 2 1WG–18110–01 D – 2 22N–18113–00 E – 15 5EB–18113–00 D – 2 2GV–18115–00 D – 2 1HX–18127–00 C – 15 3LN–18130–00 D – 2 5RT–18140–00 C – 15 2H9–18154–00 D – 2 4JH–18511–00 C – 15 4JH–18512–00 C – 15 4JH–18513–00 C – 15 4JH–18531–01 C – 15 4JH–18535–00 C – 15 1WG–18536–00 C – 15 5RT–18540–00 C – 15 4UN–18542–00 C – 15 1WG–18562–00 C – 15 4UN–18566–00 C – 15 5RT–21110–00 D – 3 5DM–21147–01 D – 3 4YR–2117E–00 D – 5 4YR–21245–00 D – 3
M1
PARTNO.
GRID
NO.
PARTNO.
GRID
NO.
PARTNO.
NUMERICAL INDEX
GRID
NO.
PARTNO.
GRID
NO.
PARTNO.
GRID
NO.
PARTNO.
GRID
NO.
1JK–21268–00 E – 6 5RT–21295–00 D – 7 5DM–21296–00 D – 4 4HM–21318–00 D – 3 5DM–21346–00 D – 4 3SX–2135F–00 D – 3 4YR–2137Y–01 D – 4 4YR–21376–00 E – 3 5DM–21400–00 D – 3 5DM–2143A–00 D – 7 4DN–2144G–00 E – 12 4X7–2149Y–00 B – 14 3MA–21511–21–PC D – 5 3MA–21511–21–PF D – 5 3MA–21511–21–4B D – 5 5DM–2153A–00 D – 15 3FY–21575–01 D – 4
4YR–21611–01 D – 5 4YR–21611–21 D – 5 3GM–21621–00 D – 7 5DM–21621–00 D – 5 5DM–2163A–10–P4 D – 6 5DM–2163A–10–P5 D – 6 5DM–2163A–10–4B D – 6 5DM–2163E–10–P4 D – 6 5DM–2163E–10–P5 D – 6 5DM–2163E–10–4B D – 6 4G0–21639–00 D – 5 4YR–21639–00 D – 6 4HM–21647–00 B – 14 3GM–21649–00 D – 7 3GM–21649–10 D – 7 4YR–21649–00 F – 10 4YR–21651–00–P6 D – 6 4YR–21651–00–P7 D – 6 4YR–21651–00–4B D – 6 4SV–21654–01 D – 3 4SV–21654–11 D – 3 4YR–21691–10 D – 5 4YR–21711–00 D – 8 5DM–2172W–00 D – 8 4YR–21721–00 D – 8 5RT–2173E–00 D – 6 5RT–2173E–10 D – 6 5RT–2173E–20 D – 6 5RT–2173F–00 D – 6 5RT–2173F–10 D – 6
E– 2
5RT–2173F–20 D – 6 1AA–21815–00 D – 8 4YR–21871–00 D – 8 1AA–21874–00 D – 8 5RT–22110–00 D – 9 22W–22129–00 D – 3 4ES–22129–00 D – 3 47X–22129–00 D – 9 4YR–22141–00 D – 9 4YR–22151–00 D – 10 4KM–2217A–00 D – 9 2KT–2217M–00 D – 9 5RT–22184–00 D – 9 5DM–22210–00 D – 11 2YK–22216–00 D – 11 5LV–22311–00 D – 9 5DM–23102–20 D – 13 5DM–23103–20 D – 13 4YR–23110–00 D – 13 4JH–23111–00 D – 13
5EL–23118–00 D – 13 4KM–23123–01 D – 14
4FM–23125–40 D – 13 5DM–23126–20 D – 13 5DM–23136–20 D – 13 5DM–23141–10 D – 13
4EB–23144–00 D – 13 4EB–23145–00 D – 13
36Y–23146–10 D – 13 2GH–23149–00 D – 13
3EN–23149–50 D – 13 26H–23156–00 D – 13 509–23158–L0 D – 13 5DM–23170–10 D – 13
4YR–23171–00 D – 13 4YR–23173–00 D – 13
278–23181–50 D – 13 43F–23188–10 D – 13
D–14 D–14
D–14 D–14
D–14 D–14 D–14 D–14
D–14 D–14
43F–23188–10 D – 14 4PU–2331G–00 D – 14 4YR–23317–00 E – 5 5DM–23340–00 D – 14 5RT–23389–00 D – 12 5DM–2341B–00 F – 8 1W1–23416–00 D – 12 26H–23418–01 D – 12 4YR–23435–10 D – 12 4H7–23441–00–98 D – 12 4YR–23442–10 D – 12 3FV–23462–00 D – 12 341–23469–00 D – 12 4YR–2414G–00 E – 2 2GH–24181–00 D – 15 4YR–24181–00 D – 15 5DM–24181–00 D – 4 2GH–24183–00 D – 15 4YR–24183–01 E – 2 2GH–24186–00 D – 15 31A–24188–01 D – 3
4YR–24188–10 E – 2 5DM–24191–00 D – 15 5DM–24216–01 D – 3 5DM–24217–00 E – 2 5RT–24244–00 D – 15 5DM–24311–00 D – 15 5DM–24312–00 E – 2 5DM–24398–00 E – 2 3YJ–24481–00 D – 4 2VN–24500–01 D – 15 4X8–24512–00 D – 15 5DM–24515–00 C – 3 3AJ–24523–00 D – 15 3AJ–24534–00 D – 15 1FK–24560–10 E – 2 1FK–24566–00 E – 2 5JJ–24602–00 E – 2 4YR–2471A–01 E – 3 5RT–2472F–00 D – 6 5RT–24723–00 E – 3 4HM–24728–00 E – 3 5DM–24730–10 E – 3 5DM–24731–10 E – 3 5DM–24732–00 D – 7 5DM–24732–10 D – 7 4BP–24737–00 D – 6
D– 4
1T4–24741–00 E – 3 4YR–24754–00 E – 3 5DM–24773–10–P3 D – 6 5DM–24773–10–P4 D – 7 5DM–24773–10–4B D – 7 4YR–2478E–00 E – 3 4YR–2478X–01 E – 3 4BP–24780–00 E – 3 4BP–24792–00 E – 3 4HM–25168–00–98 E – 4 4YR–2517G–00 F – 8 3MA–25181–01 E – 4 4JH–25338–00–98 E – 6 4FM–25364–00 E – 6 4FM–25366–00 E – 6 1AE–25371–01 E – 6 4YR–25381–00 E – 7 4YR–25388–00 E – 6 2GH–25389–00 E – 6 5MT–25398–00 E – 4
5MT–25398–10 E – 4 5MT–25398–20 E – 4 5DM–25448–10 E – 6
5DM–2580T–00 E – 5 5DM–2580U–00 E – 5 4HM–2580W–00 E – 8 5RT–2581K–00 E – 15 4HM–2581T–11 E – 5 4YR–25819–00 E – 7 4BP–2582A–00 E – 15 4JH–2582W–00 E – 8 47X–25827–00 E – 8 47X–25827–10 E – 8 4BP–2583V–00 E – 15 4BP–2585F–00 E – 15 3LN–2585G–00 E – 15 2KF–25852–50 E – 15 360–25854–01 E – 15 4HM–25854–00 E – 10 2GU–25855–00 E – 15 4HM–25867–00 E – 10 5DM–25872–00 E – 10 5DM–25873–00 E – 10 4YR–25874–00 E – 10 3EN–25875–01 E – 10
E– 6 E– 6 E– 6
2R8–25876–01 E – 10 4FM–25876–00 E – 15 42H–25885–01 E – 10 4BH–25886–01 F – 2 3FV–2589F–00 E – 10 31A–25894–01 E – 15 5DM–25895–00 E – 15 4SV–25919–00 E – 5 51L–25919–00 E – 8 4FL–25924–00 E – 8 4SV–25924–00 E – 5 3GM–25925–00 E – 5 5RT–26110–00 E – 9 4YR–26240–01 E – 9 4YR–26241–01 E – 9 4YR–26246–00 E – 9 5LV–26280–00 F – 3 4KG–26281–00 E – 9 3XW–26282–01 E – 9 5LV–26290–00 F – 3 4SV–26298–00 F – 4 5RT–26302–00 E – 9 5RT–26330–00 E – 9 5RT–26335–00 E – 9 5DM–27111–10 E – 13 1A0–27114–00 E – 14 3YX–27211–01 E – 15 4BP–27222–00 E – 15 4YR–27311–00 E – 12 36Y–27352–00 E – 12 5DM–27410–00 E – 12 3YX–27413–00 E – 13 4BP–27413–00 E – 12 2H7–27414–00 E – 13 4SV–27414–00 E – 12 5DM–27420–00 E – 12 5RT–27430–00 E – 12 5RT–27431–00 E – 12 4SV–27435–00 E – 12 1HX–27437–00 E – 13 5RT–27440–00 E – 13 5RT–27441–00 E – 13 4YR–27442–00 E – 12 4YR–27443–00 E – 12 4YR–28100–00 D – 7 1HX–28227–00 D – 5 5RT–2835G–00–P0 F – 3 5RT–2835G–00–P1 F – 3
5RT–2835G–00–P2 F – 3 5RT–28356–00 F – 3 5RT–2836A–00 F – 3 5LV–2836B–00 F – 3 5RT–2836E–00 F – 3 5RT–2836K–00 F – 3 5RT–2836L–00 F – 3 42N–28376–00 D – 6 5RT–28381–00 F – 3 5RT–28391–00 F – 3 5RT–28391–10 F – 3 5RT–28391–20 F – 3 5RT–28392–00 F – 3 5RT–28392–10 F – 3 5RT–28392–20 F – 3 5RT–81410–00 F – 5 5RT–81450–00 F – 5 3AJ–81809–00 F – 6 4YR–81815–00 F – 6 4XV–8182A–00 F – 6 3HE–81826–00 F – 6 3HE–81840–00 F – 6 11H–81844–00 F – 6 1FK–81847–00 F – 6 4YR–81890–00 F – 6 4YR–81940–00 F – 12 5JJ–81950–10 F – 14 5JJ–81950–20 F – 14 5KP–81950–00 F – 14 5RT–81960–00 F – 12 4TX–82100–01 F – 12 4YR–82115–01 F – 12 4YR–82116–00 F – 12 26L–82131–00 D – 5 2GV–82151–00 F – 12 42X–82151–00 F – 12 5DM–82305–01 F – 12 5DM–82310–00 F – 12 5DM–82314–00 F – 12 4U8–82317–00 F – 12 5DM–82320–00 F – 12 5H0–8235Y–M0 D – 5 4YR–82361–00 E – 11 5DM–82370–00 F – 12 5LV–82501–10 F – 13 5RT–82501–00 F – 13 5RT–82530–00 F – 12 1AE–82540–00 F – 14
M2
PARTNO.
GRID
NO.
PARTNO.
GRID
NO.
PARTNO.
NUMERICAL INDEX
GRID
NO.
PARTNO.
GRID
NO.
PARTNO.
GRID
NO.
PARTNO.
GRID
NO.
5RT–82541–00 F – 14 3LN–82560–01 F – 14 5RT–82566–90 F – 14 5RT–82590–00 F – 12 5RT–82590–10 F – 12 1UA–82591–00 B – 11
3MA–82591–00 E – 2 3YX–82911–01 F – 11 3YX–82917–00 F – 11 5DM–8331L–00 F – 7 5DM–83310–00 F – 7 306–83311–40 F – 7 5DM–83320–00 F – 7 4JH–83330–00 F – 7 4JH–83332–00 F – 7 4JH–83340–00 F – 7 4JH–83342–00 F – 7 4FM–83345–00 F – 7 4VR–83350–00 F – 14 4FM–83369–00 F – 7 3BN–83371–00 F – 14 4VR–8338V–00 F – 14 4YR–83517–00 F – 8 4YR–83517–10 F – 8 5RT–8353E–00 F – 8 4YR–83534–00 F – 8 5RT–83570–00 F – 8 5RT–83570–10 F – 8 4YR–83572–00 F – 8 5JJ–83591–00 F – 14 4YR–8362Y–00 F – 8 4YR–83755–02 F – 8 3YX–83912–00 F – 11 5EB–83922–01 E – 10 3YX–83945–00 F – 11 5RT–83963–00 F – 11 5RT–83969–00 F – 11 5RT–83972–00 F – 11 5RT–83975–00 F – 11 3FV–83980–00 E – 10 5LV–84310–00 F – 9 5LV–84310–10 F – 9 5LV–84310–20 F – 9 5RT–84312–00 F – 9 8V0–84314–00 F – 9 4SV–84347–00 F – 9 5RT–84359–00 F – 9
E–10
5RT–84359–10 F – 9 5LV–84397–00 F – 9 5RT–84710–00 F – 10 137–84714–60 F – 10 4SV–84735–00 F – 10 3Y6–85130–02 D – 7 23W–85150–00 D – 7 4JH–85720–01 F – 14 4YR–85750–01 F – 8 5RT–85752–00 F – 14 5G3–85753–00 F – 14 4SV–85885–00 C – 3 5RT–87278–00 F – 3 4XV–90445–10 C – 3 90101–08662 E – 12 90101–10659 D – 9 90101–12673 D – 9 90105–060A0 F – 6 90105–060A2 C – 6 90105–06024 C – 6 90105–063A6 C – 6 90105–063A7 C – 6 90105–063A8 C – 6 90105–06384 B – 2 90105–066A5 B – 8 90105–07342 B – 7 90105–08016 D – 7 90105–083A9 E – 6 90105–085A5 D – 3 90105–08630 C – 6 90105–10445 C – 10 90105–10561 E – 8 90105–10638 E – 5 90105–10727 D – 9 90105–10731 D – 3 90105–12584 F – 5 90109–061F3 D – 3 90109–063F1 D – 6 90109–063F7 C – 15 90109–065A8 B – 7 90109–066F0 B – 2 90109–080G5 F – 13 90109–083G4 E – 5
90109–087F1 E – 12 90109–101E6 E – 13
90109–103A9 E – 12
E– 8 E–13
90109–10554 D – 11 90110–05112 E – 2 90110–06130 B – 12 90110–06200 F – 3 90110–06225 B – 12 90110–06226 D – 12 90110–08071 F – 3 90113–08021 C – 11 90116–06475 B – 2 90116–09615 C – 6 90116–09616 C – 6 90116–10575 E – 6 90119–05071 F – 14 90119–06044 D – 5 90119–06074 D – 8 90119–06097 D – 5 90119–06117 D – 9 90119–06118 D – 10
90119–06213 D – 15 90123–08096 F – 11 90149–04278 D – 7 90149–05321 C – 15 90149–06008 D – 15 90149–06298 D – 8 90149–06308 E – 3 90150–05023 F – 3 90153–06029 B – 8 90154–05013 F – 3 90154–05059 D – 6 90154–06075 B – 15 90157–05065 C – 11 90157–05079 E – 12
90159–06085 E – 15 90159–06092 C – 11 90164–05014 F – 9 90170–06228 D – 2 90170–18221 C – 11 90176–22081 D – 12 90179–05523 F – 3 90179–06403 B – 10 90179–06635 E – 3 90179–06668 C – 5 90179–07652 B – 4 90179–08148 F – 11 90179–08179 C – 11
F–10
E–13
F–14
90179–09612 B – 2 90179–18020 C – 14 90179–25033 D – 12 90183–05024 B – 11 90183–05074 F – 3 90183–06023 D – 5
90185–10091 E – 14 90185–16127 D – 9 90185–18167 E – 7 90201–04018 D – 7 90201–05027 F – 5 90201–06043 D – 4 90201–06071 B – 10 90201–06380 F – 8 90201–06557 D – 5 90201–08083 E – 15 90201–081R9 E – 12 90201–087G2 E – 12 90201–087K3 C – 6 90201–090P4 B – 2 90201–094G1 D – 7 90201–100A1 E – 13 90201–101J1 D – 9
90201–10118 E – 10 90201–107K6 C – 10
90201–113K2 B – 12 90201–121H0 F – 5 90201–126A7 D – 9 90201–160F6 D – 9 90201–180P5 E – 7 90201–200P6 E – 7 90201–20276 C – 14 90201–220T0 D – 12 90201–237K5 C – 6 90202–05193 D – 15 90202–06170 F – 3 90202–24190 D – 12 90202–26142 D – 12 90206–08051 D – 3 90206–17084 E – 12 90209–22191 C – 13 90209–27336 C – 13 90215–18225 C – 11 90215–21022 C – 13 90240–08124 E – 15
E–15
D–11 E–15
90267–40054 B – 14 90269–06063 D – 4
90269–07076 D – 3 90280–03047 F – 5
90280–05048 C – 10 90338–08174 B – 2 90338–08226 D – 5
90338–09012 E – 10 90338–12192 D – 5
90340–08014 C – 8 90340–12112 B – 2 90340–14132 B – 13 90387–06022 D – 10 90387–061W9 D – 15 90387–06299 D – 4
90387–064H8 E – 13 90387–065J6 D – 5 90387–06681 D – 5 90387–07391 B – 10
90387–077M3 F – 10 90387–100T8 D – 9 90387–1012G E – 12 90387–1013M D – 3 90387–10636 E – 13 90387–126T1 D – 9 90387–127W0 D – 9 90387–177V5 E – 4 90387–2004D E – 7 90387–2004E E – 6 90387–2004F E – 6 90387–203U5 E – 7 90387–212R3 C – 11 90387–2504A C – 13 90401–10106 B – 13 90401–10159 E – 10
90401–10160 E – 10 90401–20170 B – 13 90413–07007 B – 15 90430–06014 B – 8 90430–06166 C – 6 90430–10188 B – 13
F–12
D– 6
F–12 F–11
D–15
E– 2
E–15
90445–081K8 D – 8 90445–09353 D – 8 90445–104F3 E – 2 90445–11147 B – 14 90445–116E9 C – 7 90445–11637 B – 15 90445–170K9 E – 14 90445–197J2 E – 12 90446–17346 E – 15 90450–22017 B – 10 90450–32015 B – 8
90450–38040 B – 9 90450–47001 B – 14 90450–58090 B – 14 90462–10182 C – 8 90462–16238 C – 7 90464–08189 F – 12
90464–12036 F – 12 90464–12089 F – 9 90464–13073 D – 4 90464–15157 D – 8 90464–15192 E – 9
90464–16025 F – 7 90464–16061 F – 14 90464–20003 F – 7 90464–20191 F – 13 90464–20213 F – 14 90464–23041 F – 11 90464–24230 F – 12 90464–25160 F – 14 90464–30252 D – 3 90464–44109 D – 15 90464–60067 F – 12 90464–62085 F – 7 90465–06289 C – 7 90465–10098 F – 11
90465–10306 B – 13 90465–10307 C – 6 90465–10308 C – 6 90465–10393 C – 7 90465–14310 F – 8 90467–06194 B – 10 90467–08003 D – 8 90467–08075 D – 8
B–10
F–14
F–13
F–14
M3
PARTNO.
GRID
NO.
PARTNO.
GRID
NO.
PARTNO.
NUMERICAL INDEX
GRID
NO.
PARTNO.
GRID
NO.
PARTNO.
GRID
NO.
PARTNO.
GRID
NO.
90467–08092 B – 10 90467–09006 E – 2 90467–10038 C – 7 90467–10039 B – 14 90467–10041 B – 14 90467–11032 E – 2 90467–11044 D – 15 90467–11175 E – 2 90467–13073 E – 2 90467–13123 E – 2 90467–14015 C – 7 90467–14057 E – 15 90467–15168 B – 10 90467–22100 B – 9 90467–23190 B – 9 90467–26189 B – 10 90468–12069 B – 4 90468–15139 E – 9 90480–10542 B – 10 90480–12320 D – 8 90480–14052 D – 5 90480–14229 F – 9 90480–14323 D – 5 90480–14585 F – 8 90480–15363 B – 10 90480–16616 D – 5 90480–18276 F – 10 90501–06022 C – 15 90501–12743 E – 13 90501–22001 C – 11 90506–11488 C – 11 90506–20006 E – 12 90506–20377 E – 15 90506–23509 E – 13 90506–40508 E – 13 90508–23007 C – 15 90508–32007 D – 2 90560–12211 D – 2 90560–17358 E – 4 91314–05010 E – 2 91314–05014 B – 2 91314–06012 B – 8 91314–06025 C – 8 91314–06035 B – 8
91314–06040 C – 8 91314–06045 C – 8 91314–06050 C – 8
C– 8
91314–06065 B – 8 91314–08030 D – 12 91314–08040 D – 14 91316–06020 E – 10 91317–05035 E – 9 91317–06010 B – 8
91317–06012 C – 7 91317–06020 B – 14 91317–06025 B – 7
91317–06035 E – 9 91317–06110 D – 15 91317–08020 C – 10 91317–08030 D – 12 91317–10025 D – 14 91401–20012 E – 15 91808–16023 B – 2 92014–06010 B – 10 92014–08020 E – 15 92017–06030 F – 5 92902–04100 E – 10 92902–04600 E – 10 92907–05600 B – 11
92907–06600 D – 15 92907–08200 E – 6 92990–06600 C – 5 93101–29165 B – 4 93101–29166 B – 4 93102–12106 D – 2 93102–23252 E – 4 93102–28022 E – 6 93102–35368 C – 13 93106–40041 E – 6 93109–08058 C – 11 93109–12075 D – 2 93109–17071 D – 9 93210–06422 C – 7 93210–10096 B – 13 93210–12152 C – 6 93210–15414 B – 8 93210–16325 C – 6 93210–17746 B – 8 93210–21190 B – 8 93210–27194 C – 8 93210–29196 F – 14 93210–33133 B – 8
B–13
B–13
F– 5
93210–48364 C – 11 93210–49046 B – 9 93305–20509 C – 13 93306–00105 C – 11 93306–20006 C – 10 93306–20314 E – 4 93306–20417 E – 6 93306–20464 C – 13 93306–20644 E – 6 93306–37208 C – 13 93310–345R8 C – 12 93311–42045 C – 14 93315–32516 C – 6 93317–31771 D – 9 93317–41761 D – 9 93317–42060 D – 9 93320–32403 D – 9 93399–99931 D – 12 93399–99932 D – 12 93440–07149 B – 2 93440–25084 C – 13 93440–30077 C – 13 93440–52014 C – 14 93440–54152 C – 13 93501–04011 E – 13 93505–16006 C – 11 93603–09106 B – 12 93603–17070 B – 12 93612–16254 B – 3
93900–00030 E – 4 94111–1712U E – 4
94111–1712W E – 4 94116–1712V E – 6 94116–1712X E – 6 94582–01110 E – 6 94591–47130 B – 7 94701–00329 B – 2 94701–00330 B – 2 95024–06012 B – 8 95024–06045 E – 13 95027–06008 F – 12 95027–06010 F – 2 95027–06012 D – 3 95027–06016 F – 14 95027–06020 B – 9
C– 6 E– 6
E–10
95027–06020 F – 11 95027–06025 B – 8
95027–06030 B – 9 95027–06040 B – 8 95304–06700 D – 2 95307–06600 F – 8 95307–08600 E – 6 95307–08700 E – 15 95604–06200 E – 13 95606–06100 E – 10 95607–04100 D – 7 95607–06100 F – 11 95607–08200 E – 6 95607–10100 D – 11 95607–10200 D – 12
95617–10100 D – 9 95617–12100 D – 9 95707–05500 D – 7 95707–06500 E – 3
95707–08500 D – 3 95707–10500 D – 3 95807–06010 B – 15
95807–06012 D – 5 95807–06016 B – 15 95807–06020 E – 2
95807–06025 B – 10 95814–08025 C – 5 95814–08045 E – 12 95814–10040 E – 13 95814–10080 D – 3 95814–10090 D – 3 95817–06012 B – 10 95817–06090 C – 6 95817–08014 D – 3 95817–08070 C – 6 95817–10170 D – 3 95827–06016 C – 15 97024–06020 D – 2
D– 4 E–10
E– 6
F– 4 F– 7
D– 3 F– 3 F–14
F–12 F–13
97027–06030 D – 15 97080–06008 C – 5 97702–40610 F – 7 97707–40018 F – 8 97707–50012 D – 6 97707–50016 F – 9 97707–50120 B – 14 97707–50125 B – 14 97707–50130 B – 14 97707–60016 F – 12 97707–60025 D – 5 97890–05008 C – 3 97890–05016 C – 2 98502–04012 E – 10 98507–03008 D – 15 98507–04008 C – 2 98507–05008 C – 3 98507–05010 B – 11
98507–05016 F – 5 98507–05022 F – 11 98507–05025 F – 11 98507–05045 F – 11 98507–06008 E – 12 98507–06010 C – 9 98507–06012 C – 7 98507–06016 F – 14 98507–06020 B – 12 98580–04010 C – 3 98706–04012 E – 10 98707–03020 F – 11 98707–04008 C – 3 99224–00160 D – 15 99241–00100 D – 6 99244–00100 D – 6 99246–00100 D – 6 99530–08012 B – 12 99530–08016 B – 13
99530–12016 C – 6
C– 3
C– 8
M4

ENGINE

CYLINDER HEAD B2...................................
CYLINDER B3.........................................
CRANKSHAFT. PISTON B4..............................
VALVE B5.............................................
CAMSHAFT. CHAIN B7.................................
WATER PUMP B8......................................
RADIATOR. HOSE B10...................................
OIL PUMP B12..........................................
OIL COOLER B13.......................................
INTAKE B14............................................
CARBURETOR C2.....................................
EXHAUST C5..........................................
CRANKCASE C6.......................................
CRANKCASE COVER 1 C8..............................
STARTER CLUTCH C10..................................
CLUTCH C11...........................................
TRANSMISSION C13....................................
SHIFT CAM. FORK C15..................................
SHIFT SHAFT D2......................................
CONTENTS
REAR WHEEL E6......................................
REAR BRAKE CALIPER E8.............................
STEERING HANDLE. CABLE E9.........................
FRONT MASTER CYLINDER E10.........................
STAND. FOOTREST E12.................................
REAR MASTER CYLINDER E15..........................
COWLING 1 F3........................................
GENERATOR F5.......................................
STARTING MOTOR F6..................................
FLASHER LIGHT F7....................................
METER F8............................................
HEADLIGHT F9........................................
TAILLIGHT F10.........................................
HANDLE SWITCH. LEVER F11...........................
ELECTRICAL 1 F12.....................................
ELECTRICAL 2 F14.....................................
INDEX
NUMERICAL INDEX M1.................................

CHASSIS

FRAME D3............................................
FENDER D5...........................................
SIDE COVER D8.......................................
REAR ARM D9.........................................
REAR SUSPENSION D11................................
STEERING D12.........................................
FRONT FORK D13......................................
FUEL TANK D15........................................
SEAT E3..............................................
FRONT WHEEL E4.....................................
FRONT BRAKE CALIPER E5............................
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