YAMAHA FX10RTRSY 2009 PARTS CATALOGUE 09

FX10RTRSY (8HK1) CANADA
FX10RTRSY (8HK2) EUROPE,JAPAN

1H8HK-100E1

()

FX10RTRSY

PARTS CATALOGUE

©2008 by Yamaha Motor Co., Ltd.

1st edition, September 2008

All rights reserved.

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

Printed in Japan.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.

2. Abbreviations
The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.

FOREWORD

7. Applicable Serial No.

Engine Serial No. Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

DPBMC DEEP PURPLISH BLUE METALLIC C 0564

DPBSE(*) DEEP PURPLISH BLUE SOLID E 0583

10. Applicable Starting Serial No.

Frame Serial No.

Serial No. Name Of Q’ty Column Model Code

JYE8HK0019A000341 CAN 8HK1

JYE8HK0019A000341 EUR 8HK2

JYE8HK0019A000341 JPN 8HK2

9. Quantity Column Information

Column No. Name Of Q’ty Column Destination

1 CAN CANADA

2 EUR EUROPE

3JPN JAPAN

ENGINE

CYLINDER HEAD .................................................................1

CRANKSHAFT & PISTON ....................................................2

VALVE ...................................................................................4

CAMSHAFT & CHAIN ...........................................................6

WATER PUMP ......................................................................7

RADIATOR & HOSE .............................................................8

OIL PUMP .............................................................................11

OIL CLEANER .......................................................................12

INTAKE .................................................................................13

INTAKE 2 ..............................................................................14

EXHAUST .............................................................................15

CRANKCASE ........................................................................17

CRANKCASE COVER 1 .......................................................18

STARTER ..............................................................................19

DRIVE

PRIMARY SHEAVE ..............................................................20

SECONDARY SHEAVE ........................................................ 22

BODY

ENGINE BRACKET ...............................................................24

OIL TANK ..............................................................................25

FRAME ..................................................................................26

SKI .........................................................................................29

STEERING ............................................................................32

STEERING GATE ................................................................. 34

FUEL TANK ...........................................................................35

SEAT .....................................................................................36

BRAKE ..................................................................................37

CONTROL CABLE ................................................................39

TRACK SUSPENSION 1 ....................................................... 40

TRACK SUSPENSION 2 ....................................................... 43

TRACK DRIVE 1 ...................................................................47

TRACK DRIVE 2 ...................................................................48

TRACK DRIVE 3 ...................................................................51

SHROUD ...............................................................................52

EMBLEM ...............................................................................54

WINDSHIELD ........................................................................55

GUARD & LUGGAGE BOX ................................................... 56

BUMPER ...............................................................................57

INSTRUMENT PANEL ..........................................................58

CONTENTS

ELECTRICAL

GENERATOR ....................................................................... 59

STARTING MOTOR ............................................................. 60

METER ................................................................................. 61

HEADLIGHT ......................................................................... 62

TAILLIGHT ............................................................................ 63

HANDLE SWITCH & LEVER ................................................ 64

ELECTRICAL 1 ..................................................................... 65

ELECTRICAL 2 ..................................................................... 67

ELECTRICAL 3 ..................................................................... 68

ELECTRICAL 4 ..................................................................... 69

ALTERNATE REAR VIEW MIRROR .................................... 70

ALTERNATE DRIVE SETTING 1 ......................................... 71

ALTERNATE DRIVE SETTING 2 ......................................... 74

ALTERNATE REBUILD KIT .................................................. 75

ALTERNATE CLUTCH TUNE UP KIT .................................. 76

INDEX

NUMERICAL INDEX ............................................................. 77

FIG. 1 CYLINDER HEAD

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

PART NO. DESCRIPTION

8GL–11101–01

95022–08012

90430–08119

2C0–11133–11

8HF–11134–10

90340–27001

91808–16023

91808–16023

91808–16023

90105–06027

94701–00410

CYLINDER HEAD ASSY 1 1 1

.BOLT, FLANGE 1 1 1

.GASKET 1 1 1

.GUIDE, VALVE 1 6 6 6

.GUIDE, VALVE 2 6 6 6

.PLUG, STRAIGHT SCREW 2 2 2

.PIN, DOWEL 4 4 4

.PIN, DOWEL 4 4 4

.PIN, DOWEL 4 4 4

.BOLT, FLANGE 16 16 16

PLUG, SPARK (NGK R CR9E) 3 3

CAN

EUR

JPN

REMARKS

94703–00410

12

90119–10004

13

8GL–11191–00

14

5BE–12241–00

15

8GL–11193–00

16

3Y1–15363–00

17

93210–19123

18

8GL–11166–00

19

90467–100A1

20

90109–066F0

21

5VY–1111G–00

22

8GL–11181–00

23

91312–06065

24

8ES–13416–00

25

90467–100A1

26

90464–30005

PLUG, SPARK (NGK R CR9E) 3

BOLT, WITH WASHER 8 8 8

COVER, CYLINDER HEAD 1 1 1 1

.GUIDE, STOPPER 2 1 1 1

GASKET, HEAD COVER 1 1 1 1

PLUG, OIL 1 1 1

O-RING 1 1 1

PIPE, BREATHER 1 1 1 1

CLIP 1 1 1

BOLT 6 6 6

RUBBER, MOUNT 1 6 6 6

GASKET, CYLINDER HEAD 1 1 1 1

BOLT 2 2 2

PIPE, OIL 1 1 1 1

CLIP 2 2 2

CLAMP 1 1 1

1

FIG. 2 CRANKSHAFT & PISTON

REF.
NO.

1

2

3

4

5

PART NO. DESCRIPTION

8GL–11400–00

8GL–11650–00

5JW–11654–00

90179–08327

5JW–11656–A0

CRANKSHAFT ASSY 1 1 1

CONNECTING ROD ASSY 3 3 3

.BOLT, CONNECTING ROD 2 2 2

.NUT 2 2 2

PLANE BEARING, CONNECTING ROD 6 6 6 UR WHITE

CAN

EUR

JPN

REMARKS

5JW–11656–00

5JW–11656–10

5JW–11656–20

5JW–11656–30

5JW–11656–40

6

3LD–11416–10

3LD–11416–20

3LD–11416–30

3LD–11416–40

3LD–11416–50

3LD–11416–60

3LD–11416–70

7

8GL–11631–00

8

8GL–11603–00

9

8GL–11633–00

10

93450–19095

11

90280–03045

PLANE BEARING, CONNECTING ROD 6 6 6 UR BLUE

PLANE BEARING, CONNECTING ROD 6 6 6 UR BLACK

PLANE BEARING, CONNECTING ROD 6 6 6 UR BROWN

PLANE BEARING, CONNECTING ROD 6 6 6 UR GREEN

PLANE BEARING, CONNECTING ROD 6 6 6 UR YELLOW

PLANE BEARING, CRANKSHAFT 1 8 8 8 UR BLACK

PLANE BEARING, CRANKSHAFT 1 8 8 8 UR BROWN

PLANE BEARING, CRANKSHAFT 1 8 8 8 UR GREEN

PLANE BEARING, CRANKSHAFT 1 8 8 8 UR YELLOW

PLANE BEARING, CRANKSHAFT 1 8 8 8 UR PINK

PLANE BEARING, CRANKSHAFT 1 8 8 8 UR RED

PLANE BEARING, CRANKSHAFT 1 8 8 8 UR WHITE

PISTON (STD) 3 3 3

PISTON RING SET (STD) 3 3 3

PIN, PISTON 3 3 3

CIRCLIP 6 6 6

KEY, WOODRUFF 1 1 1

12

90105–12032

13

90201–121H0

14

59J–11455–00

15

8GL–11406–00

16

95812–06020

BOLT, FLANGE 1 1 1

WASHER, PLATE 1 1 1

SHAFT 1 1 1 1

SHAFT ASSY 1 1 1

BOLT, FLANGE 4 4 4

2

FIG. 2 CRANKSHAFT & PISTON

REF.
NO.

17

18

19

20

21

22

23

24

25

26

27

28

29

30

PART NO. DESCRIPTION

8ES–11407–02

8ES–11530–00

93306–30323

8ES–11454–00

4JT–15381–01

90151–06024

93310–42239

8ES–11428–01

8ES–11478–00

93450–32152

8ES–11464–00

97012–10025

90215–10003

90201–10591

SHAFT ASSY., 2 1 1 1

BALANCER WEIGHT GEAR COMP. 1 1 1

BEARING 1 1 1

WEIGHT 1 1 1 1

PLATE, BEARING COVER 1 1 1

SCREW, COUNTERSUNK 1 1 1

BEARING 1 1 1

BEARING 1 1 1 1

COLLAR 1 1 1

CIRCLIP 1 1 1

WEIGHT 2 1 1 1

BOLT 2 2 2

WASHER, LOCK 2 2 2

WASHER, PLATE 2 2 2

CAN

EUR

JPN

REMARKS

3

FIG. 3 VALVE

REF.
NO.

1

2

3

4

5

6

7

8

PART NO. DESCRIPTION

8GL–12111–00

8GL–12121–00

3D7–12116–00

8GL–12113–00

3D7–12117–00

1WG–12118–00

4TE–12119–00

1HX–12168–00

VALVE, INTAKE 6 6 6

VALVE, EXHAUST 6 6 6

SEAT, VALVE SPRING 12 12 12

SPRING, VALVE INNER 12 12 12

RETAINER, VALVE SPRING 12 12 12

COTTER, VALVE 24 24 24

SEAL, VALVE STEM 12 12 12

PAD, ADJUSTING 2 (1.20) 12 12 12 UR

CAN

EUR

JPN

REMARKS

1HX–12168–20

1HX–12168–40

1HX–12168–60

1HX–12168–80

1HX–12168–A0

1HX–12168–F0

1HX–12168–H1

1HX–12168–K1

1HX–12168–M1

1HX–12168–R1

1HX–12168–U1

1HX–12168–W1

1HX–12168–Y1

1HX–12169–11

1HX–12169–31

1HX–12169–50

1HX–12169–70

PAD, ADJUSTING 2 (1.25) 12 12 12 UR

PAD, ADJUSTING 2 (1.30) 12 12 12 UR

PAD, ADJUSTING 2 (1.35) 12 12 12 UR

PAD, ADJUSTING 2 (1.40) 12 12 12 UR

PAD, ADJUSTING 2 (1.45) 12 12 12 UR

PAD, ADJUSTING 2 (1.50) 12 12 12 UR

PAD, ADJUSTING 2 (1.55) 12 12 12 UR

PAD, ADJUSTING 2 (1.60) 12 12 12 UR

PAD, ADJUSTING 2 (1.65) 12 12 12 UR

PAD, ADJUSTING 2 (1.70) 12 12 12 UR

PAD, ADJUSTING 2 (1.75) 12 12 12 UR

PAD, ADJUSTING 2 (1.80) 12 12 12 UR

PAD, ADJUSTING 2 (1.85) 12 12 12 UR

PAD, ADJUSTING 2 (1.90) 12 12 12 UR

PAD, ADJUSTING 2 (1.95) 12 12 12 UR

PAD, ADJUSTING 2 (2.00) 12 12 12 UR

PAD, ADJUSTING 2 (2.05) 12 12 12 UR

1HX–12169–90

1HX–12169–E0

PAD, ADJUSTING 2 (2.10) 12 12 12 UR

PAD, ADJUSTING 2 (2.15) 12 12 12 UR

4

FIG. 3 VALVE

REF.
NO.

8

PART NO. DESCRIPTION

1HX–12169–G0

PAD, ADJUSTING 2 (2.20) 12 12 12 UR

CAN

EUR

JPN

REMARKS

1HX–12169–J0

1HX–12169–L0

1HX–12169–N0

1HX–12169–T0

9

4C8–12153–10

4C8–12153–09

PAD, ADJUSTING 2 (2.25) 12 12 12 UR

PAD, ADJUSTING 2 (2.30) 12 12 12 UR

PAD, ADJUSTING 2 (2.35) 12 12 12 UR

PAD, ADJUSTING 2 (2.40) 12 12 12 UR

LIFTER, VALVE 12 12 12 UR YELLOW

LIFTER, VALVE (O/S) 12 12 12 UR GREEN

5

FIG. 4 CAMSHAFT & CHAIN

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

PART NO. DESCRIPTION

8GL–12170–00

8GL–12180–00

8GL–12176–00

90105–07004

94591–57140

8GL–12210–00

2C0–12213–00

90110–06106

8GL–12251–01

8GL–12252–01

90109–06187

CAMSHAFT ASSY 1 1 1 1

CAMSHAFT ASSY 2 1 1 1

SPROCKET, CAM CHAIN 2 2 2

BOLT, FLANGE 4 4 4

CHAIN 1 1 1

TENSIONER ASSY, CAM CHAIN 1 1 1

GASKET, TENSIONER CASE 1 1 1

BOLT, HEXAGON SOCKET HEAD 2 2 2

DAMPER, CHAIN 1 1 1 1

DAMPER, CHAIN 2 1 1 1

BOLT 2 2 2

CAN

EUR

JPN

REMARKS

6

FIG. 5 WATER PUMP

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8ES–12420–02

8ES–12422–00

8ES–12427–00

8ES–12438–00

93306–00006

93102–10207

8ES–12450–01

98502–06016

8ES–12459–01

93604–16092

99002–08600

8ES–12435–00

8ES–12434–00

99530–08012

91312–06040

WATER PUMP ASSY 1 1 1

.COVER, HOUSING 1 1 1

.GASKET, HOUSING COVER 1 1 1 1

.SEAL, MECHANICAL 1 1 1

.BEARING 1 1 1

.OIL SEAL (SD 10-21-5 HS) 1 1 1

.IMPELLER SHAFT ASSY 1 1 1

.SCREW, PAN HEAD 3 3 3

.GEAR, IMPELLER SHAFT 1 1 1

.PIN, DOWEL 2 2 2

.CLIP 2 2 2

GASKET 1 1 1

GASKET 1 1 1

PIN, DOWEL 2 2 2

BOLT 4 4 4

CAN

EUR

JPN

REMARKS

16

91312–06025

17

8ES–12436–00

18

93306–00006

19

93420–26077

BOLT 3 3 3

GEAR, DRIVE 1 1 1

BEARING 1 1 1

CIRCLIP 1 1 1

7

FIG. 6 RADIATOR & HOSE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8GL–12482–00

8GL–12485–00

90467–110A2

8GL–1243E–00

90450–35001

8GL–12589–00

90450–19001

90450–19001

90450–35001

93210–235A1

91312–06016

8GL–12577–00

90467–110A2

90467–120A5

8GL–12578–00

PIPE 2 1 1 1

PIPE 5 1 1 1

CLIP 2 2 2

HOSE 2 1 1 1

HOSE CLAMP ASSY 1 1 1

HOSE 6 1 1 1

HOSE CLAMP ASSY 1 1 1

HOSE CLAMP ASSY 1 1 1

HOSE CLAMP ASSY 1 1 1

O-RING 1 1 1

BOLT 1 1 1

HOSE 2 1 1 1

CLIP 1 1 1

CLIP 1 1 1

HOSE 3 1 1 1

CAN

EUR

JPN

REMARKS

16

90467–110A2

17

8ES–12588–00

18

90450–19001

19

8GL–12580–00

20

8FP–12413–00

21

8FP–12410–00

22

8FP–12412–00

23

95022–06020

24

8CC–85790–01

25

90201–12790

26

8GL–1244G–01

27

90450–38040

CLIP 2 2 2

HOSE 5 1 1 1

HOSE CLAMP ASSY 2 2 2

JOINT ASSY 1 1 1

.COVER, THERMOSTAT 1 1 1

.THERMOSTAT ASSY 1 1 1

..SEAL, THERMOSTAT 1 1 1

.BOLT, FLANGE 2 2 2

.THERMOSENSOR ASSY 1 1 1

.WASHER, PLATE 1 1 1

HOSE, 4 1 1 1

HOSE CLAMP ASSY 1 1 1

8

FIG. 6 RADIATOR & HOSE

REF.
NO.

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

PART NO. DESCRIPTION

8GL–1248A–00

90450–35001

90467–28046

8GL–12461–00

5GJ–12675–00

8GL–12405–00

5SL–12462–00

90480–15363

90387–07391

97022–06025

8GL–12661–00

8GL–12465–00

90149–06165

8GL–12464–00

8GL–12464–10

PIPE 8 1 1 1

HOSE CLAMP ASSY 1 1 1

CLIP 1 1 1

RADIATOR ASSY 1 1 1

BOLT, BLOWER HOLDING 4 4 4

BLOWER ASSY 1 1 1

CAP, RADIATOR 1 1 1

GROMMET 4 4 4

COLLAR 4 4 4

BOLT 4 4 4

DUCT 1 1 1

DAMPER, RADIATOR 1 1 1

SCREW 4 4 4

STAY, RADIATOR 1 1 1

STAY, RADIATOR 1 1 1

CAN

EUR

JPN

REMARKS

43

8GL–25886–00

44

95822–06016

45

8GL–21871–00

46

90387–06071

47

95822–06016

48

90445–096F4

49

90467–08003

50

8GL–21875–00

51

26H–21828–00

52

90445–094K7

53

90464–15195

54

90464–09008

HOLDER, BRAKE HOSE 1 1 1

BOLT, FLANGE 4 4 4

TANK, RECOVERY 1 1 1

COLLAR 1 1 1

BOLT, FLANGE 1 1 1

HOSE (L870) 1 1 1

CLIP 2 2 2

CAP 1 1 1

ELBOW 1 1 1

HOSE (L180) 1 1 1

CLAMP 1 1 1

CLAMP 2 2 2

9

FIG. 6 RADIATOR & HOSE

REF.
NO.

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

PART NO. DESCRIPTION

8GL–1244H–00

90450–35001

90467–28046

8GL–1244J–00

90450–35001

90467–310A0

90467–28046

8HA–124A0–00

8HA–1241A–00

90210–06006

97022–06010

90267–47195

8HA–1244H–00

8HA–12551–00

90450–35001

HOSE 5 1 1 1

HOSE CLAMP ASSY 1 1 1

CLIP 1 1 1

HOSE 6 1 1 1

HOSE CLAMP ASSY 1 1 1

CLIP 1 1 1

CLIP 1 1 1

HEAT EXCHANGER KIT 1 1 1 AP

.HEAT EXCHANGER ASSY 4 1 1 1 AP

..WASHER, SEAL 1 1 1 AP

..BOLT 1 1 1 AP

.RIVET, BLIND (4.7X16.4 YELLOW) 6 6 6 AP

.HOSE 5 1 1 1 AP

.HOSE 7 1 1 1 AP

.HOSE CLAMP ASSY 2 2 2 AP

CAN

EUR

JPN

REMARKS

70

90467–28046

71

8HA–12481–00

72

16G–13569–00

73

90467–11028

74

8HA–12552–00

.CLIP 2 2 2 AP

.PIPE 1 1 1 1 AP

.PLUG, BLIND 1 1 1 AP

.CLIP 1 1 1 AP

.HOSE 8 1 1 1 AP

10

FIG. 7 OIL PUMP

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8GL–13300–00

4XV–13355–00

90105–06066

8ES–13427–00

8ES–13284–00

93210–18322

93210–14579

95812–06040

91808–22019

8GL–13464–00

90467–22097

90467–22097

8ES–13115–00

93210–16629

91312–06016

OIL PUMP ASSY 1 1 1

.SPROCKET, DRIVEN 1 1 1

.BOLT, FLANGE 1 1 1

.SPACER, STRAINER 1 1 1

PIPE 1 1 1

O-RING 1 1 1

O-RING 1 1 1

BOLT, FLANGE 5 5 5

PIN, DOWEL 2 2 2

HOSE, OIL 1 1 1 1

CLIP 1 1 1

CLIP 1 1 1

CONNECTOR, SUCTION PIPE 1 1 1

O-RING 1 1 1

BOLT 2 2 2

CAN

EUR

JPN

REMARKS

16

94580–25064

17

8ES–13898–00

18

95812–06012

CHAIN 1 1 1

HOLDER 1 1 1

BOLT, FLANGE 2 2 2

11

FIG. 8 OIL CLEANER

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

PART NO. DESCRIPTION

5DM–13440–00

8ES–13417–00

99530–08012

8ES–13414–01

90109–06015

90109–06081

90109–06031

90430–06192

8ES–13470–01

5JW–13473–00

90110–06164

ELEMENT ASSY, OIL CLEANER 1 1 1

COVER, STRAINER 1 1 1

PIN, DOWEL 2 2 2

GASKET, STRAINER COVER 1 1 1

BOLT 15 15 15

BOLT 2 2 2

BOLT 1 1 1

GASKET 1 1 1

OIL COOLER ASSY 1 1 1

.O-RING 1 1 1

BOLT, HEXAGON SOCKET HEAD 4 4 4

CAN

EUR

JPN

REMARKS

12

FIG. 9 INTAKE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8GL–13595–00

90450–60004

8GL–14431–00

8GL–W1444–10

8GL–14472–00

8GL–14451–00

8GL–14436–00

8GL–14425–00

8GL–14452–00

8GL–14419–00

8GL–14453–00

90480–14198

90450–56009

8FP–85886–00

97702–50520

JOINT 3 3 3

HOSE CLAMP ASSY 6 6 6

SILENCER, INTAKE 1 1 1 1

SILENCER, INTAKE 2 1 1 1

PLATE, ELEMENT 1 1 1

ELEMENT, AIR CLEANER 1 1 1

HOOK 4 4 4

DAMPER 1 2 2 2

SEAL 1 1 1

PIPE 1 1 1

JOINT, AIR CLEANER 1 1 1 1

GROMMET 2 2 2

HOSE CLAMP ASSY 3 3 3

SENSOR, AIR TEMPERATURE 1 1 1

SCREW, TAPPING 1 1 1

CAN

EUR

JPN

REMARKS

16

90387–08M45

17

90467–22097

18

8GL–21745–00

19

8GL–14459–00

20

8GL–14463–00

21

8GL–14454–00

22

90119–06231

COLLAR 2 2 2

CLIP 1 1 1

PIPE, OIL TANK BREATHER 1 1 1

HOLDER, GUIDE 2 2 2

JOINT, AIR CLEANER 2 1 1 1

JOINT 1 1 1

BOLT, WITH WASHER 2 2 2

13

FIG. 10 INTAKE 2

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8GL–13750–00

8FP–13556–00

8GC–13761–00

8GC–13769–00

8GL–13930–00

8GL–82386–00

8GL–13895–00

90467–150A2

895–14169–00

8A7–14139–00

8GL–14503–00

2C0–82380–10

8GL–14592–00

8GL–13573–00

8GL–13571–00

THROTTLE BODY ASSY 1 1 1

.GASKET, MANIFOLD 3 3 3

.INJECTOR 3 3 3

..O-RING 1 1 1

.PIPE INLET ASSEMBLY 1 1 1

.EXTENSION, WIRE HARNESS 1 1 1

.HOSE, AIR 1 1 1

.CLIP 1 1 1

.CAP 3 3 3

.CLIP, PIPE 3 3 3

.ADJUST SCREW SET 3 3 3

.SENSOR, PRESSURE 2 2 2

.SCREW 4 4 4

.BOLT 1 2 2 2

.WASHER 2 2 2

CAN

EUR

JPN

REMARKS

16

8GL–14534–00

17

5PW–14349–00

18

8GL–85885–00

19

8CC–14216–10

20

5JW–14987–00

21

5PW–1410F–00

22

8FP–14349–30

23

8GL–13892–00

24

8GL–13893–00

25

4KM–14137–00

26

8GL–13545–00

.COLLAR 2 2 2

.PIPE 1 1 1

.THROTTLE SENSOR ASSY 1 1 1

.SCREW 2 2 2

.HOSE 1 1 1

.CONNECTOR 1 1 1

.PIPE 1 1 1

.HOSE, AIR 2 1 1 1

.HOSE, AIR 3 1 1 1

.CLIP 3 3 3

.HOSE 1 1 1 1

14

FIG. 11 EXHAUST

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8GL–14615–00

8GL–14613–00

8FA–14715–00

8FA–14623–00

91312–06030

95022–08020

8GL–14627–00

90267–47195

8GL–14637–00

95802–06010

90183–060A0

8GL–14610–00

92012–08025

92990–08200

8GL–14714–00

JOINT, EXHAUST 1 3 3 3

GASKET, EXHAUST PIPE 1 1 1

BAND, MUFFLER 3 3 3

GASKET, EXHAUST PIPE 3 3 3

BOLT 3 3 3

BOLT, FLANGE 6 6 6

COVER, EXHAUST 1 1 1

RIVET, BLIND (4.7X16.4 YELLOW) 4 4 4

EXHAUST COVER ASS'Y 1 1 1

BOLT, FLANGE 4 4 4

NUT, SPRING 2 2 2

EXHAUST PIPE ASSY 1 1 1 1

BOLT, BUTTON HEAD 2 2 2

WASHER, PLAIN 2 2 2

GASKET, MUFFLER 1 1 1

CAN

EUR

JPN

REMARKS

16

8GL–14789–00

17

95812–08020

18

8GL–14750–00

19

8GL–14737–00

20

90387–08071

21

90119–08112

22

8GL–14744–00

23

92012–08012

24

8GL–14799–00

25

8GL–14718–00

26

90159–06036

27

90338–20004

BAND, SILENCER 1 1 1

BOLT, FLANGE 1 1 1

SILENCER ASSY 1 1 1

DAMPER, MUFFLER 8 8 8

COLLAR 4 4 4

BOLT, WITH WASHER 4 4 4

BRACKET 1 1 1

BOLT, BUTTON HEAD 2 2 2

CAP 1 1 1

PROTECTOR, MUFFLER 1 1 1 1

SCREW, WITH WASHER 3 3 3

PLUG 3 3 3

15

FIG. 11 EXHAUST

REF.
NO.

28

PART NO. DESCRIPTION

90338–20007

PLUG 2 2 2

CAN

EUR

JPN

REMARKS

16

FIG. 12 CRANKCASE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8GL–W1510–03

90119–09004

90119–09011

90340–27001

8ES–15167–00

93210–24709

8FA–2139X–00

8ES–21459–00

99530–10014

99530–10114

95812–08055

95812–08070

90109–06185

95812–06055

95812–06080

CRANKCASE ASSY 1 1 1

.BOLT, WITH WASHER 4 4 4

.BOLT, WITH WASHER 4 4 4

.PLUG, STRAIGHT SCREW 1 1 1

.PLUG, BLIND 1 1 1 1

.O-RING 1 1 1

.DAMPER 2 2 2

.SPACER 1 1 1

PIN, DOWEL 1 1 1

PIN, DOWEL 2 2 2

BOLT, FLANGE 1 1 1

BOLT, FLANGE 3 3 3

BOLT 1 1 1

BOLT, FLANGE 5 5 5

BOLT, FLANGE 3 3 3

CAN

EUR

JPN

REMARKS

16

90105–06123

BOLT, FLANGE 3 3 3

17

FIG. 13 CRANKCASE COVER 1

REF.
NO.

1

2

3

4

5

6

7

8

9

10

PART NO. DESCRIPTION

8GL–15421–00

90340–32080

93210–32172

90340–14117

93210–14369

8ES–15461–01

99530–08012

90462–08225

90109–06015

90110–06234

COVER, CRANKCASE 2 1 1 1

PLUG, STRAIGHT SCREW 1 1 1

O-RING 1 1 1

PLUG, STRAIGHT SCREW 1 1 1

O-RING 1 1 1

GASKET, CRANKCASE COVER 2 1 1 1

PIN, DOWEL 2 2 2

CLAMP 1 1 1

BOLT 11 11 11

BOLT, HEXAGON SOCKET HEAD 1 1 1

CAN

EUR

JPN

REMARKS

18

FIG. 14 STARTER

REF.
NO.

1

2

3

4

5

6

PART NO. DESCRIPTION

8FA–15515–00

8ES–15512–01

8ES–15521–00

8GL–15590–00

90110–06168

90201–30013

GEAR 3 1 1 1

GEAR, IDLER 1 1 1 1

SHAFT 1 1 1 1

STARTER ONE-WAY ASSY 1 1 1

BOLT, HEXAGON SOCKET HEAD 3 3 3

WASHER, PLATE 1 1 1

CAN

EUR

JPN

REMARKS

19

FIG. 15 PRIMARY SHEAVE

REF.
NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8FA–17611–01

8V0–17639–00

8FP–17620–00

90384–41242

90387–0514T

90113–05053

90105–05644

95602–05200

8ES–17640–01

8BW–17653–00

8ES–17653–00

91609–50032

8ES–17655–00

90387–0514U

90105–05644

SHEAVE, PRIMARY FIXED 1 1 1

STOPPER 2 2 2

PRIMARY SLIDING SHEAVE COMP. 1 1 1

.BUSH, BIMETAL FORMED 1 1 1

COLLAR 3 3 3

BOLT, SET 6 6 6

BOLT, FLANGE 3 3 3

NUT, SELF-LOCKING 3 3 3

SPIDER COMPLETE 1 1 1

SLIDER 3 3 3

SLIDER 3 3 3

PIN, SPRING 3 3 3

DAMPER, SLIDER 3 3 3

COLLAR 3 3 3

BOLT, FLANGE 3 3 3

CAN

EUR

JPN

REMARKS

16

95602–05200

17

8DF–17630–00

18

90380–28237

19

97017–06030

20

92907–06600

21

90202–09227

22

8FG–17624–20

23

90386–09001

24

90202–08204

25

8GL–17605–00

26

90386–08002

27

90261–06033

NUT, SELF-LOCKING 3 3 3

PRIMARY SHEAVE CAP COMP. 1 1 1

.BUSH, SOLID 1 1 1

BOLT 6 6 6

WASHER, PLATE 6 6 6

WASHER, PLATE 6 6 6

ROLLER, COMP 3 3 3

.BUSH 1 1 1

WASHER, PLATE 6 6 6

WEIGHT COMP 3 3 3

.BUSH 1 1 1

RIVET, COUNTERSUNK (ST17.2MM) 3 3 3 INNER

20

FIG. 15 PRIMARY SHEAVE

REF.
NO.

28

29

30

31

32

33

PART NO. DESCRIPTION

90261–06033

90261–06028

90501–583L0

8DN–17641–01

8V0–17647–00

92907–16100

RIVET, COUNTERSUNK (ST17.2MM) 3 3 3 CENTER

RIVET, COUNTERSUNK (AL10.3MM) 3 3 3 OUTER

SPRING, COMPRESSION 1 1 1 (BL-WH-BL)

V-BELT 1 1 1

BOLT (L=156.5MM) 1 1 1

WASHER 1 1 1

CAN

EUR

JPN

REMARKS

21