YAMAHA FX10MTRX, FX10MTX PARTS CATALOGUE 08

FX10MTX (8HA1) U.S.A. FX10MTRX (8HA5) U.S.A.,CANADA FX10MTRX (8HA6) EUROPE,JAPAN

A2

1G8HA-100E1

2G8HA-100E1

()

FX10MTX/FX10MTRX PARTS CATALOGUE

1st edition, July 2007

Any reprinting or unauthorized use

without the written permission of

Yamaha Motor Co., Ltd.

is expressly prohibited.

A3

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

1. Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News. It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.

2. Abbreviations The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts “LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.) “O/S” Over Size

3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.

• The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2

115–83311–60 .BULB (6V–18W) 1

6. The asterisk (*) before a reference number indicates modified items after the first edition.

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR

3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR

5. Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

A4

FOREWORD

7. Applicable Serial No.

Engine Serial No. Frame Serial No.

8. Applicable Colour Code (The (*) mark shows Model colour.)

Abbreviation Colour Name Colour Code

DPBSE(*) DEEP PURPLISH BLUE SOLID E 0583

S8 SILVER 8 0895

10. Applicable Starting Serial No.

Frame Serial No.

Serial No. Name Of Q’ty Column Model Code

JYE8HA0058A000299 8HA1 8HA1

JYE8HA0058A000299 8HA5 8HA5

JYE8HA0058A000299 8HA6 8HA6

9. Quantity Column Information

Column No. Name Of Q’ty Column Destination

18HA1 U.S.A.

2 8HA5 U.S.A.,CANADA

3 8HA6 EUROPE,JAPAN

A5

ENGINE

CYLINDER HEAD .................................................................B2

CRANKSHAFT & PISTON ....................................................B3

VALVE ...................................................................................B5

CAMSHAFT & CHAIN ...........................................................B7

WATER PUMP ......................................................................B8

RADIATOR & HOSE .............................................................B9

OIL PUMP .............................................................................B12

OIL CLEANER .......................................................................B13

INTAKE .................................................................................B14

INTAKE 2 ..............................................................................B15

EXHAUST .............................................................................C3

CRANKCASE ........................................................................C5

CRANKCASE COVER 1 .......................................................C6

STARTER ..............................................................................C7

DRIVE

PRIMARY SHEAVE ..............................................................C8

SECONDARY SHEAVE ........................................................ C10

BODY

ENGINE BRACKET ...............................................................C12

OIL TANK ..............................................................................C13

FRAME ..................................................................................C14

SKI .........................................................................................D3

STEERING ............................................................................D7

STEERING GATE ................................................................. D9

FUEL TANK ...........................................................................D10

SEAT .....................................................................................D11

BRAKE ..................................................................................D12

CONTROL CABLE ................................................................D14

TRACK SUSPENSION 1 ....................................................... D15

TRACK SUSPENSION 2 ....................................................... E4

TRACK DRIVE 1 ...................................................................E7

TRACK DRIVE 2 ...................................................................E8

TRACK DRIVE 3 ...................................................................E10

TRACK DRIVE 4 ...................................................................E13

SHROUD ...............................................................................E14

EMBLEM ...............................................................................F2

WINDSHIELD ........................................................................F3

GUARD & LUGGAGE BOX ................................................... F4

BUMPER ...............................................................................F5

CONTENTS

INSTRUMENT PANEL .......................................................... F6

ELECTRICAL

GENERATOR ....................................................................... F7

STARTING MOTOR ............................................................. F8

METER ................................................................................. F9

HEADLIGHT ......................................................................... F10

TAILLIGHT ............................................................................ F11

HANDLE SWITCH & LEVER ................................................ F12

ELECTRICAL 1 ..................................................................... F13

ELECTRICAL 2 ..................................................................... F15

ELECTRICAL 3 ..................................................................... G2

ELECTRICAL 4 ..................................................................... G3

ALTERNATE REAR VIEW MIRROR .................................... G4

ALTERNATE DRIVE SETTING 1 ......................................... G5

ALTERNATE DRIVE SETTING 2 ......................................... G8

ALTERNATE REBUILD KIT .................................................. G9

ALTERNATE CLUTCH TUNE UP KIT .................................. G10

INDEX

NUMERICAL INDEX ............................................................. M1

FIG. 1 CYLINDER HEAD

REF. NO.

1

2

3

4

5

6

7

8

9

10

PART NO. DESCRIPTION

8GL–11101–00

95022–08012

90430–08119

2C0–11133–11

90340–27001

91808–16023

90105–06027

94701–00410

CYLINDER HEAD ASSY 1 1 1

.BOLT, FLANGE 1 1 1

.GASKET 1 1 1

.GUIDE, VALVE 1 12 12 12

.PLUG, STRAIGHT SCREW 2 2 2

.PIN, DOWEL 4 4 4

.BOLT, FLANGE 16 16 16

PLUG, SPARK (NGK R CR9E) 3 3 3

8HA1

8HA5

8HA6

REMARKS

94703–00410

11

90119–10004

12

8GL–11191–00

13

5BE–12241–00

14

8GL–11193–00

15

3Y1–15363–00

16

93210–19123

17

8GL–11166–00

18

90467–100A1

19

90109–066F0

20

5VY–1111G–00

21

8GL–11181–00

22

91312–06065

23

8ES–13416–00

24

90467–100A1

25

90464–30005

PLUG, SPARK (NGK R CR9E) 3 FOR JPN

BOLT, WITH WASHER 8 8 8

COVER, CYLINDER HEAD 1 1 1 1

.GUIDE, STOPPER 2 1 1 1

GASKET, HEAD COVER 1 1 1 1

PLUG, OIL 1 1 1

O-RING 1 1 1

PIPE, BREATHER 1 1 1 1

CLIP 1 1 1

BOLT 6 6 6

RUBBER, MOUNT 1 6 6 6

GASKET, CYLINDER HEAD 1 1 1 1

BOLT 2 2 2

PIPE, OIL 1 1 1 1

CLIP 2 2 2

CLAMP 1 1 1

B

2

FIG. 2 CRANKSHAFT & PISTON

REF. NO.

1

2

3

4

5

PART NO. DESCRIPTION

8GL–11400–00

8GL–11650–00

5JW–11654–00

90179–08327

5JW–11656–A0

CRANKSHAFT ASSY 1 1 1

CONNECTING ROD ASSY 3 3 3

.BOLT, CONNECTING ROD 2 2 2

.NUT 2 2 2

PLANE BEARING, CONNECTING ROD 6 6 6 UR WHITE

8HA1

8HA5

8HA6

REMARKS

5JW–11656–00

5JW–11656–10

5JW–11656–20

5JW–11656–30

5JW–11656–40

6

3LD–11416–10

3LD–11416–20

3LD–11416–30

3LD–11416–40

3LD–11416–50

3LD–11416–60

3LD–11416–70

7

8GL–11631–00

8

8GL–11603–00

9

8GL–11633–00

10

93450–19095

11

90280–03045

PLANE BEARING, CONNECTING ROD 6 6 6 UR BLUE

PLANE BEARING, CONNECTING ROD 6 6 6 UR BLACK

PLANE BEARING, CONNECTING ROD 6 6 6 UR BROWN

PLANE BEARING, CONNECTING ROD 6 6 6 UR GREEN

PLANE BEARING, CONNECTING ROD 6 6 6 UR YELLOW

PLANE BEARING, CRANKSHAFT 1 8 8 8 UR BLACK

PLANE BEARING, CRANKSHAFT 1 8 8 8 UR BROWN

PLANE BEARING, CRANKSHAFT 1 8 8 8 UR GREEN

PLANE BEARING, CRANKSHAFT 1 8 8 8 UR YELLOW

PLANE BEARING, CRANKSHAFT 1 8 8 8 UR PINK

PLANE BEARING, CRANKSHAFT 1 8 8 8 UR RED

PLANE BEARING, CRANKSHAFT 1 8 8 8 UR WHITE

PISTON (STD) 3 3 3

PISTON RING SET (STD) 3 3 3

PIN, PISTON 3 3 3

CIRCLIP 6 6 6

KEY, WOODRUFF 1 1 1

B

3

12

90105–12032

13

90201–121H0

14

59J–11455–00

15

8GL–11406–00

16

95812–06020

BOLT, FLANGE 1 1 1

WASHER, PLATE 1 1 1

SHAFT 1 1 1 1

SHAFT ASSY 1 1 1

BOLT, FLANGE 4 4 4

FIG. 2 CRANKSHAFT & PISTON

REF. NO.

17

18

19

20

21

22

23

24

25

26

27

28

29

30

PART NO. DESCRIPTION

8ES–11407–02

8ES–11530–00

93306–30323

8ES–11454–00

4JT–15381–01

90151–06024

93310–42239

8ES–11428–01

8ES–11478–00

93450–32152

8ES–11464–00

97012–10025

90215–10003

90201–10591

SHAFT ASSY., 2 1 1 1

BALANCER WEIGHT GEAR COMP. 1 1 1

BEARING 1 1 1

WEIGHT 1 1 1 1

PLATE, BEARING COVER 1 1 1

SCREW, COUNTERSUNK 1 1 1

BEARING 1 1 1

BEARING 1 1 1 1

COLLAR 1 1 1

CIRCLIP 1 1 1

WEIGHT 2 1 1 1

BOLT 2 2 2

WASHER, LOCK 2 2 2

WASHER, PLATE 2 2 2

8HA1

8HA5

8HA6

REMARKS

B

4

FIG. 3 VALVE

REF. NO.

1

2

3

4

5

6

7

8

PART NO. DESCRIPTION

8GL–12111–00

8GL–12121–00

3D7–12116–00

8GL–12113–00

3D7–12117–00

1WG–12118–00

4SV–12119–00

1HX–12168–00

VALVE, INTAKE 6 6 6

VALVE, EXHAUST 6 6 6

SEAT, VALVE SPRING 12 12 12

SPRING, VALVE INNER 12 12 12

RETAINER, VALVE SPRING 12 12 12

COTTER, VALVE 24 24 24

SEAL, VALVE STEM 12 12 12

PAD, ADJUSTING 2 (1.20) 12 12 12 UR

8HA1

8HA5

8HA6

REMARKS

1HX–12168–20

1HX–12168–40

1HX–12168–60

1HX–12168–80

1HX–12168–A0

1HX–12168–F0

1HX–12168–H1

1HX–12168–K1

1HX–12168–M1

1HX–12168–R1

1HX–12168–U1

1HX–12168–W1

1HX–12168–Y1

1HX–12169–11

1HX–12169–31

1HX–12169–50

1HX–12169–70

PAD, ADJUSTING 2 (1.25) 12 12 12 UR

PAD, ADJUSTING 2 (1.30) 12 12 12 UR

PAD, ADJUSTING 2 (1.35) 12 12 12 UR

PAD, ADJUSTING 2 (1.40) 12 12 12 UR

PAD, ADJUSTING 2 (1.45) 12 12 12 UR

PAD, ADJUSTING 2 (1.50) 12 12 12 UR

PAD, ADJUSTING 2 (1.55) 12 12 12 UR

PAD, ADJUSTING 2 (1.60) 12 12 12 UR

PAD, ADJUSTING 2 (1.65) 12 12 12 UR

PAD, ADJUSTING 2 (1.70) 12 12 12 UR

PAD, ADJUSTING 2 (1.75) 12 12 12 UR

PAD, ADJUSTING 2 (1.80) 12 12 12 UR

PAD, ADJUSTING 2 (1.85) 12 12 12 UR

PAD, ADJUSTING 2 (1.90) 12 12 12 UR

PAD, ADJUSTING 2 (1.95) 12 12 12 UR

PAD, ADJUSTING 2 (2.00) 12 12 12 UR

PAD, ADJUSTING 2 (2.05) 12 12 12 UR

B

5

1HX–12169–90

1HX–12169–E0

PAD, ADJUSTING 2 (2.10) 12 12 12 UR

PAD, ADJUSTING 2 (2.15) 12 12 12 UR

FIG. 3 VALVE

REF. NO.

8

PART NO. DESCRIPTION

1HX–12169–G0

PAD, ADJUSTING 2 (2.20) 12 12 12 UR

8HA1

8HA5

8HA6

REMARKS

1HX–12169–J0

1HX–12169–L0

1HX–12169–N0

1HX–12169–T0

9

4C8–12153–10

4C8–12153–09

PAD, ADJUSTING 2 (2.25) 12 12 12 UR

PAD, ADJUSTING 2 (2.30) 12 12 12 UR

PAD, ADJUSTING 2 (2.35) 12 12 12 UR

PAD, ADJUSTING 2 (2.40) 12 12 12 UR

LIFTER, VALVE 12 12 12 UR YELLOW

LIFTER, VALVE (O/S) 12 12 12 UR GREEN

B

6

FIG. 4 CAMSHAFT & CHAIN

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

PART NO. DESCRIPTION

8GL–12170–00

8GL–12180–00

8GL–12176–00

90105–07004

94591–57140

8GL–12210–00

2C0–12213–00

90110–06106

8GL–12251–01

8GL–12252–01

90109–06187

CAMSHAFT ASSY 1 1 1 1

CAMSHAFT ASSY 2 1 1 1

SPROCKET, CAM CHAIN 2 2 2

BOLT, FLANGE 4 4 4

CHAIN 1 1 1

TENSIONER ASSY, CAM CHAIN 1 1 1

GASKET, TENSIONER CASE 1 1 1

BOLT, HEXAGON SOCKET HEAD 2 2 2

DAMPER, CHAIN 1 1 1 1

DAMPER, CHAIN 2 1 1 1

BOLT 2 2 2

8HA1

8HA5

8HA6

REMARKS

B

7

FIG. 5 WATER PUMP

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8ES–12420–02

8ES–12422–00

8ES–12427–00

8ES–12438–00

93306–00006

93102–10207

8ES–12450–01

98502–06016

8ES–12459–01

93604–16092

99002–08600

8ES–12435–00

8ES–12434–00

99530–08012

91312–06040

WATER PUMP ASSY 1 1 1

.COVER, HOUSING 1 1 1

.GASKET, HOUSING COVER 1 1 1 1

.SEAL, MECHANICAL 1 1 1

.BEARING 1 1 1

.OIL SEAL (SD 10-21-5 HS) 1 1 1

.IMPELLER SHAFT ASSY 1 1 1

.SCREW, PAN HEAD 3 3 3

.GEAR, IMPELLER SHAFT 1 1 1

.PIN, DOWEL 2 2 2

.CIRCLIP 2 2 2

GASKET 1 1 1

PIN, DOWEL 2 2 2

BOLT 4 4 4

8HA1

8HA5

8HA6

REMARKS

B

8

16

91312–06025

17

8ES–12436–00

18

93306–00006

19

93420–26077

BOLT 3 3 3

GEAR, DRIVE 1 1 1

BEARING 1 1 1

CIRCLIP 1 1 1

FIG. 6 RADIATOR & HOSE

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8GL–12482–00

8GL–12485–00

90467–110A2

8GL–1243E–00

90450–35001

8GL–12589–00

90450–19001

90450–35001

93210–235A1

91312–06016

8GL–12577–00

90467–110A2

90467–120A5

8GL–12578–00

PIPE 2 1 1 1

PIPE 5 1 1 1

CLIP 2 2 2

HOSE 2 1 1 1

HOSE CLAMP ASSY 1 1 1

HOSE 6 1 1 1

HOSE CLAMP ASSY 1 1 1

O-RING 1 1 1

BOLT 1 1 1

HOSE 2 1 1 1

CLIP 1 1 1

HOSE 3 1 1 1

8HA1

8HA5

8HA6

REMARKS

B

9

16

90467–110A2

17

8ES–12588–00

18

90450–19001

19

8GL–12580–00

20

8FP–12413–00

21

8FP–12410–00

22

8FP–12412–00

23

95022–06020

24

8CC–85790–01

25

90201–12790

26

8GL–1244G–00

27

90450–38040

CLIP 2 2 2

HOSE 5 1 1 1

HOSE CLAMP ASSY 2 2 2

JOINT ASSY 1 1 1

.COVER, THERMOSTAT 1 1 1

.THERMOSTAT ASSY 1 1 1

..SEAL, THERMOSTAT 1 1 1

.BOLT, FLANGE 2 2 2

.THERMOSENSOR ASSY 1 1 1

.WASHER, PLATE 1 1 1

HOSE, 4 1 1 1

HOSE CLAMP ASSY 1 1 1

FIG. 6 RADIATOR & HOSE

REF. NO.

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

PART NO. DESCRIPTION

8GL–1248A–00

90450–35001

90467–28046

8GL–12461–00

5GJ–12675–00

8GL–12405–00

5SL–12462–00

90480–15363

90387–07391

97022–06025

8GL–12661–00

8GL–12465–00

90149–06165

8GL–12464–00

8GL–12464–10

PIPE 8 1 1 1

HOSE CLAMP ASSY 1 1 1

CLIP 1 1 1

RADIATOR ASSY 1 1 1

BOLT, BLOWER HOLDING 4 4 4

BLOWER ASSY 1 1 1

CAP, RADIATOR 1 1 1

GROMMET 4 4 4

COLLAR 4 4 4

BOLT 4 4 4

DUCT 1 1 1

DAMPER, RADIATOR 1 1 1

SCREW 4 4 4

STAY, RADIATOR 1 1 1

8HA1

8HA5

8HA6

REMARKS

B

10

43

8GL–25886–00

44

95822–06016

45

8GL–21871–00

46

90387–06071

47

95822–06016

48

90445–096F4

49

90467–08003

50

8GL–21875–00

51

26H–21828–00

52

90445–094K7

53

90464–15195

54

90464–09008

HOLDER, BRAKE HOSE 1 1 1

BOLT, FLANGE 4 4 4

TANK, RECOVERY 1 1 1

COLLAR 1 1 1

BOLT, FLANGE 1 1 1

HOSE (L870) 1 1 1

CLIP 2 2 2

CAP 1 1 1

ELBOW 1 1 1

HOSE (L180) 1 1 1

CLAMP 1 1 1

CLAMP 2 2 2

FIG. 6 RADIATOR & HOSE

REF. NO.

55

56

57

58

59

60

61

62

63

64

65

66

67

68

69

PART NO. DESCRIPTION

8HA–1244H–00

90450–35001

90467–28046

8HA–12551–00

90450–35001

90467–28046

8HA–12481–00

16G–13569–00

90467–11028

8HA–12552–00

90450–35001

90467–28046

8GL–1244J–00

90450–35001

90467–310A0

HOSE 5 1 1 1

HOSE CLAMP ASSY 1 1 1

CLIP 1 1 1

HOSE 7 1 1 1

HOSE CLAMP ASSY 1 1 1

CLIP 1 1 1

PIPE 1 1 1 1

PLUG, BLIND 1 1 1

CLIP 1 1 1

HOSE 8 1 1 1

HOSE CLAMP ASSY 1 1 1

CLIP 1 1 1

HOSE 6 1 1 1

HOSE CLAMP ASSY 1 1 1

CLIP 1 1 1

8HA1

8HA5

8HA6

REMARKS

B

11

70

90467–28046

CLIP 1 1 1

FIG. 7 OIL PUMP

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8GL–13300–00

4XV–13355–00

90105–06066

8ES–13427–00

8ES–13284–00

93210–18322

93210–14579

95812–06040

91808–22019

8GL–13464–00

90467–22097

8ES–13115–00

93210–16629

91312–06016

OIL PUMP ASSY 1 1 1

.SPROCKET, DRIVEN 1 1 1

.BOLT, FLANGE 1 1 1

.SPACER, STRAINER 1 1 1

PIPE 1 1 1

O-RING 1 1 1

BOLT, FLANGE 5 5 5

PIN, DOWEL 2 2 2

HOSE, OIL 1 1 1 1

CLIP 1 1 1

CONNECTOR, SUCTION PIPE 1 1 1

O-RING 1 1 1

BOLT 2 2 2

8HA1

8HA5

8HA6

REMARKS

B

12

16

94580–25064

17

8ES–13898–00

18

95812–06012

CHAIN 1 1 1

HOLDER 1 1 1

BOLT, FLANGE 2 2 2

FIG. 8 OIL CLEANER

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

PART NO. DESCRIPTION

5DM–13440–00

8ES–13417–00

99530–08012

8ES–13414–01

90109–06015

90109–06081

90109–06031

90430–06192

8ES–13470–01

5JW–13473–00

90110–06164

ELEMENT ASSY, OIL CLEANER 1 1 1

COVER, STRAINER 1 1 1

PIN, DOWEL 2 2 2

GASKET, STRAINER COVER 1 1 1

BOLT 15 15 15

BOLT 2 2 2

BOLT 1 1 1

GASKET 1 1 1

OIL COOLER ASSY 1 1 1

.O-RING 1 1 1

BOLT, HEXAGON SOCKET HEAD 4 4 4

8HA1

8HA5

8HA6

REMARKS

B

13

FIG. 9 INTAKE

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8GL–13595–00

90450–60004

8GL–14431–00

8GL–W1444–00

8GL–14472–00

8GL–14451–00

8GL–14436–00

8GL–14425–00

8GL–14452–00

8GL–14419–00

8GL–14453–00

90480–14198

90450–56009

8FP–85886–00

97702–50520

JOINT 3 3 3

HOSE CLAMP ASSY 6 6 6

SILENCER, INTAKE 1 1 1 1

SILENCER, INTAKE 2 1 1 1

PLATE, ELEMENT 1 1 1

ELEMENT, AIR CLEANER 1 1 1

HOOK 4 4 4

DAMPER 1 2 2 2

SEAL 1 1 1

PIPE 1 1 1

JOINT, AIR CLEANER 1 1 1 1

GROMMET 2 2 2

HOSE CLAMP ASSY 3 3 3

SENSOR, AIR TEMPERATURE 1 1 1

SCREW, TAPPING 1 1 1

8HA1

8HA5

8HA6

REMARKS

B

14

16

90387–08M45

17

90467–22097

18

8GL–21745–00

19

8GL–14459–00

20

8GL–14463–00

21

8GL–14454–00

22

90119–06138

COLLAR 2 2 2

CLIP 1 1 1

PIPE, OIL TANK BREATHER 1 1 1

HOLDER, GUIDE 2 2 2

JOINT, AIR CLEANER 2 1 1 1

JOINT 1 1 1

BOLT, WITH WASHER 2 2 2

FIG. 10 INTAKE 2

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8GL–13750–00

8FP–13556–00

8GC–13761–00

8GC–13769–00

8GL–13930–00

8GL–14565–00

8GL–82386–00

8GL–13895–00

90467–150A2

895–14169–00

8A7–14139–00

8GL–14503–00

2C0–82380–10

8GL–14592–00

8GL–13713–00

THROTTLE BODY ASSY 1 1 1

.GASKET, MANIFOLD 3 3 3

.INJECTOR 3 3 3

..O-RING 1 1 1

.PIPE INLET ASSEMBLY 1 1 1

.SCREW 3 3 3

.EXTENSION, WIRE HARNESS 1 1 1

.HOSE, AIR 1 1 1

.CLIP 1 1 1

.CAP 3 3 3

.CLIP, PIPE 3 3 3

.ADJUST SCREW SET 3 3 3

.SENSOR, PRESSURE 2 2 2

.SCREW 4 4 4

.MOTOR ASSY 1 1 1

8HA1

8HA5

8HA6

REMARKS

B

15

16

8GL–14216–00

17

8GL–14960–00

18

8GL–13769–00

19

8GL–13573–00

20

8GL–13571–00

21

8GL–14534–00

22

5PW–14349–00

23

8GL–85885–00

24

8CC–14216–10

25

5JW–14987–00

26

5PW–1410F–00

27

8FP–14349–30

.SCREW 3 3 3

.BODY ASSY 1 1 1

.O-RING 1 1 1

.BOLT 1 2 2 2

.WASHER 2 2 2

.COLLAR 2 2 2

.PIPE 1 1 1

.THROTTLE SENSOR ASSY 1 1 1

.SCREW 2 2 2

.HOSE 1 1 1

.CONNECTOR 1 1 1

.PIPE 1 1 1

FIG. 10 INTAKE 2

REF. NO.

28

29

30

31

PART NO. DESCRIPTION

8GL–13892–00

8GL–13893–00

4KM–14137–00

8GL–13545–00

.HOSE, AIR 2 1 1 1

.HOSE, AIR 3 1 1 1

.CLIP 3 3 3

.HOSE 1 1 1 1

8HA1

8HA5

8HA6

REMARKS

C

2

FIG. 11 EXHAUST

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8GL–14615–00

8GL–14613–00

8FA–14715–00

8FA–14623–00

91312–06030

95022–08020

8GL–14627–00

90267–47195

8GL–14637–00

95802–06010

90183–060A0

8GL–14610–00

92012–08025

92990–08200

8GL–14714–00

JOINT, EXHAUST 1 3 3 3

GASKET, EXHAUST PIPE 1 1 1

BAND, MUFFLER 3 3 3

GASKET, EXHAUST PIPE 3 3 3

BOLT 3 3 3

BOLT, FLANGE 6 6 6

COVER, EXHAUST 1 1 1

RIVET, BLIND 4 4 4

EXHAUST COVER ASS'Y 1 1 1

BOLT, FLANGE 4 4 4

NUT, SPRING 2 2 2

EXHAUST PIPE ASSY 1 1 1 1

BOLT, BUTTON HEAD 2 2 2

WASHER, PLAIN 2 2 2

GASKET, MUFFLER 1 1 1

8HA1

8HA5

8HA6

REMARKS

C

3

16

8GL–14789–00

17

95812–08020

18

8GL–14750–00

19

8GL–14737–00

20

90387–08071

21

90119–08112

22

8GL–14744–00

23

92012–08012

24

8GL–14799–00

25

8GL–14718–00

26

90159–06036

27

90338–20004

BAND, SILENCER 1 1 1

BOLT, FLANGE 1 1 1

SILENCER ASSY 1 1 1

DAMPER, MUFFLER 8 8 8

COLLAR 4 4 4

BOLT, WITH WASHER 4 4 4

BRACKET 1 1 1

BOLT, BUTTON HEAD 2 2 2

CAP 1 1 1

PROTECTOR, MUFFLER 1 1 1 1

SCREW, WITH WASHER 3 3 3

PLUG 3 3 3

FIG. 11 EXHAUST

REF. NO.

28

PART NO. DESCRIPTION

90338–20007

PLUG 2 2 2

8HA1

8HA5

8HA6

REMARKS

C

4

FIG. 12 CRANKCASE

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8GL–W1510–00

90340–27001

8ES–15167–00

93210–24709

8FA–2139X–00

8ES–21459–00

99530–10014

99530–10114

90119–09004

95812–08055

95812–08070

90109–06185

95812–06055

95812–06080

90105–06123

CRANKCASE ASSY 1 1 1

.PLUG, STRAIGHT SCREW 1 1 1

.PLUG, BLIND 1 1 1 1

.O-RING 1 1 1

.DAMPER 2 2 2

.SPACER 1 1 1

PIN, DOWEL 1 1 1

PIN, DOWEL 2 2 2

BOLT, WITH WASHER 8 8 8

BOLT, FLANGE 1 1 1

BOLT, FLANGE 3 3 3

BOLT 1 1 1

BOLT, FLANGE 5 5 5

BOLT, FLANGE 3 3 3

8HA1

8HA5

8HA6

REMARKS

C

5

FIG. 13 CRANKCASE COVER 1

REF. NO.

1

2

3

4

5

6

7

8

9

10

PART NO. DESCRIPTION

8GL–15421–00

90340–32080

93210–32172

90340–14117

93210–14369

8ES–15461–01

99530–08012

90462–08225

90109–06015

90110–06234

COVER, CRANKCASE 2 1 1 1

PLUG, STRAIGHT SCREW 1 1 1

O-RING 1 1 1

PLUG, STRAIGHT SCREW 1 1 1

O-RING 1 1 1

GASKET, CRANKCASE COVER 2 1 1 1

PIN, DOWEL 2 2 2

CLAMP 1 1 1

BOLT 11 11 11

BOLT, HEXAGON SOCKET HEAD 1 1 1

8HA1

8HA5

8HA6

REMARKS

C

6

FIG. 14 STARTER

REF. NO.

1

2

3

4

5

6

PART NO. DESCRIPTION

8FA–15515–00

8ES–15512–01

8ES–15521–00

8GL–15590–00

90110–06168

90201–30013

GEAR 3 1 1 1

GEAR, IDLER 1 1 1 1

SHAFT 1 1 1 1

STARTER ONE-WAY ASSY 1 1 1

BOLT, HEXAGON SOCKET HEAD 3 3 3

WASHER, PLATE 1 1 1

8HA1

8HA5

8HA6

REMARKS

C

7

FIG. 15 PRIMARY SHEAVE

REF. NO.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

PART NO. DESCRIPTION

8FA–17611–01

8V0–17639–00

8FP–17620–00

90384–41242

90387–0514T

90113–05053

90105–05644

95602–05200

8ES–17640–01

8BW–17653–00

8ES–17653–00

91609–50032

8ES–17655–00

90387–0514U

90105–05644

SHEAVE, PRIMARY FIXED 1 1 1

STOPPER 2 2 2

PRIMARY SLIDING SHEAVE COMP. 1 1 1

.BUSH, BIMETAL FORMED 1 1 1

COLLAR 3 3 3

BOLT, SET 6 6 6

BOLT, FLANGE 3 3 3

NUT, SELF-LOCKING 3 3 3

SPIDER COMPLETE 1 1 1

SLIDER 3 3 3

PIN, SPRING 3 3 3

DAMPER, SLIDER 3 3 3

COLLAR 3 3 3

BOLT, FLANGE 3 3 3

8HA1

8HA5

8HA6

REMARKS

C

8

16

95602–05200

17

8DF–17630–00

18

90380–28237

19

97017–06030

20

92907–06600

21

90202–09227

22

8FG–17624–40

23

90386–09001

24

90202–08204

25

8FS–17605–00

26

90386–08002

27

90266–06002

NUT, SELF-LOCKING 3 3 3

PRIMARY SHEAVE CAP COMP. 1 1 1

.BUSH, SOLID 1 1 1

BOLT 6 6 6

WASHER, PLATE 6 6 6

ROLLER, COMP 3 3 3

.BUSH 1 1 1

WASHER, PLATE 6 6 6

WEIGHT COMP 3 3 3

.BUSH 1 1 1

RIVET (ST13.3) 3 INNER

FIG. 15 PRIMARY SHEAVE

REF. NO.

28

29

30

PART NO. DESCRIPTION

90261–06033

90501–603L3

RIVET, COUNTERSUNK (ST17.2MM) 3 CENTER

RIVET, COUNTERSUNK (ST17.2MM) 3 OUTER

SPRING, COMPRESSION 1 1 (GR-WH-GR)

8HA1

8HA5

8HA6

REMARKS

90501–580A2

31

8DN–17641–01

32

8V0–17647–00

33

92907–16100

SPRING, COMPRESSION 1 (BL-BR-BL)

V-BELT 1 1 1

BOLT (L=156.5MM) 1 1 1

WASHER 1 1 1

C

9