YAMAHA FX10M62SZ 2009 PARTS CATALOGUE 09
FX10M62SZ (8HR1) CANADA
FX10M62SZ (8HR2) EUROPE, RUS, JAPAN
1J8HR-100E1
()
FX10M62SZ
PARTS CATALOGUE
©2009 by Yamaha Motor Co., Ltd.
1st edition, June 2009
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly
• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS
2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
6. The asterisk (*) before a reference number indicates modified items after the first edition.
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS
2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code
DPBMC DEEP PURPLISH BLUE METALLIC C 0564
DPBSE(*) DEEP PURPLISH BLUE SOLID E 0583
MBL2 MAT BLACK 2 0582
YB(*) YAMAHA BLACK 0033
10. Applicable Starting Serial No.
Frame Serial No.
Serial No. Name Of Q’ty Column Model Code
JYE8HR002AA000037 8HR1 8HR1
JYE8HR002AA000037 8HR2 8HR2
9. Quantity Column Information
Column No. Name Of Q’ty Column Destination
1 8HR1 CANADA
2 8HR2 EUROPE,RUS,JAPAN
ENGINE
CYLINDER HEAD .................................................................1
CRANKSHAFT & PISTON ....................................................2
VALVE ...................................................................................4
CAMSHAFT & CHAIN ...........................................................6
WATER PUMP ......................................................................7
RADIATOR & HOSE .............................................................8
OIL PUMP .............................................................................11
OIL CLEANER .......................................................................12
INTAKE .................................................................................13
INTAKE 2 ..............................................................................14
EXHAUST .............................................................................15
CRANKCASE ........................................................................17
CRANKCASE COVER 1 .......................................................18
STARTER ..............................................................................19
DRIVE
PRIMARY SHEAVE ..............................................................20
SECONDARY SHEAVE ........................................................ 22
BODY
ENGINE BRACKET ...............................................................24
OIL TANK ..............................................................................25
FRAME ..................................................................................26
SKI .........................................................................................30
STEERING ............................................................................34
STEERING GATE ................................................................. 36
FUEL TANK ...........................................................................37
SEAT .....................................................................................38
BRAKE ..................................................................................39
CONTROL CABLE ................................................................41
TRACK SUSPENSION 1 ....................................................... 42
TRACK SUSPENSION 2 ....................................................... 45
TRACK DRIVE 1 ...................................................................48
TRACK DRIVE 2 ...................................................................49
TRACK DRIVE 3 ...................................................................52
SHROUD ...............................................................................53
EMBLEM ...............................................................................55
WINDSHIELD ........................................................................56
GUARD & LUGGAGE BOX ................................................... 57
BUMPER ...............................................................................58
INSTRUMENT PANEL ..........................................................59
CONTENTS
ELECTRICAL
GENERATOR ....................................................................... 60
STARTING MOTOR ............................................................. 61
METER ................................................................................. 62
HEADLIGHT ......................................................................... 63
TAILLIGHT ............................................................................ 64
HANDLE SWITCH & LEVER ................................................ 65
ELECTRICAL 1 ..................................................................... 66
ELECTRICAL 2 ..................................................................... 68
ELECTRICAL 3 ..................................................................... 69
ELECTRICAL 4 ..................................................................... 70
ALTERNATE REAR VIEW MIRROR .................................... 71
ALTERNATE DRIVE SETTING 1 ......................................... 72
ALTERNATE DRIVE SETTING 2 ......................................... 75
ALTERNATE REBUILD KIT .................................................. 76
ALTERNATE CLUTCH TUNE UP KIT .................................. 77
INDEX
NUMERICAL INDEX ............................................................. 78
FIG. 1 CYLINDER HEAD
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
PART NO. DESCRIPTION
8GL–11101–01
95022–08012
90430–08119
2C0–11133–11
8HF–11134–10
90340–27001
91808–16023
91808–16023
91808–16023
90105–06027
94701–00410
CYLINDER HEAD ASSY 1 1
.BOLT, FLANGE 1 1
.GASKET 1 1
.GUIDE, VALVE 1 6 6
.GUIDE, VALVE 2 6 6
.PLUG, STRAIGHT SCREW 2 2
.PIN, DOWEL 4 4
.PIN, DOWEL 4 4
.PIN, DOWEL 4 4
.BOLT, FLANGE 16 16
PLUG, SPARK (NGK R CR9E) 3 3 UR FOR EUR,RUS
8HR1
8HR2
REMARKS
94703–00410
12
90119–10004
13
8GL–11191–00
14
5BE–12241–00
15
8GL–11193–00
16
3Y1–15363–00
17
93210–19123
18
8GL–11166–00
19
90467–100A1
20
90109–066F0
21
5VY–1111G–00
22
8GL–11181–00
23
91312–06065
24
8ES–13416–00
25
90467–100A1
26
90464–30005
PLUG, SPARK (NGK R CR9E) 3 UR FOR JPN
BOLT, WITH WASHER 8 8
COVER, CYLINDER HEAD 1 1 1
.GUIDE, STOPPER 2 1 1
GASKET, HEAD COVER 1 1 1
PLUG, OIL 1 1
O-RING 1 1
PIPE, BREATHER 1 1 1
CLIP 1 1
BOLT 6 6
RUBBER, MOUNT 1 6 6
GASKET, CYLINDER HEAD 1 1 1
BOLT 2 2
PIPE, OIL 1 1 1
CLIP 2 2
CLAMP 1 1
1
FIG. 2 CRANKSHAFT & PISTON
REF.
NO.
1
2
3
4
5
PART NO. DESCRIPTION
8GL–11400–00
8GL–11650–00
5JW–11654–00
90179–08327
5JW–11656–A0
CRANKSHAFT ASSY 1 1
CONNECTING ROD ASSY 3 3
.BOLT, CONNECTING ROD 2 2
.NUT 2 2
PLANE BEARING, CONNECTING ROD 6 6 UR WHITE
8HR1
8HR2
REMARKS
5JW–11656–00
5JW–11656–10
5JW–11656–20
5JW–11656–30
5JW–11656–40
6
3LD–11416–10
3LD–11416–20
3LD–11416–30
3LD–11416–40
3LD–11416–50
3LD–11416–60
3LD–11416–70
7
8GL–11631–00
8
8GL–11603–00
9
8GL–11633–00
10
93450–19095
11
90280–03045
PLANE BEARING, CONNECTING ROD 6 6 UR BLUE
PLANE BEARING, CONNECTING ROD 6 6 UR BLACK
PLANE BEARING, CONNECTING ROD 6 6 UR BROWN
PLANE BEARING, CONNECTING ROD 6 6 UR GREEN
PLANE BEARING, CONNECTING ROD 6 6 UR YELLOW
PLANE BEARING, CRANKSHAFT 1 8 8 UR BLACK
PLANE BEARING, CRANKSHAFT 1 8 8 UR BROWN
PLANE BEARING, CRANKSHAFT 1 8 8 UR GREEN
PLANE BEARING, CRANKSHAFT 1 8 8 UR YELLOW
PLANE BEARING, CRANKSHAFT 1 8 8 UR PINK
PLANE BEARING, CRANKSHAFT 1 8 8 UR RED
PLANE BEARING, CRANKSHAFT 1 8 8 UR WHITE
PISTON (STD) 3 3
PISTON RING SET (STD) 3 3
PIN, PISTON 3 3
CIRCLIP 6 6
KEY, WOODRUFF 1 1
12
90105–12032
13
90201–121H0
14
59J–11455–00
15
8GL–11406–00
16
95812–06020
BOLT, FLANGE 1 1
WASHER, PLATE 1 1
SHAFT 1 1 1
SHAFT ASSY 1 1
BOLT, FLANGE 4 4
2
FIG. 2 CRANKSHAFT & PISTON
REF.
NO.
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PART NO. DESCRIPTION
8ES–11407–02
8ES–11530–00
93306–30323
8ES–11454–00
4JT–15381–01
90151–06024
93310–42239
8ES–11428–01
8ES–11478–00
93450–32152
8ES–11464–00
97012–10025
90215–10003
90201–10591
SHAFT ASSY., 2 1 1
BALANCER WEIGHT GEAR COMP. 1 1
BEARING 1 1
WEIGHT 1 1 1
PLATE, BEARING COVER 1 1
SCREW, COUNTERSUNK 1 1
BEARING 1 1
BEARING 1 1 1
COLLAR 1 1
CIRCLIP 1 1
WEIGHT 2 1 1
BOLT 2 2
WASHER, LOCK 2 2
WASHER, PLATE 2 2
8HR1
8HR2
REMARKS
3
FIG. 3 VALVE
REF.
NO.
1
2
3
4
5
6
7
8
PART NO. DESCRIPTION
8GL–12111–00
8GL–12121–00
3D7–12116–00
8GL–12113–00
3D7–12117–00
1WG–12118–00
4TE–12119–00
1HX–12168–00
VALVE, INTAKE 6 6
VALVE, EXHAUST 6 6
SEAT, VALVE SPRING 12 12
SPRING, VALVE INNER 12 12
RETAINER, VALVE SPRING 12 12
COTTER, VALVE 24 24
SEAL, VALVE STEM 12 12
PAD, ADJUSTING 2 (1.20) 12 12 UR
8HR1
8HR2
REMARKS
1HX–12168–20
1HX–12168–40
1HX–12168–60
1HX–12168–80
1HX–12168–A0
1HX–12168–F0
1HX–12168–H1
1HX–12168–K1
1HX–12168–M1
1HX–12168–R1
1HX–12168–U1
1HX–12168–W1
1HX–12168–Y1
1HX–12169–11
1HX–12169–31
1HX–12169–50
1HX–12169–70
PAD, ADJUSTING 2 (1.25) 12 12 UR
PAD, ADJUSTING 2 (1.30) 12 12 UR
PAD, ADJUSTING 2 (1.35) 12 12 UR
PAD, ADJUSTING 2 (1.40) 12 12 UR
PAD, ADJUSTING 2 (1.45) 12 12 UR
PAD, ADJUSTING 2 (1.50) 12 12 UR
PAD, ADJUSTING 2 (1.55) 12 12 UR
PAD, ADJUSTING 2 (1.60) 12 12 UR
PAD, ADJUSTING 2 (1.65) 12 12 UR
PAD, ADJUSTING 2 (1.70) 12 12 UR
PAD, ADJUSTING 2 (1.75) 12 12 UR
PAD, ADJUSTING 2 (1.80) 12 12 UR
PAD, ADJUSTING 2 (1.85) 12 12 UR
PAD, ADJUSTING 2 (1.90) 12 12 UR
PAD, ADJUSTING 2 (1.95) 12 12 UR
PAD, ADJUSTING 2 (2.00) 12 12 UR
PAD, ADJUSTING 2 (2.05) 12 12 UR
1HX–12169–90
1HX–12169–E0
PAD, ADJUSTING 2 (2.10) 12 12 UR
PAD, ADJUSTING 2 (2.15) 12 12 UR
4
FIG. 3 VALVE
REF.
NO.
8
PART NO. DESCRIPTION
1HX–12169–G0
PAD, ADJUSTING 2 (2.20) 12 12 UR
8HR1
8HR2
REMARKS
1HX–12169–J0
1HX–12169–L0
1HX–12169–N0
1HX–12169–T0
9
4C8–12153–10
4C8–12153–09
PAD, ADJUSTING 2 (2.25) 12 12 UR
PAD, ADJUSTING 2 (2.30) 12 12 UR
PAD, ADJUSTING 2 (2.35) 12 12 UR
PAD, ADJUSTING 2 (2.40) 12 12 UR
LIFTER, VALVE 12 12 UR YELLOW
LIFTER, VALVE (O/S) 12 12 UR GREEN
5
FIG. 4 CAMSHAFT & CHAIN
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
PART NO. DESCRIPTION
8GL–12170–00
8GL–12180–00
8GL–12176–00
90105–07004
94591–57140
8GL–12210–00
2C0–12213–00
90110–06106
8GL–12251–01
8GL–12252–01
90109–06187
CAMSHAFT ASSY 1 1 1
CAMSHAFT ASSY 2 1 1
SPROCKET, CAM CHAIN 2 2
BOLT, FLANGE 4 4
CHAIN 1 1
TENSIONER ASSY, CAM CHAIN 1 1
GASKET, TENSIONER CASE 1 1
BOLT, HEXAGON SOCKET HEAD 2 2
DAMPER, CHAIN 1 1 1
DAMPER, CHAIN 2 1 1
BOLT 2 2
8HR1
8HR2
REMARKS
6
FIG. 5 WATER PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8ES–12420–02
8ES–12422–00
8ES–12427–00
8ES–12438–00
93306–00006
93102–10207
8ES–12450–01
98502–06016
8ES–12459–01
93604–16092
99002–08600
8ES–12435–00
8ES–12434–00
99530–08012
91312–06040
WATER PUMP ASSY 1 1
.COVER, HOUSING 1 1
.GASKET, HOUSING COVER 1 1 1
.SEAL, MECHANICAL 1 1
.BEARING 1 1
.OIL SEAL (SD 10-21-5 HS) 1 1
.IMPELLER SHAFT ASSY 1 1
.SCREW, PAN HEAD 3 3
.GEAR, IMPELLER SHAFT 1 1
.PIN, DOWEL 2 2
.CLIP 2 2
GASKET 1 1
GASKET 1 1
PIN, DOWEL 2 2
BOLT 4 4
8HR1
8HR2
REMARKS
16
91312–06025
17
8ES–12436–00
18
93306–00006
19
93420–26077
BOLT 3 3
GEAR, DRIVE 1 1
BEARING 1 1
CIRCLIP 1 1
7
FIG. 6 RADIATOR & HOSE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8GL–12482–00
8GL–12485–00
90467–110A2
8GL–1243E–00
90450–35001
8GL–12589–00
90450–19001
90450–19001
90450–35001
93210–235A1
91312–06016
8GL–12577–00
90467–110A2
90467–120A5
8GL–12578–00
PIPE 2 1 1
PIPE 5 1 1
CLIP 2 2
HOSE 2 1 1
HOSE CLAMP ASSY 1 1
HOSE 6 1 1
HOSE CLAMP ASSY 1 1
HOSE CLAMP ASSY 1 1
HOSE CLAMP ASSY 1 1
O-RING 1 1
BOLT 1 1
HOSE 2 1 1
CLIP 1 1
CLIP 1 1
HOSE 3 1 1
8HR1
8HR2
REMARKS
16
90467–110A2
17
8ES–12588–00
18
90450–19001
19
8GL–12580–00
20
8FP–12413–00
21
8FP–12410–00
22
8FP–12412–00
23
95022–06020
24
8CC–85790–01
25
90201–12790
26
8GL–1244G–01
27
90450–38040
CLIP 2 2
HOSE 5 1 1
HOSE CLAMP ASSY 2 2
JOINT ASSY 1 1
.COVER, THERMOSTAT 1 1
.THERMOSTAT ASSY 1 1
..SEAL, THERMOSTAT 1 1
.BOLT, FLANGE 2 2
.THERMOSENSOR ASSY 1 1
.WASHER, PLATE 1 1
HOSE, 4 1 1
HOSE CLAMP ASSY 1 1
8
FIG. 6 RADIATOR & HOSE
REF.
NO.
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
PART NO. DESCRIPTION
8GL–1248A–00
90450–35001
90467–28046
8GL–12461–00
5GJ–12675–00
8GL–12405–00
5SL–12462–00
90480–15363
90387–07391
97022–06025
8GL–12661–00
8GL–12465–00
90149–06165
8GL–12464–01
8GL–12464–11
PIPE 8 1 1
HOSE CLAMP ASSY 1 1
CLIP 1 1
RADIATOR ASSY 1 1
BOLT, BLOWER HOLDING 4 4
BLOWER ASSY 1 1
CAP, RADIATOR 1 1
GROMMET 4 4
COLLAR 4 4
BOLT 4 4
DUCT 1 1
DAMPER, RADIATOR 1 1
SCREW 4 4
STAY, RADIATOR 1 1
STAY, RADIATOR 1 1
8HR1
8HR2
REMARKS
43
8GL–25886–00
44
95822–06016
45
8GL–21871–00
46
90387–06071
47
95822–06016
48
90445–096F4
49
90467–08003
50
8GL–21875–00
51
26H–21828–00
52
90445–094K7
53
90464–15195
54
90464–09008
HOLDER, BRAKE HOSE 1 1
BOLT, FLANGE 4 4
TANK, RECOVERY 1 1
COLLAR 1 1
BOLT, FLANGE 1 1
HOSE (L870) 1 1
CLIP 2 2
CAP 1 1
ELBOW 1 1
HOSE (L180) 1 1
CLAMP 1 1
CLAMP 2 2
9
FIG. 6 RADIATOR & HOSE
REF.
NO.
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
PART NO. DESCRIPTION
8HA–1244H–00
90450–35001
90467–28046
8HA–12551–00
90450–35001
90467–28046
8HA–12481–00
16G–13569–00
90467–11028
8HA–12552–00
90450–35001
90450–35001
8GL–1244J–00
90450–35001
90467–310A0
HOSE 5 1 1
HOSE CLAMP ASSY 1 1
CLIP 1 1
HOSE 7 1 1
HOSE CLAMP ASSY 1 1
CLIP 1 1
PIPE 1 1 1
PLUG, BLIND 1 1
CLIP 1 1
HOSE 8 1 1
HOSE CLAMP ASSY 1 1
HOSE CLAMP ASSY 1 1
HOSE 6 1 1
HOSE CLAMP ASSY 1 1
CLIP 1 1
8HR1
8HR2
REMARKS
70
90467–28046
CLIP 1 1
10
FIG. 7 OIL PUMP
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8GL–13300–00
4XV–13355–00
90105–06066
8ES–13427–00
8ES–13284–00
93210–18322
93210–14579
95812–06040
91808–22019
8GL–13464–00
90467–22097
90467–22097
8ES–13115–00
93210–16629
91312–06016
OIL PUMP ASSY 1 1
.SPROCKET, DRIVEN 1 1
.BOLT, FLANGE 1 1
.SPACER, STRAINER 1 1
PIPE 1 1
O-RING 1 1
O-RING 1 1
BOLT, FLANGE 5 5
PIN, DOWEL 2 2
HOSE, OIL 1 1 1
CLIP 1 1
CLIP 1 1
CONNECTOR, SUCTION PIPE 1 1
O-RING 1 1
BOLT 2 2
8HR1
8HR2
REMARKS
16
94580–25064
17
8ES–13898–00
18
95812–06012
CHAIN 1 1
HOLDER 1 1
BOLT, FLANGE 2 2
11
FIG. 8 OIL CLEANER
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
PART NO. DESCRIPTION
5DM–13440–00
8ES–13417–00
99530–08012
8ES–13414–01
90109–06015
90109–06081
90109–06031
90430–06192
8ES–13470–01
5JW–13473–00
90110–06164
ELEMENT ASSY, OIL CLEANER 1 1
COVER, STRAINER 1 1
PIN, DOWEL 2 2
GASKET, STRAINER COVER 1 1
BOLT 15 15
BOLT 2 2
BOLT 1 1
GASKET 1 1
OIL COOLER ASSY 1 1
.O-RING 1 1
BOLT, HEXAGON SOCKET HEAD 4 4
8HR1
8HR2
REMARKS
12
FIG. 9 INTAKE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8GL–13595–00
90450–60004
8GL–14431–00
8GL–W1444–10
8GL–14472–00
8GL–14451–00
8GL–14436–00
8GL–14425–00
8GL–14452–00
8GL–14419–00
8GL–14453–00
90480–14198
90450–56009
8FP–85886–00
97702–50520
JOINT 3 3
HOSE CLAMP ASSY 6 6
SILENCER, INTAKE 1 1 1
SILENCER, INTAKE 2 1 1
PLATE, ELEMENT 1 1
ELEMENT, AIR CLEANER 1 1
HOOK 4 4
DAMPER 1 2 2
SEAL 1 1
PIPE 1 1
JOINT, AIR CLEANER 1 1 1
GROMMET 2 2
HOSE CLAMP ASSY 3 3
SENSOR, AIR TEMPERATURE 1 1
SCREW, TAPPING 1 1
8HR1
8HR2
REMARKS
16
90387–08M45
17
90467–22097
18
8GL–21745–00
19
8GL–14459–00
20
8GL–14463–00
21
8GL–14454–00
22
90119–06231
COLLAR 2 2
CLIP 1 1
PIPE, OIL TANK BREATHER 1 1
HOLDER, GUIDE 2 2
JOINT, AIR CLEANER 2 1 1
JOINT 1 1
BOLT, WITH WASHER 2 2
13
FIG. 10 INTAKE 2
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8GL–13750–00
8FP–13556–00
8GC–13761–00
8GC–13769–00
8GL–13930–00
8GL–82386–00
8GL–13895–00
90467–150A2
895–14169–00
8A7–14139–00
8GL–14503–00
2C0–82380–10
8GL–14592–00
8GL–13573–00
8GL–13571–00
THROTTLE BODY ASSY 1 1
.GASKET, MANIFOLD 3 3
.INJECTOR 3 3
..O-RING 1 1
.PIPE INLET ASSEMBLY 1 1
.EXTENSION, WIRE HARNESS 1 1
.HOSE, AIR 1 1
.CLIP 1 1
.CAP 3 3
.CLIP, PIPE 3 3
.ADJUST SCREW SET 3 3
.SENSOR, PRESSURE 2 2
.SCREW 4 4
.BOLT 1 2 2
.WASHER 2 2
8HR1
8HR2
REMARKS
16
8GL–14534–00
17
5PW–14349–00
18
8GL–85885–00
19
8CC–14216–10
20
5JW–14987–00
21
5PW–1410F–00
22
8FP–14349–30
23
8GL–13892–00
24
8GL–13893–00
25
4KM–14137–00
26
8GL–13545–00
.COLLAR 2 2
.PIPE 1 1
.THROTTLE SENSOR ASSY 1 1
.SCREW 2 2
.HOSE 1 1
.CONNECTOR 1 1
.PIPE 1 1
.HOSE, AIR 2 1 1
.HOSE, AIR 3 1 1
.CLIP 3 3
.HOSE 1 1 1
14
FIG. 11 EXHAUST
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8GL–14615–00
8GL–14613–00
8FA–14715–00
8FA–14623–00
91312–06030
95022–08020
8GL–14627–00
90267–47195
8GL–14637–00
95802–06010
90183–060A0
8GL–14610–11
92012–08025
92990–08200
8GL–14714–00
JOINT, EXHAUST 1 3 3
GASKET, EXHAUST PIPE 1 1
BAND, MUFFLER 3 3
GASKET, EXHAUST PIPE 3 3
BOLT 3 3
BOLT, FLANGE 6 6
COVER, EXHAUST 1 1
RIVET, BLIND(4.7X16.4 YELLOW) 4 4
EXHAUST COVER ASS'Y 1 1
BOLT, FLANGE 4 4
NUT, SPRING 2 2
EXHAUST PIPE ASSY 1 1 1
BOLT, BUTTON HEAD 2 2
WASHER, PLAIN 2 2
GASKET, MUFFLER 1 1
8HR1
8HR2
REMARKS
16
8GL–14789–00
17
95812–08020
18
8GL–14750–00
19
8GL–14737–00
20
90387–08071
21
90119–08112
22
8GL–14744–00
23
92012–08012
24
8GL–14799–00
25
8GL–14718–00
26
90159–06036
27
90338–20004
BAND, SILENCER 1 1
BOLT, FLANGE 1 1
SILENCER ASSY 1 1
DAMPER, MUFFLER 8 8
COLLAR 4 4
BOLT, WITH WASHER 4 4
BRACKET 1 1
BOLT, BUTTON HEAD 2 2
CAP 1 1
PROTECTOR, MUFFLER 1 1 1
SCREW, WITH WASHER 3 3
PLUG 3 3
15
FIG. 11 EXHAUST
REF.
NO.
28
PART NO. DESCRIPTION
90338–20007
PLUG 2 2
8HR1
8HR2
REMARKS
16
FIG. 12 CRANKCASE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8GL–W1510–03
90119–09004
90119–09011
90340–27001
8ES–15167–00
93210–24709
8FA–2139X–00
8ES–21459–00
99530–10014
99530–10114
95812–08055
95812–08070
90109–06185
95812–06055
95812–06080
CRANKCASE ASSY 1 1
.BOLT, WITH WASHER 4 4
.BOLT, WITH WASHER 4 4
.PLUG, STRAIGHT SCREW 1 1
.PLUG, BLIND 1 1 1
.O-RING 1 1
.DAMPER 2 2
.SPACER 1 1
PIN, DOWEL 1 1
PIN, DOWEL 2 2
BOLT, FLANGE 1 1
BOLT, FLANGE 3 3
BOLT 1 1
BOLT, FLANGE 5 5
BOLT, FLANGE 3 3
8HR1
8HR2
REMARKS
16
90105–06123
BOLT, FLANGE 3 3
17
FIG. 13 CRANKCASE COVER 1
REF.
NO.
1
2
3
4
5
6
7
8
9
10
PART NO. DESCRIPTION
8GL–15421–00
90340–32080
93210–32172
90340–14117
93210–14369
8ES–15461–01
99530–08012
90462–08225
90109–06015
90110–06234
COVER, CRANKCASE 2 1 1
PLUG, STRAIGHT SCREW 1 1
O-RING 1 1
PLUG, STRAIGHT SCREW 1 1
O-RING 1 1
GASKET, CRANKCASE COVER 2 1 1
PIN, DOWEL 2 2
CLAMP 1 1
BOLT 11 11
BOLT, HEXAGON SOCKET HEAD 1 1
8HR1
8HR2
REMARKS
18
FIG. 14 STARTER
REF.
NO.
1
2
3
4
5
6
PART NO. DESCRIPTION
8FA–15515–00
8ES–15512–01
8ES–15521–00
8GL–15590–00
90110–06168
90201–30013
GEAR 3 1 1
GEAR, IDLER 1 1 1
SHAFT 1 1 1
STARTER ONE-WAY ASSY 1 1
BOLT, HEXAGON SOCKET HEAD 3 3
WASHER, PLATE 1 1
8HR1
8HR2
REMARKS
19
FIG. 15 PRIMARY SHEAVE
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO. DESCRIPTION
8FA–17611–01
8V0–17639–00
8FP–17620–00
90384–41242
90387–0514T
90113–05053
90105–05644
95602–05200
8ES–17640–01
8BW–17653–00
8ES–17653–00
91609–50032
8ES–17655–00
90387–0514U
90105–05644
SHEAVE, PRIMARY FIXED 1 1
STOPPER 2 2
PRIMARY SLIDING SHEAVE COMP. 1 1
.BUSH, BIMETAL FORMED 1 1
COLLAR 3 3
BOLT, SET 6 6
BOLT, FLANGE 3 3
NUT, SELF-LOCKING 3 3
SPIDER COMPLETE 1 1
SLIDER 3 3
SLIDER 3 3
PIN, SPRING 3 3
DAMPER, SLIDER 3 3
COLLAR 3 3
BOLT, FLANGE 3 3
8HR1
8HR2
REMARKS
16
95602–05200
17
8DF–17630–00
18
90380–28237
19
97017–06030
20
92907–06600
21
90202–09227
22
8FG–17624–40
23
90386–09001
24
90202–08204
25
8FS–17605–00
26
90386–08002
27
90266–06002
NUT, SELF-LOCKING 3 3
PRIMARY SHEAVE CAP COMP. 1 1
.BUSH, SOLID 1 1
BOLT 6 6
WASHER, PLATE 6 6
WASHER, PLATE 6 6
ROLLER, COMP 3 3
.BUSH 1 1
WASHER, PLATE 6 6
WEIGHT COMP 3 3
.BUSH 1 1
RIVET (ST13.3) 3 INNER
20
FIG. 15 PRIMARY SHEAVE
REF.
NO.
28
29
30
PART NO. DESCRIPTION
90261–06033
90261–06033
90501–603L3
RIVET, COUNTERSUNK (ST17.2MM) 3 CENTER
RIVET, COUNTERSUNK (ST17.2MM) 3 OUTER
SPRING, COMPRESSION 1 (GR-WH-GR)
8HR1
8HR2
REMARKS
90501–580A2
31
8DN–17641–01
32
8V0–17647–00
33
92907–16100
SPRING, COMPRESSION 1 (BL-BR-BL)
V-BELT 1 1
BOLT (L=156.5MM) 1 1
WASHER 1 1
21
FIG. 16 SECONDARY SHEAVE
REF.
NO.
1
2
3
4
5
6
7
8
9
PART NO. DESCRIPTION
8GL–17660–00
8AV–17688–10
8BV–17656–00
90154–06062
8BU–17670–20
90384–38243
95617–08630
90105–06734
90201–06037
SECONDARY FIXED SHEAVE COMP. 1 1
.SHOE, RAMP 3 3
STOPPER, HOLDER 1 1
SCREW, BINDING 3 3
SECONDARY SLIDING SHEAVE 1 1
.BUSH, BIMETAL FORMED 1 1
.BOLT, STUD 3 3
BOLT, FLANGE 3 3
WASHER, PLATE (T=1.0) 3 3 UR UN
8HR1
8HR2
REMARKS
90201–061H1
10
90179–08655
11
8BV–17604–91
12
90384–38243
13
90508–60016
14
8GL–17681–00
15
8GL–47631–00
16
93306–20656
17
99009–62500
18
99009–28400
19
90201–284P7
20
90149–08034
21
90201–284P7
22
90201–286K9
23
90201–252F1
90201–25527
24
90387–18014
WASHER, PLATE (T=0.5) 3 3 UR UN
NUT 3 3
SEAT SPRING SET 1 1
.BUSH, BIMETAL FORMED 1 1
SPRING, TORSION 1 1 (WH-WH)
SHAFT, SECONDARY 1 1
HOUSING, BEARING 1 1
BEARING 1 1
CIRCLIP 1 1
CIRCLIP 1 1
WASHER, PLATE 1 1
SCREW 2 2
WASHER, PLATE 1 1
WASHER, PLATE (T1.0) 2 2 UN
WASHER, PLATE (T0.5) 2 2 UR UN
WASHER, PLATE (T1.0) 1 1 UR UN
COLLAR 1 1
25
90201–18020
WASHER, PLATE 1 1
22
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